1104-2510-01 EQUIPMENT INSTALLATION MANUAL, GDC64, TABLET AIRCRAFT INTERFACE UNIT Rev B
DAC International, Inc. EQUIPMENT INSTALLATION MANUAL, GDC64, TABLET AIRCRAFT INTERFACE UNIT 1104-2510-01 Rev B © 2014, DAC International All Rights Reserved 6702 McNeil Dr. Austin, Texas 78729 (512) 331-5323 Phone (512) 331-4516 Fax 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 1 of 34 DAC International, Inc. RECORD OF REVISIONS REV IR A B DESCRIPTION Initial Release See ECO See ECO 1104-2510-01 B.docx E1501 E1529-02 E1807 Installation Manual, GDC64 1104-2510-01 Revision B DATE 07/26/2012 09/18/2012 09/05/2014 APPROVED BH BH SM Page 2 of 34 DAC International, Inc. TABLE OF CONTENTS RECORD OF REVISIONS...................................................................................................................................2 TABLE OF TABLES.............................................................................................................................................5 1. INTRODUCTION............................................................................................................................................6 1.1. Reference Documents .....................................................................................................................................6 2. SYSTEM DESCRIPTION ..............................................................................................................................6 3. SCOPE ..............................................................................................................................................................6 4. PART NUMBERS ............................................................................................................................................7 5. REGULATORY COMPLIANCE ..................................................................................................................7 5.1. Software ..........................................................................................................................................................7 5.2. Application Software ......................................................................................................................................7 5.3. Hardware .........................................................................................................................................................7 6. EQUIPMENT ...................................................................................................................................................8 6.1. Supplied Equipment ........................................................................................................................................8 6.2. Connector Kits ................................................................................................................................................8 6.2.1. Connector Kit Contents................................................................................................................................8 6.3. Non-Supplied Equipment................................................................................................................................9 6.3.1. Optional Legacy Equipment ........................................................................................................................9 6.3.1.1. Optional Legacy Equipment Kit Contents ..............................................................................................10 7. GDC64 SPECIFICATIONS..........................................................................................................................11 7.1. Physical .........................................................................................................................................................11 7.2. Electrical .......................................................................................................................................................11 7.3. ARINC 429 Data Input .................................................................................................................................11 7.3.1. Format ........................................................................................................................................................11 7.3.2. Supported Labels .......................................................................................................................................11 7.4. Reliability......................................................................................................................................................11 8. OPERATION .................................................................................................................................................12 8.1. Inputs.............................................................................................................................................................13 8.1.1. ARINC 429 Input.......................................................................................................................................13 8.1.2. RS-232 Input ..............................................................................................................................................13 8.1.3. Discrete Inputs ...........................................................................................................................................13 8.2. Output ...........................................................................................................................................................14 8.3. Software Installation .....................................................................................................................................14 8.3.1. GDC64 .......................................................................................................................................................14 