Busbar Systems SENTRON Answers for infrastructure and cities. Configu-

© Siemens AG 2014
Busbar Systems
SENTRON
Configuration
Manual
Edition
2014
Answers for infrastructure and cities.
© Siemens AG 2014
© Siemens AG 2014
Busbar Systems
2
Introduction
3
General data
7
8
13
8US 40 mm busbar systems
Introduction
Basic assemblies up to 400 A
Accessories
25
28
8US 60 mm busbar systems
Introduction
Basic assemblies up to 630 A
Basic assemblies up to 1600 A
Infeed and connection methods
from 630 A to 1600 A
Busbar device adapters and
device holders from 630 A to 1600 A
UL applications
Accessories
29
Distribution board components
31
Built-in components
14
15
18
19
21
For further technical
product information:
Service & Support Portal:
www.siemens.com/lowvoltage/productsupport
 Product List:
Technical specifications
 Entry List:
Certificates / Characteristics /
Download / FAQ / Manuals /
Updates
Siemens · 2014
© Siemens AG 2014
Busbar Systems
Introduction
Basic assemblies up to 400 A
Standards
Used in
Industry
8US 40 mm busbar systems
Page Application
Residential
buildings
Devices
Non-residential
buildings
■ Overview
7
Basic assemblies up to 400 A,
busbar supports,
busbars,
covers for the touch protection
EN 13601
✓
--
✓
Basic assemblies up to 400 A,
busbar supports,
busbars,
covers for the touch protection
EN 13601
✓
--
✓
Basic assemblies up to 630 A,
overview with different devices
EN 13601
✓
--
✓
✓
--
✓
✓
--
✓
✓
--
✓
✓
--
✓
✓
--
✓
✓
--
✓
8
IEC 60439-1,
IEC 61439-2
IEC 60439-1,
IEC 61439-2
NSE0_02112
8US 60 mm busbar systems
14
IEC 60439-1,
IEC 61439-2
UL 508 A
15
NSE0_02123
Basic assemblies up to 630 A
Basic assemblies up to 1600 A
18
Basic assemblies up to 630 A,
busbar supports,
busbars,
covers for the touch protection
EN 13601
Basic assemblies up to 1600 A,
busbar supports,
busbars,
covers for the touch protection
EN 13601
Infeed for busbar systems,
terminals...
EN 13601
IEC 60439-1,
IEC 61439-2
UL 508 A
IEC 60439-1,
IEC 61439-2
UL 508 A
16(B
Infeed and connection methods
from 630 A to 1600 A
19
IEC 60439-1,
IEC 61439-2
UL 508 A
Busbar device adapters and device 21
holders from 630 A to 1600 A
Busbar device adapters and
device holders for the assembly
of load feeders 3RV2/3RT2
EN 13601
IEC 60439-1,
IEC 61439-2
UL 508 A
Distribution board components
29
Longitudinal stays, assembly kits, IEC 60439-1,
covers for the touch protection
IEC 61439-3
VDE 0603-1
Built-in components
2
Siemens · 2014
31
3-pole NEOZED bus-mounting
bases or DIAZED bus-mounting
bases,
NEOZED bus-mounting switch
disconnectors,
fuse switch disconnectors and
busbar device adapters
IEC 60947-3,
EN 60947-3
(VDE 0660)
IEC 60269,
EN 60269
(VDE 0636)
© Siemens AG 2014
Busbar Systems
General data
■ Overview
The use of busbar systems with their versatile rail-adaptable
connection, switching and installation devices is an ideal and
cost-effective electrotechnical enhancement of modern distribu-
tion boards due to their small footprint, compact design and
quick assembly contacts. Mounting is implemented on longitudinal stays. The busbar spacing is 60 mm.
6
5
7
8
4
3
2
I201_13633
1
3
1
2
3
4
5
6
7
8
9
9
■ Benefits
Longitudinal stays
Busbar supports, 3-phase
Cu busbars
Terminals
Supports for blanking covers
Blanking covers
Supports
Touch protection cover
Busbar supports, 1-phase
■ Design
Notable cost reduction compared to conventional installation in
switchgear and control cabinets due to the following reasons:
• Mechanical fixing and electrical contacting in a single step
• No access wiring and fewer busbar terminals used
• Double use of the busbar space
• Clear arrangement
• Straightforward replacement of individual devices or whole
combinations
• High operational safety through finger-safe cover of the
adapters and device holders
8US busbar systems with 60 mm busbar center-to-center
spacing as well as flat copper profiles have become firmly
established on the world market.
All the above advantages are felt especially in cases where
many tap-off units of the same performance range are required.
The busbar runs prove most advantageous when the infeed is
centrally located and the load is distributed symmetrically on
both sides.
■ Application
8US busbar systems are used for the direct busbar-mounting of
current-limiting devices (protective devices) such as fuse switch
disconnectors and circuit breakers as well as complete load
feeders.
8US busbar systems are designed for horizontal mounting of the
busbars.
The permissible busbar temperature is decisive when dimensioning the busbars. The busbar temperature is dependent on
the current and the current distribution, on the busbar cross-section and the busbar surface, on the position of the busbars, convection and the ambient temperature. The values stated in the
following table can only be considered as guide values because
the conditions vary with each location. The values are based on
continuous current over the whole busbar length.
■ Function
Short-circuit strength
The short-circuit strength of the busbar system is dependent on
the distance of the busbar supports and on the busbar crosssection.
The short-circuit strength of the whole system is dependent on
the short-circuit strength of the busbars and of the adapters with
circuit breakers or switch disconnectors. If one of these values
is lower than the prospective short-circuit current at the installation site, a current-limiting protective device has to be mounted
upstream of the 8US busbar system. This may also be mounted
as a feeder circuit breaker on the busbar system itself.
Siemens · 2014
3
© Siemens AG 2014
Busbar Systems
General data
■ Technical specifications
Continuous current for busbars, E-Cu bare, at 35 °C ambient temperature according to DIN 43671
Bar dimensions
System
Continuous current at a busbar temperature of
65 °C
85 °C
105 °C
mm
mm
A
A
A
12  5
15  5
40 + 60
40 + 60
188
222
248
293
295
349
20  5
25  5
30  5
60
60
60
274
327
379
362
432
500
430
513
595
12  10
20  10
30  10
40 + 60
60
60
302
427
573
398
564
756
474
670
900
Special profile up to 1600 A
60
1020
1020
1600
General technical specifications
Rated insulation voltage Ui
V AC 1 000
Short-circuit strength
Of 8US1 busbar device adapter
Current limitation due to associated motor starter protectors/circuit breakers/load feeders up
to 50 kA
Of the busbar systems
see Characteristic Curves
Material of the 8US1 busbar supports, busbar device
adapters and device holders
Glass-fiber reinforced polyamide
Color
RAL 7035, light gray
Thermal stability (minimum values)
Busbar supports, busbar device adapters,
device holders, infeed and caps
°C
120
AWG connecting cables
°C
105 / 150
Cover profiles
°C
110
Bases, partitions, edge profiles and blanking covers
°C
70
Take care when machining that no cracks are formed. A cross-cut circular saw with the
following characteristic values has proven successful in cutting cover profiles for busbars:
Machining of plastic profiles
• D = 300 mm, B = 2.2 mm,
• T = 120 R (5° negative replaceable tooth at a cutting rate of 50 ... 60 m/s)
• Tooth feed 0.05 ... 0.1 mm
The plastic parts are secured so that vibration is ruled out.
