OWNERS MANUAL INDEX

OWNERS MANUAL
INDEX
Introduction: Please Read: Warnings, Cautions and Notes: -
-
-
Page 2
Page 3
Page 4 - 7
Contents-Page 8
Specifications – QUIETKAT: -
Unpacking and Assembly: -
Page 9
Page 10 - 12
QUIETKAT INC
215 Broadway | Eagle, CO 81631 USA | 303 328-2399
www.quietkat.com
INTRODUCTION:
A WORD ABOUT THIS OWNER’S MANUAL AND SAFETY:
Firstly, thank you for purchasing a QuietKat. This is a serious piece of machinery
designed for use by adults in fully controlled and safe environments. As the
purchaser/owner of the machine, YOU are the responsible adult with the task of
keeping the rider(s) safe at all times. If you defer this task to another adult, it is
YOUR RESPONSIBILITY to pass this owner’s manual and all relevant information
to whoever will take on this role, and ensure without question that the rider has a full
understanding of how to operate this machine.
Your QUIETKAT is very adjustable and can be specifically set up for the rider.
Please do not allow the machine to be used or adjusted by children or other. There
are likely to be many children asking for a ride. DO NOT ALLOW THIS
TO HAPPEN.
Your QUIETKAT is driven by a powerful electric motor. Please remember that the
torque on these motors is virtually instant. This means that opening the throttle will
propel the machine to the set speed very quickly. In a ‘panic’ situation, riders tend to
open the throttle more. This could result in a crash, serious injury or death, as well
as damage to the machine. Your QUIETKAT has great capabilities and can grow
with the skills of the rider to high levels, but it is IMPERITIVE that the responsible
adult is in control during the entire learning process and gives full attention at all
times. IT IS YOUR RESPONSIBILITY TO FORESEE ALL POTENTIAL SITUATIONS
AND CONTROL THE RIDING ENVIRONMENT ACCORDINGLY. This means not
just the machine and the rider, but also the riding terrain and environment.
Our machines are silent, and can be used in many places that gasoline powered
bikes/ATV’s can not. Intended for off road, maintained trails only that are not to rocky
or steep and are smooth.
QUIETKAT is designed for off road use only and must not be used on public roads
or sidewalks. Please check and obey all local laws. QUIETKAT may only be ridden
in safe areas where all laws are being followed and all required permissions are
given. OHV stickers may be required for some areas.
Thanks again for purchasing a QUIETKAT, and we hope you will enjoy the ride!
Jake Roach. President, QuietKat
2
READ THIS OWNER’S MANUAL
PRIOR TO OPERATION!
To ensure optimum performance from your new QUIETKAT and to ensure
safe operation, it is important to fully understand the features of the
machine. This manual contains IMPORTANT INFORMATION that every
owner must fully understand prior to operation.
PARENTS/GUARDIANS
This QUIETKAT is intended to be used by an operator 16 years or older
and adult supervision is required for any operator who is under the age of 18.
Never allow a child to alter the setting, or to ride without adult supervision.
Instructing and practicing in a controlled situation will allow the child to learn
how to operate the machine safely, and under control. The child’s enjoyment
will be greatly enhanced if they feel safe during the initial learning process.
Please follow the instructions contained in this manual before operating the machine.
SERVICE/WARRANTY
For all questions regarding your QUIETKAT, please contact QUIETKAT
directly or contact your local retailer/distributor.
See retailer/distributor contact information on the quietkat.com web site.
OFF ROAD USE ONLY!
QUIETKAT are designed for off road use only and must not be
used on public roads or sidewalks. Please check and obey all local laws.
3
This Owner’s Manual uses the following symbols and terms to call
your attention to Warnings, Cautions and Notes:
Term:
WARNING:
Meaning: This term calls attention to a Warning. A Warning indicates
a potentially hazardous situation which, if not avoided, could result in
bodily injury or death, in addition to property damage. Read the text
accompanying the warning to be aware of the specific hazard.
Term:
CAUTION:
Meaning: This term calls attention to a Caution. A Caution indicates a
potentially hazardous situation which, if not avoided, may result in damage
to equipment or inadvertent system failure. Read the text accompanying
the Caution to be aware of the specific hazard and avoid damage or
system failure.
