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Golan 62, Nirit, 44805, Israel.
www.easybike.co.il
easybike Electric bicycle
Model: Dolphin light
User Manual
Mar-2011
The user's manual contains all kind of important Information concerning
the operation and safe use of your e-bike. Please read this manual
carefully and thoroughly before riding.
File name:Easybike Dolpine user Manual , rev 32
Table of Contents
Limited guarantee conditions.
How the guarantee applies
How the guarantee does not apply
How the guarantee covers
Legal Regulations
EPAC According to EN15194:2009.
Technical Data model Dolphin 16 light
Usage
Battery and charger
Lithium Battery
Charger
Operation Manual & Safety
How easybike works .
Your remote key :
Battery metter indicator
Folding your bike
Adjust the handlebar height
Easybike Electric parts
Troubleshooting
Warranty record
Afterword
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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
File name:Easybike Dolpine user Manual , rev 32
Dolphin light
Dear customer,
Thank you for purchasing the Dolphin light Power Assist Folding Electric
bicycle. You‟re one step closer in realizing a whole new way of commuting that is
fast, fun and friendly to the environment.
The hub motor is brushless and uses a technology called Pulse Wave Modulation
control, so that it's not subject to wear like a regular DC motor. Planetary
reduction gears incorporated into its hub gives it a very strong torque, working
in unison with your leg power to flatten out those hills and to overcome
headwinds.
Its electric consumption is about 0.4 kWh (no slop). For 100 km even less
energy than the food you would consume riding by leg power alone. Making it by
far the most efficient vehicle ever made.
While the Easybike pledge to quality means our components are high value and
reliable. It's your part to understand safety implications and the possible risks of
cycling. So please take some time and read this manual. It explains the bike in
detail, how to take care of it, so that you can enjoy using the bike for many
years to come.
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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
File name:Easybike Dolpine user Manual , rev 32
LIMITED GUARANTEE CONDITIONS.
The following guarantee conditions complement your legal rights.
How the guarantee applies
As the makers, we guarantee against possible material or construction defects.
Provided the following conditions are satisfied: Proof of purchase. The guarantee
starts on the date of purchase. Only the first owner is entitled to the guarantee.
The bike is guaranteed as follow Two years for the frame , fork , wheel ,
handlebar , folding stem . One year for the brake system, gear system, motor,
controller and other electric components. One year for the battery up to 70%
depth of discharge from its original rated. Half a year for tire, brake pad,
cables.
How the guarantee does not apply
When the bicycle is used negligently or results in damage due to traffic accident.
Damage ascribed to normal wear and tear.
Poor maintenance or modifications that no longer comply with
Regulations or original technical specifications.
Damage due to external causes. The bicycle is put up for hire.
The battery pack is used incorrectly or tempered with. This also applies during
charging. Compensatory costs arising from damages or accidents, or
Cost incurred by loss of the bicycle‟s usage.
How the guarantee covers
Original defective parts that are sent to the manufacturer for assessment
Will be replaced by the same or equal value part. Labor and transportation
charges are not included. This is borne by the owner. Easybike exclusively
makes the decision whether or not the guarantee applies.
Legal Regulations
EU REGULATIONS state that your vehicle is an Electric Powered Assist
Cycle (EPAC) when the following conditions are met.
[EU directive 2002/24/EC Chapter 1 Article 1 1(h)]
“Cycles with pedal assistance which are equipped with an auxiliary electric motor
having a maximum continuous rated power of 0.25 kW, of which the output is
progressively reduced and finally
Cut off as the vehicle reaches a speed of 25 km/h or if the cyclist
Stops pedaling.”
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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
File name:Easybike Dolpine user Manual , rev 32
With EU compliant configuration, the power assists of an easybike
Bike only functions while the rider is pedaling. The means of controlling the
assistance is provided with either a dial or throttle system.
With Dolphin system The minimum speed for the motor to run is 6km/h .
the Dolphin rich the speed 25 km/h the motor stop.
When
Easybike Dolphin light conform with
Conform to EN14764:2005
EPAC According to EN15194:2009.
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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
File name:Easybike Dolpine user Manual , rev 32
Technical Data model Dolphin 16 light
Weight
Motor
Battery Pack
Controller
Charger
Interface
Fuse
Brake system
Performance
Speed
Max Range
slope
Main
components
Frame
Front forks
Handlebar
Rim
Spoke
Tire
Gear
Stand
Light
Cruise
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16.5 kg
Electric brushless hub motor with hall sensor
250W with planetary reduction gears
EN15194 certificated.