8.3.2. iPad App.....................................................................................................................................................14 8.3.2.1. NMEA Output Without GDC64 app ......................................................................................................14 9. INSTALLATION ...........................................................................................................................................15 9.1. Aircraft Interconnect Wiring.........................................................................................................................15 9.2. Mounting .......................................................................................................................................................15 Installation Manual, GDC64 1104-2510-01 B.docx Page 3 of 34 1104-2510-01 Revision B DAC International, Inc. 10. REMOVAL AND REPLACEMENT ...........................................................................................................16 10.1. Removal ........................................................................................................................................................16 10.2. Replacement ..................................................................................................................................................16 11. EQUIPMENT CHECKOUT ........................................................................................................................16 11.1. ARINC Port Label / Discrete Input Configuration .......................................................................................16 11.2. Using GDC64 App ........................................................................................................................................16 11.3. Using Third Party Apps ................................................................................................................................16 11.4. Using NMEA Only .......................................................................................................................................17 11.5. Additional Procedures ...................................................................................................................................17 12. CONTINUED AIRWORTHINESS .............................................................................................................18 12.1. Maintenance Manual .....................................................................................................................................18 12.2. Illustrated Parts Catalog ................................................................................................................................18 12.3. Wiring Diagram Manual ...............................................................................................................................18 12.4. Scheduled Maintenance Program .................................................................................................................18 12.4.1. Recommended Periodic Scheduled Servicing none required ....................................................................18 12.4.2. Recommended Periodic Scheduled Preventive Maintenance Tests none required ...................................18 12.4.3. Recommended Periodic Inspections none required ...................................................................................18 12.4.4. Recommended Periodic Overhaul Period none required ...........................................................................18 12.4.5. Special Inspection Requirements none required ........................................................................................18 12.5. Application of Protective Treatments ...........................................................................................................19 12.6. Special Tools .................................................................................................................................................19 12.7. Electrical Loads ............................................................................................................................................19 12.8. Airworthiness Limitations ............................................................................................................................19 12.9. Installation Configuration Data.....................................................................................................................19 13. ENVIRONMENTAL .....................................................................................................................................21 14. CONNECTOR PIN OUT ..............................................................................................................................22 14.1. J1 – GDC64 LRU Interface ..........................................................................................................................22 14.2. Legacy Installations ......................................................................................................................................23 14.2.1. J2/P2 – Bulkhead Feed-Through ...............................................................................................................23 15. CONNECTION DIAGRAMS .......................................................................................................................24 16. OUTLINE DRAWING ..................................................................................................................................29 APPENDIX A. GDC64 AIRCRAFT ENVIRONMENT TEST PROCEDURE ..........................................30 A.1. Required Equipment/Configuration ............................................................................................................30 A.2. Power/Charging Verification ......................................................................................................................30 A.2.1. Detailed Steps ...........................................................................................................................................30 A.3. Serial Weather Input Verification ...............................................................................................................31 A.3.1. Detailed Steps ...........................................................................................................................................31 A.4. ARINC 429/743 Port Verification ..............................................................................................................33 A.4.1. Detailed Steps ...........................................................................................................................................33 A.5. Maps, Current Location ...............................................................................................................................34 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 4 of 34 DAC International, Inc. TABLE OF FIGURES FIGURE 1. Typical Interconnect .......................................................................................................................24 FIGURE 2. Recommended Interconnect for USB Runs Greater Than 9 Feet ..............................................25 FIGURE 3. Alternate Interconnect for Installations Utilizing Legacy Hardware (per §6.3.1) ...................25 FIGURE 4. Typical System Configuration .......................................................................................................26 FIGURE 5. Alternate System Configuration for Installations Utilizing Legacy Hardware (per §6.3.1) ....27 FIGURE 6. Typical System Environment .........................................................................................................28 FIGURE 7. Outline Drawing ..............................................................................................................................29 FIGURE 8. ARINC Port Monitoring Tab ........................................................................................................31 FIGURE 9. Serial String Data ............................................................................................................................31 FIGURE 10. Serial String Data Display ..............................................................................................................32 FIGURE 11. Software System Environment ......................................................................................................33 FIGURE 12. Example of Current Location ........................................................................................................34 TABLE OF TABLES TABLE I. Supplied Equipment .........................................................................................................................8 TABLE II. Connector Kits ..................................................................................................................................8 TABLE III. Connector Kit Contents, 1104-4202-01 ...........................................................................................8 TABLE IV. Connector Kit Contents, 1104-4200-03 ...........................................................................................8 TABLE V. Legacy Kits ........................................................................................................................................9 TABLE VI. Kit Contents, 1104-4203-01 ............................................................................................................10 TABLE VII. Kit Contents, 1104-4204-01 ........................................................................................................10 TABLE VIII. Kit Contents, P11150 ................................................................................................................10 TABLE IX. Software Version 0050 Factory Default Label Sets .....................................................................13 TABLE X. Wire/Cable Recommended Usage .................................................................................................15 TABLE XI. Hardware Mounting Guidlines......................................................................................................15 TABLE XII. Environmental Testing Categories............................................................................................21 TABLE XIII. J1 Connector Pin Out ...............................................................................................................22 TABLE XIV. J2/P2 Connector Pin Out ..........................................................................................................23 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 5 of 34 DAC International, Inc. 1. INTRODUCTION This manual contains installation data and specifications for the GDC64 Tablet Aircraft Interface Unit (TAIU). The system consists of a single line-replaceable unit (LRU). This LRU interfaces with an Apple iPad®1 to provide information to users such as weather and aircraft location. 1.1. Reference Documents The following material is for reference only and is not required to perform the procedures outlined in this document. ARINC Specification 429 RTCA DO-160G Mark 33 Digital Information Transfer System Environmental Conditions and Test Procedures for Airborne Equipment 2. SYSTEM DESCRIPTION The GDC64 accepts serial information and ARINC 429 data and converts it to USB data to interface to an Apple iPad. The GDC64 is powered by an aircraft power bus. 3. SCOPE The specifications described in this installation manual are applicable to all GDC64 TAIU converters, part number 1104-4000-01-0050, or later approved. 1 Apple and iPad are registered trademarks of Apple Inc. 