Term:
NOTICE:
Meaning: This term calls attention to a Note. The text accompanying a
Note provides helpful or other important related information.
Please read, understand and follow all Warning, Caution and Note
notices on your QUIETKAT and those included in this manual. If you do not
understand any of this important information, please contact the QUIETKAT
Customer Care at 303 328-2399.
4
WARNING: OFF ROAD USE ONLY.
It is illegal and hazardous to use this vehicle on streets and thoroughfares. Use on streets exposes the
rider to hazards from motorists and other vehicles and may lead to accidents resulting in death or serious
injury, and property damage. Check local laws and regulations to find out where and how you
may use this product legally.
WARNING: ADULT SUPERVISION REQUIRED.
This vehicle must be used in the presence of adult supervision to ensure that safe riding practices are
established and followed. Even though a child over the age of 16 is of the recommended age to use this
unit, not all children have the strength, skills or judgment needed to operate this vehicle safely. A parent
should supervise their child’s operation of this vehicle at all times. Parents should permit continued use of
this vehicle only if they determine that their child has the ability and judgment to operate the vehicle safely.
WARNING: FOLLOW SAFE RIDING PRACTICES.
• OPERATOR ONLY! NO PASSENGERS!
• Long hair, loose clothing or items worn by the rider must be covered to prevent entanglement in moving
parts of the vehicle or surroundings while riding.
• Do not exceed the weight limit. Heavier riders may significantly reduce performance and/or render the
vehicle unstable and/or over-tax the brakes and other control devices. Exceeding the weight limit may
cause structural damage not covered by the warranty.
• Do not touch any moving or hot parts.
• Do not ride at night or under other low visibility conditions.
• Do not immerse this vehicle in water.
• Do not ride on steep or uneven surfaces. Steep or uneven surfaces greatly increase the likelihood of
loss-of-control and a fall.
• Do not ride faster than conditions permit for safe operation. Excess speed greatly increases the likelihood
of loss-of-control, and/or a fall.
• The rider should be securely seated on the unti ready to ride before turning on the vehicle.
WARNING: WEAR PROTECTIVE EQUIPMENT,
ESPECIALLY A HELMET AND EYE PROTECTION.
ALWAYS use an approved helmet when riding this vehicle. As this vehicle is intended for OFF-ROAD use,
there is a very high likelihood that dirt and other debris will be thrown into the air, presenting the risk of eye
injury if protective eyewear is not used.
OFF-ROAD riding presents many hazards such as loose dirt and gravel, obstacles and other difficult-tosee-and-avoid conditions. The possibility of a fall is high. Wear gloves, wrist, knee and elbow protection.
Failure to use appropriate safety equipment greatly increase the risk of serious injury.
5
WARNING: PROPER MAINTENANCE
OF THIS VEHICLE IS REQUIRED.
Failure to maintain this vehicle in proper operating condition can lead to an accident resulting in death
or serious injury, and property damage. If you have any questions about the proper care and maintenance
of this vehicle, consult your selling dealer/distributor or contact QUIETKAT Customer Care at
[email protected] or 303 990-2390. Before each ride, make sure that all bolts and nuts are fastened
securely and that the tires are properly inflated. Before each ride, check that the throttle and brake controls
are operating freely.
WARNING:
Failure to obey all of the warnings & instructions contained in this
manual may result in serious injury or death and permanent
damage to your QUIETKAT.
Safety Responsibilities
It’s up to you. Please read, understand and practice the following guidelines for safe operation
of your QUIETKAT:
• Always follow the Pre-Ride Checklist before every ride.
• Do not operate your QUIETKAT if any damage is apparent. Immediately contact
your local retailer/distributor or QUIETKAT Customer Service.
• Supervision: Riders must be supervised by responsible adults at all times. The rider should never be beyond
eye and voice range. An adult must ALWAYS assess and approve the riding conditions and the QUIETKAT’s
preparedness before the unit is ridden. Always ensure the rider is cautious, maintaining complete control and
a reasonable speed. Ensure the terrain is suited to the skills of the rider and capabilities of the unti.
• Helmets & Safety Attire: There is no single factor that works better at reducing the severity of injuries
sustained in accidents more than a quality helmet. Please don’t ever allow your QUIETKAT to be ridden without
one. Riders should also wear suitable riding gear - gloves, eye protection and boots. Boots should NOT HAVE
LACES. Shoe laces and loose clothing, or even long hair could potentially get caught in wheels.
