1. No category

Cutting data manual
cutting current
marking record (notching)
technology range
nozzle
swirl gas nozzle
swirl gas cap
cooling tube
cathode
down slope
PG2 [plasma gas 2]
up slope / switch position
pierce height
marking record
PG1 [plasma gas 1]
cutting height
cutting pressure
protection cap
gas guide
marking record (notching+)
PG3 [plasma gas 3]
WG1 [swirl gas 1]
pierce time
special part
record number
thickness
cutting speed [quality]
kerf [quality]
WG2 [swirl gas 2]
nozzle cap
cutting speed [max]
ignition height
cutting voltage
cutting current
marking record (notching)
technology range
nozzle
swirl gas nozzle
swirl gas cap
cooling tube
cathode
down slope
pierce height
marking record
- Power source
- Plasma gas control unit
- Plasma machine torch
PG2 [plasma gas 2]
up slope / switch position
PG1 [plasma gas 1]
HiFocus 440i
FlowControl 3
PerCut 450
data version: 2 - valid from: 03.09.2010
Copyright
The reproduction, distribution and utilization of this document as well as
the communication of its contents to others without express
authorization is prohibited. Offenders will be held liable for the payment
of damages. All rights reserved in the event of the grant of a patent,
utility model or design.
Subject to alterations.
 Kjellberg Finsterwalde Plasma und Maschinen GmbH, 2010
Kjellberg Finsterwalde Plasma und Maschinen GmbH
Leipziger Str. 82
DE - 03238 Finsterwalde
Tel.: +49 3531 500-0
Fax.: +49 3531 8510
E-Mail: [email protected]
Web: www.kjellberg.de
I
Contents
Contents
1
References .............................................................................................................. 1-1
2
Consumable overview ............................................................................................2-1
3
Cutting data overview ............................................................................................ 3-1
II
References
1
References
General
– Cutting parameters and results may differ because of material composition, material surface and shape of
workpiece.
– The compliance of the determined cutting distance is very important.
– The specified cutting voltages serve as a guideline only. They depend on a number of
conditions such as cutting height, cathode burn-off, good electrical contact between workpiece
and cutting table and length of the hose package.
– The pierce time is adjusted at profile-cutting-machine.
Technology range HiFinox
– Don't use nozzle first applied in technology range “HiFocus” in technology range “HiFinox CrNi / CrNiTi”!
Marking
– Marking is possible only with power sources and gas consoles, which are arranged for the
operation of this technology.
– reset the pierce time at the profile-cutting-machine
– don't enlarge the ignition height
– If marking records are indicated under the cutting charts to the individual cutting record, these can be used
without consumable changes - by it however in every case the optimal marking quality is not reached.
abbreviations /
symbols
explanation
(i)
intern eingestellt = intern adjusted
The gas parameters of the ignition gas are internally adjusted.
An adjusting by hand is not required/ not possible.
(K)
Kantenstart = edge start
Edge start is necessary if hole piercing is no longer
useful or possible due to the material thickness,
because the consumables may be damaged already
after a short time by material splashes and suffer the
cut quality.
A secure ignition of pilot arc provided, the plasma
torch has to be placed in this way that approximately
one third of the plasma arc already cuts the workpiece
while ignition and two-thirds are still outside of the
workpiece.
Ignition height is equivalent to the cutting height h.
∗
undetermined
Fig. 1: explanation of the used abbreviations and symbols at the cutting chart
1-1
Consumable overview
2
Consumable overview
HiFocus 440i
overview
FlowControl 3 - PerCut 450
1.0330 St12
1.0037 St37
1.4301 CrNi
1.4571 CrNiTi
3.3535 AlMg3
20 -
0,5 -
3
35
HiFocus
4-
6
35
HiFocus
4-
120
60 -
440
HiFocus+
16 -
120
1-
6
280 -
440
60
HiFocus+
6-
16
130
HiFocus F+
15 -
40
440
HiFocus+
1-
4
35
HiFocus
12 -
100
440
HiFocus+
3-
6
60
6-
16
130
280 -
280 -
HiFinox
HiFinox
#
commentary
cutting current [A]
thickness [mm]
material
data version: 2 - valid from: 03.09.2010
A
B
C
D
E
HiFocus F
2-1
Consumable overview
HiFocus 440i
#A
FlowControl 3 - PerCut 450
mild steel - 1.0330 St12
data version: 2 - valid from: 03.09.2010
20
1 -
3
35
2-2
G2006Y
.11.848.221.406
G2007Y
.11.848.221.407
G3004
.11.848.201.1604
G4015
.11.848.201.1515
G4020
.11.848.201.1520
protection cap
G101
.11.848.221.145
swirl gas cap
G002Y
.11.848.221.300
nozzle cap
G901Y
.11.848.201.142
nozzle
gas guide
1,5
cathode
0,5 -
cooling tube
thickness [mm]
cutting current [A]
HiFocus
G501
.11.848.201.081
Consumable overview
HiFocus 440i
#B
FlowControl 3 - PerCut 450
mild steel - 1.0037 St37
data version: 2 - valid from: 03.09.2010
nozzle
nozzle cap
swirl gas cap
protection cap
35
gas guide
6
cathode
4 -
cooling tube
thickness [mm]
cutting current [A]
HiFocus
G901Y
.11.848.201.142
G002Y
.11.848.221.300
G101
.11.848.221.145
G2007Y
.11.848.221.407
G3004
.11.848.201.1604
G4020
.11.848.201.1520
G501
.11.848.201.081
HiFocus+
4 -
10
5 -
8
10
12 -
15
6 -
8
10 -
15
G2008Y
.11.848.221.408
60
G4020
.11.848.201.1520
G4030
.11.848.201.1530
G2010Y
.11.848.221.410
90
G901Y
.11.848.201.142
G002Y
.11.848.221.300
G102
.11.848.221.146
G4025
.11.848.201.1525
G3028
.11.848.201.1628
130
G2012Y
.11.848.221.412
G2014Y
.11.848.221.414
20
12 -
25
160
12 -
30
200
G003Y
.11.848.221.310
G2016Y
.11.848.221.416
6 -
30
40 -
70
280
G032Y
.11.848.421.310
G2326Y
.11.848.421.426
10 -
15
20 -
40
50
G2330Y
.11.848.421.430
G931Y
.11.848.401.142
60
G034Y
.11.848.421.330
70
10 -
G121
.11.848.421.145
G3249
.11.848.401.1649
G3219
.11.848.401.1619
G3209
.11.848.401.1609
40
G3229
.11.848.401.1629
70 -
80
70 - 120
G2331Y
.11.848.421.431
400
440
G971
.11.848.411.142
G071
.11.848.411.500
G125
.11.848.421.149
G2729
.11.848.411.629
G4355
.11.848.401.1555
G3219
.11.848.401.1619
G3249
.11.848.401.1649
60
G4350
.11.848.401.1550
G4350
.11.848.401.1550
30
50 -
G501
.11.848.201.081
G4030
.11.848.201.1530
G3229
