© Siemens AG 2014 Busbar Systems SENTRON Configuration Manual Edition 2014 Answers for infrastructure and cities. © Siemens AG 2014 © Siemens AG 2014 Busbar Systems 2 Introduction 3 General data 7 8 13 8US 40 mm busbar systems Introduction Basic assemblies up to 400 A Accessories 25 28 8US 60 mm busbar systems Introduction Basic assemblies up to 630 A Basic assemblies up to 1600 A Infeed and connection methods from 630 A to 1600 A Busbar device adapters and device holders from 630 A to 1600 A UL applications Accessories 29 Distribution board components 31 Built-in components 14 15 18 19 21 For further technical product information: Service & Support Portal: www.siemens.com/lowvoltage/productsupport Product List: Technical specifications Entry List: Certificates / Characteristics / Download / FAQ / Manuals / Updates Siemens · 2014 © Siemens AG 2014 Busbar Systems Introduction Basic assemblies up to 400 A Standards Used in Industry 8US 40 mm busbar systems Page Application Residential buildings Devices Non-residential buildings ■ Overview 7 Basic assemblies up to 400 A, busbar supports, busbars, covers for the touch protection EN 13601 ✓ -- ✓ Basic assemblies up to 400 A, busbar supports, busbars, covers for the touch protection EN 13601 ✓ -- ✓ Basic assemblies up to 630 A, overview with different devices EN 13601 ✓ -- ✓ ✓ -- ✓ ✓ -- ✓ ✓ -- ✓ ✓ -- ✓ ✓ -- ✓ ✓ -- ✓ 8 IEC 60439-1, IEC 61439-2 IEC 60439-1, IEC 61439-2 NSE0_02112 8US 60 mm busbar systems 14 IEC 60439-1, IEC 61439-2 UL 508 A 15 NSE0_02123 Basic assemblies up to 630 A Basic assemblies up to 1600 A 18 Basic assemblies up to 630 A, busbar supports, busbars, covers for the touch protection EN 13601 Basic assemblies up to 1600 A, busbar supports, busbars, covers for the touch protection EN 13601 Infeed for busbar systems, terminals... EN 13601 IEC 60439-1, IEC 61439-2 UL 508 A IEC 60439-1, IEC 61439-2 UL 508 A 16(B Infeed and connection methods from 630 A to 1600 A 19 IEC 60439-1, IEC 61439-2 UL 508 A Busbar device adapters and device 21 holders from 630 A to 1600 A Busbar device adapters and device holders for the assembly of load feeders 3RV2/3RT2 EN 13601 IEC 60439-1, IEC 61439-2 UL 508 A Distribution board components 29 Longitudinal stays, assembly kits, IEC 60439-1, covers for the touch protection IEC 61439-3 VDE 0603-1 Built-in components 2 Siemens · 2014 31 3-pole NEOZED bus-mounting bases or DIAZED bus-mounting bases, NEOZED bus-mounting switch disconnectors, fuse switch disconnectors and busbar device adapters IEC 60947-3, EN 60947-3 (VDE 0660) IEC 60269, EN 60269 (VDE 0636) © Siemens AG 2014 Busbar Systems General data ■ Overview The use of busbar systems with their versatile rail-adaptable connection, switching and installation devices is an ideal and cost-effective electrotechnical enhancement of modern distribu- tion boards due to their small footprint, compact design and quick assembly contacts. Mounting is implemented on longitudinal stays. The busbar spacing is 60 mm. 6 5 7 8 4 3 2 I201_13633 1 3 1 2 3 4 5 6 7 8 9 9 ■ Benefits Longitudinal stays Busbar supports, 3-phase Cu busbars Terminals Supports for blanking covers Blanking covers Supports Touch protection cover Busbar supports, 1-phase ■ Design Notable cost reduction compared to conventional installation in switchgear and control cabinets due to the following reasons: • Mechanical fixing and electrical contacting in a single step • No access wiring and fewer busbar terminals used • Double use of the busbar space • Clear arrangement • Straightforward replacement of individual devices or whole combinations • High operational safety through finger-safe cover of the adapters and device holders 8US busbar systems with 60 mm busbar center-to-center spacing as well as flat copper profiles have become firmly established on the world market. All the above advantages are felt especially in cases where many tap-off units of the same performance range are required. The busbar runs prove most advantageous when the infeed is centrally located and the load is distributed symmetrically on both sides. ■ Application 8US busbar systems are used for the direct busbar-mounting of current-limiting devices (protective devices) such as fuse switch disconnectors and circuit breakers as well as complete load feeders. 8US busbar systems are designed for horizontal mounting of the busbars. The permissible busbar temperature is decisive when dimensioning the busbars. The busbar temperature is dependent on the current and the current distribution, on the busbar cross-section and the busbar surface, on the position of the busbars, convection and the ambient temperature. The values stated in the following table can only be considered as guide values because the conditions vary with each location. The values are based on continuous current over the whole busbar length. ■ Function Short-circuit strength The short-circuit strength of the busbar system is dependent on the distance of the busbar supports and on the busbar crosssection. The short-circuit strength of the whole system is dependent on the short-circuit strength of the busbars and of the adapters with circuit breakers or switch disconnectors. If one of these values is lower than the prospective short-circuit current at the installation site, a current-limiting protective device has to be mounted upstream of the 8US busbar system. This may also be mounted as a feeder circuit breaker on the busbar system itself. Siemens · 2014 3 © Siemens AG 2014 Busbar Systems General data ■ Technical specifications Continuous current for busbars, E-Cu bare, at 35 °C ambient temperature according to DIN 43671 Bar dimensions System Continuous current at a busbar temperature of 65 °C 85 °C 105 °C mm mm A A A 12 5 15 5 40 + 60 40 + 60 188 222 248 293 295 349 20 5 25 