2012 8/20/2012 Page 1 Malting and Brewing Trials with 2011 Crop Sample of Breeding Line 08T531-01-043 Barley Malting and Brewing Performances of the Breeding Line 08T531-01-043 Summary Malting and brewing trials were conducted at CMBTC with a 2011 crop sample of 08T531-01-043 barley, which is an experimental line with altered starch granule size distribution (containing 4% small starch granules). The objective of this study was to evaluate barley quality, malting and brewing performances of this breeding line against the control CDC Meredith and CDC Landis barley samples. All the barley samples included in this study were provided to CMBTC by Dr. Rossnagel, Crop Development Centre, and University of Saskatchewan. The observed important differences in barley quality, malting and brewing performances between 08T531-01-043 and the control CDC Meredith and CDC Landis are summarized in the box below: Variety Barley protein Germination energy Water sensitivity Water uptake Chitting Acrospire growth Modification Extract α-amylase Diastatic power Beta-glucan FAN level 08T531-01-043 CDC Meredith Barley quality Undesirably high Very desirable Very good Excellent Strong Light Fast Rapid Very good Excellent Good Good Malting performance Poor Very good Low High High High High High Very high Low Adequate but lower Adequate Brewing performance CDC Landis Very desirable Excellent Light Rapid Excellent Good Very good High High High Low Adequate Extraction – Adequate Very Good Very Good Lautering timing Extraction – High Good Very Good Lautering Efficiency Fermentability Adequate High High Foam Stability Poor Average Average Green = better than control; Red = poorer than control; Yellow= comparable results Please note that since the results reported here are based on a limited number of malting and brewing trials, so the results should be viewed with some cautions. 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com Barley test results generated at CMBTC indicated that this breeding line 08T531-01-043 had desirable grain moisture (good for safe storage), undesirable protein content (higher than the required for malting use), very good germination energy (>95%) and unacceptably strong water sensitivity. Its 1000 kernel weight was very good and its plumpness was excellent. Compared to the control CDC Meredith and CDC Landis barleys, 08T531-01-043 barley showed significantly higher grain protein content, comparable germination energy, stronger water sensitivity and lower 1000 kernel weight as well as lower plumpness. In the micro-malting and pilot malting trials, the 08T531-01-043 barley sample did not show any abnormalities during processing. It showed good water uptake and obtained good chitting at the end of steep. During germination this barley showed good acrospire growth and good modification progress. However, in both micro-malting and pilot malting trials, 08T531-01-043 barley produced malts with unbalanced quality as indicated by low friability, high F/C difference and very high beta-glucan content. However, the malt developed acceptable levels of soluble protein and FAN, good enzymes and good malt color. Under the trial malting conditions, the 08T531-01-043 barley produced malts with an overall quality inferior to the control CDC Landis and CDC Meredith barley samples. In the brewhouse, 08T531-01-043 recorded a shorter conversion time than the controls. This was not expected since the malt enzyme levels were in general comparable between all three samples. On the other hand, shorter conversion time could be related to the more uniform starch granule size distribution. Time for wort to clear to less than 100 FTU in lautering was very good (less than 10 minutes), and comparable between all three malt samples. Lautering time for 08T531-01-043 was somewhat longer than for the controls. This is most likely the result of higher beta-glucan content in the 08T53101-043 malt sample. Malt Material Yield was for 08T531-01-043 excellent, and over 2% higher than for CDC Meredith and over 1% higher than for CDC Landis samples. Wort clarity and break in the wort kettle were acceptable although somewhat lower than the controls. The wort pH value was typical for the wort samples derived from barley malts, and comparable to control samples. Wort colour for 08T531-01-043 was slightly lower than the controls. This