• One Rider Only: Your bike was engineered to carry one rider and no (0) passengers. Carrying a passenger
would overload the machine and alter the handling. Do not allow this to happen.
• Do not overload the Quietkat: QUIETKAT’s are designed for rider under 300lbs. Exceeding the weight
limitations will adversely affect the handling of the machine, and potentially cause damage not covered
by the warranty.
6
• It’s the law; obey it: Obey all laws. QUIETKAT’s are for OFF-ROAD USE ONLY. QUIETKAT can not be used
on public roads or sidewalks. The purchaser, owner and/or riders of this machine are directly responsible to
know and obey all local, state and federal laws regarding the riding and use of this machine.
• Weather & Riding Conditions: Don’t ride in the rain or snow. Please be aware that distance to stop may
double or triple over the distance that it takes under dry conditions. Ride more slowly, and anticipate your stops
by applying the brakes MUCH earlier.
• Night time: Don’t ride after dark or in low light conditions.
• Maintenance: Your QUIETKAT worked great when we put it in the box: Proper maintenance will extend the
life of your unit. There are instructions here in this manual. Check the brakes and the tires and the tightness of
all those important fasteners before each and every ride. Please have your unit checked by a qualified Bike
shop mechanic AT LEAST once a year. It’s a small investment in the wellbeing of the rider.
• Batteries: We have equipped your QUIETKAT with sealed lithum-Ion batteries. As always, if you have any
questions, please don’t hesitate to contact us at 303 328-2399.
- Read this manual cover to cover: There is a lot of important information that you need to know. Do not guess
how to adjust the machine, charge it or ride it. We have recommendations that will instruct how to set – up,
maintain and ride your QUIETKAT. Please read them thoroughly.
- Call us with questions or problems: We can be reached at the numbers listed on the back cover of this
manual. You can also get assistance from the QUIETKAT dealers.
IN SUMMARY:
1. SUPERVISION. A responsible adult must supervise at all times. No children should ever ride.
2. WEAR A HELMET & SAFETY GEAR. The rider must wear a helmet & appropriate safety gear
EVERY TIME.
3. NO PASSENGERS.
4. DO NOT EXCEED THE WEIGHT LIMITATIONS OF THE MACHINE.
5. OBEY ALL LAWS
6. RIDING CONDITIONS. Braking and traction are significantly reduced in wet or slippery
conditions. Terrain varies, so be responsible!
7. DO NOT RIDE in low light conditions.
8. PLEASE MAINTAIN YOUR QUIETKAT.
9. CARE FOR YOUR BATTERIES.
10. READ, STUDY AND UNDERSTAND THIS ENTIRE MANUAL.
11. If you don’t understand any aspect of the use and care of your QUIETKAT, PLEASE call
QUIETKAT Customer Service.
WARNINGS:
The QUIETKAT is designed to operate at 48 volts only. Use of any battery voltage higher than 48 volts will
result in motor failure. QUIETKAT considers such modifications and/or changes to its products to be a
material alteration of any such products, thereby voiding any warranties and/or guarantees in their entirety
and will not be responsible for any and/or all injuries, death and/or other damage(s) caused by any such
modifications.
7
S P E C I F I C AT I O N S
•
•
•
•
•
•
•
Travel over 50 miles on a single charge*
Weighs approximately 100lbs
60” long, 28” wide, and collapses to 30” tall
Engineered to perform with a rider up to 300lbs
4 inches of off road suspension
Up to 15 degrees of lean technology
48 Volt High Performance Electrical System
NOTE:
*Many factors affect speed and range capabilities. Terrain, average speed, rider weight,
tire pressures, wind, hills, one or two batteries etc all have an impact.
Chasis:
- Frame - Aluminum
- Suspension (Front) - Coil/oil.
- Suspension (Rear) - 4” Coil telescopic.
- Wheels - Aluminum alloy, 36H hubs.
- Tires - 2.5” x 20” wide front. Rear, 20”x2.4”.
- Brakes - Hydraulic disc, 160mm. Front brake 180mm
- Handlebars - Alloy.
Motor:
- 3000 peak watt direct drive sensor less
Controller:
- 48 volt, 50 amp.
