TN/TS-3000 Inverter Instruction Manual

TN/TS-3000
Inverter Instruction Manual
TN/TS-3000 Inverter Instruction Manual
Index
1. Safety Guidelines ............................................................................... 1
2. Introduction ........................................................................................ 1
2.1 Features ........................................................................................ 2
2.2 Main Specification ........................................................................ 3
2.3 System Block Diagram .................................................................. 3
3. User Interface Panel ............................................................................ 3
3.1 Front Panel .................................................................................... 3
3.2 AC Terminal Configuration ........................................................... 5
3 .3 L ED Indicato r on Fro nt P ane l ...................................................... 5
3 .4 F unc tion al Indic atio n an d A larm ................................................ 5
3 .5 R ear Pan el .................................................................................... 6
4. Explanation of Operating Logic ........................................................ 6
4 .1 Explanation o f UP S Mode Control Logic .................................... 7
4 .2 Explanation o f En ergy Saving Mode C ontrol Logic ................... 9
5 .TN/TS-300 0 Initial Output Voltage & F requency and P rocedure to
Se t tin g Op era t in g Mo de ................................................................... 10
5.1 Initial Factory Sta te ..................................................................... 10
5.2 Initial Setting for Tran sition Voltages ........................................ 11
5.3 P r oce dur es t o S e ttin g O p era ting Mo de , Ou t put Vo lt age ,
Frequency, and Standby Saving Mode ....................................... 11
5.4 Remote Monitoring So ftware (Optional Accessory) .................. 13
5.5 Remote Control M odule (O ptional Accessory) ........................... 13
6. Pro tection ........................................................................................... 13
6 .1 Input Pro tec tion ........................................................................... 13
6 .2 O utp ut P rote ctio n ........................................................................ 14
7. Ins tall ation & Wiring .......................................................................... 15
8. Failure Correction Not es ................................................................... 17
9. Warran ty ............................................................................................. 18
Apr. 2014 Version 3
1.Sa fety Gu idelin es (Pleas e re ad throug h this manua l before ass embling the
inverter)
‧Risk of electrical shock and energy hazard. All failures should be examined by a
qualified technician. Please do not remove the ca se o f the inverter by yourself!
‧After connecting the AC input of the inverter to the utility, the AC outlet of the inverter
will have AC output even if the power switch on the front panel is in the OFF position.
‧It is highly recommen ded to m oun t the unit horizontally.
‧Plea se d o no t install the inverter in places with hig h moisture o r nea r wa ter.
‧Plea se d o no t install the inverter in places with hig h ambient te mperature, under
direct sunlight, or near fire source.
‧Please only connect batteries with the same brand and model number in one battery
bank. Using batteries from different manufacturers or different capacities is strictly
proh ibited!
‧Never allow a spark or fla me in the vic inity of the batteries.
‧Make sure the air flow from the fan is not obstructed at both sides (front and back)
of the inverter. (P lease allow at least 15cm of space)
‧Plea se d o no t stack any object on the inverter as it may impede heat dissipation.
WARNING: Batteries will have aging problem after years of operation.
It is suggeste d to exe cute re g ul ar battery maintena nce
(e.g. every year). Once aged, the batteries should be changed
by professional technician, or the failed batteries may cause
fire or other hazards.
Inverter
Inverter
Don't
disasse mble
Keep away from
moistu re
Inverter
Keep away from
fire or high
temperatur e
Don't stack on
the inverter
Inve rter
K eep good
ve ntilation
2.Introduction
‧The TN/T S-3 000 is a true sine wa ve D C/AC inverter fully digita l control led by an
advance d m icro proc essor. B y us ing the setting b utto n on the front pa nel o r th e
monitoring s oftw are, the use r can flexibly adjust outpu t vo ltage, freque ncy, turn
ON or OFF standby saving mode, and ope rating m ode.
‧TN-3000 possesses 2 operating modes, UPS and Energy saving mode. Depending
on o pera ting req uire men t, th e us er c an flexib ly re con figu re o pera ting mo de t o
suit their needs. When the UPS mode is selected, AC utility voltage will automatically
be b ypa ssed to t he o utpu t lo ad/e quip men t. I f the re is an inte rrup tion to th e AC
utility voltage, battery → inverter will automatically take over power provision like
an UPS system. When the energy saving mode is selected in combination with the
use of solar pane l, solar power will take priority, thus effectively saving electrica l
power. Basically, the operating modes can be easily set to match weather conditions
or other special need s.
1
‧TN-3000 is equipped with 2 methods of battery charging. An AC charger and solar
charger coexist in this unit. The user only needs to connect their own battery banks
and sola r panel to form an energy saving inde pen den t pow er station w hich is in
line with our goals of conserving energy and being environ mental friend ly.
‧TS-3 000 Series o nly pos sess the inverter function. It uses batterie s as the input
source and coverts it into AC power.
‧TN/TS-3000 Series can provide 3000W pure sine wave output continuously, 3450W
for 3 min utes , an d pe ak power of 600 0W for all kin ds o f loa ds such as inductive ,
capacitive, and peak demanding motors. General applications includes PC , ITE ,
yach ts, RV, h ome applia nces, mo tor, pow er tools, industrial control eq uipm ent,
AV system, and etc.