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 6 of 34 DAC International, Inc. 4. PART NUMBERS The model GDC64 TAIU is available under the following part number: 1104-4000-01-00X( ) Tablet Aircraft Interface Unit | \__ Software part number, where ( ) contains the number zero for initial release, or any letter, A – Z to denote a minor change. 5. REGULATORY COMPLIANCE 5.1. Software The GDC64 software was developed in accordance with RTCA/DO-178B to criticality level E. 5.2. Application Software The GDC64 is designed to interface with an iPad and various iPad apps. A listing of available apps can be found by visiting DAC International’s GDC64 webpage at www.dacint.com/GDC64 Additional apps compatible with the GDC64 may be created by DAC International or by third parties; check the GDC64 webpage for a current listing. 5.3. Hardware The GDC64 is produced under DAC International's FAA approved quality system. 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 7 of 34 DAC International, Inc. 6. EQUIPMENT 6.1. Supplied Equipment Each GDC64 is shipped with the following item(s): TABLE I. Supplied Equipment Part Number Description Qty 1104-4000-01 GDC64 TAIU 1 6.2. Connector Kits The following connector kits are available for purchase and are recommended for use in installations featuring Apple Lightning™2 connectors. TABLE II. Connector Kits Part Number Description 1104-4202-01 1104-4200-03 Connector Kit, GDC64, P1 Connector Kit, USB Bulkhead (J2) 6.2.1. Connector Kit Contents TABLE III. Connector Kit Contents, 1104-4202-01 Designation Part Number P1 M24308/2-13F3 P10890 Description Connector, LRU Backshell, LRU Qty in Kit 1 1 Mfr MIL Positronic Mfr’s Part Number M24308/2-13F D25000ANE0 TABLE IV. Connector Kit Contents, 1104-4200-03 2 3 Designation Part Number Description J2 USB, Receptacle USB, Cap P11164 P11165 Qty in Kit 1 1 Mfr Amphenol Amphenol Mfr’s Part Number USBFTV22N USBFTVC2N Lightning is a trademark of Apple Inc. Alternate DAC part number: P10878 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 8 of 34 DAC International, Inc. 6.3. Non-Supplied Equipment The following parts are not provided for installation: 1. 2. 3. 4. Circuit Breaker, 5 Amp Cable, Twisted, Shielded, Pair, 22AWG Wire, 22AWG Cable, USB MS22073-5, or equivalent M27500-22SD2T23, or equivalent M22759/34-22-9, or equivalent ECS P/N 912204, or equivalent 6.3.1. Optional Legacy Equipment The following connector kit is available for purchase and is recommended for use in legacy installations featuring the 30-pin iPad connector. These kits do not support the Lightning connector for the iPad. Newer model of iPads and iOS require use of Apple approved cables only. Third party cables may not function properly. TABLE V. Legacy Kits 1104-2510-01 B.docx Part Number Description 1104-4203-01 1104-4204-01 P11150 Connector Kit, Bulkhead (J2) Connector Kit, Bulkhead (P2) Cable, iPad Data, Unterminated Installation Manual, GDC64 1104-2510-01 Revision B Page 9 of 34 DAC International, Inc. 6.3.1.1. Optional Legacy Equipment Kit Contents TABLE VI.Kit Contents, 1104-4203-01 Designation Part Number Description J2 MS3120F12-10S4 Connector, Bulkhead, Receptacle (Flange Mount) Strain Relief, Bulkhead M85049/52-1-12W5 TABLE VII. Part Number Description P2 MS3126F12-10P6 Connector, Plug (Bulkhead Mate) Strain Relief, Bulkhead TABLE VIII. Mfr - (Mil-Spec) Mfr’s Part Number - 1 - (Mil-Spec) - Kit Contents, 1104-4204-01 Designation M85049/52-1-12W7 Qty in Kit 1 Qty in Kit 1 Mfr - (Mil-Spec) Mfr’s Part Number - 1 - (Mil-Spec) - Mfr Mfr’s Part Number P11150 Kit Contents, P11150 Designation Part Number Description P3 P111508 Cable, iPad Data, Unterminated Qty in Kit 1 DAC 4 Alternate part number: MS3470L12-10S Alternate part numbers: M85049/52-1-12N (straight), M85049/51-1-12N (right angle) 6 Alternate part number: MS3476L12-10P 7 Alternate part numbers: See note 5 8 Third party cable may not function properly. 5 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 10 of 34 DAC International, Inc. 7. GDC64 SPECIFICATIONS 7.1. Physical The GDC64 attaches to the airframe using four (4) #8 screws. See the paragraph titled Outline Drawing for additional details. Height 1.25 in Width (LRU) 4.22 in Width (base) 5.22 in Depth 3.54 in Weight 0.4 lbs / 0.18 kg 7.2. Electrical Input Voltage Input Current 28 VDC Nominal (10 VDC – 32 VDC Operational) 0.5 A at 28 VDC 7.3. ARINC 429 Data Input There are four (4) identical inputs with the following characteristics: 7.3.1. Format Voltage Levels ................................per ARINC 429 §2.2.3.1 Timing .............................................per ARINC 429 Attachment 8 Baud Rate ........................................Auto Sensing (High Speed, Low Speed) 7.3.2. Supported Labels Supported Labels ............................Labels 001-377 Supported Protocols ........................All that comply with §7.3.1 above (ex: ARINC 743, ARINC 575) 7.4. Reliability MTBF 1104-2510-01 B.docx Greater than 40,000 hours Installation Manual, GDC64 1104-2510-01 Revision B Page 11 of 34 DAC International, Inc. 8. OPERATION The GDC64 receives aircraft data via several input methods, and then delivers that data to the iPad. The GDC64 has three input paths: ARINC 429 (4 ports) RS-232 (1 port) Discretes (8 input pins) The GDC64 has one output path: USB to iPad (1 port) An iPad app is used to configure the GDC64. The app (available on the the App Store) is called GDC64. The iPad uses a system called the Core Location framework. The Core Location framework enables the iPad to determine its current position anywhere in the world9. Many apps (developed by Apple or by third parties) make use of the Core Location framework in order to identify their current position. The Core Location framework takes inputs from a variety of sources including the iPad’s onboard GPS, wireless network information, cellular network information (on select iPads only), and NMEA input. The GDC64 outputs a NMEA string for use by the Core Location framework. This enables any app which utilizes the Core Location framework to have access to the GDC64 NMEA output. 