CDX-P656/X1N/UC Service Manual ORDER NO. CRT2317 MULTI-CD COMPACT DISC PLAYER CDX-P656 CDX-P25 X1N/UC X1N/EW - See the separate manual CX-892(CRT2356) for the CD mechanism description, disassembly and circuit description. - The CD mechanism employed in this model is one of C7 series. CONTENTS 1. 2. 3. 4. 5. 6. SAFETY INFORMATION ............................................3 EXPLODED VIEWS AND PARTS LIST .......................4 SCHEMATIC DIAGRAM ...........................................12 PCB CONNECTION DIAGRAM ................................20 ELECTRICAL PARTS LIST ........................................26 ADJUSTMENT..........................................................29 7. GENERAL INFORMATION .......................................35 7.1 IC .........................................................................35 7.2 DIAGNOSIS ........................................................40 7.2.1 DISASSEMBLY .........................................40 7.2.2 TEST MODE ..............................................42 7.3 BLOCK DIAGRAM ..............................................48 8. OPERATIONS AND SPECIFICATIONS.....................50 PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER ELECTRONIC CORPORATION 1999 K-ZZY. FEB. 1999 Printed in Japan CDX-P656,P25 - CD Player Service Precautions 1. For pickup unit(CXX1285) handling, please refer to"Disassembly"(See page 40). During replacement, handling precautions shall be taken to prevent an electrostatic discharge(protection by a short pin). 2. During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector is plugged or unplugged. 3. Please checking the grating after changing the pickup unit(see page 29) since these screws protects the mechanism during transport, be sure to affix it when it is transported for repair, etc. Transportation of multi-CD Player Seal After removing the transport screw, cover the hole with the supplied seal. Transport screw Attach to the original position before transporting the set. A transport screw has been attached to the set in order to protect it during transportation. After removing the transport screw, cover the hole with the supplied seal. Be sure to remove the transport screw before mounting the set. The removed transport screw should be retained in the accessory bag for use the next time the set is transported. 2 CDX-P656,P25 1. SAFETY INFORMATION 1.1 CDX-P656/X1N/UC CAUTION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65 1.2 CDX-P25/X1N/EW 1. Safety Precautions for those who Service this Unit. • Follow the adjustment steps (see pages 29 through 34)in the service manual when servicing this unit. When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results. Caution: 1. During repair or tests, minimum distance of 13cm from the focus lens must be kept. 2. During repair or tests, do not view laser beam for 10 seconds or longer. 2. A “CLASS 1 LASER PRODUCT” label is affixed to the rear of the player. 3. The triangular label is attached to the mechanism unit frame. 4. Specifications of Laser Diode Specifications of laser radiation fields to which human access is possible during service. Wavelength = 800 nanometers 3 CDX-P656,P25 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING 16 4 5 6 2 3 1 15 20 13 7 14 12 21 19 11 11 8 12 10 9 4 CDX-P656,P25 NOTE: - Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to ∇ mark on the product are used for disassembly. - PACKING SECTION PARTS LIST Mark No. 1 2 * 3 4 5 * 6 7 8 9 10 11 12 13 14-1 14-2 CDX-P656/X1N/UC CEA1962 CBA1295 CNM5158 HMB60P500FMC HMF40P080FZK Nut Polyethylene Bag Polyethylene Bag Carton Contain Box NF60FMC CEG1099 CEG1185 CHG3713 CHL3713 NF60FMC CEG1099 CEG1042 CHG3715 CHL3715 Protector Protector Seal Owner’s Manual Owner’s Manual CHP2133 CHP2134 CNM5599 CRD2887 Not used CHP2133 CHP2134 CNM5599 CRD2893 CRD2894 CRY1070 CRP1201 CRP1205 CXB4027 CXB3591 CRY1087 CRP1203 CRP1205 CXB4027 CXB3591 CDE5831 CRP1090 CRP1195 CDE5830 CRP1090 CRP1195 * 14-3 Warranty Card * 14-4 Caution Card * 14-5 Caution Card 15 Magazine Assy 16 Angle Assy * * 17 18 19 20 21 Part No. CDX-P25/X1N/EW CEA1962 CBA1295 CNM5158 HMB60P500FMC HMF40P080FZK Description Screw Assy Screw Polyethylene Sheet Screw Screw ••••• ••••• Cord Caution Card Caution Card - Owner’s Manual Model CDX-P656/X1N/UC CDX-P25/X1N/EW Part No. CRD2887 CRD2893 CRD2894 Language English, French English, Italian, French German, Dutch, Spanish 5 CDX-P656,P25 2.2 EXTERIOR 6 CDX-P656,P25 (1) EXTERIOR SECTION PARTS LIST Mark No. 1 2 3 4 5 Description Screw Screw Button Screw Spring Part No. BMZ26P040FMC BMZ30P040FZK CAC4632 CBA1460 CBH1859 6 7 8 9 10 Connector Connector Cord ••••• ••••• CDE5525 CDE5783 See Contrast table(2) 11 12 13 14 15 Upper Case Arm Insulator Panel Damper CNB2431 CNC8058 CNM6074 CNS5216 CNV5591 16 17 18 19 20 Power Unit Screw Plug(CN901) Connector(CN921) Connector(CN911) CWX2299 BMZ26P060FMC CKS-460 CKS3407 CKS4072 21 22 23 24 25 Holder Holder Lower Case Unit Grille Unit Screw CNC8055 CNC8056 CXB3395 Mark No. 26 27 28 29 30 Description Door Door Holder Lever Grille Part No. 31 32 33 34 35 Screw Angle Assy CD Mechanism Module Screw Screw HMF40P080FZK CXB3591 Sheet Transistor(Q910) Seal Double Faced Tape Batch See Contrast table(2) * * 36 37 38 39 40 * 41 Caution Card See Contrast table(2) See Contrast table(2) CNC8139 See Contrast table(2) See Contrast table(2) See Contrast table(2) IMS20P035FZK IMS26P040FMC 2SD2396 CNM5599 See Contrast table(2) See Contrast table(2) CRP1195 See Contrast table(2) BPZ20P080FMC (2) CONTRAST TABLE CDX-P656/X1N/UC and CDX-P25/X1N/EW are constructed the same except for the following: Mark No. 8 24 26 27 29 * * 30 33 36 39 40 Symbol and Description Cord Grille Unit Door Door Lever CDX-P656/X1N/UC CDE5831 CXB4374 CAT2045 CAT2046 CNS5392 Part No. CDX-P25/X1N/EW CDE5830 CXB4383 CAT2013 CAT2014 CNS5391 Grille CD Mechanism Module Sheet Double Faced Tape Batch CNS5290 CXK4805 Not used CNM6211 CAH1680 CNS5292 CXK4800 CAH1682 Not used Not used 7 CDX-P656,P25 2.3 CD MECHANISM MODULE 8 CDX-P656,P25 (1)CD MECHANISM MODULE SECTION PARTS LIST Mark No. 1 2 3 4 5 Description Connector CD Core Unit(C7) Connector(CN701) Connector(CN101) Screw Part No. CDE6069 Description Spacer Sheet PCB PCB Ball Part No. CNM6146 CNM6296 CNP5227 CNP5228 CNR1189 6 7 8 9 10 Screw Screw Screw Screw Screw CBA1037 CBA1041 CBA1176 CBA1362 CBA1387 51 52 