MT-Series Joker Owner’s Manual 2013 13/15/20

2013
MT-Series Joker Owner’s Manual
13/15/20
200 Knutson St. SE
Mapleton, ND 58059
Telephone: (701) 532-1000
Serial Numbers:
MT13 SN Earlier – 330013013004
MT15 SN Earlier – 330015013024
MT20 SN Earlier – 330020013015
Fax: (701) 532-1101
Email: [email protected]
Web: www.horsch.com
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Contents
Safety and Guidelines ................................................................................................................................... 8
Machine Registration .................................................................................................................................... 8
Warranty Guidelines ..................................................................................................................................... 9
Machine Registration Form: Customer Copy .............................................................................................. 11
Machine Registration Form: Dealer Copy ................................................................................................... 13
Machine Registration Form: HORSCH’s Copy ............................................................................................. 15
Delivery Form: DEALERS’s Copy .................................................................................................................. 17
Product Specification .................................................................................................................................. 19
In These Operating Instructions .................................................................................................................. 20
Authorized Operators ............................................................................................................................. 20
Protective Clothing ................................................................................................................................. 20
Information Regarding Safety ..................................................................................................................... 21
Safety Symbols on the Machine: ............................................................................................................ 21
Operational Safety .................................................................................................................................. 22
Road Traffic Safety .................................................................................................................................. 22
Accident Prevention ................................................................................................................................ 22
Hitching/Unhitching .................................................................................................................................... 23
Changing Implements ............................................................................................................................. 23
In Operation ................................................................................................................................................ 23
Service and Maintenance............................................................................................................................ 23
Correct Calculation of Ballasting ................................................................................................................. 25
Data for calculation: ................................................................................................................................ 25
Formulas: ................................................................................................................................................ 26
Table:....................................................................................................................................................... 27
Technical Data ............................................................................................................................................. 28
Settings/Operation...................................................................................................................................... 29
Ballast Kit..................................................................................................................................................... 30
Hitching/Unhitching the Machine............................................................................................................... 31
Hitching-up:............................................................................................................................................. 31
Parking: ................................................................................................................................................... 31
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RollFlex Packer ............................................................................................................................................ 32
Setup Procedure ......................................................................................................................................... 33
On hard level surface: ............................................................................................................................. 33
In Field Setup: ......................................................................................................................................... 33
Machine Adjustment................................................................................................................................... 34
Depth Setting .............................................................................................................................................. 35
Maintenance and Servicing......................................................................................................................... 36
Cleaning................................................................................................................................................... 36
Maintenance Periods .............................................................................................................................. 36
Storage .................................................................................................................................................... 36
Lubricating Machine ............................................................................................................................... 37
Hygiene ................................................................................................................................................... 37
Exposure to Lubricants............................................................................................................................ 37
Service ..................................................................................................................................................... 37
Maintenance Schedule ............................................................................................................................... 38
Lubrication Points ....................................................................................................................................... 39
Troubleshooting .......................................................................................................................................... 40
Bolt Tightening Torques - Metric Bolts ....................................................................................................... 41
Bolt Tightening Torques - Imperial Bolts .................................................................................................... 42
Notes: .......................................................................................................................................................... 43
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Safety and Guidelines
Safety is YOUR responsibility!
READ AND UNDERSTAND THIS MANUAL BEFORE YOU OPERATE THIS MACHINE.
Learn how to operate and service your machine correctly. Failure to do so could result in personal injury
and/or equipment and property damage. HORSCH will not accept any responsibility for any damage or
malfunctions resulting from failure to comply with the Operator’s Manual.
If the information found in this manual is not completely understood or if there are any questions,
contact HORSCH Customer Service.
HORSCH cares about your safety! This machine is designed to provide maximum possible safety; but no
machine design can prevent operator error or carelessness.
The Operator’s Manual provides instructions for the safe operation and maintenance of this machine.
Make sure the machine is in good operation condition.
Check service schedule in book.
This manual should be considered a permanent part of your machine and should remain with the
machine if you no longer own it.
Right hand and left hand are determined by facing the direction of forward travel respectively.
HORSCH reserves the right to alter illustrations as well as technical data and weights contained in this
manual at any time without notice.
This data is the property of HORSCH. All use and/or reproduction not specifically authorized by HORSCH
are prohibited.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. The right is reserved to make changes at any time without notice.