Lithium Lifepo4, 36v nominal, 6ah. 2.3 kg.
Low voltage protection 28 V
Discharge temperature limit -15°C to +55°C
Full charge 43V.
Cycle life more than 1200 cycle with 70% capacity after the
first year of daily use
Certificated MSDS,UN38.3
PWM (Pulse-width modulation) Brushless Controller.
parameters technology
250w, 36v, Max 15A.
Super smooth and quite. Cruise control , Max speed limit
control ,Min speed control , water resist , cut off voltage 28v
±1v
Under voltage protection, internal self-check led indicator
Especially made for easybike request.
2Ah Lithium Smart charger, protected, EN15194 Certificated,
EMC certificated.
CB test certificated. Input 120-240V 47-63Hz
DC output 42V , 2A (Sans Model SSLC084V42)
Forward magnetic motion sensor with 0 -4.5 V VPA dial or
throttle
E-bike throttle with safety ON/OFF switch Pedelec throttle
with light switch.
20A
Front Apse v-brake , rear disk brake Tetra Novella 160mm
Max 25km/h , min speed 6km/h
20km on flat road, 75kg load no wind, No stop.
<8% , 75 KG
16" Aluminum 6061, Fold, T6,T4
Aluminum 6061 T6,T4
Aluminum L560mm, Alloy 6061
Double alloy 16"X1.75
13G
Kendal 16*2.125 (min psi 40 , Max 65)
Shimano 6 gear tourneys.
Center Alloy
Waxing 36v. Led front & rear (power from main bat)
Include
EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
Seat post
Saddle
Alarm
Chain
Battery meter
Brake lever
Grip
Crank and pedal
Front Wheel HUB
File name:Easybike Dolpine user Manual , rev 32
l500mm D31.8Alloy , alloy cast end
Justas comport
Include as option with two remote key.
KMC
Led, Include.
Alloy , waxing with electric stop
Vela agronomic soft rubber/pic
Pro wheel
Joy tech Hub with quick release
Usage
The Dolphin is best described as a „commuters‟ bike and is best suited for usage
in urban environment and roads. While cycling, it is your responsibility to be
attentive of your environment and traffic rules, as this concerns the safety of all
who share the paths, especially you.
A. wears shoes that stay on your feet and grip firmly to the pedals. No barefoot
or sandals.
B. dress to be visible on the road and avoid loose clothes that will tangle with
moving parts of the bicycle.
C. keeps your speed at levels appropriate to road conditions
D. is aware of wet weather conditions, as these affect braking distance. Brake
earlier than you normally would on dry roads.
E. familiarizes with the traffic rules in the country you are riding in.
F. avoids cycling in poor weather and visibility conditions such as fog, night,
heavy rain and snow. Keep your lights on in such conditions.
G. familiarizes you with the usage of the bike and how to maintain it.
Never forget to use bicycle helmet
Inspect
Before every ride, make a quick inspection of your bike‟s mechanical and
electronic features. Be safe, not sorry.
Frame & fork visually check for damage, do not ride if bent or fractured.
Wheels and tires check for missing or damage spokes. Feel spokes to ensure
Tightness. Wheels should be true (straight) and tires inflated to its correct
pressure.
Handlebar and stem Tightened firmly in the „face forward‟ positions, the
handlebars
Will rotate the front fork and wheel; ensure that the grips are also firmly seated.
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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
File name:Easybike Dolpine user Manual , rev 32
Brakes Squeeze brake levers, gap between brake blocks and rims
Should not exceed 2mm.Brake cables should remain unobstructed by other
cables or accessories. Correct brake need to be smooth and strong.
The brake lever needs to be 40mm pull (end of lever) for full stop.
Chain Turn cranks arms to ensure chain runs smoothly. Keep the chain
Lubricated and clean. Chain tension is adjusted by the tensioning bolt located at
the end of the frame.
Electronics All wires to be fastened securely in place.
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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
File name:Easybike Dolpine user Manual , rev 32
Battery and charger
Lithium Battery
Your bike equipped with Lithium LifePO4, known as safety to use, long life and
hardworking ability for discharge.
Before your first ride, the battery needs charging. Bring it to a wall socket.
(220V - 230V AC EU other countries or 115V AC US)
Insert charging plug into socket on battery and connect charger power cord to
A/C outlet. Turn on A/C outlet.
It‟s important that to follow this sequence of actions every time you Charge the
battery.
Do not remove the plug by pulling the cord; always grip the charging port by its
metal body.