5 30 5 60 60 60 274 327 379 362 432 500 430 513 595 12 10 20 10 30 10 40 + 60 60 60 302 427 573 398 564 756 474 670 900 Special profile up to 1600 A 60 1020 1020 1600 General technical specifications Rated insulation voltage Ui V AC 1 000 Short-circuit strength Of 8US1 busbar device adapter Current limitation due to associated motor starter protectors/circuit breakers/load feeders up to 50 kA Of the busbar systems see Characteristic Curves Material of the 8US1 busbar supports, busbar device adapters and device holders Glass-fiber reinforced polyamide Color RAL 7035, light gray Thermal stability (minimum values) Busbar supports, busbar device adapters, device holders, infeed and caps °C 120 AWG connecting cables °C 105 / 150 Cover profiles °C 110 Bases, partitions, edge profiles and blanking covers °C 70 Take care when machining that no cracks are formed. A cross-cut circular saw with the following characteristic values has proven successful in cutting cover profiles for busbars: Machining of plastic profiles • D = 300 mm, B = 2.2 mm, • T = 120 R (5° negative replaceable tooth at a cutting rate of 50 ... 60 m/s) • Tooth feed 0.05 ... 0.1 mm The plastic parts are secured so that vibration is ruled out. Approvals UR, CSA, cuUS- Listed Busbar supports, busbar device adapters, device holders and terminals Technical specifications of the system components Infeed, connection modules, three-phase Busbar center-to-center spacing mm A Current carrying capacity of the terminal points The specified current carrying capacities reflect the thermal load capability of the terminal points under favorable conditions (with the largest conductors it is possible to connect). This does not invalidate the assignment of conductor cross-sections and current carrying capacities as defined in national and international specifications. 5SH3538 5SH3535 8US1921-1BA00 8US1921-1AA00 60 60 60 60 80 560 300 440 Tightening torque Nm -- 30 8 ... 10 12 ... 15 Clamping space W × H mm -- -- 10 × 15 15 × 15 Conductors that can be used mm2 1.5 ... 16 Cu, re, rm, f, f+AE (reduction of the maximum conductor cross-sections may be required) 150 ... 300 Cu, Al (connections with aluminum conductors are not maintenance free), rm, sm, f 6 ... 50 (70) Cu, rm, f, f+AE (reduction of the maximum conductor cross-sections may be required), la. Cu 6 × 9 × 0.8 35 ... 120 Cu, rm, f, f+AE (reduction of the maximum conductor cross-sections may be required), la. Cu 6/10 × 15.5 × 0.8 4 Siemens · 2014 © Siemens AG 2014 Busbar Systems General data ■ Characteristic curves Characteristic curves as a function of rated peak withstand current 40 mm busbar systems 60 mm busbar systems kA pk pk NSE0_01546 55 50 1 45 2 x 12x5 40 35 3 1 x 12x5 30 25 20 200 250 300 350 400 mm 2 1 Surge current pk 2 Spacing of busbar supports kA pk NSE0_01547 55 50 45 2 x 15x5 40 35 1 x 15x5 30 25 20 200 250 300 350 400 mm 2 1 1 Surge current 2 Spacing of busbar supports kA NSE0_00342b 90 1 80 75 70 65 60 T 30x10 30x5 55 50 45 40 20x5 12x5 35 pk 30 3 5-pole busbar supports 300 20x10 12x10 400 500 600 700 mm 800 900 2 Surge current 1 pk 2 Spacing of busbar supports 100 mm busbar system 185 mm busbar systems 120 110 s 90 Maximum asymmetric short-circuit-current Maximum asymmetric short-circuit-current s kA kA 100 100 80 70 1 60 50 80x10/100x10 40 60x10 30 90 80 1 70 80x10/100x10 60 50 50x10 60x10 40x10 50x10 30x10 20 40 40x10 30x10 30x10 30 I201_18591 10 30x10 20 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Busbar support distance a cm 10 Maximum lead on busbar system I201_18592 1 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Busbar support distance a cm 1 Maximum lead on busbar system Siemens · 2014 5 © Siemens AG 2014 Busbar Systems General data 2,2 2,1 2,0 1,9 Example 1,8 Under normal operating conditions (35°C ambient temperature and 65°C bar temperature), a 30 x10 mm busbar can handle loads up to 630 A. However, you want the busbar to handle a higher current, at the expense of an increased busbar temperature of max. 85 °C. 1,7 The following applies: • Bar type: Busbar • Busbar size: 30 x 10 • Max. bar temperature: 85 °C • Ambient temperature: 35 °C 1,6 1,5 1,4 0 5 10 15 20 25 30 35 40 45 50 55 60 65 1,3 1,2 1,1 1,0 0,9 0,8 The figure on the right shows the correction factor k2 = 1.3 for the current-carrying capacity. 0,7 This results in a higher value of 630 A * 1.3 = 819 A. 0,5 If the 30 x10 busbar is to be operated with a bar temperature of 85°C, it may be loaded with maximum 819 A. 0,4 0,6 I201_18479 If a higher bar temperature than 65°C is possible, the busbars can be operated with higher current values according to the following formula: I = In * k2 Factor k2 According to DIN 43671, current-carrying capacity values for flat bars are defined as 35 °C ambient temperature and 65 °C busbar temperature 0,3 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 Busbar temperature °C Current-carrying capacity values for 30 x 10 mm flat bars acc. to DIN 43671, depending on ambient and bar temperature 6 Siemens · 2014 Air temperature °C Current-carrying capacity values for flat bars acc. to DIN 43671 © Siemens AG 2014 Busbar Systems 8US 40 mm Busbar Systems Introduction ■ Overview The 40 mm busbar system for the lower performance range up to 400 A: Terminals and covers for infeed and connection methods The 40 mm busbar system is used in machine engineering and distribution boards, in meter cabinets and in power distribution systems of the low performance range up to 400 A. The busbar cross-sections are adapted to the rated currents and are available in the sizes 12 x 5 mm, 12 x 10 mm, 15 x 5 mm and 15 x 10 mm. The basic system is configured without covers. If touch protection is required, this is possible with busbar covers. Terminals round off the product range of the 40 mm busbar system. Siemens · 2014 7 © Siemens AG 2014 Busbar Systems 8US 40 mm Busbar Systems Basic assemblies ■ Overview 2 1 3 4 5 NSE0_02112 1 Flat copper profile 2 Busbar support 3 Cover profile 4 Inlay part 5 Covering cap ■ Dimensional drawings 8US1903-3AB00 8US1903-5AA00 4 40 40 205 125 5 5 1 5 40 1 5 4 0 N S E 0 _ 0 0 7 2 9 1 3 0 1 1 5 4 0 1 2 4 0 NSE00399 40 2 3 15 8 Siemens · 2014 22 40 © Siemens AG 2014 Busbar Systems 8US 40 mm Busbar Systems Infeed and connection methods ■ Overview ■ Dimensional drawings 8US1921-2..0. 