Some illustrations may show optional equipment. Illustrations may show shields, guards, etc., opened or
removed. All shields, guards, etc. must be in place during operation.
Machine Registration
Please complete the Machine Registration Form on the next few pages and return to HORSCH.
Accurately record all the numbers to help in tracing the machine. Your dealer needs these numbers
when you order parts. NO WARRANTY CLAIMS WILL BE ACCEPTED IF THIS MACHINE REGISTRATION IS
NOT RETURNED. The warranty period begins on the date of delivery.
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Warranty Guidelines
1.
The period of warranty for material defects relating to HORSCH products will be 12
months. In the case of written deviations from the statutory provisions, these agreements shall
apply.
They shall become effective upon delivery of the machine to the end customer. All wear
item parts are excluded from the warranty. These parts include but are not limited to disc
blades and Rollflex packer tongues.
2.
Warranty claims must be submitted to the HORSCH Customer Service Department in
Andover, SD via your dealer. It is only possible to process claims which have been completed
correctly and submitted no later than four weeks after the damage occurred.
3.
In the case of deliveries made under the warranty which are subject to the return of the
old parts, the warranty claim, together with the old parts, must be returned to HORSCH within
4 weeks after the damage occurred.
4.
In the case of deliveries made under the warranty, which are not subject to the return of
the old parts, these parts must be kept for the purpose of further decisions for a period of four
weeks after receipt of the warranty claim.
5.
Warranty repairs to be carried out by outside companies, or repairs which are expected
to take more than 2 working hours, must be approved in advance with HORSCH Customer
Service Department.
HORSCH LLC
14118 414th Ave
Andover, SD 57422 USA
(605) 298-5663
www.horschanderson.com www.horsch.com
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Machine Registration Form: Customer Copy
No Warranty Claims will be accepted if this Machine Registration Form is not returned!
To:
Horsch LLC
14118 414th Ave.
Andover, SD 57422
Machine Type: .........................................................
Additional Equipment: ...........................................
Serial Number: ........................................................
Delivery Date: ........................................................
Operator’s Manual and Parts Book: January 1st, 2013.
I hereby confirm receipt of the Operator’s Manual and Parts Book for the above mentioned machine.
I have been instructed and informed by a HORSCH Service Technician / Dealer about the operation and
functions of the machine, as well as about the safety requirements.
...............................................................................
Name of the Service Technician
Dealer
Customer
Name: ..............................................................
Name:....................................................................
Address: ………………………………………….. Address: ……………………………………………….
Postal Code: ....................................................
Postal Code:...........................................................
Location: ........................................................... Location: ................................................................
Tel: ..................................................................
Tel: ........................................................................
Fax: ..................................................................
Fax: ......................................................................
E-mail: ..............................................................
E-mail: ..................................................................
Customer No: ...................................................
Customer No: .......................................................
I am aware that a Warranty Claim will only be valid if, after the receipt of the machine, this form has been
fully completed, signed and returned to the company HORSCH.
............................................................................. ..............................................................................
Place, Date
Customer’s Signature
Note: After Signing, remove and/or copy this page. Keep signed delivery checklist in machine file at the dealership.
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Machine Registration Form: Dealer Copy
No Warranty Claims will be accepted if this Machine Registration Form is not returned!
To:
Horsch LLC
14118 414th Ave.
Andover, SD 57422
Machine Type: .........................................................
Additional Equipment: ...........................................
Serial Number: ........................................................
Delivery Date: ........................................................
Operator’s Manual and Parts Book: January 1st, 2013.
I hereby confirm receipt of the Operator’s Manual and Parts Book for the above mentioned machine.
I have been instructed and informed by a HORSCH Service Technician / Dealer about the operation and
functions of the machine, as well as about the safety requirements.
...............................................................................
Name of the Service Technician
Dealer
Customer
Name: ..............................................................
Name: ...................................................................
Address: ………………………………………….. Address: ……………………………………………….
Postal Code: ....................................................
Postal Code: ..........................................................
Location: ........................................................... Location: ................................................................
Tel: ..................................................................
Tel: ........................................................................
Fax: ..................................................................
Fax: ......................................................................
E-mail: ..............................................................
E-mail: ..................................................................
Customer No: ...................................................
Customer No: ........................................................
I am aware that a Warranty Claim will only be valid if, after the receipt of the machine, this form has been
fully completed, signed and returned to the company HORSCH.
