TRANSFORMER FITTINGS & ACCESSORIES CONTENTS 1. Low Voltage transformer bushing clamps....................................................................... 3 1.1. TOGA type clamps............................................................................................................ 5 1.1.1. TOGA 1 type clamps ..................................................................................................... 5 1.1.2. TOGA 2 type clamps...................................................................................................... 6 1.1.3. TOGA 3 type clamps...................................................................................................... 7 1.1.4. TOGA 4 type clamps...................................................................................................... 8 1.1.5. TOGA 5 i TOGA 6 type clamps...................................................................................... 9 1.1.6. TOGA 7 type clamps...................................................................................................... 10 1.1.7. TOGA 8 type clamps...................................................................................................... 10 1.2. MK type clamps.............................................................................................................. 11 1.2.1. MK 1 type clamps........................................................................................................... 11 1.2.2. MK 1A type clamps......................................................................................................... 12 1.2.3. MK 1B type clamps........................................................................................................ 13 1.2.4. MK 2 type clamps........................................................................................................... 14 1.2.5. MK 3 type clamps........................................................................................................... 15 1.2.6. Angled MK 4 type clamps............................................................................................... 16 1.2.7. MK 5 type clamps........................................................................................................... 17 1.3. Medium Voltage ZGU OP i ZGU type transformer bushing clamps............................ 18 1.4. ZIP 40/95 bushing clamp.................................................................................................. 19 2. Insulating covers................................................................................................................ 21 2.1. OZT (TOGA clamps) type insulating covers...................................................................... 23 2.2. OZ MK (MK clamps) type insulating covers...................................................................... 24 2.3. OSOP type insulating covers (for MV surge arresters)..................................................... 25 2.4. OIP-2, OIP-3 type bushing covers & OIN type spark gap cover....................................... 25 3. Extension arms & vibration dampers............................................................................... 27 3.1. UM/BOP/TOGA 1-4 type (low voltage surge arrester’s) extension arm............................ 29 3.2. UM/SBK type (medium voltage surge arrester’s) extension arm...................................... 29 3.3. UM/BOP/TOGA 5 type (low voltage surge arrester’s) extension arm for TOGA 5............ 30 3.4. UM/K type capacitor extension arm ................................................................................. 30 3.5.Transformer vibration dampers ......................................................................................... 31 3.5.1. WOT type vibration dampers......................................................................................... 31 3.5.2. WPK type vibration dampers.......................................................................................... 