with Metallic Center Section
E3
3: EXP VIEW
2: INSTAL & OP
1: PUMP SPECS
E3 Metallic Pumps
• Aluminum
4: WARRANTY
Service & Operating Manual
Original Instructions
Versa-Matic
3" Elima-Matic Bolted Aluminum - ATEX
VERSA-MATIC® • Warren Rupp, Inc. • A Unit of IDEX Corporation
800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com
© Copyright 2014 Warren Rupp, Inc. All rights reserved
Safety Information
IMPORTANT
WARNING
When used for toxic or aggressive fluids, the pump should
always be flushed clean prior to disassembly.
Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
bleed the pressure, and disconnect the air line from the pump.
Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.
When the pump is used for materials that tend to settle out
or solidify, the pump should be flushed after each use to
prevent damage. In freezing temperatures the pump should be
completely drained between uses.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust
must be piped to an appropriate area for safe containment.
Before pump operation, inspect all fasteners for loosening
caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.
Take action to prevent static sparking. Fire or explosion can
result, especially when handling flammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment
must be properly grounded.
Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.
This pump is pressurized internally with air pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.
WARNING
Pump not designed, tested or certified to be powered by
compressed natural gas. Powering the pump with natural
gas will void the warranty.
Use safe practices when lifting
kg
Grounding the Pump
To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.
Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
WARNING
Take action to prevent static sparking.
Fire or explosion can result, especially
when handling flammable liquids. The
pump, piping, valves, containers or
other miscellaneous equipment must
be grounded.
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e3mdlCsmATEXAB-rev0514
SECTION 2: INSTALLATION & OPERATION.......6
• Principle of Pump Operation
• Typical Installation Guide
• Troubleshooting
SECTION 3: EXPLODED VIEW............................9
• Composite Drawings
• Parts List
• Materials Code
4: WARRANTY
3: EXP VIEW
SECTION 4: WARRANTY & CERTIFICATES.....13
• Warranty
• CE Declaration of Conformity - Directive 2006/42/EC Machinery
• CE Declaration of Conformity- Directive 94/9/EC (ATEX)
2: INSTAL & OP
SECTION 1: PUMP SPECIFICATIONS.................1
• Nomenclature
• Performance
• Materials
• Dimensional Drawings
1: PUMP SPECS
Table of Contents
e3mdlCsmATEXAB-rev0514
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Explanation of Pump Nomenclature
Your Serial #: (fill in from pump nameplate)______________________________________
Your Model
#:
1: PUMP SPECS
(fill in from pump
nameplate)
__ __________________
______
Model #:
Options (if applicable)
Design Level
Construction Design
Valve Seat Material/Valve Seat O-Ring Material
Valve Ball Material
Diaphragm Series
Diaphragm Material
Non-Wetted Parts
Wetted Parts
Pump Size
Model
Model Pump Size Wetted Parts Non-Wetted Parts E Elima-Matic 6 1/4" A Aluminum A Aluminum U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel V V-Series 5 1/2" S Stainless Steel P Polypropylene RE AirVantage
7 3/4" H Alloy C G Groundable Acetal 1 1" P Polypropylene Z PTFE-coated Aluminum 4 1-1/4" or 1-1/2" K Kynar J Nickel-plated Aluminum 2 2" G Groundable Acetal C Cast Iron 3 3" B Aluminum (screen mount) Q Epoxy-Coated Aluminum Diaphragm Material
1 Neoprene
2 Nitrile (Nitrile)
3 FKM (Fluorocarbon)
4 EPDM
5 PTFE
6 Santoprene XL
7 Hytrel
9 Geolast
Y FDA Santoprene
Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design
Miscellaneous Options
R Rugged 1 Neoprene 1 Neoprene 9 Bolted
B BSP Tapered Thread
D Dome 2 Nitrile 2 Nitrile 0 Clamped
CP Center Port
X Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon
ATEX ATEX Compliant
T Tef-Matic (2-piece) 4 EPDM
4 EPDM
Design Level
FP Food Processing
B Versa-Tuff (1-piece) 5 PTFE 5 PTFE
ASP Sanitary Pump
F FUSION (one-piece 6 Santoprene XL 6 Santoprene XL
CHP High Pressure
integrated plate) 7 Hytrel 7 Hytrel
OE Original Elima-Matic
8 Polyurethane 8 Polyurethane
F Flap Valve
9 Geolast 9 Geolast
HD Horizontal Discharge
A Acetal A Aluminum w/ PTFE O-Rings
3A 3-A Certified
S Stainless Steel S Stainless Steel w/ PTFE O-Rings
UL UL Listed
Y FDA Santoprene
C Carbon Steel w/ PTFE O-Rings
OB Oil Bottle
H Alloy C w/ PTFE O-Rings
T PTFE Encapsulated Silicone O-Rings
Y FDA Santoprene
*More than one option may be specified for a particular pump model.
