Planning Manual Trench Heater GSK Fan-Assisted Convection 2 3 1 Trench Heater GSK Radial Fan-Assisted Convection Apart from the principle of natural convection, the trench heaters GSK work with a proportion of forced convection generated by a radial fan. In most cases, GSK serve for covering short-term remaining heat demands (quick heating) in cases where primary heat sources, as e. g. floor heating systems and air conditioners, cover the basic demand. With a corresponding power layout, they can also be used for the full heating of rooms. Convection Principle Areas of Application GSK – Radial Fan-Assisted System Convector 1 The GSK consists of a two-chamber system. The air blown in is trapped in the lower chamber. The patented air guide system of the GSK devices guides a controlled flow of air into this chamber. 2 An airflow is injected, aspiring the cold air (cold-air drop) which is falling down, thus accelerating the natural convection. The air coming from the fan is distributed on a System Trough length of up to 5000 mm. 3 Heated air creates a barrier against cold drafts and heats the room. The GSK can be applied in all situations where a fogging or the formation of condensed water could be possible, or in areas requiring quick heating. GSKs are predominantly used in screed areas as well as in raised floors in front of full height glazing facades in modern, transparent architectures. 3 2 1 Examples: Representative living areas Winter gardens Restaurants Foyers, reception halls Shop rooms Exposition rooms Shop windows Office and administration buildings, as well as Areas with quick heat demand Content 1. Product Overview (from page 4 on) 1.1 Fan-Assisted System Convector (GSK) 1.2 Designer Grille 2. Planning Support (from page 7 on) 2.1 Technical Preconditions 3. Detailed Planning (from page 10 on) 3.1 Technical Data GSK 180 GSK 260 GSK 320 Radial Fan-Assisted System Convector GSK 3.2 Hydraulic Connection 3.3 Electric Connection 3.4 Control Technology 3.5 Project Solutions 3.6 System Extension 3.7 Maintenance and Care 3 1. Product Overview 1.1 Radial Fan-Assisted System Convector (GSK) Product Offer Type Width Height Lenghts Heat Output 110 mm 1000 mm to 5000 mm (in 250 mm increments) 127 W to 867 W (1) 257 W to 1759 W (2) 110 mm 1000 mm to 5000 mm (in 250 mm increments) 167 W to 1240 W (1) 339 W to 2516 W (2) 110 mm 1000 mm to 5000 mm (in 250 mm increments) 245 W to 1871 W (1) 498 W to 3796 W (2) GSK 180 (from page 10 on) 180 mm GSK 260 (from page 14) 260 mm GSK 320 (from page 18) 320 mm (1) Heat Output at medium speed, LPHW: 50/40°C, Room Air Temperature TL= 20°C (2) Heat Output at medium speed, LPHW: 75/65°C, Room Air Temperature TL= 20°C Möhlenhoff Wärmetechnik GmbH declare in sole responsibility that the products GSK 180, GSK 260 and GSK 320 comply with all applicable requirements of the guidelines 89/106/EG, 2004/108/EG and 2006/95/EG. The following standards were used for the assessment: DIN EN 442-2:2003-12 DIN EN 60730-1:2005 DIN EN 60730-2-9:2005 DIN EN 60730-2-18:2000+A11:2005 4 Radial Fan-Assisted System Convector GSK Product Presentation 1 Features 6 2 7 3 8 4 5 1 Designer Grille Perfect surface finish due to Designer Roll-Up Grille or Designer Linear Grille. The rubber bearing makes the Designer Grille non-skid and impact sound absorbent. 2 High-performance heat exchanger Heat exchanger made of round copper pipes and integrally moulded, rigid aluminium fins, powder-coated in black. 3 Patented air guidance system The convection assistance by radial fan is dimensioned in a way that injected secondary air is aspired on the entire system chute length through a two-chamber system. 4 Trench heater system trough Made of massive aluminium system profile, corrosion-protected by anodisation. 5 Adjustment possibilities Exterior adjustment blocks (optionally on the interior side) for fixing and fine-adjustment of the height with rubber buffers for acoustic decoupling. 6 Installation cover Installation cover for the protection of the System Convector during the transport and construction phase. 7 System bulkheads The heat exchanger is supported in sound-absorbing system bulkheads: dilatation noises are eliminated completely. 8 Efficient fan External rotor motor (40 W per fan) in sound-absorbing, flow-optimised plastic casing and with fleece filter. Radial Fan-Assisted System Convector GSK The GSK is available in the constructive widths of 180 mm, 260 mm, 320 mm with a constructive height of 110 mm. The air guidance system is available on both sides of the GSK 320. This allows to aspire and heat cold air on the window side as well as on the room side. This makes the GSK 320 very appropriate for full room heating. As a standard, the Designer Roll-Up Grille is supplied with a Roll-Up Grille Guard. Heat Output tested according to EN 442 and/or DIN 4704-4-5-1999-10 Operation possible in the range of LPHW 75/65 °C as well as in the low temperature range LPHW 40/30°C Intelligent control unit GS 1000, integrated in the trench heater, with universal connection possibility for external regulation systems 24 V, including 0 -10 V, internal bus system for the interconnection of several trench heaters on control-technological basis Special solutions as e.g. mitres, arcs, line guidance, source air outlets, special connections Advantages 1. High-class appearance, quality, and product solution Perfect surface finish with Designer Grille designs The Designer Grille offers vast solutions for the optical design Narrow, high-class visible border First-class workmanship quality up to the detail 2. Craftsman-friendly installation technique saves time and costs due to: ¾" Eurocone connection with bleeding Low transport weight (25% lighter than steel) Simple alignment due to step-safe height adjustment blocks No danger of injuries by sharp edges and burrs Installation cover included in the scope of delivery 3. High-quality and intelligent speed control with Microprocessor technology Room thermostat: Alpha-Thermostat It can be activated via manual speed regulators (24 V) or via central DDC installations (0-10 V) in the building services management system. Automatic Master-Slave-System 4. Noiseless operation Step-on quietness due to Designer Grille with rubber supports No dilatation noises due to patented heat exchanger suspension Adjustment blocks with rubber buffers for acoustic decoupling Low-noise fan operation (from approx. 25 dB(A)) 5. Corrosion-resistant, value-keeping and with long lifetime Massive aluminium system profile 6. Attractive price-performance ratio 5 1.2 Designer Grille Product Presentation Surfaces With the Designer Grille, Möhlenhoff offers a creative cover grille solution for System Convectors in first-class quality. Distinctive mark of the Designer Grille: the elegant appearance due to narrow, rounded bar profiles in all surface variants. The omission of bar joints gives the Möhlenhoff grille its characteristic, sophisticated appearance. The Designer Grille is offered in the versions Linear Grille, and Roll-up Grille. Both Designer Grille versions are built in the same constructive way. Apart from optimum functionality, it is after all the extensive and unique Möhlenhoff finishing options which sets new scales with respect to design possibilities. Designer Roll-Up Grille In front of full height glazing facades, the Designer Roll-Up Grille is the optical change-over between floor covering and the facade itself – producing a soft, floating transition zone. Anodised shades The surface finishing by anodisation emphasises the highvalue character of the bar material. Apart from the standard anodised shades, all further anodised colours are available on request. Designer Linear Grille The Designer Linear Grille is characterised by a parallel arrangement of the bars. This produces a clear optical border between floor area and facade. Product Innovation High safety The rounded bar profiles of the grille allow safe step-on. The rubber bearing makes the Designer Grille non-skid. The integrated cutting edge cover of the grille protects the user against injuries during installation, cleaning, or maintenance work. High strength The Designer Grille is marked by high abrasion resistance. It has been tested for chemical, thermal, mechanical and ultraviolet resistance, according to the most stringent criteria. Stainless Aluminium profile bars ensure a high stability, are resistant against ultraviolet light and humidity, do not rust, nor warp, nor change their colour. For the individual expression, Designer Grilles are available in different anodised shades, stainless steel finish, a RAL colour selection and in high-quality