32 Dear Sirs. Transformer bushing fixing is one of the significant areas where specialized equipment should be used to provide: - low losses to conductivity - wide range of applicable cable types - ease of application and accessibility Some of the major faults which have an impact on damage of the transformer come from inapropriate temperature of transformer bushings according to low quality materials used on bushing clamps. It is essential to establish efficient connection between transformer bushing and cables, using right methods. Competent fixing is also crucial to power loss and is strictly connected with materials and manufacturing methods. The most common ways to produce clamps are: casting and drop forging. As castings are often still being affected with many faults, the more efficient and reliable method is drop forging. It may be still more costly on production, it will pay back when fitted on transformer. Our high quality clamps have been designed to meet the most demandful needs and provide simple, functional connection between transformer and output cables. High purity of materials and advanced production used in our products will result in energy saving. According to our research where our product TOGA1 2x240 sq.mm was exposed to I=500A during 3h period at T=20 degrees Celsius, we received following readings: - max voltage loss - ?U=5mV - max opeerating temperature = 33 degrees Celsius - resistance = 0,000014 Ohm - dissipated power = 2,5W We are proud to present to you products of high quality and exceptional properties. We kindly invite you to browse our range of products in this catalogue. „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] Low Voltage transformer bushing clamps ISSUE 2011 3 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 4 ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.1. TOGA type clamps 1.1.1. TOGA 1 type clamps* a) b) c) 50 42 ~95 D=25 ~85 TOGA 1 TOGA 1/U TOGA 1/N TOGA 1/NS M extra connectivity fixing Application: Cable linking connection clamps are intended to be used on transformer bushings of sizes M12 up to M30x2. Materials used: Main body - drop forged brass (tin coated) Clamping screws - stainless steel Wire assembly screws - brass (tin coated) Suitable for use on cables: Main cables: 2 x 50 up to 240 sq.mm RE,RM,SM, 2 x 300 sq.mm RMC Additional cable (TOGA 1/NS): 1 x 2,5 up to 50 sq.mm Additional cables (TOGA 1): 2 x 2,5 up to 50 sq.mm Technical data: Dimensions as shown on drawing „a”. Selection chart listed below. Product info: 1. TOGA 1 clamps are being sold as a set of : ! three pcs. of phase clamps (draw. „a”). ! one pc. of neutral clamp with earthing strip fixing and no additional connetivity fixing (draw. „b” TOGA 1/N) 2. We also offer TOGA 1/U earthing clamps (draw. „c”) which have an additional connectivity fixings that allow to earth some extra devices fitted on transformer. 3. Another model of earthing clamp is presented on draw. „b” (Toga 1/NS) where an additional earthing wire (2,5 up to 50 sq.mm) can be fitted using front connectivity fixing. Cat. number KTM code BK 6100 BK 6101 BK 6102 BK 6103 BK 6104 BK 6105 BK 6106 BK 6107 BK 6108 BK 6109 BK 6110 BK 6111 BK 6112 BK 6113 BK 6114 BK 6115 1115-811-112-350 1115-811-112-340 1115-811-112-330 1115-811-112-320 1115-811-116-350 1115-811-116-340 1115-811-116-330 1115-811-116-320 1115-811-120-350 1115-811-120-340 1115-811-120-330 1115-811-120-320 1115-811-130-350 1115-811-130-340 1115-811-130-330 1115-811-130-330 TYPE TOGA-1/M12 TOGA-1/M12/N TOGA-1/M12/U TOGA-1/M12/NS TOGA-1/M16 TOGA-1/M16/N TOGA-1/M16/U TOGA-1/M16/NS TOGA-1/M20 TOGA-1/M20/N TOGA-1/M20/U TOGA-1/M20/NS TOGA-1/M30 TOGA-1/M30/N TOGA-1/M30/U TOGA-1/M30/NS Bushing screw size M 12 M 12 M 12 M 12 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 20 M 30 x 2 M 30 x 2 M 30 x 2 M 30 x 2 OZT TOGA 1** applicable clamp insulation cover I max [A] Transformer type 250 250 250 250 400 400 400 400 630 630 630 630 1000 1000 1000 1000 max 160 kVA max 160 kVA max 160 kVA max 160 kVA max 200 kVA max 200 kVA max 200 kVA max 200 kVA max 250 kVA/400 kVA max 250 kVA/400 kVA max 250 kVA/400 kVA max 250 kVA/400 kVA 630 kVA 630 kVA 630 kVA 630 kVA Cable core description legenda: RE - round, single core; SE - sector, single core. SM - sector, multicore; RMC - round, multicore. * Patent pending ** Technical data and size chart presented on page 19 ISSUE 2011 5 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.1.2. TOGA 2 type clamps* a) b) c) 50 ~42 ~92 D=21 ~75 TOGA 2 TOGA 2/NS TOGA 2/N Application: Cable linking connection clamps are intended to be used on transformer bushings of sizes M12 up to M20. Materials used: Main body - drop forged brass (tin coated) Clamping screws - stainless steel Wire assembly screws - brass (tin coated) Suitable for use on cables: Main cables: 2 x 50 up to 185 sq.mm RE,RM,SM, 2 x 240 sq.mm RMC Additional cable (TOGA 2/NS) : 1 x 2,5 up to 50 sq.mm Additional cables (TOGA 2) : 2 