1 • Model E3 Bolted Aluminum
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e3mdlCsmATEXAB-rev0514
Material Profile:
Operating
Temperatures:
CAUTION! Operating temperature limitations are as follows:
Max.
Min.
Conductive Acetal: Tough, impact resistant, ductile. Good
abrasion resistance and low friction surface. Generally inert, with
good chemical resistance except for strong acids and oxidizing
agents.
190°F
88°C
-20°F
-29°C
EPDM: Shows very good water and chemical resistance. Has
poor resistance to oils and solvents, but is fair in ketones and
alcohols.
280°F
138°C
-40°F
-40°C
FKM: (Fluorocarbon) Shows good resistance to a wide range
of oils and sovents; especially all aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils.
Hot water or hot aqueous solutions (over 70°F) will attack FKM.
350°F
177°C
-40°F
-40°C
Hytrel®: Good on acids, bases, amines and glycols at room
temperatures only.
220°F
104°C
-20°F
-29°C
Neoprene: All purpose. Resistance to vegetable oils. Generally
not affected by moderate chemicals, fats, greases and many
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons.
200°F
93°C
-10°F
-23°C
Nitrile: General purpose, oil-resistant. Shows good solvent, oil,
water and hydraulic fluid resistance. Should not be used with
highly polar solvents like acetone and MEK, ozone, chlorinated
hydrocarbons and nitro hydrocarbons.
190°F
88°C
-10°F
-23°C
Nylon: 6/6 High strength and toughness over a wide
temperature range. Moderate to good resistance to fuels, oils
and chemicals.
180°F
82°C
32°F
0°C
Polypropylene: A thermoplastic polymer. Moderate tensile
and flex strength. Resists stong acids and alkali. Attacked by
chlorine, fuming nitric acid and other strong oxidizing agents.
180°F
82°C
32°F
0°C
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with
excellent chemical resistance. Excellent for UV applications.
High tensile strength and impact resistance.
250°F
121°C
0°F
-18°C
Santoprene®: Injection molded thermoplastic elastomer with
no fabric layer. Long mechanical flex life. Excellent abrasion
resistance.
275°F
135°C
-40°F
-40°C
UHMW PE: A thermoplastic that is highly resistant to a broad
range of chemicals. Exhibits outstanding abrasion and impact
resistance, along with environmental stress-cracking resistance.
180°F
82°C
-35°F
-37°C
Urethane: Shows good resistance to abrasives. Has poor
resistance to most solvents and oils.
150°F
66°C
32°F
0°C
Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.
Very few chemicals are known to chemically react with PTFE;
molten alkali metals, turbulent liquid or gaseous fluorine and
a few fluoro-chemicals such as chlorine trifluoride or oxygen
difluoride which readily liberate free fluorine at elevated
temperatures.
220°F
104°C
-35°F
-37°C
Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.
Metals:
Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
For specific applications, always consult the Chemical Resistance Chart.
AFTERMARKET PARTS
RIGHT PART, RIGHT NOW
Pumper Parts is your single source for parts that
fit Air-Operated Double Diaphragm (AODD) pumps
• Wilden®
• ARO®
• Yamada®
Designed to perform equal to or greater
than original equipment manufacture.
Phone: (419) 526-7296
info@pumperparts.com
www.pumperparts.com
Pumper Parts and its products
are not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers’ names, colors, pictures, descriptions and part
numbers are used for identification
®
®
purposes only. Pumper Parts is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners. Yamada is a registered trademark of
Yamada Corporation. ARO® is a registered trade name of Ingersoll-Rand Company. Wilden® is a registered trade name of Wilden Pump and Engineering Company, a Dover Resources Company.