decors. Stainless steel finish The Designer Grille in stainless steel finish sets aesthetic courses. The anodisation of the aluminium bar profiles allows to produce a very realistic stainless steel finish. RAL All colours of the RAL system can be realised, allowing a full implementation of individual design requirements. Decors A multitude of wood and stone surface decors are available for an exclusive room design. All aluminium profiles are refined with individual, natural decors in a high-quality and enduring way. Möhlenhoff is well renowned for the production of decors which are an exact copy of the original floor covering. Transition areas from the floor covering to the cover grille can be realised as if cut of the same cloth. Therefore, we use a customer-provided sample for the production of all decors! Exclusive requirements to a harmonic overall solution in interior areas can be fulfilled by means of a perfect imitation of the decors. Soundlessness The rubberized underside on the bottom insulates step-on noises on the profile edge of the System Convector. Flexibility The Möhlenhoff Designer Grille is equipped with exchangeable bars. The Roll-Up Grille can be cut to length on site. Easy cleaning The Designer Grille is easy to maintain. The smooth surface offers protection against dust and dirt. You can find detailed information on surface design in our Designer Grille brochure. You can find technical information in the Designer Grille Planning Manual. 6 Radial Fan-Assisted System Convector GSK 2. Planning Support How to achieve the perfect product Our Services In a continuous dialogue with our customers, we are providing solutions for the requirements of building owners as well as of craftsmen, with an optimum product offer. With our slogan “Only an absolutely perfect product guarantees long term customer satisfaction” Möhlenhoff offers a number of advantages: One-stop overall system Fast, exact elaboration of standard and special solutions Quick delivery – optionally to different places of supply Easy installation due to modular fitting accuracy Modern development and production in Germany Continuously high production standard Intelligent functions Control Technology for a perfect individual room control system We consult planners, architects and installers with respect to optimal trench heater planning. You can arrange your product easily: 1. Select a Fan-assisted System Convector matching your technical requirements (see page 4) 2. Select a Designer Grille matching harmonically the architectural expression of your building EDP Planning Data We offer you numerous standard data and a lot of information: Tendering texts in Datanorm, GAEB, MS-Word Technical data sheets CAD data in dwg format Planning data sets as e. g. BDH 2.0, VDI 3805 SYSCON – Software for planning and quick search CD-ROM – Planning information for trench heaters Webpage with extensive information Möhlenhoff Planning Service In order to achieve an individual and optimal project solution, we offer you an effective and safe support of your planning activities up to the commissioning phase, in the scope of the partial planning support: Measurement team on-site Installation consulting Training offers We are happy to help you design a trench heater system with our CAD-system that will fit your individual specifications. To do this, we require a floor-plan with the following information: Facade lengths Corner angles Distance of facade and trench heater Calculated heat demand Possible installation depth Inlet, backflow, and room temperature Colour/decor of the Designer Grille Designer Grille Type Indications about possible accessories or regulation requirements Information about constructive particularities on site (see Planning Manual Designer Grille) 3. Complete the system with our actuation and control technology (see page 30) Radial Fan-Assisted System Convector GSK 7 2.1 Technical Preconditions Information on the Planning Phase The GSK installation instructions offer complete information for the specialist staff. We are always at your disposition for questions. 80 – 200 mm 8 7 min 50 mm 11 10 9 6 5 4 3 2 Blinding layer Concrete floor Impact noise insulation Heat insulation Separating layer Screed Exterior window Curtain (may not hang above the trench heater) 9 Trench Heater GSK 10 Floor covering (e. g. parquet, title marble, carpet) 11 Rug (may not cover the trench heater) 1 2 3 4 5 6 7 8 1 1. Notes on planning phase and installation preparation Measuring on site in order to consider constructional tolerances. Under consideration of the installation requirements and standards on site (DIN 18380 and VDI 2035), a trench heater is installed in the screed area. For a complete isolation of the cold air stream in front of glazing facade, a screed convector must cover the entire length of the glazing. The trench heater must always be accessible for possible maintenance work. Pre-lay electric lines in empty pipes to the connection side. Provide an empty tube if a remote control is used. With respect to the distance from the System Convector to the window, possibly existing curtains must be considered. They must not hang over the trench heater. Only after the termination of all constructive work may the installation cover be removed permanently; until then, the Designer Roll-Up Grille must be stored in a safe way. 8 2. Positioning and Alignment The visible upper surface of the installation cover is the finished dimension for the floor finish (floor coverings as e. g. parquet, title marble, carpet). The trench heater can be aligned according to the height of the finished floor installed later. Interior (e. g. on the window side) and exterior (e. g. on the room side) adjustment blocks are available for this. The latter must be fixed to the raw floor, if necessary, in order avoid a floating of the System Convector. For higher constructive heights, a loadable, impact sound absorbing support must be provided below the trench heater. Radial Fan-Assisted System Convector GSK 3. Notes on hollow floors (raised floors) A free-standing installation for full step-on ablility must be possible in raised floors. See page 35. The trench heater must be fixed in the raw floor using the adjustment blocks in order to avoid sliding. Interior adjustment blocks JBI Exterior adjustment blocks JBA 4. Line installation of System Convectors The trench heaters are connected with system connectors (see page 35). Conclusively proceed as described under "2. Positioning and Alignment". 6. Screed Use of noise insulation for borders: Screeds and floor coverings, parquet flooring in particular, may apply pressure to a floor paving trench heater due to their thermal behaviour. Take countermeasures, as e. g. expansion joints. Hot Screed: Special measures must be taken with respect to special screed types, e. g. hot screed (240°C), to ensure that the System Convector is never exposed to a temperature of more than 120 °C. 7. Resources The water composition must be arranged according to DIN 18380 "Heating installations with central water heating installation“ and VDI 2035 "Prevention of damage in warm water heating installations". 8. After the termination of the construction work Please insert the Designer Grille only after the end of all working measures. Remove the installation cover Roll out the roll grille beside the trench heater and cut the corresponding length with a knife. Linear grilles are custom-designed. 