............................................................................. ..............................................................................
Place, Date
Customer’s Signature
Note: After Signing, remove and/or copy this page. Keep signed delivery checklist in machine file at the dealership.
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Machine Registration Form: HORSCH’s Copy
No Warranty Claims will be accepted if this Machine Registration Form is not returned!
To:
Horsch LLC
14118 414th Ave.
Andover, SD 57422
Machine Type: .........................................................
Additional Equipment: ...........................................
Serial Number: .........................................................
Delivery Date: ........................................................
Operator’s Manual and Parts Book: January 1st, 2013.
I hereby confirm receipt of the Operator’s Manual and Parts Book for the above mentioned machine.
I have been instructed and informed by a HORSCH Service Technician/Dealer about the operation and
functions of the machine, as well as about the safety requirements.
...............................................................................
Name of the Service Technician
Dealer
Customer
Name: ..............................................................
Name:....................................................................
Address: …………………………………………… Address: ……………………………………………….
Postal Code: ...................................................
Postal Code:...........................................................
Location: ..........................................................
Location: ................................................................
Tel: ..................................................................
Tel: .........................................................................
Fax: ..................................................................
Fax: ........................................................................
E-mail: ..............................................................
E-mail: ....................................................................
Customer No: ...................................................
Customer No: .........................................................
I am aware that a Warranty Claim will only be valid if, after the receipt of the machine, this form has been
fully completed, signed and returned to the company HORSCH.
............................................................................. ..............................................................................
Place, Date
Customer’s Signature
Note: After Signing, remove and/or copy this page. Keep signed delivery checklist in machine file at the dealership.
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Delivery Form: DEALERS’s Copy
At the time the machine is delivered, the following checklist is a reminder of information which
should be conveyed directly to the customer. Check off each item as it is fully explained to
customer.
[ ]
Make the customer aware of all safety precautions that must be exercised while using this
machine. Point out all Warning and Caution safety labels/decals on the machine.
[ ]
Point out the location of the Serial Number Tag (product identification numbers), for future
reference of the machine.
[ ]
Give the Operator’s Manual to the customer. Encourage customer to read the manual in its
entirety.
[ ]
Explain all operating adjustments.
[ ]
Review recommended procedures for attaching and detaching machine from tractor.
[ ]
Make the customer aware of all safety precautions that must be observed when transporting
the machine in field and on public roads.
[ ]
When the machine is transported on a road or highway at night, or during the day, accessory
lighting and devices should be used for adequate warning to operators of other vehicles. In this
regard, tell the customer to check local governmental regulations. The machine should be
equipped with road lighting and slow moving vehicle sign.
[ ]
Explain to the customer that the life expectancy of this or any other machine depends on
regular lubrication as directed in the Operator’s Manual. Follow all maintenance and lubrication
schedules for the machine.
[ ]
Discuss with the customer the use of proper tools and equipment for service of the machine.
[ ]
Have customer record Serial Number(s) in the Product Specification section.
[ ]
To the best of my knowledge, this machine has been delivered ready for field use and the
customer has been fully informed as to proper operation and care.
Signed: ................................................................................. (Customer)
Signed: ................................................................................. (Dealer Representative)
Date: .....................................................................................
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Product Specification
Each machine manufactured and assembled is serialized and provided a number for tracking purposes.
There is a model number, which is the category for product family of the machine, and there is a serial
number.
The serial number may also be known as, or part of, a Product Identification Number. This number is a
formulated number which details the machines build information for tracking purposes and easy
identification later during time of service, maintenance and replacement part ordering. The Serial
number, along with Model number of the machine, can be found on the Serial Number Tag.
HORSCH LLC has placed a Serial Number Tag (reference picture below) on the machine with the above
mentioned information. It is located on the main frame cross member tube directly behind the front
hitch, just off center towards the left hand side of each machine.
Record the Model and Serial number of the machine below. Retain this page for customer use only! For
future reference, the information will be used whenever the machine is being serviced, for ordering
replacement parts or when requesting information for the machine such as replacement Owner’s
Manual or a Parts Catalog. Be sure to provide both, the model number and serial number, when
contacting your dealer, for better assistance and quicker support of your machine.