53 54 55 Gear Belt Gear Gear Rail CNR1531 CNT1086 CNV5472 CNV5473 CNV5474 11 12 13 14 15 Screw Screw Screw Washer Spring CBA1470 CBA1476 CBA1486 CBF1038 CBH2172 56 57 58 59 60 Lever Gear Arm Holder Guide CNV5475 CNV5477 CNV5478 CNV5480 CNV5481 16 17 18 19 20 Spring Spring Spring Spring Spring CBH2173 CBH2174 CBH2175 CBH2285 CBH2177 61 62 63 64 65 Guide Holder Holder Clamper Gear CNV5482 CNV5483 CNV5484 CNV5485 CNV5486 21 22 23 24 25 Spring Spring Spring Short Pin Volume(VR801) CBH2178 CBL1390 CBL1392 CBL1239 CCW1023 66 67 68 69 70 Gear Holder Lighting Conductor Mechanism PCB Connector(CN801) CNV5562 CNV5563 CNV5785 CWX2303 CKS1965 26 27 28 29 30 ••••• Shaft Arm Lever Lever CLA3304 CNC7901 CNC7902 CNC7904 71 72 73 74 75 Connector(CN802) Damper Unit Chassis Unit ••••• Chassis Unit CKS3486 CXA7714 CXB2850 31 32 33 34 35 Lever Lever Arm Arm Holder CNC7905 CNC7906 CNC7908 CNC7909 CNC7911 76 77 78 79 80 Magazine Holder Unit Frame Unit Arm Unit Screw Unit ••••• CXB2853 CXB4426 CXB2855 CXB2857 36 37 38 39 40 Holder Frame Frame Lever Stopper CNC7912 CNC7917 CNC7918 CNC7919 CNC7920 81 82 83 84 85 Motor Unit(M851)(SPINDLE) CXB3003 41 42 43 44 45 Frame Bracket Plate Cover Sheet CNC7921 CNC8354 CNC8375 CNC8434 CNM6009 86 87 88 89 90 Motor Unit(M852)(ELV) Screw Lever Unit ••••• Gear Unit See Contrast table(2) CKS1953 CKS2272 BMZ20P025FMC Mark No. 46 47 48 49 50 CXB2851 CXB3004 Screw JFZ20P025FMC Motor Unit(M853)(TRAY) CXB4421 Screw JFZ20P025FMC Motor Unit(M854)(CARRIAGE) CXB3006 JFZ20P025FMC CXB3938 CXB4338 9 CDX-P656,P25 Mark No. 91 92 93 94 95 96 97 98 99 100 Description Screw Pickup Unit(Service) ••••• ••••• Screw Part No. JGZ17P025FZK CXX1285 Screw Photo-transistor(Q851) JFZ20P025FNI PT4800 CSN1051 CN504-2 CSN1052 Spring Switch(S851,S853) LED(D851) Spring Switch(S852) IMS26P040FMC (2) CONTRAST TABLE CDX-P656/X1N/UC and CDX-P25/X1N/EW are constructed the same except for the following: Mark No. Symbol and Description 2 CD Core Unit(C7) 10 CDX-P656/X1N/UC CWX2261 Part No. CDX-P25/X1N/EW CWX2260 CDX-P656,P25 2.4 MAGAZINE ASSY - MAGAZINE ASSY SECTION PARTS LIST Mark No. 1 2 3 Description Magazine Assy Label Tray Part No. CXB4027 CRW1395 CNV5341 11 2 1 3 4 CDX-P656,P25 3. SCHEMATIC DIAGRAM 3.1 OVERALL CONNECTION DIAGRAM A Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS LIST”. C PICKUP UNIT(SERVICE) CXX1285 10 12 1 CN801 CN802 MECHANISM PCB 4 RF-A DSP B 6 8 M854 CXB3004 13 M851 CXB3003 21 CSN1051 D PT4800 SWITCH PCB CSN1051 CSN1052 CN504-2 C M853 CXB3005 E M852 CXB3006 MOTOR PCB 1k(B) 4CH SERVO DRIV 10k D 12 A 1/2 C D E 1 2 MOT 3 4 5 7 6 8 CDX-P656,P25 A A 3 CD CORE UNIT 10 11 12 9 UCmodel RF-AMP,SERVO, DSP,DAC B 17 16 15 EW model 19 20 C 5 2 A 2/2 7 DRIVER D 18 MOTOR DRIVER 5 6 7 A1/2 8 13 1 2 3 4 CDX-P656,P25 A B SYSTEM CONTROLLER A 1/2 EWodel D 14 A 2/2 1 2 3 4 UCmodel C 5 6 7 8 CDX-P656,P25 A B LER GGC1257 (SRM2B256SLTMX70) SRAM CN911 UCmodel POWER UNIT IP-BUS DRIVER EWodel C B D 5 6 7 A 2/2 8 15 CDX-P656,P25 Note:1. The encircled numbers denote measuring pointes in the circuit diagram. 2. Reference voltage REFO:2.5V - Waveforms 1 RFI 0.5V/div. 0.5µs/div. Normal mode: play 1 CH1: RFI 1V/div. 0.5ms/div. 2 CH2: MIRR 5V/div. Test mode: Tracking open 1 CH1: RFI 1V/div. 0.5ms/div. 2 CH2: MIRR 5V/div. Normal mode: The defect part passes 800µm REFO → REFO → REFO → REFO → REFO → 3 CH1: FD 0.5V/div. 0.2s/div. 4 CH2: FOR 2V/div. Test mode: No disc, Focus close 3 CH1: FD 0.5V/div. 0.2s/div. 5 CH2: FOK 2V/div. Normal mode: Focus close 6 CH1: FE 0.5V/div. 1ms/div. 7 CH2: XSI 2V/div. Normal mode: Focus close REFO → REFO → REFO → REFO → REFO → REFO → 8 CH1: TE 0.5V/div. 0.5ms/div. 9 CH2: TD 0.5V/div. Test mode: 32 tracks jump (REV) 8 CH1: TE 0.5V/div. 0.5ms/div. 9 CH2: TD 0.5V/div. Test mode: Single jump (REV) GND → 8 CH1: TE 0.5V/div. 5ms/div. 9 CH2: TD 0.5V/div. Test mode: 100 tracks jump (REV) REFO → REFO → REFO → REFO → REFO → REFO → 6 CH1: FE 0.1V/div. 3 CH2: FD 0.2V/div. Normal mode: Play 20ms/div. 3 CH1: FD 0.5V/div. 0.5s/div. 0 CH2: MD 1V/div. Normal mode: Focus close (12cm) 3 CH1: FD 0.5V/div. 0.5s/div. 0 CH2: MD 1V/div. Normal mode: Focus close (8cm) REFO → REFO → REFO → REFO → REFO → REFO → 16 CDX-P656,P25 8 CH1: TE 0.2V/div. 9 CH2: TD 0.2V/div. Normal mode: play 20ms/div. REFO → 8 CH1: TE 0.5V/div. 5ms/div. ! CH2: SD 0.5V/div. TEST mode:100Tracks jump(FWD) 0 MD 0.5V/div. 0.1s/div. Normal mode: Play (12cm) REFO → REFO → REFO → 0 MD REFO → 1V/div. 10ms/div. @ EFM 1V/div. 5µs/div. Normal mode: Play Long Search (12cm) 8 CH1: TE 1V/div. 2ms/div. # CH2: TEC 1V/div. Test mode: Focus close Tracking open REFO → REFO → REFO → REFO → GND → 8 CH1: TE 0.5V/div. 0.2s/div. 6 CH2: FE 0.5V/div. Normal mode: AGC after focus close % SCKO 2V/div. 1µs/div. Normal mode: Play ^ DOUT 2V/div. 10µs/div. Normal mode: Play REFO → REFO → & LRCK 2V/div. Normal mode: Play 20µs/div. REFO → REFO → GND → GND → * VD 5V/div. 50ms/div. Normal mode: No disc GND → REFO → GND → 17 CDX-P656,P25 ( CH1: R OUT 2V/div. 500µs/div. ) CH2: L OUT 2V/div. Normal mode: Play (1kHz 0dB) 6 CH1: FE 0.2V/div. 1ms/div. 3 CH2: FD 0.5V/div. Normal mode: During AGC 8 CH1: TE 0.2V/div. 1ms/div. 9 CH2: TD 0.5V/div. Normal mode: During AGC REFO → REFO → REFO → REFO → REFO → REFO → 1 CH1: RFI 1V/div. 0.5ms/div. ⁄ CH2: HOLD 5V/div. Normal mode: The defect part passes 800µm(B.D) 3 CH1: FD 1V/div. 0.5ms/div. ⁄ CH2: HOLD 5V/div. Normal mode: The defect part passes 800µm(B.D) 9 CH1: TD 0.1V/div. 0.5ms/div. ⁄ CH2: HOLD 5V/div. Normal mode: The defect part passes 800µm(B.D) REFO → REFO → REFO → REFO → REFO → REFO → 18 1 2 3 4 B 19 A B D 220000/5R5 8V REG. HZS6L(B1) C 1SR139-400 470/16 MUTE 470/16 B CTH1047 1mH 1SR139-400 Yellow 3.2 POWER UNIT A CEK1018 CDX-P656,P25 2 1 3 4 2 1 3 4 1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram. RERO A SIDE A F NOTE FOR PCB DIAGRAMS M852 ELV M E 4.1 CD CORE UNIT C 4. PCB CONNECTION DIAGRAM CN801 CDX-P656,P25 EREF EPVO B A B CN911 CD CORE UNIT C D 20 A 1 2 3 4 1 2 3 4 CDX-P656,P25 2. Viewpoint of PCB diagrams Connector SIDE B Capacitor SIDE A A Chip Part SIDE B B MAG C EJECT CD CORE UNIT RESET A P.C.Board D 1 2 3 A 4 21 2 1 3 4 CDX-P656,P25 4.2 POWER UNIT A SIDE A B POWER UNIT CORD IP-BUS B C A CN701 D 22 B 1 2 3 4 1 2 3 4 CDX-P656,P25 A SIDE B B POWER UNIT B C D 1 2 3 B 4 23 2 1 3 4 CDX-P656,P25 4.3 MECHANISM PCB C A MECHANISM PCB HOME M851 SPDL M PICKUP UNIT (SERVICE) M854 CRG M B A CN101 