BHCE
Bourg High Capacity Elevator
OPERATOR MANUAL
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ISO 9001
Initial issue: 05/00
Latest revision: 9.133.416
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Operator Manual
Page 9 - 2
Initial issue : 05/00
Latest revision : -
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Specifications
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Unpacking.
Control Panel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1. Power switch . . . . . . . . .
2. Control switch . . . . . . . .
3. Light . . . . . . . . . . . . . . .
4. Procedure with TD-t carts
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.9
.9
.9
.9
Cart installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Page 9 - 3
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Operator Manual
Page 9 - 4
Initial issue : 05/00
Latest revision : -
INTRODUCTION
Thank you for having chosen a Bourg product.
These instructions provide a guidance for operate the BHCE.
The Bourg High Cap Elevator (BHCE) is a link between the High Capacity Stackers and a
Perfect Binder, a guillotine or any other manually loaded machine.
It accepts carts with offsetted sets printed on either:
• a Xerox,
• Heidelberg,
• IBM digital printer,
and stacked on:
• HCSX,
• HCSK.
Carts from a Bourg receiving tray (TD-t) can also be used in the BHCE.
It raises the piles to a constant level so that the operator can feed the sets manually into a binder, or any type of finishing equipment.
NOTE: Please follow the installation instructions before connecting the system to the
mains.
If you follow carefully these instructions, the BHCE will provide excellent service for years.
In case of problems when you use your equipment, please refer to the addresses listed at the
end of these instructions and ask for technical assistance. It will be our pleasure to provide you
with this assistance.
The information provided in this manual is based on the most recent information available at
the time of editing.
Page 9 - 5
SPECIFICATIONS
Dimensions:
Length
Width
Height
Weight:
700mm (27.6in.)
700mm (27.6in.)
860mm (33.8in.)
70kg (153.5lbs) without packaging
Max. load:
70 kg (153.5lbs).
The lift motor is protected against overloads. If the protection device has been triggered,
reduce the load and allow to cool down during five minutes.
Power consumption:
100 Watts.
Radiant heat:
341 BTU/h.
Operator Manual
Page 9 - 6
Initial issue : 05/00
Latest revision : -
INSTALLATION
Unpacking.
1- Above all:
CHECK CONDITION OF SHOCK AND
TIP INDICATORS.
TIP-N-TELL
BLUE BEADS IN ARROW
SHOWS CONTAINER WAS
TIPPED OR MISHANDLED
W HAND
IT
H LE
CA
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RED
IND
RED ICA
INS , NOTTES
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TIO ON
BIL
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Label “TIP-N-TELL”:
Blue grains in the arrow indicate that the
machine has been upside down or heavily tilted.
INDEX PACKAGING, INC.
UNION, NH
TEL 800-662-3626
FAX 603-652-9279
TIP
-N
BLU
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SHO BEA
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WS
TIPP
CON IN ARR
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AND
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HANDLE
WITH CARE
INDE
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PAC
KAG
UNIO
ING,
TEL
N,
INC.
800- NH
6626033626
6529279
FAX
RED INDICATES ROUGH HANDLING IF
RED, NOTE ON BILL OF LOADING
INSPECTION MAY BE WARRANTED
Label “WARNING”:
If the small indicator has turned red, it
indicates that the machine has been
mishandled.
What to do if a label has been “triggered”:
Describe the conditions of the goods on the delivery note. Identify and list, together
with the driver, all externally visible damage.
When unpacking, evaluate the damage and contact the insurance company of the
shipping company.
2- Cut the strips (item 1) and remove the cardboard packing (item 2 & 3). Loose the
bendings securing the front door (item 4). Remove the protective plastic envelope
(item 5).The BHCE appears now secured on its transport pallet.
2
4
5
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3- Using a 10 mm wrench, unscrew the both screws fastening the cart bracket to the
pallet.
4- Remove machine from its pallet.
CAUTION : The BHCE weigth is 70 kgs (153.5 lbs), 2 persons are necessary to lift it
from the pallet.
Page 9 - 7
Mains voltage and frequency range: 100 to 240 Vac, 50 or 60Hz (switching power supply).
Install the machine in adequate place:
- close to the binder,
- close to a socket.
To prevent the BHCE to move, the two rear casters can be locked.
Connect to the mains.
Switch on the machine.
NOTE: before raising the pile, please check that the holdown bar is hooked on the
frame; if not, the pile will not raise. Since the TD-t carts have no holdown bar, a specific procedure allows to bypass this condition (See: “Control Panel - procedure with
TD-t carts”).
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Operator Manual
Page 9 - 8
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CONTROL PANEL
2
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1
1. Power switch
2. Control switch
Pressing shortly on the rocker switch raises or lowers (see label) the pile by steps.
If you press more than one second on the up side, the pile keeps raising untill the top of
the pile reaches the working level, and when you remove sets, the BHCE will adapt automatically the level.
Pressing more than one second on the down side, will lower the cart to the floor.
3. Light
The light on shows that the BHCE is in controlled mode, i.e. that if you remove sets, that
the level will be adapted.
A flashing light shows that the door is not properly closed.
4. Procedure with TD-t carts
Pressing the lowering button at powerup allows to work without holddown bar.
Powering down the BHCE reactivates the presence check.
Page 9 - 9
CART INSTALLATION
• Lower the elevator to the max.
• Open the door.
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Operator Manual
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AT
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• Release the stack:
grab C bar, push with the other hand on
A end and lift C bar. When high enough,
you may remove the bar from the cart
handle.
AUTO
• Put the stack securing bar in the hook
provided for this purpose on the frame.
The BHCE will not operate if
the holddown assembly ( that
prevents the upper sheets to
move while the cart is rolled
around) of the cart is not properly set on the frame.
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Page 9 - 11
C
B
• Close the front door.
For safety reasons, the BHCE
will not operate if the door is
not shut.
AU
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• Press the elevator up button.
The BHCE will stop raising the cart at
approx. 2 inches from the upper surface.
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Operator Manual
Page 9 - 12
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Latest revision : -
c.p. bourg
c.p. bourg
S. A.
N. V.
rue Millewee, B.P. 85
L-7201 Walferdange (Luxembourg)
Tel.: 352 / 332447
Fax: 352 / 331999
rue des Technologies, 22
B-1340 Ottignies (Belgium)
Tel.: + 32 (0) 10 / 62 22 11
Fax: + 32 (0) 10 / 61 69 03
c.p. bourg
c.p. bourg
G.M.B.H.
Balinger Strasse 80
D-72336 Balingen (Germany)
Tel.: +497433991680
Fax: +497433991686
Service-Tel: 0800-85 35 950
c.p. bourg
Inc.
Samuel Barnet Bd.
New Bedford
Massachussets 02745 USA
Tel.: 1/508.9982171
Fax: 1/508.9982391
c.p. bourg
S.A.
SILIC 410
32, rue des Gémeaux
F-94573 Rungis (France)
Tel.: 33 / 1.46873214
Fax: 33 / 1.46875217
Inc.
APEX Digital Graphics Ltd.
Apex house,
Cleveland Road
Hemal Hempstead,
Herts. GP2 7 EV
Tel.: +44.1442.235236
Fax.: +44.1442.216555
er t
ified b
y
C
http: //www.cpbourg.com
ISO 9001
Page 9 - 13
S.A.