(No te: D escript ions which are h igh ligh ted rep resents functio ns e xclu siv e
to th e TN-3000 S eries)
2.1 Features
‧True sine wave output (THD < 3.0% )
‧3000W rated output
‧Surg e power capability up to 6000W
‧H igh effic iency up to 92%
‧O utput vo ltage/freque ncy sele ctable
‧C om plete protections for both the input and output
‧Battery low a larm and indicator
‧C om plete LE D ind ication for opera ting status
‧Fully digital controlled with dig ital display
‧C an b e u sed for m ost electronic products requiring AC input
‧Selectable UPS or Energy saving mode
‧U tility→
→inverter transfer time < 10 ms (Typ.)
‧Solar charging current 30A ma x.
‧O ptional rem ote m onitorin g ac cessory pack (includ es c able + C D)
‧O ptional rem ote control accessory (IR C Se ries)
‧3 year glo bal warranty
2
2.2 Main S pecifications
TN/TS-3000
MODEL
Rated
power
Factory
set ting
Output voltage
Frequency
O
U
T
P
U
T WAVEFORM
112
12 4
148
212
224
248
3000W continuously, 3 450W fo r 3 minu tes, 4500W for 10 second s, 6000W
for 30 AC cycle s
110V 60Hz
230V 50 Hz
100 / 110 / 115 / 120V ( adjustab le)
200 / 220 / 230 / 2 40V (ad justable )
50 / 60 Hz±0.1H z
True s ine wave (THD < 3.0%)
PROTECTION AC sh ort、Ove rload 、 Over Tem perature, and c ircuit bre aker
BAT. VOLTAGE 10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V 10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V
1 50A
75A
300A
150A
75A
I DC CURRENT 300A
N EFFICIENCY 88%
9 0%
91%
89%
91%
92%
P OFF MODE
U
CURRENT
Under 1.0mA at power s witch OFF
T
DRAW
PROTECTION Over current, battery reverse polari ty, battery low alarm, and battery low shutdown
AC CHARGER
CHARGE
14.3V
VOLTAGE
CHARGE
25A
CURRENT
SOLAR PANEL
OPEN CIRCUIT
25V max.
VOLTAGE
SHORT CIRCUIT
30A max.
CURRENT
2 8.5V
57V
14.3V
28.5V
57V
1 2A
6A
25A
12A
6A
4 5V max.
75V m ax.
25V max.
45V max.
75V max .
2 .3 S yste m B lock Dia gra m
TN-3000 Inverter
E MI
fi l ter
AC
Input
CPU
C ontroll er
LED
Display
AC ch arger
F use
Circui t
Break er
Solar c harger
200V DC /400V D C
Battery
12V/2 4V /48V
Fuse
Polari ty
detect
DC/ DC
Converter
DC/AC
Inverte r
110V/230V
50 Hz/60H z
LOAD
AC
Output
Solar P anel
Fi gure 2.1 System block diagram
3.Use r Interface Panel
3.1 Front Panel
A PO WE R O N/O FF s witc h: The inve rter w ill turn OFF if th e sw itch is in the OF F
positio n.
B AC OUTPU T outlet: To satisfy demands of diffe rent geo graphic areas all over
the wo rld, there are many option al A C outlets to choose from . (A & B type s are
standard; C, D, E, F typ es a re op tional)
3
Receptacle
type
TYPE-A
TYPE-B
TYPE-C
TYPE-D
TYPE-E
TYPE-F
USA
EUROPE
AUSTRALIA
U.K
JAPAN
GFCI
Country
E13
Certificate
E13
E13
(Ex pect for 48V input)
C No fuse breaker with reset button (for AC input): Under "bypass mode", when
the AC output is shorted or the lo ad current exceeds the rated current of the N o
Fu s e B rea ker, the B re a ker will ope n an d th at st ops byp assing e nerg y fo r th e
utility thus prevent pos sible dan ger. Wh en the abnormal con dition is cle ared ,
the user can press down on the reset bu tton to resume op eration.
D No fuse breaker with rese t button (for rec eptacle): The AC output outlet has
a c urre nt r ating of 15A . Wh en t he lo ad c urr ent e xce eds 15A , th e Bre ake r will
open and that stops AC provision from the outlet. For application requiring more
E
F
G
H
than 15A, please use the internal terminal block behind the front pane l (refer to
section 3.2).
LE D in dic atio n pa nel: Op erating s tatu s, lo ad cond itio n, ba tter y lo w, an d a ll
types of warning will be displayed.
Fu nction s ett ing : Op e rati ng m ode , ou tpu t voltage , fre que ncy, and sta n db y
saving mode can be set through this button.
Communication port: For remote monitoring purpose, the unit can be connected
to a PC through this communication port by using the optional cable and monitoring
software. Also for remote control purpose, the unit can be connected to the IRC
module through this port.
