Manual THIEL Scaffold Coupler Right-angle Couplers Swivel Couplers Sleeve Couplers + joint pin Beam Clamps Van Thiel United b.v. 2014-01 Pagina: 1 van 7 Wedge couplers are used for a temporary connection of two tubes: • • • • Right angle coupler: connecting two tubes in a right angle Swivel coupler: connecting two tubes in any angle Sleeve coupler: connecting two tubes in an end-to-end connection Beam clamp: connecting a tube on a steel beam The connection is obtained by tightening the flaps of the coupler on the tube and hammering the wedge with a 500 gram hammer. Standards Van Thiel couplers are fully tested and in compliance with the European NEN-EN 74-1 standard in the following classes: • Class B for right angle couplers, certified for use as class BB coupler • Class B for swivel couplers • Class B for sleeve couplers • Values for beam clamps are obtained by testing. Material The base materials of the couplers follow the European standard and/or values stated in EN 12811-2. All base materials are tested at the van Thiel factory according to our ISO 9000-2000 system. Identification Van Thiel couplers are recognizable by a marking in the flap of the coupler or in the fixed wedge. Marking text: EN74 B CU Quality The van Thiel quality department checks the quality of the couplers by means of ongoing process checks and daily tests of the couplers. Corrosion protection The couplers are hot dip galvanized and have therefore a lifetime corrosion protection. The corrosion protection is according to the following standards: • Galvanising: EN-ISO 1461:2009. • Sheradising: EN 13811:2003 and EN-ISO 14713-1 and -3:2010 Use Use couplers only for connecting: • Two steel scaffolding tubes with a outside diameter of 48,3 mm according to EN-39 or equivalent. • Two aluminium scaffolding tubes with a diameter of 48,3 mm and minimum wall thickness of 4 mm. Wedge couplers shall be tightened with a 500 grams hammer to the jarring blow. This means two or three blows with a hammer of 500 grams using normal power. We recommend hand and eye protection using wedge couplers. Each coupler should be visually checked before using it. If any coupler is visually damaged or deformed, disqualify the coupler and don’t use it anymore. Van Thiel United b.v. 2014-01 Pagina: 2 van 7 THIEL right angle coupler 1 2 4 5 3 THIEL swivel coupler 4 Van Thiel United b.v. 2014-01 5 Pagina: 3 van 7 Right-angle coupler Product number: Weight: Practical value: Safety factor: Product code in wedge: Right-angle coupler: EN 74: B: CÜ: Corrosion protection: EN 74-1 class B P-1057 1,5 kg 9,1 kN 1,65 • EN74 B CU Connecting two tubes at a right angle Testing according EN 74-1:2005 Classification according to EN 74-1:2005 Control of production by means of an independent certification institute Galvanizing Slipping force ½Fs a a Failure force ½Fs Fs ½Ff a a ½Ff Pull apart Fp Ff a ½Fp Fs,c = 15 kN *) Fs,c,γ = 9,1 kN (γ=1,65) 1 ≤ ∆2 ≤ 2 mm Ff,c = 30 kN *) Ff,c,γ= 18,2 kN (γ = 1,65) a ½Fp Fp = 30 kN Fp,γ = 18,2 kN (γ= 1,65) Loaded coupler is supported when tested for failure. *) Also certified for use as a class BB coupler: Fs,c = 25 kN, Ff,c = 45 kN. Cruciform bending stiffness MT Moment of rotation MB MT Steel tube: MB= 0,48 kNm γ = 1,65 c1= 15 kNm/rad MB= 0,80 kNm γ = 1,00 c2= 6,0 kNm/rad MT1= 100 Nm MT2= 130 Nm φ = +/- 1° φ = +/- 2° Aluminium tube: MB= 0,48 kNm γ = 1,65 c1 = 13 kNm/rad MB= 0,80 kNm γ = 1,00 c2 = 5 kNm/rad Note: When using couplers according to EN 12811 specific interaction formulas for coupler checks are available. Van Thiel United b.v. 2014-01 Pagina: 4 van 7 Swivel coupler Product number: Weight: Practical value: Safety factor: Product code in wedge: Swivel coupler: EN 74: B: CÜ: Corrosion protection: EN 74-1 class B P-1126 1,7 kg 9,1 kN 1,65 • EN74 B CU Connecting two tubes at an angle Testing according to NEN-EN 74-1:2005 Classification according to EN 74-1:2005 Control of production by means of an independent certification institute Galvanizing Slipping force ½Fs a Fs = 15 kN Fs,γ= 9,1 kN a Failure force ½Fs Fs (γ=1,65) 1 ≤ ∆2 ≤2 mm ½Ff a a ½Ff F f Ff = 20 kN Ff,γ= 12,1 kN (γ = 1,65) Loaded coupler is supported when tested for failure. Note: When using couplers according to EN 12811 specific interaction formulas for coupler checks are available. Van Thiel United b.v. 2014-01 Pagina: 5 van 7 Sleeve coupler Product number: Weight: Practical value: Safety factor: Product code in wedge: Sleeve coupler & joint pin: EN 74: B: CÜ: Corrosion protection: with joint pin EN 74-1 class B P-1125 + P-1140 1,7 kg 5,45 kN (pull apart) 0,85 kNm (moment) 1,65 • EN74 B CU Connecting two tubes in axial direction Testing according EN 74-1:2005 Classification according to EN 74-1:2005 Control of production by means of an independent certification institute Galvanizing Slipping force Fs F1 Moment Fs l/4 l/4 l/2 l/2 l Fs,c= 9 kN Fs,c,γ= 5,45 kN (γ = 1,65) Magv F1 = 1,4 kNm Magv F1,γ = 0,85 kNm (γ = 1,65) Always use sleeve coupler with joint pin Note: When using couplers according to EN 12811 specific interaction formulas for coupler checks are available. Van Thiel United b.v. 2014-01 Pagina: 6 van 7 Beam clamp Type wedge Product number: Weight: Practical value: Safety factor: Product code in wedge: Beamclamp: Corrosion protection: P-1069 1,3 kg 36 kN (use in pairs) 1,65 • HOLLAND Connecting tubes on steel beams (I beam) Sheradising Pull apart Slipping force F1 F F= 60 kN per pair of couplers Fγ= 36,0 kN (γ = 1,65 ) F F1= 10 kN F1γ= 6,0 kN Always use in pairs. Van Thiel United b.v. 2014-01 Pagina: 7 van 7
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