9. Maintenance Notes on maintenance see page 36 5. Connection of the trench heater In standard cases, the pipe are connected on the left side with viewing direction towards the window (see point mark on the installation cover) The electric connection is performed according to the supplied installation instructions of the respective System Convector model. On pages 26 ff you can find further notes on the electric connection in stand-alone or parallel operation. Radial Fan-Assisted System Convector GSK 9 3. Detailed Planning 3.1 Technical Data Radial Fan-Assisted System Convector GSK 180 Type Width (KB) Height (KH) GSK 180 180 110 Standard Length (KL) Heat Output (75/65°C) 1000 mm to 5000 mm (in 250 mm increments) Short Description of Product 341 to 1759 W at medium speed Dimensions [mm] Top view System Convector GSK 180 Highly stable installation cover 16 Window side System trough made of anodised aluminium (anodised shade C31) High-performance heat exchanger made of round copper pipes and aluminium fins of own production Radial fan unit with filter fleece Exterior adjustment blocks JBA 8.80 (optionally JBI 8.80) Integrated Multi-functional fan control unit GS 1000 for Master- 150 ± 5 Slave operation Activation with 24 V or 0 -10 V HL 210 ± 10 LPHW connection on the front left side (in view direction towards the window) 410 KL* LPHW connection ¾˝ with Eurocone and venting Installation instructions (5 languages) Vertical section You can find more detailed product information in the 110 tendering text on page 23. Note: The Designer Roll-Up Grille DR 15.180 or the Designer Linear 180 Grille. DL 15.180 must be ordered separately. Technical Data Geometrical Data Hydraulic Data Electrical Data Adjustment blocks allow adjustable height 115 mm to 155 mm Heat exchanger Finned Lenght HL Width Height 2-pipe KL - 620 mm 97 mm 50 mm LPHW connection ¾” Eurocone with venting Pipe diameter Ø 15 mm Operating pressure 10 bar (16 bar optionally available) Operating media temperature 105°C max. Operating voltage primary: 230 V ± 10% 50 Hz; secondary: 21 V up to 35 V max., 50 Hz Power consumption/nominal current/switch-on current 55 W / 0.24 A / 15 A Inputs for triggering 2 (heating + speed); switched to 0 -10 V DC triggering by dip switch Output for valve drives Heating output reserved for Alpha Actuator AA 4004, 24 V, short circuit proof and overload proof Speed regulator for limitation of maximum speed integrated in every unit Protection type screwless plug-in/clamping technique, max. conductor section 1.5 mm² IP 21 Bus communication via telephone line I-Y(ST)Y, at least 2 x 2 x 0.8 mm² Master/slave recognition automatically after start-up by recognition of an applied control voltage of a device to be activated max. line length of bus line 50 m max. from Master to last bus participant max. amount of units in a group 15 (1 master + 14 slaves) Room Air Temperature 0°C to 60°C Storage temperature range -25°C to 65°C Relative humidity max. 80°C, non condensing Network connection terminals *Customised lengths can be manufactured on request, up to a complete unit of 5000 mm. 10 Radial Fan-Assisted System Convector GSK Stage/ speed ratio n/nmax Upper range 8/100% 7/92% 6/84% Medium range 5/73% 4/62% Natural convection Lower speed range 3/54% 2/46% 1/38% 0/0% System Convector Lenght KL [mm] Heating medium LPHW 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 4000 4500 5000 Heat Output Q [W] at room temp. 20°C 90/70°C 560 943 1199 1393 1548 1677 1789 1886 1973 2051 2122 2248 2356 2451 75/65°C 465 784 997 1158 1287 1394 1487 1568 1640 1705 1764 1868 1958 2038 70/55°C 395 664 845 982 1091 1182 1261 1329 1391 1446 1496 1584 1660 1727 65/55°C 371 625 795 923 1026 1112 1185 1250 1307 1359 1406 1489 1561 1624 50/40°C 229 386 491 571 634 687 733 773 808 840 869 921 965 1004 90/70°C 515 887 1137 1325 1476 1602 1710 1805 1889 1965 2035 2157 2262 2354 75/65°C 428 738 945 1102 1227 1332 1422 1501 1571 1634 1691 1793 1880 1957 70/55°C 363 625 801 934 1040 1129 1205 1272 1332 1385 1434 1520 1594 1659 65/55°C 341 588 753 878 978 1062 1133 1196 1252 1302 1348 1429 1499 1560 50/40°C 211 364 466 543 605 656 701 739 774 805 833 883 927 964 90/70°C 471 832 1074 1257 1403 1525 1630 1722 1804 1878 1945 2064 2166 2256 75/65°C 391 692 893 1045 1166 1268 1355 1432 1500 1561 1617 1716 1800 1875 70/55°C 332 586 757 886 989 1075 1149 1214 1272 1324 1371 1454 1526 1590 65/55°C 312 551 712 833 930 1011 1080 1141 1196 1245 1289 1367 1435 1495 50/40°C 193 341 440 515 575 625 668 706 739 769 797 845 887 924 90/70°C 411 756 987 1162 1301 1418 1519 1607 1685 1755 1819 1933 2030 2116 75/65°C 341 628 821 966 1082 1179 1263 1336 1401 1459 1512 1607 1688 1759 70/55°C 289 533 696 819 917 1000 1070 1132 1187 1237 1282 1362 1431 1491 65/55°C 272 501 654 770 862 940 1006 1065 1116 1163 1206 1281 1345 1402 50/40°C 168 310 404 476 533 581 622 658 690 719 745 792 832 867 90/70°C 352 680 900 1065 1198 1309 1404 1488 1562 1629 1690 1798 1890 1972 75/65°C 292 565 748 886 996 1088 1168 1237 1299 1354 1405 1494 1572 1639 70/55°C 248 479 634 751 844 923 990 1049 1101 1148 1191 1267 1332 1390 65/55°C 233 450 596 706 794 868 931 986 1035 1080 1120 1191 1253 1307 50/40°C 144 278 369 436 491 536 575 610 640 667 692 736 774 808 90/70°C 310 624 835 994 1122 1228 1320 1400 1471 1536 1594 1697 1786 1864 75/65°C 257 519 694 827 933 1021 1097 1164 1223 1277 1325 1411 1485 1550 70/55°C 218 440 589 701 791 866 930 987 1037 1082 1124 1196 1259 1314 65/55°C 205 414 554 659 743 814 875 928 975 1018 1056 1125 1184 1235 50/40°C 127 256 342 407 460 503 541 574 603 629 653 695 732 764 90/70°C 268 569 771 923 1045 1147 1234 1311 1379 1440 1496 1595 1680 1755 75/65°C 223 473 641 767 869 953 1026 1090 1146 1197 1244 1326 1397 1459 70/55°C 189 401 543 650 736 808 870 924 972 1015 1055 1124 1184 1237 65/55°C 178 377 511 611 692 760 818 869 914 954 992 1057 1113 1163 50/40°C 110 233 316 378 428 470 506 537 565 590 613 653 688 719 90/70°C 227 514 706 851 967 1064 1147 1220 1285 1343 1397 1491 1572 1643 75/65°C 189 427 587 707 804 884 954 1014 1068 1117 1161 1239 1306 1366 70/55°C 160 362 498 600 681 750 808 860 906 947 984 1051 1108 1158 65/55°C 150 340 468 564 641 705 760 808 851 890 925 988 1041 1089 50/40°C 93 210 289 348 396 436 470 500 526 550 572 611 644 673 90/70°C 186 248 310 372 434 496 558 621 683 745 807 931 1055 1179 75/65°C 146 195 244 292 341 390 439 487 536 585 634 731 829 926 70/55°C 118 157 197 236 275 314 354 393 432 472 511 590 668 747 65/55°C 109 145 181 218 254 290 327 363 399 435 472 544 617 689 50/40°C 58 78 97 117 136 156 175 195 214 234 253 292 331 370 Presentation of heat output and water resistance (see page 12 f.) as well as calculation examples (see page 22). Moreover, performance data not listed here can be calculated with the planning software SYSCON. Radial Fan-Assisted System Convector GSK 11 3.Detailed Planning | 3.1 Technical Data GSK 180-110 – Heat Output GSK 180-110 – Nominal Heat Output Nominal Heat Output QN [W] for different fan stages and ΔT = 50K 2500 Nominal Heat Output QN [W] 2000 1500 1000 500 Level 8 Level 6 Level 4 Level 1 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 Convector Lenght KL [mm] GSK 180-110 – Sound power level Speed ratio Upper range Medium range Lower range Stage n / nmax Sound power level dB 8 100 % 48 7 92 % 45 6 84 % 42 5 73 % 38 4 62 % 34 3 54 % 31 2 46 % 28 1 38 % 25 * The noise pressure level was determined in conformity with DIN 4704 in anechoic half-space in a distance of 1.5 m. 12 Radial Fan-Assisted System Convector GSK 3.Detailed Planning | 3.1 Technical Data Water Resistance Values GSK 180-110 – without flow and backflow valve 10.0 Pressure loss ΔpW [kPa/finned metre] 1.0 0.1 0.01 GSK 180-110 0.001 1 10 100 1000 ° [kg/h] mean heating flow m The medium is 100% water. Pressure loss ΔpW [kPa/finned metre] GSK 180-110 – with flow and backflow valve GSK 180-110 1 10 100 ° [kg/h] mean heating flow m Radial Fan-Assisted System Convector GSK 1000 The medium is 100% water. 13 Radial Fan-Assisted System Convector GSK 260 Type Width (KB) Height Standard Length (KL) 260 110 1000 mm to 5000 mm (in 250 mm increments) GSK 260 Short Description of Product Heat Output (75/65°C) 495 to 2516 W at medium speed Dimensions [mm] Top view System Convector GSK 260 16 Highly stable installation cover Window side System trough made of anodised aluminium (anodised shade C31) High-performance heat exchanger made of round copper pipes and aluminium fins of own production Radial fan unit with filter fleece Exterior adjustment blocks JBA 8.80 (optionally JBI 8.80) Integrated Multi-functional fan control unit GS 1000 for MasterSlave operation Activation with 24 V or 0 -10 V 130 ± 5 LPHW connection on the front left side (in view direction towards the window) 210 ± 10 HL LPHW connection ¾˝ with Eurocone and venting 410 KL* Installation instructions (5 languages) Vertical section You can find more detailed product information in the tendering 110 text on page 23. Note: The Designer Roll-Up Grille DR 15.260 or the Designer Linear 260 Grille DL 15.260 must be ordered separately. Technical Data Geometrical Data Hydraulic Data Electrical Data Adjustment blocks allow adjustable height 115 mm to 155 mm Heat exchanger Finned Lenght HL Width Height 3-pipes KL - 620 mm 147 mm 50 mm LPHW connection ¾” Eurocone with venting Pipe diameter Ø 15 mm Operating pressure 10 bar (16 bar optionally available) Operating media temperature 105°C max. Operating voltage primary: 230 V ± 10% 50 Hz; secondary: 21 V up to 35 V max., 50 Hz Power consumption/nominal current/switch-on current 55 W / 0.24 A / 15 A Inputs for triggering 2 (heating + speed); switched to 0 -10 V DC triggering by dip switch Output for valve drives Heating output reserved for Alpha Actuator AA 4004, 24 V, short circuit proof and overload proof Speed regulator for limitation of maximum speed