correlates well with the malt colour results. Wort taste was acceptable. This is a quick test to look for off-flavours. The wort should be malty, sweet with no off-flavours. An acceptable wort sugar spectrum was recorded for 08T531-01-043. It had somewhat lower levels of both unfermentable and fermentable sugars than both controls. The fermentability of the wort produced from 08T531-01-043 was somewhat lower than for the controls. During fermentation both control samples had comparable initial gravities which were about 1°P higher than for the 08T531-01-043 wort (most likely the consequence of higher total protein level in 08T531-01-043 malt). Both control samples also showed comparable and a slightly faster drop in gravity during fermentation, as well as lower gravity readings at the end of fermentation than 08T531-01-043. All the samples produced beer with good quality. 08T531-01-043 produced beer with higher apparent and real extract and lower final beer alcohol. These results correlate 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com well with fermentation data since 08T531-01-043 had the lowest fermentability. Final beer colour for 08T531-01-043 was lower than both controls. This is surprising since 08T531-01-043 had the highest total protein, although its soluble protein was comparable to the controls. 08T531-01-043 beer had somewhat higher pH value and slightly lower initial and chill turbidity readings indicating good colloidal stability. Both controls showed better foam stability than 08T531-01-043 beer. In terms of sensory, all products received comparable marks, and were rated as normal good beers with no defects and some good characteristics. The beers had very good appearance, were fresh, clear and clean with slight diacetyl and estery notes. 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com Introduction Malting and brewing trials were conducted at CMBTC with 2011 crop barley samples of a breeding line 08T531-01-043 and two control varieties CDC Meredith and CDC Landis. This experimental line was developed by Dr. Rossnagel at University of Saskatchewan, and it had altered starch granule size distribution (having 4% small granules vs. normal barley having 10% small granules). All the barley samples included in this study were provided to CMBTC by Dr. Rossnagel. These barley samples were grown side by side in breeder trial plots, and were collected during 2011 harvest. Drs. Rossnagel and Chibbar, with their team members, have been working for a few years on developing barley lines with altered starch granule size distribution. The underlying theory is that barley with more uniform distribution of starch granule size would have better modification during malting and would produce malt that would perform better during fermentation. The objectives of this study was to evaluate barley quality, malting and brewing performances of this newly developed special line against the control CDC Landis and CDC Meredith barley under the standard malting and brewing conditions that have been used at CMBTC for evaluating 2011 crop commercial barley samples. In this study, micro-malting trials were conducted first using a Joe White micro-malting system, followed by pilot malting trials in CMBTC’s 80kg pilot malting system. The malts generated from the pilot malting trials were brewed using CMBTC’s pilot brewhouse without adding any adjuncts. 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com 1. Barley quality analysis When the barley samples arrived at CMBTC, their quality was immediately examined and the test results are given in Table 1. Please note that except for the germination testing all the test results reported in Table 1 were generated from a single test. 08T531-01-043 CDC Landis CDC Meredith 11.7 13.7 12.1 16.7 12.8 12.2 Germination, % (4ml) (8ml) 98 100 100 49 97 95 1000 Kernel wt, g B-11-239 B-11-238 B-11-240 Varieties Protein, % CMBTC Barley ID Moisture, % Table 1. Analysis of 2011 crop barley samples of 08T531-01-043, CDC Meredith and CDC Landis from University of Saskatchewan >6/64 sieve >5/64 sieve 45.7 53.5 53.8 99.2 99.8 99.7 0.50 0.16 0.23 Sizing, % General comments: Barley test results indicated that there were significant quality differences among these barley samples. Breeding line 08T531-01-043 showed desirable grain moisture for safe storage, but its protein content was higher than that required for malting use (<13.5%). 