8US1922-1GA00 d e f 22.5 29 36 32 25 35 55 42 5 5 5 5 10 10 12 12 8US1921-2BA0. -2BB0. -2BC0. -2BD0. 7.5 10.5 17 14.5 11.5 15.5 23.5 20.5 22.5 29 36 32 25 35 55 42 10 10 10 10 10 10 12 12 N S E 0 _ 0 0 4 7 0 a c 11.5 15.5 23.5 20.5 4 0 (6 0 ) b 7.5 10.5 17 14.5 2 0 0 a 8US1921-2AA0. -2AB0. -2AC0. -2AD0. 4 0 (6 0 ) e f a NSE0_00464 Type 3 3 c d b 8 4 5 5 Siemens · 2014 9 © Siemens AG 2014 Busbar Systems 8US 40 mm Busbar Systems Device adapters and device holders ■ Overview ■ Dimensional drawings 8US10 51-5CM47 8US10 51-5DJ07 8US10 51-5DK07 8US10 51-5DM07 L=118mm 8 48 45 45 NSE00409 NSE00426 5 (10) 29 36 45 182 NSE00401 NSE00429 40 182 185 139 121 40 48 24 24 30 48 L=150mm 24 50 45 8US10 61-5DJ07 8US10 61-5FK08 8US10 61-5FM08 L=168mm L = 1 4 8 m m L = 1 2 8 m m 8 8US10 61-5FP08 14 40 40 182 242 N S E 0 _ 0 0 4 1 0 b 5 5 NSE00413 5 5 55 10 8,5 53 2 4 5 3 1 3 9 NSE00431 22,5 1 8 2 5 (10) N S E 0 _ 0 0 4 0 2 b 55 40 NSE00430 6 6 121 40 2 4 7,5 Siemens · 2014 32 60 © Siemens AG 2014 Busbar Systems 8US 40 mm Busbar Systems Device adapters and device holders 8US10 11-4SL01 8US10 11-4TM00 Abdeckung 12 35 107,8 26 51 72 8US11 11-4SM00 2 3 15 NSE0_01594 5 (10) NSE00892 M4 5 40 15 182 40 73 21,5 24,5 40 172 131,5 114,5 40 30 24 33 29 20 200 35,5 35,5 15 39 57 8US10 50-5AK00 NSE00406 1 1 6 4 0 (6 0 ) 1 8 2 4 0 (6 0 ) 4 0 (6 0 ) 139 4 0 (6 0 ) 4 2 48 1 4 24 2 3 N S E 0 _ 0 0 4 4 9 a 45 7 0 4 4 8US10 50-5AM00 1 3 7 1 6 2 1 7 4 NSE00420 NSE00428 45 29 36 45 40 182 139 142 40 48 48 30 24 8US10 50-5RK07 5 (10) 24 50 40 182 185 40 48 30 8US10 50-5RM07 NSE00427 5 (10) 29 36 45 24 50 Siemens · 2014 11 © Siemens AG 2014 Busbar Systems 8US 40 mm Busbar Systems Device adapters and device holders 8US10 60-5AK00 8US10 60-5AK08 2 24 40 68 40 40 8,5 8,5 20,5 5 (10) 5 (10) 8US1998-2BK00 NSE00408 139 40 182 40 68 24 8US10 60-5AM00 NSE00421 5 (10) 13,5 55 32 50 182 NSE00422 8US1998-2BM00 13,5 12 32 50 55 32 50 54 3x6-35mm2 13,7 41,7 Siemens · 2014 13,7 31,7 NSE00407 139 139 40 48 24 NSE00405 3x4-16mm © Siemens AG 2014 Busbar Systems 8US 40 mm Busbar Systems Accessories ■ Dimensional drawings NSE00535 5 NSE00534 Æ 4,3 26 16,4 7 13,4 7 2 4 7 8US1998-7CA15 74 90 NSE00484 29 7 35 9 14 45 29 8,5 47 NSE00483 29 NSE0_01599 N S E 0 _ 0 0 4 8 2 27 110 47 8,5 35 8US1998-7CA10 NSE00531 8US1998-7CA08 NSE00530 8US1998-4AA00 35 8,5 NSE0_01608 8US1998-1DA00 7,4 18,3 3,5 NSE00485 max. 28 29 Æ16 2,1 3,7 20 8US1998-1CA00 21,5 8US1998-1BA00 55 43 16 8US1921-2BF00 8US1998-7CA16 55 47 35 NSE00532 NSE00533 8,5 8US1998-8AM07 8US1998-8AA10 14,5 4 5 6 7 4 5 6 7 1 2 3 4 5 6 7 27,2 91 45 38,5 42 26,3 3 3 38,5 54 NSE00478 2 2 27,5 1 1 91 4 5 6 7 60 3 NSE00479 2 60 1 26,2 14,5 42 Siemens · 2014 13 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Introduction ■ Overview The 60 mm busbar system for the medium and top performance range up to 1600 A, here for example with the 3NP1 switch disconnector, size 3 The 60 mm busbar system is used preferably in control cabinet installation, in motor control centers and in power distribution systems of the medium power range (630 A) and top performance range (1600 A, special profile). The 60 mm busbar system can be configured as a basic system without covers. The busbar cross-sections are available in the sizes 12 x 5 mm to 30 x 10 mm and as a special profile. Busbar adapters for SIRIUS, 3VL circuit breakers, 3KA and 3KL switch disconnectors, and 3NP1 and 3NP5 fuse switch disconnectors offer numerous options for configuring this busbar system. Infeed units, terminals and other accessories open up a large range of applications. Busbars with a special profile are suitable for applications up to 1600 A. All components of the 60 mm busbar system can be fitted. SIRIUS motor starter combinations SIRIUS motor starter combinations can be configured with and without fuses. The compact 3NW7 ... -1 cylindrical fuse holders for IEC fuses, size 10x38 mm, or 3NW7... -1HG UL for Class CC fuses are suitable for use with fused motor starter combinations. With a width of 45 mm, SIRIUS motor starter combinations are the same width as the majority of contactors. For further information and accessories, see chapter 5, "Fuse Systems" ➞ Cylindrical fuse systems ➞ Fuse holders in size 10x38 mm and Class CC. Installation configuration of a cylindrical fuse holder and a SIRIUS contactor on busbar device adapter for the 60 mm busbar system 14 Siemens · 2014 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Basic assemblies up to 630 A ■ Overview Z X \ NSE0_02123 [ Y ] X Flat copper profile [ Cover profile Y Busbar supports \ Support for blanking covers Z End cover ] Blanking cover 60 mm busbar system: Basic assemblies up to 630 A ■ Dimensional drawings 5SH3 506 5SH3 526 5SH3 527 60 50 60 290 125 NSE0_01603 NSE0_01600 36,5 51 230 75 20 26 6,5 63 I2-7476 68 68 Siemens · 2014 15 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Basic assemblies up to 630 A 5SH3 354 I2_07491a 289 229 5SH3 353 7 I2_07492a 78,5 78,5 7 5SH3 528 5SH3 530 5SH3 531 36 1100 17,5 1100 1100 17 36 I2_07506a 86 77 I2_07504 I2_07505 5SH3 536 5SH3 537 9 48 Siemens · 2014 60 200 NSE0_01601 I2_07488a 16 NSE0_01602 195 217 132 20 200 60 5SH3 532 32 49,4 62,5 62,5 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Basic assemblies up to 630 A 