# 404648 Bale Unroller - Spreader Operator’s Manual 2014 CONTENTS Contents ........................................................................................................................................................ 2 1. Purpose of instruction handbook ............................................................................................................... 3 1.1 What purpose does the handbook serve? .......................................................................................... 3 1.2 Warning symbols ................................................................................................................................. 3 1.3 Keep this handbook ............................................................................................................................ 3 2. General safety rules .................................................................................................................................. 3 2.1 General safety rules applicable to all equipment ................................................................................ 3 2.2 Warnings / pictograms ........................................................................................................................ 5 2.3 Toxic products ..................................................................................................................................... 5 2.4 Blockage (clogging)............................................................................................................................. 5 2.5 Fire ...................................................................................................................................................... 6 2.6 Overhead power lines ......................................................................................................................... 6 2.7 Hitching / trailing .................................................................................................................................. 6 2.8 Power take-off / universal joint drive shaft .......................................................................................... 7 2.9 Maintenance et repair ......................................................................................................................... 7 3. Protecting the environment ....................................................................................................................... 9 4. Cleaning .................................................................................................................................................... 9 4.1 Cleaning method ................................................................................................................................. 9 4.2 Type of cleaning products ................................................................................................................... 9 4.3 Inspecting correct condition of the machine after cleaning ................................................................. 9 5. Handling .................................................................................................................................................... 9 6. Warranty .................................................................................................................................................. 10 7. Planned conditions for use ...................................................................................................................... 10 7.1 What is the machine for? .................................................................................................................. 10 7.2 Which kind of tractors is the machine intended for? ......................................................................... 10 7.3 Operator’s qualification ..................................................................................................................... 10 7.4 Environmental conditions .................................................................................................................. 10 7.5 Manufacturer’s and user’s responsibilities ........................................................................................ 11 8. Technical characteristics ......................................................................................................................... 11 9. Hitching to the tractor .............................................................................................................................. 12 10. Transportation ....................................................................................................................................... 12 11. Loading a bale ....................................................................................................................................... 13 Never lower the loading arm while the bale unroller is on the ground .................................................... 13 Correctly center the bale with respect to the loading arm before moving off to avoid causing damage to the latter .................................................................................................................................................. 14 Position the bale right to the stop ............................................................................................................ 