08T531-01-043 also showed good germination energy but with strong water sensitivity. It showed very good 1000 kernel weight and excellent plumpness. In contrast, the two control barley samples both showed very desirable malting quality as indicated by acceptable grain moisture, good protein content, excellent germination energy, light water sensitivity, excellent thousand kernel weight and plumpness. Compared to the two controls, breeding line 08T531-01-043 showed significantly higher grain protein content, comparable germination energy but very strong water sensitivity. Its 1000 kernel weight was lower than the controls, and its plumpness was comparable to the two controls. In addition, as recorded with the two controls, breeding line 08T531-01-043 showed no obvious sign of mould infection and/or weathering. 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com 2. Micro-malting trials Prior to the pilot malting trials, micro-malting trials were conducted on barley samples of 08T531-01-043 and the control CDC Meredith and CDC Landis. Micro-malting trials were done with CMBTC’s Joe White micro-malting unit. The malting size for each of these barley samples was 1000g (d.b.) without duplication. The trial malting conditions used in the trials are given in Box 1. Box 1. Processing conditions for the micro-malting trials Steeping: 42 hours {7hrs Wet-14 hrs Dry-8hrs Wet-13 hrs Dry-2hrs Wet } @ 14 C Germination: Day 1 @ 15 C, day 2 @ 15 C, day 3 @ 15 C, day 4 @ 15 C Kilning: 11hr@55ºC; 4hr@65ºC;1hr@70ºC; 1hr@75ºC and 4 hr@85ºC Please note that the micro-malting conditions were very generic, and were designed for examining newly harvested 2011 crop samples at CMBTC. In the trials, all the barley samples were steeped with a three-wet period steep cycle, and during germination no water was applied to green malts to adjust the moisture content of the grain. The achieved steep-out moisture contents and chitting rates at the end of steep and acrospire growth profiles at the end of germination were recorded and are given in Table 2. Cast moisture ,% Chitting, % 0-1/4 ¼-1/2 ½-3/4 ¾-1 >1 JW-11-286 JW-11-285 JW-11-287 Variety/ line Trial ID Table 2. Steep-out water content, chitting rate and profiles of acrospire growth 08T-531-01-043 CDC Landis CDC Meredith 45.5 47.0 47.5 100 100 100 0 0 0 0 0 0 80 60 35 20 40 55 0 0 10 Acrospire length @96 hours Water uptake, chitting and acrospires growth Under the given trial conditions, at the end of steep, all of the barley samples obtained satisfactory steep-out moisture content and excellent chitting rates (Table 2). During germination, all three barley samples showed good acrospire growth. However, 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com significant varietal differences in acrospire growth between the barley samples were recorded. In general, breeding line 08T-531-01-043 water uptake rate was lower than the control CDC Landis and CDC Meredith, while its chitting rate and acrospires growth were comparable to the two controls. During germination breeding line 08T-531-01-043 showed good growth of acrospires, but its growth was slower than the two controls. A complete malt analysis was conducted for the malts generated from the micro-malting trials, and the analytical results are detailed in Table 3. Table 3. Analysis of the malts generated from the micro-malting trials Malt moisture, % Friability, % Fine-extract, % Coarse-extract, % F/C Difference, % Soluble protein, % Total protein, % Kolbach Index, % Beta-Glucan, ppm Viscosity, cps Diastatic power, L -Amylase, D.U. Wort colour, ASBC Wort pH Fan, mg/L 08T-531-01-043 JW-11-286 CDC Landis JW-11-285 CDC Meredith JW-11-287 3.7 51.3 75.6 72.4 3.2 5.47 17.1 32.0 647 1.59 151 55.3 1.83 5.90 182 3.7 79.4 82.0 81.1 0.9 6.06 12.4 48.8 197 1.45 142 73.5 3.11 5.86 253 3.7 79.5 82.6 81.6 1.0 5.73 11.6 49.4 220 1.46 147 69.4 2.60 5.93 228 General modification: In the micro-malting trials no major processing difficulties were experienced for any of the three barley samples, however, it was noted that there were some significant varietal differences in overall modification among the samples. For breeding line 08T-531-01-043, the values for friability, F/C difference, KI and betaglucan content suggested that it produced under-modified malt (Table 3). In contrast, the control CDC Landis and CDC Meredith samples produced malts with better modification as indicated by good values in friability, F/C difference and KI, although malt beta-glucan content for both controls was higher than the desired level (<150ppm). Extract yield and enzyme levels: The malt produced from 08T-531-01-043 exhibited very low extract yield but very good enzyme level (Table 3). Its extract yield was significantly lower than the two controls. Its diastatic power was higher and alphaamylase level lower than the two controls. 