Check the indicator lights on the top of the charger.
RED light indicates that the charger is connected and
Running from an A/C outlet.
GREEN light indicates that the battery is fully charged.
It will take a maximum of 3- 4 hours to fully charge your battery. You may
interrupt the charging at any time.
As Lithium batteries do not suffer from memory effect, it is not required for the
battery to be empty to commence a recharge.
Top-up charging every time you‟ve completed your cycle ride is recommended.
Kept in good condition battery will perform at least 1200 full
Charge cycles, with a retention of 70% from its original capacity.
Please use only the Charger as provided by easybike.
A new battery might take 2 – 3 charges before it performs at its stated capacity.
Sometimes after temporary disconnection, the charging status light may give a
false green reading. To verify that your battery is fully charged, switch the
charger off, wait for the charger lights to go out and switch it back on again. The
charging status light should quickly return from amber to green, when the
battery is fully charged.
The battery may be also charged on the bicycle, do make sure that the bicycle is
switched off so as to not waste electricity.
If the battery refuses to accept a charge, refer your easybike dealer for more
information.
Battery charging is automatically regulated; there is no danger of overcharging.
We advised that you disconnect the battery and switch the charger off when the
charging process is completed. Do not charge the battery in wet conditions.
Never allow children to play with the battery or charger. Do not leave your
battery in a fully discharge state for long periods of time. The battery will
continue to self-discharge, resulting in damage.
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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
File name:Easybike Dolpine user Manual , rev 32
BATTERY HANDLING & SAFY NOTE
A.Storage Notice:
* Long term storage (more than 3 months) batteries must be put
in the environment of dryness and coolness with storage voltage
3.3~3.4V.Suggesting to have a cycle of charging and discharging
for the batteries per 3 months.
B. Caution and prevention measure in handing the batteries:
* Do use the specified charger.
*Do not immerse the battery in water or seawater, when storing please put they
in the environment of dryness and coolness.
*Do not use or leave batteries nearby fire, stove or heated place.
*Do not throw the batteries into fire or heater.
*Do not strike, tread or bend the batteries.
*Do not use of leave the batteries in the heated place (under blazing sunshine
or in a heated car is prohibited), the batteries might be over-heated or catch
fire, and also it might cause the deterioration of batteries‟ characteristics or
cycle life.
*Do not use the batteries nearby a strong electrostatic field or strong magnetic
field, it might destroy the batteries‟ protector and bring hidden danger.
*Do remove the batteries from equipment or charger if the batteries appear
peculiar smell, heated, discoloration, distortion or something abnormal in the
process of using, storing or charging.
BMS functions:
* Current protection (including charging, discharging and shorted current
protection);
* Voltage protection (including overcharge and over discharge voltage
(protection);
* Shorted protection(including circuit breaker and load shorted protection);
* Temperature protection(including internal and external temperature
protection);
* Electric quantity show(show the state of electricity in the battery exactly);
* Proportion function (proportion the battery in the process of charging,
discharging and storing);
* PF lock function(when the battery has something abnormal, the system will be
locked and stop working by itself);
* Sleep function （the battery will get into sleeping and saving electricity mode
by itself when it is stored）;
* Other functions...
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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
File name:Easybike Dolpine user Manual , rev 32
Charger
Operation Manual & Safety
Wuxi Sansui Electronics Co., Ltd.
Operation Manual of Lithium-ion Battery Charger
Model: SSLC084V42
I. Features
This product is a smart charger. With adoption of switching mode power
Supply technology, the charger is special for lithium-ion, with outstanding
Performance. It has the following advantages:
1. Wide range of voltage input: 100~240 Vic;
2. Low noise of output ripple;
3. Automatic recovery from short circuit and over-current protection;
4. Anti-backflow;
5. Complete sealed structure, with characteristics of damp-proof,
Dust-proof and high safety level.
II. Scope of application
This charger is applicable to 36V/8-15Ah lithium-ion battery set. The charging
voltage is 43.8±0.4V.
III. Method of application:
1. Plug in the battery box first and then plug in the AC power supply;
2. When the battery is charged normally, the power supply charging indicator is
red. After the battery has been fully charged, the indicator
Turns green;
3. After the battery has been fully charged (the indicator is green), please
Unplug AC power supply first and then unplug the battery box to stop charging.
IV. Trouble-shooting
1. The power supply indicator is not on:
a. Check whether there is AC input
b. Check whether there is a poor contact at the input wire interface
For any other case, please send the product to the factory for repair. Don‟t
repair it by yourself.