e3mdlCsmATEXAB-rev0514
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Model E3 Bolted Aluminum • 2
1: PUMP SPECS
Materials
Performance
E3 3" Bolted Aluminum
Rubber and TPE Fitted - Domed
Flow Rate
Adjustable to . . . . . . . . 0-252 gpm (954 lpm)
Port Size
Suction . . . . 3" ANSI 150 lbs. Class (DIN80)
Discharge . . . . . . . . . 3" ANSI 150 lbs. Class
Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT
Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPT
Suction Lift
Dry . . . . . . . . . . . . . . . . . . . . . . . . 17' (5.2 m)
Wet . . . . . . . . . . . . . . . . . . . . . . . 32' (9.8 m)
Max Solid Size (Diameter)
. . . . . . . . . . . . . . . . . . . . . . . . 3/8" (9.5 mm)
Max Noise Level . . . . . . . . . . . . 94 dB(A)
Shipping Weights
Aluminum . . . . . . . . . . . . . 146 lbs. (66.2 kg)
E3 3" Bolted Aluminum
PTFE Fitted
Flow Rate
Adjustable to . . . . . . . . 0-186 gpm (704 lpm)
Port Size
Suction . . . . 3" ANSI 150 lbs. Class (DIN80)
Discharge . . . . . . . . . 3" ANSI 150 lbs. Class
Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT
Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPT
Suction Lift
Dry . . . . . . . . . . . . . . . . . . . . . . . . 13' (5.2 m)
Wet . . . . . . . . . . . . . . . . . . . . . . . 31' (9.8 m)
Max Solid Size (Diameter)
. . . . . . . . . . . . . . . . . . . . . . . . 3/8" (9.5 mm)
Max Noise Level . . . . . . . . . . . . 92 dB(A)
Shipping Weights
Aluminum . . . . . . . . . . . . . 146 lbs. (66.2 kg)
3 • Model E3 Bolted Aluminum
80
70
280
240
9
8
7
60
200
6
50
160
5
40
30
20
10
0
Meters
120
80
40
4
3
140
Displacement Per Stroke, 1.45 Gal. (5.5 L)
20
40
120
60 80
100
AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI
120
2
SCFM M3/HR
20
34
40
68
60
102
80
136
100
170
120
204
140
238
160
272
180
306
140
100
Discharge Head in PSI
90
10
160
180
80
60
40
20
1
0
0
Feet BAR
0
0
20
0
40
60
120
80
240
100 120 140 160 180 200 220 240
Capacity in U.S. Gallons Per Minute
360
480
600
720
Capacity in Liters Per Minute
840
260
280
960
NOTE: Performance based on the following: PTFE fitted pump, flooded suction, water at ambient
conditions. The use of other materials and varying hydraulic conditions may result in deviations in
excess of 5%.
320
90
80
70
280
240
10
9
8
7
60
200
6
50
160
5
40
30
20
10
0
Meters
120
80
40
4
3
140
Capacity Per Stroke, 1.26 Gal. (4.8 L)
20
40
120
60
80
100
AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI
120
140
100
Discharge Head in PSI
Flow Rate
Adjustable to . . . . . . 0-273 gpm (1,033 lpm)
Port Size
Suction . . . . 3" ANSI 150 lbs. Class (DIN80)
Discharge . . . . . . . . . 3" ANSI 150 lbs. Class
Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT
Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPT
Suction Lift
Dry . . . . . . . . . . . . . . . . . . . . . . . . 16' (4.9 m)
Wet . . . . . . . . . . . . . . . . . . . . . . . 31' (9.4 m)
Max Solid Size (Diameter)
. . . . . . . . . . . . . . . . . . . . . . . . 3/8" (9.5 mm)
Max Noise Level . . . . . . . . . . . . 93 dB(A)
Shipping Weights
Aluminum . . . . . . . . . . . . . 146 lbs. (66.2 kg)
320
2
SCFM M3/HR
20
34
40
68
60
102
80
136
100
170
120
204
140
238
160
272
180
306
160
180
80
60
40
20
1
0
0
Feet BAR
0
0
20
40
60
120
0
240
80 100 120 140 160 180 200
Capacity in U.S. Gallons Per Minute
360
480
600
Capacity in Liters Per Minute
720
220
240
840
260
960
NOTE: Performance based on the following: PTFE fitted pump, flooded suction, water at ambient
conditions. The use of other materials and varying hydraulic conditions may result in deviations in
excess of 5%.
320
90
80
70
280
240
10
9
8
7
60
200
6
50
160
5
40
30
20
10
0
Meters
120
80
40
4
3
2
1
0
0
Feet BAR
140
120
Capacity Per Stroke, 0.91 Gal. (3.4 L)
20 40
60 80
100
AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI
120
140
100
Discharge Head in PSI
1: PUMP SPECS
E3 3" Bolted Aluminum
Rubber and TPE Fitted - Rugged
160
SCFM M3/HR
20
34
40
68
60
102
80
136
100
170
120
204
140
238
160
272
180
306
180
80
60
40
20
0
0
0
20
90
40
60
80
100
120
140
Capacity in U.S. Gallons Per Minute
180
270
360
450
Capacity in Liters Per Minute
160
540
180
630
200
720
NOTE: Performance based on the following: PTFE fitted pump, flooded suction, water at ambient
conditions. The use of other materials and varying hydraulic conditions may result in deviations in
excess of 5%.
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e3mdlCsmATEXAB-rev0514
Dimensional Drawings
E3 Aluminum Bolted - ANSI Flange
Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).