E D 4.4 SWITCH PCB C D SWITCH PCB DSP TRP D851 C D 24 C D 1 2 3 4 1 2 3 4 CDX-P656,P25 4.5 MOTOR PCB E MOTOR PCB A C B C D 1 2 3 E 4 25 CDX-P656,P25 5. ELECTRICAL PARTS LIST NOTE: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS.....) CKS....., CCS....., CSZS..... =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- A Part No. ------------------------- Unit Number : CWX2261(CDX-P656/X1N/UC) CWX2260(CDX-P25/X1N/EW) Unit Name : CD Core Unit MISCELLANEOUS =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- R R R R R 259 260 298 301 302 RS1/16S102J RS1/16S681J RS1/16S681J RS1/16S103J RS1/16S153J IC IC IC IC IC 201 202 301 302 501 IC IC IC IC IC(UC model) UPD63710GC BA05FP BA5986FM LB1836M PD4501B R R R R R 303 304 305 306 307 RS1/16S103J RS1/16S153J RS1/16S103J RS1/16S752J RS1/16S103J IC IC IC IC IC 603 604 701 702 703 IC IC IC IC (SRM2B256SLTMX70) IC BA4560F BA4560F PD5513A GGC1257 HA12187FP R R R R R 308 309 311 501 651 RS1/16S752J RA4C332J RS1/16S102J RS1/16S102J RSK1/16S153J IC IC Q Q Q 704 705 101 701 770 IC IC Transistor Transistor Transistor PAJ002A TC7SH32FU 2SB1132 DTA144EK 2SB1184F5 R R R R R 652 653 654 659 660 RSK1/16S153J RSK1/16S153J RSK1/16S153J RSK1/16S123J RSK1/16S123J Q D D D D 771 201 601 730 770 Transistor Diode Diode Diode Diode 2SC2412K 1SR154-400 UDZ7R5(B) 1SS356 1SS355 R R R R R 661 662 663 664 665 RSK1/16S123J RSK1/16S123J RSK1/16S103J RSK1/16S103J RSK1/16S103J X X S S S VR 202 701 801 802 803 802 Ceramic Resonator 16.93MHz Ceramic Resonator 10.00MHz Push Switch(EJECT) Push Switch(RESET) Spring Switch(MAG) Semi-fixed 1kΩ(B) CSS1456 CSS1476 CSG1076 CSG1076 CSN1044 CCP1338 R R R R R 666 669 670 671 672 RSK1/16S103J RS1/16S101J RS1/16S101J RS1/16S752J RS1/16S103J R R R R R 673 701 702 703 704 RS1/16S271J RS1/16S681J RS1/16S102J RS1/16S222J RS1/16S104J R R R R R 705 706 707 708 709 RS1/16S104J RS1/16S222J RS1/16S104J RS1/16S0R0J RS1/16S104J R R R R R 710 713 715 716 717 RS1/16S473J RS1/16S473J RS1/16S473J RS1/16S103J RS1/16S473J R R R R R 718 719 721 722 724 RS1/16S681J RS1/16S0R0J RS1/16S222J RS1/16S222J RS1/16S681J R R R R R 725 726 727 729 730 RS1/16S222J RS1/16S104J RS1/16S513J RS1/16S473J RS1/16S473J RESISTORS R R R R R 101 102 103 201 202 R R R R R 205 206 207 208 212 RS1/16S103J RS1/16S393J RS1/16S182J RS1/16S304J RS1/16S0R0J R R R R R 213 214 215 216 217 RS1/16S103J RS1/16S103J RS1/16S123J RS1/16S273J RS1/16S273J R R R R R 253 254 256 257 258 RS1/16S681J RS1/16S681J RS1/16S681J RS1/16S681J RS1/16S681J 26 (EW model) RS1/8S120J RS1/8S100J RS1/16S222J RS1/16S104J RS1/16S0R0J (UC model) (EW model) CDX-P656,P25 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- R R R R R 731 732 733 734 735 RS1/16S222J RS1/16S683J RS1/16S222J RS1/16S473J RS1/16S222J C C C C C 302 501 502 651 652 CKSQYB224K16 CKSQYB104K25 CKSRYB471K50 CCSRCH391J50 CCSRCH391J50 R R R R R 736 737 738 739 740 RS1/16S103J RS1/16S433J RS1/16S104J RS1/8S2R0J RS1/8S2R0J C C C C C 653 654 655 656 661 CCSRCH181J50 CCSRCH181J50 CCSRCH181J50 CCSRCH181J50 CKSQYB104K25 R R R R R 741 742 743 744 745 RS1/16S102J RS1/16S104J RS1/16S104J RS1/16S223J RS1/16S104J C C C C C 664 665 666 701 702 CKSRYB103K25 CEV470M6R3 CKSRYB103K25 CKSRYB103K25 CKSQYB473K16 R R R R R 747 750 751 752 753 RS1/16S472J RA4C473J RA4C473J RN1/16SE3602D RN1/16SE6801D C C C C C 703 707 708 710 711 CKSQYB473K16 CKSRYB103K25 CKSQYB104K25 CKSRYB103K25 CKSRYB102K50 R R R R R 754 755 756 759 760 RS1/16S221J RS1/16S104J RS1/16S221J RS1/16S472J RS1/16S104J C C C C C 712 714 715 717 718 CKSRYB102K50 CKSQYB104K25 CSZST220M16 CKSRYB103K25 CKSRYB103K25 R R R R R 761 764 801 802 804 RS1/16S104J RS1/16S473J RS1/10S221J RS1/10S271J RS1/16S562J C C C C C 719 720 721 722 801 CKSRYB102K50 CKSRYB102K50 CKSRYB103K25 CKSRYB103K25 CKSRYB103K25 R R 805 806 RS1/16S562J RS1/16S102J C C 802 803 CKSQYB104K25 CKSRYB103K25 CAPACITORS C C C C C 101 102 103 104 105 CKSRYB102K50 CKSQYB104K25 CEV101M6R3 CEV470M6R3 CKSQYB334K16 C C C C C 106 107 201 202 203 CKSQYB334K16 CKSQYB334K16 CKSQYB104K25 CEV101M6R3 CKSQYB104K25 C C C C C 204 205 206 207 208 CKSRYB332K50 CKSQYB104K25 CKSRYB392K50 CKSQYB224K16 CCSRCH270J50 C C C C C 209 210 211 212 213 CCSRCJ3R0C50 CCSRCH221J50 CCSRCH101J50 CKSRYB682K50 CKSQYB104K25 C C C C C 215 216 217 218 220 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 C C C C C 253 271 272 273 301 CKSRYB471K50 CEV101M6R3 CCH1300 CKSQYB334K16 CEV101M10 33µF/10V B (UC model) (UC model) Unit Number : CWX2299 Unit Name : Power Unit MISCELLANEOUS Q Q Q Q Q 910 911 912 941 942 Transistor Transistor Transistor Transistor Transistor 2SD2396 IMD2A IMX1 FMG12 IMD2A D D D D L 901 902 910 941 901 Diode Diode Diode Diode Choke Coil 1mH 1SR139-400 1SR139-400 HZS6L(B1) MA152WA CTH1047 RESISTORS R R R R R 901 902 910 911 912 RS1/10S204J RS1/10S104J RS1/8S431J RS1/10S681J RS1/8S101J R R R R R 913 914 915 921 922 RS1/10S512J RS1/10S132J RD1/4PU151J RS1/10S101J RS1/10S101J R R R R R 923 924 941 942 943 RS1/10S102J RS1/10S473J RS1/10S112J RS1/10S112J RS1/10S362J R R 944 945 RS1/10S362J RS1/10S222J 27 CDX-P656,P25 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- CAPACITORS C C C C C 901 902 903 904 906 C C C C C 910 911 912 913 941 CKSQYB103K50 CKSQYB103K50 CEJA220M10 CKSQYB103K50 CEJA330M10 C 942 CEJA330M10 C Unit Number Unit Name Q S 851 853 D D S S E M 470µF/16V 470µF/16V 0.22F/5.5V CKSQYB104K50 CCH1183 CKSQYB223K25 CCH1183 CCL1037 : : Mechanism PCB Photo-transistor Spring Switch(HOME) PT4800 CSN1051 Unit Number : Unit Name : Switch PCB 851 851 852 LED Spring Switch(DSP) Spring Switch(TAP) CN504-2 CSN1051 CSN1052 Unit Number : Unit Name : Motor PCB 853 Motor(TRAY) CXB3005 Miscellaneous Parts List M M M VR 28 851 852 854 801 Pickup Unit(P8)(Service) Motor(SPINDLE) Motor(ELV) Motor(CARRIAGE) Volume 10kΩ CXX1285 CXB3003 CXB3006 CXB3004 CCW1023 CDX-P656,P25 6. ADJUSTMENT 6.1 CHECKING THE GRATING - Checking the Grating After Changing the Pickup Unit • Note : CD mechanism modules the grating angle of the pickup unit cannot be adjusted after the pickup unit is changed. The pickup unit in the CD mechanism module is adjusted on the production line to match the CD mechanism module and is thus the best adjusted pickup unit for the CD mechanism module. Changing the pickup unit is thus best considered as a last resort. However, if the pickup unit must be changed, the grating should be checked using the procedure below. • Purpose : To check that the grating is within an acceptable range. • Symptoms of Mal-adjustment : If the grating is off by a large amount symptoms such as being unable to close tracking, being unable to perform track search operations, or track searching taking a long time, may appear. • Method : • Measuring Equipment • Measuring Points • Disc • Mode • Oscilloscope, Two L.P.F. • E, F, REFO • ABEX TCD-784 • TEST MODE CD CORE UNIT E E 100kΩ 390pF F REFO L.P.F. F Xch Ych Oscilloscope L.P.F. 100kΩ 390pF • Checking Procedure 1. Enter Test mode, then select Multi-CD player and switch the 5V regulator on. 2. Using the TRK+ and TRK- buttons, move the pickup unit to the innermost track. 