2. The charging indicator is not on:
a. Check whether the output connector is well connected
b. Check whether the battery is damaged
For any other case, please send the product to the factory for repair. Don‟t
repair it by yourself.
3. The charging indicator keeps red all the time:
a. Check whether the battery is damaged. For any other case, please send the
product to the factory for repair. Don‟t repair it by yourself.
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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
File name:Easybike Dolpine user Manual , rev 32
1. The charger can only be used in the room.
2. Don‟t charge the battery which cannot be charged any more.
3. Don‟t depose, repair or remake the product by yourself.
4. Don‟t use the product in combustible gas, or explosion or fire accident may be
caused.
5. Don‟t put the charger near water or make it wet, or fire accident or electric
shock may be caused.
6. When there is smoke or burnt smell from the charger, please unplug the
power supply wire immediately.
7. When the charger is broken and parts inside are naked due to collision or
other reasons, don‟t touch them by hand or you may get electric shock.
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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
File name:Easybike Dolpine user Manual , rev 32
HOW EASYBIKE WORKS .
Your first ride. Before you wheel your bike out into the world, we recommend
you practice handling the bike in a safe area away from obstructions and traffic.
The motor may look small, but it‟s powerful! You‟ll be riding faster than you
think.
Turn the remote key to power „ON‟ , make sure the main switch is turn to On.
(if you don‟t have remote key, just need to switch on the main switch. )
Your remote key :
One click:
Alarm off , power off.
Double click : power on . CHIRP + the disply light will be on
One click : Motor off, Alarm on .
one click : 10 sec CHIRP (use as finder) , use any other key to stop.
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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
19 March 2011 File: easybike Dolpine user Manual Rev:02
Battery metter indicator
As you continue to cycle and the battery power drops, the level gauge will
correspond to the state of charge remaining. When it remains in „amber‟ and dips
into „red‟, you have approximately a 500m to ride. Best to recharge the battery
soon.
To prevent the battery from deep discharge, the controller has a low voltage
protection cut-off set at 28.0V. You may reboot the bicycle if it cuts off however,
Continued use of an empty battery by „pulsing‟ will cause deep discharge, this is
detrimental to the battery and reduce its life.
Cruise control (option)
Located on the left side of the handlebar .
Short click to make constant speed.
Release : brake , or one more click .
This cruise usefully for constant speed easy ride.
This function work only if the rider continue to
pedal as required.
Electric brake system
Easy bike equped with electric brake system , means when you brake the motor
automatically stop.
EASYBIKE GOLAN 62, NIRIT , ISRAEL
WWW.EASYBIKE.CO.IL
19 MARCH 2011 FILE EASYBIKE DOLPINE USER MANUAL REV: 32
Lighting system easybike bikes features wide angle high
Performance reflectors at the front, sides and rear. Front and rear
LED lights are powered by the main battery, electrical consumption
Is negligible, be safe, use them often.
Alarm & Lock When parking your bicycle, turning the key to the
„Alarm ON‟ positions it will shut the system off and alarm ON. Use a
chain lock to further secure your bicycle. When necessary. We also
recommend you insure your bike against theft. Consult your easybike
dealer or LBS for more information.
Maintaining your bicycle ensures you‟ll get the most out of every ride and out of
the entire life of your easybike bike. How much of your bike‟s maintenance you
can do yourself will depend on your knowledge, skill, experience and whether you
have the necessary tools for the job.
Learning from available cycling literature and joining cycling
Communities can be an enjoyable way of improving your skill and knowledge
about maintaining bicycles. Beyond this manual, it is good to consult your LBS
and easybike dealer for advice regularly.
Before every ride Mechanical safety checks, use a fully charged
Battery, visual inspection for damages.
Every 150kms (100 miles) Clean the bike, incl. chain rings and
Sprocket. Clean and lightly oil the chain and gears.
Every 20 - 30 hours of riding Squeeze the brakes and rock the
bike to check for any looseness with each forward of backward movement. If the
headset is loose, have your dealer check it. Lift the front wheel and rotate
handlebars to check for tightness of steering, it may be necessary to lubricate ball
bearings. Check and recalibrate the brakes, replace if worn out.
Squeeze spokes in adjoining pairs between your thumb and index finger. They all
should have the same tension. Have your dealer respoke or trues the wheel if
necessary. Check cables for rust, kinks and fraying, have your dealer replace
them if necessary.