integrated in every unit screwless plug-in/clamping technique, Network connection terminals max. conductor section 1.5 mm² Protection type IP 21 Bus communication via telephone line I-Y(ST)Y, at least 2 x 2 x 0.8 mm² Master/slave recognition automatically after start-up by recognition of an applied control voltage of a device to be activated max. line length of bus line 50 m max. from Master to last bus participant max. amount of units in a group 15 (1 master + 14 slaves) Room Air Temperature 0°C to 60°C Storage temperature range -25°C to 65°C Relative humidity max. 80°C, non condensing *Customised lengths can be manufactured on request, up to a complete unit of 5000 mm. 14 Radial Fan-Assisted System Convector GSK Stage/ speed ratio n/nmax Upper range 8/100% 7/92% 6/84% Medium range 5/73% 4/62% Natural convection Lower speed range 3/54% 2/46% 1/38% 0/0% System Convector Lenght KL [mm] Heating medium LPHW 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 4000 4500 5000 Heat Output Q [W] at room temp. 20°C 90/70°C 778 1322 1687 1961 2182 2366 2524 2662 2785 2897 2997 3176 3329 3465 75/65°C 647 1099 1402 1630 1814 1967 2098 2213 2316 2408 2492 2640 2768 2880 70/55°C 548 932 1189 1382 1538 1667 1779 1876 1963 2042 2113 2238 2347 2442 65/55°C 516 876 1118 1300 1446 1568 1672 1764 1846 1919 1986 2104 2206 2296 50/40°C 319 542 691 803 894 969 1034 1091 1141 1187 1228 1301 1364 1419 90/70°C 746 1283 1643 1914 2131 2313 2469 2606 2727 2837 2937 3113 3265 3398 75/65°C 620 1066 1365 1591 1772 1923 2053 2166 2267 2359 2441 2588 2714 2825 70/55°C 525 904 1158 1349 1502 1630 1740 1837 1922 2000 2070 2194 2301 2395 65/55°C 494 850 1088 1268 1412 1533 1636 1727 1807 1880 1946 2063 2163 2252 50/40°C 305 525 673 784 873 947 1011 1067 1117 1162 1203 1275 1337 1392 90/70°C 692 1214 1564 1828 2039 2216 2368 2501 2619 2725 2822 2993 3141 3271 75/65°C 575 1009 1300 1519 1695 1842 1968 2079 2177 2266 2346 2488 2611 2719 70/55°C 488 856 1102 1288 1437 1562 1669 1762 1846 1921 1989 2110 2214 2305 65/55°C 459 805 1036 1211 1351 1468 1569 1657 1735 1806 1870 1984 2081 2167 50/40°C 284 497 641 749 835 908 970 1024 1073 1116 1156 1226 1287 1340 90/70°C 596 1088 1418 1666 1865 2032 2175 2300 2412 2512 2604 2765 2904 3026 75/65°C 495 904 1179 1385 1551 1689 1808 1912 2005 2089 2165 2299 2414 2516 70/55°C 420 767 999 1174 1315 1432 1533 1621 1700 1771 1835 1949 2047 2133 65/55°C 395 721 939 1104 1236 1347 1441 1524 1598 1665 1725 1832 1924 2005 50/40°C 244 446 581 682 764 832 891 942 988 1029 1067 1133 1190 1240 90/70°C 486 943 1249 1479 1664 1818 1951 2067 2170 2263 2348 2498 2627 2740 75/65°C 404 784 1038 1229 1383 1512 1622 1718 1804 1882 1952 2076 2184 2278 70/55°C 343 664 880 1042 1173 1282 1375 1457 1530 1595 1655 1760 1851 1931 65/55°C 322 625 827 980 1103 1205 1293 1370 1438 1500 1556 1655 1741 1816 50/40°C 199 386 511 606 682 745 799 847 889 927 962 1023 1076 1122 90/70°C 408 838 1125 1342 1516 1662 1787 1896 1993 2081 2161 2301 2423 2529 75/65°C 339 696 936 1116 1261 1381 1485 1576 1657 1730 1796 1913 2014 2103 70/55°C 288 590 793 946 1069 1171 1259 1336 1405 1467 1523 1622 1708 1783 65/55°C 270 555 746 889 1005 1101 1184 1256 1321 1379 1432 1525 1605 1676 50/40°C 167 343 461 550 621 681 732 777 816 852 885 943 992 1036 90/70°C 337 742 1013 1217 1381 1518 1635 1738 1830 1913 1988 2120 2235 2335 75/65°C 280 616 842 1012 1148 1262 1360 1445 1521 1590 1652 1763 1858 1941 70/55°C 238 523 714 858 973 1070 1153 1225 1290 1348 1401 1494 1575 1646 65/55°C 223 491 671 806 915 1006 1084 1152 1213 1267 1317 1405 1481 1547 50/40°C 138 304 415 499 566 622 670 712 750 784 814 869 915 957 90/70°C 279 663 920 1114 1269 1399 1510 1608 1695 1773 1844 1970 2078 2173 75/65°C 232 551 765 926 1055 1163 1255 1337 1409 1474 1533 1638 1728 1807 70/55°C 197 467 648 785 894 986 1064 1133 1194 1250 1300 1388 1465 1532 65/55°C 185 439 610 738 841 927 1001 1065 1123 1175 1222 1305 1377 1440 50/40°C 114 272 377 456 520 573 619 659 694 726 755 807 851 890 90/70°C 284 378 473 567 662 756 851 946 1040 1135 1229 1418 1607 1797 75/65°C 215 286 358 429 501 572 644 715 787 858 930 1073 1216 1359 70/55°C 167 223 279 334 390 446 502 557 613 669 725 836 948 1059 65/55°C 152 203 254 305 356 406 457 508 559 610 660 762 863 965 50/40°C 74 99 124 148 173 198 222 247 272 297 321 371 420 470 Presentation of heat output and water resistance (see page 16 f.) as well as calculation examples (see page 22). Moreover, performance data not listed here can be calculated with the planning software SYSCON. Radial Fan-Assisted System Convector GSK 15 3.Detailed Planning | 3.1 Technical Data GSK 260-110 – Heat Output GSK 260-110 – Nominal Heat Output Nominal Heat Output QN [W] for different fan stages and ΔT = 50K 3500 Nominal Heat Output QN [W] 3000 2500 2000 1500 1000 Level 8 500 Level 6 Level 4 Level 1 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 Convector Lenght KL [mm] GSK 260-110 – Sound power level Speed ratio Upper range Medium range Lower range Stage n / nmax Sound power level dB 8 100 % 48 7 92 % 45 6 84 % 42 5 73 % 38 4 62 % 34 3 54 % 31 2 46 % 28 1 38 % 25 * The noise pressure level was determined in conformity with DIN 4704 in anechoic half-space in a distance of 1.5 m. 16 Radial Fan-Assisted System Convector GSK 3.Detailed Planning | 3.1 Technical Data Water Resistance Values GSK 260-110 – without flow and backflow valve 10.0 Pressure loss ΔpW [kPa/finned metre] 1.0 0.1 0.01 GSK 260-110 0.001 1 10 100 1000 ° [kg/h] mean heating flow m The medium is 100% water. GSK 260-110 – with flow and backflow valve 100 Pressure loss ΔpW [kPa/finned metre] 10 1.0 0.1 GSK 260-110 0.01 1 10 100 ° [kg/h] mean heating flow m Radial Fan-Assisted System Convector GSK 1000 The medium is 100% water. 17 Radial Fan-Assisted System Convector GSK 320 Type Width (KB) Height Standard Length (KL) 320 110 1000 mm to 5000 mm (in 250 mm increments) GSK 320 Short Description of Product Heat Output (75/65°C) 748 to 3796 W at medium speed Dimensions [mm] Top view System Convector GSK 320 Highly stable installation cover 16 Window side System trough made of anodised aluminium (anodised shade C31) High-performance heat exchanger made of round copper pipes and aluminium fins of own production Radial fan unit with filter fleece Exterior adjustment blocks JBA 8.80 (optionally JBI 8.80) Integrated Multi-functional fan control unit GS 1000 for MasterSlave operation Activation with 24 V or 0 -10 V 150 ± 5 LPHW connection on the front left side (in view direction towards the window) 210 ± 10 HL LPHW connection ¾˝ with Eurocone and venting 410 KL* Installation instructions (5 languages) Vertical section You can find more detailed product information in the tendering 110 text on page 23. Note: The Designer Roll-Up Grille DR 15.320 or the Designer Linear 320 Grille DL 15.320 must be ordered separately. Technical Data Geometrical Data Hydraulic Data Electrical Data Adjustment blocks allow adjustable height 115 mm to 155 mm Heat exchanger Finned Lenght HL Width Height 4-pipe KL - 620 mm 197 mm 50 mm LPHW connection ¾” Eurocone with venting Pipe diameter Ø 15 mm Operating pressure 10 bar (16 bar optionally available) Operating media temperature 105°C max. Operating voltage primary: 230 V ± 10% 50 Hz; secondary: 21 V up to 35 V max., 50 Hz Power consumption/nominal current/switch-on current 100 W / 0.44 A / 15 A Inputs for triggering 2 (heating + speed); switched to 0 -10 V DC triggering by dip switch Output for valve drives Heating output reserved for Alpha Actuator AA 4004, 24 V, short circuit proof and overload proof Speed regulator for limitation of maximum speed integrated in every unit screwless plug-in/clamping technique, Network connection terminals max. conductor section 1.5 mm² Protection type IP 21 Bus communication via telephone line I-Y(ST)Y, at least 2 x 2 x 0.8 mm² Master/slave recognition automatically after start-up by recognition of an applied control voltage of a device to be activated max. line length of bus line 50 m max. from Master to last bus participant max. amount of units in a group 15 (1 master + 14 slaves) Room Air Temperature 0°C to 60°C Storage temperature range -25°C to 65°C Relative humidity max. 80°C, non condensing *Customised lengths can be manufactured on request, up to a complete unit of 5000 mm. 18 Radial Fan-Assisted System Convector GSK Stage/ speed ratio n/nmax Upper range 8/100% 7/92% 6/84% Medium range 5/73% 4/62% Natural convection Lower speed range 3/54% 2/46% 1/38% 0/0% System Convector Lenght KL [mm] Heating medium LPHW 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 4000 4500 5000 Heat Output Q [W] at room temp. 20°C 90/70°C 1199 2048 2617 3046 3390 3677 3924 4140 