.11.848.401.1629
360
G4022
.11.848.201.1522
G4355
.11.848.401.1555
G521
.11.848.401.081
G4350
.11.848.401.1550
G3219
.11.848.401.1619
G4355
.11.848.401.1555
G3209
.11.848.401.1609
G4350
.11.848.401.1550
2-3
Consumable overview
HiFocus 440i
#C
FlowControl 3 - PerCut 450
stainless steel - 1.4301 CrNi
data version: 2 - valid from: 03.09.2010
20 -
G3229
.11.848.401.1629
30
G3219
.11.848.401.1619
G2725
.11.848.411.625
280
G3209
.11.848.401.1609
70
16
G3229
.11.848.401.1629
20
25 -
30
360
G971
.11.848.411.142
G071
.11.848.411.500
G125
.11.848.421.149
G2727
.11.848.411.627
G3219
.11.848.401.1619
protection cap
swirl gas cap
nozzle cap
nozzle
gas guide
cathode
16
40
50 -
cooling tube
thickness [mm]
cutting current [A]
HiFocus+
G4335
.11.848.401.1535
G4340
.11.848.401.1540
G4345
.11.848.401.1545
G4335
.11.848.401.1535
G4340
.11.848.401.1540
G521
.11.848.401.081
40
50 -
80
25 -
30
40 -
70
G4345
.11.848.401.1545
G3209
.11.848.401.1609
G2729
.11.848.411.629
440
G4340
.11.848.401.1540
G4345
.11.848.401.1545
G4350
.11.848.401.1550
80 - 120
HiFinox
1 -
5
6
60
G941
.11.848.211.142
G042
.11.848.211.510
G101
.11.848.221.145
G2010Y
.11.848.221.410
130
G941
.11.848.211.142
G052
.11.848.311.510
G105
.11.848.221.149
G2516
.11.848.311.616
G3008
.11.848.201.1608
G4022
.11.848.201.1522
G4025
.11.848.201.1525
G501
.11.848.201.081
HiFocus F+
6 -
16
8 -
12
2-4
G3008
.11.848.201.1608
G3018
.11.848.201.1618
G4530
.11.848.311.1530
G501
.11.848.201.081
Consumable overview
HiFocus 440i
#D
FlowControl 3 - PerCut 450
stainless steel - 1.4571 CrNiTi
data version: 2 - valid from: 03.09.2010
15 -
G3219
.11.848.401.1619
25
30
G2725
.11.848.411.625
280
40
15 -
30
360
G971
.11.848.411.142
G071
.11.848.411.500
G125
.11.848.421.149
G2727
.11.848.411.627
G3229
.11.848.401.1629
25
30
40
G3219
.11.848.401.1619
G3209
.11.848.401.1609
40
20 -
G3209
.11.848.401.1609
protection cap
swirl gas cap
G4340
.11.848.401.1540
G4345
.11.848.401.1545
G3229
.11.848.401.1629
20
25
nozzle cap
nozzle
gas guide
cathode
cooling tube
thickness [mm]
cutting current [A]
HiFocus+
440
G2729
.11.848.411.629
G3219
.11.848.401.1619
G4340
.11.848.401.1540
G521
.11.848.401.081
G4345
.11.848.401.1545
G4340
.11.848.401.1540
G4345
.11.848.401.1545
2-5
Consumable overview
HiFocus 440i
#E
FlowControl 3 - PerCut 450
aluminium - 3.3535 AlMg3
data version: 2 - valid from: 03.09.2010
nozzle
nozzle cap
swirl gas cap
protection cap
35
gas guide
4
cathode
1 -
cooling tube
thickness [mm]
cutting current [A]
HiFocus
G901Y
.11.848.201.142
G002Y
.11.848.221.300
G101
.11.848.221.145
G2007Y
.11.848.221.407
G3008
.11.848.201.1608
G4020
.11.848.201.1520
G501
.11.848.201.081
HiFocus+
12 -
15
20 -
30
40 -
80
15 -
30
40 -
90
G3219
.11.848.401.1619
G2725
.11.848.411.625
280
360
G971
.11.848.411.142
G071
.11.848.411.500
G125
.11.848.421.149
30
G2727
.11.848.411.627
40 - 100
G2729
.11.848.411.629
440
G4345
.11.848.401.1545
G4340
.11.848.401.1540
70 - 100
20 -
G3209
.11.848.401.1609
G4340
.11.848.401.1540
G3219
.11.848.401.1619
G4345
.11.848.401.1545
G521
.11.848.401.081
G4350
.11.848.401.1550
G4340
.11.848.401.1540
G3209
.11.848.401.1609
G4345
.11.848.401.1545
HiFinox
3 -
6
60
G941
.11.848.211.142
G042
.11.848.211.510
G101
.11.848.221.145
G2010Y
.11.848.221.410
G3018
.11.848.201.1618
G4022
.11.848.201.1522
G501
.11.848.201.081
130
G941
.11.848.211.142
G052
.11.848.311.510
G105
.11.848.221.149
G2516
.11.848.311.616
G3008
.11.848.201.1608
G4530
.11.848.311.1530
G501
.11.848.201.081
HiFocus F
6 -
2-6
16
Cutting data overview
3
Cutting data overview
HiFocus 440i
overview
FlowControl 3 - PerCut 450
1.4301 CrNi
1.4571 CrNiTi
3.3535 AlMg3
#
O2
WG [swirl gas]
PG [plasma gas]
commentary
cutting current [A]
Air
O2
1
O2, Air
2
O2, Air
3
0,5 -
1,5
20
1-
3
35
4-
6
35
4-
10
60
4
5-
15
90
5
10
90
15
130
20
130
12 -
25
160
12 -
30
200
6-
70
280
10 -
70
360
10 -
80
400
70 -
120
440
1-
6
60
6-
16
130
16 -
70
280
16 -
80
360
25 -
120
440
19
15 -
40
280
20
15 -
40
360
20 -
40
440
1-
4
35
HiFocus
3-
6
60
HiFinox
61.0037 St37
ZG [ignition gas]
1.0330 St12
thickness [mm]
material
data version: 2 - valid from: 03.09.2010
6-
16
130
12 -
80
280
15 -
100
360
20 -
100
440
HiFocus
HiFocus
N2
6
7
Air
O2
8
HiFocus+
9
10
Air
11
12
13
Ar
HiFinox
Ar, H2
N2
N2/H2
15
HiFocus F+
16
Ar
HiFocus+
HiFocus+
14
Ar
Ar, H2
Ar, H2
N2
17
18
N2
21
22
Air
Air
23
N2/H2
24
HiFocus F
Ar
HiFocus+
N2
Ar, H2
25
26
27
28
3-1
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
1
0,5
0
5
0
8
0
3
3
2
103
6000
8000
1,2
2
0,8
0
5
0
8
0
3
3
2
105
4500
6000
1,2
0
5
0
8
0
3
3
2
106
4200
5500
1,3
0
5
0
8
0
3
3
2
107
4000
5000
1,3
0
0
2,5
2,5
2
81
3000
*
0
3-2
20
5
1
1
1,5
1
0
0
0
5,2
3
G901Y G002Y
G901Y G002Y
-
-
G101 G2006Y G3004
G101 G2006Y G3004
-
-
G501
G501
G4015
G4015 410
-
-
-
-
-
HiFocus 440i
1
1
down slope [ms]
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
(20 A)
nozzle cap
nozzle
data version: 2 - valid from: 03.09.2010
gas guide
special part
cathode
cooling tube
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
WG2 [swirl gas 2] [scale values]
410
WG1 [swirl gas 1] [scale values]
marking records
PG3 [plasma gas 3] [scale values]
4
PG2 [plasma gas 2] [scale values]
3
PG1 [plasma gas 1] [scale values]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#1
mild steel - 1.0330 St12 (0.5 - 1.5 mm)
HiFocus
ZG (Air) - PG (PG2: O2) - WG (WG1: O2)
10
10
10
30
ZG (Ar)
10
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
5
1
0
7
0
14
2
2
2
2
105
2600
3400
1,4
6
1,5
0
7
0
16
2
2
2
2
108
2400
4000
1,4
0
7
0
16
2
2
2,5
0,1
2
110
1700
5500
1,5
0
7
0
16
2
3,5
3,5
0,1
2,5
118
1200
4500
1,9
0
0
2,5
2,5
2
82
3000
*
0
35
5
2
1
3
1
0
0
0
6
3
G901Y G002Y
G901Y G002Y
-
-
G101 G2007Y G3004
G101 G2007Y G3004
-
-
G501
G501
G4020
G4020 411
-
-
-
-
-
HiFocus 440i
1
1
down slope [ms]
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
nozzle cap
data version: 2 - valid from: 03.09.2010
nozzle
(35 A)
gas guide
special part
cathode
cooling tube
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
WG2 [swirl gas 2] [scale values]
411
WG1 [swirl gas 1] [scale values]
marking records
PG3 [plasma gas 3] [scale values]
8
PG2 [plasma gas 2] [scale values]
7
PG1 [plasma gas 1] [scale values]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#2