Approvals
UR, CSA, cuUS- Listed
Busbar supports, busbar device adapters,
device holders and terminals
Technical specifications of the system components
Infeed, connection modules, three-phase
Busbar center-to-center spacing
mm
A
Current carrying capacity of the terminal points
The specified current carrying capacities reflect the
thermal load capability of the terminal points under
favorable conditions (with the largest conductors it is
possible to connect). This does not invalidate the assignment of conductor cross-sections and current carrying
capacities as defined in national and international specifications.
5SH3538
5SH3535
8US1921-1BA00
8US1921-1AA00
60
60
60
60
80
560
300
440
Tightening torque
Nm
--
30
8 ... 10
12 ... 15
Clamping space W × H
mm
--
--
10 × 15
15 × 15
Conductors that can be used
mm2
1.5 ... 16
Cu, re, rm, f, f+AE
(reduction of the
maximum conductor
cross-sections may
be required)
150 ... 300
Cu, Al (connections
with aluminum
conductors are not
maintenance free),
rm, sm, f
6 ... 50 (70)
Cu, rm, f, f+AE
(reduction of the
maximum conductor
cross-sections may
be required),
la. Cu 6 × 9 × 0.8
35 ... 120
Cu, rm, f, f+AE
(reduction of the
maximum conductor
cross-sections may be
required),
la. Cu 6/10 × 15.5 × 0.8
4
Siemens · 2014
© Siemens AG 2014
Busbar Systems
General data
■ Characteristic curves
Characteristic curves as a function of rated peak withstand current
40 mm busbar systems
60 mm busbar systems
kA
pk
pk
NSE0_01546
55
50
1 45
2 x 12x5
40
35
3
1 x 12x5
30
25
20
200 250 300 350 400 mm
2
1 Surge current
pk
2 Spacing of busbar supports
kA
pk
NSE0_01547
55
50
45
2 x 15x5
40
35
1 x 15x5
30
25
20
200 250 300 350 400 mm
2
1
1
Surge current
2
Spacing of busbar supports
kA
NSE0_00342b
90
1
80
75
70
65
60
T
30x10
30x5
55
50
45
40 20x5
12x5
35
pk
30
3 5-pole busbar supports
300
20x10
12x10
400
500
600 700 mm 800 900
2
Surge current
1
pk
2 Spacing of busbar supports
100 mm busbar system
185 mm busbar systems
120
110
s
90
Maximum asymmetric short-circuit-current
Maximum asymmetric short-circuit-current
s
kA
kA
100
100
80
70
1
60
50
80x10/100x10
40
60x10
30
90
80
1
70
80x10/100x10
60
50
50x10
60x10
40x10
50x10
30x10
20
40
40x10
30x10
30x10
30
I201_18591
10
30x10
20
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Busbar support distance a cm
10
Maximum lead on busbar system
I201_18592
1
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Busbar support distance a cm
1
Maximum lead on busbar system
Siemens · 2014
5
© Siemens AG 2014
Busbar Systems
General data
2,2
2,1
2,0
1,9
Example
1,8
Under normal operating conditions (35°C ambient temperature
and 65°C bar temperature), a 30 x10 mm busbar can handle
loads up to 630 A. However, you want the busbar to handle a
higher current, at the expense of an increased busbar temperature of max. 85 °C.
1,7
The following applies:
• Bar type: Busbar
• Busbar size: 30 x 10
• Max. bar temperature: 85 °C
• Ambient temperature: 35 °C
1,6
1,5
1,4
0
5
10
15
20
25
30
35
40
45
50
55
60
65
1,3
1,2
1,1
1,0
0,9
0,8
The figure on the right shows the correction factor k2 = 1.3 for the
current-carrying capacity.
0,7
This results in a higher value of 630 A * 1.3 = 819 A.
0,5
If the 30 x10 busbar is to be operated with a bar temperature of
85°C, it may be loaded with maximum 819 A.
0,4
0,6
I201_18479
If a higher bar temperature than 65°C is possible, the busbars
can be operated with higher current values according to the
following formula: I = In * k2
Factor k2
According to DIN 43671, current-carrying capacity values for flat
bars are defined as 35 °C ambient temperature and 65 °C busbar temperature
0,3
50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125
Busbar temperature °C
Current-carrying capacity values for 30 x 10 mm flat bars acc. to
DIN 43671, depending on ambient and bar temperature
6
Siemens · 2014
Air temperature °C
Current-carrying capacity values for flat bars acc. to DIN 43671
© Siemens AG 2014
Busbar Systems
8US 40 mm Busbar Systems
Introduction
■ Overview
The 40 mm busbar system for the lower performance range up to 400 A: Terminals and covers for infeed and connection methods
The 40 mm busbar system is used in machine engineering and
distribution boards, in meter cabinets and in power distribution
systems of the low performance range up to 400 A.
The busbar cross-sections are adapted to the rated currents and
are available in the sizes 12 x 5 mm, 12 x 10 mm, 15 x 5 mm and
15 x 10 mm. The basic system is configured without covers. If
touch protection is required, this is possible with busbar covers.
Terminals round off the product range of the 40 mm busbar
system.
Siemens · 2014
7
© Siemens AG 2014
Busbar Systems
8US 40 mm Busbar Systems
Basic assemblies
■ Overview
2
1
3
4
5
NSE0_02112
1 Flat copper profile
2 Busbar support
3 Cover profile
4 Inlay part
5 Covering cap
■ Dimensional drawings
8US1903-3AB00
8US1903-5AA00
4
40
40
205
125
5
5
1 5
40
1 5
4 0
N S E 0 _ 0 0 7 2 9
1 3 0
1 1 5
4 0
1 2
4 0
NSE00399
40
2 3
15
8
Siemens · 2014
22
40
© Siemens AG 2014
Busbar Systems
8US 40 mm Busbar Systems
Infeed and connection methods
■ Overview
■ Dimensional drawings
8US1921-2..0.
8US1922-1GA00
d
e
f
22.5
29
36
32
25
35
55
42
5
5
5
5
10
10
12
12
8US1921-2BA0.
-2BB0.
-2BC0.
-2BD0.
7.5
10.5
17
14.5
11.5
15.5
23.5
20.5
22.5
29
36
32
25
35
55
42
10
10
10
10
10
10
12
12
N S E 0 _ 0 0 4 7 0 a
c
11.5
15.5
23.5
20.5
4 0
(6 0 )
b
7.5
10.5
17
14.5
2 0 0
a
8US1921-2AA0.
-2AB0.
-2AC0.
-2AD0.