HORSCH LLC Serial Number Tag
Date of Purchase: ___________________________
Dealer Information:
Name: ______________________________
Address: _____________________________
Phone: _______________________________
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In These Operating Instructions
The operating instructions distinguish between three different types of warning and safety instructions.
The following graphic symbols are used:
Important instructions!
If there is a risk of injury!
If there is a risk to life and limb!
It is important that all the safety instructions contained in these operating instructions and all the
warning signs on the machine are read thoroughly and understood prior to operation of the machine.
Ensure that the warning signs are legible and replace any signs that are missing or damaged.
These instructions must be followed in order to prevent accidents. Inform other users of the warnings
and safety instructions and the location of this Owner’s Operators Manual.
Do not carry out any operations which may affect the safe use of the machine.
Authorized Operators
Only those persons who have been authorized and instructed by the operator may operate the
Machine. Operators must be at least 16 years of age.
The operator must hold a valid driving license. They are responsible for third parties in the operating
area.
The person in charge must:
 Make the operating instructions available to the operator.
 Ensure that the operator has read and understood the operating instructions.
The operating instructions are a component part of the machine.
Protective Clothing
For operation and maintenance of this machine, you will need:
 Snug fitting clothing; no loose articles or strings.

Safety gloves and goggles to protect against dirt and sharp edged machine parts.
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Information Regarding Safety
The following warnings and safety instructions apply to all sections in these operating instructions.
Safety Symbols on the Machine:
Read and adhere to the operating instructions before starting up the
machine!
Stay clear of swinging area of retractable and extendible machine parts!
Switch the engine off and pull out the key before starting maintenance and
repair work!
Never reach into areas where there is a risk of crushing, as long as parts could
still be moving!
Watch out for fluids spraying out under high pressure, follow the operating
instructions!
It is only permitted to remain in the danger zone if the safety support is in place!
When hitching up the drill and when operating the hydraulic system, no persons
should be between the machines!
No passengers are allowed to ride on the machine!
Do not climb on rotatable parts. Use mounting steps provided for this purpose!
Lifting hook; attach lifting tackle (chains, ropes, etc.) here when performing
loading work!
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Operational Safety
The machine must only be put into operation after receiving instructions by employees of the authorized dealer or a HORSCH employee. The Machine Registration Form has to be completed and returned
to HORSCH.
Road Traffic Safety
The valid road traffic regulations are to be observed when travelling on public roads, paths and areas.
Do not exceed the maximum permissible transportation widths and heights and install road lighting
equipment, warnings and safety covers where necessary.
Do not exceed the permissible axle loads, tire carrying capacities and total weights, in order to ensure
sufficient steering and braking capabilities. Handling is affected by the implement connected. It is
important to take into account the large overhang and the centrifugal mass of the implement,
particularly when cornering.
The whole machine is to be cleaned of soil that has been collected before travel on public roads.
Passengers are strictly forbidden to ride on the machine.
Accident Prevention
In addition to the operating instructions, it is important to observe the accident prevention regulations
specified by agricultural trade associations!
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Hitching/Unhitching
There is risk of injury to persons when hitching/unhitching the machine to the three-point hitching
device of the tractor.
• Secure the machine against rolling away.
• Take special care when reversing the tractor. Never stand between tractor and machine.
• Only park the machine on a firm and level surface.
 For further information see Page 31.
Changing Implements
• Secure the machine against unintended rolling!
• Secure lifted frame parts, under which you will be working, with suitable supports!
• Caution! Danger of injury caused by protruding parts (tines, discs)!
• Do not use the packer or other rotating parts when climbing onto the machine. These could start
to rotate and you could fall and be seriously injured.
In Operation
• Check the area around the machine (for children!) before setting off and starting operation of the
machine. Ensure sufficient visibility!
• Stay clear of the operating range of hydraulically operated parts.
• Passengers are not allowed to ride on the machine during operation!
Service and Maintenance
• Ensure that regular tests and inspections are always carried out to schedule, as specified in the
operating instructions.
• Prior to performing maintenance and servicing work, ensure that the machine is positioned on
firm, level ground and that it is properly secured against rolling away.
• Prior to working on the electrical system, disconnect it from the electric power supply.
• Retighten screwed connections which had been loosened during servicing and maintenance work.
 For further Service and maintenance information see Page 35.
Do not wash new machines with a steam-jet or high-pressure cleaner. The paint takes
approximately 3 months to cure and could thus be damaged if this time has not yet
expired.