mild steel - 1.0330 St12 (1 - 3 mm)
HiFocus
ZG (Air) - PG (PG2: O2) - WG (WG1: O2, WG2: Air)
30
30
30
30
ZG (Ar)
10
3-3
10
412
3-4
9
35
11
5
5
1
0
7
0
16
1
0
7
0
16
2
0
7
0
20
2
0
0
0
0
0
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
3,5
3,5
0,1
2,5
120
1100
3500
1,8
3,5
3,5
0,2
2,5
123
850
3000
1,8 G901Y G002Y
3,5
3,5
0,2
2,5
120
800
1300
1,6
2,5
2,5
2
82
3000
*
0
G901Y G002Y
-
-
30
G101 G2007Y G3004
G501
G501
G4020
-
up slope / switch position
HiFocus 440i
1
1
down slope [ms]
marking record (notching+)
G4020 412
marking record (notching)
marking record
swirl gas cap
protection cap
G101 G2007Y G3004
swirl gas nozzle
nozzle cap
data version: 2 - valid from: 03.09.2010
nozzle
(35 A)
gas guide
special part
cathode
cooling tube
cutting height [mm]
ZG (Ar)
pierce time [s]
3
pierce height [mm]
6
ignition height [mm]
cutting records
cutting pressure [bar]
WG2 [swirl gas 2] [scale values]
marking records
WG1 [swirl gas 1] [scale values]
6
PG3 [plasma gas 3] [scale values]
1
PG2 [plasma gas 2] [scale values]
4
PG1 [plasma gas 1] [scale values]
technology range
thickness [mm]
cutting current [A]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#3
mild steel - 1.0037 St37 (4 - 6 mm)
HiFocus
ZG (Air) - PG (PG2: O2) - WG (WG1: O2, WG2: Air)
30
30
10
PG3 [plasma gas 3] [scale values]
WG1 [swirl gas 1] [scale values]
WG2 [swirl gas 2] [scale values]
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
15
4
0
20
0
70
0
3,5
3,5
0,2
2,5
120
3200
4000
1,5
16
5
0
20
0
70
0
4
4
0,3
2,5
121
2700
3500
1,6
0
20
0
70
0
4
4
0,3
2,5
122
2400
3200
1,7 G901Y G002Y
413
60
marking records
18
8
0
50
0
70
0
4,5
4,5
0,4
2,5
126
2000
2400
1,8
30
19
10
0
50
0
70
0
5
7
0,6
3
130
1600
1800
1,8
30
0
0
2,5
2,5
2
83
3000
*
0
5
6
1
1
0
0
0
9,9
3
G901Y G002Y
-
-
G102 G2008Y G3028
G102 G2008Y G3028
-
-
G501
G501
G4020
G4020 413
-
-
-
-
-
HiFocus 440i
1
1
down slope [ms]
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
(60 A)
nozzle cap
data version: 2 - valid from: 03.09.2010
nozzle
gas guide
special part
cathode
cooling tube
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
PG2 [plasma gas 2] [scale values]
17
PG1 [plasma gas 1] [scale values]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#4
mild steel - 1.0037 St37 (4 - 10 mm)
HiFocus+
ZG (Air) - PG (PG2: O2) - WG (WG1: N2)
30
30
30
ZG (Ar)
10
3-5
PG3 [plasma gas 3] [scale values]
WG1 [swirl gas 1] [scale values]
WG2 [swirl gas 2] [scale values]
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
20
5
0
50
0
70
60
5
5
0,2
2,5
129
3600
6400
1,6
21
6
0
50
0
80
60
5
5
0,2
3
131
3200
5200
1,7
0
50
0
90
60
5
8
0,4
4
136
2650
4000
1,8 G901Y G002Y
414
415
3-6
90
marking records
24
12
0
50
0
80
60
5
10
0,5
4
137
1800
2500
1,9
25
15
0
50
0
85
60
6
10
0,6
4
142
1300
1900
2,2
3
3
2
78
3000
*
0
3
3
2
78
3000
*
0
6
8
-
1
1
0
0
0
0
0
0
0
0
0
0
9,9
3
G901Y G002Y
-
-
G102 G2010Y G3028
G102 G2010Y G3028
-
G501
G4025
G4030
G501
-
-
-
-
-
HiFocus 440i
G4030 415
1
G4025 414
1
down slope [ms]
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
nozzle cap
data version: 2 - valid from: 03.09.2010
nozzle
(90 A)
gas guide
special part
cathode
cooling tube
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
PG2 [plasma gas 2] [scale values]
22
PG1 [plasma gas 1] [scale values]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#5
mild steel - 1.0037 St37 (5 - 15 mm)
HiFocus+
ZG (Air) - PG (PG2: O2) - WG (WG1: N2, WG2: N2)
60
60
60
60
60
ZG (Ar)
10
10
cutting current [A]
thickness [mm]
technology range
PG1 [plasma gas 1] [scale values]
PG2 [plasma gas 2] [scale values]
PG3 [plasma gas 3] [scale values]
WG1 [swirl gas 1] [scale values]
WG2 [swirl gas 2] [scale values]
cutting pressure [bar]
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
23
90
10
1
0
50
0
60
0
9,9
5
6
0,5
2,5
135
2000
2800
414
6
1
0
0
0
0
0
3
3
3
2
78
3000
*
0
marking records
marking record (notching+)
up slope / switch position
down slope [ms]
G102 G2010Y G3028
G501
G4025 414
1
60
G102 G2010Y G3028
G501
G4025
-
marking record
swirl gas cap
(90 A)
nozzle cap
data version: 2 - valid from: 03.09.2010
nozzle
gas guide
marking record (notching)
ZG (Ar)
protection cap
G901Y G002Y
swirl gas nozzle
1,8 G901Y G002Y
special part
cathode
cooling tube
cutting records
kerf [quality] [mm]
record number
Cutting data overview
HiFocus 440i
FlowControl 3 - PerCut 450
#6
mild steel - 1.0037 St37 (10 mm)
HiFocus+
ZG (Air) - PG (PG2: O2) - WG (WG1: N2)
1
10
3-7
WG2 [swirl gas 2] [scale values]
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
30
6
0
80
0
90
30
4
4
0,3
2,5
129
3600
5600
2
31
8
0
80
0
90
30
5
5
0,3
2,5
130
3000
4500
2,1
32 130
10
0
80
0
90
60
5
8
0,4
4,5
133
2800
3800
2,1 G901Y G002Y
33
12
0
80
0
90
60
6
6
0,5
3
134
2500
3200
2,2
34
15
0
80
0
70
60
6
8
0,6
4,5
138
1900
2600
2,5
3
3
2
60
3400
*
0
3
3
2
60
3400
*
0
3-8
10
-
1
1
0
0
0
0
0
0
0
0
0
0
9,9
3
G901Y G002Y
-
-
G102 G2012Y G3028
G102 G2012Y G3028
-
G501
G4022
G4030
G501
-
-
-
-
-
HiFocus 440i
G4022 416
1
G4030 417
1
down slope [ms]
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
nozzle cap
data version: 2 - valid from: 03.09.2010
nozzle
(130 A)
gas guide
special part
cathode
cooling tube
kerf [quality] [mm]
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
WG1 [swirl gas 1] [scale values]
417
PG3 [plasma gas 3] [scale values]
416
PG2 [plasma gas 2] [scale values]
marking records
PG1 [plasma gas 1] [scale values]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#7
mild steel - 1.0037 St37 (6 - 15 mm)
HiFocus+
ZG (Air) - PG (PG2: O2) - WG (WG1: N2, WG2: N2)
60
60
60
60
60
ZG (Ar)
10
10
thickness [mm]
technology range
PG1 [plasma gas 1] [scale values]
PG2 [plasma gas 2] [scale values]
PG3 [plasma gas 3] [scale values]
WG1 [swirl gas 1] [scale values]
WG2 [swirl gas 2] [scale values]
cutting pressure [bar]
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
35 130
20
1
0
80
0
70
0
9,9
6
10
0,8
3
135
1200
2100
417 10
1
0
0
0
0
0
3
3
3
2
60
3400
*
0
marking records
marking record (notching+)
up slope / switch position
down slope [ms]
G102 G2012Y G3028
G501
G4030 417
1
60
G102 G2012Y G3028
G501
G4030
-
marking record
swirl gas cap
