Oct 2011 1. Jack Midhage AB Chapter 1 Presentation 2. Diamond Sawblades Chapter 2 Dry Cutting Blades Wet Cutting Blades Diamond Wire 3. Grinding Cup Wheels Chapter 3 Grinding Heads Polishing Pads 4. Floor Grinding Tools Chapter 4 Tools for Grinding Tools for Polishing Tools for Removal of Coatings 5. Core Drills Chapter 5 Diamond Core Bits Core Drills for Tiles Diamond Segments Retipping Equipment Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 1.1 Oct 2011 Diamond Tools and Machines for the Construction Industry The head office is located in Båstad, famous for it´s tennis tournaments, beaches and beautiful natural surroundings Jack Midhage AB Environment Jack Midhage AB is one of the leading suppliers of diamond tools, TCT sawblades and machines for the construction industry in Sweden. A big part of our program is produced at our production company in Gothenburg. Jack Midhage AB operates by the standards stipulated in ISO-14001 and consideration to the environment is a foundation for our business. We are associated to the industry´s for this purpose different organizations, Quality Work environment Quality development is essential in all parts of our activities and a reason for our success. Both our companies are operated in accordance with EN ISO-9001 (2008) . Work environment and security is of greatest importance when we develope our range of products. Our tools and machines meet the demands to CE and our diamond blades are tested and approved according to the OSA (Organization for the Safety of Abrasives). History The production in Gothenburg Jack Midhage Diamond Production AB Marieholmsgatan 10 B, 415 02 Göteborg Tel: 031-19 88 80, Fax 031-19 88 17 E-mail: [email protected] Diamond Tools and The company has its roots back in the early fifties. That is when Jack Midhage started the business with producing TC-tipped sawblades. Diamond tools were introduced in the program 1986 and have since then increased to be the main business for the company. In 1991 Peter Logan and Morgan Midhage became part owners and in 1998 an associate company for the manufacturing of diamond tools was established in Gothenburg. Jack Midhage Diamond Production AB is managed by Peter Pettersson who also, together with Peter Logan and Morgan Midhage, today own 100% of the company group. The founder, Jack Midhage, was during his late years engaged in the development of equipments for retipping diamond core bits. The sales of these are today conducted through a separate company, Midhage Diatip AB. Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 1.2 Oct 2011 Head Office Båstad Peter P t Logan L Managing Director [email protected] Gunilla G ill Persson P Customer Service [email protected] Carina C i Dock D k Costumer Service [email protected] Joakim Lindfors Product Manager Sawing & Drilling [email protected] Fredrik Skagerberg Wharehouse [email protected] JJohan h Christoffersson Ch i t ff Wharehouse [email protected] Morgan Midhage M Midh Product Manager Construction [email protected] Manne Stéen M Sté Costumer Service [email protected] Production Gothenburg Peter Pettersson Production Manager [email protected] Johannes Karlsson Operator Robert Löfqvist Operator Ersoy Elci Operator Cold press Sinter press Sawblade brazing Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.1 Choose the right diamond blade Diamond Blade Selection Guide General purpose blade or Special blade? When sawing in typical building material like concrete and masonry a general purpose diamond blade is to prefere. A good quality general purpose blade normally works fine also in hard materials like granite. In abrasive materials like asphalt it will cut fast but with a shorter lifetime. With extensive or frequently repeated works it pays to chose a diamond blade specially suited for the job. When sawing in ceramic materials, for example, it has to be a continuous rim blade to avoid the material being chipped. Quality and Price level? In our range we have blades in many different quality and price levels. For small jobs and for Do-It-Yourself a cheap blade can be enough but for a professional use a high Qaulity level 1. Profi Super 2. Profi Plus 3. Profi 4. Semiprofi 5. Do-It-Yourself quality diamond blade is to prefere while it offers a higher cutting speed and longer life. On top of that you gain a wider range of applications. Life time and Cutting speed Dry or Wet cutting? Dry cutting blades are mainly suited for angle grinders and power cutters but can also of advantage be used in machines with water flow. The advantages are no dust, longer life and faster cutting. Diamond Tools and Wet cutting blades are made with soldered diamond segments which must not be overheated. These blades can only be used in machines equipped with water flow for cooling, mostly for blades in large diameters. Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 2.2 Oct 2011 Dry Cutting Blades Diamond blades for angle grinders, power cutters, bench saws etc. Concrete, Masonry, Natural Stone er fi Pro er Sup fi Pro Sup fi Pro s Plu New fi Pro Y. D.I. Ljuddämpad PrimeTech TM LASER Silent HCAL-T UNICUT-T Ø 300 - 400 mm Ø 115 - 400 mm Ø 115 - 400 mm Ø 230 - 600 mm Z-Cut XTRA Ø 115 - 350 mm (Not reinforced concrete) Natural Stone, Granite lus lus Pro Y. D.I. fi Pro fi P fi P Pro Presto STUL STUL Ø 125 - 350 mm Fine cutting Ø 125 - 400 mm Very hard stone Cosmo XTRA TUL Precision Cutting - Ceramics, Marble fi Pro s Plu fi Pro s ofi Sem Electroplated Blade Y. i Pr Plu Ø 115 - 230 mm Ø 115 - 350 mm D.I. DOB DOB-Q Soft Cut Ø 115 - 350 mm Ø 115 - 350 mm Very hard tiles Ø 115 - 230 mm lus fi P Pro Fine Cut XTRA EPL-O Ø 65 - 30 mm Soft stone, glass fibre, fibre boards etc. Ø 115 - 230 mm Steel, Demolition Raker lus lus fi P Pro fi P Pro lus Ø 125 och180 mm Diamond coated sides Ø 125 - 600 mm Pro NOT PCBR Dia-MAX lus fi P fi P Pro VFR Ø 100 - 180 mm V-shaped top Ø 125 och180 mm Mortal raking Abrasive Materials, Asphalt etc. lus fi Pro lus fi P Pro fi P Pro WASF DASF Ø 250 - 600 mm Asphalt, green concrete Ø 230 - 350 mm Mixed materials Diamond Tools and lus fi P Pro ASFE Ø 230 - 350 mm Asphalt Groover Ø 350 - 450 mm 5 mm wide track Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.3 Wet Cutting Blades Diamond blades for wall saws, floor saws, large stone saws etc. etc. Concrete and Masonry New New, unique patterning technology Produced with the new, patented technology which gives extremely high cutting speed together with extremely long life. Available in two different types. New diamond emerging Whole diamond exposed Used diamond ready to be pulled out Inclined triangular structure on the diamonds. Maximum number of diamonds is exposed. Alternating channels for debris also giving space for optimal support to each diamond. Alternating layers of diamonds. The debris leaves more easily and the support for each diamonds is much improved. New XCello Laser welded for concrete and masonry A diamond blade developed to offer the very highest cutting speed on the market together with a very long life. As the blades are welded with laser they are also good for dry cutting. Our best seller since many years Diamond segments with a unique design. A quality blade with very high cutting speed and very long life. Available in different hardnesses and different features. Also with a silent steel body and as a Ringsaw blade. WCM Sawblades for concrete, masonry etc. Available in a number of different types for different materials and machines. Also with a silent steel body. In general very high cutting speed and very long life. This quality level has also Ringsaw blades. Natural Stone, Granite - Narrow slots Diamond blades with narrow slots, type WGM. When a finer cutting surface is required. The blades are available in a number of different types. Contact us for further information. In our own production we also produce different kinds of special blades - For example Grooving blades. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 2.4 Oct 2011 How do I recognize a Midhage blade? All of our diamond blades are developed and carefully tested to fulfil our highest demands on quality, cutting speed and lifetime. The segments on our laser blades are brazed on both sides for highest security. All of our professional blades are equipped with a laser cut arrow to clearly mark direction of rotation. On all professional blades the blade´s application is engraved as well as the article no (the three firs digits). As a step in our quality control program all blades are equipped with a serial number (badge number). Blades in diameters 300 and 350 mm are equipped with measuring holes for the control of segment wear. The saw blade steel is manufactured of high quality steel hardened to HRC 36 HRC 42 (depending on type of blade). The engraved OSA symbol shows that the blade is tested and approved according to the OSA standards. The individual packages are clearly marked with information about what application the blade is suited for, as well as quality level, segment height etc. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 2.5 Oct 2011 Instructions for wet cutting blades Dry or wet cutting? Sawing depth Dry cutting blades – can also be used with machines with water-cooling. The benefits with water are, no dust, the blade lasts longer and the cutting is faster. Bench saw – adjust the blade so it cuts exactly through the material Asphalt – avoid the underlying gravel, it always wears strongly on the segment and core Wet cutting blades – can only be used with machines with water flow. Thick materials Which blade? For the best economy – choose blade after material and machine. If you have to use the same blade for different materials and machines – consult us Which number of revolution? The saw is usually adjusted to the correct number of revolutions – if not, the rule is: · Hard material - lower peripheral speed · Soft material - higher peripheral speed · Choose diameter on the blade that fits the number of revolutions of the machine. · Too low revolutions - higher wear on the cutting blade · Too high revolutions - the risk of ”vitrofication” of the blade Assembly of the cutting blade Cleanse the flanges before assembling the cutting blade, it has to rotate without stroke. Check so the arrow mark corresponds with the rotation of the machine. While working through thick materials you have to divide the cut in several sections. Very thick materials, e.g. walls, preferably use a wider blade with fewer diameters for the first cut. Avoid tracks that are thinner than the blade, these can make the blade wedge and wear out prematurely. If the blade stops rotate lift it off the track and check that the mutter for the flange is properly pulled. Vibrations Watch out for vibrations between the material and machine when you saw, they harm the blade and shorten its life span. The cut shall be straight and the speed even when the blade is parallel with the cut. Machine maintenance Check so the machine is in good condition – the shaft shall be straight and without play – the flanges whole – the wedge ropes stretched and the wheels on the bench saws work table running even. Handling of the cutting blade How much cooling water? Wet cutting blades must always be used with machines with an ample flow of water. The water has to be supplied on both sides. Too little water increases the wear and can overheat the blade. Do not expose the blade for any stroke, wipe it clean after use. Keep it hanging or standing erect. Do not put anything heavy in the center, it will then loose its tension and become lopsided Recommended RPM and water distribution for wet cutting blades. RPM Diameter l/ min 7 10 14 18 Diamond Tools and 22 26 30 35 40 45 50 Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 2.6 Oct 2011 Concrete, Masonry, Natural Stone Dry & Wet Cutting PrimeTech TM -- Our successful top quality blade. The most sold diamond blade on the Swedish market. According to our tests the highest cutting speed combined with the longest performance compared to price. PrimeTech TM Application: Quality level: Profi Super General purpose. Concrete (also reinforced, masonry and natural stones. Dry or wet cutting. Performance: Very high cutting speed and very long life. Features: Ø mm Width Heigth Art.No. Price Laser welded segments with special, unique design. Produced with a patented technology for extremely high performance. Ø mm Width Heigth Art.No. Price 230 2,4 10,0 (8,5+1,5) 828230222 2 200:-- 413 3,2 10,0 (8,5+1,5) 828413254 5 550:-- 300 2,8 10,0 (8,5+1,5) 828300XXX 3 655:-- 450 3,2 10,0 (8,5+1,5) 828450254 6 650:-- 350 2,8 10,0 (8,5+1,5) 828350XXX 4 500:-- 514 3,6 10,0 (8,5+1,5) 828514254 8 160:-- 406 3,2 10,0 (8,5+1,5) 828400254 5 550:-- The last three digits in the article number shows bore size. With your order always state bore dimension. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.7 Concrete, Masonry, Natural Stone Dry & Wet Cutting w e N Diamond blade with a silent steel body. Designed for use in bench saws. One of the most silent blades on the market today. Very low sound level thanks to a new, sandwich built steel body. Very high cutting speed and very long life. LASER Silent Ø mm Width Heigth Art.No. Application: Concrete (also reinforced), masonry and natural stones. To be used in bench saws. Dry or wet cutting. Performance: Very high cutting speed and very long life. Cuts with a much lower sound level compared to an ordinary diamond blade. 12-16 dB reduced sound level. Gives an impression of a reduction to less than half the noise. Features: Laser welded segments. Saw body with sandwich steel. Price 300 2,8 12,0 (10+2) 824300254 4 810:-- 350 3,2 12,0 (10+2) 824350254 5 580:-- Ø mm Width Heigth 118 128 143 153 182 2,2 2,2 2,2 2,4 2,4 8,5 (7+1,5) 8,5 (7+1,5) 8,5 (7+1,5) 8,5 (7+1,5) 8,5 (7+1,5) Art.No. 842116222T 842126222T 842141222T 842151222T 842180222T Width 404 HCAL-T Ø mm Quality level: Profi Super 3,2 Heigth 12,0 (10+2) Art.No. Price 824400254 6 660:-- Quality level: Profi Plus Application: General purpose. Concrete (also reinforced), masonry and natural stones. Dry or wet cutting. Performance: Very high cutting speed and long life. Features: Laser welded segments. Price Ø mm Width 980:-1 030:-1 140:-1 240:-1 490:-- 230 306 356 406 2,4 2,8 2,8 3,2 Heigth 10,0 (8,5+1,5) 10,0 (8,5+1,5) 10,0 (8,5+1,5) 10,0 (8,5+1,5) Art.No. 842231222T 842308XXXT 842356XXXT 842409XXXT Price 2 000:-3 110:-3 980:-5 390:-- The last three digits in the article number shows bore size. With your order always state bore dimension. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.8 Concrete, Masonry, Natural Stone Dry & Wet Cutting UNICUT-T Ø mm Width Heigth 115 125 140 150 180 2,2 2,2 2,2 2,4 2,4 10,0 (8+2) 10,0 (8+2) 8,0 (7+1) 10,0 (8+2) 10,0 (8+2) Art.No. 845115222T 845125222T 845140222T 845150222T 845180222T Quality level: Profi Application: General purpose. Concrete (also reinforced), masonry and natural stones. Dry or wet cutting. Performance: Very high cutting speed and long life, but shorter than type HCAL-T. Features: Laser welded segments. Price Ø mm Width 715:-785:-900:-985:-1 230:-- 230 300 350 400 2,4 2,6 2,8 3,2 Z-Cut XTRA Ø mm Width 115 125 150 1,6 1,6 1,6 Heigth 7,0 (7+0) 7,0 (7+0) 7,0 (7+0) Art.No. 834115222X 834125222X 834150222X Heigth 10,0 (8,5+1,5) 10,0 (8,5+1,5) 10,0 (8,5+1,5) 10,0 (8,5+1,5) Art.No. 845230222T 845300XXXT 845350XXXT 845400XXXT Price 1 560:-2 620:-3 210:-4 580:-- Quality level: Do-It-Yourself Application: General purpose. Concrete, masonry and natural stones. Dry or wet cutting. Performance: High cutting speed and long life, but shorter than type Unicut-T. Features: Laser welded segments. Price Ø mm 170:-210:-380:-- 180 230 Width Heigth 2,0 2,3 7,0 (7+0) 7,0 (7+0) Art.No. 834180222X 834230222X Price 420:-580:-- Sharpening Stone Application For sharpening diamond blades that have become dull. Performance: By sawing with the blade in the stone the metal bond will be removed and new diamonds will appear. Features: Designation Made of abrasive silicon carbide. Dimensions Sharpening Stone Art. No. 200 x 100 x 50 mm 98201 Price 420:-- Make sure the stone is securely locked during the sawing. Do not hold it with your hand. The last three digits in the article number shows bore size. With your order always state bore dimension. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.9 Natural Stone, Granite Dry & Wet Cutting Special blades for granite and hard natural stones Below is described our diamond blades specially suited for granite and natural stones. Our general purpose blades, like PrimeTech, Unicut, HCAL-T and UNICUT-T, do also cut well in these hard materials and can be used at least for occasional works. When a noise reduced sawing is required our type Laser Silent can be recommended also for the natural stone materials. However when working continuously in these hard materials a special blade, for example type STUL below. is to prefere because of the higher cutting speed. When a finer cutting surface is requested type Presto or type TUL is a good choice. For the very finest cutting surface we recommend type DOB or DOB-Q. STUL Application: Quality level: Profi Plus Hard natural stone materials, also extremely hard. Hard, dense fire proof bricks (refractory stones). Dry or wet cutting. Performance: Very high cutting speed in hard materials and long life. Rough cutting surface. Features: Ø mm Width Heigth 125 150 180 230 2,2 2,4 2,4 2,6 10,0 (8+2) 10,0 (8+2) 10,0 (8+2) 10,0 (8+2) Art.No. 943125222 943150222 943180222 943230222 Price Laser welded segments with grooves. Robust feature. Ø mm Width 300 350 400 3,2 3,2 3,6 1 060:-1 350:-1 640:-2 200:-- Heigth 10,0 (8+2) 10,0 (8+2) 10,0 (8+2) Art.No. 943300XXX 943350XXX 943400254 Price 3 490:-4 380:-5 400:-- The last three digits in the article number shows bore size. With your order always state bore dimension. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 2.10 Oct 2011 Natural Stone, Granite Dry & Wet Cutting PRESTO Application: Quality level: Profi Plus Hard natural stone materials. Hard bricks, tiles. Cutting with a bench saw. Dry or wet cutting. Performance: Very high cutting speed and long life. Clean cut. Features: Ø mm Width 125 150 180 2,0 2,3 2,3 Heigth Art.No. 7,5 (7,5+0) 7,5 (7,5+0) 7,5 (7,5+0) 832125222 832150222 832180222 Price 920:-1 220:-1 480:-- TUL Application: Sintered, continuous rim with grooves for cooling and throwing dust away. Laser cut steel body for reduced noise. Ø mm Width 230 300 350 2,5 3,0 3,0 Heigth 9,0 (9+0) 9,0 (9+0) 9,0 (9+0) Art.No. 832230222 832300XXX 832350XXX Price 1 940:-3 220:-4 210:-- Quality level: Profi Hard natural stone materials. Hard bricks, tiles. Cutting with a bench saw. Dry or wet cutting. Performance: Hiigh cutting speed and long life. Clean cut. Features: Ø mm Width 105 115 125 150 180 2,0 2,0 2,0 2,3 2,3 Heigth Art.No. 7,5 (7,5+0) 7,5 (7,5+0) 7,5 (7,5+0) 7,5 (7,5+0) 7,5 (7,5+0) 830105222 830115222 830125222 830150222 830180222 Price 590:-720:-790:-990:-1 240:-- Sintered, continuous rim with grooves for cooling and throwing dust away. Ø mm Width 200 230 250 300 350 2,3 2,5 2,5 3,0 3,0 Cosmo XTRA Application: Heigth 7,5 (7,5+0) 7,5 (7,5+0) 7,5 (7,5+0) 7,5 (7,5+0) 7,5 (7,5+0) Art.No. 830200XXX 830230222 830250XXX 830300XXX 830350XXX Price 1 410:-1 560:-1 870:-2 620:-3 210:-- Quality level: Do-It-Yourself Hard natural stone materials. Hard bricks, tiles. Cutting with a bench saw. Dry or wet cutting. Performance: Standard cutting speed and life. Clean cut. Features: Ø mm Width 115 125 1,9 2,0 Heigth 7,0 (7+0) 7,0 (7+0) Art.No. Price 843115222 843125222 215:-265:-- Sintered, continuous rim with grooves for cooling and throwing dust away. Ø mm Width 180 230 2,2 2,5 Heigth 7,0 (7+0) 7,0 (7+0) Art.No. 843180222 843230222 Price 480:-655:-- The last three digits in the article number shows bore size. With your order always state bore dimension. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.11 Precision Cutting - Ceramics, Marble Dry & Wet Cutting DOB Application: Quality level: Profi Plus Precision cutting of ceramics, tiles etc and natural stones, marble, sandstone, limestone. Also for cutting glass. (Diameters 254, 300 and 350 not suited for hand held cutting.) Dry or wet cutting. Performance: Leaves a very smooth and accurate cutting edge. High cutting speed and very long life. Feature: Ø mm Width Heighth Art.No. 85 110 125 155 180 1,2 1,6 1,6 1,6 1,6 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) 835085150 835110222 835125222 836150XXX 835180XXX Price 350:-485:-535:-590:-690:-- DOB-Q Application: Sintered, continuous rim blade. Ø mm Width 200 230 254 300 350 1,6 2,2 1,6 2,0 2,0 Heighth 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) Art.No. 836200XXX 835230XXX 836250XXX 836300XXX 836350300 Price 700:-1 070:-1 390:-1 710:-2 370:-- Quality level: Profi Plus Precision cutting of ceramics, tiles etc and natural stones, marble granite, slate. Also for cutting glass. Specially suited for extremely hard ceramics. (Diameters 250, 300 and 350 mm not suited for hand held cutting.) Dry or wet cutting. Performance: Leaves a very smooth and accurate cutting edge. Very high cutting speed and long life. Feature: Ø mm Width Heighth 115 125 180 200 1,2 1,2 1,4 1,4 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) Art.No. 829115222 829125222 829180222 829200XXX Price Sintered, continuous rim blade. Steel with narrow slots. Ø mm 485:-535:-690:-700:-- 230 250 300 350 Width 1,4 1,4 1,6 1,6 Heighth Art.No. 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) 829230XXX 829250254 829300XXX 829350XXX Price 1 070:-1 390:-1 710:-2 370:-- The last three digits in the article number shows bore size. With your order always state bore dimension. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.12 Precision Cutting - Ceramics, Marble Dry & Wet Cutting SOFT CUT Application: Quality level: Semi Profi Precision cutting of ceramics, tiles etc and natural stones, marble, sandstone, limestone. Dry or wet cutting. Performance: Leaves a smooth and accurate cutting edge. High cutting speed in most materials. Standard life time. Features: Ø mm Width Heigth Art.No. 110 125 150 1,6 1,6 1,6 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) 846110222 846125222 846150222 Price 285:-325:-385:-- Sintered, continuous rim blade. Ø mm 180 200 230 Width 1,6 1,6 1,6 Fine Cut XTRA Application: Heigth Art.No. 5,0 (5+0) 5,0 (5+0) 5,0 (5+0) 846180222 846200254 846230222 Price 420:-525:-640:-- Quality level: Do-It-Yourself Precision cutting of ceramics, tiles etc and natural stones, marble, sandstone, limestone. Dry or wet cutting. Performance: Leaves a smooth and accurate cutting edge. Standard cutting speed. Shorter life than Soft Cut. Features: Ø mm Width 115 1,6 125 1,6 Heigth 5,0 (5+0) 5,0 (5+0) Art.No. 833115222X 833125222X Price Sintered, continuous rim blade. Ø mm Width Heigth Art.No. Price 155:-- 180 1,6 5,0 (5+0) 833180222X 290:-- 185:-- 230 1,6 5,0 (5+0) 833230222X 480:-- When making holes in ceramic materials: HTD och HTD-H Tile Drills Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.13 Steel, Demolition etc. Dry & Wet Cutting Dia-MAX New manufacturing technology giving unique cutting performance. Extra exposed diamonds - Extremely free cutting. For cutting of metals, concrete, stone, tiles etc. Also cutting plastic, cemented fibre boards, wood etc. Excellent for - DEMOLITION RESCUE SERVICE ALLROUND USE EXTREME CONDITIONS Dia-MAX Application: Quality level: Profi Super As a universal blade for cutting almost all kinds of materials or as an extra fast cutting blade in extremely hard work conditions. Steel, plastic, concrete, stones, refractories etc. Dry or wet use. Performance: Extremely fast cutting. However sometimes short life in hard materials. (Normal life for a Ø 180 mm blade in 5 mm sheet iron is 14 meters) Features: Ø mm Width Art. No 125 2,5 954125222 150 2,5 160 2,5 180 2,8 230 2,8 Vacum brazed diamonds in periphery. Price Ø mm Width Art. No. price 940:-- 300 3,1 954300XXX 3 840:-- 954150XXX 1 220:-- 350 3,3 954350XXX 4 380:-- 954160XXX 1 400:-- 400 3,3 954409XXX 4 860:-- 954179XXX 2 000:-- 450 3,7 954450XXX 6 070:-- 954230XXX 2 360:-- 500 3,7 954500XXX 7 320:-- 600 4,1 954600XXX 8 760:-- The last three digits in the article number shows bore size. With your order always state bore dimension. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.14 Electroplated Blade - Stones, Plastic, Cement Fibre Boards etc. Dry & Wet Cutting EPL-O Fast and clean cuts in marble, sandstone, limestone, plastics, glass fibre, cement fibre boards etc. EPL-O Application: Quality level: Profi Plus Plastic and glass fibre, soft ceramics and soft natural stone, cement fibre boards Dry or wet cutting. Performance: Clean cut and very good cutting speed in soft materials (or when other diamond blades do not cut at all). Longer life and finer cutting edge compared to TC-blades. Features: Ø mm Width Art. No. 100 1,5 953100 115 1,5 125 1,5 150 2,0 Price Electroplated blade with diamonds in the periphery and slots in the steel. Ø mm Width Art. No Price 840:-- 200 2,0 953200XX 2 310:-- 953115 930:-- 215 2,0 953215300 2 310:-- 953125 1 040:-- 230 2,5 953230222 2 590:-- 953150 1 300:-- 250 3,0 953250 3 240:-- 160 2,0 953160XX 1 600:-- 300 3,5 953300XX 4 270:-- 180 2,0 953180XX 2 220:-- Use of TC-blades in Plastics, Glass Fibre, Cement fibre boards etc. Tungsten Carbide tipped blades We have in our range a number of different TC-blades for these materials. High cutting speed but shorter life compared to diamond blades. PCD Tipped blade (Frezite) A high purchase price but a high cutting speed and very long life. The last three digits in the article number shows bore size. With your order always state bore dimension. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.15 Rakers Dry & Wet Cutting PCBR Application: Quality level: Profi Plus Removal of the joint wall material for cleaning from PCB. Widening of joints. Dry or wet use Performance: Grinds off the outer layer of the both sides of the joint. Very fast removal and very long life. Feature: Ø mm Width 125 6,0 Heigth Art.No. 6,5 (5,5+1,0) 887125222 Price 2 040:-- NOT Application: Diamond coating on both sides of the periphery and as radial spokes. Steel core with holes. Ø mm Width 180 6,0 Heigth Art.No. 6,5 (5,5+1,0) 887180222 Price 2 920:-- Quality level: Profi Plus Mortar removal between bricks and blocks. Dry or wet use. Performance: High cutting speed and very long life. Feature: Ø mm Width 115 115 4,2 6,2 Heigth Art.No. 6,0 (5,0+1,0) 6,0 (5,0+1,0) 885115222 886115222 Price 1 540:-1 790:-- Equipped with TC tips as protection for the steel core. Ø mm Width 125 125 4,2 6,2 Heigth 6,0 (5,0+1,0) 6,0 (5,0+1,0) Art.No. 885125222 886125222 Price 1 760:-2 080:-- VFR Quality level: Profi Plus Application: Widening unintentionel cracks in concrete. Dry or wet use. Performance: High cutting speed and very long life. Feature: Ø mm Width 102 125 9,6 9,6 Heigth Art.No. 13,0 (12+1) 13,0 (12+1) 888105222 888125222 Price 1 730:-2 060:-- Wedge shaped segments. Ø mm Width 180 9,6 Heigth 13,0 (12+1) Art.No. 888180222 Price 2 890:-- The last three digits in the article number shows bore size. With your order always state bore dimension. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 2.16 Oct 2011 Abrasive Materials - Asphalt etc. Dry & Wet Cutting WASF Applcation: Quality level: Profi Plus Asphalt joint cutters, green concrete, masonry, refractories, light weight blocks. Wet or dry use Performance: Very high cuttning speed and very long life. Features: Ø mm Width Heigth 254 304 354 411 3,0 3,0 3,2 3,6 9,0 (8+1) 9,0 (8+1) 9,0 (8+1) 9,0 (8+1) Art.No. 870250270 870300XXX 870350XXX 870400XXX Price 3 100:-3 650:-4 640:-5 850:-- DASF Application: Laser welded segments. Narrow slots with TC-protection for the steel. Ø mm Width 461 512 614 3,6 3,6 4,0 Heigth 9,0 (8+1) 9,0 (8+1) 9,0 (8+1) Art.No. 870450XXX 870500XXX 870600XXX Price 6 910:-8 340:-10 230:-- Quality level: Profi Plus Low power machines. Mixed materials. Masonry, refractories, abrasive concrete. Wet or dry use. Performance: Very high cutting speed and long life.. Features: Ø mm Width Heigth Art.No. 230 305 2,4 8,0 (7+1) 871230222 2,8 8,0 (7+1) 871300XXX Price 1 800:-3 230:-- Laser welded segments. Four segments deeper into the steel as protection. Ø mm Width 355 405 455 3,2 3,2 3,6 Heigth Art.No. 8,0 (7+1) 8,0 (7+1) 8,0 (7+1) 871350XXX 871400XXX 871450XXX Price 3 830:-5 140:-6 250:-- The last three digits in the article number shows bore size. With your order always state bore dimension. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.17 Abrasive Materials - Asphalt etc. Dry & Wet Cutting ASFE Applcation: Quality level: Profi Asphalt joint cutters, green concrete, masonry, light weight blocks. Wet or dry use. Performance: Normal cuttning speed and life. Feature: Ø mm Width Heigth Art.No. 230 300 2,4 7,0 (5+2) 873230222 2,6 7,0 (5+2) 873300254 Price Laser welded segments. Narrow slots with TC-protection for the steel. Ø mm Width Heigth Art.No. 1 540:-- 350 2 540:-- 400 Price 2,8 7,0 (5+2) 873350254 3 160:-- 3,2 7,0 (5+2) 873400254 4 520:-- Asfalt and Concrete Raking Wet cutting Asphalt Groover Application: Quality level: Profi Plus Raqking grooves in asphalt or green concrete. Wet or dry use. Performance: Very good cutting speed and very long life. Feature: Ø mm 350 Width Height 6,0 7,0 (5+2) Laser welded segments. Art. No Price 874355254 6 920:-- Wet Grooving Blades From our own manufacturing we can also offer wet grooving blades in different diameters and widths for grooving in asphalt, green concrete or other materials. Contact us for further information. The last three digits in the article number shows bore size. With your order always state bore dimension. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 2.18 Oct 2011 Wet Cutting Blades - Concrete, Masonry Wet cutting w e N The diamond blade produced with the unique technology for positioning the diamonds in optimal pattern giving outstanding performance Application: Wet cutting in reinforced concrete and masonry. Wall saws or floor. Performance: Extremely fast cutting and extremely long life. Features: Segment height 10 mm (1,5 mm neutral zone). Segment length 40 mm. Wide slots. Also available with silent steel body. Comes in two different types: Soft and Medium. Ø mm Type Bore Segmentwidth Artiicle number 406 406 S/ M S/ M 25,4 25,4 3,2 3,6 ZSX04014032254 ZSX04074036254 4 460:----- ---5 620:-- 456 456 S/ M S/ M 25,4 25,4 3,2 3,6 ZSX04514032254 ZSX04574036254 5 600:------ ---7 050:-- 500 500 S/ M S/ M 25,4 25,4 4,5 4,8 ZSX05014044254 ZSX05014048254 7 760:-8 150:-- 9 770:-10 200:-- 520 S/ M 25,4 4,5 ZSX05214044254 8 150:-- 10 270:-- 550 S/ M 25,4 3,6 ZSX05514036254 8 550:-- 10 770:-- 600 600 S/ M S/ M 60,0 60,0 4,5 4,8 ZSX06014044600 ZSX06014048600 9 200:-10 300:-- 11 800:-12 300:-- 700 700 S/ M S/ M 60,0 60,0 4,5 4,8 ZSX07014044600 ZSX07014048600 11 700:-12 600:-- 14 400:-15 500:-- 800 800 800 S/ M S/ M S/ M 60,0 60,0 60,0 4,5 4,8 5,0 ZSX08014044600 ZSX08014048600 ZSX08014050600 13 400:-14 500:-14 700:-- 17 800:-18 200:-18 600:-- 900 900 S/ M S/ M 60,0 60,0 4,5 4,8 ZSX09014044600 ZSX09014048600 15 300:-15 700:-- 19 990:-20 500:-- 1000 1000 1000 S/ M S/ M S/ M 60,0 60,0 60,0 4,5 4,8 5,0 ZSX10014044600 ZSX10014048600 ZSX10014050600 17 300:-19 000:-20 400:-- 24 400:-25 100:-25 300:-- 1200 1200 S/ M S/ M 60,0 60,0 4,5 4,8 ZSX12014044600 ZSX12014048600 21 700:-23 100:-- 27 000:-27 800:-- Price Silent blade Price Article number: Shift the letter X in the article number to the type requested S = Soft, M = Medium Dimensions above 1200 mm, contact us for price. Extra for dowels holes flush cutting bore. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.19 Wet Cutting Blades - Concrete, Masonry Wet cutting XCello w e N A diamond blade specially developed for offering the fastest cutting speed on the market together with a very long life. Laser welded - Also good for dry cutting. XCello Application: Wet cutting in reinforced concrete and masonry. Also possible to use dry. Mainly wall saws but also floor saws. Performance: Extremely fast cutting and very long life. Features: Segment height 12 mm (1,5 mm neutral zone). Segment length 20 mm. Wide slots. Medium bond. Ø mm Bond Bore Segmentwidth 614 Medium 60,0 714 Medium 814 Article number Price 4,7 XC06014047600 7 670:-- 60,0 4,7 XC07014047600 8 950:-- Medium 60,0 4,7 XC08014047600 11 170:-- 914 Medium 60,0 4,7 XC09014047600 12 750:-- 1014 Medium 60,0 4,7 XC10014047600 14 420:-- 1214 Medium 60,0 4,7 XC12014047600 18 100:-- Other diamond blades possible to use dry: PrimeTech WASF TM Concrete, masonry etc. Available in diameters 230 - 514 mm Masonry, asphalt etc. Available in diameters 230 - 614 mm. Extra for dowels holes flush cutting bore. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 2.20 Oct 2011 Wet Cutting Blades - Concrete, Masonry Wet cutting PrimeTech TM The diamond blades with a patented segment design giving very high cutting speed, allround performance and very long llife. PrimeTech TM Application: Wet cutting in reinforced concrete and masonry. Wall saws and floor saws. Performance: Very fast cutting and very long life. Features: Diamond segments with a unique, special design. Segment height 10 mm (1,5 mm neutral zone). Segment length 40 mm. Wide slots. Also available with silent steel body. Produced in three different types: Soft, Medium and hard Silent blade Price Ø mm Type Bore Segment width Artiicle number 500* 500 S/ M/ H S/ M/ H 25,4 25,4 4,5 5,0 PTX05014045254 PTX05014050254 7 100:-7 480:-- 8 610:--- 520 S/ M/ H 25,4 4,5 PTX05214045254 7 780:-- -- Price 550 S/ M/ H 25,4 4,5 PTX05514045254 8 500:-- -- 600 600 S/ M/ H S/ M/ H 25,4/ 60,0 25,4/ 60,0 4,5 5,0 PTX06014045254 PTX06014050254 8 640:-9 080:-- 10 930:-11 370:-- 700 700 S/ M/ H S/ M/ H 25,4/ 60,0 60,0 4,5 5,0 PTX07014045600 PTX07014050600 10 050:-10 540:-- 13 960:-14 390:-- 800 800 S/ M/ H S/ M/ H 60,0 60,0 4,5 5,0 PTX08014045600 PTX08014050600 11 220:-11 760:-- 16 440:-16 930:-- 900 900 S/ M/ H S/ M/ H 60,0 60,0 4,5 5,0 PTX09014045600 PTX09014050600 12 870:-13 600:-- 19 190:-19 920:-- 1000 1000 S/ M/ H S/ M/ H 60,0 60,0 4,5 5,0 PTX10014045600 PTX10014050600 14 500:-15 260:-- 20 390:-21 150:-- 1200 1200 S/ M/ H S/ M/ H 60,0 60,0 4,5 5,0 PTX12014045600 PTX12014050600 18 170:-18 970:-- 1600 1600 S/ M/ H S/ M/ H 60,0 60,0 4,5 5,0 PTX16014045600 PTX16014050600 30 900:-31 600:-- Article number: Shift the letter X in the article number to the type requested S = Soft, M = Medium, H = Hard The three last digits show the bore dimension. Extra for dowels flush cutting bore. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.21 Wet Cutting Blades - Concrete, Masonry Wet cutting WCM Ø mm number Segment width Height Application: Wet cutting in reinforced concrete, masonry and other materials. Wall saws or floor. When ordering specify material (and machine) Performance: In general very high cutting speed and very long life. Features: Segment height 9 mm (No neutral zone). Segment length 40 mm. Wide slots. Also available with silent steel body. Article number WCM-Silent Price Price 400 24 3,3 9 (9+0) ZZ04014033XXX 4 450:-- 5 400:-- 410 410 24 24 3,3 4,2 9 (9+0) 9 (9+0) ZZ04114033XXX ZZ04114042XXX 4 450:-5 110:-- 450 450 26 26 3,3 4,2 9 (9+0) 9 (9+0) ZZ04514033XXX ZZ04514042XXX 5 100:-5 820:-- 500 500 30 30 4,2 5,0 9 (9+0) 9 (9+0) ZZ05014042XXX ZZ05014050XXX 6 750:-7 480:-- 520 30 4,2 9 (9+0) ZZ05214042XXX 6 990:-- 550 32 4,2 9 (9+0) ZZ05514042XXX 7 410:-- 9 550:-- 600 600 600 36 36 36 4,2 5,0 6,0 9 (9+0) 9 (9+0) 9 (9+0) ZZ06014042XXX ZZ06014050XXX ZZ06014060XXX 8 190:-9 080:-10 180:-- 10 480:-11 370:-- 700 700 700 40 40 40 4,2 5,0 6,0 9 (9+0) 9 (9+0) 9 (9+0) ZZ07014042XXX ZZ07014050XXX ZZ07014060XXX 9 550:-10 540:-11 760:-- 750 750 44 44 4,2 5,0 9 (9+0) 9 (9+0) ZZ07514042XXX ZZ07514050XXX 11 100:-12 180:-- 800 800 800 46 46 46 4,2 5,0 5,5 9 (9+0) 9 (9+0) 9 (9+0) ZZ08014042XXX ZZ08014050XXX ZZ08014055XXX 10 680:-11 760:-12 440:-- 16 930:-17 600:-- 900 900 50 50 4,5 5,0 9 (9+0) 9 (9+0) ZZ09014045XXX ZZ09014050XXX 12 870:-13 600:-- 19 190:-19 920:-- 925 925 50 50 4,5 5,0 9 (9+0) 9 (9+0) ZZ09214045XXX ZZ09214050XXX 13 900:-14 620:-- 1000 1000 52 52 4,5 5,0 9 (9+0) 9 (9+0) ZZ10014045XXX ZZ10014050XXX 14 500:-15 260:-- 1200 1200 56 56 4,5 5,0 9 (9+0) 9 (9+0) ZZ12014045XXX ZZ12014050XXX 18 170:-18 970:-- 7 480:-8 610:-- 14 390:-- 20 390:-21 150:-- The first and the second digits in the article number shows the application type. Dimensions above 1200 mm, contact us for price. Extra for dowels holes flush cutting bore. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 2.22 Oct 2011 Natural Stone, Granite Wet cutting WGM Ø mm number Segment width Application: Wet cutting in stone materials when a fine cutting surface is required. When ordering specify type of stone and machine. Performance: In general very high cutting speed and very long life. Features: Segment height 9 mm (No neutral zone). Segment length 40 mm. Narrow slots. Also available with silent steel body. heigth Article number Price WGM-Silent Article number Price 400 28 3,3 9 (9+0) 0405Z4033XXX 5 700:-- 0408Z4033XXX 6 290:-- 450 32 3,3 9 (9+0) 0455Z4033XXX 6 760:-- 0458Z4042XXX 7 410:-- 500 36 4,2 9 (9+0) 0505Z4042XXX 8 300:-- 0508Z4042XXX 9 230:-- 600 42 4,2 9 (9+0) 0605Z4042XXX 10 500:-- 0608Z4042XXX 11 780:-- 800 50 5,0 9 (9+0) 0805Z4050XXX 12 900:-- 0808Z4050XXX 14 300:-- Ring Saw Blades Wet cutting PrimeTech TM Application: Quality level: Profi Super Concrete (also reinforced) and masonry. Wet cutting, but dry cutting is also possible. Performance: Very high cutting speed and very long life. Features: Type Laser welded segments with special, unique design. Produced with a patented technology for extremely high performance. Steel ring with one or two grooves. Segment width Segment heigth Art. No. Price PrimeTech, with one groove 4,2 10,0 (8,5+1,5) 850365991 2 450:-- PrimeTech, with two grooves 4,2 10,0 (8,5+1,5) 850365993 2 450:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 2.23 Ring Saw Blades Wet cutting Ring Saw Blade Yellow/ Blue/ Red Quality level: Profi Plus Application: Concrete and masonry. Three different types can be supplied. Wet cutting, but dry cutting is also possible. Egenskaper: Very fast cutting and long life. Features: Type Laser welded segments. Segment width Segment heigth Art. No. Price Very hard, reinforced concrete: Ring saw blade, with one groove 4,2 9,0 (7+2) 850350991 2 200:-- 4,2 9,0 (7+2) 850350993 2 200:-- 4,2 9,0 (7+2) 850350999 2 200:-- Medium hard, reinforced concrete: Ring saw blade, with one groove Abrasive or soft concrete. masonry: Ring saw blade, with one groove Drive wheels Together with your order of ring saw blade always specify the drive wheel. Mostly common is the new type of drive wheel (see photo). Old Partner saws (K 3500) requiers an other type of drive wheel. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 2.24 Oct 2011 Diamond Wire Wet cutting Diamond wire for reinforced concrete Our standard wire has a diameter of 10,5 mm and has 40 sintered diamond beads per meter with 7 mm length each and 1,8 mm wearing heigth. The inner wire is 4,9 mm. The distances between the beads are steel springs in rubber which gives a high flexibility together with a strong resistance. Vi also keep other types of diamond wire in stock and can for example offer electroplated wire with extreme performance and cutting speed in concrete and steel reinforcements. The diameter is 10,0 mm and it has 40 beads per meter. Article number Price Cocrete Wire - Sintered, for very hard, reinforced concrete 2105401 2 180:-- / m Concrete Wire - Electroplated, for extremely reinforced concrete 2105408 2 990:-- / m Designition Cutting speed and life time in concrete - An example When planning a wire cut it is important to make sure that the life time of the diamond wire is enough to finish the cut, i.e. the length of the wire has to be calculated in accordance with the squaremeters to be cut. As alternative you can change to a used wire before the cut is done but then this wire must not have a bigger diameter. Amount steel Cutting speed sqm/hour Life sqm/m wire 0% 3 - 10 4-7 2% 1-3 2-4 4% 0,5 - 1 0,5 - 2 Accessories For the wire joints For joining the wire ends there are different solutions. The most common and simplest method is to use sleeves that are sqeezed with hydraulic tongs but we can also offer other tools for this purpose. Designition Price Article number Sleeve 104049 17:-- Hydraulic tongs 104055 12 260:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 3.1 Choose the right grinding tool Cup wheels for angle grinders, concrete and stone grinders Concrete or stone Different total height Our cup wheels are divided in groups. Cup wheels suited for concrete do most of the time function well also in natural stone materials. Just make sure the tool does not get overheated. Removal of coatings Our type TORRENT removes the coating at the same time as it grinds the surface under the coating. Our other types PCD-CUP and PCD-MAX tear away the coatings - and are also good for sticky coatings - but do not grind the surface. Instead, be aware of that the surface may get scratches. Avoid the dust Do not use the cup wheels without a dust suction unit. Also always use a breathing mask. If possilbe try to adjust the dust cover guard to avoid the dust to be spread. Many of our cup wheels are available in different total heights to suit the dust cover guard on the machine. Recommended height on the tool to best suit the machine. (May vary on different models.): Bosch Eibenstock 125 mm-22,2 mm 125 mm-22,2 mm 22 mm height 22 mm height Flex Flex Flex Flex 105 mm-22,2 mm 115 mm-22,2 mm 125 mm-22,2 mm 180 mm-22,2 mm 18 20 20 25 Hilti Hilti 125 mm-22,2 mm 150 mm-19,0 mm 22 mm height 20 mm height Hitachi Hitachi 115 mm-22,2 mm 125 mm-22,2 mm 20 mm height 25 mm height Makita 110 mm-15,0 mm 19 mm height mm mm mm mm height height height height Instructions for diamond cup wheels Always follow the saftey rules for the machine and the working site. Make sure that the machine´s protection guard is correct. Do not exceed the maximum speed. Do regularely check the tool for damages. Do not inhale the dust. Use a powerful dust suction unit and a breathing mask. Wear protection eye goggles, hearing protection, breathing mask and protective clothing. Diamond Tools and Do not use a high pressure on the machine. Avoid overheating. Run the tool free for a while every 20 seconds grinding in the material. Clean the tool if necessary. After having finished do not stop the rotation by holding the machine and the tool against the material. Do not leave the machine so it lands on the cup wheel. Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 3.2 Oct 2011 Cup Wheels Grinding Tools for Concrete, Masonry and Natural Stone Concrete and General Purpose r upe fi S Pro lus fi P Pro TYPHOON-Q T-CUP Premium Ø 100 - 175 mm lus fi Pro fi P Pro T-CUP Standard DOUBLE ROW Ø 100 - 176 mm Ø 115 - 175 mm Ø 115 - 125 mm Special Machines lus Masonry lus lus fi P Pro fi P fi P Pro Pro LW-CUP CGH BS MEDIUM Ø 150 mm Kihlström or Dustcontrol Ø 125 mm For Flex Ø 110 - 125 mm Grinding and Polishing in Granite and Hard Natural Stones lus fi P Pro lus lus fi P Pro TURBO COARSE fi P Pro TURBO FINE RESIN Ø 100 och 125 mm Fine grinding Ø 100 och 125 mm Rough grinding Ø 100 och 125 mm Polishing Removal of Coatings lus fi P Pro lus fi P Pro TORRENT Ø 125 - 150 mm Lifts the coating and grinds the surface Diamond Tools and PCD-CUP Ø 125 - 150 mm Tears away the coating New lus fi P Pro PCD-MAX Ø 125 - 150 mm Tears away the coating Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 3.3 Concrete, Masonry and Natural Stone Our successful Top Quality cup wheel TYPHOON-Q Ø mm Bore Total height Weight Quality level: Profi Super Application: Universal. Concrete, masonry and natural stones. Removal of different coatings. (Suited for machines with dust suction). Dry or wet use. Performance: Very high grinding speed and very long life. Features: Segments in periphery and diagonally towards the center. Diameters 125, 150 and 175 mm are available in different heights to fit all machines. Standard bore is 22,2 mm. Diameter 150 mm is also available with 19,0 mm bore. Mesh 30. Segment dimensions Number Art.No. Price 100 22,2 mm 20 mm 310 g 13/26x7x5,5 mm 8+8 st 87100222 1 820:-- 115 22,2 mm 20 mm 390 g 22/28x7x5,5 mm 8+8 st 87115222 1 920:-- 125 22,2 mm 20 mm 420 g 24/30x7x5,5 mm 8+8 st 87125222 2 650:-- 125 22,2 mm 22 mm 425 g 24/30x7x6,5 (5+1,5) mm 8+8 st 87125222H 2 650:-- 125 22,2 mm 25 mm 430 g 24/30x7x5,5 mm 8+8 st 89125222 2 650:-- 150 19,0 mm 20 mm 660 g 24/35x7x5,5 mm 10+10 st 87150190 3 020:-- 150 22,2 mm 29 mm 680 g 24/35x7x5,5 mm 10+10 st 89150222 3 020:-- 175 22,2 mm 25 mm 970 g 24/35x7x5,5 mm 12+12 st 89180222 3 510:-- 175 22,2 mm 31 mm 990 g 24/35x7x5,5 mm 12+12 st 87180222 3 510:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 3.4 Oct 2011 Concrete, Masonry and Natural Stone T-CUP Premium Ø mm Bore Total height Weight Quality level: Profi Plus Application: Universal. Concrete, masonry and natural stone. Dry or wet use. Performance: High grinding speed and very long life. Features: T-shaped diamond segments. Holes for dust and cooling. Mesh 30. Diameters 