25.12
638.05
3" 150# ANSI / DIN
DISCHARGE FLANGE
1: PUMP SPECS
16.11
409.23
7.00
177.80
1/2" NPT
AIR INLET
R.3
7.6
32.38
822.33
36.31
922.34
11.00
279.40
25.20
640.18
15.17
385.32
1" NPT
AIR EXHAUST
0
80
4.38
111.13
3" 150# ANSI / DIN
SUCTION FLANGE
.44
11.18
14.00
355.60
R.30
7.62
36.31
922.34
10.00
254.00
11.00
279.40
2.00
50.80
16.00
406.40
BOTTOM VIEW
.44
11.18
e3mdlCsmATEXAB-rev0514
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Model E3 Bolted Aluminum • 4
E3 Aluminum Bolted - NPT / BSP
Dimensionally Interchangeable with Versa-Matic and Wilden Clamped Pumps
Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).
6
1: PUMP SPECS
12
.05
Dimensional Drawings
7
4
6
5
3
2
16.08
408.43
25.12
638.05
3" NPT/BSP TAPERED
DISCHARGE PORT
PT
LET
4
3
5
16
408
3.30
83.82
3.30
83.82
1/2" NPT
AIR INLET
32.10
815.34
29.90
759.46
29.90
759.46
22.13
562.08
" NPT
12.10
IR EXHAUST307.21
22.13
562.08
1" NPT
AIR EXHAUST
2.40
60.96
3" NPT/BSP TAPERED
SUCTION PORT
12.04
05.69
.51
12.95
.51
12.95
3" NPT/BSP TAPERED
SUCTION PORT
3.30
83.82
3.30
83.82
12.04
305.69
11.10
281.94
10.00
254
14.39
365.54
10.00
254
14.39
365.54
WA
MADE FROM
PART NUMBER
E3AAxxxx9C-DV-ATEX
PART NUMBER
UNLESS OTHERWISE
SPECIFIED E3AAxxxx9C-DV-ATEX
N/A
TOLERANCES
MATERIALTHIS IS A PROP
MATERIAL
N/A
LY.
ONATHIS
CERTIFIED
DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED
EQUESTED
EDED.
IF PHYSICAL DIMENSIONS ARE NEEDED.
6
7
A
INITIAL RELEASE
REV
REVISION
5 • Model E3 Bolted Aluminum
6
VOLUME:
A
JLL
REV CHG
6/11/13
DATE
INITIAL RELEASE
3300
APP
DATE
REVISIONECN
PUMP REFERENCE
3
in
JLL
www . versamatic . com
lbs
PROJECT
6/11/13
DATE
N/A
.010
.005
ANGULAR
1/2
DESCRIPTIO
E3 VM
63
EST WT:
CHG
.XX
.XXX
APP
SURFACE FINSHVOLUME: DRAWING NU
E3A
PUMP REFERENCE
3300
DO NOT SCALE DRAWING
DIMENSIONS
DATE
ECNARE INCHES
e3mdlCsmATEXAB-rev0514
Principle of Pump Operation
Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.
The main directional (air) control valve ① distributes
compressed air to an air chamber, exerting uniform pressure
over the inner surface of the diaphragm ②. At the same time,
the exhausting air ③ from behind the opposite diaphragm
is directed through the air valve assembly(s) to an exhaust
port ④.
The pump primes as a result of the suction stroke. The
suction stroke lowers the chamber pressure (P3) increasing
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure (P4) to push the fluid
through the suction piping and across the suction side check
valve and into the outer fluid chamber ⑦.
PUMP INSTALLATION AREA
SAFE AIR
Suction (side) stroking also initiates the reciprocating
EXHAUST
(shifting, stroking or cycling) action of the pump.DISPOSAL
The suction
AREA its
diaphragm’s movement is mechanically pulled through
stroke.
1" DIAMETER
AIR The diaphragm’s inner plate makes contact with an
EXHAUST PIPING
actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressureMUFFLER
signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.
SUBMERGED ILLUSTRATION
MUFFLER
LIQUID
LEVEL
1" DIAMETER AIR
EXHAUST PIPING
SUCTION
LINE
Pump can be submerged if the pump materials of construction
are compatible with the liquid being pumped. The air exhaust
must be piped above the liquid level. When the MUFFLER
pumped product
source is at a higher level than the pump (flooded suction
condition), pipe the exhaust higher than the product source to
prevent siphoning spills.
LIQUID
LEVEL
1" DIAMETER AIR
EXHAUST PIPING
SUCTION
LINE
e3mdlCsmATEXAB-rev0514
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Model E3 Bolted Aluminum • 6
2: INSTAL & OP
As inner chamber pressure (P1) exceeds liquid chamber
pressure (P2), the rod ⑤ connected diaphragms shift
together creating discharge on one side and suction on the
opposite side. The discharged and primed liquid’s directions
are controlled by the check valves (ball or flap)⑥ orientation.