3. Press key 9 to close focus, the display should read "91". Press key 9 2 times. Enter Rough Servo mode. Press key 8 to implement the tracking balance adjustment the display should now read "81". 4. As shown in the diagram above, monitor the LPF outputs using the oscilloscope and check that the phase difference is within 75° . Refer to the photographs supplied to determine the phase angle. 5. If the phase difference is determined to be greater than 75° try changing the pickup unit to see if there is any improvement. If, after trying this a number of times, the grating angle does not become less than 75° then the mechanism should be judged to be at fault. • Note Because of eccentricity in the disc and a slight misalignment of the clamping center the grating waveform may be seen to "wobble" ( the phase difference changes as the disc rotates). The angle specified above indicates the average angle. • Hint Change the disc changes the clamp position and may decrease the "wobble". 29 CDX-P656,P25 Grating waveform 30 Echt Xch 20mV/div, AC Fcht Ych 20mV/div, AC 0˚ 30˚ 45˚ 60˚ 75˚ 90˚ CDX-P656,P25 6.2 ADJUSTMENT OF ELEVATION WHEN THE CD CORE UNIT HAS BEEN REMOVED FOR MAINTENANCE - Adjustment When Error Code 60 is Displayed Because of Malfunctioning Elevation • Note : This mechanisms is detects the height of the stage using slide-variable resistance. To absorb dislocation of the stage height caused by differences in the mechanism and the CD core unit, adjustment must be made for each CD-mechanism module using a variable resistor. Normally, readjustment is not needed, as this has been adjusted at the factory. However, adjustment of elevation is required according to the procedure explained below if an elevation error has occurred or if the CD core unit has been removed. • Purpose : To adjust and confirm whether or not elevation operates correctly. • Adjustment Method : • Measuring Equlpment: Oscilloscope, One L.P.F. • Measuring Points : EREF, EPVO • Setting : Without a magazine in Test mode With the mechanism placed upside-down (Place the CD mechanism module so that the CD core unit is above.) CD CORE UNIT Oscilloscope L.P.F. EREF 47kΩ 1µF EPVO • Confirmation Procedure Examples of display 1. Enter Test mode, then select Multi-CD player. TRACK FUNCTION ' " 2. Press key 7 to enter Mechanism Test mode. TRACK 72 3. Press key 12 twice to specify the amount of movement. FUNCTION 00' 00" The amount of movement changes each time key 12 is pressed. maximum movement i Key 12 i during movement Key 12 i Key 12 i minimum movement i TRACK 72 TRACK 72 TRACK 72 FUNCTION 00' 02" FUNCTION 00' 01" FUNCTION 00' 00" 31 i CDX-P656,P25 Examples of display 4. Press key 9 to set ELV/TRAY mode to TRAY. TRACK 72 FUNCTION 01' 02" 5. Press key FF to release the clamp and return the tray to the magazine. Release the clamp 6. Press key 9 to enter Elevation Move mode. TRACK 72 FUNCTION 00' 02" 7. Use key FF/REV to operate elevation and set if to the graduation of the third step (Fig. 1). 8. Make the adjustment. Use VR802 to adjust the difference in potential between EREF and EPVO to 0 ±10 mV. 9. When adjustment is completed, press key BAND to exit Mechanism Test mode. TRACK 72 10. Confirm operation of the mechanism. Place the mechanism horizontally (CD core unit below). Take care not to short-circuit the PCB. TRACK 11. Confirm the height of the stage. Use the DISC± key to select Disc No.3. TRACK Check if the stopper bend of the clamp lever is engaged in the groove of the frame stopper (Fig. 2-4). FUNCTION 00' 02" FUNCTION ' 04 " FUNCTION 00' 00" • Note : The stopper bend will be pressed downward into the groove for final clamping. Confirm the engagement position of the stopper bend. • If the stopper bend is engaged in the center and pressed downward, adjustment is completed. Go to step 15. • If the stopper bend is dislocated, check the amount of dislocation by following steps 12 to 14. 32 CDX-P656,P25 12. To see the amount of dislocation, place the mechanism upside-down. If the stopper bend has been dislocated in the direction of the first CD, turn VR802 to the left(Fig. 2). To lower the stage toward the sixth step by 0.1 mm, reduce the voltage of EREF (adjusted in step 8) by 20 mV. VR802 GND EREF If the stopper bend has been dislocated in the direction of the sixth CD, turn VR802 to the right(Fig. 4). To raise the stage toward the first step by 0.1 mm, increase the voltage of EREF (adjusted in step 8) by 20 mV. 47kΩ L.P.F. 1µF 13. Place the mechanism horizontal. Go back to step 11 to reconfirm the stage height. 14. When adjustment of the stage height is completed, proceed as follows: Oscilloscope 15. Press the EJECT switch. 16. Once operation of the mechanism has stopped, turn the power OFF. 17. Wait more than one minute after the power is turned off, then turn the power ON and insert a magazine. 18. Check if the mechanism operates correctly with the first and fourth CDs. 19. If the mechanism operates properly, adjustment is completed. If the mechanism operates improperly, make the adjustment again. 