125 and 176 mm are available in two different heights to suit all machines. Segment dimensions Number Art.No. Price 115 22,2 mm 20 mm 340 g 5,0 mm 8 st 95115222 1 760:-- 125 22,2 mm 20 mm 380 g 5,0 mm 8 st 95125222 2 280:-- 125 22,2 mm 22 mm 380 g 5,0 mm 8 st 96125222H 2 280:-- 125 22,2 mm 25 mm 380 g 5,0 mm 8 st 97125222 2 280:-- 150 19,0 mm 20 mm 530 g 5,0 mm 10 st 95150190 2 680:-- 150 22,2 mm 20 mm 530 g 5,0 mm 10 st 95150222 2 680:-- 175 22,2 mm 25 mm 800 g 5,5 mm 12 st 95180222 3 120:-- DOUBLE ROW Ø mm Bore Total height Weight Quality level: Profi Plus Application: Universal. Concrete, masonry and natural stone. Dry or wet use. Performance: Normal grinding speed and very long life. Features: Double row of diamond segments. Holes for dust and cooling. Mesh 30. Diameters 125 and 176 mm are available in two different heights to suit all machines. Segment dimensions Number Art.No. Price 100 22,2 mm 20 mm 360 g 30/23x7x5,5 mm 10+10 st 84100XXX 1 720:-- 110 22,2 mm 20 mm 390 g 30/23x7x5,5 mm 10+10 st 84110XXX 1 760:-- 125 125 22,2 mm 22,2 mm 19 mm 24 mm 520 g 520 g 32/25x7x5,5 mm 32/25x7x5,5 mm 10+10 st 10+10 st 85125222 84125222 2 280:-2 280:-- 150 22,2 mm 30 mm 550 g 35/28x7x5,5 mm 10+10 st 84150222 2 680:-- 176 176 22,2 mm 22,2 mm 24 mm 31 mm 860 g 880 g 35/28x7x5,5 mm 35/28x7x5,5 mm 12+12 st 12+12 st 85180222 84180222 3 120:-3 120:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 3.5 Concrete, Masonry and Natural Stone T-CUP Standard Ø mm Bore Total height Weight Quality level: Profi Application: Universal. Concrete, masonry and natural stone. Dry or wet use. Performance: Normal grinding speed and life. Features: T-shaped diamond segments. Holes for dust and cooling. Mesh 30. Segment dimensions Number Art.No. Price 115 22,2 mm 20 mm 340 g 5 mm 8 96115222 1 420:-- 125 22,2 mm 20 mm 370 g 5 mm 8 96125222 1 780:-- Cup Wheels for Special Machines LW-CUP Ø mm 125 Bore 23,5 mm Quality level: Profi Plus Application: For grinding with Flex-machines. Performance: Normal grinding speed and life. Features: T-shaped diamond segments. Holes for dust and cooling. Very light in weight. 23,5 mm bore. Mesh 30. Total height Weight Segment dimensions 23 mm 190 g 32/20x7x5,5 mm CGH Number 5 Art.No. Price 94125235 2 120:-- Qulaity level: Profi Plus Application: For grinding ceilings with Dustcontrol or Kihlström machines. Performance: High grinding speed and very long life. Features: 8 diamond segments with Mesh 40. Total height 41 mm. With two different bores depending on machine type. Bore Segment dimensions Article number Price 150 5/8” (Dustcontrol) 40 x 6 x 7 mm 20581670 3 880:-- 150 20 mm (Kihlström) 40 x 6 x 7 mm 20520070 3 880:-- Ø mm Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 3.6 Oct 2011 Cup Wheels for Masonry and Abrasive Materials BS MEDIUM Quality level: Profi Plus Application: Grinding in masonry, soft stone and concrete. Dry or wet use. Performance: Normal grinding speed and very long life. Leaves even surface. Features: Extra wide, continuous segment area with slots for dust and cooling. Mesh 40. Ø mm Bore Total height Weight Segment dimensions Number Art.No. Price 110 22,2 mm 19 mm 440 g 39x20x4,5 mm 8 83110XXX 2 610:-- 125 22,2 mm 19 mm 540 g 39x24x4,5 mm 8 83125222 3 040:-- Hard Natural Stone, Granite TURBO Coarse Ø mm Bore Total height Weight Quality level Profi Plus Application: Hard natural stone or concrete. Dry or wet use. Performance: High grinding speed and very long life. Features: Wide section of continuous segment area with grooves for dust and cooling. Diameters 110 mm and 125 mm have holes in the steel body. Mesh 30. Segment dimensions Number Art.No. Price 100 22,2 mm 17 mm 360 g 20x4,5 mm Cont rim 81100XXX 2 540:-- 110 22,2 mm 19 mm 320 g 15x4,5 mm Cont rim 81110XXX 2 980:-- 125 22,2 mm 23 mm 540 g 14x5,0 mm Cont rim 81125222 3 100:-- TURBO TURBO Fine Fine Ø mm Bore Total height Weight Qulaity level: Profi Plus Application: Fine grinding in hard natural stone or concrete. Dry or wet use. Performance: Leaves a fine surface. Very long life. Features: Same as type Turbo Coarse above but has a finer diamond grit size, Mesh 100. Segment dimensions Number Art.No. Price 100 22,2 mm 17 mm 360 g 20x4,5 mm Cont rim 88100XXX 2 540:-- 125 22,2 mm 23 mm 540 g 14x5,0 mm Cont rim 88125222 3 100:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 3.7 Polishing Natural Stone or Concrete Polishing pads RESIN Quality level: Profi Plus Application: Fine grinding or polishing natural stone, terazzo, concrete, ceramics, composites etc. Dry or wet use. Performance: Smooth grinding or polishing up to lustre shine. Features: Resin bonded diamond with a choice on grit size from Mesh 50 (coarse) up to Mesh 3000 (extremely fine). Resin thickness 2.5 mm. Velqro QRS backing for the attachment. Ø 100 mm Ø mm Color Art. No. Ø 125 mm Price Art. No. Price 50 Brown 9101000050 360:-- 9101250050 400:-- 100 Red 9101000100 360:-- 9101250100 400:-- 200 Orange 9101000200 360:-- 9101250200 400:-- 400 Yellow 9101000400 360:-- 9101250400 400:-- 800 Green 9101000800 360:-- 9101250800 400:-- 1500 Blue 9101001500 360:-- 9101251500 400:-- 3000 Darkblue 9101003000 360:-- 9101253000 400:-- Accessories Support for polishing pads Ø mm Application: Support for Resin polishing pads. Features: Surface with hooks for Velcro QRS and an M14 thread for the connection to the machine. Made of plastic. Thread Art. No. Price 115 M 14 6302011514 160:-- 125 M 14 6302012514 180:-- 150 M 14 6302015014 240:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 3.8 Oct 2011 Round off and Deburr Carborundum stone for gentle grinding Carborundum Stone Ø mm 125 Application: Grinding in concrete or masonry when a more gentle grinding is required. Rounding of edges and removal of burrs. Max speed 50 m/sec 7.990 rpm. Dry or et use. Performance: Even surface (slow removal) Features: M 14 thread for the connection. Thread Article number Price M 14 832111 390:-- Removal of Coatings Lifts off the coating and grinds the surface TORRENT Ø mm Bore Total height Weight Quality level: Profi Plus Application: Removal of different coatings like remnants of glue adhesives, joint mortar, carpets, paint, epooxy etc. Dry or wet use. Performance: High effiency and long life. Lifts off the coatings and grinds the surface underneath. Mesh 40. Features: Angled segments. Ø 125 mm is available in two different heights to fit all machines. Standard bore is 22,2 mm but Ø 150 mm is available also with 19 mm bore. Segment dimensions Number Art.No. Price 125 22,2 mm 20 mm 440 g 13 x 8 x 5 mm 8 st 90125222 2 250:-- 125 22,2 mm 25 mm 450 g 15 x 8 x 5 mm 8 st 91125222 2 250:-- 150 19,0 mm 20 mm 485 g 16 x 8 x 5 mm 10 st 90150190 2 580:-- 150 22,2 mm 20 mm 495 g 17 x 8 x 5 mm 10 st 90150222 2 580:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 3.9 Removal of Coatings Tears off thin and thick coatings PCD-CUP Total height Quality level Profi Plus Application: Removal of different coatings like remnants of glue adhesives, joint mortar, carpets, epoxy etc. Also sticky remnants. Dry or wet use. Performance: Very high effiency and very long life. Features: PCD-segments that tear the coating away from the surface. Ø 125 mm is available in two different heights to fit all machines. Standard bore is 22,2 mm but Ø 150 mm is available also with 19 mm bore. Ø mm Bore Weight 125 22,2 mm 18 mm 440 g 6 st 92125222 3 780:-- 125 22,2 mm 23 mm 450 g 6 st 93125222 3 780:-- 150 19,0 mm 22 mm 485 g 6 st 92150190 4 200:-- 150 22,2 mm 22 mm 495 g 6 st 92150222 4 200:-- 175 22,2 mm 23 mm 496 g 8 st 92150222 5 100:-- New Number Art.No. Price Tears off thick coatings. To be used in powerful machines PCD MAX Total height Weight Quality level: Profi Plus Application: Removal of different coatings like remnants of glue adhesives, joint mortar, carpets, epoxy etc. Dry or wet use. Performance: Extremely high effiency and very long life. Features: PCD-segments that tear the coating away from the surface. Standard bore is 22,2 mm but Ø 150 mm is available also with 19 mm bore. Ø mm Bore 125 22,2 mm 20 mm 440 g 5 st 98125222 4 900:-- 150 19,0 mm 22 mm 485 g 5 st 98150190 5 240:-- 150 22,2 mm 22 mm 495 g 5 st 98150222 5 240:-- Diamond Tools and Number Art.No. Price Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 4.1 Selection Guide Tools for all Floors and all Machines As one of our specialities we have in our production developed a complete program of top quality tools for the grinding of all kinds of concrete and stone floors. A great number of different grinding heads, different grit sizes and different hardnesses for almost all machines on the market can be supplied. Removal of old coatings Extra shiny and durable concrete floors. Not only granite and marble floors are polished for a shiny, durable surface. Also common concrete floors can easily be ground and treated. The result is an appealing floor with an extremely strong surface, more easy to clean and suiting all kinds of buildings. The grinding is done in several steps - the number of steps is depending on what result that is requiered, type of machine, the concrete quality, the floor area etc. The preparation with chemicals makes the surface extra durable. The treatment is very simple to make. It usually takes place in the beginning or the end. Best result is achieved when both treatments are made. See last page for more information. Diamond Tools and There are many different types of coatings that need to be removed before the grinding can start, residues of adhesive and screed, paint, epoxy etc. The patented tool Barracuda has extremely high removal capacity and very long life. Barracuda suits all machines but needs for the very hard coatings like epoxy some weight on the machine for an effective result. Barracuda is available in two different types Barracuda Light for light weight machines and Barracuda Max for heavy machines or softer coatings. As an alternativ for the very hard coatings like epoxy we can offer Green 6 - a diamond disc with extremely coarse diamonds or tools with Grit 14 - a somewhat finer grit with slower grinding but much longer life. See inside for more information about our range of floor grinding discs. Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 4.2 Oct 2011 Two different quality levels JM-Premium JM-Standard Long life and high grinding speed. Is available with different grit sizes and hardnesses. (JM-Premium Blue = normal hard disc) Shorter life but the same grinding speed as JMPremium. Only available as normal hard disc suited for the first grinding step. Grit sizes and bond hardness Our grinding discs can be supplied with all different grit sizes, from very coarse for rough removal to fine polishing. Grit size is also often called Mesh. Also different hardnesses can be manufactured upon request depending on type of floor - concrete, terazzo or stone. Some types of concrete are very wearing, for example green concrete, and requier specially hard discs. Grit size: Metal bond discs are available in the following Mesh sizes: 6 Mesh Extremely coarse for the removal of removal of old paint, adhesives remnants and other hard coatings. 14 Mesh The first stage on concrete floors when the surface is very rough or uneven. 30 Mesh The first stage in general for concrete floors. Also first stage for very rough or uneven terazzo. 