(130 A)
nozzle cap
data version: 2 - valid from: 03.09.2010
nozzle
gas guide
marking record (notching)
ZG (Ar)
protection cap
G901Y G002Y
swirl gas nozzle
2,7 G901Y G002Y
special part
cathode
cooling tube
cutting records
kerf [quality] [mm]
cutting current [A]
record number
Cutting data overview
HiFocus 440i
FlowControl 3 - PerCut 450
#8
mild steel - 1.0037 St37 (20 mm)
HiFocus+
ZG (Air) - PG (PG2: O2) - WG (WG1: N2)
1
10
3-9
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
50
12
0
80
0
80
80
5
10
0,5
4
127
2800
4000
2,3
51
15
0
80
0
80
80
5
10
0,5
4
131
1600
2400
2,4
0
80
0
80
20
6
10
0,8
4
132
1400
2100
3,1
0
80
0
90
80
6
20
1,5
5
138
1100
1600
2,7
0
0
3
3
2
60
3600
*
0
160
3-10
20
1
25
1
0
0
0
9,9
3
G901Y G002Y
G901Y G002Y
-
-
G102 G2014Y G3028
G102 G2014Y G3028
-
-
G501
G501
G4030
G4030 418
-
-
-
-
-
HiFocus 440i
1
1
down slope [ms]
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
nozzle cap
(160 A)
nozzle
data version: 2 - valid from: 03.09.2010
gas guide
special part
cathode
cooling tube
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
WG2 [swirl gas 2] [scale values]
418 12
WG1 [swirl gas 1] [scale values]
marking records
PG3 [plasma gas 3] [scale values]
53
PG2 [plasma gas 2] [scale values]
52
PG1 [plasma gas 1] [scale values]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#9
mild steel - 1.0037 St37 (12 - 25 mm)
HiFocus+
ZG (Air) - PG (PG2: O2) - WG (WG1: Air, WG2: Air)
100
100
100
100
ZG (Ar)
10
WG1 [swirl gas 1] [scale values]
WG2 [swirl gas 2] [scale values]
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
60
12
0
80
0
95
95
6
10
0,3
3,5
127
3200
3700
2,4
61
15
0
80
0
85
85
5
12
0,5
3,5
130
2400
3200
2,6
62 200
20
0
80
0
80
80
7
10
0,8
4,5
132
1800
3000
3,2 G901Y G003Y
63
25
0
80
0
90
60
8
20
1,3
5
135
1500
1650
2,9
200
64
30
0
80
0
80
70
8
22
1,5
5
141
1200
1300
3,3
200
0
0
3
3
2
62
3600
*
0
1
1
0
0
0
9,9
3
G901Y G003Y
-
-
G102 G2016Y G3028
G102 G2016Y G3028
-
-
G501
G501
G4030
G4030 419
-
-
-
-
-
1
1
down slope [ms]
HiFocus 440i
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
nozzle cap
(200 A)
nozzle
data version: 2 - valid from: 03.09.2010
gas guide
special part
cathode
cooling tube
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
PG3 [plasma gas 3] [scale values]
419 14
PG2 [plasma gas 2] [scale values]
marking records
PG1 [plasma gas 1] [scale values]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#10
mild steel - 1.0037 St37 (12 - 30 mm)
HiFocus+
ZG (Air) - PG (PG2: O2) - WG (WG1: Air, WG2: Air)
200
200
200
ZG (Ar)
10
3-11
Cutting data overview
HiFocus 440i
#11
FlowControl 3 - PerCut 450
mild steel - 1.0037 St37 (6 - 70 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
0
30+ 10
69
12
0
65
0
40+ 20
70
15
0
65
0
40+ 20
0
65
0
0
65
71
72
280
20
25
1
6000
3,1
6
15
0,8
4
127
4000
4700
3,2
6
15
0,8
5
129
3300
4000
3,4
20+ 20
7
20
1
5
132
2100
2600
3,7
0
40+ 20
7
25
1,2
6
136
1600
2000
3,8
8
30
1,5
6
138
1200
1500
4
350
7
(K)
1,7
7
146
720
800
5
350
6
73
30
0
70
0
30+ 20
75
40
0
80
0
40+ 20
76
50
0
90
0
40+ 20
7
(K)
2
7
153
400
500
6
77
60
0
90
0
50+ 30
8
(K)
2,2
8
166
200
300
7,1
78
70
0
90
0
50+ 30
9
(K)
2,2
9
175
*
150
8
2
2
-
2
60
4000
*
1,8
2
2
-
2
60
4000
*
1,8
2
2
-
2
102
7500
*
1,8
2
2
-
2
101
7500
*
1,5
2
2
-
2
117
8000
*
1,8
2
2
-
2
116
8000
*
2
5,5
swirl gas cap
350
G3249
G931Y G032Y
-
G121 G2326Y
436
35
-
1
-
G521
437
35
-
1
438
35
3-12
-
1
350
1
350
350
350
436 437 438
350
350
ZG (Ar) - WG (WG1: N2)
0
0
0
40
0
0
0
0
30
0
7
G931Y G032Y
-
G121 G2326Y
G3249
G3219
-
0
0
0
30
0
0
0
0
20
0
7
0
0
0
30
0
0
0
0
20
0
7
G521
G4350
-
-
-
1
10
10
ZG (N2) - WG (WG1: N2)
G931Y G032Y
-
G121 G2326Y
G3249
G3219
-
marking records (notching+)
432
G4350
G3219
marking records (notching)
431
350
430 431 432
marking records
430
down slope [ms]
4700
up slope / switch position
125
marking record (notching+)
2,5
marking record (notching)
0,6
marking record
10
protection cap
350
6
swirl gas nozzle
350
3
nozzle cap
2,9
7500
nozzle
8500
5600
gas guide
7000
124
special part
122
2,5
cathode
2,5
0,5
6,5
cooling tube
0,4
10
cutting pressure [bar]
10
6
WG2 [swirl gas 2] [scale values]
6
WG1 [swirl gas 1] [scale values]
kerf [quality] [mm]
70
cutting speed [max] [mm/min]
0
cutting speed [quality] [mm/min]
10
cutting voltage [V]
68
cutting height [mm]
30+ 20
pierce time [s]
30+ 20
0
pierce height [mm]
0
70
ZG (Air) - PG (PG2: O2) - WG (WG1: Air, WG2: Air)
ignition height [mm]
PG3 [plasma gas 3] [scale values]
70
0
technology range
0
8
thickness [mm]
6
67
cutting current [A]
66
record number
PG2 [plasma gas 2] [scale values]
(280 A)
PG1 [plasma gas 1] [scale values]
cutting records
G521
G4350
-
-
-
1
10
10
ZG (Air) - WG (WG1: Air)
G931Y G032Y
-
G121 G2326Y
G3249
G3219
-
G521
G4350
-
-
-
1
10
10
Cutting data overview
HiFocus 440i
#12
FlowControl 3 - PerCut 450
mild steel - 1.0037 St37 (10 - 70 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
85
360
25
30
1
3,7
0
70+ 40
7
15
1
4,5 131
2700
3300
3,8
80
0
70+ 40
7
20
1,2
5
135
2000
2500
4,1
0
80
0
70+ 40
7
25
1,5
6
140
1550
1900
4,3
7
87
40
0
80
0
60+ 20
8
30
2
7
146
1000
1300
4,9
88
50
0
80
0
40+ 10
8
35
4
7
151
700
850
5,8
89
60
0
80
0
40+ 10
9
(K)
2,2
9
162
450
480
7,3
90
70
0
80
0
70+ 40
10
(K)
2,2
10
183
*
170
8,3
6,5
250
G4355 442 443 444
250
G931Y G034Y
-
G121 G2330Y
250
-
-
0
0
0
20
0
3
3
-
3
48
2000
*
2
445
-
0
0
0
20
0
3
3
-
3
48
2000
*
2
448 35
-
0
0
0
20
0
3
3
-
3
48
2000
*
2
451
-
0
0
0
20
0
3
3
-
3
48
2000
*
2
454
-
0
0
0
20
0
3
3
-
3
48
2000
*
2
G4350
445 446 447
1
250
250
250
G3219
G4355
G3209
448 449 450
250
451 452 453
250
454 455 456
250
7
G4355
G3229
G931Y G034Y
-
G121 G2330Y
G3219
-
-
0
0
0
30
0
3
3
-
3
84
4000
*
1,7
446
-
0
0
0
30
0
3
3
-
3
84
4000
*
1,7
449 35
-
0
0
0
30
0
3
3
-
3
84
4000
*
1,7 G931Y G034Y
452
-
0
0
0
30
0
3
3
-
3
84
4000
*
1,7
455
-
0
0
0
30
0
3
3
-
3
84
4000
*
1,7
G3209
10
-
-
-
1
10
10
10
G4355
G3229
-
G121 G2330Y
G3219
-
G521
G4350
10
10
-
-
-
1
10
10
G4355
G3209
marking records (notching+)
10
ZG (Air) - WG (WG1: Air)
444
-
0
0
0
60
0
3
3
-
3
93
4000
*
1,8
447
-
0
0
0
60
0
3
3
-
3
93
4000
*
1,8
450 35
-
0
0
0
60
0
3
3
-
3
93
4000
*
1,8 G931Y G034Y
453
-
0
0
0
60
0
3
3
-
3
93
4000
*
1,8
456
-
0
0
0
60
0
3