14 Never take the bale when the bottom of the machine is too high above the ground .............................. 14 Never use the loading arm’s glide rail for bringing back the bale ........................................................... 14 In case of wrapped bales, do not use the loading arm to unload bales .................................................. 15 12. Use ........................................................................................................................................................ 15 12.1 Using the bale unroller on a tractor ................................................................................................. 15 12.2 Stopping the machine ..................................................................................................................... 16 13. Operating incidents and remedies......................................................................................................... 17 14. Maintenance and repair ......................................................................................................................... 18 2 Bale Unroller - Spreader Groupe Anderson 1. PURPOSE OF INSTRUCTION HANDBOOK First check that serial number and year of manufacture are noted on the handbook cover as well as on the certificate of conformity. 1.1 What purpose does the handbook serve? This instruction handbook contains all practical information to run, set and maintain your machine correctly and in safety. Read it carefully and respect all the instructions and advices relating to your safety. 1.2 Warning symbols This warning symbol identifies important messages to be respected for your safety. When you encounter this symbol, take care of potential risks of injury, read carefully the message that follows and inform other users. 1.3 Keep this handbook Keep this instruction handbook within arm’s reach for later consultation. Hand it to any other user, including when you sell or lend your machine. Do not remove the manufacturer’s plates or the EC marking that are set on the machine. All the indications given in this handbook must be completed by those given by the tractor universal joint instructions, not to forget the legislation applicable relating to motor-powered vehicles. For any information concerning this handbook or its content, you may contact us using the details on the first page.. 2. GENERAL SAFETY RULES 2.1 General safety rules applicable to all equipment The other sections in the instruction handbook give additional indications which must also be respected for your safety. Remember that vigilance and prudence are the best ways to preserve your safety. Regulations and rules to prevent accidents and relating to safety, to occupational medicine, protection of the environment and the Road Traffic Regulations must be observed at all times. Any work done with the machine which may affect the security of a person is strictly forbidden. The user has to take care that no other unauthorized person works with the machine. The user is obliged to control all elements of the machine which are involved in security, as protective devices, etc. before starting up the machine and to get them repaired in case of failure. Make certain that nobody, no animal or other obstacle is close to the machine before starting it and during any manoeuvre. During operation, always keep necessary safety depending on the machine used. 3 Bale Unroller - Spreader Groupe Anderson Keep children away from the machine at all times. Never carry passengers, animals or objects on the machine, neither while working nor during transport. Respect the Road Traffic Regulations when driving on public roads. Before driving, make sure that surroundings are unencumbered (children, obstacles etc. …) and that your visibility is good enough. Especially when the machine is quite long, it is important to take care that nobody is situated within the machine’s manoeuvre area. Avoid important turns, sudden changements of direction and drive with adapted speed. When you change direction, you have to pay attention to the machine’s hangover. Never use a narrow-track tractor on rough or sloped ground. Do not walk on the covers or any other place on the machine, with the exception of the areas provided for that purpose (ladder, platform). It is strictly forbidden to penetrate into areas behind protective grids or to press on them. Before any intervention on the machine, make certain that it cannot be started up accidentally. All remote controls (cords, cables, control rods, hoses, etc.) must be positioned in locations planned for so that they cannot accidentally trigger a manoeuvre causing risk of accidents or damage. Before any use, check tightening of screws, nuts and couplings. Re-tighten if necessary. Before any use and after each setting or maintenance operation, make certain that all protection devices are in place and in good condition, and that their locking systems are engaged. It is strictly forbidden to take or to disable any security devices (we herewith inform and warn you about the risks of serious injuries, so as contusions, loss of a body part, bone fracture which can even go up to danger of death). In those cases where during repair or maintenance it should be necessary to dismantle certain security devices, it is absolutely necessary to re-assemble