8US1922-1AB00 8US1922-1AC00 with 8US1923-3AA01 8US1922-2AA00 8US1922-2BA00 31 5 166 L1 NSE00437 226 L2 N NSF0_00212 PE 25 25 8US1922-2CA00 8US1922-1HA00 5 8US1923-2AA01 17,5 1100 SECTION: A-A A 100 30,5 100 60 215 60 NSF0_00214 86 11 15 NSF0_00213 31 5 L3 NSE0_01567a A 20 28 33 37 18 60 NSE0_01568a 60 150 60 245 125 60 164 60 191 12 15 20 25 30 L2 L3 A 20 12 L1 Ø6,5 60 30,5 NSE00436 SECTION: A-A 75 5 A 8US1923-5AA00 6,5 11,5 8US1923-4AA00 49,5 NSE0_01606 8US1923-3AA01 49,5 20 49 12 PE/N 20 5 (10) 51 (56) Siemens · 2014 17 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Basic assemblies up to 1600 A ■ Overview NSE0_02113 Flat copper profile Busbar support End cover 60 mm busbar system: Basic assembly up to 1600 A ■ Dimensional drawings 8US1922-2DA00 8US1943-3AA00 L 1 7 5 L 2 2 0 9 71 78 1,5 5 0 1 2 0 N S E 0 _ 0 0 8 5 2 a NSE0_01607 34 31 40 4 0 L 3 2400 6 NSE00476 18 40 10 30 3 1 8US1948-2AA00 2 5 NSE00477 Siemens · 2014 1 2 3 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Infeed and connection methods from 630 A to 1600 A ■ Overview 60 mm busbar system: Terminals and covers for infeed and connection methods ■ Dimensional drawings 8US12 00-0AA00 8US1921-1AA00 8US1921-1BA00 94 200 194 NSF0_00210 60 60 194 60 60 60 242 60 250 60 250 18 NSE000453 16mm2 16mm 2 5 (10) 32 81 33 61 18 NSE0_01598 54 81 32 8US1921-2..0. c f e d b NSE0_00464 a Type a b c d e f Max. tightening torque 8US1921-2AA0. -2AB0. -2AC0. -2AD0. 7.5 10.5 17 14.5 11.5 15.5 23.5 20.5 22.5 29 36 32 25 35 55 42 5 5 5 5 10 10 12 12 4 Nm 6 Nm 15 Nm 10 Nm 8US1921-2BA0. -2BB0. -2BC0. -2BD0. 7.5 10.5 17 14.5 11.5 15.5 23.5 20.5 22.5 29 36 32 25 35 55 42 10 10 10 10 10 10 12 12 4 Nm 6 Nm 15 Nm 10 Nm 18 Nm 8US1941-2AC00 8US1941-2AC00 max.55 37 NSF0_00215 37 27,5 15 20 23,5 10 Siemens · 2014 19 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Infeed and connection methods from 630 A to 1600 A 8US1922-1GA02 4 0 (6 0 ) 60 2 0 0 200 4 0 (6 0 ) 60 3 3 34 8US1922-1GA00 5 5 27,5 8US1941-2BA00 5 1 90 8US1941-2BB00, 8US1941-2AA01 51 4 3 4 0 Max. tightening torque 30 Nm 20 Siemens · 2014 70 31 10 NSE00468 8 5 ,5 m a x . 9 8 90 N S E 0 _ 0 0 4 6 7 a 42 8US1941-2AA02 270 41 51 30 48 Max. tightening torque 40 Nm 43 31 38 NSE00466 8 4 NSE00472 5 (10) Max. tightening torque 30 Nm © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Busbar device adapters and device holders from 630 A to 1600 A ■ Overview 60 mm busbar system: Busbar device adapters and device holders All busbar device adapters and device holders are designed for copper busbars according to DIN 46433, width 12 to 30 mm, thickness 5 mm and 10 mm, and special profiles up to 1600 A. ■ Dimensional drawings 8US11 11-4SM00 8US12 10-4AA04 110 104 97 69 41 2 3 3 Nm 4 0 (6 0 ) L1 3VF4 L3 47 L2 4 2 L1 M6 60 4 0 (6 0 ) 3VF3 1 1 6 N S E 0 _ 0 0 4 4 9 a 3VF3 7 0 5 (10) 35 3VF4 1 3 7 1 6 2 1 7 4 4 4 8US12 11-4SL00 215 4 0 (6 0 ) 1 8 2 4 0 (6 0 ) L3 114,5 184 238,5 M4 L2 60 6-70mm2 1 4 NSE00455 (3VF4) 126 105 (3VF3) 108 8US12 11-4SL01 60 24 19 20 2 21,5 24,5 M4 5 (10) 26 51 NSE0_00893 M4 35 107,8 5 (10) 26 51 NSE0_00894 172 131,5 114,5 3 35 107,8 29 20 172 131,5 114,5 13 26 20 29 20 60 M8 Cover 35,5 35,5 18 Cover 60 35,5 35,5 18 60 2 3 Siemens · 2014 21 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Busbar device adapters and device holders from 630 A to 1600 A 8US12 10-4AG00 M 10 8US12 10-4AF00 65 Cover 65 M10 Cover 65 65 30 93 93 30 L1 L1 7 60 L2 60 L2 170 224 320 170 224 320 60 60 6 L3 L3 25 26 5 (10) 184 250 184 8US12 50-5AM00 48 15 20 45 15 39 67 NSE00460 60 182 185 60 48 20 8US12 50-5RM07 5 (10) 29 36 45 22 24 60 Siemens · 2014 NSE00450 NSE0_01596 60 182 35 182 60 81 5 72 41 68 14 8US12 11-4TM00 41 68 NSE00424a NSE00457a 5 (10) © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Busbar device adapters and device holders from 630 A to 1600 A 8US12 51-5DM07 8US12 61-5FM08 L=150mm 8US12 60-5AM00 L=128mm 8,5 60 14 182 182 5 (10) 5 (10) 8US12 60-5AP00, 8US12 61-5FP08 55 8US1927-4AF00 8US1927-4AF01 1 1 4 1 0 7 L=168mm 3VF5 3 V 3 V 3 V /2 3 V 184 214,5 257,5 9 3 V L 2 /3 M 6 x 1 0 0 N S E 0 _ 0 0 8 9 5 a 3 5 3 9 ,5 7 4 ,5 7 9 L 4 x 9 0 L 1 C D 4 x M 4 NSE00422 8US1998-2BM00 182 35 18 60 19,5 NSE00456 Cover 36 35 60 175 84 3 V M 6 3 V + R 32 8US12 91-4SB00 with 3NP50 2 4 0 ,5 2 4 7 ,5 M 4 x 8 0 3 V L 1 1 7 6 ,5 30 21,5 35 44 100 114 NSE00458 NSE00452 60 8 ,2 1 1 4 ,5 1 3 1 ,5 (26) (25) 9 Æ 6 ,5 F 5 L 4 L 1 /3 F 4 L 2 1 1 1 ,5 6 4 ,5 5 6 142 60 182 242 55 4 4 7 (7) 130 60 53 3VF4 2 9 2 2 7 0 ,5 2 4 8 ,5 2 4 1 ,5 14 5 7 (6) 8,5 M6 36 32 60 NSE00443 45 NSE00442 55 24 60 29 36 45 NSE00451 NSE00459 60 60 182 185 182 68 48 60 14 68 48 20 14 8US12 51-5CM47 108 (3NP50) 5 (10) 13,5 26 228 13,7 41,7 (3NP50) Siemens · 2014 23 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Bus-mounting fuse bases ■ Dimensional drawings 5SG6, 5SF6 bus-mounting fuse bases 5SF6 014, 5SF6 015 (t = 5 mm), 5SF6 016, 5SF6 017 (t = 10 mm) DII/25 A (a = 57 mm) 169 t a t a t 36 43,5 66 23 33,5 55 I2_07496 60 60 a 23 33,5 55 I2_07497 t I2_07498 I2_07478a 60 169 177 60 60 177 60 a 5SF6 214, 5SF6 215 (t = 5 mm), 5SF6 216, 5SF6 217 (t = 10 mm) DIII/63 A (a = 42 mm) 60 5SG6 204 (t = 5 mm), 5SG6 205 (t = 10 mm) D02/63 A (a = 42 mm) 60 5SG6 202 (t = 5 mm), 5SG6 203 (t = 10 mm) D02/63 A (a = 27 mm) (t = bar thickness) 36 43,5 66 5SH covers for bus-mounting fuse base 54 60 I2_07512 a a b Siemens · 2014 200 200 60 I2_07499 I2_07511 36 5SH2 242 (single: a = 57 mm) 5SH2 243 (double: b = 114 mm) DIII/63 A 60 60 60 60 I2_07510 24 200 200 60 200 60 I2_07500 27 5SH2 042 (single: a = 42 mm) 5SH2 043 (double: b = 84 mm) DII/25 A 5SH5 243 double 60 5SH5 242 1.33-fold 60 5SH5 241 single D02/63 A b © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems UL applications ■ Overview Short-circuit strength The short-circuit strength of the