33 CDX-P656,P25 Stopper bend of the clamp lever Frame stopper NG Dislocated toward the first CD. Fig. 2 6 4 3 2 1 E Adjust the insertion gate of magazine to the third scale. Fig. 1 OK Engaged in the center and pressed downward. Fig. 3 NG Dislocated toward the sixth CD. Fig. 4 34 CDX-P656,P25 7. GENERAL INFORMATION 7.1 IC - Pin Functions (UPD63710GC) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14, 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Pin Name GND HOLD MIRR FOK rst A0 stb sck SO SI VDD DA.VDD NC DA.GND NC DA.VDD R+ RLL+ X.VDD xtal XTAL X.GND VDD EMPH FLAG I/O I/O I/O O I I I I O I O O O O O I O O 29 30 31 32 33 34 DIN DOUT SCKIN SCKO LRCKIN LRCK I O I O I O 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 WDCK TX GND C16M LIMIT VDD LOCK RFCK WFCK PLCK GND C1D1 C1D2 C2D1 C2D2 C2D3 VDD O O O I O O O O O O O O O Function and Operation Logic circuit GND Defect detection output MIRR output RFOK signal output Reset signal input Command/parameter identification signal input Data strobe signal input Clock signal input for serial data input/output Serial data and status signal output Serial data input Positive power supply terminal to logic circuit Positive power supply terminal to D/A converter Not used D/A converter GND Not used Positive power supply terminal to D/A converter Right channel audio data output Right channel audio data output Left channel audio data output Left channel audio data output Positive power supply terminal to crystal oscillation circuit Crystal oscillator connect pin Crystal oscillator connect pin Crystal oscillation circuit GND Positive power supply terminal to logic circuit Output pin for the pre-emphasis data in the sub-Q code Flag output pin to indicate that audio data currently being output consists of noncorrectable data Serial data input to internal DAC Serial audio data output Serial clock input to internal DAC Audio data that is output from DOUT changes at rising edge of this clock LRCK signal input to internal DAC Signals to distinguish the right and left channels of the audio data output from DOUT Output double the frequency of LRCK Digital audio interface data output Logic circuit GND Oscillator clock buffering output Status of the pin is output at Bit 5 of the status output Positive power supply terminal to logic circuit EFM synchronous detection signal Frame synchronous signal of XTAL-system Frame synchronous signal of PLL-system Monitor pin of bit clock Logic circuit GND Output pin for indicating the C1 error correction results Output pin for indicating the C1 error correction results Output pin for indicating the C2 error correction results Output pin for indicating the C2 error correction results Output pin for indicating the C2 error correction results Positive power supply terminal to logic circuit 35 CDX-P656,P25 Pin No. 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 36 Pin Name PACK TSO TSI tsck TSTB GND TEST ATEST RFMODE A.GND FD TD SD MD DACO FBAL TBAL TEVCA A.VDD EFM ASY C3T RFI AGCO AGCI RFO EQ2 EQ1 RFA.GND A C B D F E A.VDD REFOUT FEFEO TETEO TE2 TEC A.GND PD LD PN A.VDD I/O O O I I I I I/O I O O O O O O O O O I I O I O I I I I I I I O I I/O I I/O I/O I I O I Function and Operation CD-TEXT PACK synchronous signal CD-TEXT data serial output CD-TEXT control parameter serial input CD-TEXT serial clock input CD-TEXT parameter strobe signal input Logic circuit GND Test pin Test pin Use/not use select for internal RF amplifier Analog circuit GND Focus drive output Tracking drive output Sled drive output Spindle drive output DAC output for adjustment DAC output for adjustment DAC output for adjustment DAC output for adjustment Power supply terminal to analog circuit EFM signal output EFM comparator reference voltage input 3T detection capacitor additional pin RF signal input for EFM data regulation RF signal output of after gain adjustment RF-AGC amplifier input RF summing amplifier output RF amplifier equalizer parts additional pin RF amplifier equalizer parts additional pin RF summing amplifier inverted input Analog circuit GND Photo detector A input Photo detector C input Photo detector B input Photo detector D input Photo detector F input Photo detector E input Positive power supply terminal to analog circuit Reference electric potential output Focus error amplifier inverted input Focus error amplifier output Tracking error amplifier inverted input Tracking error amplifier output Tracking error output of after amplification Tracking comparator input Analog circuit GND PD detection signal input for LD output monitor LD control current output APC circuit control polarity set pin Positive power supply terminal to analog circuit CDX-P656,P25 IC's marked by* are MOS type. Be careful in handling them because they are very liable to be damaged by electrostatic induction. 1 25 20 *UPD63710GC 26 21 80 100 50 40 76 61 75 60 51 41 BA05FP VCC + Reference voltage 1 2 3 Vcc GND OUT BA5986FM OPOUT2 7 OPIN2(-) 6 OPIN2(+) 5 OPOUT1 4 OPIN1(-) 3 OPIN1(+) 2 BIAS IN 1 22 OPOUT3 23 OPIN3(-) 24 OPIN3(+) 25 OPOUT4 26 OPIN4(-) 27 OPIN4(+) 28 PreVcc GND 8 MUTE 9 PowVcc 10 VO2(-) 11 VO2(+) 12 VO1(-) 13 VO1(+) 14 Mute Level shift Level shift Level shift Level shift Stand-by 21 GND 20 STBY 19 PowVcc 18 VO3(-) 17 VO3(+) 16 VO4(-) 15 VO4(+) 37 CDX-P656,P25 - Pin Functions (PD5513A) Pin No. 1,2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27,28 29 30 31,32 33 34 35 36 37 38 39–43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 38 Pin Name NC adena TXTSTE TXTSO TXTSI TXTSCK BYTE CNVSS POWER CONT reset XOUT VSS XIN VCC nmi bsens asens TXTPACK IPTA4IN ippw NC CSEL SRAMSW CCS NC IPIN IPOUT NC FMIPSW testin XSO XSI XSCK M6M12 NC rd NC wr NC cs XA0 xstb xrst MIRR LOCK FOK NC A11 A9 A8 A13 A14 A12 VCC A7 VSS I/O Format O O O I O I I O O I O C C C C C C I I I I I I O C I I O C I O C I I O I O I NM NM O C O C O O O O I I I C C C I O O O O O C C C C C O C Function and Operation Not used A/D reference voltage output TEXT parameter output TEXT control parameter serial output TEXT data serial input TEXT clock output VCC joint VSS joint CD +5V control Servo driver output control Reset input Crystal oscillating element connection pin GND Crystal oscillating element connection pin VDD Pull up Back Up sense input ACC power sense input TEXT PACK interrupt input IPIN joint Power supply control output for IP BUS interface IC Not used Compression select When there is SRAM,”H” IP-BUS chip select Not used Data input from IP BUS interface IC Data output for IP BUS interface IC Not used FM/IP BUS select switch Test program mode input LSI data output LSI data input LSI clock output 6/12 disc select input Not used SRAM enable output Not used SRAM write enable output Not used SRAM chip select Control signal distinguishing data from microcomputer CD LSI strobe output CD LSI reset output Mirror detector input Spindle lock detector input FOK signal input Not used Address BUS input SRAM address bus output SRAM address bus output SRAM address bus output SRAM address bus output