these devices immediately after repair or maintenance works. Make certain that the parcel of land does not have irregularities or debris (wood, scrap metal, plastic, fencing, etc.) that could be projected by the machine or damage it. The chain curtains or rubber flaps help to avoid accidental projections: if they are damaged, they have to replaced immediately In order to ensure higher security for the driver, you always have to use a tractor with a cabin. Even if the machine is used in accordance with the recommendations, stones or foreign objects can be projected. These stones or foreign objects projected by moving units may reach considerable distances. During use you have to make sure that every person or animal always keep the necessary safety distance to the machine. Minimum safety distance for all machines equipped with at least one rotor: 80 metres. Do not wear flowing garments, have long hair flowing freely or jewellery that could be seized by or get stuck in mowing parts of the machine. Never put your hands, arms or feet near moving parts, even those running at slow speed. Keep a safe distance from moving parts. If you hear an unusual noise or feel an unusual vibration, stop the machine and search for and eliminate the cause of the incident before recommencing work. Call your distributer if necessary. 4 Bale Unroller - Spreader Groupe Anderson Never transport the machine with moving parts. Never approach the machine while parts are moving. Never leave the driver’s cabin when the tractor is running. Before leaving the tractor, disengage the PTO, place the equipment on the ground, tighten the parking brake, stop the tractor controls, switch off the power, wait until the rotating and/or translation parts have come to a full standstill, and then pull the PTO shaft off the universal joint shaft (for machines so equipped). Before any setting or maintenance operation, disengage the PTO, place the equipment on the ground, tighten the parking brake, stop the tractor controls, switch off the power, wait until the moving parts have come to a full standstill and pull the PTO shaft off the universal joint shaft (for machines so equipped). It is forbidden to work under the machine as long as it is coupled; you have to place the equipment onto a solid surface. Replace worn parts with genuine parts (especially for rotating parts to avoid the risk of vibrations). 2.2 Warnings / pictograms The warnings and pictograms affixed to the machine provide indications on safety measures to be strictly observed and contribute to avoid accidents. Make certain that the warnings and pictograms remain clean and visible at all times. In case of deterioration, ask your manufacturer (or distributor) for new stickers. In the event of repair, make sure that the replacement parts bear the same stickers as the original parts. 2.3 Toxic products It is recommended to have a first aid kit within easy reach. Avoid in all circumstances that products like fuel, oil, solvent, antifreeze agents and cleaning products come into contact with skin, eyes and mouth. Most of them contain harmful substances for your health. In case of an incident, see a doctor. Strictly follow the indications marked on the security labels of the toxic products’ containers. Pressurised hydraulic fluid which escapes may have sufficient force to penetrate the skin and to cause serious injury. In case of contact with the body, consult a doctor immediately. 2.4 Blockage (clogging) If there is a blockage of the machines’ moving parts (work tool) after a clogging due to soil or vegetal material, you first have to stop the motor, remove the ignition key or disconnect the battery (or from electrical outlet). Place the gear lever in neutral position. Tighten the parking brake (or hand brake). Disengage the PTO. Uncouple the drive mechanism of the work tool. Disconnect the hydraulic supply hoses if the tool is equipped with. Wait until all the moving parts have come to a full standstill. Bring the machine down. Put in place the stabilizing devices provided for this purpose (wedges, parking stand, etc.). 5 Bale Unroller - Spreader Groupe Anderson 2.5 Fire To avoid all risk of fire, take care to keep the machine and its accessories clean. Keep them free from grass, leaves, too much grease. 2.6 Overhead power lines Make sure that the clearance concerning the machine and its accessories is sufficient for all cases of use of the machine. If the machine is in contact with a power line, you immediately have to bring the machine to a standstill and to tighten the parking brake. Check if you can leave your current position without touching the power cables; then jump from your position ensuring that there is no permanent contact between your body and the ground during this time. The machine must not be touched until power has been disconnected from the power lines. Every person approaching the machine has to be warned not to touch the machine and one has to request to disconnect power from the power line. 2.7 Hitching / trailing Hitching the machine to the tractor must only be done on the hitching points provided for that purpose. Ensure that the machine is compatible with the tractor (minimum engine power, type of hitching, tractor PTO characteristics, etc.). First set the gear lever to neutral, tighten the tractor and machine parking brakes and disengage the power take-off before