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com Soluble protein, FAN and malt colour: 08T-531-01-043 malt showed good values in soluble protein content, FAN and malt color, although its KI was lower than the desirable range (39-48%) due to its high total protein content. In comparison with the two controls, its soluble protein content, KI, FAN and malt color were all significantly lower than both controls (Table 3). Beta-glucan content and wort viscosity: 08T-531-01-043 malt showed extremely high beta-glucan content, and its wort viscosity level was higher than the levels required by the breweries (normally expecting viscosity less than 1.50 cps). 08T-531-01-043 malt’s beta-glucan and wort viscosity were significantly higher than the two controls. Overall performance and malt quality: In the micro-malting trial, under the given processing conditions, breeding line 08T-531-01-043 did not show any abnormalities during process. It showed good water uptake and obtained good chitting at the end of steep. During germination it showed normal but slow acrospires growth. However, this barley sample produced malt with substandard quality profile as indicated by low friability, high F/C difference, low KI and extremely high beta-glucan content, although the malt developed adequate levels of FAN, enzymes and desirable malt color. The processing data and malt analysis indicated that under the given trial conditions, breeding line 08T-531-01-043 exhibited overall malting quality inferior to the control varieties CDC Landis and CDC Meredith. 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com 3. Pilot-malting trials Pilot malting trials were conducted on 2011 crop barley samples of 08T531-01-043, CDC Landis and CDC Meredith. Each of these pilot malting trials was conducted with a batch size of 60 kg of cleaned barley using CMBTC’s pilot malting system under the malting conditions detailed in Box 2. Box 2. Trial pilot malting conditions for processing 08T531-01-043, CDC Meredith and CDC Landis barley Steeping: 41 hours {8hrs Wet- 13 hrs Dry- 8hrs Wet-11 hrs Dry- 1 hrs Wet} @ 13 C Germination: Day 1 @ 15 C, day 2 @ 15 C, day 3 @ 14 C, day 4 @ 14 C Kilning: 12 hr@55ºC; 6hr@65ºC;2hr@75ºC and 4 hr@85 Green malt moisture,% 0-1/4 ¼-1/2 ½-3/4 ¾-1 >1 PM-12-014 08T-531-01-043 B-11-239 PM-12-008 CDC Landis B-11-238 PM-12-007 CDC Meredith B-11-240 Chitting, % Variety/line Cast moisture ,% Table 4. Steep-out moisture content, chitting rate and acrospire growth of 2011 crop barley samples of 08T531-01-043, CDC Meredith and CDC Landis 42.72 95 43.31 0 0 5 95 0 42.95 100 40.01 0 0 60 35 5 43.75 100 41.36 0 0 0 95 5 Acrospire Length @96 hours Water uptake, chitting and acrospire growth: Under the given pilot malting trial conditions (Box 2) 08T-531-01-043, CDC Landis and CDC Meredith barley samples all showed good water uptake and obtained good chitting at steep (Table 4). In comparison with the control CDC Landis and CDC Meredith, 08T-531-01-043 barley showed slower water uptake and exhibited lower chitting rate. This agreed well with what was recorded 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com in the micro-malting trials. As observed in the micro-malting trials, 08T-531-01-043 barley showed slower acrospire growth than either CDC Landis or CDC Meredith. A complete malt analysis was conducted for the malts generated from the pilot-malting trials, and the analytical results are detailed in Table 5. Table 5. Analysis of the malts generated from the pilot-malting trials with 08T53101-043, CDC Meredith and CDC Landis barley samples PM-12-014 08T-531-01-043 Malt moisture, % Friability, % Fine-extract, % Coarse-extract, % F/C Difference, % Soluble protein, % Total protein, % Kolbach Index, % Beta-Glucan, ppm Viscosity, cps Diastatic power, L -Amylase, D.U. Wort colour, ASBC Wort pH Fan, mg/L 4.4 55.9 75.0 73.0 2.0 5.35 17.0 31.5 362 1.51 164 46.8 2.02 5.93 173 PM-12-008 CDC Landis 4.5 75.1 81.5 80.4 1.1 5.32 12.8 41.6 191 1.46 143 57.3 2.45 5.90 203 PM-12-007 CDC Meredith 4.4 82.5 81.4 80.7 0.7 5.13 12.0 42.6 173 1.37 152 55.7 2.40 5.94 195 General modification: Under the given pilot malting trial conditions, the malts generated from breeding line 08T531-01-043 showed poor modification as suggested by low friability, high F/C difference, low KI and high beta-glucan content (Table 5). This agreed with the micro-malting trial results. In contrast, CDC Landis and CDC Meredith produced malts with better overall quality, although their malt beta-glucan content was higher than that required by brewers (normally expecting <150ppm). Extract yield and enzyme levels: 08T531-01-043 malts produced in the pilot-malting trial exhibited very low extract yield (significantly lower than that expected from tworowed Canadian malting varieties) but good levels of enzymes (Table 5). Its extract yield was significantly lower than the two controls, while its diastatic power was higher and alpha-amylase lower than the two controls. Soluble protein, FAN and malt colour: 08T531-01-043 malt developed good levels of soluble protein FAN and color (Table 5). On average, its soluble protein was similar to 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com CDC Landis and slightly lower than CDC Meredith. However, due to high total protein content its KI was lower than the desired. Its malt color was good and was lower than the two controls. Its FAN level was adequate, but significantly lower than the control CDC Landis and CDC Meredith. Beta-glucan content and worth viscosity: 08T531-01-043 malt showed beta-glucan content higher than the two controls and higher than the desired levels (<150ppm). This agreed well with what was recorded in the micro-malting. Viscosity level for 08T531-01043 malt was higher than the two controls and also higher than the levels required by the breweries (normally expecting viscosity <1.50 cps). Overall performance and malt quality: in the micro-malting and pilot malting trials this breeding line 08T531-01-043 sample did not show any abnormalities during process. It showed good water uptake and obtained good chitting at the end of steep. During germination it showed good acrospires growth and good progress of modification. However, in both micro-malting and pilot malting trials, 08T531-01-043 barley failed to produce quality malt, and its malts showed low friability, very low extract yield, low KI and extremely high beta-glucan content, though its malts developed good levels of soluble protein, enzymes and malt color. Under the given trial conditions, this breeding line 08T531-01-043 produced malt with an overall quality inferior to the two control varieties CDC Landis and CDC Meredith. 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com 4. Pilot-brewing trials All malt samples were pilot brewed in CMBTCs 300L Pilot Brewery. The following are the brewing and fermentation conditions for all three brewing trials. Mash Tun 100% malt brew – 40 kg of malt and 150L of water added to mash tun Mash in at 48C, hold for 30 min Raise to 65C, hold for 30 min Raise to 76C Pump over to Lauter Tun Lauter Tun Rest for 10 minutes, vorlauf for 10 minutes Rakes at 20 cm above bottom, on slow for entire lautering 25L underlet 125L sparge water at 75C Brew Kettle First hop (Nugget) boiled for 90 min – 37g Second hop (Mt. Hood) boiled for 5 min – 75g Fermentation, aging, filtering and bottling Cooled to 13.5ºC, pitched with lager yeast at 1.25 million cells per mL Fermented for 7 days (3 days at 13.5ºC and 4 days at 15ºC) Cooled and stored at -0.5 ºC for 7 days Filtered through a 1 µm pad filter system, carbonated to 2.5 volumes CO 2 Stored 2 days at -2oC, and packaged Pasteurized to 15 PU Figures 1 through 12 detail all three brewing trials. 