busbar system is dependent on the distance of the busbar supports and on the busbar crosssection. The short-circuit strength of the whole system is dependent on the short-circuit strength of the busbars and of the adapters with circuit breakers or switch disconnectors. If one of these values is lower than the prospective short-circuit current at the installation site, a current-limiting protective device has to be mounted upstream of the 8US busbar system. This may also be mounted as a feeder circuit breaker on the busbar system itself. The table below provides a selection aid for this purpose. Selection aid for UL applications Component used Article No. Description 8US1921-1AA00 Connection terminal plate with cover, conductor cross-section 35 … 120 mm2 8US1921-1AA00 8US1921-1AA00 Shortcircuit current rating (SCCR) Total Ambient conditions Max. Rated Busbar Rated current Fuse type used rated voltage Ue dimen- of the fuse current Ie sions used Ie Max. spacing of busbar supports kA A V mm 10 -- 600 -- -- -- 65 400 480 -- 400 3VL-UL; 3RV.7; 3RV.8 800 A 533 50 600 480 -- 600 3VL-UL; 3RV.7; 3RV.8 800 8US1921-1AA00 35 400 600 -- 400 3VL-UL; 3RV.7; 3RV.8 800 8US1921-1AA00 35 600 600 -- 600 3VL-UL; 3RV.7; 3RV.8 800 8US1921-1AA00 100 600 480 -- 600 J or T 800 8US1921-1AA00 100 500 600 -- 500 J or T 800 8US1921-1AA00 100 400 480 -- 400 RK1 800 8US1921-1AA00 100 400 600 -- 400 RK1 800 8US1922-2AA00 Cover profiles for busbars -- -- -- -- -- -- -- 8US1922-2BA00 Cover profiles for busbars -- -- -- -- -- -- -- 8US1922-2DA00 Cover profiles for flat copper profile -- -- -- -- -- -- -- 8US1923-3UA01 End and intermediate holders for flat copper profiles 18 150 600 12x5 -- -- 250 18 150 600 12x5 -- -- 400 8US1923-3UA01 65 150 480 12x5 250 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 25 150 600 12x5 250 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 100 150 480 12x5 400 RK1, J or T 800 8US1923-3UA01 100 150 600 12x5 175 J or T 800 8US1923-3UA01 100 150 600 12x5 100 RK1 800 8US1923-3UA01 18 150 600 12x10 -- - 250 8US1923-3UA01 18 150 600 12x10 -- - 400 8US1923-3UA01 65 150 480 12x10 250 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 25 150 600 12x10 250 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 100 150 480 12x10 400 RK1, J or T 800 8US1923-3UA01 100 150 600 12x10 175 J or T 800 8US1923-3UA01 100 150 600 12x10 100 RK1 800 8US1923-3UA01 18 362 600 20x5 -- - 250 8US1923-3UA01 18 362 600 20x5 -- - 400 8US1923-3UA01 65 362 480 20x5 400 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 35 362 600 20x5 400 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 100 362 480 20x5 500 J or T 800 8US1923-3UA01 100 362 600 20x5 400 J or T 800 8US1923-3UA01 100 362 480 20x5 400 RK1 800 8US1923-3UA01 100 362 600 20x5 200 RK1 800 8US1923-3UA01 18 564 600 20x10 -- - 250 8US1923-3UA01 18 564 600 20x10 -- - 400 8US1923-3UA01 65 564 480 20x10 400 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 35 564 600 20x10 400 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 100 564 480 20x10 500 J or T 800 8US1923-3UA01 100 564 600 20x10 400 J or T 800 8US1923-3UA01 100 564 480 20x10 400 RK1 800 8US1923-3UA01 100 564 600 20x10 200 RK1 800 8US1923-3UA01 25 500 600 30x5 -- - 250 8US1923-3UA01 22 500 600 30x5 -- - 400 8US1923-3UA01 65 500 480 30x5 400 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 35 500 600 30x5 600 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 Siemens · 2014 25 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems UL applications Component used Shortcircuit current rating (SCCR) Total Ambient conditions Max. Rated Busbar Rated current Fuse type used rated voltage Ue dimen- of the fuse current Ie sions used Ie Max. spacing of busbar supports kA A V mm 100 500 480 30x5 500 J or T 800 100 500 600 30x5 500 J or T 800 8US1923-3UA01 100 500 480 30x5 400 RK1 800 8US1923-3UA01 100 500 600 30x5 400 RK1 800 8US1923-3UA01 25 756 600 30x10 -- -- 250 8US1923-3UA01 22 756 600 30x10 -- -- 400 8US1923-3UA01 65 756 480 30x10 400 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 35 756 600 30x10 400 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 50 756 480 30x10 600 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 25 756 600 30x10 600 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 100 756 480 30x10 600 J or T 800 8US1923-3UA01 100 756 600 30x10 450 J or T 800 8US1923-3UA01 100 756 480 30x10 400 RK1 800 8US1923-3UA01 100 756 600 30x10 400 RK1 800 8US1923-3UA01 65 -- 480 -- 400 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 50 -- 480 -- 600 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 35 -- 600 -- 600 3VL-UL; 3RV.7; 3RV.8 800 8US1923-3UA01 100 -- 480 -- 600 J or T 800 8US1923-3UA01 100 -- 600 -- 500 J or T 800 8US1923-3UA01 100 -- 480 -- 400 RK1 800 8US1923-3UA01 100 -- 600 -- 400 RK1 800 65 630 480 -- 600 -- 400 50 630 600 -- 600 -- 400 8US1213-4AH00 65 630 480 -- 400 3VL-UL; 3RV.7; 3RV.8 800 8US1213-4AH00 35 630 600 -- 400 3VL-UL; 3RV.7; 3RV.8 800 8US1213-4AH00 50 630 480 -- 600 3VL-UL; 3RV.7; 3RV.8 800 8US1213-4AH00 25 630 600 -- 600 3VL-UL; 3RV.7; 3RV.8 800 Article No. Description 8US1923-3UA01 End and intermediate holders for flat copper profiles 8US1923-3UA01 8US1213-4AH00 8US1213-4AH00 Device adapters for 3VL UL molded case circuit breakers A 8US1211-4TR00 Busbar adapter 45 mm / 72 mm 10 80 600 -- -- -- 400 8US1213-4AQ01 Busbar adapters for 3VL UL molded case circuit breakers 65 250 480 -- 250 -- 400 50 250 600 -- 250 -- 400 65 250 480 -- 250 3VL-UL; 3RV.7; 3RV.8 800 25 250 600 -- 250 3VL-UL; 3RV.7; 3RV.8 800 103 1400 600 -- 1600 8US1213-4AQ01 8US1213-4AQ01 8US1213-4AQ01 8US1948-2AA00 Flat copper profiles Class L N/A 8US1943-3AA00 Busbar supports, 3-pole, double-T profile 30 1200 600 -- -- -- 400 8US1943-3AA00 25 1200 600 -- -- -- 700 8US1943-3AA00 