BHCE Bourg High Capacity Elevator OPERATOR MANUAL AU TO BH or Highevat urg El Bopacity Ca BO c.p. bourg S. A. N. V. Te l: SE R C c.p 10 . 62. b 22. o 11 u Fa r x: g + GE LE VA TO R + 32 S.A . 10 61. 36. 38 i f i ed b y er t # 32 is UR CE ISO 9001 Initial issue: 05/00 Latest revision: 9.133.416 This page is intentionally left blank. Operator Manual Page 9 - 2 Initial issue : 05/00 Latest revision : - TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Unpacking. Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 1. Power switch . . . . . . . . . 2. Control switch . . . . . . . . 3. Light . . . . . . . . . . . . . . . 4. Procedure with TD-t carts .... .... .... ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 .9 .9 .9 Cart installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Page 9 - 3 This page is intentionally left blank. Operator Manual Page 9 - 4 Initial issue : 05/00 Latest revision : - INTRODUCTION Thank you for having chosen a Bourg product. These instructions provide a guidance for operate the BHCE. The Bourg High Cap Elevator (BHCE) is a link between the High Capacity Stackers and a Perfect Binder, a guillotine or any other manually loaded machine. It accepts carts with offsetted sets printed on either: • a Xerox, • Heidelberg, • IBM digital printer, and stacked on: • HCSX, • HCSK. Carts from a Bourg receiving tray (TD-t) can also be used in the BHCE. It raises the piles to a constant level so that the operator can feed the sets manually into a binder, or any type of finishing equipment. NOTE: Please follow the installation instructions before connecting the system to the mains. If you follow carefully these instructions, the BHCE will provide excellent service for years. In case of problems when you use your equipment, please refer to the addresses listed at the end of these instructions and ask for technical assistance. It will be our pleasure to provide you with this assistance. The information provided in this manual is based on the most recent information available at the time of editing. Page 9 - 5 SPECIFICATIONS Dimensions: Length Width Height Weight: 700mm (27.6in.) 700mm (27.6in.) 860mm (33.8in.) 70kg (153.5lbs) without packaging Max. load: 70 kg (153.5lbs). The lift motor is protected against overloads. If the protection device has been triggered, reduce the load and allow to cool down during five minutes. Power consumption: 100 Watts. Radiant heat: 341 BTU/h. Operator Manual Page 9 - 6 Initial issue : 05/00 Latest revision : - INSTALLATION Unpacking. 1- Above all: CHECK CONDITION OF SHOCK AND TIP INDICATORS. TIP-N-TELL BLUE BEADS IN ARROW SHOWS CONTAINER WAS TIPPED OR MISHANDLED W HAND IT H LE CA RE RED IND RED ICA INS , NOTTES ROU PEC E GH TIO ON BIL HAN N MA L OF DLI Y BE LOA NG WA DIN IF RRA G NTE D Label “TIP-N-TELL”: Blue grains in the arrow indicate that the machine has been upside down or heavily tilted. INDEX PACKAGING, INC. UNION, NH TEL 800-662-3626 FAX 603-652-9279 TIP -N BLU E SHO BEA DS WS TIPP CON IN ARR ED TAIN OW OR MISH ER WAS AND LED -TE LL HANDLE WITH CARE INDE X PAC KAG UNIO ING, TEL N, INC. 800- NH 6626033626 6529279 FAX RED INDICATES ROUGH HANDLING IF RED, NOTE ON BILL OF LOADING INSPECTION MAY BE WARRANTED Label “WARNING”: If the small indicator has turned red, it indicates that the machine has been mishandled. What to do if a label has been “triggered”: Describe the conditions of the goods on the delivery note. Identify and list, together with the driver, all externally visible damage. When unpacking, evaluate the damage and contact the insurance company of the shipping company. 2- Cut the strips (item 1) and remove the cardboard packing (item 2 & 3). Loose the bendings securing the front door (item 4). Remove the protective plastic envelope (item 5).The BHCE appears now secured on its transport pallet. 2 4 5 AUTO AUTO 2 BH High Elevato Bourg ty Capaci RG BOU 3 BH High Elevato Bourg ty Capaci RG BOU CE r OR VAT ELE Tel SER :+ # c.p. 32 10 bou 62.22.11 Fax rg :+ Tel SER :+ # CE r OR VAT ELE 32 S.A. 10 61.36.38 c.p. 32 10 bou 62.22.11 Fax rg :+ 32 S.A. 10 61.36.38 1 3- Using a 10 mm wrench, unscrew the both screws fastening the cart bracket to the pallet. 