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Correct Calculation of Ballasting
The permissible total weight, the permissible axle loads and the load bearing capacity of the tires must
not be exceeded when attaching implements in the 3-point linkage at front and rear. The front axle of
the tractor must always be loaded with at least 20 % of the tractor’s curb weight! Before transportation
on public roads you must make sure that the tractor is not overloaded and suitable for this implement.
Data for calculation:
All specified weight in (lbs.)
All specified dimensions in (feet)
TL - Curb weight of tractor
TV - Front axle load of empty tractor
TH - Rear axle load of empty tractor
GH - Total weights of rear implement
GV - Total weight of front implement
a - Distance from center of gravity of front implement (front ballast) to middle of front axle
b - Tractor wheel base
c - Distance from middle of rear axle to middle tractor link arm ball
d - Distance from middle of tractor link arm ball to center of gravity of rear implement (rear
ballast)
x - Information of tractor manufacturer for min. rear ballasting. If no information is available,
enter 0.45.
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Formulas:
1. Calculation of minimum front ballasting with rear implement:
Enter the result into the table.
2.
Calculation of minimum rear ballasting with front implement:
Enter the result into the table.
3.
Calculation of the real front axle load:
Enter the result of the calculated actual front axle load and the permissible front axle load from
the operating instruction of the tractor into the table.
4. Calculation of the actual total weight:
Enter the result of the calculated actual total weight and the permissible total weight from the
operating instruction of the tractor into the table.
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Table:
The calculated values must be lower than or equal with the permissible values.
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Technical Data
Joker MT-13
Working width:..................................... 13 Ft.
Transport width:................................... 13 Ft.
Weight:................................................. 6458 Lbs. *
Number of discs: ................................. 24
Hitching:
Hitching:................................................. Three-point Cat III; QuickHitch Compatible
Road lighting equipment:...................... 12 V
Power requirements:.............................. 120-160 HP
Joker MT-15
Working width:......................................
Transport width:....................................
Weight:..................................................
Number of discs: ...................................
Hitching:
Hitching:................................................
Road lighting equipment:.....................
Power requirements:............................
15 Ft.
15 Ft.
7585 Lbs.*
32
Three-point Cat III; QuickHitch Compatible
12 V
160-180 HP
Joker MT-20
Working width:....................................... 20 Ft.
Transport width:..................................... 20 Ft.
Weight:.................................................. 9635 Lbs.*
Number of discs: ................................... 32
Hitching:
Hitching:................................................ Three-point Cat III ; QuickHitch Compatible
Road lighting equipment:..................... 12 V
Power requirements:............................ 180-240 HP
*All weights include 1600 Lb Ballast Kit.
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Settings/Operation
Cultivation tools:
The serrated coulter discs cut the harvest residues and the soil and mix the residues in to the soil down
to working depth.
Joker CT
Maintenance:
The bearings are oil filled and therefore, maintenance free.
Disc feeder bearing.
Check the discs regularly for clearance, leaks, tightness and unrestricted rotation.
Notes on cleaning:
The mechanical seals of the disc hubs are very sensitive. If water has entered them and the machine is
then parked over a longer period of time, damage may occur.
This can cause corrosion, and both mechanical seal rings may stick together. The mechanical seal rings
will then rotate around the O-ring and damage it. Oil would run out of the hub and the bearing would be
damaged after a short while with no lubrication.
• Bearings must therefore not be cleaned with high pressure cleaning equipment.
• Before longer periods of rest the bearing locations should be sprayed with a rust dissolver or
similar.
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Before resuming operation the discs should be turned by hand and checked for unrestricted rotation.
The disc hub is oil filled as mentioned above. If the seals or O-rings are damaged and further service is
required, replace the seals and O-rings and fill the hub with 1.3 ounces 75w140 synthetic gear oil.
Ballast Kit
Machine comes with Ballast Kit.
• Add and remove weights as needed to achieve desired weight for operation.
• Weight is added to help machine go in ground.
• Each individual weight ballast weighs 100 lbs.
Check to make sure Ballast Kit is secure before operation.
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Hitching/Unhitching the Machine
Nobody is to remain between the tractor and the machine when hitching up and
unhitching.
Hitching-up:
• Hitch up the machine to the three-point hitch on the tractor.
• Connect the road lighting equipment plug and check the function.
• Lift the machine.