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com Figure 1: Mash Temperature Profile for CDC Meredith (temperature versus time) Figure 2: Runoff Turbidity for CDC Meredith (turbidity FTU versus time) 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com Figure 3: Runoff Specific Gravity for CDC Meredith (oPlato versus time) Figure 4: Runoff Flowrate for CDC Meredith (l/minute versus time) 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com Figure 5: Mash Temperature Profile for CDC Landis (temperature versus time) Figure 6: Runoff Turbidity for CDC Landis (turbidity FTU versus time) 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com Figure 7: Runoff Specific Gravity for CDC Landis (oPlato versus time) Figure 8: Runoff Flowrate for CDC Landis (l/minute versus time) 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com Figure 9: Mash Temperature Profile for 08T531-01-043 (temperature versus time) Figure 10: Runoff Turbidity for 08T531-01-043 (turbidity FTU versus time) 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com Figure 11: Runoff Specific Gravity for 08T531-01-043 (oPlato versus time) Figure 12: Runoff Flowrate for 08T531-01-043 (l/minute versus time) 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com The brewing results are given in Tables 6, 7, 8, 9 and 10. Table 6. Main Brewhouse observations for pilot brewing trials PB-12-010 PB-12-012 Parameter CDC Meredith CDC Landis PB-12-028 08T531-01-043 Conversion time (min.) 16 15 8 Time to clear (min.) 7 6 6 Lautering time (min.) 38 37 43 Malt Material Yield (%) 87.6 89.1 90.3 Wort pH 5.18 5.13 5.11 Wort Colour (SRM) 4.09 4.49 3.44 In the brewhouse, 08T531-01-043 recorded a shorter conversion time than the controls. This was not expected since the malt enzyme levels were in general comparable between all three samples. On the other hand, shorter conversion time could be related to the more uniform starch granule size distribution. Conversion time is a metric that is important for the brewer in regards to the economics of his brewhouse. Longer conversion times could translate into higher operating costs in more energy requirement, higher labour costs or decreased capacity. Conversion time is related to the enzyme content of the malt, and can be manipulated by changing malt: water ratio and temperature. Time for wort to clear to less than 100 FTU in lautering was very good (less than 10 minutes), and comparable between all three malt samples. Time required for the wort to clear is a metric that is important for the brewer in regards to the economics of his brewhouse as well as the quality of the finished beer. Most brewers want clear wort, it provides better quality beer and also allows for better capacity utilization in fermentation. The time to obtain wort that is clear (less than 100 FTU) is therefore related to capacity and manpower utilization. Lautering time for 08T531-01-043 was somewhat longer than for the controls. This is most likely the result of higher beta-glucan content in the 08T531-01-043 malt sample. Time to complete the runoff is a metric that is important for the brewer in regards to the economics of his brewhouse. Longer times could translate into higher operating costs in more energy requirement, higher labour costs or decreased capacity. Runoff time is related to the beta-glucan content of the malt as well as the friability and milling of the malt. Malt Material Yield was for 08T531-01-043 excellent, and over 2% higher than for CDC Meredith and over 1% higher than for CDC Landis samples. Malt Material Yield shows 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com the percentage of the extract that was recovered into the cast wort. It is a measure of how easily the extract is recovered from the malt. Wort clarity and break in the wort kettle were acceptable although somewhat lower than the controls. Wort clarity and good protein precipitation is related to improved colloidal stability of the final product. The wort pH value was typical for the wort samples derived from barley malts, and comparable to control samples. Wort pH is related to beer flavour stability, the higher the pH the more flavour stable the beer is through time. However, the pH cannot be too high or else the possibility of flavour changes and microbiological infection can occur. Wort colour for 08T531-01-043 was slightly lower than the controls. This correlates well with the malt colour results. Wort colour is positively correlated to the barley protein content, as well as malt colour and malting processing conditions. Most international brewers are looking for a lower pale colour to be derived from the malt, so the lower the better. Wort taste was acceptable. This is a quick test to look for off-flavours. The wort should