Ve ntil atio n slits: T he inve rter requ ires goo d ve ntil ation for pro per o peratio n
and prolonging its lifetim e.
I Frame gro und (FG ).
J Grommet hole for input AC utility connection.
K Grommet hole for output A C connection.
B
D
E
AC Receptacle
SOLA R CHA RGE
ON
A
AC CHA RGE
OFF
BATTERY
10 0
INVERTER
LOAD
100
S etting
F
On
0
C
0
A C IN
Ch as si s
Gr oun d
B at Low
BY PAS S
Sav ing
(For Receptacle)
(For AC Output)
Cat .N o. (1G G1H S-21 2)
Wir eRan g e(10 -4 AWG Str
G
Cu Solde red Wir es )
Tor qu e( 17 .7- 26. 5i nlb)
Remote
po rt
I
AC INTPUT
AC O UTPUT
J
K
H
F igure 3.1 Front panel (T N-3000)
4
3.2 AC Term inal Configuration
Wh en t he lo ad curre nt i s >1 5A, you mus t us e this ou tput term ina l co nnection
(terminal ca n withstand 3000W). To ensure user safety, please follow the w iring
instructions as below:
This AC ter mina l block can be fo und inside the in verter. To acces s it, the fron t
panel m ust first be remo ved then the output w ire s ca n be screwed onto th e AC
output terminal block. In sert the cable th rough th e AC output grom met, tig hten
the grommet, and then connect the other end of the cable to the load to complete
this con nection.
A Term inals for AC utility input.
B Term inals for AC output connection.
C Term inal for FG c onnection.
 


A
 



B
C
3 .3 LED Indicato r On Fro nt P ane l
Battery capacity indicator: represents the remaining capacity of external batteries.
LED Display
Battery
Capacity
LED 1 ON
LED 1~ 2 ON
LED 1 ~ 3 ON
LE D 1 ~ 4 ON
0 ~ 25%
26 ~ 50%
51 ~ 75%
7 6 ~ 100%
Load c ondition indicator:re presents th e magnitude of o utput loads.
LED Display
LED 1 ON
LED 1~ 2 ON LED 1 ~ 3 ON LE D 1 ~ 4 ON
Battery
0 ~ 30%
30 ~ 50%
50 ~ 75%
7 5 ~ 100%
Capacity
3.4 Function Indic atio n and A larm
◎ ON indicato r: The inverter ha d started up and the output is normal.
◎ Bat low indicator: Volta ge o f extern al ba tteries is too low. Th e inverte r will
send out a "Beep" sound to w arn the users.
◎ Saving mode indicator: The inverter is operating under the "standby saving
mode" and th ere is no AC output.
◎ A C C HA RG E in d ica t or : Th e bu ilt- in AC c ha rge r is c har g ing the exte rna l
batteries.
◎ SOLAR CHARGE indicator: The external solar panels are providing charging
current to the external batteries through the built-in so lar charger.
◎ AC IN in dicator: The sta tus of utility is normal.
◎ BY PASS indicator: The unit is working under "bypass mode." The AC power
consumed by the loads is provided by the utility instead of the inverter.
◎ INV ERT E R in dic ato r: T h e u nit i s wo rkin g un der "inv erte r mo de." Th e AC
pow er consumed by the loads is converted fro m th e batteries.
5
◎ BATTERY indicator: Display the rem aining capacity o f external batteries.
◎ LOAD indicator: Display the outpu t loa d level.
3.5 Rear Panel
A Battery input (+),(-).
B Solar panel input connector.
C Fan ventilation openings.
B
Re verse Pol ari ty
Will D amag e The
Un it.
N EG
PO S
C
A
C
Figure 3.2 Rear pan el (TN-3000)
4.Ex planation of Operating Logic
TN -3000 is CPU di gital controlled true sine wave DC/AC inve rter. It is designed to
ac hiev e th e ta rget of e n erg y co n se rvatio n a nd pos sess es b oth UPS an d en ergy
saving modes. These 2 modes are user adjustable. The unit will be factory set in the
UPS mode. Depending on weather and utility conditions, users can manually adjust
(re fer to se ction 5.3) or use the mon itoring softw are to sw itch to the e nergy sa ving
mode.
Th e main d iffe re nc e be twe en t he U P S a nd Ene rgy savi ng m ode is t he a m ou nt o f
energy conserved. Under the UPS mode, the unit will remain in the bypass mode as
long as utility is available, thus less energy is conserved (refer to figure 4.1 for details
of UPS mo d e c o nt rol lo gic). Un d er the E ne rg y s avi ng m o de , th e pr io rit y of in pu t
so u rc e ch o se n i s s o la r pa n el → AC ut il i ty → b a t te r y. I f av a i la b l e, t h e C PU wi l l
automatically select external solar panel as its first priority in order to conserve energy.
In case of insufficient solar power and utility failu re, battery power will be drawn as
the last the last resort. When the capacity of batteries drops to around 10~20% , the
CP U w ill re min d th e en d us er b y continuous ly s ending o ut w arning s iren until the
system shuts d own .