Throttle:
- Thumb throttle on right handle bar.
Batteries:
- Up to two 48 volt 20Ah
- Dimensions - 170mm x 180mm x 160mm (each).
Keys, Dials and Ports:
- Handlebar switch and main switch.
- Tunable response Cycle Analyst unit
- 48 Volt Charger Port.
Size:
- Wheelbase - 27”
- Seat Height - Adjustable
- Ground Clearance - 4.5”
- Handlebar Height - Adjustable
- Weight (without batteries) - 70 lbs
- Weight (with batteries) - 90 lbs QK I
- 110 lbs QK II
9
UNPACKING AND ASSEMBLY:
WARNINGS:
Failure to properly assemble and adjust your QUIETKAT prior to use may result in an accident
resulting in death, serious injury and/or property damage. If you are uncertain about any aspect
of the assembly and adjustment of your QUIETKAT, seek help from a qualified mechanic or the
QUIETKAT Customer Service Department.
WARNINGS:
There are no user serviceable elements incorporated into the motor, motor controller, batteries, battery
charger, throttle, or wiring harness of your QUIETKAT. DO NOT ATTEMPT TO DISASSEMBLE OR
ADJUST ANY OF THESE COMPONENTS. Doing so may cause extensive damage to these components,
will void your warranty, and may cause a hazardous condition including electrical shock. If you cannot
resolve a problem using this owners manual, contact your QUIETKAT Customer Service Department for
assistance.
NOTE:
Many factors affect speed and range capabilities. Terrain, average speed, rider weight, tire pressures,
wind, hills etc all have an impact.
QUIETKAT
****TOOLS YOU WILL NEED****
#4 Allen key, 3/4” socket or open wrench, 9/16” socket or open wrench
1. Remove your QUIETKAT & accessories from packaging and check contents
against the following list:
2/ Rear wheels with disc rotors assembled marked “RIGHT” & “LEFT”
2/ axel spindles Marked “RIGHT” & “LEFT”
2/ Lug Nuts: “RIGHT” & “LEFT” **Note: the “LEFT” Lug is reverse threaded.
2/ Locking Washers
2/ Flat washers
1/2 Battery depending which until you have. Quietkat I or QuietKat II
1/ Battery charger
1/ Cycle Analyst
2/ Mud Flaps
1/ Manual for Cycle Analyst
1/ Manual for Lithium Battery Charger
1/ Manual for Disc Brakes
2. Place your QUIETKAT on a solid & level ground.
3. Remove all the packing materials.
10
Rear Tire assembly:
4. Install the axel spindles. (picture 1).
5. Screw in 4 #4 spindle attachment bolts into main axel. (picture 2).
(Repeat for other wheel)
6. Remove lug-nuts and washers from spindles. Place left wheel on left axel and right wheel on right axel. make sure disc
rotor is facing in. (picture 3)
**Inside the wheel bearings there is a spacer that needs to be aligned with spindle for ease of assembly.
7. Place flat washer over spindle, next place locking washer, next tighten the spindle bolt. ***tighten until lock
washer is flush with bearing. ***Note DO NOT OVER TIGHTEN. THE LEFT BOLT IS REVERSE THREAD.
Step & Repeat for right side wheel.
1.
1.
picture 2
picture 1
picture 3
Rear Break assembly: (see Bengal Brakes manual for more info)
8. Remove brake shim/cardboard
9. Place brake calliper over rotor. (picture 4) ***NOTE: ROTOR GOES BETWEEN BOTH BREAK PADS!
picture 4
picture 5
10. Find the 4 break bolts bag. ***Note the washer is used as a spacer from the spindle
mount and calliper mount. Tighten spindle mounts before tighten brake bolts. (picture 5)
11. Step & repeat for other side.
11
Rear Mud Flap assembly:
picture 1
picture 2
picture 3
1. Locate two (2) Mud Flaps
2. Now locate the needed hardware already installed into your unit and remove (1) screw and (1) spacer washer.
from floor deck on both sides as well as the (2) rear screws from both sides (picture 1-2)
3. tighten both the RIGHT and LEFT Mud Flaps using this hardware with the
QuietKat logo facing to the handle bars. ***Make sure the spacer is between the
floor deck and the Mud Flap for proper use. (picture 3)
4. The rear section is (2) screws and can be flush to the frame. (picture 4)
picture 4
12
Rear Suspension Lock-out:
Your unit is fully locked-out. There are three lock-out positions.