x 2,5 up to 50 sq.mm Technical data: Dimensions as shown on drawing „a”. Selection chart listed below. Product info: 1. TOGA 2 clamps are being sold as a set of: ! three pcs. of phase clamps (draw.”a”) ! one pc. of neutral clamp with earthing strip fixing and no additional conectivity fixing draw. „b” TOGA 2/N 2. We also offer TOGA 2 type clamps presented on draw. „c” TOGA 2/NS where an additional earthing wire of sizes between 2,5 up to 50 mm2 can be fitted. Cat. number KTM Code OZT TOGA 2** applicable clamp insulation cover TYPE Bushing screw size I max [A] Transformer type TOGA-2/M12 M 12 250 max 160 kVA BK 6130 1115-811-212-350 BK 6131 1115-811-212-340 TOGA-2/M12/N M 12 250 max 160 kVA BK 6132 1115-811-212-320 TOGA-2/M12/NS M 12 250 max 160 kVA BK 6133 1115-811-216-350 TOGA-2/M16 M 16 400 max 200 kVA BK 6134 1115-811-216-340 TOGA-2/M16/N M 16 400 max 200 kVA BK 6135 1115-811-216-320 TOGA-2/M16/NS M 16 400 max 200 kVA BK 6136 1115-811-220-350 TOGA-2/M20 M 20 630 max 250 kVA/400 kVA BK 6137 1115-811-220-340 TOGA-2/M20/N M 20 630 max 250 kVA/400 kVA BK 6138 1115-811-220-320 TOGA-2/M20/NS M 20 630 max 250 kVA/400 kVA Cable core description legenda: RE - round, single core; SE - sector, single core. SM - sector, multicore; RMC - round, multicore. * Patent pending ** Technical data and size chart presented on page 19 6 ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.1.3. TOGA 3 type clamps* a) c) b) 50 ~90 D=25 ~85 TOGA 3 TOGA 3/N TOGA 3/A Application: Cable linking connection clamps are intended to be used on transformer bushings of sizes M12 up to M30x2. Materials used: Main body - drop forged brass (tin coated) Clamping screws - stainless steel Wire assembly screws - brass (tin coated) Suitable for use on cables: Main cables: 2 x 50 up to 240 sq.mm RE,RM,SM, 2 x 300 sq.mm RMC Additional cable (TOGA3/A): 1 x 2,5 up to 50 sq.mm Additional cables (TOGA3): 2 x 2,5 up to 50 sq.mm Technical data: Dimensions as shown on drawing „a”. Selection chart listed below. Product info: 1. TOGA 3 clamps are being sold as a set of : ! three pcs. of phase clamps (draw. „a”). ! one pc. of neutral clamp with earthing strip fixing and no additional conectivity fixing draw. „b” TOGA 3/N 2. We also offer TOGA 3/A type clamp (draw. „c”) which has been equipped with an additional fixing for extra earthing cable intended for use in indoor substations. OZT TOGA 3** applicable clamp insulation cover I max [A] Transformer type TOGA-3/M12 TOGA-3/M12/N Bushing screw size M 12 M 12 250 250 max 160 kVA max 160 kVA TOGA-3/M12/A TOGA-3/M16 TOGA-3/M16/N TOGA-3/M16/A TOGA-3/M20 TOGA-3/M20/N TOGA-3/M20/A TOGA-3/M30 TOGA-3/M30/N TOGA-3/M30/A M 12 M 16 M 16 M 16 M 20 M 20 M 20 M 30 x 2 M 30 x 2 M 30 x 2 250 400 400 400 630 630 630 1000 1000 1000 max 160 kVA max 200 kVA max 200 kVA max 200 kVA max 250 kVA/400 kVA max 250 kVA/400 kVA max 250 kVA/400 kVA 630 kVA 630 kVA 630 kVA Nr katalogowy Cat. number KTM Code TYPE BK 6150 BK 6151 1115-811-312-350 1115-811-312-340 BK 6152 BK 6153 BK 6154 BK 6155 BK 6156 BK 6157 BK 6158 BK 6159 BK 6160 BK 6161 1115-811-312-310 1115-811-316-350 1115-811-316-340 1115-811-316-310 1115-811-320-350 1115-811-320-340 1115-811-320-310 1115-811-330-350 1115-811-330-340 1115-811-330-310 Cable core description legenda: RE - round, single core; SE - sector, single core. SM - sector, multicore; RMC - round, multicore. * Patent pending ** Technical data and size chart presented on page 19 ISSUE 2011 7 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.1.4. TOGA 4 type clamps* a) b) ~55 42 ~102 D=25 50 M TOGA 4 TOGA 4/N Application: Cable linking connection clamps are intended to be used on transformer bushings of sizes M12 up to M20.. Materials used: Main body - drop forged brass (tin coated) Clamping screws - stainless steel Wire assembly screws - brass (tin coated) Suitable for use on cables: Main cable: 1 x 50 up to 240 sq. mm RE,RM,SM, 1 x 300 sq.mm RMC Additional cable : 1 x 2,5 up to 50 sq.mm 1 x 2,5 up to 25 sq.mm Technical data: Dimensions as shown on drawing „a”. Selection chart listed below. Product info: TOGA 4 clamps are being sold as a set of : ! three pcs. of phase clamps (draw. „a”). ! one pc. of neutral clamp with earthing strip fixing and no additional conectivity fixing (draw. „b”) OZT TOGA 4** applicable clamp insulation cover Cat. number KTM Code TYPE Bushing screw size I max [A] transformer type BK 6170 1115-811-412-350 TOGA-4/M12 M 12 250 max 160 kVA BK 6171 1115-811-412-340 TOGA-4/M12/N M 12 