65 1200 480 -- 800 3VL-UL; 3RV.7; 3RV.8 800 8US1943-3AA00 30 1200 600 -- 800 3VL-UL; 3RV.7; 3RV.8 800 8US1943-3AA00 100 1200 480 -- 800 Class T 800 8US1943-3AA00 100 1200 600 -- 600 J or T 800 8US1943-3AA00 100 1200 480 -- 600 Class RK1 800 8US1943-3AA00 100 1200 600 -- 400 Class RK1 800 8US1943-3AA00 30 1400 600 -- -- -- 400 8US1943-3AA00 25 1400 600 -- -- -- 700 8US1943-3AA00 65 1400 480 -- 800 3VL-UL; 3RV.7; 3RV.8 800 8US1943-3AA00 30 1400 600 -- 800 3VL-UL; 3RV.7; 3RV.8 800 8US1943-3AA00 100 1400 480 -- 800 T 800 8US1943-3AA00 100 1400 600 -- 600 J or T 800 8US1943-3AA00 100 1400 480 -- 600 RK1 800 8US1943-3AA00 100 1400 600 -- 400 RK1 800 8US1943-3AA00 65 -- 480 -- 800 3VL-UL; 3RV.7; 3RV.8 800 8US1943-3AA00 30 -- 600 -- 800 3VL-UL; 3RV.7; 3RV.8 800 8US1943-3AA00 100 -- 480 -- 800 T 800 8US1943-3AA00 100 -- 600 -- 600 J or T 800 8US1943-3AA00 100 -- 480 -- 600 RK1 800 8US1943-3AA00 100 -- 600 -- 400 RK1 800 -- -- -- -- -- -- -- 8US1922-1GC00 26 Covers for connection terminal set Siemens · 2014 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems UL applications Component used Shortcircuit current rating (SCCR) Total Ambient conditions Max. Rated Busbar Rated current Fuse type used rated voltage Ue dimen- of the fuse current Ie sions used Ie Max. spacing of busbar supports kA A V mm 65 400 480 -- 400 3VL-UL; 3RV.7; 3RV.8 800 8US1941-2AA03 35 400 600 -- 400 3VL-UL; 3RV.7; 3RV.8 800 8US1941-2AA03 100 500 480 -- 500 J or T 800 8US1941-2AA03 100 300 600 -- 300 J or T 800 8US1941-2AA03 100 400 480 -- 400 RK1 800 8US1941-2AA03 100 200 600 -- 200 RK1 800 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 5 32 600 -- 12.5 3RV20 + 3RV2928-1K 400 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 5 32 480 -- 32 3RV20 + 3RV2928-1K 400 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 30 32 600 -- 12.5 3RV20 + 3RV2928-1K 400 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 65 32 480 -- 16 3RV20 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 65 32 600 -- 25 3RV20 + 3RV2928-1K 400 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 50 32 480 -- 32 3RV20 + 3RV2928-1K 400 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 5 25 600 -- -- -- 400 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 5 32 600 -- -- -- 400 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 5 25 600 -- -- -- 400 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 5 32 600 -- -- -- 400 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 5 25 600 -- -- -- 400 8US1211-1NS10 / Busbar device adapters and 8US1251-5DS10 / device holders 8US1251-5DT11 / 8US1251-5DT10 5 32 600 -- -- -- 400 8US1251-5NT10 Busbar adapter for devices of size S0 5 30 600 -- -- -- 400 8US1250-1AA10 Device holders for SIRUS 3RA6 -- -- -- -- -- -- -- 8US1250-5AT10 Device holders for devices of width 45 mm -- -- -- -- -- -- -- -- -- -- -- -- -- -- Article No. Description 8US1941-2AA03 Connection terminals, 3-pole 8US1250-5AS10 A Siemens · 2014 400 27 © Siemens AG 2014 Busbar Systems 8US 60 mm Busbar Systems Accessories ■ Dimensional drawings 8US19 41-2BF00 8US19 98-1BA00 Max. tightening torque 15 Nm Max. tightening torque 12 Nm 3,5 NSE00485 5 90 110 max. 28 8,5 NSE0_01608 NSF0_00211 2,1 3,7 20 29 12 20 40 55 43 16 8US19 21-2BF00 SW 13 NS4-5056 8US19 21-2BE00 13,4 32 ca. 70 45 Max. tightening torque 30 Nm 45 29 8US19 98-8AM07 NSE00530 35 NSE00484 NSE00483 47 29 55 47 74 90 8,5 8US19 98-8AA10 5 6 7 1 2 3 4 5 6 7 27,2 91 45 38,5 42 28 4 Siemens · 2014 26,3 4 5 6 7 3 38,5 54 42 NSE00478 3 2 27,5 2 1 91 1 14,5 60 4 5 6 7 NSE00479 3 60 2 26,2 14,5 1 29 7 8US19 98-7CA16 8,5 NSE00532 8,5 35 27 16,4 8US19 98-7CA15 110 35 8US19 98-7CA10 7 NSE0_01599 4 7 N S E 0 _ 0 0 4 8 2 26 8US19 98-7CA08 7 2 21,5 18,3 NSE00534 NSE00535 Æ 4,3 47 8US19 98-4AA00 35 7,4 NSE00531 Æ16 8US19 98-1DA00 NSE00533 8US19 98-1CA00 9 14 © Siemens AG 2014 Busbar Systems Distribution board components ■ Overview Material properties Ambient temperatures Busbar supports and bus-mounting fuse bases (see "Built-in components" from page 31) are manufactured from glass-fiber reinforced, thermoplastic polyester (color RAL 7035, light gray). The material ensures excellent mechanical, chemical and electrical properties. Furthermore, the material has an extremely low flammability and meets the requirements of UL 94 V0. This satisfies the load requirements of the busbar supports at rated operational voltage 500 V and rated currents at 200 A to 630 A, as well as the rated short-circuit strength 50 kA. When dimensioning the busbars based on rated currents, the ambient temperature and the Cu busbar temperature must also be taken into account. The location of the busbar system and its ability to dissipate heat through convection also play a key role in this calculation. Because conditions can vary for each distribution board, the values in the following table serve as a guideline only. However, they must be applied to the entire busbar length. Continuous currents depending on the Cu power rail dimensions and Cu busbar temperatures at 35°C ambient temperature Cu busbar dimensions H×D Continuous current for open busbar run ambient temperature 35 °C Continuous current of fuse link Operational class gL/gG mm × mm A A 12 × 5 12 × 10 200 360 200 315 15 × 5 15 × 10 250 447 250 400 20 × 5 20 × 10 320 520 315 500 25 × 5 25 × 10 400 580 400 500 30 × 5 30 × 10 447 630 400 630 As far as other types of upstream protective devices are concerned, please observe the permissible continuous current of the busbar. Dynamic rated short-circuit strength The electrodynamic load of the busbars depends on the level of short-circuit current, the length of the busbar section through which the current flows, the support spacing of the busbar supports and, of course, on the distance between the busbars