6
4.1 Expla nation of UPS Mode Control Logic
ON
ON
Utility
Power
OFF
OFF
Power-On
Re-power-on
ON
ON
By pass
mode
OFF
OFF
ON
Inverter
Mode
OFF
28.5V
t
ON
ON
OFF
OFF
t
28.5V
28.5V
28.5V
25.4V
26.5V
26.5V
22.5V
(Alarm)
26.5V
Battery
voltage
21V(Shut-down)
t
29.0V
Solar charger
state
AC charger
state
ON
ON
ON
OFF
ON
ON
t2
OFF
OFF
t3
OFF
t
ON
OFF
t1
ON
OFF
OFF
t4
t5
t6 t7
t8 t9 t10 t11
t
t12
t13
Figure 4.1 D iagram of UPS m ode control logic
t1: To ensure the battery is at full capacity, when the TN-3000 is turned ON, the CPU
will execute the "bypass mode" automatically connecting the AC main to the load.
I n th e m e a nt i m e , i t w i l l a c ti v a te b ot h t h e A C c h a r ge r an d so l a r c h a r g e r t o
simultaneously charge the batteries.
t2 : When the batteries are full (battery voltage around 28.5V), both the AC and solar
ch arge r will be turn ed O FF by t he C PU to pr eve nt ov erc harg ing and redu cin g
battery lifetime .
t3 : At this time period, TN-3000 is still in the bypass mode. The battery voltage level
will decrease gradually due to standby power dissipation. When the batteries are
consum ed to ar oun d 90 % o f the ir ca pac ity (batte ry v olta ge a rou nd 2 6.5V ) th e
CP U will restart the charger. The CPU will use so lar charging current of 3A as a
guideline. When the provided charging current is >3A (solar charge LED indicator
turns ON), the solar charger will be used to charge the battery. When the provided
solar ch arging c urre nt is under 3 A, the AC charger will be turn ed ON (e.g. nigh t
7
tim e or clou dy d ay) taking over batte ry charging duty and at t his time the sola r
cha rger indicator w ill tu rn O FF.
t4 : With th e ch arge r activa ted, voltage of th e ba ttery ba nk w ill in crea se g radually
un til 2 8 .5V is r eac hed the n the CP U w i ll sh u t o ff the ch arg e r to p rev en t ove r
charging. A t th is tim e, outp ut lo ad is still supplied by utility.
t5 : If utility we re to fail at this m ome nt, the C PU will auto matically sw itch (<10ms)
to the inverter m ode insurin g uninte rrup ted power.
t6 : Once utility recovers, the CPU will switch back to the bypass mode.
t7 : Wh en b att e ry v o lta g e d r op s to b elo w 2 6 .5V, th e CP U w ill a gain act ivat e the
charger to charge th e b attery banks (refer to t3 fo r detaile d description).
t8 : Same as t4.
t9 : Du e to lack of u tilit y, th e CP U w ill s w itc h to th e i nve rter m od e . S ince uti lity i s
unavailable and it is night time/cloudy, the charging function is in the O FF m ode.
The AC output relies purely on battery power. So, the battery bank will be depleted
rather quickly.
t10 : As the battery discharges below 26.5V and utility rem ains unavailable and only
the solar charger is ON. The ba ttery bank will continue to discharge at a quick
pace.
t11 : The battery eventually becomes completely discharged and the inverter shuts
down because utility is unavailable. Only when the solar charger current is >3A
(d ay time /sunny) w ill charging recomm enc e and the battery voltage leve l will
gradually increase.
t1 2 : O nce the b atte ry vo lta g e leve l has ris e n to a le v el cap able of r esta rtin g the
inverter, the inverter w ill autom atically restart. At this time, utility is still OFF,
so power to th e load is provide d by the inverter.
t1 3 : U tility power is st ill OFF. If th e eq u ipm e nt dra ws p owe r wh ich is lo w er than
what the solar panel can provide and the solar current is <3A, battery charging
w ill te rminate. Inverter will con tinue to provide powe r th rough the battery. Th e
subseque nt supply pe riod is subject to capa city of battery a nd load condition.
Note:
The advantage of the UPS mode is that battery voltage level will be maintained
at 90% at all time s. This insures that uninterru pted pow er c an be provided to
equip ment in case of utility failure. Backup period will d epend o n capac ity of
battery banks. UPS mode is suitable for areas where AC utility is readily available
such as offices and homes.