250 max 160 kVA BK 6172 1115-811-416-350 TOGA-4/M16 M 16 400 max 200 kVA BK 6173 1115-811-416-340 TOGA-4/M16/N M 16 400 max 200 kVA BK 6174 1115-811-420-350 TOGA-4/M20 M 20 630 max 250 kVA/400 kVA BK 6175 1115-811-420-340 TOGA-4/M20/N M 20 630 max 250 kVA/400 kVA Cable core description legenda: RE - round, single core; SE - sector, single core. SM - sector, multicore; RMC - round, multicore. * Patent pending ** Technical data and size chart presented on page 19 8 ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.1.5. TOGA 5 & TOGA 6 type clamps* M 110 65 53 66 M 54 Application: Uniwersal, vertical or horizontal cable linking connection clamps are intended to be used on transformer bushings of sizes between M12 to M20 (TOGA 5) and between M12 and M30x2 (TOGA 6). Both clamps have been equipped in a special locking device which allows the clamp to be fitted either vertically or horizontally. Materials used: Main body - drop forged brass (tin coated) Clamping screws - stainless steel Suitable for use on cables: 2 x 70 up to 240 sq.mm RE, RM, SM, 4 x 240 sq.mm RE, RM i SM. (using fixing doubler) Technical data: Dimensions as shown on drawing shown above. Selection chart listed below. Product info: TOGA 5 clamps can be also equipped in earthing extension arm made of galvanized steel which allow fitting earthing strip. OZT TOGA 5** applicable clamp insulation cover fixing doubler for TOGA 5 (fixing doubler fitted) Cat. number TOGA 5 & TOGA 6 TYPE KTM Code Bushing screw size I max [A] Transformer type BK 6185 1115-811-512-350 TOGA-5/M12 M 12 250 max 160 kVA BK 6186 1115-811-516-350 TOGA-5/M16 M 16 400 max 200 kVA BK 6187 1115-811-520-350 TOGA-5/M20 M 20 630 max 250 kVA/400 kVA BK 6188 1115-811-530-350 TOGA-6/M30x2 M 30x2 1000 max 630 kVA BK 6189 1115-811-520-070 TOGA-5/M20+fixing doubler M 20 630 250-400 kVA BK 6190 1115-811-530-070 TOGA-6/M30x2+fixing doubler M 30x2 1000 max 630 kVA Cable core description legenda: RE - round, single core; SE - sector, single core. SM - sector, multicore; RMC - round, multicore * Patent pending ** Technical data and size chart presented on page 19 ISSUE 2011 9 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.1.6. TOGA 7 type clamps Materials used: 2 x 30 to 150 sq.mm RE, RM, SM Technical data: Dimensions as shown on drawing. I max - 630A Transformer type selection: - as for size M12 bushing screw - up to 160 kVA, - as for size M16 - up to 200 kVA, - as for size M20 - 250 - 400 kVA. Product info: TOGA 7 clamps allow to establish earthing connection using additional extension arm made of galvanized steel. Materials used: Main body - drop forged brass (tin coated) Clamping screws - stainless steel Application: Cable linking connection clamps TOGA 7 are intended to be used on transformer bushings of sizes M12 up to M20. 1.1.7. TOGA 8 type clamps Suitable for use on cables: 4 x 70 to 300 sq.mm RE, RM, SM technical data: Dimensions as shown on drawing. I max - 2000A Transformer type selection: - as for size M 33x2 bushing screw - up to 1000 kVA. - as for size M 42x3 - up to 1000 kVA. - as for size M 48x3 - up to 1000 kVA. Materials used: Main body - drop forged brass (tin coated) Clamping screws - stainless steel Application: 4-way cable linking connection clamps TOGA8 are intended to be used on transformer bushings of sizes M12 up to M20. Applicable to bushing screw sizes of M33x2, M42x3, M48x3. Cable core description legenda: RE - round, single core; SE - sector, single core. SM - sector, multicore; RMC - round, multicore 10 ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.2. MK type clamps. 1.2.1. MK 1 type clamps Application: Rail linking connection clamps MK 1 are intended to be used on transformer bushings of sizes M12 up to M20. Rail connection width < 40mm. Materials used: Main body - drop forged brass, tin coated. Product info: MK 1 clamp is suitable for use on M12 & M16 transformer bushings and it is fitted by M8 clamp screw. Transformer type selection: ! M12 bushing screw (l=250A) - up to 160 kVA ! M16 bushing screw (I=400A) - up to 200 kVA 44 ~104 44 20 8 OZ MK 1* applicable clamp insulation cover M Cat. number BK 6200 BK 6201 KTM Code TYPE 1115-810-112-000 1115-810-116-000 MK 1/12 MK 1/16 Bushing screw size M 12 M 16 I max [A] Transformer type 250 400 DO 160 kVA DO 200 kVA * Technical data and size chart presented on page 19 ISSUE 2011 11 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.2.6. MK 1A type clamps Application: Rail linking connection clamps MK 1A are intended to be used on transformer bushings of sizes M12, M16 & M20. Rail connection width < 40mm. Materials used: Main body - drop forged brass, tin coated. Clamping screw - stainless steel. Product info: MK 1A clamp is suitable for use on M12, M16, M20 transformer bushings and it is fitted by two M8 clamp screw. 