Recommended Installation Guide
Available Accessories:
1. Surge Suppressor
2. Filter/Regulator
3. Air Dryer
Unregulated Air
Supply to Surge
Suppressor
1
Surge Suppressor
Pressure Gauge
Shut-Off Valve
Note: Surge Suppressor and
Piping must be supported after
the flexible connection.
Pipe Connection
(Style Optional)
Flexible Connector
Discharge
2: INSTAL & OP
Check
Valve
Muffler
(Optional Piped Exhaust)
Shut-Off
Valve
Drain Port
2
Flexible Connector
Vacuum
Gauge
Air Inlet
3
Filter Regulator
P/N: 020.V107.000
Air Dryer
Suction
CAUTION
Shut-Off Valve
The air exhaust should
be p iped to an area
for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.
Drain Port
Installation And Start-Up
Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line
diameter.
Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.
Air Valve Lubrication
The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.
Air Line Moisture
Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can
be reduced by using a point-of-use air dryer.
Air Inlet And Priming
To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve
increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump
flow ratio.
7 • Model E3 Bolted Aluminum
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e3mdlCsmATEXAB-rev0514
Troubleshooting Guide
Pump Cycles Once
Pump Will Not Operate
/ Cycle
Pump Cycles and Will
Not Prime or No Flow
Potential Cause(s):
Deadhead (system pressure meets or exceeds air
supply pressure).
Air valve or intermediate gaskets installed incorrectly.
Bent or missing actuator plunger.
Pump is over lubricated.
Lack of air (line size, PSI, CFM).
Check air distribution system.
Discharge line is blocked or clogged manifolds.
Deadhead (system pressure meets or exceeds air
supply pressure).
Blocked air exhaust muffler.
Pumped fluid in air exhaust muffler.
Pump chamber is blocked.
Cavitation on suction side.
Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Product Leaking
Through Exhaust
Valve ball(s) missing (pushed into chamber or
manifold).
Valve ball(s)/seat(s) damaged or attacked by product.
Check valve and/or seat is worn or needs adjusting.
Suction line is blocked.
Excessive suction lift.
Suction side air leakage or air in product.
Pumped fluid in air exhaust muffler.
Over lubrication.
Icing.
Clogged manifolds.
Deadhead (system pressure meets or exceeds air
supply pressure).
Cavitation on suction side.
Lack of air (line size, PSI, CFM).
Excessive suction lift.
Air supply pressure or volume exceeds system hd.
Undersized suction line.
Restrictive or undersized air line.
Suction side air leakage or air in product.
Suction line is blocked.
Pumped fluid in air exhaust muffler.
Check valve obstructed.
Check valve and/or seat is worn or needs adjusting.
Entrained air or vapor lock in chamber(s).
Diaphragm failure, or diaphragm plates loose.
Diaphragm stretched around center hole or bolt holes.
Premature Diaphragm
Failure
Cavitation.
Excessive flooded suction pressure.
Pump Cycles Running
Sluggish/Stalling,
Flow Unsatisfactory
Misapplication (chemical/physical incompatibility).
Unbalanced Cycling
Incorrect diaphragm plates or plates on backwards,
installed incorrectly or worn.
Excessive suction lift.
Undersized suction line.
Pumped fluid in air exhaust muffler.
Suction side air leakage or air in product.
Check valve obstructed.
Check valve and/or seat is worn or needs adjusting.
Entrained air or vapor lock in chamber(s).
Recommendation(s):
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Install gaskets with holes properly aligned.
Remove pilot valve and inspect actuator plungers.
Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Check the air line size and length, compressor capacity (HP vs. cfm required).
Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Remove muffler screen, clean or de-ice, and re-install.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Check suction condition (move pump closer to product).
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
Resistance Guide for compatibility.
Check Chemical Resistance Guide for compatibility.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Remove or flush obstruction. Check and clear all suction screens or strainers.
For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Visually inspect all suction-side gaskets and pipe connections.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Remove muffler screen, de-ice, and re-install. Install a point of use air drier.
Clean manifolds to allow proper air flow
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Check suction (move pump closer to product).
Check the air line size, length, compressor capacity.
For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Meet or exceed pump connections.
Install a larger air line and connection.
Visually inspect all suction-side gaskets and pipe connections.
Remove or flush obstruction. Check and clear all suction screens or strainers.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Enlarge pipe diameter on suction side of pump.
Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
worn to a sharp edge.
For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Meet or exceed pump connections.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Visually inspect all suction-side gaskets and pipe connections.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Purge chambers through tapped chamber vent plugs.