8
4.2 Expla nation of Energy Saving Mode Control Logic
ON
Utility
Power
OFF
Power-On
ON
ON
Bypass
mode
OFF
O FF
ON
Inverter
Mode
ON
O FF
O FF
OFF
28.5V
28.5 V
28.5 V
26.5 V
Battery
voltage
Solar charg er
state
AC ch arger
st ate
22V
ON
ON
21 .0 V (Sh ut-down)
ON
OFF
t
ON
ON
O FF
OFF
t1
t
ON
OFF
O FF
O FF
t
28.5 V
26 .5V
22.5 V
(Alarm)
22 .5 V
(Alarm)
26.5 V
t
ON
t2
t3
t4
t5
t6 t7
t
t8
Figu re 4.2 Diagram o f energy sav ing m ode control logic
t1 : To ensure the battery is at full capacity, when the TN-3000 is turned ON, the CPU
will ex e cut e th e "b ypas s m o de " au toma tica lly c on n ecti ng th e A C m ain t o th e
loa d. In the meantim e, it will activate both the AC ch arge r an d so lar c harger to
sim ulta neo usl y ch arge the bat terie s.
t2 : When the batteries are full (battery voltage around 28.5V), both the AC and solar
ch arge r wi ll be turn ed O FF by t he C PU to preve nt ov erc harg ing and redu cin g
battery lifetime. The CPU will also switch to inverter mode and the AC electricity
provided to the loads will be com ing from the batteries.
t3 : When the batteries are depleted to around 90% of their capacity (battery voltage
around 26.5V), CPU will start up the solar charger but not the AC charger to achieve
the goal of energy saving.
t4 : If t he e nergy provid ed by th e so lar p anels is larger than the load requirem ent ,
voltage of the battery bank will increase gradually until reaching battery voltage
aro und 28.5V a nd then the sola r ch arge r wi ll sh ut o ff to p rev ent the batterie s
fro m overcharging.
9
t5 : When the capacity of batteries goes down to battery voltage around 26.5V, solar
charger will restart and beg in charging.
t6 : If the energy provided b y the sol ar panel s is lower than consumed by the loads,
vo ltag e of the b atte ry b ank will dec reas e gr adu ally to ba tter y vo ltag e aroun d
22 .5V. Th e bui lt-in buz zer will sou n d to info rm the u ser tha t ba t tery pow er i s
very low.
t7 : If th e p owe r co n sum pt io n o f the loa d s d oes n ot dec reas e an d th e AC ma in is
normal, the CPU will detect this and the unit will be transferred to "bypass mode."
The utility will provide electricity to the loads and charge the battery bank at the
sa me time in o rde r to p reve nt t he u nit fr om shu tting off. If th e so lar c urre nt is
hig her than 3A , the CP U w ill no t ac tivate th e AC cha rge r and jus t let the sola r
changer charge the batteries to ach ieve energy saving target.
t8 : When there is no AC main, the CPU will shutdown the whole system if the external
battery ban k vo ltag e is less than 21 V in order to prev ent ove r-dis charging an d
reducing its life time. After shutdow n, th e CPU w ill s till provide LED indic atio n
so the user knows why the inverter has shut off.
Note:
The advantage of the energy saving mode is that the user only has to add solar
p ane ls a nd s ola r en e rg y ca n be h arn ess ed a nd s tore d in ba t t er y ba n k f o r
c on v ers i on t o A C v o lta g e. T h e u ser n o lo ng e r h a s t o re ly on AC m ai n s f o r
electricity. The su n ca n provide all the free electricity n eeded. E nergy savin g
m od e is suita ble for a rea s w h ere AC utility is no t rea d ily a vai lable su ch a s
mountain tops, boats, and vehicles. Even when AC utility is available, the main
source of power will still be solar, AC utility will supplement only when necessary.
This type of design cuts back the use of paid electricity thus reaching the goal
of energy conservation.
5 .T N /T S -3 00 0 Init ia l O u tp ut Volta g e & Fr equ enc y an d Pro ced ure to Setting
O perating Mode
5.1 In itial Factory State
Initial factory setting is set to 110V / 60Hz or 230V / 50Hz, "UPS mode" and disabled
"s tan d by savi ng m ode " ar e ac tiva ted. If th e us ers ne e d to rev is e i t for the i r
application, it can be done through the setting button on the front panel to update
th e C PU setting (p lease re fer t o se ction 5.3 for sett ing proc edu res). The unit
will start up automatically after the setting procedure is completed and the new
settings will be executed. These new settings will be kept even if AC utility, battery,
a nd s olar is discon nected . Occ urre nce of fault con ditio ns le adi ng to inverter
shutd own and requiring re pow er O N will also not affect the new settings.
10
5.2 In itial Setting for Transition Voltages
TN/TS-3000
F acto ry S etting
112
212
124
224
AC cha rger
14 .3V
28.5V
transition voltag e
AC cha rger
11V
22V
sta rt up vol tage
Solar charg er
13 .3V
26.5V
sta rt up vol tage
Solar cha rger
14.3V
28.5 V
s hutdown vol tage
Inver ter
10.5V
21 V
s hutdown
148
248
57 V
44 V
53 V
57 V
42 V
5.3 Pr oce dure s to Se tting Op era ting Mod e, O utp ut Volta ge, F re que ncy, and
Standby S aving M ode
AC Re cept acle
ON
SO LA R CH AR GE
AC CHA RGE
O FF
10 0
BATTERY
I NVE RTER
L OA D
100
Setting
On
0
0
BatL ow
A C IN
Gro und
Sav ing
(For Receptacl e)
(Fo rA COu tpu t)
Chas s is
B Y PAS S
C at. N o.(1 GG 1H S-212 )
W ire Rang e( 10 -4 AWG Str
C u Sol de red Wire s)
T orq ue ( 17.7- 26.5 in lb)
Remote
p ort
AC IN TPU T
Use an i nsula ted stick to
press th is setti ng bu tton
AC O UTP UT
Figure 5.1: Adjustment of output mode, output voltage,
frequency, and saving mode
Note:TS-3000 does not have steps 3~4.