3
-
3
93
4000
*
1,8
7
10
ZG (N2) - WG (WG1: N2)
443
7
G521
G4350
G4355
marking records (notching)
1
G521
ZG (Ar) - WG (WG1: N2)
442
1
250
G3229
marking records
1
down slope [ms]
4300
up slope / switch position
3600
marking record (notching+)
126
marking record (notching)
4
marking record
1
swirl gas cap
15
protection cap
7
cutting voltage [V]
70+ 40
cutting pressure [bar]
3,6
WG2 [swirl gas 2] [scale values]
4800
WG1 [swirl gas 1] [scale values]
3,4
4200
swirl gas nozzle
0
84
6800
122
nozzle cap
80
5000
3
nozzle
0
2,5 120
1
gas guide
20
0,8
15
special part
83
15
7
cathode
0
7
6,5
cooling tube
80
kerf [quality] [mm]
0
cutting speed [max] [mm/min]
15
cutting speed [quality] [mm/min]
82
cutting height [mm]
70+ 20
pierce time [s]
10+ 10
0
pierce height [mm]
0
80
ZG (Air) - PG (PG2: O2) - WG (WG1: Air, WG2: Air)
ignition height [mm]
PG3 [plasma gas 3] [scale values]
80
0
technology range
0
12
thickness [mm]
10
81
cutting current [A]
80
record number
PG2 [plasma gas 2] [scale values]
(360 A)
PG1 [plasma gas 1] [scale values]
cutting records
G4355
G3229
-
G121 G2330Y
G3219
G3209
-
G521
G4350
G4355
10
10
-
-
-
1
10
10
10
3-13
Cutting data overview
HiFocus 440i
#13
FlowControl 3 - PerCut 450
mild steel - 1.0037 St37 (10 - 80 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
(400 A)
0
40+ 30
7
15
1
4
125
4000
4500
3,6
98
20
0
80
0
70+ 30
7
15
1
4
128
2800
3600
4,2
99
25
0
80
0
60+ 30
7
20
1,2
5
134
2200
2600
4,4
100 400
30
0
80
0
40+ 30
7
25
1,5
6
139
1800
2100
4,5 G931Y G034Y
102
40
0
80
0
50+ 10
7
30
2
7
144
1150
1400
4,9
103
50
0
80
0
50+ 10
8
35
4
8
151
720
950
5,8
104
60
0
80
0
50+ 10
9
(K)
1,8
9
158
520
600
6,6
105
70
0
80
0
50+ 10
9
(K)
2,2
9
168
320
360
7,8
106
80
0
80
0
50+ 10
9
(K)
3
9
179
180
240
8
1
7
swirl gas cap
G3249
G4350
G121 G2331Y
-
G521
460 461 462
G3219
G4355 463 464 465
G3209
G4350 466 467 468
0
0
0
20
0
3
3
-
3
48
2000
*
2,2
G3249
460
-
0
0
0
20
0
3
3
-
3
48
2000
*
2,2
G3229
0
0
0
30
0
3
3
-
3
48
2000
*
2,2
0
0
0
20
0
3
3
-
3
48
2000
*
2,2
G3209
466
1
-
7
G931Y G034Y
-
G121 G2331Y
G3219
-
0
0
0
30
0
3
3
-
3
84
4000
*
1,9
G3249
461
-
0
0
0
30
0
3
3
-
3
84
4000
*
1,9
G3229
0
0
0
40
0
3
3
-
3
84
4000
*
1,9
0
0
0
30
0
3
3
-
3
84
4000
*
1,9
G3209
3
3
-
3
93
4000
*
2
G3249
3
3
-
3
93
4000
*
2
3
3
-
3
93
4000
*
2
3
3
-
3
93
4000
*
2
467
-
1
-
-
462
465
35
468
3-14
-
1
200
200
200
7
0
0
0
60
0
0
0
0
60
0
0
0
0
70
0
0
0
0
60
0
7
10
G521
G4355
-
-
-
1
G4350
10
10
10
G931Y G034Y
-
G121 G2331Y
G3219
10
G4350
-
G521
G4355
-
-
-
1
G4350
marking records (notching+)
459
200
ZG (N2) - WG (WG1: N2)
458
35
200
G4350
marking records (notching)
464
200
ZG (Ar) - WG (WG1: N2)
-
200
1
G3229
457
35
200
457 458 459
200
-
marking records
463
down slope [ms]
80
up slope / switch position
0
marking record (notching+)
15
marking record (notching)
200
97
marking record
200
3,6
protection cap
kerf [quality] [mm]
3,6
5300
swirl gas nozzle
cutting speed [max] [mm/min]
6800
4400
nozzle cap
cutting speed [quality] [mm/min]
5000
122
nozzle
cutting voltage [V]
122
3
gas guide
cutting height [mm]
3,5
1
special part
pierce time [s]
0,8
15
cathode
pierce height [mm]
15
7
cooling tube
ignition height [mm]
7
50+ 30
cutting pressure [bar]
50+ 30
0
WG2 [swirl gas 2] [scale values]
0
80
WG1 [swirl gas 1] [scale values]
PG3 [plasma gas 3] [scale values]
80
0
technology range
0
12
thickness [mm]
10
96
cutting current [A]
95
record number
PG2 [plasma gas 2] [scale values]
ZG (Air) - PG (PG2: O2) - WG (WG1: Air, WG2: Air)
PG1 [plasma gas 1] [scale values]
cutting records
10
10
10
ZG (Air) - WG (WG1: Air)
G931Y G034Y
-
G121 G2331Y
G3229
G3219
G3209
10
G4350
-
G521
G4355
G4350
-
-
-
1
10
10
10
PG1 [plasma gas 1] [scale values]
PG2 [plasma gas 2] [scale values]
PG3 [plasma gas 3] [scale values]
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
115
70
75
45
60 90+ 90
9
(K)
3
9
181
280
320
7
116
80
75
45
50 99+ 99
9
(K)
3
9
184
250
280
7,3
117 440
90
75
45
50 99+ 99
9
(K)
3
9
185
180
180
7,6
118
100
75
45
50 99+ 99
10
(K)
3
10
192
*
150
8
200
120
120
75
45
50 99+ 99
10
(K)
4
10
212
*
100
8,6
200
1
6,5
G971
G071
G125
G2729 G3209
G521
G4350
1
down slope [ms]
HiFocus 440i
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
nozzle cap
nozzle
data version: 2 - valid from: 03.09.2010
gas guide
special part
cathode
(440 A)
cooling tube
kerf [quality] [mm]
cutting pressure [bar]
WG2 [swirl gas 2] [scale values]
cutting records
WG1 [swirl gas 1] [scale values]
technology range
thickness [mm]
cutting current [A]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#14
mild steel - 1.0037 St37 (70 - 120 mm)
HiFocus+
ZG (Ar) - PG (PG1: Ar, PG2: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
200
200
200
3-15
PG3 [plasma gas 3] [scale values]
WG1 [swirl gas 1] [scale values]
WG2 [swirl gas 2] [scale values]
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
150
1
0
55
0
99
99
3
3
3
132
5500
8000
0,8
151
2
0
55
0
90+ 90
4
4
3,5
138
4500
7000
1,1
152
3
0
55
0
90+ 80
4
4
0,2
4
143
4000
6000
1,2
0
55
0
90
90
4
4
0,3
4
140
3500
5000
1,3
420
421
60
marking records
154
5
0
55
0
90
90
4
4
0,4
4
141
2500
4000
1,4
155
6
0
55
0
90
90
4
4
0,5
4
144
1800
2700
1,5
2,5
2,5
2
60
3000
*
0
2,5
2,5
2
60
3000
*
0
9
3-16
4
-
1
1
0
0
0
0
0
0
0
0
0
0
8
3
G941
G941
G042
G042
-
-
G101 G2010Y G3008
G101 G2010Y G3008
-
-
G501
G501
G4022
G4025
G4022 420
-
-
-
-
-
1
G4025 421
1
down slope [ms]
HiFocus 440i
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
nozzle cap
(60 A)
nozzle
data version: 2 - valid from: 03.09.2010
gas guide
special part
cathode
cooling tube
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
PG2 [plasma gas 2] [scale values]
153
PG1 [plasma gas 1] [scale values]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#15
stainless steel - 1.4301 CrNi (1 - 6 mm)
HiFinox
ZG (Ar) - PG (PG2: N2/H2) - WG (WG1: N2, WG2: N2)
200
200
200
200
200
200
ZG (Ar)
10
10
PG3 [plasma gas 3] [scale values]
WG1 [swirl gas 1] [scale values]
WG2 [swirl gas 2] [scale values]
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
180
6
95
0
10
99
80
5
5
0,4
3,5
102
1600
2300
2,1
181
8
95
0
10
99
80
5
5
0,4
4
106
1400
1800
2,4
182 130
10
95
0
10
99
80
6
6
0,5
5
112
1100
1500
2,6
183
12
95
0