For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
e3mdlCsmATEXAB-rev0514
www . versamatic . com
Model E3 Bolted Aluminum • 8
2: INSTAL & OP
Symptom:
Composite Repair Parts Drawing - Elastomeric and TPE Fitted
43
25
31
38
30
36
42
26
39
24
44
11
2
27
8
42
3
37
36
7
5
41
6
9
4
11
DOME DIAPHRAGM ASSEMBLY
DROP IN MANIFOLDS
10
13
25
31
26
30
38
36
22
21
24
25
39
27
8
41
DOME DIAPHRAGM ASSEMBLY
6
4
36
32
25
33
37
42
42
14
27
21
27
18
13
41
36
12
16
37
37
23
42
36
30
24
42
36
29
24
28
36
41
34
42
41
35
42
37
42
37
23
40
40
37
37
42
9 • Model E3 Bolted Aluminum
36
4
10
36
37
42
9
22
21
30
28
7
6
14
29
42
10
40
31
31
36
5
19
20
16
25
37
8
11
17
12
18
26
3: EXP VIEW
15
19
20
22
3
11
36
17
23
36
28
13
15
9
24
DROP IN MANIFOLDS
35
2
30
42
11
41
7
29
DROP IN MANIFOLDS
34
37
5
31
3
37
39
11
2
42
42
18
44
26
36
16
14
32
4427
19
20
42
12
38
17
43
33
37
36
15
43
www . versamatic . com
e3mdlCsmATEXAB-rev0514
Composite Repair Parts List - Elastomeric and TPE Fitted
Qty.
1
1
1
1
6
1
6
1
2
2
13
Item #
12
13
14
15
16
17
18
19
20
21
22
23
Qty.
1
2
2
2
2
8
1
6
1
1
8
1
Item #
Qty.
Description
24
25
26
27
28
29
30
31
32
33
1
2
2
2
12
12
2
2
4
4
Main Shaft
Diaphragm (See Below Material Chart)
Outer Diaphragm Plate
Inner Diaphragm Plate
Bolt
Washer
Bumper Washer
Back-Up Washer
Valve Seat (See Below Material Chart)
Valve Ball (See Below Material Chart)
Item #
34
35
36
37
38
39
40
41
42
Qty.
2
20
52
52
2
2
2
4
32
1
1
1
1
Description
Water Chamber
Water Chamber Bolt
Nut
Washer
Manifold Tee
Discharge Elbow
Suction Elbow
O-Ring
Elbow Bolt
Discharge Drop in Manifold
Discharge Drop in Manifold (BSP)
Suction Drop in Manifold
Suction Drop in Manifold (BSP)
43
44
Description
Valve Body (includes items 2-11)
Valve Body
Valve Body Gasket
Valve Sleeve
O-ring
Valve Spool Assembly (Includes items 7)
Glyde Ring Assembly
Air Valve Screen
End Cap Gasket
End Cap
Mounting Screws (8 included on item 1)
Air Valve Assembly
Center Section Assembly
Description
Center Block Assembly (Includes item 13&14)
Bearing Sleeve
Main Shaft O-Ring
Air Chamber
Air Chamber Gasket
Bolt
Pilot Sleeve Assembly (include item 19)
O-ring
Retaining Ring
Pilot Spool Assembly (Includes item 22)
O-ring
Muffler
Diaphragm Assembly / Elastomers
Material
Neoprene
Nitrile
FKM
EPDM
PTFE
Santoprene
Hytrel
Geolast
e3mdlCsmATEXAB-rev0514
Versa-Rugged
Part Number
031.V003.156
095.V001.156
P24-202
755.V005.148
560.206.360
775.V001.000
P34-204F
P24-210
P24-205
P34-300
S1001
Part Number
P34-400DC ASY
P34-404
P34-403
196.V008.157
P79-109
P24-110
755.V002.000
560.101.358
675.037.080
775.V006.000
560.023.358
530.033.000
Part Number
V305xx
V302BDC
V302CDC
V302G
V302GA
Wet End Assembly
V306xx
VB307
V307B
N/A
N/A
P34-501
V302E
V456xx
V455xx
Part Number
V350FB
V387A
V387C
V387B
V358FB
V351E-FB
V352E-FB
V258xx
V387D
518.V002.156
518.V002.156 E
518.V003.156
518.V003.156 E
Elastomer Material Specifications
Versa-Dome
Versa-Rugged Diaphragm P/N
"Ball P/N"
Diaphragm P/N
V305N
V306N
V455N
V305BN
V306BN
V455BN
V305VT
V306VT
V455VT
V305ND
V306ND
V455ND
N/A
N/A
V455TF
V305TPEXL
N/A
V455TPEXL
V305TPEFG
N/A
V455TPEFG
V305G
N/A
N/A
www . versamatic . com
Versa-Dome
P34-103
3: EXP VIEW
Item #
1
2
3
4
5
6
7
8
9
10
11
Seat P/N
V456N
V456BN
V456VT
V456ND
V456TF
V456TPEXL
V456TPEFG
N/A
"Manifold Tee
O-ring P/N"
N/A
V258BN
V258VT
V258ND
V258TFS
V258XL
N/A
N/A
Model E3 Bolted Aluminum • 10