themselves. This is because, for example, if an LV HRC fuse is connected upstream to the busbars in the protective device, the letthrough current iD is the maximum current to flow through this protective device. The value iD depends on the maximum system short-circuit current and the current-limiting action of the protective device used. The permissible let-through values of the protective devices are specified by the manufacturers in the form of a current limitation diagram as a function of the so-called prospective short-circuit current (r.m.s. value of the possible rated short-circuit current for the system). Diagram of the dynamic short-circuit strength of the busbars I201_07483a 80 Let-through current of the fuse links Operating class gL/gG D [kA] 70 30x10 n 500 A Busbar dimension mm 50 30x5 20x10 12x10 40 It is essential to ensure that the permissible current carrying capacity of the individual busbars is not exceeded. A center infeed is required in the limit range. However, the infeed can also be carried out at both ends of the busbar. 630 A 60 The current-limiting characteristics for the fuse links can be found in the Technical Information, see note on Technical Information at the beginning of the chapter. For busbar supports with busbars of 12 mm x 5 mm to 20 mm x 5 mm, the distance between the holders of the support spacing should be adapted to suit the bars in the distribution board and, if possible, should not exceed 250 mm. When using busbars of 25 mm x 5 mm, 30 mm x 5 mm, 12 mm x 10 mm to 30 mm x 10 mm the distance can also be up to 500 mm. In the case of larger distances, subcarriers must be fitted, as increased support spacing reduces the dynamic stability. n n 400 A n 315 A n 250 A n 200 A 20x5 12x5 30 150 200 250 300 350 400 450 500 550 Distance between busbar support in mm iD: Let-through values (kA) of the LV HRC fuse links, operational class gL/gG with rated current 200 A to 630 A for a prospective short-circuit current Ip = 120 kA. Siemens · 2014 29 © Siemens AG 2014 Busbar Systems Distribution board components Planning dimensions Width mm MW NEOZED bus-mounting bases D02 Covers Covers, extra wide Covers, double width 27 36 54 1.5 2.0 3.0 DIAZED bus-mounting bases DII Covers Covers, double width 42 84 2.3 4.7 DIAZED bus-mounting bases DIII Covers Covers, double width 57 114 3.2 6.3 NEOZED bus-mounting switch disconnectors 27 1.5 LV HRC fuse switch disconnectors size 00 108 6 Number of built-in components that can be mounted Height Width Cutout width D02/63 A 5SH5241 D02/63 A 5SH5242 D02/63 A 5SH5243 DII/25 A 5SH2042 DIII/63 A 5SH2242 5SG7230 busmounting switch disconnectors D02 mm mm mm (27 mm width) (36 mm width) (54 mm width) (42 mm width) (57 mm width) (26.8 mm width) 300 250 500 216 466 8 17 6 12 4 8 5 11 3 8 8 17 750 716 26 19 13 17 12 26 250 500 216 466 8 17 6 12 4 8 5 11 3 8 8 17 750 715 26 19 13 17 12 26 450 ■ Dimensional drawings N/PE busbar support 5 SECTION: A-A A 20 NSE0_01568a 60 50 I201_13999a 60 I201_14000a 191 65 60 6,5 4 Nm 60 30,5 15 20 194 200 A Connection modules 49,5 36,5 33 34 8GK9 busbar support 49,5 20 28 5SH3540 5SH5538 Connection modules Connection modules Connection modules 32 20 84 80 84 55 70 8US1921-1AA00 shown closed 30 Siemens · 2014 8US1921-1AA00 shown open 31 46 55 60 194 200 200 I201_06439 I201_07150 60 175 189 200 60 60 94 8GK9711-0KK03 NSE0_01598 54 8US1921-1BA00 32 © Siemens AG 2014 Busbar Systems Built-in components ■ Overview Rail-adaptable built-in components, such as NEOZED and DIAZED bus-mounting bases, adapters for modular installation devices, fuse switch disconnectors and NEOZED bus-mounting fuse switch disconnectors are made of glass-fiber reinforced, thermoplastic polyester. The material ensures the required mechanical, chemical and electrical properties. have integrated reach-through guards, enable the implementation of cost-effective overall solutions. Efficient power distribution up to 630 A. Users have several options for mounting the SR60 busbar system: Higher overall efficiency and cost savings in the plant engineering industry. 1. Mounting in distribution boards The busbar supports are mounted on the longitudinal stays. Once the built-in components are mounted and connected, the touch protection cover (section cover) protects against accidental contact with live parts. 2. Installation in industrial control cabinets The demand for comprehensive touch protection has generated new solutions: built-in components, such as busbar fuse bases Previously two optional solutions were provided, which can now be replaced using new technology: touch protection over base and edges or touch protection over partitions. The fuse holders for cylindrical fuses, size 10 x 38 and for American fuses, Class CC, can be used in the international plant engineering industry. In addition, Siemens offers a broad range of UL-approved components for the design of switchgear assembly according to UL 508 A. For further information, see chapter "BETA Devices according to UL Standards" in Catalog LV 16 · 2009. Fuse holders are available with a connection module 16 mm² and screwless terminals; this offers users maximum safety and comfort. 