10
99
95
6
10
0,5
5
114
900
1300
2,8
184
16
95
0
10
99
95
6
10
0,5
5
115
750
900
2,9
G3008
423
4
4
2,5
54
3000
*
0
G3008
424
4
4
2,5
54
3000
*
0
14
-
2
2
0
0
0
0
0
0
0
0
0
0
6,3
5,5
G941
G941
G052
G052
-
-
G105
G105
G2516
G2516 G3018
G3018
-
-
G501
G501
G3008
G4530
G4530 424
-
-
-
423
-
-
1
423
1
down slope [ms]
HiFocus 440i
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
nozzle cap
nozzle
data version: 2 - valid from: 03.09.2010
gas guide
special part
(130 A)
cathode
cooling tube
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
PG2 [plasma gas 2] [scale values]
marking records
PG1 [plasma gas 1] [scale values]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#16
stainless steel - 1.4301 CrNi (6 - 16 mm)
HiFocus F+
ZG (Ar) - PG (PG1: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
10
10
10
10
10
ZG (Ar)
10
10
3-17
Cutting data overview
HiFocus 440i
#17
FlowControl 3 - PerCut 450
stainless steel - 1.4301 CrNi (16 - 70 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
(280 A)
1,5
6
159
950
1100
4,3
50
45
50 90+ 35
8
25
2
6,5
162
860
1000
4,4
55
55
57 90+ 55
7,5
30
2,3
7,5
164
570
670
5
223
225
280
30
40
1
6,5
227
50
55
55
57 90+ 75
7,5
(K)
-
7,5
163
430
500
5,1
228
60
55
55
57 99+ 85
9
(K)
-
9
172
410
430
5,3
229
70
55
55
57 99+ 99
10
(K)
-
10
185
280
280
5,6
470
G4335
G3219
G971
G071
-
G125
G2725
-
G521
0
0
0
40
0
4
4
-
4,5
50
3500
*
1,6
G3229
471
-
0
0
0
40
0
4
4
-
4,5
50
3500
*
1,6
G3219
0
0
0
40
0
4
4
-
4
47
3500
*
1,6
0
0
0
40
0
4
4
-
4
47
3500
*
1,6
474
3-18
-
1
G4340 473
300
-
-
1
300
300
G4345 474
300
ZG (Ar) - WG (WG1: N2)
-
300
471
300
470
25
300
300
G3209
marking records
473
down slope [ms]
25
up slope / switch position
8
marking record (notching+)
50 90+ 50
marking record (notching)
45
G3229
marking record
50
swirl gas cap
25
protection cap
222
swirl gas nozzle
4,2
nozzle cap
cutting speed [max] [mm/min]
4
1500
nozzle
cutting speed [quality] [mm/min]
1900
1250
gas guide
cutting voltage [V]
1500
153
special part
cutting height [mm]
150
6
cathode
pierce time [s]
5,5
1,2
cooling tube
pierce height [mm]
1
20
kerf [quality] [mm]
ignition height [mm]
15
8
cutting pressure [bar]
7
50 99+ 60
WG2 [swirl gas 2] [scale values]
50 99+ 80
50
WG1 [swirl gas 1] [scale values]
PG3 [plasma gas 3] [scale values]
50
50
technology range
50
20
thickness [mm]
16
221
cutting current [A]
220
record number
PG2 [plasma gas 2] [scale values]
ZG (Ar) - PG (PG1: Ar, PG2: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
PG1 [plasma gas 1] [scale values]
cutting records
5
G971
G071
-
G125
G2725
G3209
10
G4335
-
G521
G4340
G4345
-
-
-
1
10
10
10
Cutting data overview
HiFocus 440i
#18
FlowControl 3 - PerCut 450
stainless steel - 1.4301 CrNi (16 - 80 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
(360 A)
20
1,5
6
152
1150
1350
4,5
234
30
70
40
45 99+ 85
8
25
2
7,5
160
1000
1200
4,7
236 360
40
70
30
50 99+ 75
8
30
2,5
7,5
164
720
850
4,9
237
50
70
30
50 99+ 75
9
35
2,5
7,5
168
520
600
5,4
238
60
70
30
50 99+ 85
9
(K)
-
9
171
510
560
5,6
239
70
70
30
50 99+ 95
10
(K)
-
10
180
340
420
6
240
80
70
30
50 99+ 95
11
(K)
-
11
188
280
330
6,3
1
6,9
G3219
G971
G071
-
G125
G2727
G521
0
0
0
80
0
4,5
4,5
-
5,5
51
4000
*
1,9
G3229
476
-
0
0
0
80
0
5,5
5,5
-
4
47
4200
*
1,5
G3219
0
0
0
80
0
5,5
5,5
-
4
47
4200
*
1,5
0
0
0
80
0
5,5
5,5
-
4
47
4200
*
1,5
478
-
1
477
250
-
-
1
250
250
G4345 478
250
ZG (Ar) - WG (WG1: N2)
-
250
250
475
30
250
250
G3209
marking records
477
250
475
G4340 476
-
down slope [ms]
7
up slope / switch position
45 99+ 90
marking record (notching+)
40
marking record (notching)
70
G4335
G3229
marking record
25
swirl gas cap
233
protection cap
kerf [quality] [mm]
4,4
swirl gas nozzle
cutting speed [max] [mm/min]
4,3
1700
nozzle cap
cutting speed [quality] [mm/min]
2300
1350
nozzle
cutting voltage [V]
1650
155
gas guide
cutting height [mm]
157
6
special part
pierce time [s]
6
1,2
cathode
pierce height [mm]
1,2
15
cooling tube
ignition height [mm]
15
7
cutting pressure [bar]
7
45 99+ 45
WG2 [swirl gas 2] [scale values]
55 99+ 70
40
WG1 [swirl gas 1] [scale values]
PG3 [plasma gas 3] [scale values]
30
70
technology range
65
20
thickness [mm]
16
231
cutting current [A]
230
record number
PG2 [plasma gas 2] [scale values]
ZG (Ar) - PG (PG1: Ar, PG2: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
PG1 [plasma gas 1] [scale values]
cutting records
5
G971
G071
-
G125
G2727
G3209
G4335
-
G521
G4340
G4345
10
-
-
-
1
10
10
10
3-19
Cutting data overview
HiFocus 440i
#19
FlowControl 3 - PerCut 450
stainless steel - 1.4301 CrNi (25 - 120 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
(440 A)
30
2,2
8
172
900
1000
5,6
245
50
75
40
65 90+ 70
9
35
2,5
8,5
169
700
800
5,7
246 440
60
75
40
65
90
70
9
(K)
2,5
9
173
550
630
6
247
70
75
45
60
90
85
9
(K)
3
9
177
400
450
7
248
80
75
45
50 99+ 99
9
(K)
3
9
180
380
440
7,3
250
100
75
50
45 99+ 99
9
(K)
3,5
9
188
190
190
7,9
252
120
75
50
45 99+ 99
10
(K)
4
10
198
95
100
8,5
2,5
2,5
-
5,5
47
4500
*
2
2,5
2,5
-
5,5
47
4500
*
1,9
2
2
-
5,5
46
4500
*
1,9
1
7
-
481 35
-
482
-
3-20
1
250
G4340 480
250
250
G971
G071
-
G125
G2729 G3209
-
G521
G4345 481
250
-
-
1
250
250
250
G4350 482
250
250
marking records
480
down slope [ms]
8
up slope / switch position
80 99+ 70
marking record (notching+)
35
marking record (notching)
70
marking record
40
swirl gas cap
244
protection cap
kerf [quality] [mm]
5,5
swirl gas nozzle
cutting speed [max] [mm/min]
5,3
1300
nozzle cap
cutting speed [quality] [mm/min]
1550
1100
nozzle
cutting voltage [V]
1250
172
gas guide
cutting height [mm]
166
8
special part
pierce time [s]
7
1,7
cathode
pierce height [mm]
1,2
30
cooling tube
ignition height [mm]
25
8
cutting pressure [bar]
7
80 99+ 60
WG2 [swirl gas 2] [scale values]
85 99+ 85
30
WG1 [swirl gas 1] [scale values]
PG3 [plasma gas 3] [scale values]
50
70
technology range
65
30
thickness [mm]
25
242
cutting current [A]
241
record number
PG2 [plasma gas 2] [scale values]
ZG (Ar) - PG (PG1: Ar, PG2: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
PG1 [plasma gas 1] [scale values]
cutting records
ZG (Ar) - WG (WG1: N2)
0
0
0
90
0
0
0
0
90
0
0
0
0
99
0
5
G4340
G971
G071
-
G125
G2729 G3209
-
G521
G4345
G4350
10