4332 4505 4663 4941 5181 5392 75/65°C 997 1703 2176 2532 2818 3057 3262 3441 3601 3745 3876 4108 4307 4482 70/55°C 845 1444 1845 2147 2389 2592 2765 2918 3053 3175 3286 3482 3652 3800 65/55°C 795 1357 1734 2018 2246 2436 2600 2743 2871 2985 3090 3274 3433 3573 50/40°C 491 839 1072 1248 1389 1506 1607 1696 1775 1846 1910 2024 2122 2209 90/70°C 1146 1973 2528 2946 3282 3562 3803 4013 4201 4370 4524 4795 5029 5235 75/65°C 952 1641 2102 2449 2728 2961 3161 3336 3492 3633 3761 3986 4181 4352 70/55°C 807 1391 1782 2077 2313 2511 2680 2829 2961 3080 3188 3379 3544 3689 65/55°C 759 1308 1675 1952 2175 2360 2520 2659 2784 2896 2998 3177 3332 3469 50/40°C 469 808 1036 1207 1344 1459 1558 1644 1721 1790 1853 1964 2060 2144 90/70°C 1058 1854 2388 2790 3113 3383 3614 3817 3998 4160 4308 4569 4794 4992 75/65°C 879 1541 1985 2320 2588 2812 3005 3173 3323 3459 3582 3799 3986 4150 70/55°C 745 1307 1683 1967 2194 2384 2547 2690 2818 2932 3037 3221 3379 3519 65/55°C 701 1229 1583 1849 2063 2242 2395 2529 2649 2757 2855 3028 3177 3308 50/40°C 433 760 978 1143 1275 1386 1481 1564 1638 1704 1765 1872 1964 2045 90/70°C 900 1642 2140 2515 2815 3067 3282 3471 3640 3791 3929 4172 4382 4566 75/65°C 748 1365 1779 2090 2340 2549 2729 2886 3026 3152 3266 3468 3643 3796 70/55°C 634 1157 1508 1772 1984 2161 2313 2447 2565 2672 2769 2941 3088 3218 65/55°C 596 1088 1418 1666 1866 2032 2175 2300 2412 2512 2604 2765 2904 3026 50/40°C 369 673 877 1030 1153 1256 1345 1422 1491 1553 1609 1709 1795 1871 90/70°C 723 1405 1862 2207 2483 2714 2912 3086 3240 3379 3506 3729 3922 4091 75/65°C 601 1168 1548 1835 2064 2256 2421 2565 2694 2809 2915 3100 3260 3401 70/55°C 510 991 1313 1555 1750 1913 2052 2175 2284 2382 2471 2628 2764 2884 65/55°C 479 931 1234 1462 1645 1798 1930 2045 2147 2239 2323 2471 2599 2711 50/40°C 296 576 763 904 1017 1112 1193 1264 1327 1384 1436 1528 1607 1676 90/70°C 599 1237 1665 1987 2246 2462 2648 2810 2955 3085 3204 3413 3594 3752 75/65°C 498 1028 1384 1652 1867 2047 2201 2336 2457 2565 2664 2837 2987 3119 70/55°C 422 872 1174 1401 1583 1735 1866 1981 2083 2175 2258 2406 2533 2645 65/55°C 397 820 1103 1317 1488 1632 1755 1862 1958 2045 2123 2262 2381 2486 50/40°C 245 507 682 814 920 1009 1085 1151 1211 1264 1312 1398 1472 1537 90/70°C 488 1087 1488 1791 2034 2236 2410 2563 2698 2821 2932 3128 3297 3446 75/65°C 406 904 1237 1489 1691 1859 2004 2130 2243 2345 2437 2600 2741 2865 70/55°C 344 766 1049 1262 1433 1576 1699 1806 1902 1988 2066 2205 2324 2429 65/55°C 323 720 986 1187 1348 1482 1597 1698 1788 1869 1943 2073 2185 2284 50/40°C 200 445 610 734 833 916 987 1050 1105 1155 1201 1281 1351 1412 90/70°C 402 968 1348 1634 1863 2054 2219 2363 2491 2607 2712 2898 3057 3198 75/65°C 334 805 1120 1358 1549 1708 1845 1965 2071 2167 2255 2409 2542 2659 70/55°C 283 682 950 1151 1313 1448 1564 1666 1756 1837 1912 2042 2155 2254 65/55°C 267 642 893 1082 1234 1361 1470 1566 1651 1727 1797 1920 2026 2119 50/40°C 165 397 552 669 763 842 909 968 1021 1068 1111 1187 1252 1310 90/70°C 365 487 609 730 852 974 1095 1217 1339 1461 1582 1826 2069 2313 75/65°C 282 376 470 564 658 752 846 940 1034 1128 1222 1410 1598 1786 70/55°C 224 299 373 448 523 597 672 747 821 896 971 1120 1269 1419 65/55°C 206 274 343 411 480 548 617 685 754 822 891 1028 1165 1302 50/40°C 106 141 176 211 246 282 317 352 387 422 458 528 598 669 Presentation of heat output and water resistance (see page 20 f.) as well as calculation examples (see page 22). Moreover, performance data not listed here can be calculated with the planning software SYSCON. Radial Fan-Assisted System Convector GSK 19 3.Detailed Planning | 3.1 Technical Data GSK 320-110 – Heat Output GSK 320-110 – Nominal Heat Output Nominal Heat Output QN [W] for different fan stages and ΔT = 50K 5000 4500 Nominal Heat Output Q N [W] 4000 3500 3000 2500 2000 1500 1000 Level 8 Level 6 500 Level 4 Level 1 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 Convector Lenght KL [mm] GSK 320-110 – Sound power level Speed ratio Upper range Medium range Lower range Stage n / nmax Sound power level dB 8 100 % 51 7 92 % 48 6 84 % 45 5 73 % 40 4 62 % 36 3 54 % 32 2 46 % 29 1 38 % 26 * The noise pressure level was determined in conformity with DIN 4704 in anechoic half-space in a distance of 1.5 m. 20 Radial Fan-Assisted System Convector GSK 3.Detailed Planning | 3.1 Technical Data Water Resistance Values GSK 320-110 – without flow and backflow valve 10.0 Pressure loss ΔpW [kPa/finned metre] 1.0 0.1 0.01 GSK 320-110 0.001 1 10 100 1000 ° [kg/h] mean heating flow m The medium is 100% water. GSK 320-110 – with flow and backflow valve 100 Pressure loss ΔpW [kPa/finned metre] 10 1.0 0.1 GSK 320-110 0.01 1 10 100 ° [kg/h] mean heating flow m Radial Fan-Assisted System Convector GSK 1000 The medium is 100% water. 21 Calculation Formulas Calculation example GSK 260-110 Formula Symbols and Units Given TV [°C] = Inlet temperature = 260 mm (3 pipes) TR [°C] = Backflow temperature Trough height KH = 110 mm ΔTsp [K] = Temperature gradient Trough length KL = 3250 mm ΔTw [K] = Average water temperature Inlet temperature TV = 85 °C ΔT [K] = Average excess temperature Backflow temperature TR = 70 °C TL [°C] = Ambient temperature Room Air Temperature TL = 22 °C Q [W] = Heat Output Desired fan speed n = 54%, 31 dB(A) QN [W] = Nominal Heat Output q = Heat Output per meter heat exchanger Trough width KB [W/m] = Conversion factor for different average FU Unknown temperatures Heat Output Q Calculations T +T 2 85 + 70 2 1. V R = ––––––––– = 77.5 K ΔTw = ––––––––– 2. ΔT = ΔTw - TL = 77.5 - 22 = 55.5 K 3a. - Read QN from "Nominal Heat Output" for GSK 260 KL [mm] = Trough Lenght n [%] = fan speed ΔpW [kPa/finned metre] = pressure lost Conversion Factor at n = 54%. QN = 1730 W 1.80 - Read FU from the diagram "Conversion factor" for GSK 260 at ΔT = 55.5 K. Fu = 1.11 1.60 3b. Q = QN · FU = 1730 · 1.11 = 1920 W Results Heat Output Q = 1920 watts Calculation Formulas 1. ΔTw V R = ––––––– T +T 2 [K] 2. ΔT = ΔTw - TL [K] = QN · FU [W] for the GSK-series = TV - TR [K] 3b. Q 4. ΔTsp Conversion factor Fu 1.40 1.20 1.00 0.80 0.60 30 40 50 Average excess temperature 22 60 70 80 ∆T [K] Radial Fan-Assisted System Convector GSK Möhlenhoff GSK without Designer Grille Trench heater as ready-to-install Radial Fan-Assisted System Convector GSK for installation in the floor area for installation in the screed or optionally for installation in raised floor. Working Principle: Natural convection is augmented by radial fan-assisted forced convection. System trough (floor trough) made of massive aluminium system profile (material: AlMg-Si 05), corrosion-protected by anodisation. Anodised shade C31, light bronze. Exterior adjustment blocks (optionally on the interior side) with rubber buffers for acoustic decoupling, adjustable from 0.5 to 45 mm for fixing and for fine adjustment of the height. Heat exchanger made of round copper pipes and pressed-on, rigid aluminium fins, powder-coated in black and supported in stable, sound-absorbing system bulkheads. LPHW connection ¾“ on the front left side (in view direction towards the window) with Eurocone connection and venting. Cover of the pipe feedthrough with gum mask. 105°C media temperature, the medium is water according to VDI 2035. Convection support by radial fan with and secondary air aspired using the induction principle. The induction jet is optimised with respect to noise and air flow, continuously over the entire finned length. External rotor motor 24V/50Hz, power 40 W per fan. Electric connection of radial fan on the right side. Motor wired ready for connection in a sound absorbing, flow-optimised plastic casing, and fleece filter. Multi-functional control unit GS 1000, integrated in the GSK, with universal connection possibility for external regulation systems 24 V or 0 -10 V, internal bus system (automatic master-slave system) for the interconnection of several trench heaters on control-technological basis, fan activation 0 -10 V, proportional to the control voltage via downstream 8-step transformer, the maximum possible speed can be limited; input and output terminals for the through-connection for bus and supply voltage. Electric connection to GS 1000 right side. Connection plug for Alpha-Actuator 4 on the hydraulic connection side. Heat Output tested according to EN 442 and/or DIN 4704-4-5-1999-10. Installation cover for protecting the System Convector during the transport and construction phase. Installation instructions available in German, English, Russian, Italian and Danish. Width System trough (KB) Height System trough (KH) Length System trough (KL) 180 mm/260 mm/320 mm 110 mm 1000 mm to 5000 mm (in 250 mm increments) Heat