Do not transport the machine in a position higher than necessary.
Parking:
• Only park the machine on a firm and level surface.
• Disconnect the road lighting equipment plug.
• Unhitch the machine.
ATTENTION - Cat III QuickHitch Compatible
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RollFlex Packer
RollFlex can be attached as a rear packer on the machine.
While in use in the field the machine always travels on the packer.
Due to the weight of the machine a high consolidation and a fine crumbly, level surface is achieved.
RollFlex Packer
With cohesive soils the packers may pick up more soil and thus become considerably heavier.
This can overload components or soil the roads during transportation.
Packers must therefore, always be cleaned before road transportation if they have
picked up soil.
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Setup Procedure
On hard level surface:
1. Unhook tractor and implement with Rollflex upper depth control pins removed.
2. Set tractor lower link arms to allow lateral float.
3. Adjust lower links so both are at same height.
4. Raise the three-point hitch so that the lower links are just touching the lower mounting pins on
the implement. (Record three-point lever location.)
5. Lower the three-point of the tractor to an even distance from the lower mounting pins (i.e. 2”)
and record lever location. This will provide the correct depth setting in the field and give the
operator a scale by which to adjust depth from.
6. Attach the tractor to the implement, placing the three-point hitch so that it’s at the position
found in Step 4.
7. Adjust top link so that it’s tight.
In Field Setup:
1. Start a pass in the field and adjust to desired working depth.
2. Continue pass in the field and observe the three-point hitch movement side-to-side. Stop the
tractor with the implement still in the ground and observe three-point. If the implement is
pulled tight to one sway block, adjust top link to correct. The implement is leveled correctly
when the three-point “floats” side-to-side when at working speed and depth in the field.
3. Install Rollflex depth control pins at a setting that allows for constant pin contact with packer
frame. Do not allow Rollflex frame to hammer against pins while operating; this will cause
excessive wear on the frame and pins and provide inconsistent performance.
4. Continue on the same pass in the field and adjust top link accordingly to minimize side draft.
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Machine Adjustment
1. Adjust length of lower link arms so machine is level side-to-side.
2. Remove lateral float locks from tractor lower link arms. This will allow the machine to follow the
ground contour independent of the tractor.
3. Place hitch sway blocks to prevent side movement of arms when working.
4. Place packer depth control pins in desired locations.
5. Lower hitch and slowly operate (5-6 mph) machine in field. Adjust hitch to obtain desired
working depth.
6. Set hitch stop point at desired depth. This will prevent machine from working deeper in varying
soil conditions.
7. When slowly operating machine, observe machine and hitch lower link arms to determine which
direction the machine is pulling. Adjust top link arm until machine pulls straight behind tractor.
Proper adjustment is achieved when lower link arms do not contact sway blocks or slightly
contacts sway blocks in an alternating motion.
8. Observe packer depth control pins; when operating machine the packer arms should be tight to
the pins or not contacting arms at all. Arms must not repeatedly contact pins throughout field
or excessive wear may occur to pins and arms. Adjust pin location so that this does not occur.
9. Increase operation to desired speed (8-10 mph) and make fine adjustments as necessary.
With cohesive soils the machine may accumulate material and become considerably
heavier. This can overload components or create a hazard on the roads during
transportation. Machine must therefore, always be cleaned before road transportation.
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Depth Setting
In working position, the packer carries the machine at the rear.
The inclination of the machine is determined by the front three-point hitch.
In the field, lower the machine and switch the linkage control unit to float position.
In working position, use the pins to adjust the packer height, until the desired working depth is reached.
In working position, adjust the inclination of the machine on the upper link, until it is set horizontally.
The machine must be level in order to operate properly!
Rear Depth Setting
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Maintenance and Servicing
Observe the safety instructions for maintenance and servicing.
Your machine has been designed and constructed for maximum power, efficiency and user-friendliness
according to a multitude of operating conditions.
Your machine has been checked at the factory and by your appointed dealer prior to delivery in order to
determine that the machine is in perfect condition. The recommended maintenance and servicing
schedule should be carried out at regular intervals in order to maintain failure-free operation.
Cleaning
The recommended cleaning and maintenance work should be carried out at regular intervals in order to
maintain operational availability and guarantee optimum performance.
The bearings should not be cleaned with a high pressure cleaner or direct water
jet. The seals and bearings are not waterproof under high pressure.