50 Mesh The first stage for rough or uneven terazzo or marble. Also the first stage for even concrete floors. 60 Mesh The first step for terazzo or hard uneven marble. First stage for very rough granite. Removes scratches from stage with 14 Mesh. 120 Mesh Removes scratches from stage with 30 and 50 Mesh. First step for worn or uneven marble. First stage for granite in general. First step for soft marble. 200 Mesh The final stage for concrete floors when a smooth surface is required. 500 Mesh Final step for terazzo and concrete when polished surface is required. For a highly polished surface continue with plastic bond discs with 200 grit. (Wet grinding is recommended.) 800 Mesh Final step for marble when a polished surface is required. Wet grinding is recommended. Prepares for polishing granite floors with plastic resin discs continue with plastic bond discs 400 grit. We also have a range of plastic bond diamond tools for the polishing of natural stone, terazzo or concrete floors. These are available in grit sizes from 100 up to 3000. They work slower than a metal bond disc but leaves a finer, polished surface. Hardness: All metal bond discs (except 6 grit) can be supplied in different hardnesses. See next page. Marking: Each disc is marked with grit size punched in the steel and laquered in a colour according to scheme on next page. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 4.3 Types and marking Different grit sizes Diamond discs type JM-Premium are available for all machine types and with all grit sizes - everything from rough grinding to fine polishing. The grit size (Mesh) is engraved in every disc. If nothing else is specified with your order we always supply grinding discs for normal grinding of concrete, first step. Different hardnesses The JM-Premium types are also available with different hardnesses for all floors. Black Abrasive or porous concrete Blue Orange Yellow Normal or hard concrete Marble, terazzo Very hard concrete Granite Extremely hard concrete Hard granite JM Standard For all machines there is also a standard quality available - with same grinding speed but shorter life. JM-Standard is normally only supplied in one feature - suited for normal or hard concrete, first step (laquered in a red color). Removal of coatings High perfromance High performance: Barracuda Max Barracuda Light Suited for heavy machines or fairly soft materials. Extremely fast working and very long life. Suited for lighter machines, high rpm machines or fairly hard coatings. Extremely fast working and very long life. Diamond Tools and Very hard coatings Very hard coatings 6 grit Suits all machines. For removing very hard coatings like epoxy, hard paint etc. Works fast in most hard materials. 14 grit Suits all machines. For removing very hard coatings like epoxy, hard paint etc. Works slower than 6 grit but has much longer life. Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 4.4 Oct 2011 Floor Grinding Tools Type Art. No Price Disc for Eibenstock EBS 235 Floor grinding Disc Ø 235 mm with 8 diamond segments 50 (l) x 8 (b) x 10 (h) mm JM-Premium 14 - 800 grit 1811XXX 4 480:-- JM-Standard (Red), 30 grit 18110030S 3 880:-- Quick-Shift - Suiting Eibenstock EBS 235 Floor grinding with quick changing system - Ask for details Tools for Tremix Floor grinding Disc with 14 diamond segments 50 (l) x 8 (b) x 10 (h) mm JM-Premium for Tremix, 14 grit - 800 grit 0611XXX - - 8 680:-- JM-Standard (Red) for Tremix, 30 grit 0611030S 7 560:-- JM-Premium, 14 grit - 800 grit 0423XXX - - 8 680:-- JM-Standard (Red), 30 grit 0423030S 7 540:-- Tool disc for Tremix 4330 2 620:-- Set with 15 diamond segments 40 (l) x 10 (b) x 10 (h) mm (2 mm neutral zone). In the art. no. instead of the ”XXX” the grit size will be applied. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 4.5 Floor Grinding Tools Type Art. No. Price Tools for Combiflex 45, 450 etc. Floor grinding Sats med 3 st skivor med diamantsegment 40 (l) x 10 (b) x 10 (h) mm (2 mm neutral zon) JM-Premium, 14 grit - 800 grit 2221XXX - - 6 380:-- JM-Standard (Red), 14 grit 222014S 5 600:-- Removal of hard coatings 6 Mesh tool set. Extremely coarse for the removal of hard coatings, old paint etc. Set of three discs with three segments on each 50 (l) x 8 (b) x 10 (h) mm, 6 grit 222006Green 6 940:-- Barracuda Light - Removal of thick coatings For removal of different coatings. Price for one disc with three PCD. 2123 6 420:-- Quick-Shift - Suiting Combiflex machines Floor grinding with quick changing system - Ask for details Disc for Errut, Jitec, Hoff, Norton, Clipper etc. Floor grinding Disc Ø 250 mmwith 14 st diamond segments 50 (l) x 8 (b) x 10 (h) mm JM-Premium 14 - 800 grit 0211XXX - - 7 780:-- JM-Standard (Red), 30 grit 0211030S 6 760:-- In the art. no. instead of the ”XXX” the grit size will be applied. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 4.6 Oct 2011 Floor Grinding Tools Type Article number Price Tools for HTC-Machines etc. All tools below can also be supplied with a design adapted for a reversed rotations direction. Floor grinding Plate with 2 segments on each 40 (l) x 10 (w) x 10 (h) mm (2 mm neutral zone) JM-Premium , 14 grit - 800 grit 1221XXX - - -- JM-Standard (Red), 14 grit 1221014S -- JM-Premium, 14 grit - 800 grit 1121XXX - - -- JM-Standard (Red), 14 grit 1121014S -- 1221006Green -- Plate with 1 segment on each plate (for extremely hard floors) Removal of coatings 6 Mesh tool plate. Extremely coarse for the removal of hard coatings, old paint etc. Plate with 2 segments on each 50 (l) x 8 (w) x 10 (h) mm (No neutral zone) JM-Premium Green 6 Barracuda - Removal of Coatings Barracuda Max. For heavy machines or fairly soft coatings like carpet remnants etc. One plate (Left) One plate (Right) 2128 2124 --- 2127 2130 --- Barracuda Light. For less heavy machines or hard coatings like epoxi, adhesiv remnants etc. One plate (Left) One plate (Right) Barracuda can be adapted to fit most other machines. Contact us for information. In the art. no. instead of the ”XXX” the grit size will be applied. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 4.7 Fine Grinding and Polishing Phenolic plastic bond diamond tools PLPH Ø 45 mm Application: Fine grinding and polishing of natural stone materials as granite, marble, terazzo etc Also for polishing hard concrete. Wet use. Performance: Effective grinding and polishing. Long life. Features: Phenolic bond diamonds. Available in grit sizes up to Mesh 3000. Diameter 45 mm. Height of diamond coating 5 mm. Velcro QRS backing for the attachment together with a pin for the fixation. Contact us for further assistance with the adapation to different machines. Mesh Color Article number Price 60 Brown PLPH0060 240:-- 100 Black PLPH0100 240:-- 200 Blue PLPH0200 240:-- 400 Red PLPH 0400 240:-- 800 Green PLPH0800 240:-- 1500 Light green PLPH1500 240:-- 3000 Orange PLPH3000 240:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.1 Diamond Core Drills, Segments and Retipping Equipment In Sweden the consumption of diamond core drilling tools is higher than most other countries and at Jack Midhage AB we have a long and wide experience in this working field. Our range of core drill tools, segments and accessories cover all different possible situations - in this catalogue we show only a part of it. Together with Midhage Diatip AB we can offer also the equipment and the accessories for a successful retipping of diamond core bits. Feel free to contact us for further information. Hand held drilling in concrete and masonry Concrete is a very hard material and difficult to penetrate. Also many brick materials can be very hard. In general, when drilling in these materials it is necessary to use a powerful machine, supply of cooling water and a steadyfast drilling rig. However lately, hand held drilling has become more common. This can only be performed if the circumstances are right - small diameter holes (up to maybe Ø 60 mm in concrete), no steel bars in the way and a good working tool. For hand held drilling we recommend our type TV-2. Support for hand held drilling When drilling without a rig the drill can be guided with the pilot drill or with the aid of a board with a hole in same diameter as the intended hole or with a V cut out as a simple support. Diamond segments in all our qualities for your own retipping, see page 5.15 Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.2 Oct 2011 Diamond Core Drills Our different quality and price levels Diamond core bit with segments produced with the unique Zenesis technology giving extreme drillng speed together with extreme life time. New T-WAVE Diamond core bit with special wavy design on the segments. Extremely high drillling speed and very long life. RT-4 Extremely high drilling speed together with a very long life. ”Roof-Top”-design on the segments (not ring segments). New CS, GR Diamond core bits available in a number of different qualities for different materials and machine powers. CS quality for concrete or masonry. GR quality for granite. TV-2 Diamond core bits with thin segments suited for low power machines. Extremey high drilling performance and very long life. Available only with 1/2” thread. Standard lengths Thread Diameter New A few users instructions Core Length ½” thread: 8 - 14 mm 16 - 18 mm 20 - 152 mm 150 mm 200 mm 360 mm CRI 28 thread: 51 mm - 500 mm UNC thread: 51 mm - 420 mm Forsheda: 138 mm 186 mm 226 mm 311 mm 341 mm 300 mm 300 mm 300 mm 300 mm 300 mm Always make sure the water supply is sufficiant. Choose the correct rotation speed for the diameter. When reaching reinforcement steel, if possible, lower the speed and pressure. Make sure the drill rig is rigid and without any vibrations. Pay highest attention when hand held drilling is performed. Accessories Adapters, extensions etc. see end of this chapter Other lengths can be supplied by request. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.3 Diamond Core Drills w e N Diamond core bit with segments produced with the unique Zenesis technology giving extreme drilling speed together with extreme life time. Application: Drilling in all kinds of concrete, armed concrete and masonry. Adapted for machines with 1-1/4” or CRI 28 thread. Wet use. Performance: Extremely high drilling speed and extremely long life. Very good in steel reinforcement. Features: Segment height 10 mm with 1,5 mm neutral zone. UNC 1-1/4” or CRI 28 Diameter mm Segment number Segment width Segment length Article number Price 51 62 72 5 6 6 3,2 3,2 3,2 24 24 24 ZS10510 2 080:-2 390:-2 440:-- 82 92 102 7 7 9 3,2 3,2 3,2 24 24 24 112 122 127 9 10 10 3,2 3,2 3,2 24 24 24 132 138 142 10 11 11 3,6 3,6 3,6 24 24 24 152 162 170 12 13 13 3,6 3,6 3,6 24 24 24 180 186 200 13 13 14 3,6 3,6 3,6 24 24 24 210 226 250 15 16 17 3,6 3,6 3,6 24 24 24 275 300 311 18 19 19 4,5 4,5 4,5 24 24 24 325 341 350 20 20 22 4,5 4,5 4,5 24 24 24 400 450 500 24 26 28 4,5 4,5 4,5 24 24 24 550 600 650 30 32 34 4,5 4,5 4,5 24 24 24 Diamond Tools and ZS10620 ZS10720 ZS10820 ZS10920 ZS11020 ZS11120 ZS11220 ZS11270 ZS11320 ZS11380 ZS11420 ZS11520 ZS11620 ZS11700 ZS11800 ZS11860 ZS12000 ZS12100 ZS12260 ZS12500 ZS12750 ZS13000 ZS13110 ZS13250 ZS13410 ZS13500 ZS14000 ZS14500 ZS15000 ZS15500 ZS16000 2 750:-2 860:-3 410:-3 500:-3 860:-3 860:-4 150:-4 400:-4 450:-4 500:-5 380:-5 530:-5 810:-6 140:-6 460:-7 040:-7 550:-8 200:-8 880:-10 040:-10 260:-10 420:-10 630:-10 920:-12 340:-13 640:-15 660:-16 720:-17 620:-19 240:-- Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.4 Oct 2011 Diamond Core Drills T-WAVE T-WAVE Application: Drilling in all kinds of concrete, armed concrete and masonry. Adapted for machines with 1-1/4” or CRI 28 thread but may also be used in machines with 1/2”-thread (low power machines). Wet use. Performance: Extremely high drilling speed and very long life. Very good in steel reinforcement. (Lower drilling speed in machines with low power but very long life.) Features: Wavy segments with a height of 10 mm. No neutral zone. 1/2” Segment- Segmentwidth length Diameter mm Segment number 51 62 72 5 6 6 3,0 3,5 3,5 82 92 102 7 7 9 112 122 127 UNC 1-1/4” or CRI 28 Article number Price Article number Price 24 24 24 TW20510 TW20620 TW20720 1 960:-2 240:-2 290:-- TW10510 TW10620 TW10720 1 960:-2 240:-2 290:-- 3,5 3,5 3,5 24 24 24 TW20820 TW20920 TW21020 2 590:-2 680:-3 200:-- TW10820 TW10920 TW11020 2 590:-2 680:-3 200:-- 9 10 10 3,5 3,5 3,5 24 24 24 TW21120 TW21220 TW21270 3 290:-3 630:-3 630:-- TW11120 TW11220 TW11270 3 290:-3 630:-3 630:-- 132 138 142 10 11 11 3,5 3,5 3,5 24 24 24 TW21320 TW21380 TW21420 3 900:-4 130:-4 180:-- TW11320 TW11380 TW11420 3 900:-4 130:-4 180:-- 152 162 170 12 13 13 4,0 4,0 4,0 24 24 24 TW21520 4 420:-- TW11520 TW11620 TW11700 4 420:-5 060:-5 200:-- 180 186 200 13 13 14 4,0 4,0 4,0 24 24 24 TW11800 TW11860 TW12000 5 460:-5 730:-6 070:-- 210 226 250 15 16 17 4,0 4,0 4,5 24 24 24 TW12100 TW12260 TW12500 6 610:-7 100:-7 710:-- 275 300 311 18 19 19 4,5 4,5 4,5 24 24 24 TW12750 TW13000 TW13110 8 340:-9 430:-9 640:-- 325 341 350 20 20 22 4,5 4,5 4,5 24 24 24 TW13250 TW13410 TW13500 9 800:-9 980:-10 281:-- 400 450 500 24 26 28 4,5 4,5 4,5 24 24 24 TW14000 TW14500 TW15000 11 630:-12 810:-14 720:-- 550 600 650 30 32 34 5,0 5,0 5,0 24 24 24 TW15500 TW16000 TW16500 15 710:-16 560:-18 120:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.5 Oct 2011 Diamond Core Drills RT-4 w e N RT-4 Application: Drilling in all kinds of concrete, armed concrete and masonry. Can be supplied with 1-1/4”, CRI 28 or 1/2” thread. Wet use. Performance: Extremely high drilling speed and very long life. Very good in steel reinforcement. (Lower drilling speed in machines with low power but very long life.) Features: ”RoofTop-segments” - facilitates the start of the drilling. Segment height of 11 mm whereof 1,5 mm is a neutral zone. Drills with ring segments (no ”RoofTop”) have a segment height of 10 mm whereof 4.0 mm is a neutral zone without diamonds. Prices see next page. Diamond segments in all our qualities for your own retipping, see page 5.15 Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.6 Oct 2011 Diamond Core Drills RT-4 w e N Diameter mm Product information see previous page. 1/2” Number of Segment segments width Segment length UNC 1-1/4” or CRI 28 (”Pixie”) Article number Article number Price Price 12 14 16 Ring Ring Ring 2,0 2,5 2,5 CRRT420120 CRRT420140 CRRT420160 1 180:-1 210:-1 250:-- CRRT410120 CRRT410140 CRRT410160 1 180:-1 210:-1 250:-- 18 20 22 25 28 Ring Ring Ring Ring Ring 2,5 2,5 2,5 2,5 2,5 CRRT420180 CRRT420200 CRRT420220 CRRT420250 CRRT420280 1 250:-1 270:-1 290:-1 310:-1 500:-- CRRT410180 CRRT410200 CRRT410220 CRRT410250 CRRT410280 1 250:-1 270:-1 290:-1 310:-1 500:-- 30 32 35 38 40 Ring Ring Ring Ring Ring 2,5 2,5 3,0 3,0 3,0 CRRT420300 CRRT420320 CRRT420350 CRRT420380 CRRT420400 1 520:-1 580:-1 790:-1 850:-1 910:-- CRRT410300 CRRT410320 CRRT410350 CRRT410380 CRRT410400 1 520:-1 580:-1 790:-1 850:-1 910:-- 42 51 62 72 Ring 5 6 6 3,0 3,0 3,0 3,5 24 24 24 CRRT420420 CSRT420510 CSRT420620 CSRT420720 2 030:-1 700:-1 950:-1 990:-- CRRT410420 CSRT410510 CSRT410620 CSRT410720 2 030:-1 700:-1 950:-1 990:-- 82 92 102 7 7 9 3,5 3,5 3,5 24 24 24 CSRT420820 CSRT420920 CSRT421020 2 250:-2 330:-2 780:-- CSRT410820 CSRT410920 CSRT411020 2 250:-2 330:-2 780:-- 112 122 127 9 10 10 3,5 3,5 3,5 24 24 24 CSRT421120 CSRT421220 CSRT421270 2 860:-3 160:-3 160:-- CSRT411120 CSRT411220 CSRT411270 2 860:-3 160:-3 160:-- 132 138 142 10 11 11 3,5 3,5 3,5 24 24 24 CSRT421320 CSRT421380 CSRT421420 3 390:-3 590:-3 630:-- CSRT411320 CSRT411380 CSRT411420 3 390:-3 590:-3 630:-- 152 162 170 12 13 13 4,0 4,0 4,0 24 24 24 CSRT421520 3 840:-- CSRT411520 CSRT411620 CSRT411700 3 840:-4 400:-4 520:-- 180 186 200 13 13 14 4,0 4,0 4,0 24 24 24 CSRT411800 CSRT411860 CSRT412000 210 226 250 15 16 17 4,0 4,0 4,0 24 24 24 CSRT412100 CSRT412260 CSRT412500 4 750:-5 020:-5 280:-5 750:-6 170:-6 700:-- 275 300 311 18 19 19 4,0 4,0 4,5 24 24 24 CSRT412750 CSRT413000 CSRT413110 7 250:-8 200:-8 380:-- 325 341 350 20 20 22 4,5 4,5 4,5 24 24 24 CSRT413250 CSRT413410 CSRT413500 400 450 500 24 26 28 4,5 4,5 4,5 24 24 24 CSRT414000 CSRT414500 CSRT415000 8 520:-8 680:-8 940:-10 110:-11 140:-12 800:-- 550 600 650 30 32 34 4,5 5,0 5,0 24 24 24 CSRT415500 CSRT416000 CSRT416500 13 660:-14 400:-15 760:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.7 Diamond Core Drills CS and GR CS (Concrete, Masonry) och GR (Granite) Application: Drilling in all kinds of concrete, armed concrete and masonry (CS-drills). Also available for granite (GR-drills). For machines with 1-1/4” or CRI 28 thread but may also be used in machines with 1/2”-thread. With your order state quality type according to the list below. Wet use. Performance: In general very high penetration speed and very long life. Features: Comes in a number of different qualities for different materials or machines. Segment height 11 mm whereof 1.5 mm is a neutral zone with no diamonds. Drills with ring segment have segment height 10 mm whereof 4.0 mm is a neutral zone. UNC 1-1/4”, CRI 28 or 1/2” No of segment 52 62 72 82 5 6 6 7 3,0 3,0 3,0 3,5 24 24 24 24 1 700:-1 950:-1 990:-2 250:-- 92 102 112 122 127 7 9 9 10 10 3,5 3,5 3,5 3,5 3,5 24 24 24 24 24 2 330:-2 780:-2 860:-3 160:-3 160:-- 132 138 142 152 162 10 11 11 12 13 3,5 3,5 3,5 4,0 4,0 24 24 24 24 24 3 390:-3 590:-3 630:-3 840:-4 400:-- 170 180 186 200 210 13 13 13 14 15 4,0 4,0 4,0 4,0 4,0 24 24 24 24 24 4 520:-4 750:-5 020:-5 280:-5 750:-- 226 250 275 300 311 16 17 18 19 19 4,0 4,0 4,0 4,0 4,5 24 24 24 24 24 6 170:-6 700:-7 250:-8 200:-8 380:-- 325 341 350 400 450 20 20 22 24 26 4,5 4,5 4,5 4,5 4,5 24 24 24 24 24 8 520:-8 680:-8 940:-10 110:-11 140:-- 500 550 600 650 28 30 32 34 4,5 4,5 5,0 5,0 24 24 24 24 12 800:-13 660:-14 400:-15 760:-- Standard types Application Standard type Granite GR-6 Hard concrete or normal concrete CS-46 Masonry CS-80 Asphalt. Light weight building blocks. Green concrete. CS-90 (Also other types can be supplied) Article numbers: Figure 1 - 2: Shows segment type Figure 3: Shows thread (1=CRI 28, 2=1/2”, 3=UNC 1-1/4”) Figure 4 - 6: Shows diameter Figure 7: Standard type or special type Example Article number 4721120: Suited for hard or normal concrete (47). Thread UNC 1 1/4” (3) Diameter 112 mm (112) Standard type (0) Diamond Tools and Segment width length Diam mm Price Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.8 Oct 2011 Diamond Core Drills TV-2 w e N TV-2 (½”- thread) Application: Drilling in all kinds of concrete, armed concrete and masonry. Adapted for machines with low power. Wet use. Performance: Extremely high drilling speed and very long life. Very good in steel reinforcement. Features: Diameters 10 - 42 mm (ring segments) have segment height 10 mm whereof 4.0 mm is a neutral zone. Drills with diameter 52 mm and more have segment height of 10 mm whereof 1,5 mm is a neutral zone. ½” Diam mm No of segment 10 12 14 16 Ring Ring Ring Ring 18 20 22 25 28 Segment width length Article number Price 2,0 2,0 2,5 2,5 CR452010XP CR452012XP CR452014XP CR452016XP 1 160:-1 180:-1 210:-1 250:-- Ring Ring Ring Ring Ring 2,5 2,5 2,5 2,5 2,5 CR452018XP CR452020XP CR452022XP CR452025XP CR452028XP 1 250:-1 270:-1 290:-1 310:-1 500:-- 30 32 35 38 40 Ring Ring Ring Ring Ring 2,5 2,5 3,0 3,0 3,0 CR452030XP CR452032XP CR452035XP CR452038XP CR452040XP 1 520:-1 580:-1 790:-1 850:-1 910:-- 42 52 62 72 82 Ring 5 6 6 8 3,0 2,5 2,5 2,5 2,5 24 24 24 24 CR452042XP CSTV220510 CSTV220610 CSTV220710 CSTV220810 2 030:-1 700:-1 950:-1 990:-2 250:-- 91 102 107 112 122 9 9 10 10 11 2,5 2,5 2,5 2,5 2,5 24 24 24 24 24 CSTV220910 CSTV221010 CSTV221060 CSTV221110 CSTV221210 2 310:-2 750:-2 830:-2 830:-3 120:-- 127 132 138 141 151 11 12 12 12 13 2,5 2,5 2,5 2,5 2,5 24 24 24 24 24 CSTV221260 CSTV221310 CSTV221380 CSTV221410 CSTV221510 3 120:-3 340:-3 540:-3 540:-3 580:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.9 TCT Core Drill Tungsten Carbide Tipped core Drills Application: Dry drilling in wood, aerated concrete, soft masonry and similar. For use in core drilling machines - not hand held. Wet use possible. Performance: High drilling speed (but short life). May be sharpened by a diamond sharpening wheel. Features: Core steel tube with TC-teeth. 1/2”, 1-1/4” or CRI 28 thread. Standard lengths. 1/2” or 1-1/4” or CRI 28 Diam mm No of teeth Article number Price 32 4 10X0320 960:-- 37 4 10X0370 960:-- 42 4 10X0420 990:-- 52 5 10X0520 1 170:-- 62 5 10X0620 1 230:-- 72 5 10X0720 1 340:-- 82 6 10X0820 1 560:-- 92 6 10X0920 1 640:-- 102 7 10X1020 1 840:-- 112 7 10X1120 1 910:-- 127 8 10X1270 2 120:-- 142 9 10X1420 2 480:-- 152 10 10X1520 2 570:-- 162 10 10X1620 2 750:-- 170 11 10X1700 3 030:-- 180 12 10X1800 3 280:-- 200 13 10X2000 3 620:-- 225 15 10X2250 3 940:-- 250 17 10X2500 4 580:-- 275 18 10X2750 4 880:-- 300 20 10X3000 5 380:-- 350 22 10X3500 6 030:-- 400 24 10X4000 6 680:-- 450 26 10X4500 7 220:-- 500 28 10X5000 7 760:-- Other dimensions or special applications - contact us. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.10 Oct 2011 Dry Diamond Core Drills For hand held machines Dosensenker Diameter mm Application: Drilling of holes for electrical fittings etc. in masonry. Also concrete possible. Dry use. Machines: Drillhammers etc. (Minimum 1,2 kW) Performance: Fast drilling in masonry. Feature: Laser welded segments. M 16 thread. Usable core length 85 mm. To be supplemented with a pilot drill and a shaft, see next page. Segment No length heigth Article number Price 68 9 10 7 (6+1) 8000068 1 190:-- 73 10 10 7 (6+1) 8000073 1 250:-- 82 9 12 7 (6+1) 8000082 1 450:-- 102 10 12 7 (6+1) 80000102 1 650:-- Installation Drills Diameter mm No 32 3 Application: Drilling of holes for pipes etc. in masonry Also concrete possible. Dry use. Machines: Drillhammers etc. (Minimum 1,2 kW) Performance: Fast drilling in masonry. Feature: Laser welded segments. M 16 thread. Usable core length 150 mm. To be supplemented with pilot drill and a shaft, see next page. Segment length heigth 16 Article number Price 7 (5,5+1,5) 8100032 1 250:-1 460:-- 47 4 16 7 (5,5+1,5) 8100047 52 3 24 7 (5,5+1,5) 8100052 1 700:-- 62 3 24 7 (5,5+1,5) 8100062 1 840:-- 67 3 24 7 (5,5+1,5) 8100067 1 880:-- 107 4 24 7 (5,5+1,5) 8100107 2 580:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.11 Oct 2011 Dry Diamond Core Drills Accessories Pilot drills and shafts Designition Art. No. Price Pilot drill for Dosensenker and connection with SDS+ shaft 80006 290:-- Pilot drill for Dosensenker and connection with hexagon shaft 80005 240:-- Pilot drill, 200 mm, for installation drills 10501933 62:-- Connection with SDS+ shaft, extended 80006L 540:-- Users Instructions Avoid reinforcement bars. Use a metal detector. Make sure that the drill does not get overheated. Check regularely and clear away slugs frequently. Ideal drilling speed is 1000 - 2000 rpm. (The greater diameter the slower the speed). Do not use the percussion function on the machine. Percussion function may be used temporary to improve penetration speed but reduces the life time and increases the risk for damages on the drill. First drill a small hole so the pilot drill can guide the core drill. Then mount the core drill. When the core drill has started to find track in the material remove the pilot drill from the holder and continue the drilling. When deeper holes are required drill in two or more steps. After drilling as far as you can, remove the core by breaking it, use the extended connection (art. no. 80006L) and then carry on drilling. Pay highest attention when hand held drilling is performed. The drill bit may easily get stuck in the material and the drill motor will then be struck out of your hands. Wear protection goggles and ear protection. Dry drilling produces much dust. Use a vacum suction to collect the dust and a breathing mask. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.12 Drills for Tiles Users instruction for diamond drills with hexagon shaft The drills can be used without water coolant. Make sure the drill does not get overheated Adjust the rotation speed after the diameter - the greater diameter the slower speed. Do not use the percussion function on the machine. Small holes in tiles Use a support board or mount the pilot drill (if a HTD-H drill is used) for the guidance of the drill. Start with making the hole for the pilot drill. Use the 6 mm drill and go all through the slab. Wear protection goggles and hearing protection. Type Cordless ( Ø 4 - 12 mm ) Application: Drilling in ceramic materials (also very hard), soft natural stones. Dry use. Machines: Drilling machines with shaft connection. Do not use percussion function. Rotation speed: Avoid the highest drilling speed. Performance: Penetrates very fast Features: Carbide tip ground for highest cutting performance and centration. Diameter mm Article number Price Instructions 4 10501921 36:-- -- 5 10501922 38:-- -- 6 10501925 42:-- -- 8 10501932 50:-- Pre-drill with a Ø 4 mm drill 10 10501934 71:-- Pre-drill with a Ø 4 mm drill Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.13 Drills for Tiles For larger holes. With detachable pilot drill. Type HTD-H ( Ø 20 - 120 mm Application: Drilling of holes in cermaics, tiles, granite and marble slabs etc. Dry or wet use. Machines: Powerful drilling machines. Performance: Fast penetration, long life and fine surface. Feature: Segment ring with saw tooth diamond platering. Hexagon shaft and detachable pilot drill. The pre-mounted drill is suitable for drilling with percussion function in solid material. In ceramics the Cordless drill above is recommended (Ø 6 mm). Diameter mm Article number Price Instructions 20 912020 1 100:-- Dry or wet use 30 912030 1 170:-- 40 912040 1 220:-- 50 912050 1 300:-- 65 912065 1 760:-- 75 912075 1 840:-- 80 912080 2 080:-- 100 912100 2 340:-- 120 912120 2 680:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.14 Oct 2011 Accessories - Adapters Adapters Price Machine - Drill Art.No. 1 ¼” - CRI 28 010301 400:-- 1 ¼” - ½” 010302 400:-- ½” - CRI 28 010201 380:-- ½” - 1 ¼” 010203 250:-- CRI 28 - ½ 010102 370:-- CRI 28 - 1 ¼” 010103 400:-- SDS+ - ½”-20 UNF 205000 250:-- SDS Max - ½”-20 UNF 206000 490:-- ½” - ½”-20 UNF 202000 250:-- 5/8” - 28 UNF - ½”-20 UNF 208000 270:-- 13 mm hexagon - ½”-20 UNF 210000 170:-- M16 - ½”-20 UNF 216000 250:-- 13 mm hexagon - 1/2” R 210120 220:-- SDS+ - 1/2” R 205020 250:-- 1/2” 20 UNF int. - 1/2” R 208020 250:-- M16 int. - 1/2” R 216020 250:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.15 Diamond Segments Diamond segments for reinforced concrete New Absolute top class segments manufactured with the unique patented Zenesis technology which gives an extreme penetration speed together with an extremely long life time. Segment height 100 mm with 1,5 mm neutral zone. Segment length 24 mm. T-WAVE Top quality segment with a vawy shaped design. Extreme penetration speed and very long life. Segment height 10 mm. No neutral zone without diamonds. segment length 24 mm. New RT-4 Top quality segment with a ”Roof-Top” design. Extreme penetration speed and very long life. Segment height 11 mm. No neutral zone without diamonds. Segment length 24 mm. New TV-2 Top quality segment suited for low power machines. Extreme penetration speed and very long life when used in low power machines. Segment height 10 mm with 1,5 mm neutral zone. Also other qualities and dimensions can be supplied ZENESIS T-WAVE RT-4 TV-2 Segment radius mm Suits Ø mm Width mm Price Width mm R 25 45 - 60 3,2 75:-- 3,0 65:-- 3,0 55:-- 2,5 55:-- R 31 55 - 71 3,2 75:-- 3,5 70:-- 3,5 55:-- 2,5 55:-- R 44 75 - 105 3,2 75:-- 3,5 70:-- 3,5 55:-- 2,5 55:-- R 66 105 - 165 3,6 80:-- 3,5 70:-- 3,5 55:-- 2,5 55:-- R 105 170 - 290 3,6 80:-- 4,0 75:-- 4,0 60:-- -- R 175 300 - 500 3,6 80:-- 4,5 80:-- 4,5 70:-- -- RAKA 500 - 4,5 90:-- 4,5 80:-- 5,0 75:-- -- Diamond Tools and Price Width mm Price Width mm Price Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.16 Oct 2011 Diamond Ring Segments Diamond segment for reinforced concrete XP General use in reinforced concrete and masonry. Very high penetration speed and long life. 10 mm height whereof 4 mm is neutral zone without diamonds. The diamond impregnated zone and height on slots for the cooling water is 6 mm. Also other types and qualities, for example granite segments, can be supplied. Ring thickness mm Type XP Diameter mm 12 14 16 18 20 22 24 25 26 Price Ring thickness mm Typ XP Diameter mm 2,0 2,0 2,5 2,5 2,5 250:-270:-290:-290:-320:-- 28 30 32 35 38 2,5 2,5 2,5 3,0 3,0 370:-370:-410:-470:-480:-- 2,5 2,5 2,5 2,5 320:-330:-350:-350:-- 40 42 52 3,0 3,5 3,5 520:-560:-620:-- Price Instructions · Check all segments and remove remaining grades, if any. · If necessary clean bottom and end surfaces of the segments a little with either a fine grained belt or a fine grained (100/120) grinding wheel. Just grind the outer surface. Make sure there are no diamonds visible (= sticking out) after the grinding - It will reduce the strenght of the brazing with risk for segment losses. · Add flush to the brazing surfaces of the segments and the core and let dry. · Check the thickness of the segments and put brazing magnets on the inside of the core. Choose magnets so that the segment clearance on the outside will be approx. double that of the clearance on the inside. This normally means to use 0,5 mm magnet clearance when the difference is up to 1,5 mm beetween segment and core thickness, and 0,75 mm on all other dimensions. However, when very abrasive materials is to be drilled, do increase the the clearance one step on the inside, but never more than to 50/50 clearance. On very thin segment dimensions it may be impossible to get double the clearances on the outside, but never make the inside clearance larger than that of the outside clearance. · Start brazing by gently warming up the core under the segment and continue working with the flame sideways and upwards over the whole segment and then downwards to the core again. Never keep the flame still and never use too hot a flame. Make sure the whole segment is warmed up and gets the same light red colour all over. Add silver solder when the flush is changing colours towards transparent ”colour”. · Continue to the next segment and repeat the brazing until all segments are beeing brazed. · Check each brazing carefully. If any brazing does not look good, braze again! When all brazings are approved, clean the drill from brazing rests and dress the segments. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.17 Brazing Magnets and Silver Accessories for Retipping Designation Art. No. Price Magnets for the fixation of segments during the brazing JM Magnets Type A. With 0,75 mmand 1,0 mm side clearances. The most frequently used - suits diameters from 70 mm up to 200 mm 201000 156:-- Type B. With 0,5 mm and 1,25 mm side clearances. For the smallest and the largest diameters. 201010 156:-- 450125 410:-- 1 kg 45% silver 200206 Ask for 1 kg 55% silver 200202 price Flux, paste brown. H-special Price for 1/2 kg. 200205 760:-- Superstrong-Flux-Magnet Each magnet has four different side clearances. Extra strong magnet with a longer life compared to the JM Magnets above. 0,5 mm/ 0,75 mm/ 1,0 mm and 1,25 mm Silver and Flux Silver Rods, Cadmium free. Length 500 mm. 125 pcs/ kg. (enough for 1500 - 2000 segments). (Price depending on current market price.) Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.18 Oct 2011 Retipping Equipment For retipping core bits CD 600 CD 7-28 • Fast and easy to operate. Works without electricity no noise, no sparks or scrap. • Cuts seats for the segments. The seats give support during the brazing and eliminates the risk for segment losses during drilling. • Chose any number of segments - perfect segment division with the indexing disc. Can also be equipped with a hydraulic motor Retipping equipment technical data: CD 600 Cuts drill bits from Ø 55 mm up to Ø 600 mm. Optional accessories are matrices for bits from Ø 40 mm. Maximum bit length 700 mm. Optional accessory is an extension column for bits up to 1.5 m. Thread: Segment no: Weight: Dimensions: UNC 1-1/4” or CRI 28 4 - 34 pcs (or more) 32 kg 640 x 460 x 380 mm Thread: Segment no: Weight: Dimensions: UNC 1-1/4” or CRI 28 4 - 34 pcs (or more) 48 kg 920 x 530 x 380 mm CD 7-28 Cuts drill bits from Ø 55 mm up to Ø 700 mm. Optional accessories are matrices for bits from Ø 40 mm and extensions for diameters up to 1.0 m. Maximum bit length 700 mm. Optional accessory are extension columns for bits up to 1.2 m or more. Designation Art. No. Price Retipping equipment CD 600 192460 29.000:-- Retipping equipment CD 7-28 Manual 190007 39.000:-- Retipping equipiment CD 7-28 Hydraulic 190020 62.000:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.19 Retipping Equipment Auxilliaries for CD 7-28 and CD 600 Designation Art. No. Price Cutting tools Matrices for core bits from Ø 55 mm ( inner 48 mm) and up. (A1) For segment length 20 mm For segment length 24 mm For segment length 1” (25,4 mm) 550520 550524 550525 2 070:-2 070:-2 070:-- Matrices for core bits Ø 50 mm ( inner 40 mm) up to Ø 70 mm. (A3) For segment length 20 mm For segment length 24 mm 500520 500524 2 070:-2 070:-- Matrices for core bits from Ø 35 mm ( inner diameter 31 mm) up to Ø 60 mm. (A2) For segment length 16 mm For segment length 20 mm 350516 350520 2 070:-2 070:-- 800516 690:-- Knife for 20 mm segment 800520 690:-- Knife for 24 mm segment 800524 690:-- Knife for 25,4 mm segment 800525 690:-- Knife for the old Columbi model. Ste segment length. (Varying) 690:-- Knives Knife for 16 mm segment Extensions Extensions for CD 7-28 types: Extension of height +450 mm 191040 1.970:-- Extension of diameter + Ø 300 mm 191000 3.540:-- 191004 1.620:-- Extensions for CD 600: Extension of height + 900 mm ( Also suiting the old Columbi types) Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD [email protected] www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470
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