-
-
-
1
10
10
Cutting data overview
HiFocus 440i
#20
FlowControl 3 - PerCut 450
stainless steel - 1.4571 CrNiTi (15 - 40 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
(280 A)
65 70+ 30
5,3
6
25
1,5
5,5
152
1100
1300
4,4
293
30
65
15
75 70+ 30
5,2
7
30
2
6
156
900
1100
4,9
294
40
70
20
45 99+ 99
5,1
7
(K)
-
7
157
650
780
5,1
4
4
-
4
47
3500
*
1,6
4
4
-
4
47
3500
*
1,6
4
4
-
4
47
3500
*
1,6
300
G3219
G971
G071
-
G125
G2725
-
G521
G3209
marking records
490
-
491 25
-
492
-
1
down slope [ms]
20
up slope / switch position
70
1
marking record (notching+)
25
marking record (notching)
292 280
marking record
4,1
swirl gas cap
4
1800
protection cap
cutting speed [max] [mm/min]
2100
1400
swirl gas nozzle
cutting speed [quality] [mm/min]
1700
146
nozzle cap
cutting voltage [V]
144
5
nozzle
cutting height [mm]
5
1,2
gas guide
pierce time [s]
0,8
20
special part
pierce height [mm]
15
6
cathode
ignition height [mm]
6
5,4
cooling tube
cutting pressure [bar]
5,5
65 70+ 30
kerf [quality] [mm]
WG2 [swirl gas 2] [scale values]
65 99+ 40
20
WG1 [swirl gas 1] [scale values]
PG3 [plasma gas 3] [scale values]
20
70
technology range
70
20
thickness [mm]
15
291
cutting current [A]
290
record number
PG2 [plasma gas 2] [scale values]
ZG (Ar) - PG (PG1: Ar, PG2: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
PG1 [plasma gas 1] [scale values]
cutting records
G4340
490
300
-
-
1
300
491
300
G4345 492
300
ZG (Ar) - WG (WG1: N2)
0
0
0
40
0
0
0
0
40
0
0
0
0
40
0
5
G3219
G971
G071
-
G125
G2725
G3209
-
G521
G4340
G4345
10
-
-
-
1
10
10
3-21
Cutting data overview
HiFocus 440i
#21
FlowControl 3 - PerCut 450
stainless steel - 1.4571 CrNiTi (15 - 40 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
1550
4,6
65 99+ 99
5,3
7
25
2
6
153
1100
1400
4,7
65 99+ 99
5,2
7
30
2,5
7
158
840
970
5,3
5,5
5,5
-
5,5
50
4200
*
1,6
5,5
5,5
-
4
47
4200
*
1,5
5,5
5,5
-
4
47
4200
*
1,5
5,5
5,5
-
4
47
4200
*
1,5
G971
G071
-
G125
G2727 G3219
G521
G3209
marking records
493
494
495
30
496
3-22
-
1
250
493
-
G4340
494
down slope [ms]
1300
up slope / switch position
152
marking record (notching+)
6
marking record (notching)
1,5
G3229
marking record
20
swirl gas cap
7
cutting pressure [bar]
5,4
WG2 [swirl gas 2] [scale values]
4,5
WG1 [swirl gas 1] [scale values]
4,4
1700
protection cap
20
2100
1500
swirl gas nozzle
70
1850
146
nozzle cap
40
142
5
nozzle
304
5
1,2
gas guide
20
0,8
15
special part
70
12
7
cathode
30
7
5,5
cooling tube
303
kerf [quality] [mm]
65 99+ 99
cutting speed [max] [mm/min]
20
cutting speed [quality] [mm/min]
70
1
cutting voltage [V]
25
cutting height [mm]
302 360
pierce time [s]
65 99+ 60
pierce height [mm]
65 99+ 70
20
ZG (Ar) - PG (PG1: Ar, PG2: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
ignition height [mm]
PG3 [plasma gas 3] [scale values]
20
70
technology range
70
20
thickness [mm]
15
301
cutting current [A]
300
record number
PG2 [plasma gas 2] [scale values]
(360 A)
PG1 [plasma gas 1] [scale values]
cutting records
250
-
-
1
250
495
250
G4345 496
250
ZG (Ar) - WG (WG1: N2)
0
0
0
80
0
0
0
0
80
0
0
0
0
80
0
0
0
0
80
0
5
G3229
G971
G071
-
G125
G2727
G3219
G3209
10
-
G521
G4340
G4345
-
-
-
1
10
10
10
Cutting data overview
HiFocus 440i
#22
FlowControl 3 - PerCut 450
stainless steel - 1.4571 CrNiTi (20 - 40 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
1200
1350
5,5
5,3
7
30
2,5
7
158
900
1000
6
5,5
5,5
-
5,5
47
4500
*
1,6
5,5
5,5
-
5,5
47
4500
*
1,6
5,5
5,5
-
5,5
44
4500
*
2
G971
G071
-
G125
G2729
-
G521
G3219
498
30
499 35
-
1
-
-
1
G4345 499
marking records
497
250
497
498
down slope [ms]
162
up slope / switch position
7
marking record (notching+)
2
marking record (notching)
25
G4340
marking record
7
G3229
swirl gas cap
5,4
protection cap
5,2
swirl gas nozzle
5
1700
nozzle cap
2100
1450
nozzle
1700
157
gas guide
155
6
special part
6
1,5
cathode
1,2
20
cooling tube
cutting speed [max] [mm/min]
15
7
5,5
kerf [quality] [mm]
cutting speed [quality] [mm/min]
70 99+ 60
cutting voltage [V]
20
40
cutting height [mm]
65
313
1
pierce time [s]
80 99+ 60
30
pierce height [mm]
20
440
ignition height [mm]
60
312
ZG (Ar) - PG (PG1: Ar, PG2: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
7
cutting pressure [bar]
80 99+ 70
WG2 [swirl gas 2] [scale values]
80 99+ 75
20
WG1 [swirl gas 1] [scale values]
PG3 [plasma gas 3] [scale values]
20
60
technology range
60
25
thickness [mm]
20
311
cutting current [A]
310
record number
PG2 [plasma gas 2] [scale values]
(440 A)
PG1 [plasma gas 1] [scale values]
cutting records
250
250
250
ZG (Ar) - WG (WG1: N2)
0
0
0
90
0
0
0
0
90
0
0
0
0
90
0
5
G3229
G971
G071
-
G125
G2729
G3219
-
G521
G4340
G4345
10
-
-
-
1
10
10
3-23
WG1 [swirl gas 1] [scale values]
WG2 [swirl gas 2] [scale values]
330
1
0
8
0
95
0
331
2
0
8
0
85
0
0
8
0
95
0
0
10
0
90
0
35
3-24
3
4
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
3
3
0,1
2
139
3800
6000
1,5
3
3
0,1
3,5
148
2800
6000
1,4
4
4
0,2
3,5
150
2400
3000
1,4
5
5
0,3
4
150
1800
3000
1,4
G901Y G002Y
G101 G2007Y G3008
G501
G4020
1
down slope [ms]
HiFocus 440i
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
(35 A)
nozzle cap
nozzle
data version: 2 - valid from: 03.09.2010
gas guide
special part
cathode
cooling tube
pierce time [s]
6
pierce height [mm]
1
5,5
ignition height [mm]
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
PG3 [plasma gas 3] [scale values]
333
PG2 [plasma gas 2] [scale values]
332
PG1 [plasma gas 1] [scale values]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#23
aluminium - 3.3535 AlMg3 (1 - 4 mm)
HiFocus
ZG (Air) - PG (PG2: Air) - WG (WG1: N2)
30
30
30
30
PG1 [plasma gas 1] [scale values]
PG2 [plasma gas 2] [scale values]
PG3 [plasma gas 3] [scale values]
WG1 [swirl gas 1] [scale values]
WG2 [swirl gas 2] [scale values]
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
335
3
0
50
0
70
70
5
5
0,3
4
138
2800
3500
1,6
336
4
0
50
0
99
99
5
5
0,3
4
140
2500
3300
1,6
337
0
50
0
99
99
5
7
0,4
4
142
2200
3100
1,6
338
0
50
0
99
99
5
8
0,4
4
144
1800
2500
1,8
60
5
6
1
8
G941
G042
G101 G2010Y G3018
G501
G4022
1
down slope [ms]
HiFocus 440i
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
nozzle cap
(60 A)
nozzle
data version: 2 - valid from: 03.09.2010