4- Remove machine from its pallet. CAUTION : The BHCE weigth is 70 kgs (153.5 lbs), 2 persons are necessary to lift it from the pallet. Page 9 - 7 Mains voltage and frequency range: 100 to 240 Vac, 50 or 60Hz (switching power supply). Install the machine in adequate place: - close to the binder, - close to a socket. To prevent the BHCE to move, the two rear casters can be locked. Connect to the mains. Switch on the machine. NOTE: before raising the pile, please check that the holdown bar is hooked on the frame; if not, the pile will not raise. Since the TD-t carts have no holdown bar, a specific procedure allows to bypass this condition (See: “Control Panel - procedure with TD-t carts”). TO AU O AUT BH tor High va urg y Ele Bopacit Ca BO Tel SE R :+ # c.p 32 10 . b 62.2 2.11o u Fax rg :+ Operator Manual Page 9 - 8 32 S.A. 10 61.3 6.38 Initial issue : 05/00 Latest revision : - G EL UR CE R ATO EV CONTROL PANEL 2 AU TO 3 1 1. Power switch 2. Control switch Pressing shortly on the rocker switch raises or lowers (see label) the pile by steps. If you press more than one second on the up side, the pile keeps raising untill the top of the pile reaches the working level, and when you remove sets, the BHCE will adapt automatically the level. Pressing more than one second on the down side, will lower the cart to the floor. 3. Light The light on shows that the BHCE is in controlled mode, i.e. that if you remove sets, that the level will be adapted. A flashing light shows that the door is not properly closed. 4. Procedure with TD-t carts Pressing the lowering button at powerup allows to work without holddown bar. Powering down the BHCE reactivates the presence check. Page 9 - 9 CART INSTALLATION • Lower the elevator to the max. • Open the door. AU TO AUTO CE BH h Hig ator rg y Elev Bouacit Cap G EL UR BO Tel SER c.p 32 10 . bo 62.22 .11 ur Fax :+ g :+ # 32 O AUT Tel SE R :+ c. 32 p. 10 # b ou Fax rg 62.2 2.11 :+ Operator Manual Page 9 - 10 32 S.A. 10 61.3 6.38 Initial issue : 05/00 Latest revision : - S.A. 10 61.36 .38 AT EV OR • Release the stack: grab C bar, push with the other hand on A end and lift C bar. When high enough, you may remove the bar from the cart handle. AUTO • Put the stack securing bar in the hook provided for this purpose on the frame. The BHCE will not operate if the holddown assembly ( that prevents the upper sheets to move while the cart is rolled around) of the cart is not properly set on the frame. Tel SER c.p 32 10 . bo 62.22 .11 ur Fax :+ g :+ # 32 S.A. 10 61.36 .38 B C A A Page 9 - 11 C B • Close the front door. For safety reasons, the BHCE will not operate if the door is not shut. AU TO AU TO • Press the elevator up button. The BHCE will stop raising the cart at approx. 2 inches from the upper surface. BH CE h Hig ator rg y Elev Bouacit Cap OR AT EV G EL UR BO Tel SER c.p 32 10 . bo 62.22 .11 ur Fax :+ g :+ # S.A. 10 61.36 .38 AU TO 32 CE BH High va urg y Ele Bopacit Ca tor R ATO EV G EL UR BO Tel SE R c.p 32 10 . 62.2b 2.11o u Fax rg :+ # :+ Operator Manual Page 9 - 12 32 S.A. 10 61.3 6.38 Initial issue : 05/00 Latest revision : - c.p. bourg c.p. bourg S. A. N. V. rue Millewee, B.P. 85 L-7201 Walferdange (Luxembourg) Tel.: 352 / 332447 Fax: 352 / 331999 rue des Technologies, 22 B-1340 Ottignies (Belgium) Tel.: + 32 (0) 10 / 62 22 11 Fax: + 32 (0) 10 / 61 69 03 c.p. bourg c.p. bourg G.M.B.H. Balinger Strasse 80 D-72336 Balingen (Germany) Tel.: +497433991680 Fax: +497433991686 Service-Tel: 0800-85 35 950 c.p. bourg Inc. Samuel Barnet Bd. New Bedford Massachussets 02745 USA Tel.: 1/508.9982171 Fax: 1/508.9982391 c.p. bourg S.A. SILIC 410 32, rue des Gémeaux F-94573 Rungis (France) Tel.: 33 / 1.46873214 Fax: 33 / 1.46875217 Inc. APEX Digital Graphics Ltd. Apex house, Cleveland Road Hemal Hempstead, Herts. GP2 7 EV Tel.: +44.1442.235236 Fax.: +44.1442.216555 er t ified b y C http: //www.cpbourg.com ISO 9001 Page 9 - 13 S.A.
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