SRAM address bus output VDD SRAM address bus output GND CDX-P656,P25 Pin No. 65–68 69 70 71 72 73 74 75 77 78 79 80 81–88 89,90 91 92 93 94 95 96 97 98 99 100 Pin Name A6-A3 A10 A2 & (EPSK) A1 & (EPDI) A0 & (EPDO) NC ejsw mag NC I13 I2 I4 D0-D7 NC DSP disk ELVPVO ELVREF TRP AVSS VDIN VREF AVCC EPCS I/O O O O O/I O Format C C C C C I I O O O I/O C C C C I I I I I I I I/O C Function and Operation SRAM address bus output SRAM address bus output SRAM address bus output and (E2PROM clock output) SRAM address bus output and (E2PROM data input) SRAM address bus output and (E2PROM data output) Not used Eject key switch interrupt input Magazine lock switch interrupt input Not used Motor driver control output Motor driver control output Motor driver control output SRAM data bus Not used DISC detect timing input Disc detector input Voltage input from ELV position sense ELV reference voltage input Tray position input A/D GND Power supply short sensor input A/D converter reference voltage input A/D VCC E2PROM detect input , Chip select output 1 1 30 20 *PD5513A 50 40 81 61 80 60 100 80 51 41 31 21 Format C NM Meaning C MOS Middle resistivity N channel open drain TC7SH32FU 1 IN B 5 VCC 2 IN A 3 GND 4 OUT Y 39 CDX-P656,P25 7.2 DIAGNOSIS 7.2.1 DISASSEMBLY - Removing the Upper Case(not shown) CD Mechanism Module 1. Remove the night screws. 2. Remove the Upper Case. - Removing the CD Mechanism Module Remove the four dampers(Fig.5). Disconnect the connector(Fig.5). Remove the two springs(Fig.5). Fig.5 Disconnect the connector and then remove the CD Mechanism Module(Fig.6). - Removing the Grille Unit(not shown) 1. Press the two tabs indicated by arrows and then pull out the Grille Unit. Fig.6 - Removing the Power Unit(Fig.7) Remove the two screws. Remove the screw. Remove the claw and remove the Power Unit. Power Unit 40 Fig.7 CDX-P656,P25 - Removing the Pickup Unit 1. Insert the short pin from the pickup unit in the flexible substrate. 2. Remove the flexible substrate from the connector. 3. Remove the flexible card from the connector. 4. Remove the lead wires to which the spindle motor and carriage motor assy were soldered. 5. Remove the two screws and lift the relay substrate up as shown in the figure on the upper right. At this time, make sure that the flexible tray motor printed circuit board and flexible relay card are not pulled excessively. Flexible card Erect Short Pin Relay substrate Flexible PCB (handle with care) Flexible relay card (handle with care) Fig.8 6. Remove screw A and then remove the carriage motor assy, lighting conductor, feed screw holder, feed screw and belt (see Fig. 9). 7. Remove screw B on the main side and the pickup unit together with the guide shaft (see Fig. 9). Screw A Motor bracket CRG motor Feed screw Lighting conductor Screw A Guide shaft (main) Pickup unit Guide shaft (sub) Belt Screw B Feed screw holder Fig.9 41 CDX-P656,P25 7.2.2 TEST MODE - CD Test Mode 1) Precautions • This unit uses a single power supply (+5V) for the regulator. The signal reference potential, therefore, is connected to REFO(approx. 2.5V) instead of GND. If REFO and GND are connected to each other by mistake during adjustments, not only will it be impossible to measure the potential correctly, but the servo will malfunction and a severe shock will be applied to the pick-up. To avoid this, take special note of the following. Do not connect the negative probe of the measuring equipment to REFO and GND together. It is especially important not to connect the channel 1 negative probe of the oscilloscope to REFO with the channel 2 negative probe connected to GND. Since the frame of the measuring instrument is usually at the same potential as the negative probe, change the frame of the measuring instrument to floating status. If by accident REFO comes in contact with GND, immediately switch the regulator or power OFF. • Always make sure the regulator is OFF when connecting and disconnecting the various filters and wiring required for measurements. • Before proceeding to further adjustments and measurements after switching regulator ON, let the player run for about one minute to allow the circuits to stabilize. • Since the protective systems in the unit's software are rendered inoperative in test mode, be very careful to avoid mechanical and /or electrical shocks to the system when making adjustment. • Disc detection during tray extraction and return operations is performed by means of the photo transistor in this unit. Consequently, if the inside of the unit is exposed to a strong light source with the outer casing removed for repairs or adjustment, the following malfunctions may occur: *Even with a disc loaded, the unit detects "no disc" and cannot start play. *Although a 12-cm disc is loaded, the unit detects "8cm disc" mistakenly. When the unit malfunctions this way, either re-position the light source, move the unit or cover the photo transistor. • During exchanging discs, do not press the keys for the discs to be exchanged. 42 2) Test Mode This mode is used for adjusting the CD mechanism module of the device. • Test mode starting procedure Reset while pressing the 4 and 6 keys together. • Test mode cancellation Switch ACC, back-up OFF. • If the 8 or 9 key is pressed while focus search is in progress, immediately turn the power off (otherwise the actuator may be damaged due to the lens stuck). • Jump operation of TRs other than 100TR continues after releasing the key. CRG move and 100TR jump operations are brought into the “Tracking close” status when the key is released. • Powering Off/On resets the jump mode to “Single TR (91)”, the RF AMP gain setting to 0 dB, and the automatic adjustment value to the initial value. • During exchanging discs, do not press the keys for the discs to be exchanged. Key to adjustment text inside (12 keys type) BAND TRK+/FF TRK-/REV 7 8 9 10 11 12 DISCSOURCE ON/OFF HEAD UNIT (6 keys type) BAND TRK+/FF TRK-/REV 1 2 3 4 5 6 DISCSOURCE ON/OFF CDX-P656,P25 - Flow Chart 4 6 Test Mode In Reset SOURCE Sourse CD New test mode BAND TRK MIN Power ON (Not adjustment for T.Offset) SEC 00 00 00 Display 8 9 12 *1 Power ON (Adjustment for T.Offset) TRK MIN SEC TRK 99 99 99 Display RF AMP Gain Select MIN SEC GG GG GG Power OFF Focus Close/ S Curve Check TRK MIN SEC TRK <Tracking Servo Close> MIN TRK SEC MIN SEC TRK MIN *3 Auto Adjustment Display Select