exchanger 2-pipe (180 mm) 3-pipes (260 mm) 4-pipe (320 mm) Hydraulic Connection ¾" Eurocone one-sided, left side Electric connection on right side Continuous operating pressure 10 bar (16 bar optionally available) System temperature LPHW _____/____ Degree Celsius Room temperature __________ Degree Celsius Speed ratio __________ % Heat Output __________ watts Sound power level __________ db(A) The Designer Roll-Up Grille DR 15.KB or the Designer Linear Grille DL.15.KB must be ordered separately. As a standard, for all GSK types the Designer Roll-Up Grille is supplied with a Roll-Up Grille Guard. Make: Möhlenhoff Type key: Article No. Radial Fan-Assisted System Convector GSK GSK KB-KH-KL __________ 23 3.Detailed Planning | 3.1 Technical Data Tendering Text 3.2 Hydraulic Connection Hydraulic Connection GSK 180-110 Top view Front view Window side Side view 291 73 51 221 Standard connection* 78/6 222 52-86 Ù!46 Special connection 61 47-36 *GSK180-110: Water connection only on left side possible! Hydraulic Connection GSK 260-110 Top view Front view Side view Special connection 371 Ù!46 73 51 221 78/6 222 52/86 Window side Standard connection 61 Special connection 52 Hydraulic Connection GSK 320-110 Top view Front view Side view Special connection 221 Standard connection 261 73 51 78/6 222 Ù!46 431 52/86 Window side 96 Special connection 24 Radial Fan-Assisted System Convector GSK HR – Manual regulation cap for VUD15, for manual adjustment of the valve bottom 3.Detailed Planning | 3.2 Hydraulic Connection Connections Overview Connection Variants As a standard, the connection is on the left side at the front. SA.RF VUD 15 – Thermostat valve body, passage form DN15 (1/2“) SA.RU SA.RS RLD 15 Regulux – Screwed return shut-off valve, passage form DN15 (1/2“) SA.RR Special Connections SA EK – 3/4" Eurocone connections with venting 16bar BD – Heat exchanger version for increased operating pressure of up to 16 bars. Including test certificate SA.LR SA.LF SA.LU SA.RS* SA.RR* SA.RF* SA.RU* left-room side left-window side left-downside right-front side right-room side right-window side right-downside Limitation: GSK 180 | 260: All special connections at right side not possible! FLX – Armoured hoses for WW connection with interior and exterior thread ½‘‘ ¬ s¬/PERATING¬TEMP¬ª#¬TO¬ª# ¬ s¬$ECREASES¬INSTALLATION¬TIME ¬ s¬!LLOWS¬THE¬CAREFUL¬LIFTING¬OF¬THE¬ heating element (max. 2000 mm) for a better cleaning of the system trough interior. Radial Fan-Assisted System Convector GSK 25 3. Technical Data 3.3 Electric Connection Multi-functional Fan Control Unit GS 1000 Every Fan-assisted System Convector GSK is equipped with the multi-functional fan control unit GS 1000 with microprocessor technology. The GS 1000 serves as an intelligent connection unit as well as for the speed control of the GSK. Activation possibilities Activation Alpha-Thermostat 0-10 V: Comfort with integrated fan-speed regulator (AR 5010 0 -10 V KD-S) By means of a corresponding switch-over with dip switches, the GS 1000 can be adapted to the corresponding control system. This delivers highest flexibility for the most different application ranges. Electronic room thermostat 0 -10 V (market product) in combination with an external 0 -10 V fan-speed regulator (e. g. DST 1000) 0 -10 V signals from a building 0 -10 V management central for room temperature control and 0 -10 V speed control Alpha-Thermostat 24 V: (e. g. AR 4010 K2-S) combined with an external fan-speed 24 V regulator (e. g. DST 1000) Electronic room thermostat 24 V (market product) in combination with an external fan- Technical Data GS 1000 Operating voltage primary: 230 V ± 10% 50 Hz; speed regulator (e. g. DST 1000) secondary: 21 V up to 35 V max., Operation / activation with a 50 Hz speed regulator 24 V Power consumption/ GSK 180: 55 W / 0.24 A / 15 A (e. g. DST 1000) nominal current/ GSK 260: 55 W / 0.24 A / 15 A switch-on current GSK 320: 100 W / 0.44 A / 15 A Inputs for triggering 2 (heating + speed); switched to The first speed regulator is used 0 -10 V DC triggering by dip switch for temperature regulation, the Heating output reserved for Alpha second for fan activation. Output for valve drives Actuator AA 4004, 24 V, short circuit proof and overload proof Speed levels 8 + OFF Speed regulator for limitation with integrated potentiometer Connection terminals screwless plug-in/clamping 24 V Activation with two speed regulators 24 V (e. g. 2 x DST 1000): 24 V Bi-metal room thermostat 24 V (market product) in combination with an external fan- 24 V speed regulator DST 1000 potential-free contact + of maximum speed 24 V int. potentiometer 24 V technique, max. conductor section 1.5 mm² Bus communication via telephone line I-Y(ST)Y, at least 2 x 2 x 0.8 mm² Master/slave recognition You can find details on the respective control systems on the CD "Planning information for trench heaters", as download on the Internet or in the installation instructions for Fan-Assisted System Convectors automatically after start-up by recognition of an applied control voltage of a device to be activated max. line length of bus line 50 m max. from Master to last bus max. amount of units 15 (1 master + 14 slaves) participant in a group 26 Radial Fan-Assisted System Convector GSK 3.Detailed Planning | 3.3 Electric Connection Standard Connection Overview At the thermostat output, conventional switching thermostats (24 V), simple potentiometer actuators, but also continuous valve drives, can be connected to central DDC installations (0 -10V) in the scope of building services management systems. An internal potentiometer allows the setting of the maximum speed or of the speed target value without external regulator. The GS 1000 works with 24 V valve drives. AR 5010 KD-S Alpha-Thermostat with speed regulator AS 1000 DS 1000 The temperature setback can be activated with the switching signal of an external digital timer. Mains connection 230 V / AC max. fuse 16 A Radial Fan-Assisted System Convector GSK 27 Parallel operation of several Fan-Assisted System Convectors For a parallel operation of several GSK, all further GSK can be completely wired. (Only applies if the local circumstances are considered and if the regulations for electrical installations are complied with.) All devices are synchronised via a communication bus and controlled by the master. By connecting an activation component, (e. g. room thermostat) the master and slave allocation under the connected GSK is performed automatically after commissioning. AR 5010 KD-S AS 1000 DS 1000 5 PQFO 2/ 3/ 6 7 M NPOUBHF 4/ p/l/ 23!!!!!!26!!!!!!29!!!!!!32!!!!!!35 Tztufntpdlfm BT!2111 : 7 4 1 Alpha-Thermostat with fan-speed regulator min. NYM 3 x 1.5 mm² Mains connection 230 V/AC; max. fuse 16 A M O 2!!!!3!!!!4!!!!5!!!!6!!!!7!!!!8 Nfov Sft pl 2 2 I-Y(ST)Y / NYM recommended 4 x 2 x 0.8 mm² / 7 x 1.5 mm² 3 4 3 The temperature setback can be activated with the switching signal of an external digital timer. O QF Optional control line to external clock recommended NYM-I 3 x 1.5 mm² slave unit (left side) master unit I-Y(ST)Y / NYM recommended 2 x 2 x 0.8 mm² / 7 x 1.5 mm² slave unit (right side) Incoming / outgoing line 230 V/AC recommended NYM-I 3 x 1.5 mm² Connection notes for parallel operation A maximum of 15 GSK can be grouped. The line length of the control line, counted from the master unit, must not exceed 50 m. If the master is in the middle of a GSK group, this applies per direction. An arbitrary GSK can be chosen for the connection of the control components (AR 5010 KD, DS 1000 etc.) to be connected to all control components. The selected GSK becomes master unit after the electrical start-up. GSK GSK GSK GSK GSK Slave GS 1000 Master GS 1000 Slave GS 1000 Slave GS 1000 Slave GS 1000 Max. line length 50 m! Max. line length 50 m! Max. 15 GS 1000 in one group for activation! 28 Radial Fan-Assisted System Convector GSK 3.Detailed Planning | 3.3 Electric Connection Connection plan for parallel operation Mains 230 V AC; 50 - 60 Hz (e. g. from a sub-distribution) Optionally to activate temperature setback Digital timer DS 1000 Alpha-Thermostat AR 5010 KD load resistor load resistor DIP switch default settings Mains 230 V AC 50 - 60 HZ Fan control GS 1000 Fan control GS 1000 MASTER UNIT SLAVE UNIT Alpha-Actuator 4: 24 V AA 4004 Caused by the grid transformers of the GS 100, an inrush current is generated with every start-up (according to technical data), which could lead to an unintended tripping of safety devices under certain circumstances. Thus, we recommend to consider sufficient time-lag characteristics when selecting the short-circuit protection devices, and to provide an inrush current limitation on the customer's side if necessary. 