standing between the tractor and the machine. In the hitching area, there is a risk of injury by being pinched and crushed. Do not stay between the tractor and the machine during the lifting of the tractor, if this manoeuvre is steered from the tractor’s cabin or from outside the tractor. For manoeuvres, select the lowest tractor drive speed possible. During hitching, place lift controls of the tractor in such a manner that it can not move during handling. Once the machine hitched, the hitching device has to be locked. Check correct locking and good condition of hitching before moving off. Make certain that hitching of the machine does not lead to overload or incorrect distribution of the weight on the tractor which could jeopardise stability. Weight distribution is modified when hitching the machine. Do not exceed the maximum load by axle (see indications of tractor manufacturer). Never exceed the maximum load permitted on the hitching points. If necessary, install ballast on the supports provided for that purpose in accordance with the tractor manufacturer’s instructions. During hitching or laying down the machine, remember to place all support and stability equipment in their respective places (for machines so equipped) to avoid the machine being unbalanced. Particular case of a « two-point » hitch: the machine is trailed by the lower links. Hitch the machine to a tractor the lifting gear of which is equipped with lateral and vertical locking devices. In order to travel on the road, you have to comply with the mounting height specified in the instruction handbook and to lock the lift. 6 Bale Unroller - Spreader Groupe Anderson 2.8 Power take-off / universal joint drive shaft Safety relating to the tractor power take-off and the machine driven shaft. Before any use, check that the speed and direction of rotation of the tractor power take-off are compatible with the planned use of the machine. Check that the power take-off protectors are installed and in good condition. Replace them immediately if they are damaged. Do not engage the tractor power take-off with the engine stopped. Disengage the power take-off when the angular limit of the drive shaft is likely to be reached, especially when turning, climbing or descending. Any contact of the universal joint drive shaft with the tractor or the machine can cause damage. Safety relating to the universal joint drive shafts. Only use the drive shaft provided with the machine or as recommended by your manufacturer. Make certain that the universal joint drive shaft tubes are joined correctly, both in the working and transport positions. Before connecting or disconnecting an universal joint drive shaft, disengage the power take-off, stop the engine and remove the ignition key. Before each use, make certain that the universal joint drive shaft is in good condition and that it is assembled and locked correctly. Check that the drive shaft protector is still in place and in good condition. Replace it immediately if it is damaged. After having disconnected the universal joint drive shaft from the tractor power take-off, the latter has to be covered with its protective cap. Respect the universal joint drive shaft manufacturer’s safety instructions. For all maintenance operation on the universal joint, please consult its technical handbook. The protectors must be anchored in the machine and the tractor. Replace the shear bolt or the slip clutch of torque limiter or the protectors by genuine parts. 2.9 Maintenance et repair • General. Maintenance and repair operations must only be performed by qualified persons. Always keep the machine and its accessories in perfect forking order. Ensure cleanliness of oil tanks. Respect the servicing schedule (see corresponding paragraph of this handbook). Before any intervention : 7 - Stop the engine, remove the ignition key. Set the gear lever to neutral, tighten the parking brake. Disengage the universal joint shaft, disengage the drive mechanism of the work tool. Disconnect work tool’s hydraulic supply hoses. - Wait for all moving part to come to a complete stop. Lower the machine, place the stabilizing devices provided for this purpose (wedges, parking stand, etc.). Bale Unroller - Spreader Groupe Anderson - Let cool the engine, the gear boxes, the hydraulic components … of the machine. Pay attention, risk of pinching and cutting by all moving parts. • Welding operations. During welding operations on the machine (or tractor), disconnect the battery (or electrical power supply) and protect the pipes (especially rubber ones) to prevent them from being damaged by incandescent projections that could cause loss of oil, hydraulic fluid, coolant, etc. • Interventions on tyres. Do not intervene on tyres unless you have dedicated tools and the necessary experience. Incorrect assembly may seriously jeopardise your safety. If in doubt, call on qualified personnel. Fitting tyres with different characteristics to those recommended by the manufacturer is forbidden. • Interventions on wiring. Before intervening on electrical installation, disconnect the battery (or electrical power supply). • Interventions on hydraulics. Before intervening on the hydraulic system, make certain that the installation is not pressurised. Eliminate pressure before disconnecting the hydraulic hoses. The hydropneumatic accumulator is a gas pressure device. It