Maintenance Periods
The maintenance intervals are determined by various different factors.
Various operating, weather and soil conditions as well as working speeds affect the maintenance
intervals, but also the quality of the lubricants and cleaning agents used determines the time interval
required until the next period of maintenance work.
The specified maintenance intervals can therefore only be regarded as an indication.
The intervals of maintenance work affected have to be adjusted to suit the conditions should there be
any deviations from normal operating conditions.
Regular maintenance forms the basis for a serviceable machine. Serviced machines lower the risk of
malfunctions and guarantee the efficient application and operation of machines.
Storage
Should the machine not be used for a longer period of time, follow these steps:


If possible, store the machine under a roofed area.
Protect the machine against rust. Only spray with biologically degradable oils, i.e. rapeseed oil.
36 | P a g e
Lubricating Machine
The machine should be lubricated regularly and after every pressure wash.
This ensures operational reliability and reduces the costs of repair work and down times.
Hygiene
When used according to regulations, lubricants and mineral oil products present no danger to health.
You should, however, avoid longer contact to the skin and not breathe in any fumes.
Exposure to Lubricants
CAUTION: Avoid direct contact with oils by wearing gloves or protective creams.
Thoroughly wash off traces of oil on the skin with warm water and soap. Do not clean your skin with
petrol, diesel fuel or other solvents. Oil is poisonous. You should immediately visit your doctor if you
have swallowed oil.
• Ensure that lubricants are kept out of reach of children.
• Never store lubricants in open or unlabeled containers.
• Avoid skin contact with oily clothes. Change dirty clothing.
• Never keep oily cloths in your pockets.
• Dispose of oily shoes as hazardous waste.
• Rinse oil that has splashed into your eyes with clean water and visit your doctor, if necessary.
• Absorb spilled oil with suitable bonding agents and dispose of properly.
• Never extinguish oil fires with water. Only use permissible and suitable extinguishing agents and
wear breathing apparatus.
 Oily waste and waste oil have to be disposed of according to the legal regulations. Check with
your local Hazardous Waste Management facility.
Service
HORSCH hopes you are completely satisfied with your machine and the HORSCH company itself.
Please contact your distribution partner or authorized dealer in the event of a problem.
The customer service employees of our distribution partners and customer service employees of the
company HORSCH are available for your support.
Please help us solve any technical faults as soon as possible.
Provide the customer service staff with the following details in order to prevent unnecessary queries.
• Customer No.
• Name of customer service advisor
• Name and address
• Machine model and serial number
• Purchase date and operating hours
• Type of problem
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Maintenance Schedule
After the first few operating hours:
All screwed and plug-in connections
Lubricate
Packer
Coulter discs
Frame and connecting parts
Hydraulic system and components
Road lighting
Complete machine
Maintenance Schedule
Work instructions:
Check for tightness and tighten screw connections
In operation
Lubricate the safety pins
Lubricate the packer shafts
Check condition, bearing and fastening
Check for condition, tight fit and wear
Check oil bath bearing for leak tightness and wear
Check condition and tight fit
Leak, tightness, fastening and chafing
Condition, function and cleanliness
At the end of the season
Carry out service and cleaning work
Interval:
40 hours
40 hours
40 hours
Daily
Daily
Prior to use
Prior to use
Bolts that need to be checked periodically:
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Lubrication Points
MT Series Joker –Lubrication Points (Rear RollFlex Packer pivot pins – x2)
RollFlex Depth Setting Pins (Not greasable – reference only)
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Troubleshooting
Problem
Cause
Solution
Machine does not track
straight.
Machine does not stop at
desired depth.
Machine acts erratically, does
not maintain consistent
depth.
Entire machine plugs when
running.
Machine is not level front to
back.
Hitch stop point not set
correctly.
Draft control not set correctly.
Adjust hitch top link. Change
packer depth stop location.
Refer to tractor operator
manual for correct operation.
Refer to tractor operator
manual for correct operation.
Ground speed too slow;
working depth too deep.
Increase ground speed up to
10 mph. Reduce tillage depth.
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Bolt Tightening Torques - Metric Bolts
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Bolt Tightening Torques - Imperial Bolts
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Notes:
Go to Top
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* 200 Knutson St. SE, Mapleton ND 58059 USA * 701.532.1000 * www.horsch.com
PN 04519100
Ver. 7
04/2014
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