be malty, sweet with no off-flavours. Table 7. Wort sugar concentration for the brewing trials (mg/L) PB-12-010 PB-12-012 PB-12-028 Parameter CDC Meredith CDC Landis 08T531-01-043 Maltotetrose 2.74 3.05 2.17 Maltotriose 14.12 13.59 10.43 Maltose 55.94 52.41 50.02 Glucose 14.19 14.31 11.63 Fructose 2.64 2.57 2.34 Acceptable wort sugar spectrum was recorded for 08T531-01-043 (Table 7). It had somewhat lower levels of both unfermentable and fermentable sugars than both controls. Table 8. Fermentation observations for the brewing trials PB-12-010 PB-12-012 Parameter CDC Meredith CDC Landis Attenuation Limit (%) 87.3 86.0 PB-12-028 08T531-01-043 82.8 The fermentability of the wort produced from 08T531-01-043 (Table 8) was somewhat lower than for the controls. Fermentability is important in that it is a measure of the 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com amount of beer that can be produced from the original malt. The higher the fermentability the better. Figure 13. Fermentation profile of all three samples (oPlato versus time) Figure 13 shows the fermentation profile (Plato versus Days of Fermentation) of 08T531-01-043 compared to control samples. It can be seen that both control samples had comparable initial gravities which were about 1°P higher than for the 08T531-01043 wort (most likely the consequence of higher total protein level in 08T531-01-043 malt). Both control samples also showed comparable and slightly fasted drop in gravity during fermentation, as well as lower gravity readings at the end of fermentation than 08T531-01-043. Table 9. Final beer analysis for the brewing trials PB-12-010 PB-12-012 Parameter CDC Meredith CDC Landis PB-12-028 08T531-01-043 Apparent Ext. (Plato) 1.64 1.85 2.21 Real Ext. (Plato) 3.59 3.79 3.86 Alcohol (v/v %) 5.37 5.35 4.52 Color (ASBC) 3.53 3.77 2.38 pH 4.26 4.26 4.48 Foam (Nibem) 187 168 127 Initial Turbidity (FTU) 15.6 20.0 12.7 Chill Turbidity (FTU) 24 Hr 16.6 22.1 14.4 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com All the samples produced beer with good quality. 08T531-01-043 produced beer with higher apparent and real extract and lower final beer alcohol. These results correlate well with fermentation data since 08T531-01-043 had the lowest fermentability. Final beer colour for 08T531-01-043 was lower than both controls. This is surprising since 08T531-01-043 had the highest total protein, although its soluble protein was comparable to the controls. 08T531-01-043 beer had somewhat higher pH value and slightly lower initial and chill turbidity readings indicating good colloidal stability. Both controls showed better foam stability than 08T531-01-043 beer. In terms of sensory, all products received comparable marks, and were rated as normal good beers with no defects and some good characteristics. The beers had very good appearance, were fresh, clear and clean with slight diacetyl and estery notes. Beer sensory data is presented in Table 10 and Figure 14 in more details. Table 10. Final beer organoleptic property data Quality Parameter PB-12-010 CDC Meredith PB-12-012 CDC Landis PB-12-028 08T531-01-043 Freshness 2.8 3.0 2.6 Body 1.7 1.6 1.6 Flavour 1.9 2.0 1.9 Palate 2.5 2.4 2.3 Hop Aroma 0.9 0.8 1.1 Hop Bitterness 1.7 1.4 1.4 Estery 2.0 1.8 1.4 Cereal 1.6 1.6 0.9 Turbidity 0.7 1.3 0.3 Sour 1.4 1.3 1.1 Sweet 1.0 0.7 1.0 Sulphury 0.4 0.6 0.5 Overall Quality 2.7 2.7 2.4 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com Figure 14. Final beer organoleptic property Quality scale 0 – Undrinkable 1 – Defects at high level (consumer would notice) 2 – Slight defects (expert would object, typical slightly aged market beer) 3 – Normal good beer (nothing really good or bad, reasonably fresh) 4 – Excellent (no real defects and many good characters) Additional Terms Rating Scale 0 – Non existent 1 – Light, faint 2 – Mild 3 – Very noticeable 4 – Very strong 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com For more information, please contact CMBTC: Rob McCaig, Managing Director and Director of Brewing Tel: (204) 983-1981 Email: [email protected] Yueshu Li, Director of Malting Technology Tel: (204) 984-0561 Email: [email protected] Fax Website 204-984-5843 www.cmbtc.com 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email [email protected] • Website www.cmbtc.com
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