is forbidden to modify its external appearance by machining, welding, grinding, perforation or in any other way. The hydropneumatic accumulator and its fixation have constantly to be maintained in good condition. All precautions have to be taken in order to never exceed the maximum permissible pressure for the pressure accumulator. After checking or adjustment, it has to present no gas leak. Before restoring pressure in the hydraulic lines, check if all couplings are tightened correctly. • Repairs. Replace worn pieces by genuine pieces. Eliminate or have eliminated any failure likely to jeopardise safety. Immediately repair any leak or incident in the hydraulic system of the machine. Do not use your fingers to search for a leak or (pressurised) hydraulic fluid. Damaged or defective protections and locks must be replaced immediately. No original protection fitted to the machine must be removed or modified. Hoses must not come from piping that has already been used in a circuit. Rigid lines must not have any welding. Replace a flexible or rigid line immediately if it is damaged. Repairs concerning pressurised units or units under voltage (springs, accumulators, etc.) call on specific procedures and tools. Only qualified personnel should perform them. 8 Bale Unroller - Spreader Groupe Anderson 3. PROTECTING THE ENVIRONMENT Take care not to spread over the ground and not to throw away into the drains old oil and substances like hydraulic fluid. Do not mix fuels and oils. Collect emptied liquids in clean, sealed recipients specially provided for that purpose. Avoid using recipients for alimentation and beverage bottles. Bring back the old liquids to a collection and recycling centre so that they are recycled or eliminated in accordance with law. It is forbidden to stock, throw away, abandon in the nature or to burn tyres outdoors. Bring them back to a salesperson or to a approved collection centre. 4. CLEANING 4.1 Cleaning method Clean your machine after each use. Cover all openings to be protected against penetration of water, water vapour or cleaning products. When using a high velocity nozzle, do not hold it too close to the machine and avoid directing the jet onto the hydraulic pipes and hoses, gaskets, filling caps, electrical connections, etc. 4.2 Type of cleaning products Do not use harsh (chlorinated) cleaning products. Use cloths that don’t pill or soft brushes. 4.3 Inspecting correct condition of the machine after cleaning Once you have finished cleaning, check the hydraulic fluid pipes and make certain they do not have leaks, that the couplings are not loose and that they show no damage. Immediately remedy any damage observed. Check tightening of all screws. 5. HANDLING The machine should be handled using the hoisting lugs provided for this purpose, using a hoisting device equipped with a hook (crane, hoist, etc.). Do not use the hoisting rings of the machine when it is full. When hoisting the machine, take care to have any other person move away. Never move around under the raised machine. 9 Bale Unroller - Spreader Groupe Anderson 6. WARRANTY Our equipment is covered for 12 months as from the date of purchase against any manufacturing defect on condition that the machine is used and maintained in accordance with the instructions set forth in the present instruction handbook. Parts or components that we do not manufacture and that are linked to the manufacturer’s warranty are excluded from our own warranty. The warranty is limited to the replacement of parts that are recognised as being defective that then become our property, shipment costs in both directions being payable y the purchaser. We shall not pay for labour costs except by written agreement signed between our product support department and the equipment retailer. The warranty does not apply to damage due to contingencies or events of force majeure, normal wear, defective maintenance or incorrect use. Immobilisation of the equipment for whatever reason can in no event lead to a request for compensation. 7. PLANNED CONDITIONS FOR USE 7.1 What is the machine for? This machine is intended to be used solely for feeding with round straw, hay bales and bedding (if the machine is equipped with a bedding device). Any other use is considered to be contrary to normal use and is thus to be prohibited. 7.2 Which kind of tractors is the machine intended for? This machine is exclusively intended to be used with tractors corresponding to CAT 2 (NF ISO 6489-3). All use with another tractor is considered to be contrary to normal use and is thus to be prohibited. 7.3 Operator’s qualification The machine must only be used, serviced and repaired by persons who are thoroughly familiar with its special characteristics and who know the corresponding operating and safety procedures. Before using your machine, get familiar with all the controls and correct use. In particular, it is essential to have perfect knowledge of all the tractor controls. During work, it will be too late to catch up on lack of knowledge. 7.4 Environmental conditions Working on slopes. Adapt your speed and way of driving to the terrain, the roads and tracks. Be vigilant and take great care! In all circumstances and especially on irregular and sloping land, drive the machine at low speed, above all when turning, and avoid sudden changes in direction. Do not brake suddenly and do not accelerate suddenly when climbing or going down a slope. Lighting and night work. Only run your machine in full daylight. 