23 flow / dew point sensor 22 21 20 shield 19 Bus B control line 18 Bus A 17 switchover Heating/Cooling 16 timer signal for temperature setback 15 Output timer 14 Input timer Note on the BUS communication of several trench heaters: The BUS communication between the connection boards of the GSK is established with the use of telephone lines. The bus line must be provided with a terminating resistor at the beginning and at the end. This resistance must be removed for devices for complete wiring. 13 Uhr 12 L1 11 L2 24 V/AC All GSK must be connected in parallel. Ring closing and star connection are inadmissible. The power current at the same supply line must not exceed 6 A! Depending on the circumstances on site, additional mains infeed points must be provided! Alpha-Actuator 4: 24 V AA 4004 Room thermostat 10 Heating 9 7 L2 6 L1 5 4 3 PE 2 N 1 L Radial Fan-Assisted System Convector GSK Cooling Heating 8 Speed ratio Actuators 24 V AC Mains connection 230 V ± 10% 29 3.4 Control Technology Alpha-Actuator 4: 24 V NC Type Designation AA 4004-80-02 Thermoelectric valve- s¬&IRST/PEN¬&UNCTION drive for driving valves on s¬(UB¬$ISPLAY trench heaters s¬3NAPON¬)NSTALLATION s¬¬PROTECTION¬AGAINST¬LEAKY¬VALVES De-energised status: s¬2EMOVAL¬SECURITY¬WITH¬REMOVABLE¬SAFEGUARD normally-closed (NC) s¬)NCLUDES¬6ALVE!DAPTOR¬6!¬ Operating voltage: 24 V, AC/DC -10%...+20%, 0-60Hz Operating Power: 1.8 W Protection type/ class: IP 54/III (only with plug and connection cable) Stroke: 4 mm Actuating Force: 100 N ± 5 % Cable (plug-in connector): 2 x 0.75 mm² Housing Color: black RAL 9005 Dimensions (mm) H/W/D: 55+5/44/61 Alpha-Thermostat 0 -10 V: Comfort with integrated fan-speed regulator Type Designation AR 5010 KD-S Digital room thermostat s¬4EMPERATURE¬DIAL¬WITH¬¬DEGREE¬vSOFT¬SETTINGv with integrated fan- s¬,IMITATION¬OF¬THE¬SETTABLE¬TEMPERATURE¬RANGE speed regulator for the s¬3ETTABLE¬OPERATION¬v$!9h¬v.)'(4h¬OR¬v!54/-!4)#h application „Heating“ s¬!UTOMATIC¬TEMPERATURE¬SETBACK¬THROUGH¬EXTERNAL¬SIGNAL controlling trench heaters s¬&ROST¬AND¬VALVE¬PROTECTION¬FUNCTIONS equipped with the GS s¬Speed setting, incl. switching off 1000. s¬Fast heating button s¬)NCL¬!LPHA¬-OUNTING¬"ASE¬!3¬ Simple installation with Operating voltage: 24 V -10%...+20%, 50/60 Hz the supplied Alpha Version: Thermostat 0 -10 V Mounting Base AS 1000. /Fan-speed regulator 0 -10 V Current per output.: 5 mA for 10 V, short-circuit proof Switching current (max.): 1 A (resistive load) Contact rating: max. 50 fan controls (Ri=100 kOhm) Settable Temperature Range: 10°C to 28°C Temperature setback: adjustable from 2 K to 6 K Dimensions (mm) H/W/D: 80/93/27 External speed regulator Type Designation DST 1000 Instead of a AR 5010 KD-S, the external fan-speed regulator DST 1000 can be used for the speed control of the System Convector GSK. The room temperature can be controlled by a standard thermostat (in 230 V or 0 -10 V technology) without fan control. It can be installed on a electrical box and integrated into the Busch-Jäger switch portfolio. Digital Timer Type Designation DS 1000 Together with the digital timer, the fan control with room thermostats and actuators make up for a comfortable and energy-saving individual room control system. The 2-channel digital timer controls the desired setback times. The clearly visible LCD display and the program keys allow convenient programming of the digital timer. 30 Radial Fan-Assisted System Convector GSK Type Designation AR 4010 S2-S Digital room thermostat s¬#ONTROL¬MODE¬0)CONTROLLER controls Alpha-Actuators s¬.ORMALLYCLOSED¬VERSION¬.# as a function of desired s¬4EMPERATURE¬DIAL¬WITH¬¬DEGREE¬vSOFT¬SETTINGv and actual temperatures s¬,IMITATION¬OF¬THE¬SETTABLE¬TEMPERATURE¬RANGE s¬!UTOMATIC¬TEMPERATURE¬SETBACK¬¬+¬THROUGH¬EXTERNAL¬SIGNAL Simple installation with s¬&ROST¬AND¬VALVE¬PROTECTION¬FUNCTIONS the supplied Alpha Mounting Base AS 1000. Contact rating: 5 Alpha-Actuators max. 24 V Settable Temperature Range: 10°C to 28°C Operating voltage: 24 V, 50/60 Hz Switching current (max.): 1 A (resistive load) Dimensions (mm) H/W/D: 80/84/27 Alpha-Thermostat 24 V: Comfort Type Designation AR 4010 K2-S Digital room thermostat s¬#ONTROL¬MODE¬0)CONTROLLER with operation switch s¬.ORMALLYCLOSED¬VERSION¬.# controls Alpha-Actuators s¬4EMPERATURE¬DIAL¬WITH¬¬DEGREE¬vSOFT¬SETTINGv as a function of desired s¬,IMITATION¬OF¬THE¬SETTABLE¬TEMPERATURE¬RANGE and actual temperatures s¬3ETTABLE¬OPERATION¬v$!9h¬v.)'(4h¬OR¬v!54/-!4)#h s¬!UTOMATIC¬TEMPERATURE¬SETBACK¬THROUGH¬EXTERNAL¬SIGNAL Simple installation with s¬&ROST¬AND¬VALVE¬PROTECTION¬FUNCTIONS the supplied Alpha Mounting Base AS 1000. Contact rating: 5 Alpha-Actuators max. 24 V Display: Display - Illuminated 'Moon' Settable Temperature Range: 10°C to 28°C Temperature setback: adjustable 2 K to 6 K Operating voltage: 24 V, 50/60 Hz Switching current (max.): 1 A (resistive load) Dimensions (mm) H/W/D: 80/93/27 Alpha-Thermostat 24 V: Control Type Designation AR 4010 C2-S Digital room temperature same as the Alpha-Thermostat Comfort, but with additional controller with selectable s¬$ETACHABLE¬DIGITAL¬TIMER¬FOR¬MANUAL¬PROGRAMMING operation and plug-in s¬$AY¬AND¬WEEK¬PROGRAMMING digital timer for s¬¬DAY¬POWER¬RESERVE controlling Alpha- s¬¬CHANNEL¬WITH¬¬MEMORY¬LOCATIONS¬¬/.¬/&&¬TIMES Actuators through s¬&REE¬BLOCK¬FORMATION¬AND¬AUTOM¬DAYLIGHT¬SAVINGS¬TIME¬ADJUSTMENT function of desired and s¬4IMER¬OUTPUT¬SIGNAL¬TO¬CONTROL¬!2¬¬3¬AND¬!2¬¬+ actual temperatures. Operating voltage: 24 V, 50/60Hz Simple installation with Contact rating: 5 Alpha-Actuators max. 4: 24 V the supplied Alpha Display: Temperature setback - Mounting Base AS 1000. illuminated moon Settable Temperature Range: 10°C to 28°C Temperature setback: Radial Fan-Assisted System Convector GSK adjustable 2 K to 6 K Switching current (max.): 1 A (resistive load) Dimensions (mm) H/W/D: 80/118/27 31 3.Detailed Planning | 3.4 Control Technology Alpha-Thermostat 24 V: Standard 3.5 Project Solutions Mitred Joints With mitre, acute/obtuse angle or 90° angle Connection of trench heater with flexible hoses All designs can be realised with Designer Roll-Up Grille as well as with Designer Linear Grille You can find details about mitre adaptations on page 33. Bevels Recesses In any shape for the integration of building parts as e. g. columns, piers, etc. Different materials are possible for coverings: ¬ s¬!LUMINIUM¬ANODISEDBRASS You can find details about recesses on page 33 in the section on mitre adaptation. arcs Radii over 2900 mm with a radian measure of a maximum of 4000 mm are possible You can find details about arcs on page 34. 32 Radial Fan-Assisted System Convector GSK 3.Detailed Planning | 3.5 Project Solutions Mitre Joints GP DR | GP DL Mitre Joints for the Designer Roll-Up Grille and the Designer Linear Grille in matching colours. Delivery as profiled plate, offering a beautiful solution with full step-on ability. The profile plate covers the entire mitre section of two trench heaters or system troughs, respectively. GPS for system trough For Mitre Joints, angles and production lengths are manufactured according to your specifications in mm. The System Convector will be delivered in partial sections ready to plug in, allowing simple and fast installation. System trough cut to mitre. GPL for system trough Similar to GPW, but the air duct is cut at the appropriate angle. This facilitates the use of a series of radial fan-assisted System Convectors around corners without additional fan units, up to a convector length of 5000 mm. The radial fan-assisted System Convector is supplied in sections which can be easily and quickly assembled. Exemplary Calculation Ordering information: Dimensions with particular model information Trough Lenght KL Mitre angle W LPHW connections. Order example for Mitre Joints: KB 1 unit GSK 180 R SA.L Radial Fan-Assisted System Convector GSK KL = 1375 mm, System Convector SL 1 unit SA.LR Special connection left-room side 1 unit GSK 180 KL = 2845 mm, System Convector SL 1 unit GPL W1.2 = 135° 33 Arcs RB With the System Convector RB you purchase the perfect solution for arcs facades. The following radii and radian measures can be manufactured for the respective types in one piece and accurate to the mm. Radii over 2900 mm with a radian measure of a maximum of 4000 mm are possible. If you need a bigger radian measure, the partial sections can - as usual - be installed in series and fitted with a continuous Designer Roll-Up Grille. DR 15RB The Designer Roll-Up Grille for System Convectors RB in arcs design fits exactly to the arcs for the System Convector. All anodised shades and RAL colours, as well as decors, are available. Exemplary Calculation Ordering information: Dimensions with particular model information LPHW connections. 