7 6 5 4 3 I201_13634a 2 1 1 2 3 4 5 6 NEOZED bus-mounting bases, 3-pole DIAZED bus-mounting bases, 3-pole SR60 bus-mounting fuse holders, 3-pole NEOZED bus-mounting switch disconnectors, 3-pole Connection modules, three-phase Adapters for modular installation devices according to DIN 43880 7 LV HRC fuse switch disconnectors ■ Benefits • The direct contact of the rail-adaptable switching and installation devices on the Cu busbars reduces distribution panels and mounting times • Compared to conventional installation, the transfer resistance of the connections is drastically reduced This prevents unnecessary temperature rise. • New built-in components with touch protection ensure comprehensive touch protection without the previously required partitions. • International application due to UL-approved components. • Enhanced effectiveness and increased safety due to screwless terminals. Siemens · 2014 31 © Siemens AG 2014 Busbar Systems Built-in components ■ Technical specifications NEOZED SR60 bus-mounting bases DIAZED SR60 bus-mounting bases 5SG6202 5SG6206 5SG6207 5SF6014 5SF6015 5SF6020 5SF6214 5SF6215 5SF6220 DII DIII 500 690/600 63 D01 D02 IEC 60269-3, DIN VDE 0636-3 Standards Rated voltage V AC/DC 400/250 Rated frequency Hz 50 Rated current A 16 (with NEOZED 63 retaining spring) 25 Rated conditional short-circuit current kA AC kA DC 50 8 50 8 For fuse links with power losses per phase W 2.5 Busbar center-to-center spacing mm 60 5.5 4 7 60 3NW7431 3NW7431-0HG 3NW7432-0HG Standards IEC 60269-2, UL 512, CSA C22.2 UL 512, CSA C22.2 Approvals U, CSA UL, CSA Size 10 × 38 Class CC Rated frequency Hz 50/60 Max. rated voltage Ue • IEC/EN • UL/CSA V AC V AC 690 600 -600 Max. rated operational current Ie (When several devices are used next to each other, it is essential to comply with the rated load factor according to EN 60439-1 (VDE 0660-500), Table 1.) • IEC/EN • UL/CSA A A 32 30 -30 Utilization categories • IEC/EN AC-22B (500 V) AC-21B (690 V, 30 A) Can only be used as fuse holder • UL/CSA Rated conditional short-circuit current (type-tested with fuse links, operational class gL/gG) • IEC/EN • UL/CSA kA kA 100 (400 V, 500 V, 690 V) 50 (600 V) -200 For fuse links with power losses per phase W 3 -- Screwless wire connections • IEC/EN • UL/CSA mm2 AWG Cu 1.5 … 6 (f) 16 … 10 (str) 5SG7230 3NW7430 Standards IEC 60269-3, IEC 60269-2 IEC 60269-3, IEC 60269-2 Approvals EN 60947-3 (VDE 0660-107), IEC 60947-3 EN 60947-3 (VDE 0660-107), IEC 60947-3 D01 10 mm × 38 mm Size D02 Rated frequency Hz 50/60 50/60 Rated voltage Ue V AC V DC 400 110 690 -- Rated insulation voltage Ui V 800 800 Rated impulse withstand voltage Uimp kV 6 6 Rated operational current Ie A 631) Up to 32 AC-23 A (400 V) DC-21 B (48 V) – 1 Pole DC-21 B (110 V) – 2 Pole AC-20 DC-20 Cu 1.5 … 6 (re) Cu 1.5 … 16 (f) Cu 1,.5 … 16 (f+AE) Cu 1.5 … 6 (re) Cu 1.5 … 16 (f) Cu 1.5 … 16 (f+AE) Signaling switches for the display of switching positions 1 CO 1 CO Cable terminals Bottom Bottom Utilization categories (Type-tested with 3-pole, switchable version) Box terminals for wire connection mm2 mm2 mm2 Busbar thickness mm Through combination foot for 5, 10 mm Rated conditional short-circuit current (type-tested with fuse links, operational class gL/gG) kA AC kA DC 50 8 50 -- Permissible power loss of fuse links per phase For stand-alone operation without lateral modules or for group operation with lateral modules W 5.5 3 1) In the case of permanent load over 35 A, we recommend the use of 5SH5526 lateral modules. Please observe EN 60439-1, Table 1. 32 Siemens · 2014 © Siemens AG 2014 Busbar Systems Built-in components ■ Dimensional drawings NEOZED SR60 bus-mounting bases D02/63 A (a = 27 mm, b = 50 mm) D02/63 A (a = 36 mm, b = 50 mm) 189 194 200 I201_13998 60 60 177 169 60 60 I201_07478a D02/63 A (a = 27 mm t = busbar thickness) a t a 32 35 43 23 33,5 55 28 b a b E 18 27 50 E 18* 36 50 E 27 42 70 E 33 (500 V) 57 70 E 33 (690 V) 57 92 *1 1/3 wide version 5SG6202 (t = 5 mm) 5SG6206 5SG6207 DIAZED SR60 bus-mounting bases DIII/63 A (a = 57 mm) DII/25 A (a = 42 mm) DIII/63 A (a = 57 mm) t 36 43,5 66 169 189 194 200 60 a 60 t I201_13998 I201_07496 a 60 60 169 169 60 60 I201 07497 DII/25 A (a = 42 mm) a 36 43,5 66 32 35 43 28 b a b E 18 27 50 E 18* 36 50 E 27 42 70 E 33 (500 V) 57 70 E 33 (690 V) 57 92 *1 1/3 wide version 5SF6014, 5SF6015 (t = 5 mm) 5SF6214, 5SF6215 (t = 5 mm) 5SF6018, 5SF6020 (b = 70 mm) 5SF6218, 5SF6220 (b = 70 mm) Siemens · 2014 33 © Siemens AG 2014 Busbar Systems Built-in components NEOZED SR60 covers DIAZED SR60 covers 5SH5241 1-fold 200 60 200 I201_14009 I201_14008 I201_07511 5SH5242 1.33-fold 60 60 60 I201_07510 36 60 60 200 60 200 200 60 I201_07500 27 DIII/63 A 60 DII/25 A 60 D02/63 A 54 5SH5243 2-fold NEOZED SR60 bus-mounting switch disconnectors/ SR60 bus-mounting disconnectors 57 42 5SH2042 (1-fold: a = 42 mm) SR60 bus-mounting fuse holders for cylindrical fuses 27,5 31,5 19,2 5SH2242 (1-fold: a = 57 mm) 79 63 27 27,5 32 26,8 100 5SG7230 3NW7430 34 I201_14001 60 194 200 60 200 60 60 34 I201_08543 3NW7431, 3NW7431-0HG, 3NW7432-0HG Siemens · 2014 © Siemens AG 2014 Busbar Systems Built-in components Other accessories 8US1941-2BF00 8US1998-1BA00 Max. tightening torque 12 Nm 3,5 NSE00485 5 90 110 max. 28 8,5 NSE0_01608 NSF0_00211 Max. tightening torque 15 Nm 2,1 3,7 20 29 12 20 40 55 43 16 8US1921-2BF00 SW 13 NS4-5056 8US1921-2BE00 13,4 32 ca. 70 45 Max. tightening torque 30 Nm 45 29 8US1998-8AM07 NSE00530 35 NSE00484 NSE00483 47 29 74 90 55 47 4 5 6 7 1 2 3 4 5 6 7 27,2 91 45 38,5 42 26,3 3 38,5 54 NSE00478 4 5 6 7 2 27,5 3 1 91 2 14,5 60 1 26,2 4 5 6 7 NSE00479 3 35 8US1998-8AA10 60 2 9 14 8,5 14,5 1 29 7 8US1998-7CA16 8,5 NSE00532 8,5 27 16,4 8US1998-7CA15 110 35 8US1998-7CA10 7 NSE0_01599 4 7 N S E 0 _ 0 0 4 8 2 26 8US1998-7CA08 7 2 21,5 NSE00534 18,3 Æ 4,3 47 8US1998-4AA00 NSE00535 35 7,4 NSE00531 Æ16 8US1998-1DA00 NSE00533 8US1998-1CA00 42 Siemens · 2014 35 © Siemens AG 2014 Busbar Systems Notes 36 Siemens · 2014 © Siemens AG 2014 © Siemens AG 2014 Siemens AG Infrastructure & Cities Sector Low and Medium Voltage Division Low Voltage & Products Postfach 10 09 53 93009 REGENSBURG GERMANY www.siemens.com/lowvoltage Subject to change without prior notice PDF (3ZW1012-8US10-0AC1) MP.R3.LP.0000.00.3.88 PH 0314 36 En Produced in Germany © Siemens AG 2014 The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.
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