10 Bale Unroller - Spreader Groupe Anderson 7.5 Manufacturer’s and user’s responsibilities Respect all the installation, operating, setting, maintenance and repair instructions contained in the handbook. Only use genuine spare parts and well as genuine accessories. Do not modify your machine and its accessories yourself or have them modified by anyone else (mechanical, electrical, hydraulic and pneumatic characteristics) without first asking for agreement in writing from your manufacturer. Failure to respect these rules may make your machine dangerous and in the event of damage or injury, the manufacturer will be released from all responsibility. 8. TECHNICAL CHARACTERISTICS overall width (m) oil flow (tractor) (l/min) pressure (psi) tractor hydraulic requirement linkage regulation of unrolling volume feeding side rotation loading arm loading arm exention flow diverter > 40L/min pressure limiter >200b spreader maximum bale Ø maximum bale weight weight 11 DM-P 2,3 25 to 40 2300 to 2600 1 DE semi-auto, CAT 2 std left/right/rear hydraulic std hydraulic std n/a std 1,7 1000 960 Bale Unroller - Spreader DM-PSS 2,3 25 to 40 2300 to 2600 1 DE semi-auto, CAT 2 std left/right/rear manual std manual std std std 1,7 1000 960 Groupe Anderson 9. HITCHING TO THE TRACTOR Position the machine behind the tractor. Install the linkage bar on the hitching arms of the tractor and place the lynch pins. Hitch the 3rd point. Set the bar of the 3rd point. Connect the hydraulic hoses, the tractor has to be equipped with un DA (if the machine is delivered without option). If the machine is delivered with an auxiliary spool valve, the hydraulic connection has to be realised with 1 SA + 1 free return or one double acting. Run an off-load test to verify proper operating. The mobile machine equipped with an arm has to be with the arm in folded position before each swivel operation otherwise there will be a risk of incident. 10. TRANSPORTATION The unroller must be equipped with the right road marking depending of the road rule in your area 12 Bale Unroller - Spreader Groupe Anderson 11. LOADING A BALE In order to facilitate the machine’s transport, a flat iron arm connects the frame and the loading arm. It is imperative to remove this fixation before use (see sketch below). It is imperative to position the bale in the right direction for unrolling: if you load in reverse gear, position the bale in such a way that the spiral goes clockwise when you are looking at it while sitting on the tractor seat (see sticker on the bale unroller). Open the loading arm, then put it onto the ground. Depending on the used bales: a) if you use wrapped bales, withdraw the plastic before loading. b) if you use straw or hay bales, load before cutting the strings. c) if you use fillet straw bales, load the bale on the arm, incline the arm when half-way loaded, cut the fillet on the machine side and return the latter on the arm. Please scrupulously respect the following instructions: Never lower the loading arm while the bale unroller is on the ground The bale unroller’s underside has to be at 40 cm from the ground. 13 Bale Unroller - Spreader Groupe Anderson Correctly center the bale with respect to the loading arm before moving off to avoid causing damage to the latter Position the bale right to the stop Never take the bale when the bottom of the machine is too high above the ground Never use the loading arm’s glide rail for bringing back the bale 14 Bale Unroller - Spreader Groupe Anderson In case of wrapped bales, do not use the loading arm to unload bales The loading arm is exclusively suited for loading bales and should in no way serve as a handling arm. The arm should not meet obstacles during the bale unroller’s displacement. It also should not meet obstacles during its lifting up or going down as well as during opening or closing of its extension. 12. USE 12.1 Using the bale unroller on a tractor The machine is intended for being used by only one person. It is the responsibility of the user to ensure that nobody is in the vicinity of the machine when starting it up, that safety distances are respected. Do not use your machine for another type of work than the work the machine is provided for. The starting up of the unrolling device has to be made: a) If directly plugged in tractor’s connections, the pressure will be obtained by acting upon the tractor control. b) If plugged in an auxiliary spool valve, lock the tractor control in order to evacuate the pressure towards the spool valve; starting up of the unrolling device will be effected by the control spool valve. In case of deformed bales (for example flattened on one side) equalization can be obtained after one or several forward / reverse manoeuvers. Depending on the model, unrolling can be performed to the right, to the left or backwards, to do so, you just have to turn the bale unroller into the chosen position and to lock it. If the machine is equipped with a bedding device, avoid any violent contact between the bale and the bedding device. If the bale has been realised in a machine with a fixed chamber, the unrolling operation at the end of the bale will necessitate more forward / reverse feedstuff evacuation manoeuvres. On the mobile machines, in case of deformed bales, it is advisable to position the bale unroller in the position for unrolling backwards and to incline the machine towards the top in order to facilitate its rotation. Unroll and make it do a quarter turn, bring it back to the initial position and repeat until normal unrolling is achieved. 