Composite Repair Parts Drawing - PTFE Fitted
29
42
30
37
41
24
36
38
28
36
40
27
E3 BONDED DIAPHRAGM ASSEMBLY
8
11
43
25
41
5
2
36
7
6
41
3
29
DROP IN MANIFOLDS
30
42
42
37
32
25
43
E3 BONDED DIAPHRAGM ASSEMBLY
11
26
36
25
40
27
36
21
282
5
23
6
9
12
3233
17
34
19
27
3: EXP VIEW
20
25
26
31
25
28
36
21
26
13
21
22
28
12
16
40
41
23
41
18
36
36
29
18
30
13
39
23
29
10
41
14
27
35
11
22
14
36
4
19
20
9
10
35
17
16
41
6
11
15
15
3
7
24
4
30
DROP IN MANIFOLDS
41
5
29
3
8
2
736
18
27
41
DROP IN MANIFOLDS
13
11
40 41
41
36
16
19
8 22
14
36
36
17
20
43
27
31
38
38
10
12
15
41
41
28
4
37
35
24
30
35
24
35
40
35
41
40
33
34
41
39
39
34
36
36
11 • Model E3 Bolted Aluminum
www . versamatic . com
e3mdlCsmATEXAB-rev0514
Composite Repair Parts List - PTFE Fitted
Qty.
1
1
1
1
6
1
6
1
2
2
13
Description
Valve Body (includes items 2-11)
Valve Body
Valve Body Gasket
Valve Sleeve
O-ring
Valve Spool Assembly (Includes items 7)
Glyde Ring Assembly
Air Valve Screen
End Cap Gasket
End Cap
Mounting Screws (8 included on item 1)
Item #
12
13
14
15
16
17
18
19
20
21
22
23
Qty.
1
2
2
2
2
8
1
6
1
1
8
1
Item #
Qty.
Description
24
25
26
27
28
29
30
31
32
1
2
2
2
2
2
2
4
4
Main Shaft
Diaphragm
Back-Up Diaphragm
Outer Diaphragm Plate
Inner Diaphragm Plate
Bumper Washer
Back-Up Washer
Valve Seat (See Below Material Chart)
Valve Ball
Item #
33
34
35
36
37
38
39
40
41
Qty.
2
20
52
52
2
2
2
4
32
42
1
43
1
Description
Water Chamber
Water Chamber Bolt
Nut
Washer
Manifold Tee
Discharge Elbow
Suction Elbow
Manifold Seal
Elbow Bolt
Discharge Drop in Manifold
Discharge Drop in Manifold (BSP)
Suction Drop in Manifold
Suction Drop in Manifold (BSP)
Air Valve Assembly
Center Section Assembly
Description
Center Block Assembly (Includes item 13 & 14)
Bearing Sleeve
Main Shaft O-Ring
Air Chamber
Air Chamber Gasket
Bolt
Pilot Sleeve Assembly (include item 19)
O-ring
Retaining Ring
Pilot Spool Assembly (Includes item 22)
O-ring
Muffler
Diaphragm Assembly / Elastomers
Material
PTFE
Stainless Steel
(not pictured)
Seat P/N
V456TF
SV456
PTFE Two Piece
V305TF-FB
V305TFB
Wet End Assembly
Elastomer Material Specifications
Part Number
031.V003.156
095.V001.156
P24-202
755.V005.148
560.206.360
775.V001.000
P34-204F
P24-210
P24-205
P34-300
S1001
Part Number
P34-400DC ASY
P34-404
P34-403
196.V008.157
P79-109
P24-110
755.V002.000
560.101.358
675.037.080
775.V002.000
560.023.358
530.033.000
Part Number
P34-103
V302TO
V302TI
P34-501
V302E
V456xx
V455TF
PTFE Bonded
V305TX
N/A
3: EXP VIEW
Item #
1
2
3
4
5
6
7
8
9
10
11
Part Number
V350FB
V387A
V387C
V387B
V358FB
V351E-FB
V352E-FB
V258TFS
V387D
518.V002.156
518.V002.156 E
518.V003.156
518.V003.156 E
Manifold Seat O-Ring P/N
N/A
See Note 2
Notes:
1.) The outer diaphragm plate material is to match the water chamber material (cast iron uses SV302B or SVB307)
2.) In addition to the stainless valve setas, (8) orings are needed. (4) SV456TES-1 and (4) SV456TES-2
e3mdlCsmATEXAB-rev0514
www . versamatic . com
Model E3 Bolted Aluminum • 12
Written Warranty
5 - YEAR Limited Product Warranty
Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified
Versa-Matic warrants to the original end-use purchaser that no product sold by
Versa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in material
or workmanship within five years from the date of shipment from Versa-Matic’s factory.