gas guide
special part
cathode
cooling tube
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#24
aluminium - 3.3535 AlMg3 (3 - 6 mm)
HiFinox
ZG (Ar) - PG (PG2: N2/H2) - WG (WG1: N2, WG2: N2)
30
30
30
30
3-25
PG2 [plasma gas 2] [scale values]
PG3 [plasma gas 3] [scale values]
WG1 [swirl gas 1] [scale values]
WG2 [swirl gas 2] [scale values]
ignition height [mm]
pierce height [mm]
pierce time [s]
cutting height [mm]
cutting voltage [V]
cutting speed [quality] [mm/min]
cutting speed [max] [mm/min]
kerf [quality] [mm]
340
6
75
0
35
99
75
4
4
0,3
3,5
114
3200
6500
2,4
341
8
75
0
35
99
75
4
4
0,5
3,5
119
2200
5500
2,6
342 130
10
75
0
35
99
60
4,5
6
0,8
3,5
120
1600
4500
2,7
343
12
75
0
35
99
50
6
10
0,8
3,5
122
1400
4000
2,8
10
344
16
75
0
35
99
50
6
12
0,9
4
127
1000
2700
3,5
10
3-26
2
6,6
G941
G052
G105
G2516 G3008
G501
G4530
1
down slope [ms]
HiFocus 440i
up slope / switch position
marking record (notching+)
marking record (notching)
marking record
swirl gas cap
protection cap
swirl gas nozzle
nozzle cap
nozzle
data version: 2 - valid from: 03.09.2010
gas guide
special part
(130 A)
cathode
cooling tube
cutting records
cutting pressure [bar]
technology range
thickness [mm]
cutting current [A]
PG1 [plasma gas 1] [scale values]
record number
Cutting data overview
FlowControl 3 - PerCut 450
#25
aluminium - 3.3535 AlMg3 (6 - 16 mm)
HiFocus F
ZG (Ar) - PG (PG1: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
10
10
10
Cutting data overview
HiFocus 440i
#26
FlowControl 3 - PerCut 450
aluminium - 3.3535 AlMg3 (12 - 80 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
(280 A)
12
0,6
5
148
2800
3800
4,1
382
25
70
45
70 90+ 30
7
15
0,8
5
150
2300
3000
4,2
383
30
70
45
70 90+ 30
7
15
1
5
152
1800
2200
4,4
70
45
70 90+ 70
8
20
1,5
5,5
159
1200
1550
4,5
384
280
40
1
6,5
down slope [ms]
7
up slope / switch position
70 90+ 30
marking record (notching+)
45
marking record (notching)
70
marking record
20
swirl gas cap
381
protection cap
kerf [quality] [mm]
3,9
swirl gas nozzle
cutting speed [max] [mm/min]
3,8
4300
nozzle cap
cutting speed [quality] [mm/min]
6500
3100
nozzle
cutting voltage [V]
4000
146
gas guide
cutting height [mm]
143
5
special part
pierce time [s]
4
0,6
cathode
pierce height [mm]
0,6
12
cooling tube
ignition height [mm]
12
7
cutting pressure [bar]
7
70 90+ 40
WG2 [swirl gas 2] [scale values]
70 90+ 50
45
WG1 [swirl gas 1] [scale values]
PG3 [plasma gas 3] [scale values]
45
70
technology range
70
15
thickness [mm]
12
380
cutting current [A]
379
record number
PG2 [plasma gas 2] [scale values]
ZG (Ar) - PG (PG1: Ar, PG2: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
PG1 [plasma gas 1] [scale values]
cutting records
300
G3219
300
G4340
300
300
G971
G071
-
G125
G2725
-
G521
-
G3209
-
-
1
300
300
385
50
75
45
70 90+ 70
6
(K)
-
6
164
880
1200
4,6
386
60
75
45
70 90+ 50
6
(K)
-
6
168
550
800
4,8
300
387
70
70
45
70 90+ 50
7
(K)
-
7
189
300
450
5,6
300
388
80
70
40
70 90+ 50
8
(K)
-
8
200
150
200
5,7
300
G4345
300
3-27
Cutting data overview
HiFocus 440i
#27
FlowControl 3 - PerCut 450
aluminium - 3.3535 AlMg3 (15 - 100 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
(360 A)
35
65
99
90
8
15
0,8
5
147
2600
3500
4,5
392
30
75
35
65
99
80
8
15
1
5,5
150
2000
3000
4,8
393
40
75
35
65
99
99
8
20
1,5
6
155
1400
1800
5
394 360
50
75
35
65
99
90
8
35
3,5
6
161
1200
1500
5,1
395
60
75
35
65
99
90
7
(K)
-
7
166
1000
1300
5,4
396
70
75
35
65 90+ 30
7
(K)
-
7
170
750
1000
5,6
397
80
75
35
65 90+ 50
7
(K)
-
7
178
600
750
6,1
398
90
75
35
65 90+ 50
7
(K)
-
7
175
330
350
6,6
G4345
250
399
100
75
35
65 90+ 50
8
(K)
-
8
210
*
180
7,7
G4350
250
3-28
1
6,3
6,1
down slope [ms]
75
up slope / switch position
25
marking record (notching+)
391
marking record (notching)
4,2
marking record
4
4000
swirl gas cap
5000
3200
protection cap
cutting speed [max] [mm/min]
3600
141
swirl gas nozzle
cutting speed [quality] [mm/min]
139
4
nozzle cap
cutting voltage [V]
4
0,6
nozzle
cutting height [mm]
0,6
12
gas guide
pierce time [s]
12
8
special part
pierce height [mm]
8
99
cathode
ignition height [mm]
99
99
cooling tube
WG2 [swirl gas 2] [scale values]
99
65
kerf [quality] [mm]
WG1 [swirl gas 1] [scale values]
65
35
cutting pressure [bar]
PG3 [plasma gas 3] [scale values]
35
75
technology range
75
20
thickness [mm]
15
390
cutting current [A]
389
record number
PG2 [plasma gas 2] [scale values]
ZG (Ar) - PG (PG1: Ar, PG2: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
PG1 [plasma gas 1] [scale values]
cutting records
250
250
G4340
250
250
250
G971
G071
-
G125
G2727 G3219
-
G521
G4345
-
-
-
1
250
250
G4350
250
250
Cutting data overview
HiFocus 440i
#28
FlowControl 3 - PerCut 450
aluminium - 3.3535 AlMg3 (20 - 100 mm)
HiFocus+
data version: 2 - valid from: 03.09.2010
(440 A)
402
30
75
35
65
99
90
8
15
1
5
151
2200
2800
4,8
250
403
40
75
35
65
99
90
8
20
1,5
6
157
1800
2400
5,5
250
404
50
75
35
65
99
75
8
35
3
6
160
1300
1700
5,7
75
35
65
99
75
7
(K)
-
7
166
1000
1300
5,8
405
440
60
1
5,8
down slope [ms]
4,6
up slope / switch position
4,4
3600
marking record (notching+)
kerf [quality] [mm]
4500
2900
marking record (notching)
cutting speed [max] [mm/min]
3500
149
marking record
cutting speed [quality] [mm/min]
146
5
swirl gas cap
cutting voltage [V]
4,5
0,8
protection cap
cutting height [mm]
0,6
15
swirl gas nozzle
pierce time [s]
12
8
nozzle cap
pierce height [mm]
8
nozzle
ignition height [mm]
6,1
90
gas guide
cutting pressure [bar]
75
99
special part
WG2 [swirl gas 2] [scale values]
99
65
cathode
WG1 [swirl gas 1] [scale values]
65
35
cooling tube
PG3 [plasma gas 3] [scale values]
35
75
technology range
75
25
thickness [mm]
20
401
cutting current [A]
400
record number
PG2 [plasma gas 2] [scale values]
ZG (Ar) - PG (PG1: Ar, PG2: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
PG1 [plasma gas 1] [scale values]
cutting records
250
G3219
G971
G071
-
G125
G2729
G4340
-
G4345
-
-
1
250
250
406
70
75
35
65
99
75
7
(K)
-
7
170
800
1000
6,1
407
80
75
35
65
99
60
7
(K)
-
7
176
700
850
6,3
250
408
90
75
35
65
99
90
7
(K)
-
7
190
440
460
6,8
250
409
100
75
35
65
99
90
8
(K)
-
8
210
250
300
7,8
250
6,3
G3209
G521
250
250
3-29
- Blank page -
3-30