4 0
(6 0 )
e
f
a
NSE0_00464
Type
3 3
c
d
b
8 4
5 5
Siemens · 2014
9
© Siemens AG 2014
Busbar Systems
8US 40 mm Busbar Systems
Device adapters and device holders
■ Overview
■ Dimensional drawings
8US10 51-5CM47
8US10 51-5DJ07
8US10 51-5DK07
8US10 51-5DM07
L=118mm
8
48
45
45
NSE00409
NSE00426
5
(10)
29
36
45
182
NSE00401
NSE00429
40
182
185
139
121
40
48
24
24
30
48
L=150mm
24
50
45
8US10 61-5DJ07
8US10 61-5FK08
8US10 61-5FM08
L=168mm
L = 1 4 8 m m
L = 1 2 8 m m
8
8US10 61-5FP08
14
40
40
182
242
N S E 0 _ 0 0 4 1 0 b
5 5
NSE00413
5 5
55
10
8,5
53
2 4
5 3
1 3 9
NSE00431
22,5
1 8 2
5
(10)
N S E 0 _ 0 0 4 0 2 b
55
40
NSE00430
6 6
121
40
2 4
7,5
Siemens · 2014
32
60
© Siemens AG 2014
Busbar Systems
8US 40 mm Busbar Systems
Device adapters and device holders
8US10 11-4SL01
8US10 11-4TM00
Abdeckung
12
35
107,8
26
51
72
8US11 11-4SM00
2 3
15
NSE0_01594
5
(10)
NSE00892
M4
5
40
15
182
40
73
21,5
24,5
40
172
131,5
114,5
40
30
24
33
29
20
200
35,5 35,5
15
39
57
8US10 50-5AK00
NSE00406
1 1 6
4 0
(6 0 )
1 8 2
4 0
(6 0 )
4 0
(6 0 )
139
4 0
(6 0 )
4 2
48
1 4
24
2 3
N S E 0 _ 0 0 4 4 9 a
45
7 0
4 4
8US10 50-5AM00
1 3 7
1 6 2
1 7 4
NSE00420
NSE00428
45
29
36
45
40
182
139
142
40
48
48
30
24
8US10 50-5RK07
5
(10)
24
50
40
182
185
40
48
30
8US10 50-5RM07
NSE00427
5
(10)
29
36
45
24
50
Siemens · 2014
11
© Siemens AG 2014
Busbar Systems
8US 40 mm Busbar Systems
Device adapters and device holders
8US10 60-5AK00
8US10 60-5AK08
2
24
40
68
40
40
8,5
8,5
20,5
5
(10)
5
(10)
8US1998-2BK00
NSE00408
139
40
182
40
68
24
8US10 60-5AM00
NSE00421
5
(10)
13,5
55
32
50
182
NSE00422
8US1998-2BM00
13,5
12
32
50
55
32
50
54
3x6-35mm2
13,7
41,7
Siemens · 2014
13,7
31,7
NSE00407
139
139
40
48
24
NSE00405
3x4-16mm
© Siemens AG 2014
Busbar Systems
8US 40 mm Busbar Systems
Accessories
■ Dimensional drawings
NSE00535
5
NSE00534
Æ 4,3
26
16,4
7
13,4
7 2
4 7
8US1998-7CA15
74
90
NSE00484
29
7
35
9
14
45
29
8,5
47
NSE00483
29
NSE0_01599
N S E 0 _ 0 0 4 8 2
27
110
47
8,5
35
8US1998-7CA10
NSE00531
8US1998-7CA08
NSE00530
8US1998-4AA00
35
8,5
NSE0_01608
8US1998-1DA00
7,4
18,3
3,5
NSE00485
max.
28
29
Æ16
2,1
3,7
20
8US1998-1CA00
21,5
8US1998-1BA00
55
43
16
8US1921-2BF00
8US1998-7CA16
55
47
35
NSE00532
NSE00533
8,5
8US1998-8AM07
8US1998-8AA10
14,5
4 5 6 7
4
5
6
7
1
2
3
4
5
6
7
27,2
91
45
38,5
42
26,3
3
3
38,5
54
NSE00478
2
2
27,5
1
1
91
4 5 6 7
60
3
NSE00479
2
60
1
26,2
14,5
42
Siemens · 2014
13
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Introduction
■ Overview
The 60 mm busbar system for the medium and top performance range up to 1600 A, here for example with the 3NP1 switch disconnector, size 3
The 60 mm busbar system is used preferably in control cabinet
installation, in motor control centers and in power distribution
systems of the medium power range (630 A) and top performance range (1600 A, special profile).
The 60 mm busbar system can be configured as a basic system
without covers. The busbar cross-sections are available in the
sizes 12 x 5 mm to 30 x 10 mm and as a special profile.
Busbar adapters for SIRIUS, 3VL circuit breakers, 3KA and 3KL
switch disconnectors, and 3NP1 and 3NP5 fuse switch disconnectors offer numerous options for configuring this busbar system. Infeed units, terminals and other accessories open up a
large range of applications.
Busbars with a special profile are suitable for applications up to
1600 A. All components of the 60 mm busbar system can be
fitted.
SIRIUS motor starter combinations
SIRIUS motor starter combinations can be configured with and
without fuses.
The compact 3NW7 ... -1 cylindrical fuse holders for IEC fuses,
size 10x38 mm, or 3NW7... -1HG UL for Class CC fuses are
suitable for use with fused motor starter combinations.
With a width of 45 mm, SIRIUS motor starter combinations are
the same width as the majority of contactors.
For further information and accessories, see chapter 5,
"Fuse Systems" ➞ Cylindrical fuse systems
➞ Fuse holders in size 10x38 mm and Class CC.
Installation configuration of a cylindrical fuse holder and a SIRIUS
contactor on busbar device adapter for the 60 mm busbar system
14
Siemens · 2014
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Basic assemblies up to 630 A
■ Overview
Z
X
\
NSE0_02123
[
Y
]
X Flat copper profile
[ Cover profile
Y Busbar supports
\ Support for blanking covers
Z End cover
] Blanking cover
60 mm busbar system: Basic assemblies up to 630 A
■ Dimensional drawings
5SH3 506
5SH3 526
5SH3 527
60
50
60
290
125
NSE0_01603
NSE0_01600
36,5
51
230
75
20
26
6,5
63
I2-7476
68
68
Siemens · 2014
15
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Basic assemblies up to 630 A
5SH3 354
I2_07491a
289
229
5SH3 353
7
I2_07492a
78,5
78,5
7
5SH3 528
5SH3 530
5SH3 531
36
1100
17,5
1100
1100
17
36
I2_07506a
86
77
I2_07504
I2_07505
5SH3 536
5SH3 537
9
48
Siemens · 2014
60
200
NSE0_01601
I2_07488a
16
NSE0_01602
195
217
132
20
200
60
5SH3 532
32
49,4
62,5
62,5
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Basic assemblies up to 630 A
8US1922-1AB00
8US1922-1AC00 with 8US1923-3AA01
8US1922-2AA00
8US1922-2BA00
31
5
166
L1
NSE00437
226
L2
N
NSF0_00212
PE
25
25
8US1922-2CA00
8US1922-1HA00
5
8US1923-2AA01
17,5
1100
SECTION: A-A
A
100
30,5
100
60
215
60
NSF0_00214
86
11
15
NSF0_00213
31
5
L3
NSE0_01567a
A
20
28
33
37
18
60
NSE0_01568a
60
150
60
245
125
60
164
60
191
12
15
20
25
30
L2
L3
A
20
12
L1 Ø6,5
60
30,5
NSE00436
SECTION: A-A
75
5
A
8US1923-5AA00
6,5
11,5
8US1923-4AA00
49,5
NSE0_01606
8US1923-3AA01
49,5
20
49
12
PE/N
20
5
(10)
51
(56)
Siemens · 2014
17
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Basic assemblies up to 1600 A
■ Overview
NSE0_02113
Flat copper profile
Busbar support
End cover
60 mm busbar system: Basic assembly up to 1600 A
■ Dimensional drawings
8US1922-2DA00
8US1943-3AA00
L 1
7 5
L 2
2 0 9
71
78
1,5
5 0
1 2 0
N S E 0 _ 0 0 8 5 2 a
NSE0_01607
34
31
40
4 0
L 3
2400
6
NSE00476
18
40
10
30
3 1
8US1948-2AA00
2 5
NSE00477
Siemens · 2014
1 2 3
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Infeed and connection methods
from 630 A to 1600 A
■ Overview
60 mm busbar system: Terminals and covers for infeed and connection methods
■ Dimensional drawings
8US12 00-0AA00
8US1921-1AA00
8US1921-1BA00
94
200
194
NSF0_00210
60
60
194
60
60
60
242
60
250
60
250
18
NSE000453
16mm2
16mm 2
5
(10)
32
81
33
61
18
NSE0_01598
54
81
32
8US1921-2..0.
c
f
e
d
b
NSE0_00464
a
Type
a
b
c
d
e
f
Max. tightening torque
8US1921-2AA0.