8 Transformer type selection: ! M12 bushing screw (I=250A) - up to 160 kVA ! M16 bushing screw (I=400A) - up to do 200 kVA ! M20 bushing screw (I=630A) - up to 400 kVA 44 M Cat. number BK 6210 BK 6211 BK 6212 12 KTM Code TYPE 1115-810-120-000 1115-810-160-000 1115-810-120-000 MK 1A/12 MK 1A/16 MK 1A/20 Bushing screw size M 12 M 16 M 20 I max [A] Transformer type 250 400 630 max 160 kVA max 200 kVA max 250/400 kVA ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.2.6. MK 1B type clamps Application: Rail linking connection clamps MK 1A are intended to be used on transformer bushings of sizes M12, M16 & M20. Rail connection width < 40mm. Materials used: Main body - drop forged brass, tin coated. Clamping screw - stainless steel. Product info: MK 1 clamp is suitable for use on M12, M16, M20 transformer bushings and it is fitted by M10 clamp screw. 8 54 Transformer type selection: ! M12 bushing screw (I=250A) - up to 160 kVA ! M16 bushing screw (I=400A) - up to do 200 kVA ! M20 bushing screw (I=630A) - up to 400 kVA 44 M 84 Cat. number BK 6215 BK 6216 BK 6217 ISSUE 2011 KTM Code 1115-810-001-120 1115-810-001-160 1115-810-001-200 TYPE MK 1B/12 MK 1B/16 MK 1B/20 Bushing screw size M 12 M 16 M 20 I max [A] Transformer type 250 400 630 max 160 kVA max 200 kVA max 250/400 kVA 13 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.2.2. MK 2 type clamps Application: Rail linking connection clamps MK 2 are intended to be used on transformer bushings of sizes M12, M16 & M20. Rail connection width < 60mm. Materials used: Main body - drop forged brass, tin coated. Clamping screw - stainless steel. Product info: MK 2 clamp is suitable for use on M12, M16, M20 transformer bushings and it is fitted by two M8 clamp screws. Transformer type selection: ! M12 bushing screw (I=250A) - up to 160 kVA ! M16 bushing screw (I=400A) - up to do 200 kVA ! M20 bushing screw (I=630A) - up to 400 kVA 60 10 128 60 26 26 OZ MK 2* applicable clamp insulation cover 60 32 60 ~128 32 15 10 M Cat. number KTM Code TYPE BK 6220 BK 6221 BK 6222 1115-810-212-000 1115-810-216-000 1115-810-220-000 MK 2/12 MK 2/16 MK 2/20 Bushing screw size M 12 M 16 M 20 I max [A] Transformer type 250 400 630 max 160 kVA max 200 kVA max 250/400 kVA * Technical data and size chart presented on page 19 14 ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.2.3. MK 3 type clamps Application: Rail linking connection clamps MK 3 are intended to be used on transformer bushings of sizes M12, M16, M20 & M30x2. Rail connection width < 60mm. Materials used: Main body - drop forged brass, tin coated. Clamping screw - stainless steel. Product info: MK 2 clamp is suitable for use on M12, M16, M20 & M30x2 transformer bushings and it is fitted by two M8 clamp screws. Transformer type selection: ! M20 bushing screw (I=630A) - up to 400 kVA ! M30x2 bushing screw (I=1000A) - up to 630 kVA 60 26 134 60 26 10 OZ MK 3* applicable clamp insulation cover 60 26 60 ~123 32 15 10 M Cat. number BK 6225 BK 6226 BK 6227 BK 6228 KTM Code TYPE 1115-810-312-000 1115-810-316-000 1115-810-320-000 1115-810-330-000 MK 3/12 MK 3/16 MK 3/20 MK 3/30 x 2 Bushing screw type M 12 M 16 M 20 M 30 x 2 I max [A] Transformer type 250 400 630 1000 max 160 kVA max 250 kVA max 400 kVA max 630kVA * Technical data and size chart presented on page 19 ISSUE 2011 15 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.2.4. MK 4 type clamps Application: Rail linking connection clamps MK 2 are intended to be used on transformer bushings of sizes M12, M16 & M20. Rail connection width < 60mm. Materials used: Main body - drop forged brass, tin coated. Clamping screw - stainless steel. Product info: MK 2 clamp is suitable for use on M12, M16, M20 transformer bushings and it is fitted by M8 clamp screw. 