Maintenance
Repairing a punctured tyre If you have a punctured tyre, we
Recommend that you get a specialist to carry out the repairs. You
Can always of course consult a specialist and carry out the repairs
On your own.
As there are no electronic components on the rear wheel, its
Removal follows standard proceedures as with normal bicycles with
Internal gears. Read the Shimano gear manual provided for more
Instructions.
EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL
Connection and 3 colour coded wire connections (Blue, Yellow,
Green). Unplug these before proceeding to remove the front wheel.
Be mindful of the tightening assembly sequence of washers, nuts
and spacers.
Hub motor and general inspection
After 5,000 kms (3,000 miles) of cycling. We recommend you
Arrange to have a thorough inspection of your bicycle by an easybike
Dealer. This includes opening up the hub motor to inspect and lubricate the gears.
Folding your bike
the frae is under lock
now .
step 3
Step 1: release the lock
Step 4 (end)
Full folding
Step 2: pull out the main
lock
Step 2 : pull out
Step 3
Step 1: open the folding
stem lock
Step 4
Adjust the handlebar height
It is important for safty not to pull out the
handlebar behind the level allowed. You must
leave min 15cm inside the folding tube.
Front wheel: Please make sure that the quick release is
tight correctly, strongly. Direction to top fork.
Please make sure the handlebar clamp tight strongly.
Rear disk brake system.
Tektro novela 160mm
Maintenance and Adjust the brake allowed only for
those who are familiar with mechanical disk brake
setting .
The pads may need to be replacing every 6 month.
Please refer to user manual from Tektro in our
website
Brake lever : check the distance need to brake .
40mm is optimum .
Shimano 6 speed gear Turney: Maintenance and
Adjust the gear allowed only for those who are
familiar with gear setting .
You better not try to do it by yourself.
Please refer to user manual from shimano
Please refer to user manual from shimano in our
website
Easybike Electric parts
As a customer you are not allowed to repair or maintain any of the electric part
like controller , wire , switch, charger etc. if you have any problem with your
electric bicycle please contact the store who sold you the bike .
Our separate guide for Authorized easybike shop only can be found in our
website .
Usfull handlebar guide :
Troubleshooting
Since this manual simply cannot cover every detail that might occur during the
lifetime of your product. Check our websites and dealers website routinely for
updates, or contact us directly for more detailed questions you might have.
Serial Numbers Record the serial numbers found on your
Motor, frame, controller, charger and battery here for reference. This is important
datas for us to understand and troubleshoot
Proof of purchase Keep your proof of purchase handily, with the date of
purchase clearly marked.
Problem
Alarm not beep
Motor not work
Range is too low
Brake system not stop
correct
Noise from motor
SOLUTION
Make sure main switch is on and the battery
charged. Replace the alarm battery every 6 month.
Motor work if the pedal rotates with min speed
6km/h.
The motor start to work 3-4 sec after you rich the
speed of 6 km/h.
Check the wire in the rear rack.
Check if the brake lever not pressed.
Make sure the battery fully charge before riding.
Check the air pressure , need to be min 35PSI and
max 60PSI .
Check the brake , the wheel need to be freely
running without brake.
If you ride in hilly place, if your weight is above
75kg, if you ride with many stops, id you accelerate
fast the range reduce.
Check how long time you charge from empty to full
battery. If this time below the normal time means
battery is old and the capacity reduced as normal.
Please check with your store
Please check with your store.
Golan 62 , Nirit , 44805 ,Israel .
www.easybike.co.il
Warranty record
Date of purchase
Invoice number
Supplier name and address
Customer name
Customer address
Customer phone , Mobile
Frame serial number
Motor serial number
Battery serial number
Controller serial number
Charger serial number
Bike color
Copy of this record must send to easybike ([email protected]) to ensure your
warranty.
The bike is guaranteed as follow
one year for all components .
One year for the battery up to 70% depth of discharge from its original rated.
No guaranteed for tire, inner tube, brake pads and light bulb.
Service points : http://www.easybike.co.il/store.php
Afterword
As people all around the world have begun to realize how easy and
beneficial it is to ride our electric bike.
At easybike, our mission is simple - to continue to make the best
electric bike out there.
We‟re on the constant lookout for ways to evolve our bikes, to find
methods and adapt solutions for our bikes to enrich lives
Everywhere.
We also want to get to know and thank everyone of you. If you
have anything to ask, to comment or suggest; perhaps you have
an idea, a project to discuss, or simply would like share your
Stories and photos with us. Contact us directly; we want to hear
from you!
Golan 62, Nirit , Israel . www.easybike.co.il