15 Bale Unroller - Spreader Groupe Anderson To avoid an abundant material influx on the bale unrollers-spreaders, an adjustment of bedding system allows the regulation of the unrolling device. Before acting upon the hydraulic orientation, you have to make sure that no obstacle can obstruct its movement. Hydraulic orientation has to be made in a flexible manner to avoid an important shock when reaching the stop. Before acting upon the hydraulic offset, you have to make sure that no obstacle can obstruct its displacement. Hydraulic offset has to be made in a flexible manner to avoid an important shock when reaching the stop. The loading arm is exclusively intended for loading bales and not for handling them. The bale only has to be tightened by the hydraulic arm extension once it is completely engaged in the loading arm. To load a bale of more than 750 kg (respecting the maximum authorized weight of 1000 kg), it is necessary to horizontally position the arm and not lowered to a maximum. Check tyre pressure, it has to be 6 bar. Do not change in direction abruptly, give time to the wheels’ pivoting. Pay attention during a such manoeuver of changing in direction, the chassis may move to the right or to the left just at the moment when the wheels are pivoting in order to take the direction of travel. For displacements on public roads, you have to lift up the bale unroller. 12.2 Stopping the machine For stopping the unrolling device, the bedding system and the other hydraulically driven elements, you have to stop the tractors’ control spool valves. Do not approach the machine while elements are rotating. 16 Bale Unroller - Spreader Groupe Anderson 13. OPERATING INCIDENTS AND REMEDIES During bedding, always start the conveyor at the lowest speed. Before rotating left/right, make sure that the rotation speed is at the lowest speed. The rotation must never exceed 13s during a half rotation. incidents At the beginning of the operation, the bale goes directly to the spreader. possible causes The bale diameter is too big The bale layers are stuck The bale stopped rotating. The center of the bale is too tight. - The conveyor chains jump and shift. The conveyor is not tight enough. - The material is going over the loading arm. - The bale diameter is too big The straw is broken. During bedding, spreader stopped. There is too much straw in the spreader. 17 - the - Bale Unroller - Spreader - solutions Activate the conveyor at its maximum speed and then activate it in the opposite direction. The bale will rotate in the other direction. Repeat the operation until it unsticks the layer. Activate the conveyor at its maximum speed and then activate it in the opposite direction. The bale will rotate in the other direction. Repeat the operation until it unsticks the layer. Adjust the conveyor chain. If the adjustment is to the limit, remove a halflink chain from each side. If it still doesn’t work, replace both chains. - Stop the left/right rotation. Open the loading arm a little to help the material going in the right direction. Then completely lift up the loading arm before activating the left/right rotation. Never rotate left/right if the loading is not completely closed. - Activate the conveyor in the opposite direction. Reduce the conveyor speed. Then reactivate de conveyor in the right direction to unroll the bale. Groupe Anderson 14. MAINTENANCE AND REPAIR The user is responsible for the maintenance of the machine. To guarantee a long service life and perfect operation, carefully follow the instructions given below. For the tractor’s maintenance, please consult the relevant instruction handbook. Maintenance and repair operations must only be performed by qualified personnel. Keep the machine and its accessories clean and in perfect operating condition. Let drive elements (hoses and other hydraulic components …) cool down before any intervention. Respect the following maintenance intervals: - - 18 Every 20 hours of use, grease bearings of unrolling device’s drive shaft as well as those of the bedding device. Every 40 hours of use, grease the loading arm’s articulations as well as the glide rails (hydraulic extension of loading arm, offset, superelevator). Every 50 hours of use, grease the drive chains of the unrolling device and the bedding device (if so equipped). Every 50 hours of use, control tyre pressure (semi-mounted chassis); tyre pressure must be 6 bar. Check tightening of bolts. Periodically check the condition of the hoses. Check condition of bedding device’s teeth before each use and as soon as abnormal vibrations appear. In order to conserve rotor balancing of bedding device, remember also to replace the blade diametrically opposed. Ensure that the hydraulic couplers are kept free from any impurities (these might hinder the control spool valves’ correct operation). Bale Unroller - Spreader Groupe Anderson GROUPE ANDERSON 5125 de la Plaisance Chesterville (Québec) CANADA G0P 1J0 Email : [email protected] Tel. : 1-819-382-2952 Fax. : 1-819-382-2218 www.grpanderson.com
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