1st option: Radius r in mm and radian measure BM in mm SA .LR The following indications are necessary in addition: KB or SA . LR 2nd option: Radius r in mm and the angle α in °. Ordering example:1 unit GSK 260, RB r=3500 mm, BM=2750 mm KB 34 The heat output can be calculated in the same way as for the System Convectors GSK. Radial Fan-Assisted System Convector GSK 3.Detailed Planning | 3.6 System Extensions 3.6 System Extensions Free Standing VLB JBA – Free Standing with exterior adjustment blocks VLB JBI – Free Standing with interior adjustment blocks Also appropriate for free-standing installation with full step-on ability, e. g. in double cavity floors or flushing window facade installation. Arrange the adjustment blocks with a distance of approximately 500 mm in order to achieve full step-on ability. This version can be realised with interior or exterior adjustment blocks. The following applies for free step-on ability in case of exterior adjustment blocks without support: Max. load 130 kg/m: Distance A max. 500 mm Max. load 180kg/m: Distance A max. 400 mm Top view trough Interior Adjustment Blocks JBi 8.80 Interior adjustment blocks can be used on the window side for flush window installation of the System Convector. Appropriate for trench heater lenghts up to KL=5000 mm. Roll-Up Grille Guard DRS Secures Designer Roll-Up Grille against lifting. System Connectors SV The System Connectors are a simple and quick method of connecting System Convectors with trough lengths (KL) exceeding 5.000 mm. By using a combination of standard and special lengths, it is possible to precisely adjust the length of the system to the nearest millimetre, together with a continuous Designer Grille. The result is a harmonious, integrated appearance. Special Lengths SL The System Convector can be made to meet length specifications to the millimetre. A trench heater cut to fit your exact specifications is delivered to ensure a perfect fit. Note: In relation to the standard increment, only the system trough is manufactured to the millimetre. The heat output corresponds to the next shortest standard length. Radial Fan-Assisted System Convector GSK 35 3.7 Maintenance and Care Recommendations The following notes serve for a general preliminary information during the planning phase. The GSK installation instructions offers complete information as well as safety notes for the specialist staff. 3. Cleaning the filter fleece 1. Dry cleaning: As a standard, Möhlenhoff radial fan-assisted trench heater are equipped with a filter fleece above the fans. Take out the filter fleece and beat it for cleaning. If strongly contaminated, the fleece can also be washed by hand with clear water; allow it to dry afterwards. After that, re-insert the Designer Grille and the filter fleece, if necessary. Vacuum the Designer Grille at regular cleaning intervals during normal cleaning. 3. Clean and Check the Blower / Fan Cleaning the Designer Grille 2. Wet cleaning: s¬$ESIGNER¬2OLL5P¬'RILLE Open existing grille fixings, roll up the grille without bending it excessively. The DR is dishwasher safe even up to a temperature of 60°C with normal (non-industrial strength) dishwasher detergent. After washing and drying, the grille can be replaced on the convector trough and re-secured. s¬$ESIGNER¬,INEAR¬'RILLE Remove the linear grille from the trench heater and lay it down to an appropriate place. For cleaning we recommend commercial household cleaners and a soft washing brush (e. g. car accessories). After washing and drying, the grille can be reinserted onto the trough. Cleaning the System Convector Remove the cover grille and the fleece filter. Make sure there are no foreign objects in the blower/fan, remove any if necessary. Turn the fan by hand. If there is damage, inform a specialist. The blower/fan area can be vacuumed (a soft brush can be helpful). Lay the filter fleece and cover grille back in place when finished. 4. Examination and cleaning of the air guides Remove the Designer Grille and the filter fleece, if necessary. We recommend the use of a dry duster cloth of feather duster for cleaning the air guide areas accessible with the hands. Areas with difficult access can be vacuum-cleaned (a soft brush can support the cleaning process). Adhering contamination can be removed with a damp cloth, if necessary. After that, reinsert the Designer Grille and the filter fleece, if necessary. 5. Cleaning the heat exchanger Remove the Designer Grille. To clean the hand-accessible area of the heat exchanger, we recommend a dry dust cloth or broom. Hard to reach places can be cleaned with a vacuum cleaner equipped with a soft brush nozzle or a soft brush. Replace the filter, if needed, and re-secure the Designer Grille. Cleaning intervals (In months) 36 Designer Grille 6 Filter fleece 3 Fans 6 Air guides 6 Heat exchanger 12 Radial Fan-Assisted System Convector GSK 3.Detailed Planning | 3.7 Maintenance Radial Fan-Assisted System Convector GSK 37 Möhlenhoff Wärmetechnik Your Partner for Trench Heaters Alpha-Actuator Alpha-Thermostat Möhlenhoff Wärmetechnik GmbH with its headquarters in Salzgitter, Lower Saxony, is one of the most innovative manufacturer of products and systems for heating and air condition technology worldwide. Alpha-Basis All components of the Möhlenhoff-developed system are perfectly interconnected to each other. As a manufacturer of complete System Convectors with high-power heat exchangers as well as with the control technology for a perfect individual room control, Möhlenhoff offers a system with optimally matched components. Designer Grille System Convectors Möhlenhoff is a one-stop for all components. For the customers, this translates to: fast and exact elaboration of standard and special solutions, timely delivery – optionally to different places of supply –, ease of installation due to modular fitting accuracy, and, last but not least, a very good price/performance ratio. And the best is: At the end, everything works perfectly! As an innovative system manufacturer, Möhlenhoff is of course certified to ISO 9001:2008. According to the nationwide competition „Germany‘s Best Employers 2009“, Möhlenhoff Wärmetechnik GmbH counts among the 100 best German employers. This award stands for special quality and attractiveness as employer; it is awarded by the Great Place to Work® Institute Germany. 38 Radial Fan-Assisted System Convector GSK Extensive Information Material Would you like to have our printed product information sent to you via mail? We will gladly send you these documents on request and free of charge. You can find our contact data on the rear page of this planning manual. Möhlenhoff System Convectors Möhlenhoff Designer Grille Innovative project solutions in the underfloor range The Quick-Change Artist of Grille Covers You can also use our on-line ordering service! Of course you can also download the requested documents from our web page, www.moehlenhoff.com! Perfection with Variety For optimum o room climate Planning Manual Planning Manual Planning Manual Planning Manual Trench Heater ESK Trench Heater WSK Trench Heater GSK Trench Heater QSK Natural Convection Natural Convection Fan-Assisted Convection Planning Manual Planning Manual Planning Manual Trench Heater QSK HK Trench Heater QLK D esigner Grille Fan-Assisted Convection System Convectors Price list 2008 Heating Comfort Perfection Trench Heating and Cooling Source-air supported convection PC CD-ROM PlanNinG)Nformation FOR4RENCH(EATERS System vorau ssetzu Betrie ngen: bssyst em: Windo CPU: Pentiu m 3, 500M ws 2000 System or Windo Memo ws XP ry (RAM hz Hard Disk: ): 128M 10MB Netwo B free space rk Speed Graph : ics Card: 128 Kbits/sec Screen 3D-ca : 1024x pable with 16MB 768, „16-b Intern et Brows of VRAM er: Intern it High Color“ et Explor er 6.x, © Firefo -Ú x 1.x HLENH OFF Planu ngsin format für Un ione terflur konvek n toren INCLSyscon sSysco n 2.0 !USLEG FàR3Y UNGSPRO STEMKON GRAMM s!USSC VEKTORE HREIBU N NGSTEXT s$ATA E NORM $ATEN s"$( SATZ $AT ENS s6$) MITG ATZ s4ECHN RAlSCH ISCHE5 EN$ATE NTERLAG s0REISE N EN LISTE ENGLISHPYCCKN×ITALIANO Fan-Assisted System Convector GSK Multitude in perfection Möhlenhoff Wärmetechnik GmbH Mailing Address: PO BOX 10 05 25 DE-38205 Germany Headquarters: Museumstraße 54a DE-38229 Salzgitter Germany Telephone: +49 53 41 / 84 75-0 Fax: +49 53 41 / 84 75-999 [email protected] www.moehlenhoff.com 8-D24-41-309 Index 00 Technical changes reserved. 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