Procedure 1 involves "UPS mode" and "Energy Saving mode" selection, the
steps a re as follows:
Step 1: The inverter should be turned off while resetting. Input batteries should
be connected, AC main can either b e co nne cted or disconne ct ed, and
the loa ds s hould be removed.
Step 2: Use an insulated stick to press down on the setting button and then turn
on the power switch. After pressing for 5 seconds, the inverter will send
out a "Beep" sound. User can release the button and go on with the setting
procedure.
St e p 3: Pl e ase ref e r to Ta b le 5 .1 a n d c h ec k th e LE D in d ic a tio n to s ee i f th e
op erat in g mod e is th e one you nee d. If Ye s, hol d do wn on the s ettin g
button for 3~5 seconds and the inverter will let out a beep sound signaling
th at y ou h ad skip p ed t o p roc e dur e 2 ( volta ge & fre qu e nc y se tt in g) .
However, if change is required please go on to step 4.
11
(Factory settin g: UPS m ode)
Energy saving
mode
UPS mode
On
●
Bat Low
★
Saving
★
On
Bat Low
○
Saving
★
★
● Light
○ Dark
★ Flashing
Table 5.1 LED indication for operating mod e
Step 4: The LEDs will change state from pressing the setting button for 1 second
and th en release. Operatin g m ode can be adjusted as required. After
selecting the operating mode, press the setting button for 3~5 seconds
and the inverter will let out a beep sound. Released the button and yo u
will go on to procedure 2 (voltage & freq uency setting).
Procedure 2 involves voltage and frequency selection, the steps are as follows:
Step 1: Ple ase refer to Table 5.2 an d check whether the com bination of o utput
voltage and frequency is what you need. If Yes, hold down on the setting
button for 3~5 seconds and the inverter will let out a beep sound signaling
that you had skipped to procedure 3 (saving mode). However, if change
is requ ired please go on to step 2.
(Fa ctory setting : 230 VAC/50Hz o r 11 0VAC/60 Hz)
Outp ut
Volta ge
Frequen cy
On
50Hz Bat Low
Saving
On
60Hz Bat Low
Saving
1 00Vac
(2 00Vac)
11 0Vac
(22 0Vac)
115Vac
(230Vac)
120Vac
( 240Vac)
●
○
○
★
○
○
●
○
●
★
○
●
●
●
○
★
●
○
●
●
●
★
●
●
● Light
○ Dark
★ Flashing
Table 5.2 LED Indication for voltage/frequ ency com binatio ns
Step 2: The LEDs will change state from pressing the setting button for 1 second
an d then re lease. P lease select the com bination of o utput vo ltage and
frequency you need. After making your selection, press the setting button
for 3~5 seconds and the inverter will let out a beep sound. Released the
button and you will go on to procedure 3 (saving mode).
110V
(220V) 5 0Hz
115 V
(230V) 50Hz
12 0V
(240V) 50Hz
100V
(200V) 5 0Hz
100 V
(200V) 60Hz
120V
(240V) 6 0Hz
115 V
(230V) 60Hz
11 0V
(220V) 60Hz
Figure 5.2 Circulation diagrams of output voltage and frequency
12
Procedure 3 involves standby saving mode selection, the steps are as follows:
Step 1: Please refer to Table 5.3 and check w hether the "saving m ode" is set as
required. If yes, hold down on the setting bu tton for 5 seconds and th e
inverter will let out a be ep s ound. Released the button and the inverter
will automatically store all settings and then restart. However, if change
is required please go on to step 2.
(Factory setting: Enable saving m ode)
Saving mode
ON
Saving mode
OFF
On
Bat Low
★
Saving
●
On
★
Bat Low
★
Saving
○
★
● Light
○ Dark
★ Flashing
Table 5.3 LED indication for saving m ode ON/OFF
Step 2: The LEDs will change state from pressing the setting button for 1 second
and then release. "Saving mode" can be activated or cancelled according
to your need.
5.4 Remo te M onitoring Softw are (Option al Accesso ry)
Users can make operating mode, voltage / frequency, saving mode, and transition
voltage adjustments by using this software. Software update can be downloaded
from the MW website. Please contact us or our distributor if you have any questions.
5.5 Remo te C ontrol M od ule (Optiona l Accessory )
(A ) U ser c an p urc hase and use the rem ote con trol mod ule to co ntro l inverter
ON/OFF, turn s aving m ode ON/OFF, and observe inverter status.
(B)Compatible models:
IRC1 : TS-700 / 1000 / 1 500 / 3000, TN-1500 / 3000。
IRC2 : TS-700 / 1000 / 1 500 / 3000。
IRC3 : TN-1500 / 30 00。
(C)Comes with 10FT connection cable (standard) and 25FT/50FT are optional.