CRG− MIN SEC TRK 00 00 00 or TRK *8 CRG+ 00 00 00 8 TRK- *8 0x 0x 0x Display TRK+ *2 Focus Mode Select 91 91 91 Display 7 12 9 BAND MIN or SEC TRK 99 99 99 MIN SEC 00 00 00 or SEC TRK 99 99 99 MIN SEC 99 99 99 Power OFF BAND T.Close and F,T AGC and RF AGC and Fit Servo TRK+ 12 9 T. Close and Fit Servo RF AGC Coefficient Display/ Rough Servo and RF AGC 7 TRK- CRG+ TRK MIN T.Balance Adjustment CRG− TRK SEC MIN or or TRK MIN SEC 8x 8x 8x 8x 8x 8x Display 8 TRK SEC MIN SEC 9x 9x 9x 9x 9x 9x Tracking Open Power OFF 7 BAND 9 12 *7 TRK+ F, T, RF AGC/ F.Bias Display Select F, T AGC and RF AGC 8 TRK- *4 CRG−/TR Jump− *4 *5 CRG/TR Jump NO. Select CRG+/TR Jump+ *6 TRK Power OFF MIN SEC 8x 8x 8x Display or BAND TRK 8 Tracking Open TRK MIN MIN SEC 9x 9x 9x SEC 8x 8x 8x Display or TRK 7 MIN TRK SEC 72 00 00 < Mechanism test mode in > MIN Display TRK 9 12 FF *9 *10 <ELV,TRAY select> TYP *1 Display *2 Display <Operation mode select > +6dB 06 06 06 Focus Close 00 00 00 (99 99 99) REV *11 <Shift > F.Offset Display *12 <Shift > +12dB 12 12 12 <Mechanism test mode out > F.AGC Gain F.Cansel Display ELV motor select 72 *10 00 0X *6 CRG Move, 100TR Jump Only 100TRK 93(83) RF AGC Gain 8ms pulse drive 72 00 00 CRG Move 94(84) 72 10 00 TRAY motor select Display 72 10 0X 24ms pulse drive Display 72 48ms pulse drive 32TRK 92(82) T.AGC Gain *8 Voltage of CRG Motor = 2 [V] *4 Single TR/32TR/100TR Single TR Display 9x(8x):91(81) TRK, MIN, SEC (F,T.AGC Gain = (Present Value/Initial Value) × 20) F.Cancel Value = {Top Rank 8bit of Set Value (7F [H] to 80 [H] ) + 128} / 4 = 63 [D] to (32 [D] ) to 00 [D] *5 SEC Display *7 S Curve Check 01 01 01 RF.Offset Display MIN BAND *9 *3 SEC 9x 9x 9x 00 01 DC drive 72 100ms pulse drive Display 72 10 01 *11 ELV select : ELV dowm (Disc 12 → 1) TRAY select : TRAY out *12 ELV select : ELV up (Disc 1 TRAY select : TRAY in 00 02 DC drive 72 10 02 → 12) 43 CDX-P656,P25 - Error Messages If a CD is not operative or stopped during operation due to an error, the error mode is turned on and cause(s) of the error is indicated with a corresponding number. This arrangement is intended at reducing nonsense calls from the users and also for facilitating trouble analysis and repair work in servicing. (1) Basic Indication Method 1) When SERRORM is selected for the CSMOD (CD mode area for the system), error codes are written to DMIN (minutes display area) and DSEC (seconds display area). The same data is written to DMIN and DSEC. DTNO remains in blank as before. 2) Head unit display examples Depending on display capability of LCD used, display will vary as shown below. xx contains the error number. 8-digit display ERROR–xx 6-digit display ERR–xx OR Err–xx 4-digit display E–xx * When the system is manufactured for an OEM basis, the error display will be configured according to the customer specification. (2) Error Code List Code Class Displayed error code Description of the code and potential cause(s) 10 Electricity Carriage Home NG CRG can't be moved to inner diameter. CRG can't be moved from inner diameter. → Failure on home switch or CRG move mechanism. 11 Electricity Focus Servo NG Focusing not available. → Stains on rear side of disc or excessive vibrations on REWRITABLE. 12 Electricity Spindle Lock NG Spindle not locked. Sub-code is strange (not readable). → Failure on spindle, stains or damages on disc, or excessive vibrations. Subcode NG A disc not containing CD-R data is found. Turned over disc are found, though rarely. → Failure on home switch or CRG move mechanism. RF AMP NG An appropriate RF AMP gain can't be determined. → CD signal error. 17 Electricity Setup NG APC protection doesn't work. Focus can be easily lost. → Damages or stains on disc, or excessive vibrations. 30 Electricity Search Time Out Failed to reach target address. → CRG tracking error or damages on disc. A0 System Power Supply NG Power (VD) is ground faulted. → Failure on SW transistor or power supply (failure on connector). A1 System Mechanism power failure Mechanism elevation reference voltage is out of prescription. →EREF adjustment VR and/or power abnormal. 50 Mechanism Mechanism An error upon ejection An error while putting in and out the tray MAG switch release time has time out. Elevation time out when eject. Tray in / out time has time out. Tray is caught when put in. 60 44 CDX-P656,P25 Code 70 Class Displayed error code Description of the code and potential cause(s) MechaAn error upon Elevation time has time out. nism elevation 80 MechaAn error with an em- No disc is available. nism pty magazine inserted Remarks: Unreadable TOC does not constitute an error. An intended operation continues in this case. A newly designed head unit must conform to the example given above. Upper digits of an error code are subdivided as shown below: 1x: Setup relevant errors, 3x: Search relevant errors, 3x: Search relevant errors, Ax: Other errors. - New Test Mode M-CD plays the same way as before. If an error such as off focus, spindle unlocking, unreadable sub-code, or sound skipping occurs after setup, its cause and time occurred (in absolute time) are displayed. During setup, operational status of the control software (internal RAM: CPOINT) is displayed. These displays and functions are prepared for enhancing aging in the servicing and efficiency of trouble analysis. (1) Shifting to the New Test Mode 1 Turn on the current test mode by starting the reset from the 4 and 6 keys together. 2 Select M-CD for the source through the specified procedure including use of the [SOURCE] key. Then, press the 12 key while maintaining the regulator turned off. 3 After the above operations, the new test mode remains on irrespective of whether the M-CD is turned on or off. You can reset the new test mode by turning on the reset start. * With some products, the new test mode can be reset through the same operations as that employed for shifting to the STBY mode (while maintaining the Acc turned off). (2) Key Correspondence Key Test mode (Example) Power Off Power On BAND To power on To power off (offset adjustment performed) UP – FWD-Kick DOWN – REV-Kick 7 – T.Close (AGC performed) /parameter display switching 8 RF AMP gain switching Parameter display switching /T.BAL adjustment/T.Open 9 To power on F.Close/RF AGC/F.T.AGC (offset adjustment not performed) 10 – F.Open 11 – Jump Off 12 – F.Mode switching /T.Close (no AGC)/Jump switching In-play – New test mode Error Production Time/Err.No. switching FF/TR+ REV/TRScan – – – Mode – – – – – – – Auto/Manu T.No./Time switching 45 CDX-P656,P25 Key Mechanism Test Mode (Example) BAND Back to the test mode UP Playing the mechanism DOWN Playing the mechanism 7 Mechanism test mode in 8 – 9 TRAY/ELV select 10 – 11 – 12 Operation step select Note: Eject and CD on/off is performed in the same procedure as that for the normal mode. (3) Cause of Error and Error Code Code Class Contents 40 Electricity Off focus detected. Description and cause FOK goes low. → Damages/stains on disc, vibrations or failure on servo. 