35 Transformer type selection: ! M12 bushing screw (I=250A) - up to 160 kVA ! M16 bushing screw (I=400A) - up to do 200 kVA ! M20 bushing screw (I=630A) - 250- 400 kVA 15 40 32 60 M 25° degrees angled clamp Cat. number BK 6230 BK 6231 BK 6232 16 KTM Code TYPE 1115-810-412-000 1115-810-416-000 1115-810-420-000 MK 4/12 MK 4/16 MK 4/20 Bushing screw size M 12 M 16 M 20 I max [A] Transformer type 250 400 630 max 160 kVA max 200 kVA max 250/400 kVA ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.2.5. MK 5 type clamps Application: Rail linking connection clamps MK 2 are intended to be used on transformer bushings of sizes M20 & M30x2. Rail connection width < 100mm. Materials used: Main body - drop forged brass, tin coated. Clamping screws - stainless steel. Product info: MK 2 clamp is suitable for use on M20 & M30x2 transformer bushings and it is fitted by two M10 clamp screw. Transformer type selection: ! M20 bushing screw (I=630A)- up to 400 kVA ! M30x2 bushing screw (I=1000A)- up to 630 kVA ~172 50 104 25 104 50 M Cat. number BK 6237 BK 6238 ISSUE 2011 KTM Code 1115-810-530-000 1115-810-520-000 TYPE MK 5/30x2 MK 5/20 Bushing screw size M 30x2 M 20 I max [A] 1000 630 Transformer type 630 kVA 400 kVA 17 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.3. ZGU OP & ZGU medium voltage clamps. Materials used: Main body - brass, tin coated. Clamping screws - stainless steel. Application: ZGU type - medium voltage connection clamps. ZGU OP type - medium voltage connection clamps (additional fixing intended for medium voltage surge arrester). Advantages: ! superb conductivity, ! rigid body design, ! easy to assemble using one Allen key, ! no need to apply cable lugs, ! ZGU OP type - additional fixing intended for mounting medium voltage surge arrester, ! mounting method eliminates any forces which could damage insulation bushing due to overtorque, Extras: As an additional protection to the connection we offer suitable insulation covers which protect it against animal interference. 42mm 2 M12 6kt6 OZ ZGU OP* M12 O35 M8 6kt6 insulation protective cover 12,5 M12 42 2 M12 M12 6kt6 O35 70mm OZ ZGU* M8 6kt6 37 insulation protective cover M12 62 Cat. number BK 6240 BK 6241 KTM Code TYPE Bushing screw size Cable section Surge arrester fixing 1115-810-151-000 1115-810-152-000 ZGU ZGU OP M12 M12 70 sq.mm 70 sq.mm N/A M12 * Technical data and size chart presented on page 19 18 ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 1.4. ZIP 40/95 type clamps. Materials used: Main body - brass, tin coated. Clamping screws - stainless steel. Application: Medium voltage connection clamps (additional fixing intended for medium voltage surge arrester). Extras: As an additional protection to the connection we offer suitable insulation covers which protect it against animal interference. Cat. number BK 6242 19 KTM Code TYPE Bushing screw size Cable section Surge arrester fixing ZIP 40/95 M12-M20 70 sq.mm M12-M20 ISUUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 2. INSULATING COVERS ISSUE 2011 20 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 21 ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 2.1. OZT type insulation covers for TOGA clamps. Product info: 2 layers of PVC 3 - 6 mm thick. Top layer - black colour (UV resistant). Bottom layer - red (wear indication). Each model has been specially designed to suit applicable clamp (as shown on drawings below). Technical characteristics: Insulation protection: 7000 V/mm Temperature factor/ protection: ! 20°C - 3x10 W cm ! 70°C - 3x10 W cm Tensile strength : >10MPa Application: Presented insulation covers are intended for use on TOGA clamps and provide protection against short-circuits which may occur by animal interference. Assembly is carried out by synthetic PE screws. Selection criteria: 1. accordingly to clamp type, 2. accordingly to bushing shed’s size (mm): O50, O70, O90. Additional criteria: Each of the covers can be supplied as normal type or as enhanced protection version (marked as „B”). Ordering example: OZT - 4 O70 B enhanced protection mark bushing shed size clamp type cover type Cat. number BK 7100 BK 7101 BK 7102 BK 7103 BK 7104 BK 7105 BK 7106 BK 7107 BK 7108 BK 7109 BK 7110 BK 7111 BK 7112 BK 7113 BK 7114 BK 7115 BK 7116 BK 7117 BK 7118 BK 7119 BK 7120 BK 7121 BK 7122 BK 7123 BK 7124 BK 7125 BK 7126 BK 7200 ISSUE 2011 KTM Code Cover type 1362-112-150-000 1362-112-150-001 1362-112-170-000 1362-112-170-001 1362-112-190-000 1362-112-190-001 1362-112-250-000 1362-112-250-001 1362-112-270-000 1362-112-270-001 1362-112-350-000 1362-112-350-001 1362-112-370-000 1362-112-370-001 1362-112-390-000 1362-112-390-001 1362-112-450-000 1362-112-450-001 1362-112-470-000 1362-112-470-001 1362-112-550-000 1362-112-550-001 1362-112-570-000 1362-112-570-001 1362-112-670-000 1362-112-670-001 1362-112-690-000 1362-112-690-001 OZT - 1/50 OZT - 1/50 B