6.Protection
6.1 Input P rotection
(A )Ba t tery po larit y pr ote ctio n : If the batte ry inpu t is con n ect ed in re v ers e
polarity, the internal fuse will blow and the inverter should be send back to us
or o ur authorized distribu tor for repair.
(B)Bat tery und er volta ge p rotection: Whe n th e ba ttery voltage is lo wer than
the pre-set value, the inverter will automatically terminate the output and the
"battery low" signal on the display panel will light up. Please refer to table 6.1
for more details abou t fa ilure sign als displayed on the panel.
(C )Ba t tery ov e r v olta g e p rot e ct i on: Whe n t h e ba tte r y vo lt ag e is too h igh ,
inve rter will auto ma tically te rmin ate the outp ut a nd the b uilt-in bu zze r wi ll
13
sound to inform the user. Please refer to table 6.1 for more details about failure
signals disp layed on the panel.
WARNING:
Please choose suitable batteries that is within the input DC voltage range
of the inverter (refer to spe c).
If the input DC voltage is too low (ex. using 12Vdc battery bank for 24Vdc
mod els ), th e inverter ca nno t startup properly.
If the input DC voltage is too high (ex. using 48Vdc battery bank for 24Vdc
mod els ), th e inverter w ill g et da ma ged .
(D) Sol ar c harg er o ver curren t pro tec tion : TN -30 00 c an p rovide m ax sola r
charging curren t of 3 0A. If th e charging c urrent is too high, the internal fuse
will blow and the inverter should be send back to M W for repair.
6.2 Ou tput Protection
(A)Bypass mode: Use no fuse circuit breaker as automatic over current protection.
When over curre nt occurs, the reset button of the circuit breaker on the front
pan el w ill po p up and the inv erte r will shu t do wn. At th is ti me, users sh ould
rem ove the loads, restart the inverter and press down on the reset button o f
the circuit breaker an d the AC output can now be provided normally.
(B)Inve rte r mo de: Under th e in verter m ode, if a ny a bnormal situ atio n oc curs,
the d isp lay pane l will send ou t fa ilure mes sage (p lease refer to tab le 6 .1 for
failure condition).
(1) OTP: When the internal temperature is higher than the limit value, OTP will
activate leading to automatic shutdown. It must be restarted.
(2) Abno rmal AC output pro tection: If the AC output voltage of the inverter
is too high or low, the unit will turn OFF and should be restarted again.
(3) AC output short circuit protection: When a short circuit situation occurs
at the output or the load increase drastically in a short period of time, the
unit will turn OFF and sho uld be restarted again.
(4) Abno rm al battery voltag e p rote ction: W hen the battery voltage is to o
high or lo w, this p rote ct ion will be activate d. T he inverter a uto-recovers
o nc e t h e ba t ter y go e s b a ck t o a s afe le v el a n d t h e u s er d o n o t h a ve t o
restart it.
(5) O utp ut o verload pro tec tio n : W hen the o utp ut is ove rloa de d bet wee n
3000W~3450W, the inverter can continuously provide power for 3 minutes.
After that, if the overload condition is not removed, the overload protection
will be activated. When the load is higher than 4500W, the overload protection
will activate instantly.
14
Table 6.1 Failure mes sages on the disp lay pan el
LOA D
Fa ilure
message
LED
Indicator
Out put
overload
(3000W~3450W)
LOA D
Out put
overload
(3450W~4500W)
Out put
overload
(>4500W)
LOA D
LOA D
Fa ilure
message
10 0
0
0
10 0
AC o utput
shor t circu it
0
0
Abno rmal
batte ry
volta ge
100
0
LOA D
LOAD
10 0
0
LOAD
100
10 0
Batte ry
agin g
0
0
LOAD
1 00
Fan
abno rmalit y
10 0
0
0
LOAD
LOAD
Abnormal AC
output vol tage
10 0
LOA D
100
LO A D
O ver
te mpera ture
LED
Indicator
Remote
shut down
10 0
0
10 0
0
7. Installation & Wiring
(A)Wiring for batteries: Wire connection should be made as short as possible and
less than 1.5m is highly recommended. Also make sure suitable wires are chosen
ba sed on s afety req uire me nt a n d cu rre nt ra ting . To o sm all cros s se ctio n wi ll
res ult in low er effic ienc y, le ss o u tpu t p owe r, an d th e wires m ay also bec om e
ov e rhe ate d an d ca u se d an ger. Ple a se refe r to tab l e 7. 1 or con sult u s o r ou r
distributor if yo u ha ve any questions.
Rated current of
equipm ent (amp)
Cross section of wire
2
lead (mm )

Note
Choosing suita ble
wires based on the
rating of solar panels
and distance from
the inverter
10A ~ 13A
1.25
16
13A ~ 16A
1.5
14
16A ~ 25A
2.5
12
25A ~ 32A
63A ~ 80A
4
10
16
4
125A ~ 160A
25
50
2
0
160A ~ 190A
260A ~ 300A
70
150
000
300kc mil
300A ~ 340A
185
400kc mil
80A ~ 100A
Tab le 7.1 Suggestio n for wire selection
15
Models using 48V
batterie s
Models using 24V
batterie s
Models using 12V
batterie s
(B)Suggested battery type and capacity
TN/TS-3000
Battery type
Lea d-acid
112
212
124
224
Battery
12V
/
400Ah
24V
/
200A
h
c apacity
or h igher
or higher
Input current
from solar panel
148
248
48V / 100Ah
or higher
30A max.