-2AB0.
-2AC0.
-2AD0.
7.5
10.5
17
14.5
11.5
15.5
23.5
20.5
22.5
29
36
32
25
35
55
42
5
5
5
5
10
10
12
12
4 Nm
6 Nm
15 Nm
10 Nm
8US1921-2BA0.
-2BB0.
-2BC0.
-2BD0.
7.5
10.5
17
14.5
11.5
15.5
23.5
20.5
22.5
29
36
32
25
35
55
42
10
10
10
10
10
10
12
12
4 Nm
6 Nm
15 Nm
10 Nm
18 Nm
8US1941-2AC00
8US1941-2AC00
max.55
37
NSF0_00215
37
27,5
15
20
23,5
10
Siemens · 2014
19
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Infeed and connection methods
from 630 A to 1600 A
8US1922-1GA02
4 0
(6 0 )
60
2 0 0
200
4 0
(6 0 )
60
3 3
34
8US1922-1GA00
5 5
27,5
8US1941-2BA00
5 1
90
8US1941-2BB00, 8US1941-2AA01
51
4 3
4 0
Max. tightening torque 30 Nm
20
Siemens · 2014
70
31
10
NSE00468
8 5 ,5
m a x . 9 8
90
N S E 0 _ 0 0 4 6 7 a
42
8US1941-2AA02
270
41
51
30
48
Max. tightening torque 40 Nm
43
31
38
NSE00466
8 4
NSE00472
5
(10)
Max. tightening torque 30 Nm
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Busbar device adapters and device holders
from 630 A to 1600 A
■ Overview
60 mm busbar system: Busbar device adapters and device holders
All busbar device adapters and device holders are designed for
copper busbars according to DIN 46433, width 12 to 30 mm,
thickness 5 mm and 10 mm, and special profiles up to 1600 A.
■ Dimensional drawings
8US11 11-4SM00
8US12 10-4AA04
110
104
97
69
41
2 3
3 Nm
4 0
(6 0 )
L1
3VF4
L3
47
L2
4 2
L1
M6
60
4 0
(6 0 )
3VF3
1 1 6
N S E 0 _ 0 0 4 4 9 a
3VF3
7 0
5
(10)
35
3VF4
1 3 7
1 6 2
1 7 4
4 4
8US12 11-4SL00
215
4 0
(6 0 )
1 8 2
4 0
(6 0 )
L3
114,5
184
238,5
M4
L2
60
6-70mm2
1 4
NSE00455
(3VF4)
126
105 (3VF3)
108
8US12 11-4SL01
60
24
19
20
2
21,5
24,5
M4
5
(10)
26
51
NSE0_00893
M4
35
107,8
5
(10)
26
51
NSE0_00894
172
131,5
114,5
3
35
107,8
29
20
172
131,5
114,5
13
26
20
29
20
60
M8
Cover
35,5 35,5
18
Cover
60
35,5 35,5
18
60
2 3
Siemens · 2014
21
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Busbar device adapters and device holders
from 630 A to 1600 A
8US12 10-4AG00
M 10
8US12 10-4AF00
65
Cover
65
M10
Cover
65
65
30
93
93
30
L1
L1
7
60
L2
60
L2
170
224
320
170
224
320
60
60
6
L3
L3
25
26
5
(10)
184
250
184
8US12 50-5AM00
48
15
20
45
15
39
67
NSE00460
60
182
185
60
48
20
8US12 50-5RM07
5
(10)
29
36
45
22
24
60
Siemens · 2014
NSE00450
NSE0_01596
60
182
35
182
60
81
5
72
41
68
14
8US12 11-4TM00
41
68
NSE00424a
NSE00457a
5
(10)
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Busbar device adapters and device holders
from 630 A to 1600 A
8US12 51-5DM07
8US12 61-5FM08
L=150mm
8US12 60-5AM00
L=128mm
8,5
60
14
182
182
5
(10)
5
(10)
8US12 60-5AP00, 8US12 61-5FP08
55
8US1927-4AF00
8US1927-4AF01
1 1 4
1 0 7
L=168mm
3VF5
3 V
3 V
3 V
/2
3 V
184
214,5
257,5
9
3 V L
2 /3
M 6 x 1 0 0
N S E 0 _ 0 0 8 9 5 a
3 5
3 9 ,5
7 4 ,5
7 9
L 4
x 9 0
L 1
C D
4 x M 4
NSE00422
8US1998-2BM00
182
35
18
60
19,5
NSE00456
Cover
36
35
60
175
84
3 V
M 6
3 V
+ R
32
8US12 91-4SB00
with 3NP50
2 4 0 ,5
2 4 7 ,5
M 4 x 8 0
3 V L 1
1 7 6 ,5
30
21,5
35
44
100
114
NSE00458
NSE00452
60
8 ,2
1 1 4 ,5
1 3 1 ,5
(26)
(25)
9
Æ 6 ,5
F 5
L 4
L 1
/3
F 4
L 2
1 1 1 ,5
6 4 ,5
5 6
142
60
182
242
55
4 4
7
(7)
130
60
53
3VF4
2 9 2
2 7 0 ,5
2 4 8 ,5
2 4 1 ,5
14
5 7
(6)
8,5
M6
36
32
60
NSE00443
45
NSE00442
55
24
60
29
36
45
NSE00451
NSE00459
60
60
182
185
182
68
48
60
14
68
48
20
14
8US12 51-5CM47
108
(3NP50)
5
(10)
13,5
26
228
13,7
41,7
(3NP50)
Siemens · 2014
23
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Bus-mounting fuse bases
■ Dimensional drawings
5SG6, 5SF6 bus-mounting fuse bases
5SF6 014, 5SF6 015 (t = 5 mm),
5SF6 016, 5SF6 017 (t = 10 mm)
DII/25 A (a = 57 mm)
169
t
a
t
a
t
36
43,5
66
23
33,5
55
I2_07496
60
60
a
23
33,5
55
I2_07497
t
I2_07498
I2_07478a
60
169
177
60
60
177
60
a
5SF6 214, 5SF6 215 (t = 5 mm),
5SF6 216, 5SF6 217 (t = 10 mm)
DIII/63 A (a = 42 mm)
60
5SG6 204 (t = 5 mm),
5SG6 205 (t = 10 mm)
D02/63 A (a = 42 mm)
60
5SG6 202 (t = 5 mm),
5SG6 203 (t = 10 mm)
D02/63 A (a = 27 mm)
(t = bar thickness)
36
43,5
66
5SH covers for bus-mounting fuse base
54
60
I2_07512
a
a
b
Siemens · 2014
200
200
60
I2_07499
I2_07511
36
5SH2 242 (single: a = 57 mm)
5SH2 243 (double: b = 114 mm)
DIII/63 A
60
60
60
60
I2_07510
24
200
200
60
200
60
I2_07500
27
5SH2 042 (single: a = 42 mm)
5SH2 043 (double: b = 84 mm)
DII/25 A
5SH5 243
double
60
5SH5 242
1.33-fold
60
5SH5 241
single
D02/63 A
b
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
UL applications
■ Overview
Short-circuit strength
The short-circuit strength of the busbar system is dependent on
the distance of the busbar supports and on the busbar crosssection.