1. Fully Locked: If you leave as is (picture 1).
2. Medium Flex: Remove the 9/16” bolts for the rear suspension swing arm with the pin-rod in the down position (picture 2)
3. Full Lean: Lift pin and twist 90 degrees to the unlock position (picture 3.
picture 1
picture 2
picture 3
Steering assembly:
1. Use a 4mm allen wrench to straighten the handle bar stem at the neck
2. Put handle bar in upright position until it clicks in place. (picture 1)
3. Push quick release steam in the up-right direction, handle flush against steam tube. (picture 2)
4. Twist plastic “LOCK” clock-wise until handle is in locking position. Pull quick Release to upright position
(picture 3)
picture 1
picture 2
Powering up the machine
1. Unlock and open the battery box locked located in center consol
2. Locate the main power switch. Be sure the main power switch is in the off position
3. Connect the RED battery connector to the RED main-unit power connector
4. Turn the main power switch to the ON position Close the battery box and lock.
5. Turn handle bar ignition to the on position until cycle analysts lights up
6. Locate throttle on RIGHT handle bar, accelerate, be safe and most of all have fun.
***NOTE: WHEN NOT IN USE - SHUT DOWN MAIN POWER SWITCH
13
picture 3
WARRANTY INFORMATION: KEEP FOR YOUR RECORDS
Warranty Overview
Every QUIETKAT comes with an 12-month warranty against manufacturing defects in materials or workmanship on its frame, battery,
controller and motor assembly.
This warranty applies only to the original registered owner of the QUIETKAT and is not transferable. This limited warranty does not
apply to normal wear and tear, malfunctions, or failures due to abuse, neglect, improper repair, improper maintenance, alteration,
modification, accidents, or other improper use.
Terms of the Warranty
For your reference, we’ve outlined the comprehensive terms of the warranty below:
- Frame, Battery, Controller and Motor Assembly – are warranted to be free from defects in material or workmanship for a period
of twleve (12) months from delivery date. After any warranty period has elapsed, you may purchase spare & replacement parts by
contacting us. In case of an electrical issue please send unit back to us.
- Replacement Batteries (if provided) – are warranted to be free from defects in material or workmanship for a period of tweleve (12)
months from purchase.
- Other Components – are warranted by the individual manufacturers.
Please note that while every effort is made to provide our customers with a superb shopping experience, issues sometimes can arise
during shipping. If any parts happen to be damaged during shipping, QUIETKAT will send a replacement part at our expense and will
work with you or the bike shop of your choice to fix the issue. If the issue cannot be fixed, QUIETKAT will exchange the unit.
If the untit was purchased directly from QUIETKAT, QUIETKAT can help to arrange an appointment at a bike shop or service center
near the customer to investigate and resolve the issue. If a part or component is faulty, please contact us by email and provide a video
or photo of the faulty part.
For any parts under warranty that will need to be replaced within the 12-month timeframe, QUIETKAT will cover the cost of freight to
the customer.
Limited Remedy: Unless otherwise provided, the sole remedy under the above warranty, or any implied warranty, is limited to the
replacement of defective components and parts with those of equal or greater value at the sole discretion of QUIETKAT.
In no event shall QUIETKAT be responsible for direct, incidental or consequential damages, including, without limitation, damages for
personal injury, property damage, or economic losses, whether based on contract, warranty, negligence, product liability, or any other
theory. Some states do not allow the exclusion or limitation of damages, so the above limitation or exclusion may not apply to you.
Exclusions: The above warranty, or any implied warranty, does not cover normal wear and tear. All warranties are void if the electric
vehicle is used for other than normal activities, including, but not limited to, failing to follow the owner’s manual or using the QUIETKAT
for commercial activities or in competitive events, and training for such activities or events.
QUIETKAT makes no other warranties, express or implied. All implied warranties, including the warranties of merchantability and
fitness for a particular purpose, are limited in duration to that of the express warranties stated above. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal
rights, and you may also have other rights which vary from state to state.
***Any modifications to until voids warranty
Warranty #_____________________________________
TO:___________________________________________
DATE:_________________________________________
PRINT NAME:__________________________________
Signature:__________________________________