41 Electricity Spindle unlocked. FOK = Low continued for 50 msec. → Damages/stains on disc, vibrations or failure on servo. 42 Electricity Sub-code unreadable. Sub-code was unreadable for 50 msec. → Damages/stains on disc, vibrations or failure on servo. 43 Electricity Sound skipping detected. Last address memory function was activated. → Damages/stains on disc, vibrations or failure on servo. Note: Mechanical errors during aging are not displayed. The error codes should be indicated in the same way as in the normal mode. (4) Display of Operational Status (CPOINT) during Setup Status No. Contents 00 CD+5V ON process in progress. 01 Servo LSI initialization (1/3) in progress. 02 Servo LSI CRAM initialization in progress. 03 Servo LSI initialization (2/3) in progress. 04 Offset adjustment (1/3) in progress. 05 Offset adjustment (2/3) in progress. 06 Offset adjustment (3/3) in progress. 07 FZD adjustment in progress. 08 Servo LSI initialization (3/3) in progress. 10 Carriage move to home position started. 11 Carriage move to home position started. 12 Carriage is moving toward inner diameter. 13 Carriage is moving toward outer diameter. 14 15 20 21 22 23 24 25 Carriage outer kick in progress. Carriage outer diameter feed (1 second) in progress. Servo close started. Pre-processing for focus search started. Spindle rotation and focus search started. Waiting for focus close (XSI=Low). Standing by after focus close is over. Focus search preprocessing is in progress while setup protection is turned on. 46 Protective action None None None None None None None None None None None Specified 10 seconds has been passed or failure on home switch. Specified 10 seconds has been passed or failure on home switch. None None None None None Specified focus search time has been passed. Specified focus search time has been passed. None CDX-P656,P25 Status No. Contents 26 Focus search preprocessing is in progress while focus recovery is turned on. 27 Wait time after focus close is set up. 28 Standing by after focus close is over. 29 Setup (1/2) before T balance adjustment is started. 30 Setup (2/2) before T balance adjustment is started. 31 T balance adjustment started. 32 T balance adjustment (1/2). 33 T balance adjustment (2/2). 34 Waiting for spindle rotation to end. Spindle rough servo. 35 Standing by after spindle rough servo is over. 36 RF AGC started. 37 RF AGC started. 38 RF AGC ending process in progress. 39 Tracking close in progress. 40 Standing by after tracking is closed. Carriage closing in progress. 41 Focus/tracking AGC started. 42 Focus AGC started. 43 Focus AGC in progress. 44 Tracking AGC in progress. 45 Standing by after focus/tracking AGC are over. 46 Spindle processes applicable servo. 47 Check for servo close is started. 48 Check of LOCK pin started. 49 RF AGC started. 50 RF AGC in progress. 51 Standing by after RF AGC is over. Protective action None Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus. Off focus or spindle not locked. Off focus. Off focus. Off focus. (5) Display Examples 1) During Setup (When status no. = 11) TRK No. MIN. SEC. 11 11' 11" 2) During Operation (TOC read, TRK search, Play, FF and REV) The same as in the normal mode. 3) When a Protection Error Occurred Switch to the following displays (A) and (B) using the [BAND] switch: (A) Error occurrence timing display in absolute time. An example: Error occurred in 12th tune at 34'56" in absolute time. TRK No. 12 MIN. 34' SEC. 56" (B) Error No. display An example: Error #40 (Off focus is detected) ERROR-40 47 CDX-P656,P25 7.3 BLOCK DIAGRAM C D E 48 A CDX-P656,P25 B 49 CDX-P656,P25 8. OPERATIONS AND SPECIFICATIONS 8.1 OPERATION If the power does not switch on or if the compact disc player does not operate when the button on the multi-CD controller is pressed, or if the multi-CD controller display is incorrect, press this button on the player with the tip of a pencil to restore normal operation. (This button is located inside the door.) Always press the clear button on the multi-CD controller, too, after pressing this button. • If the clear button is pressed when the player contains a magazine or the ignition switch is set to the ON or ACC position, the CD title display and ITS memory are cleared. Clear button 8.2 SPECIFICATIONS General System ..................................................... Compact disc audio system Usable discs .................................................................... Compact Disc Signal format ....................................... Sampling frequency: 44.1 kHz Number of quantization bits: 16; linear Power source ......................................................................... 14.4 V DC (10.8 — 15.1 V allowable) Max. current consumption ........................................................... 1.0 A Weight ............................................................................ 1.9 kg (4.2 lbs.) Dimensions .......................................... 248 (W) × 66 (H) × 169 (D) mm [9-3/4 (W) × 2-5/8 (H) × 6-5/8 (D) in.] Audio Frequency characteristics ................................ 5 — 20,000 Hz (± 1 dB) Signal-to-noise ratio ............................ 92 dB (1 kHz) (IHF-A Network) Distortion ................................................................................... 0.005 % Dynamic range ................................................................. 90 dB (1 kHz) Output level ...................................................... 1,000 mV (1 kHz, 0 dB) Number of channels .............................................................. 2 (stereo) Note: Specifications and design are subject to possible modification without prior notice due to improvements.
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