The short-circuit strength of the whole system is dependent on
the short-circuit strength of the busbars and of the adapters with
circuit breakers or switch disconnectors. If one of these values
is lower than the prospective short-circuit current at the installation site, a current-limiting protective device has to be mounted
upstream of the 8US busbar system. This may also be mounted
as a feeder circuit breaker on the busbar system itself. The table
below provides a selection aid for this purpose.
Selection aid for UL applications
Component used
Article No.
Description
8US1921-1AA00
Connection terminal plate with cover,
conductor cross-section
35 … 120 mm2
8US1921-1AA00
8US1921-1AA00
Shortcircuit
current
rating
(SCCR)
Total
Ambient conditions
Max.
Rated
Busbar Rated current Fuse type used
rated
voltage Ue dimen- of the fuse
current Ie
sions
used Ie
Max. spacing
of busbar
supports
kA
A
V
mm
10
--
600
--
--
--
65
400
480
--
400
3VL-UL; 3RV.7; 3RV.8 800
A
533
50
600
480
--
600
3VL-UL; 3RV.7; 3RV.8 800
8US1921-1AA00
35
400
600
--
400
3VL-UL; 3RV.7; 3RV.8 800
8US1921-1AA00
35
600
600
--
600
3VL-UL; 3RV.7; 3RV.8 800
8US1921-1AA00
100
600
480
--
600
J or T
800
8US1921-1AA00
100
500
600
--
500
J or T
800
8US1921-1AA00
100
400
480
--
400
RK1
800
8US1921-1AA00
100
400
600
--
400
RK1
800
8US1922-2AA00
Cover profiles for busbars
--
--
--
--
--
--
--
8US1922-2BA00
Cover profiles for busbars
--
--
--
--
--
--
--
8US1922-2DA00
Cover profiles for flat copper profile
--
--
--
--
--
--
--
8US1923-3UA01
End and intermediate holders
for flat copper profiles
18
150
600
12x5
--
--
250
18
150
600
12x5
--
--
400
8US1923-3UA01
65
150
480
12x5
250
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
25
150
600
12x5
250
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
100
150
480
12x5
400
RK1, J or T
800
8US1923-3UA01
100
150
600
12x5
175
J or T
800
8US1923-3UA01
100
150
600
12x5
100
RK1
800
8US1923-3UA01
18
150
600
12x10
--
-
250
8US1923-3UA01
18
150
600
12x10
--
-
400
8US1923-3UA01
65
150
480
12x10
250
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
25
150
600
12x10
250
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
100
150
480
12x10
400
RK1, J or T
800
8US1923-3UA01
100
150
600
12x10
175
J or T
800
8US1923-3UA01
100
150
600
12x10
100
RK1
800
8US1923-3UA01
18
362
600
20x5
--
-
250
8US1923-3UA01
18
362
600
20x5
--
-
400
8US1923-3UA01
65
362
480
20x5
400
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
35
362
600
20x5
400
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
100
362
480
20x5
500
J or T
800
8US1923-3UA01
100
362
600
20x5
400
J or T
800
8US1923-3UA01
100
362
480
20x5
400
RK1
800
8US1923-3UA01
100
362
600
20x5
200
RK1
800
8US1923-3UA01
18
564
600
20x10
--
-
250
8US1923-3UA01
18
564
600
20x10
--
-
400
8US1923-3UA01
65
564
480
20x10
400
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
35
564
600
20x10
400
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
100
564
480
20x10
500
J or T
800
8US1923-3UA01
100
564
600
20x10
400
J or T
800
8US1923-3UA01
100
564
480
20x10
400
RK1
800
8US1923-3UA01
100
564
600
20x10
200
RK1
800
8US1923-3UA01
25
500
600
30x5
--
-
250
8US1923-3UA01
22
500
600
30x5
--
-
400
8US1923-3UA01
65
500
480
30x5
400
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
35
500
600
30x5
600
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
Siemens · 2014
25
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
UL applications
Component used
Shortcircuit
current
rating
(SCCR)
Total
Ambient conditions
Max.
Rated
Busbar Rated current Fuse type used
rated
voltage Ue dimen- of the fuse
current Ie
sions
used Ie
Max. spacing
of busbar
supports
kA
A
V
mm
100
500
480
30x5
500
J or T
800
100
500
600
30x5
500
J or T
800
8US1923-3UA01
100
500
480
30x5
400
RK1
800
8US1923-3UA01
100
500
600
30x5
400
RK1
800
8US1923-3UA01
25
756
600
30x10
--
--
250
8US1923-3UA01
22
756
600
30x10
--
--
400
8US1923-3UA01
65
756
480
30x10
400
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
35
756
600
30x10
400
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
50
756
480
30x10
600
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
25
756
600
30x10
600
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
100
756
480
30x10
600
J or T
800
8US1923-3UA01
100
756
600
30x10
450
J or T
800
8US1923-3UA01
100
756
480
30x10
400
RK1
800
8US1923-3UA01
100
756
600
30x10
400
RK1
800
8US1923-3UA01
65
--
480
--
400
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
50
--
480
--
600
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
35
--
600
--
600
3VL-UL; 3RV.7; 3RV.8 800
8US1923-3UA01
100
--
480
--
600
J or T
800
8US1923-3UA01
100
--
600
--
500
J or T
800
8US1923-3UA01
100
--
480
--
400
RK1
800
8US1923-3UA01
100
--
600
--
400
RK1
800
65
630
480
--
600
--
400
50
630
600
--
600
--
400
8US1213-4AH00
65
630
480
--
400
3VL-UL; 3RV.7; 3RV.8 800
8US1213-4AH00
35
630
600
--
400
3VL-UL; 3RV.7; 3RV.8 800
8US1213-4AH00
50
630
480
--
600
3VL-UL; 3RV.7; 3RV.8 800
8US1213-4AH00
25
630
600
--
600
3VL-UL; 3RV.7; 3RV.8 800
Article No.