~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.pdf ~
DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN
DICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING
DECLARAÇAO DE CONFORMIDADE
MANUFACTURED BY:
FABRIQUE PAR:
FABRICADA POR:
HERGESTELLT VON:
FABBRICATO DA:
VERVAARDIGD DOOR:
TILLVERKAD AV:
FABRIKANT:
VALMISTAJA:
PRODUSENT:
FABRICANTE:
VERSA-MATIC®
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 North Main Street
P.O. Box 1568
Mansfield, OH 44901-1568 USA
Tel: 419-526-7296
Fax: 419-526-7289
PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15,
RE SERIES AND U2 SERIES
2006/42/EC
This product complies with the following European Community Directives:
Ce produit est conforme aux directives de la Communauté européenne suivantes:
on Machinery,
Este producto cumple con las siguientes Directrices de la Comunidad Europea:
to
Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft:
Questo prodotto è conforme alle seguenti direttive CEE:
Dir produkt voldoet aan de volgende EG-richtlijnen:
Denna produkt överensstämmer med följande EU direktiv:
Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:
Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:
Dette produkt oppfyller kravene til følgende EC Direktiver:
Este produto está de acordo com as seguintes Directivas comunitárias:
4: WARRANTY
This product has used the following harmonized standards to verify conformance:
Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:
Este producto cumple con las siquientes directrices de la comunidad europa:
Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:
Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:
De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen:
För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:
Harmoniserede standarder, der er benyttet:
Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:
Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:
Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:
EN809:1998+
A1:2009
DATE: August 10, 2011
AUTHORIZED / APPROVED BY:
Approuve par:
Aprobado por:
Genehmigt von:
approvato da:
Goedgekeurd door:
Underskrift:
Valtuutettuna:
Bemyndiget av:
Autorizado Por:
Dave Roseberry
Engineering Manager
FECHA:
DATUM:
DATA:
DATO:
PÄIVÄYS:
04/19/2012 REV 07
13 • Model E3 Bolted Aluminum
according
Annex VIII
VMQR 044FM
www . versamatic . com
e3mdlCsmATEXAB-rev0514
EC DECLARATION OF CONFORMITY
in accordance with ANNEX VIII of Directive 94/9/EC - Equipment for use in Potentially Explosive Atmospheres
Date of Issue:
10 May 2014
Technical File No.:
203104000-1410/MER
Quality System Registration No:
ISO 9001-2000
Directive:
94/9/EC 23 March 1994 Annex VIII
Conforming Apparatus:
Air-Operated Metal
Double Diaphragm Pumps for Use In Potentially
Explosive Atmospheres
Hazardous Location Applied:
1. II 3/2GD c T5*
T5 ﬂuids up to 95° C
* When pumping non-conductive ﬂuids the internal surfaces that
contact the ﬂuid are restricted to Ex II 3GD c T5. The external
surfaces of the pump are still Ex II 2GD c T5.
2. I M2 c
ﬂuids up to 95° C
Pumps marked with equipment Category II 3/2 G
(internal 3 G / external 2 G), 2D, when used with
non-conductive ﬂuids. The pumps are Category II 2 G
when used for conductive ﬂuids.
Manufacture:
Warren Rupp, Inc., A Unit of IDEX Corporation
800 North Main Street, P.O. Box 1568
Mansfield, OH 44901-1568
USA.
On File With:
DEKRA Certification B.V. (0344)
Meander 1051
6825 MJ Arnhem
The Netherlands
Harmonized Standards Applied:
EN 13463-1:2009 Non-Electrical Equipment
Potentially Explosive Atmospheres-Part 1 Basic
Methods and Requirements
EN 13463-5:2011 Non-Electrical Equipment for
Potentially Explosive Atmospheres-Part 5
Protection by Constructional Safety
Equipments:
1. Elima-Matic Series metal pumps for II 3/2GD c T5
2. Elima-Matic Series Cast Iron or Stainless Steel pumps
with Stainless Steel air center sections for I M2 c
We hereby certify that the equipment described above conforms with the protection requirements of Council Directive
94/9/EC of 23 March 1994 Annex VIII on the approximation of the laws of the Member States Concerning Equipment
and Protective Systems Intended for use in Potentially Explosive Atmospheres
DATE/OF REVISION/TITLE:
29 May 2014
Dave Roseberry
Engineering Manager
VM_DofC_ATEX_Metallic_V_rev0514