(C)Installation requirements:
The unit should be mounted on a flat surface or holding rack with suitable strength.
In order to ensure the lifespan of the u nit, plea se refrain fro m o pera ting the unit
in high d ust or m oist ure e nvi ronm ent . Th is is a po wer unit with built-in DC fan.
Plea se mak e su re th e ve ntil atio n op enin gs a re n ot b lock ed a nd refra in f rom
continuous operation with heavy load in high ambient environment beca use this
may prevent inverter from operating properly and its life sp an m ay be a ffected.
We high ly re com men d th at th ere sho uld be no ob jects imp edi ng a irflo w wi thin
15cm of the ventilatio n openings.
>15cm
>15cm
Inverter
Air
Air
Figure 7.1 Example of insta llation
(D)Example of sy stem se tup
As short as pos sible
AC O/P
So lar Panel
Battery
+
-
L arger
than
1 5cm
LOAD
TN/TS-3000
Inverter
Larger
than
15cm
AC I/P D C I/P
-+
Solar I/P
Chassis
S hou ld be les s tha n 1m
Depending on the act ual leng th of wiri ng,
choose suitable c ross-section of t he leads
16
Wall or system FG
(E)Derating
100
100
80
80
60
60
40
40
20
20
0
10
20
30
40
50
60
70
10.5VDC
21VDC
42VDC
Ambient Temperature (℃)
11.5VDC
23VDC
46VDC
15VDC (HORIZONTAL)
30VDC
60VDC
Batt ery input vol tage (V)
Figure 7.2: Output derating curve
Figure 7.3 Inp ut derating curve
(F)
Notes on output loads:
TN /TS -300 0 Se ries ca n po wer mo st eq uip men t re quiring an A C s ource o f
300 0W. But for certain typ e of load, the unit may not work pro perly.
(1)Since inductive loads or motor based equipments needs a large start up current
(6~10 times of its rated current), please make sure this startup current is less
than the max imum cu rren t capability of the inverte r.
(2) Whe n th e lo ads are capa citi ve o r rec tifie d eq uip m en ts (s u ch as s witc hin g
power supply), we suggest operating these equipment at no load or light load
duri ng p ow e r O N . In cre a se the l oad slow ly o nly a fter the TN/ TS -3 000 ha s
started u p to ensure proper opera tion.
8.Failure Co rrection Notes
TN/TS-3000 is a complex product which should be serviced by professional technician.
Improper usage or modification may damage the unit or result in shock hazard. If you
are no t ab le to clea r th e failure con ditio n ac cor ding to the fo llow ing instructions ,
pl ease con tact us or your closest distrib utor for repa ir se rvice.
Failure status
Possible reasons
Recommended solutions
Abno rma l inp ut
C hec k the AC or D C in put sources
( s ola r/b atte ry ) t o ma k e su re the
v oltage is within the requi red rang e.
Over temperature
protection
M ake sure that the ve ntila tion is not
block and the ambient temperature is
not too high. Please derate load usage
o r lower the a mbient t emp erature.
Overload protection
M ake sure th e ou tput load does not
e xce ed t he ra ted valu e o r the pea k
startup current is not too high, typically
found in inductive or capacitive loads.
Short circuit pro tection
M ake sure the output is no t
o verloaded o r short circui ted.
No AC output
voltage
17
Failure status
Possible reasons
Recommended solutions
N o vo ltage at
th e AC ou tlet
No fu se c ircuit breake r
has activated
C hec k whether th e load excee ds
1 5A.
C hec k whether th e load has
e xceeded 20A(21 2/224/2 48)
o r 4 0A(112 /1 24 /1 48)
N o vo ltage at
No fu se c ircuit breake r
the AC terminal
has activated
block
Battery aged or broke n
R eplace the b atte ries .
D isch argi ng
Battery capacity is too
period for battery small
is too short
Malfunction o f the charge r
(no charge voltag e)
F an d oes not
w ork
R eco nfirm ba ttery specificatio n an d
enlarge the battery capacity as suggested.
P lease re turn to u s for rep air.
Clog with foreign obje ct
R emove foreign o bjec t.
Fan malfunction
P lease re turn to u s for rep air.
9.Warranty
Th ree years of warran ty is provided u nder normal operating conditio ns.
Pleas e do not cha nge com po nen ts o r mo dify the unit by you rse lf or atte mp t
to repair the unit by yourself because Mean Well reserves the right to void the
warranty.
18
N o . 2 8 , Wu q u a n 3 r d R d ., Wu g u D i s t . , Ne w Ta i pe i C i t y 2 4 8 , Ta i wa n