Description
8US1923-3UA01
End and intermediate holders
for flat copper profiles
8US1923-3UA01
8US1213-4AH00
8US1213-4AH00
Device adapters for
3VL UL molded case circuit breakers
A
8US1211-4TR00
Busbar adapter 45 mm / 72 mm
10
80
600
--
--
--
400
8US1213-4AQ01
Busbar adapters for
3VL UL molded case circuit breakers
65
250
480
--
250
--
400
50
250
600
--
250
--
400
65
250
480
--
250
3VL-UL; 3RV.7; 3RV.8 800
25
250
600
--
250
3VL-UL; 3RV.7; 3RV.8 800
103
1400
600
--
1600
8US1213-4AQ01
8US1213-4AQ01
8US1213-4AQ01
8US1948-2AA00
Flat copper profiles
Class L
N/A
8US1943-3AA00
Busbar supports, 3-pole, double-T profile 30
1200
600
--
--
--
400
8US1943-3AA00
25
1200
600
--
--
--
700
8US1943-3AA00
65
1200
480
--
800
3VL-UL; 3RV.7; 3RV.8 800
8US1943-3AA00
30
1200
600
--
800
3VL-UL; 3RV.7; 3RV.8 800
8US1943-3AA00
100
1200
480
--
800
Class T
800
8US1943-3AA00
100
1200
600
--
600
J or T
800
8US1943-3AA00
100
1200
480
--
600
Class RK1
800
8US1943-3AA00
100
1200
600
--
400
Class RK1
800
8US1943-3AA00
30
1400
600
--
--
--
400
8US1943-3AA00
25
1400
600
--
--
--
700
8US1943-3AA00
65
1400
480
--
800
3VL-UL; 3RV.7; 3RV.8 800
8US1943-3AA00
30
1400
600
--
800
3VL-UL; 3RV.7; 3RV.8 800
8US1943-3AA00
100
1400
480
--
800
T
800
8US1943-3AA00
100
1400
600
--
600
J or T
800
8US1943-3AA00
100
1400
480
--
600
RK1
800
8US1943-3AA00
100
1400
600
--
400
RK1
800
8US1943-3AA00
65
--
480
--
800
3VL-UL; 3RV.7; 3RV.8 800
8US1943-3AA00
30
--
600
--
800
3VL-UL; 3RV.7; 3RV.8 800
8US1943-3AA00
100
--
480
--
800
T
800
8US1943-3AA00
100
--
600
--
600
J or T
800
8US1943-3AA00
100
--
480
--
600
RK1
800
8US1943-3AA00
100
--
600
--
400
RK1
800
--
--
--
--
--
--
--
8US1922-1GC00
26
Covers for connection terminal set
Siemens · 2014
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
UL applications
Component used
Shortcircuit
current
rating
(SCCR)
Total
Ambient conditions
Max.
Rated
Busbar Rated current Fuse type used
rated
voltage Ue dimen- of the fuse
current Ie
sions
used Ie
Max. spacing
of busbar
supports
kA
A
V
mm
65
400
480
--
400
3VL-UL; 3RV.7; 3RV.8 800
8US1941-2AA03
35
400
600
--
400
3VL-UL; 3RV.7; 3RV.8 800
8US1941-2AA03
100
500
480
--
500
J or T
800
8US1941-2AA03
100
300
600
--
300
J or T
800
8US1941-2AA03
100
400
480
--
400
RK1
800
8US1941-2AA03
100
200
600
--
200
RK1
800
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
5
32
600
--
12.5
3RV20 + 3RV2928-1K 400
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
5
32
480
--
32
3RV20 + 3RV2928-1K 400
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
30
32
600
--
12.5
3RV20 + 3RV2928-1K 400
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
65
32
480
--
16
3RV20
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
65
32
600
--
25
3RV20 + 3RV2928-1K 400
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
50
32
480
--
32
3RV20 + 3RV2928-1K 400
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
5
25
600
--
--
--
400
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
5
32
600
--
--
--
400
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
5
25
600
--
--
--
400
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
5
32
600
--
--
--
400
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
5
25
600
--
--
--
400
8US1211-1NS10 / Busbar device adapters and
8US1251-5DS10 / device holders
8US1251-5DT11 /
8US1251-5DT10
5
32
600
--
--
--
400
8US1251-5NT10
Busbar adapter for devices of size S0
5
30
600
--
--
--
400
8US1250-1AA10
Device holders for SIRUS 3RA6
--
--
--
--
--
--
--
8US1250-5AT10
Device holders for devices of width
45 mm
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Article No.
Description
8US1941-2AA03
Connection terminals, 3-pole
8US1250-5AS10
A
Siemens · 2014
400
27
© Siemens AG 2014
Busbar Systems
8US 60 mm Busbar Systems
Accessories
■ Dimensional drawings
8US19 41-2BF00
8US19 98-1BA00
Max. tightening torque 15 Nm
Max. tightening torque 12 Nm
3,5
NSE00485
5
90
110
max.
28
8,5
NSE0_01608
NSF0_00211
2,1
3,7
20
29
12
20
40
55
43
16
8US19 21-2BF00
SW 13
NS4-5056
8US19 21-2BE00
13,4
32
ca. 70
45
Max. tightening torque 30 Nm
45
29
8US19 98-8AM07
NSE00530
35
NSE00484
NSE00483
47
29
55
47
74
90
8,5
8US19 98-8AA10
5
6
7
1
2
3
4
5
6
7
27,2
91
45
38,5
42
28
4
Siemens · 2014
26,3
4 5 6 7
3
38,5
54
42
NSE00478
3
2
27,5
2
1
91
1
14,5
60
4 5 6 7
NSE00479
3
60
2
26,2
14,5
1
29
7
8US19 98-7CA16
8,5
NSE00532
8,5
35
27
16,4
8US19 98-7CA15
110
35
8US19 98-7CA10
7
NSE0_01599
4 7
N S E 0 _ 0 0 4 8 2
26
8US19 98-7CA08
7 2
21,5
18,3
NSE00534
NSE00535
Æ 4,3
47
8US19 98-4AA00
35
7,4
NSE00531
Æ16
8US19 98-1DA00
NSE00533
8US19 98-1CA00
9
14
© Siemens AG 2014
Busbar Systems
Distribution board components
■ Overview
Material properties
Ambient temperatures
Busbar supports and bus-mounting fuse bases (see "Built-in
components" from page 31) are manufactured from glass-fiber
reinforced, thermoplastic polyester (color RAL 7035, light gray).
The material ensures excellent mechanical, chemical and
electrical properties. Furthermore, the material has an extremely
low flammability and meets the requirements of UL 94 V0. This
satisfies the load requirements of the busbar supports at rated
operational voltage 500 V and rated currents at 200 A to 630 A,
as well as the rated short-circuit strength 50 kA.
When dimensioning the busbars based on rated currents, the
ambient temperature and the Cu busbar temperature must also
be taken into account.
The location of the busbar system and its ability to dissipate heat
through convection also play a key role in this calculation.
Because conditions can vary for each distribution board, the
values in the following table serve as a guideline only. However,
they must be applied to the entire busbar length.
Continuous currents depending on the Cu power rail dimensions and Cu busbar temperatures
at 35°C ambient temperature
Cu busbar dimensions
H×D
Continuous current for open busbar run ambient temperature 35 °C
Continuous current of fuse link
Operational class gL/gG
mm × mm
A
A
12 × 5
12 × 10
200
360
200
315
15 × 5
15 × 10
250
447
250
400
20 × 5
20 × 10
320
520
315
500
25 × 5
25 × 10
400
580
400
500
30 × 5
30 × 10
447
630
400
630
As far as other types of upstream protective devices are concerned, please observe the permissible continuous current of the busbar.