OZT - 1/70 OZT - 1/70 B OZT - 1/90 OZT - 1/90 B OZT - 2/50 OZT - 2/50 B OZT - 2/70 OZT - 2/70 B OZT - 3/50 OZT - 3/50 B OZT - 3/70 OZT - 3/70 B OZT - 3/90 OZT - 3/90 B OZT - 4/50 OZT - 4/50 B OZT - 4/70 OZT - 4/70 B OZT - 5/50 OZT - 5/50 B OZT - 5/70 OZT - 5/70 B OZT - 6/70 OZT - 6/70 B OZT - 6/90 OZT - 6/90 B Clamp type TOGA 1 TOGA 1 TOGA 1 TOGA 1 TOGA 1 TOGA 1 TOGA 2 TOGA 2 TOGA 2 TOGA 2 TOGA 3 TOGA 3 TOGA 3 TOGA 3 TOGA 3 TOGA 3 TOGA 4 TOGA 4 TOGA 4 TOGA 4 TOGA 5 TOGA 5 TOGA 5 TOGA 5 TOGA 6 TOGA 6 TOGA 6 TOGA 6 Bushing screw size M. 12 or M 16 M 12 or M16 M 16 or M 20 M 16 or M 20 M 30x2 M 30x2 M 12 or M 16 M 12 or M16 M 16 or M 20 M 16 or M 20 M 12 or M 16 M 12 or M16 M 16 or M 20 M 16 or M 20 M 30x2 M 30x2 M 12 or M 16 M 12 or M16 M 16 or M 20 M 16 or M 20 M 12 or M 16 M 12 or M16 M 16 or M 20 M 16 or M 20 M 16 or M 20 M 16 or M 20 M 30x2 M 30x2 Bushing shed size 50 mm 50 mm 70 mm 70 mm 90 mm 90 mm 50 mm 50 mm 70 mm 70 mm 50 mm 50 mm 70 mm 70 mm 90 mm 90 mm 50 mm 50 mm 70 mm 70 mm 50 mm 50 mm 70 mm 70 mm 70 mm 70 mm 90 mm 90 mm 22 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 2.2. OZ MK type insulation covers for MK clamps. Product info: 2 layers of PVC 3 - 6 mm thick. Top layer - black colour (UV resistant). Bottom layer - red (wear indication). Each model has been specially designed to suit applicable clamp (as shown on drawings below). Technical characteristics: Insulation protection: 7000 V/mm Temperature factor/ protection: ! 20°C - 3x10 W cm ! 70°C - 3x10 W cm Tensile strength : >10MPa Application: Presented insulation covers are intended for use on TOGA clamps and provide protection against short-circuits which may occur by animal interference. Assembly is carried out by synthetic PE screws. Selection criteria: 1. accordingly to clamp type, 2. accordingly to bushing shed’s size (mm): O50, O70, O90. Additional criteria: Each of the covers can be supplied as normal type or as enhanced protection version (marked as „B”). Ordering example: OZ - 4 O70 B enhanced protection mark bushing shed size clamp type cover type Cat. number BK 7201 BK 7203 BK 7205 BK 7207 ISSUE 2011 KTM Code Cover type Clamp type 1362-112-100-050/000 1362-112-200-070/000 1362-112-300-090/000 1362-112-500-090/000 OZ MK 1/50 OZ MK 2/70 OZ MK 3/90 OZ MK 5/90 MK1 MK2 MK3 MK5 Bushing screw size see clamp info see clamp info see clamp info see clamp info Bushing shed size 50 mm 70 mm 90 mm 90 mm 23 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 2.3. OSOP type insulating covers (for use on MV surge arresters). Product info: 2 layers of PVC 3 - 6 mm thick. Top layer - black colour (UV resistant). Bottom layer - red (wear indication). Each model has been specially designed to suit applicable clamp (as shown on drawings below). Technical characteristics: Insulation protection: 7000 V/mm Temperature factor/ protection: ! 20°C - 3x10 W cm ! 70°C - 3x10 W cm Tensile strength : >10MPa Application: Presented insulation cover is intended for use on MV surge arresters and provide protection against shortcircuits which may occur by animal interference. Assembly is carried out by synthetic PE screws. Cat. number BK 7003 OSOP TYPE KTM Code OSOP 1369-112-110-050 2.4. OIP-2, OIP-3 bushing covers & OIN type spark gap cover. Product info: This product has been made using UV resistant, weatherproof, self extinguishing material. Unique construction allows to install the cover only on first shed of bushing, additionaly fixed by cable ties provided. Wiring can be applied trough one of 4 slots on each side of cover. Additionaly this cover can be equipped with spark gap protective cover of OIN type. Application: This product is intended for use on transformer bushings and provide protection against animal and other interferences. Selection criteria: Bushing shed diameter: ! OIP 2 - 120 to 170 mm ! OIP 3 - above170 mm ! OIN - uniwersal cover - applicabe to most spark gaps, compatibile with both OIP2 &3. Technical characteristics: Height in total: 260 mm. Operating temperature: -40°C to +70°C. OIP 2 Advantages: ! ! ! ! ! ! self-extinguishing material, fault free fixing, simple but functional, sturdy construction, weatherproof, good mechanical strength. OIN Cat. number BK 7004 BK 7005 BK 7006 KTM Code TYPE Application 1362-112-002-000 1362-112-003-001 1362-112-185-070 OIP 2 OIP 3 OIN MV bushing cover MV bushing cover Spark gap cover Bushing shed size 120 - 170 170 NOTE!: It is highly recommended to use MV surge arresters when spark gaps are removed. Using protective covers with no surge protection may cause severe damage to transformer’s bushings. 