Dynamic rated short-circuit strength
The electrodynamic load of the busbars depends on the level of
short-circuit current, the length of the busbar section through
which the current flows, the support spacing of the busbar supports and, of course, on the distance between the busbars themselves. This is because, for example, if an LV HRC fuse is connected upstream to the busbars in the protective device, the letthrough current iD is the maximum current to flow through this
protective device. The value iD depends on the maximum system short-circuit current and the current-limiting action of the
protective device used. The permissible let-through values of
the protective devices are specified by the manufacturers in the
form of a current limitation diagram as a function of the so-called
prospective short-circuit current (r.m.s. value of the possible
rated short-circuit current for the system).
Diagram of the dynamic short-circuit strength of the busbars
I201_07483a
80
Let-through current
of the fuse links
Operating class
gL/gG
D
[kA]
70
30x10
n
500 A
Busbar dimension
mm
50
30x5
20x10
12x10
40
It is essential to ensure that the permissible current carrying
capacity of the individual busbars is not exceeded. A center
infeed is required in the limit range. However, the infeed can also
be carried out at both ends of the busbar.
630 A
60
The current-limiting characteristics for the fuse links can be
found in the Technical Information, see note on Technical
Information at the beginning of the chapter.
For busbar supports with busbars of 12 mm x 5 mm to
20 mm x 5 mm, the distance between the holders of the support
spacing should be adapted to suit the bars in the distribution
board and, if possible, should not exceed 250 mm. When using
busbars of 25 mm x 5 mm, 30 mm x 5 mm, 12 mm x 10 mm to
30 mm x 10 mm the distance can also be up to 500 mm. In the
case of larger distances, subcarriers must be fitted, as increased support spacing reduces the dynamic stability.
n
n
400 A
n
315 A
n
250 A
n
200 A
20x5
12x5
30
150
200
250
300
350
400
450
500
550
Distance between busbar support in mm
iD: Let-through values (kA) of the LV HRC fuse links, operational class
gL/gG with rated current 200 A to 630 A for a prospective short-circuit
current Ip = 120 kA.
Siemens · 2014
29
© Siemens AG 2014
Busbar Systems
Distribution board components
Planning dimensions
Width
mm
MW
NEOZED bus-mounting bases D02
Covers
Covers, extra wide
Covers, double width
27
36
54
1.5
2.0
3.0
DIAZED bus-mounting bases DII
Covers
Covers, double width
42
84
2.3
4.7
DIAZED bus-mounting bases DIII
Covers
Covers, double width
57
114
3.2
6.3
NEOZED bus-mounting switch disconnectors
27
1.5
LV HRC fuse switch disconnectors size 00
108
6
Number of built-in components that can be mounted
Height
Width
Cutout width
D02/63 A
5SH5241
D02/63 A
5SH5242
D02/63 A
5SH5243
DII/25 A
5SH2042
DIII/63 A
5SH2242
5SG7230 busmounting switch
disconnectors D02
mm
mm
mm
(27 mm width)
(36 mm width)
(54 mm width)
(42 mm width)
(57 mm width)
(26.8 mm width)
300
250
500
216
466
8
17
6
12
4
8
5
11
3
8
8
17
750
716
26
19
13
17
12
26
250
500
216
466
8
17
6
12
4
8
5
11
3
8
8
17
750
715
26
19
13
17
12
26
450
■ Dimensional drawings
N/PE busbar support
5
SECTION: A-A
A
20
NSE0_01568a
60
50
I201_13999a
60
I201_14000a
191
65
60
6,5
4 Nm
60
30,5
15
20
194
200
A
Connection modules
49,5
36,5
33
34
8GK9 busbar support
49,5
20
28
5SH3540
5SH5538
Connection modules
Connection modules
Connection modules
32
20
84
80
84
55
70
8US1921-1AA00
shown closed
30
Siemens · 2014
8US1921-1AA00
shown open
31
46
55
60
194
200
200
I201_06439
I201_07150
60
175
189
200
60
60
94
8GK9711-0KK03
NSE0_01598
54
8US1921-1BA00
32
© Siemens AG 2014
Busbar Systems
Built-in components
■ Overview
Rail-adaptable built-in components, such as NEOZED and
DIAZED bus-mounting bases, adapters for modular installation
devices, fuse switch disconnectors and NEOZED bus-mounting
fuse switch disconnectors are made of glass-fiber reinforced,
thermoplastic polyester. The material ensures the required
mechanical, chemical and electrical properties.
have integrated reach-through guards, enable the implementation of cost-effective overall solutions.
Efficient power distribution up to 630 A.
Users have several options for mounting the SR60 busbar
system:
Higher overall efficiency and cost savings in the plant
engineering industry.
1. Mounting in distribution boards
The busbar supports are mounted on the longitudinal stays.
Once the built-in components are mounted and connected, the
touch protection cover (section cover) protects against accidental contact with live parts.
2. Installation in industrial control cabinets
The demand for comprehensive touch protection has generated
new solutions: built-in components, such as busbar fuse bases
Previously two optional solutions were provided, which can now
be replaced using new technology: touch protection over base
and edges or touch protection over partitions.
The fuse holders for cylindrical fuses, size 10 x 38 and for
American fuses, Class CC, can be used in the international plant
engineering industry. In addition, Siemens offers a broad range
of UL-approved components for the design of switchgear
assembly according to UL 508 A.
For further information, see chapter "BETA Devices according to
UL Standards" in Catalog LV 16 · 2009.
Fuse holders are available with a connection module 16 mm²
and screwless terminals; this offers users maximum safety and
comfort.
7
6
5
4
3
I201_13634a
2
1
1
2
3
4
5
6
NEOZED bus-mounting bases, 3-pole
DIAZED bus-mounting bases, 3-pole
SR60 bus-mounting fuse holders, 3-pole
NEOZED bus-mounting switch disconnectors, 3-pole
Connection modules, three-phase
Adapters for modular installation devices according
to DIN 43880
7 LV HRC fuse switch disconnectors
■ Benefits
• The direct contact of the rail-adaptable switching and installation devices on the Cu busbars reduces distribution panels
and mounting times
• Compared to conventional installation, the transfer resistance
of the connections is drastically reduced This prevents unnecessary temperature rise.
• New built-in components with touch protection ensure comprehensive touch protection without the previously required
partitions.
• International application due to UL-approved components.
• Enhanced effectiveness and increased safety due to
screwless terminals.
Siemens · 2014
31
© Siemens AG 2014
Busbar Systems
Built-in components
■ Technical specifications
NEOZED SR60
bus-mounting bases
DIAZED SR60
bus-mounting bases
5SG6202
5SG6206
5SG6207
5SF6014
5SF6015
5SF6020
5SF6214
5SF6215
5SF6220
DII
DIII
500
690/600
63
D01
D02
IEC 60269-3, DIN VDE 0636-3
Standards
Rated voltage
V AC/DC 400/250
Rated frequency
Hz
50
Rated current
A
16 (with NEOZED 63
retaining spring)
25
Rated conditional short-circuit current
kA AC
kA DC
50
8
50
8
For fuse links with power losses per phase
W
2.5
Busbar center-to-center spacing
mm
60
5.5
4
7
60
3NW7431
3NW7431-0HG
3NW7432-0HG
Standards
IEC 60269-2,
UL 512, CSA C22.2
UL 512, CSA C22.2
Approvals
U, CSA
UL, CSA
Size
10 × 38
Class CC
Rated frequency
Hz
50/60
Max. rated voltage Ue
• IEC/EN
• UL/CSA
V AC
V AC
690
600
-600
Max. rated operational current Ie
(When several devices are used next to each other, it is essential to comply with
the rated load factor according to EN 60439-1 (VDE 0660-500), Table 1.)
• IEC/EN
• UL/CSA
A
A
32
30
-30
Utilization categories
• IEC/EN
AC-22B (500 V)
AC-21B (690 V, 30 A)
Can only be used as fuse holder
• UL/CSA
Rated conditional short-circuit current
(type-tested with fuse links, operational class gL/gG)
• IEC/EN
• UL/CSA
kA
kA
100 (400 V, 500 V, 690 V)
50 (600 V)
-200
For fuse links with power losses per phase
W
3
--
Screwless wire connections
• IEC/EN
• UL/CSA
mm2
AWG
Cu 1.5 … 6 (f)
16 … 10 (str)
5SG7230
3NW7430
Standards
IEC 60269-3,
IEC 60269-2
IEC 60269-3,
IEC 60269-2
Approvals
EN 60947-3 (VDE 0660-107),
IEC 60947-3
EN 60947-3 (VDE 0660-107),
IEC 60947-3
D01
10 mm × 38 mm
Size
D02
Rated frequency
Hz
50/60
50/60
Rated voltage Ue
V AC
V DC
400
110
690
--
Rated insulation voltage Ui
V
800
800
Rated impulse withstand voltage Uimp
kV
6
6
Rated operational current Ie
A
631)
Up to 32
AC-23 A (400 V)
DC-21 B (48 V) – 1 Pole
DC-21 B (110 V) – 2 Pole
AC-20
DC-20
Cu 1.5 … 6 (re)
Cu 1.5 … 16 (f)
Cu 1,.5 … 16 (f+AE)
Cu 1.5 … 6 (re)
Cu 1.5 … 16 (f)
Cu 1.5 … 16 (f+AE)
Signaling switches for the display of switching positions
1 CO
1 CO
Cable terminals
Bottom
Bottom
Utilization categories
(Type-tested with 3-pole, switchable version)
Box terminals for wire connection
mm2
mm2
mm2
Busbar thickness
mm
Through combination foot for 5, 10 mm
Rated conditional short-circuit current
(type-tested with fuse links, operational class gL/gG)
kA AC
kA DC
50
8
50
--
Permissible power loss of fuse links per phase
For stand-alone operation without lateral modules or for group operation with lateral modules
W
5.5
3
1)
In the case of permanent load over 35 A, we recommend the use of
5SH5526 lateral modules. Please observe EN 60439-1, Table 1.
32
Siemens · 2014
© Siemens AG 2014
Busbar Systems
Built-in components
■ Dimensional drawings
NEOZED SR60 bus-mounting bases
D02/63 A
(a = 27 mm, b = 50 mm)
D02/63 A
(a = 36 mm, b = 50 mm)
189
194
200
I201_13998
60
60
177
169
60
60
I201_07478a
D02/63 A
(a = 27 mm t = busbar thickness)
a
t
a
32
35
43
23
33,5
55
28
b
a
b
E 18
27
50
E 18*
36
50
E 27
42
70
E 33 (500 V)
57
70
E 33 (690 V)
57
92
*1 1/3 wide version
5SG6202 (t = 5 mm)
5SG6206
5SG6207
DIAZED SR60 bus-mounting bases
DIII/63 A
(a = 57 mm)
DII/25 A
(a = 42 mm)
DIII/63 A
(a = 57 mm)
t
36
43,5
66
169
189
194
200
60
a
60
t
I201_13998
I201_07496
a
60
60
169
169
60
60
I201 07497
DII/25 A
(a = 42 mm)
a
36
43,5
66
32
35
43
28
b
a
b
E 18
27
50
E 18*
36
50
E 27
42
70
E 33 (500 V)
57
70
E 33 (690 V)
57
92
*1 1/3 wide version
5SF6014, 5SF6015
(t = 5 mm)
5SF6214, 5SF6215
(t = 5 mm)
5SF6018, 5SF6020
(b = 70 mm)
5SF6218, 5SF6220
(b = 70 mm)
Siemens · 2014
33
© Siemens AG 2014
Busbar Systems
Built-in components
NEOZED SR60 covers
DIAZED SR60 covers
5SH5241
1-fold
200
60
200
I201_14009
I201_14008
I201_07511
5SH5242
1.33-fold
60
60
60
I201_07510
36
60
60
200
60
200
200
60
I201_07500
27
DIII/63 A
60
DII/25 A
60
D02/63 A
54
5SH5243
2-fold
NEOZED SR60 bus-mounting switch disconnectors/
SR60 bus-mounting disconnectors
57
42
5SH2042 (1-fold: a = 42 mm)
SR60 bus-mounting fuse holders for cylindrical fuses
27,5 31,5
19,2
5SH2242 (1-fold: a = 57 mm)
79
63
27
27,5
32
26,8
100
5SG7230
3NW7430
34
I201_14001
60
194
200
60
200
60
60
34
I201_08543
3NW7431,
3NW7431-0HG,
3NW7432-0HG
Siemens · 2014
© Siemens AG 2014
Busbar Systems
Built-in components
Other accessories
8US1941-2BF00
8US1998-1BA00
Max. tightening torque 12 Nm
3,5
NSE00485
5
90
110
max.
28
8,5
NSE0_01608
NSF0_00211
Max. tightening torque 15 Nm
2,1
3,7
20
29
12
20
40
55
43
16
8US1921-2BF00
SW 13
NS4-5056
8US1921-2BE00
13,4
32
ca. 70
45
Max. tightening torque 30 Nm
45
29
8US1998-8AM07
NSE00530
35
NSE00484
NSE00483
47
29
74
90
55
47
4
5
6
7
1
2
3
4
5
6
7
27,2
91
45
38,5
42
26,3
3
38,5
54
NSE00478
4 5 6 7
2
27,5
3
1
91
2
14,5
60
1
26,2
4 5 6 7
NSE00479
3
35
8US1998-8AA10
60
2
9
14
8,5
14,5
1
29
7
8US1998-7CA16
8,5
NSE00532
8,5
27
16,4
8US1998-7CA15
110
35
8US1998-7CA10
7
NSE0_01599
4 7
N S E 0 _ 0 0 4 8 2
26
8US1998-7CA08
7 2
21,5
NSE00534
18,3
Æ 4,3
47
8US1998-4AA00
NSE00535
35
7,4
NSE00531
Æ16
8US1998-1DA00
NSE00533
8US1998-1CA00
42
Siemens · 2014
35
© Siemens AG 2014
Busbar Systems
Notes
36
Siemens · 2014
© Siemens AG 2014
© Siemens AG 2014
Siemens AG
Infrastructure & Cities Sector
Low and Medium Voltage Division
Low Voltage & Products
Postfach 10 09 53
93009 REGENSBURG
GERMANY
www.siemens.com/lowvoltage
Subject to change without prior notice
PDF (3ZW1012-8US10-0AC1)
MP.R3.LP.0000.00.3.88
PH 0314 36 En
Produced in Germany
© Siemens AG 2014
The information provided in this brochure contains merely general
descriptions or characteristics of performance which in case of actual
use do not always apply as described or which may change as a result
of further development of the products. An obligation to provide the
respective characteristics shall only exist if expressly agreed in the
terms of contract. Availability and technical specifications are subject
to change without notice.
All product designations may be trademarks or product names of
Siemens AG or supplier companies whose use by third parties for their
own purposes could violate the rights of the owners.