24 ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 3. EXTENSION ARMS & VIBRATION DAMPERS ISSUE 2011 25 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 26 ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 3.1. UM/BOP/TOGA 1 - 4 type (low voltage surge arrester’s) extension arm. Materials used: Aluminium pipe, PVC coated. Application: Rigid extension arm allow to fix low voltage surge arresters on bushing clamps. Advanages: ! easy to mount method intended for coupling LV surge arresters directly to bushing clamps, ! extension arm gives an additional protection to the transformer body in case of LV surge arrester discharge , ! fully insulated extension arm provides an extra protection against animal interference, ! UV retardant, weatherproof, temperature resistant. NOTE! This product in beeing currently sold together with LV surge arresters: BOP ..../5 - (fr;z)- Cat. number 1115-720-005-2... BOP ..../5 - (fr;p)- Cat. number 1115-720-005-3... BOP-R ..../5 - (fr;z)- Cat. number 1115-720-015-2... BOP-R ..../5 - (fr;p)- Cat. number 1115-720-015-3... LV surge arrester Extension arm UM/BOP/TOGA 1-4 TOGA 2 type clamp Cat. number BK KTM Code TYPE 1115-810-000-000 UM/BOP/TOGA 1 -4 3.2. UM/SBK type (medium voltage surge arrester’s) extension arm. Materials used: Hot dip galvanized steel. Application: Rigid extension arm allows fixing MV surge arresters directly to transformer body. Cat. number: 1131-629-005-004 ISSUE 2011 27 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 3.3. UM/BOP/TOGA 5 type (low voltage surge arrester’s) extension arm for TOGA 5. Application: This extension arm is intended for coupling BOP type arresters directly to TOGA5 type clamp. Technical characteristics: Main body is made of hot dip galvanized steel, partially covered in PVC insulation. Cat. number: 1115-810-000-001 3.4. UM/K type capacitor extension arm. Materials used: Hot dip galvanized steel . Application: Fixing for mounting capacitors on transformer’s body . Cat. number: 1131-629-005-002 28 ISSUE 2011 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 3.5. Transformer vibration dampers. Vibration dampers are intended for use on reduction of vibration and noise of transformer. Specially designed construction and materials provide an excellent attenuation to transformer’s operational vibrations. 3.5.1. WOT type vibration dampers. Construction characteristics: Technical data of WOT type vibration dampers Aluminium body, all other steel elements are hot dip galvanized. Fitting screw is also a height adjustment device. Application: Installation of non-wheeled transformers. footing diameter 138 footing height 37 fitting screw Application method: Transformer should be lifted by apropriate device and lowered onto vibration dampers. It is highly recommended to fix the dampers to the floor. M 12 height in total 192 height adjustment - max height - min height nominal load withstand vertical stiffness WOT nominal operational temperature 170 155 16 kN 1200 kN/m -20 C ÷ 160 C WPK Cat. number BK 8309 ISSUE 2011 KTM Code TYPE 1373-163-138-192 WOT 27 „BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76 www.bezpol.pl [email protected] 3.5.2. WPK type vibration dampers Construction characteristics: Aluminium body, damping insert of high ant-vibration properties. Application: Installation of wheeled transformers. Application method: Transformer should be lifted by apropriate device and lowered onto vibration dampers. It is highly recommended to fix the dampers to the floor. WOT WPK Selection criteria: 1. transformer wheel diameter: - up to 120 mm - WPK 1, - above 120 mm - WPK 2 2. Nominal withstand load: - up to 9 kN (WPK x/9) - between 9-12 kN (WPK x/12) Ordering example: WPK-1/12 : (transformer wheel diameter 120 mm; nominal withstand load up to 12 kN. WPK 1 & 2 type vibration dampers. Technical characteristics Nominal withstand load 12 kN Vertical stiffness 1000 kN Nominal operational temperature - 20 °C ÷ 160 °C Nominal withstand load 9 kN Vertical stiffness 800 kN Nominal operational temperature Cat. number BK 8310 BK 8311 Cat. number BK 8312 BK 8313 ISSUE 2011 - 20 °C ÷ 160 °C KTM Code TYPE Nominal load 1373-163-100-205 1373-163-101-205 WPK-2/9 WPK-2/12 9 kN 12 kN KTM Code TYPE Nominal load 1373-163-060-170 1373-163-061-170 WPK-1/9 WPK-1/12 9 kN 12 kN 30
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