9 Accuracy of this position is affected by the various inputs to the Core Location framework. 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 12 of 34 DAC International, Inc. 8.1. Inputs 8.1.1. ARINC 429 Input The GDC64 has four ARINC 429 input ports. These ports (0, 1, 2, and 3) are configured by default as shown in TABLE IX. TABLE IX. Software Version 0050 Factory Default Label Sets Port 0 (FMS bus) Port 1 (GNSS bus) 203 Altitude 076 Altitude 310 Latitude 103 Track Angle 311 Longitude 110 Latitude 312 Ground Speed 111 Longitude 313 Track Angle 112 Ground Speed Port 2 Port 3 (user configured) (user configured) 120 Latitude, Fine 121 Longitude, Fine When the GDC64 receives ARINC 429 data, it processes the data in two ways. 1. First, the values for altitude, latitude, longitude, ground speed, and track angle are replicated in NMEA format once per second. This NMEA data is delivered to the iPad for use in its Core Location framework. This enables any app which relies on the iPad’s Location Services to obtain this data. 2. Second, all ARINC 429 data which is received by the GDC64 is delivered to the iPad and stored in a DAC special library. This library can be accessed by custom, third party applications which require access to aircraft position and flight data beyond what is included in the NMEA data set. 8.1.2. RS-232 Input The GDC64 is also capable of receiving serial data via its RS-232 port. This serial data is delivered to the iPad and stored in a DAC special library. This library can be accessed by custom, third party applications and may serve a variety of functions. An example of the utilization of this data would be the retrieval of weather data for use as an overlay in a mapping application. 8.1.3. Discrete Inputs The GDC64 is configured with eight (8) discrete input pins. The discretes are not configured to perform a default function. Third party applications may be configured to read the discretes as necessary. 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 13 of 34 DAC International, Inc. 8.2. Output All data output by the GDC64 is transmitted to the iPad via USB. 8.3. Software Installation 8.3.1. GDC64 The GDC64 is delivered from the factory with all required software installed. 8.3.2. iPad App An iPad app is used to manage the GDC64 configuration. The app, called GDC64, is available on the Apple App Store; simply search for “GDC64”. The app performs the following functions: 1. Provides the setup interface for configuration of the GDC64 2. Allows for selection of which labels will be passed through for each individual 429 input in addition to the default labels for Ports 0 and 1. 3. Provides a means to monitor each input port, discrete inputs, and system status 8.3.2.1. NMEA Output Without GDC64 app The iPad can utilize the GDC64 NMEA output without the GDC64 app being installed on the iPad. When the iPad is connected to the GDC64 without the GDC64 app installed an iOS notification may be displayed indicating “The device is not recognized”. The “Ignore” option can be selected to disregard this message. NMEA output will continue to be delivered to the Core Location framework and the iPad will still be able to utilize this data. 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 14 of 34 DAC International, Inc. 9. INSTALLATION 9.1. Aircraft Interconnect Wiring Recommended wire types are listed in TABLE X. If desired, equivalent parts may be substituted. TABLE X. Wire/Cable Recommended Usage10 Purpose Specification Part Number Description ARINC 429 input MIL M2750022SD2T23 Cable, Twisted, Shielded Pair RS-232 data connection MIL M2750022SD2T23 Cable, Twisted, Shielded Pair Power/Ground MIL M22759/34-22-9 Wire, Stranded Discrete input MIL M22759/34-22-9 Wire, Stranded USB ECS 912204 Cable, USB *NOTE: Output current from the GDC64 is sufficient to charge and maintain power for all models of iPad however, due to voltage drop in installation wiring, the recommended maximum length for USB cabling is 9ft. See FIGURE 1 for more information. *NOTE: Newer models of iPad and iOS require use of Apple approved USB cables only. Third party cables may not function properly. 9.2. Mounting Mounting guidelines for the GDC64 are detailed in TABLE XI. See FIGURE 4, FIGURE 5, and FIGURE 7 for mounting diagrams. TABLE XI.Hardware Mounting Guidlines Location Hardware Clearance 10 11 Temperature controlled; pressurized OR non-pressurized11 4 each of the following (installer provided): 8-32 x 0.50” machine screw, #8 lock washer, #8 flat washer 4 inches from face of connector, all other sides optional Table indicates recommended part numbers, equivalent parts may be substituted as necessary. As specified in RTCA DO-160G, Section 4.0, Category D1. 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 15 of 34 DAC International, Inc. 10. REMOVAL AND REPLACEMENT 10.1. Removal 1. Open the circuit breaker powering the GDC64. 2. Disconnect connector P1 from the GDC64. 3. Remove four (4) screws securing the unit to the airframe. 10.2. Replacement 1. 2. 3. 4. 5. Open the circuit breaker powering the GDC64. Attach the unit to the airframe with four (4) screws. Attach connector P1 to the GDC64 and secure. Close circuit breaker. Perform equipment checkout procedures for the GDC64 as prescribed in §11. 11. EQUIPMENT CHECKOUT 11.1. ARINC Port Label / Discrete Input Configuration Following each removal or replacement, reconfigure or verify configuration of the ARINC port labels and discrete inputs using the tables in §12.9. 11.2. Using GDC64 App To test the basic functionality of the GDC64, perform the following steps: 1. With the GDC64 connected and power applied, start the GDC64 app. 2. Select the “Status” icon at the bottom of the screen. The app should indicate that the GDC64 is connected and should also display the software version of device. 3. Select the “More” icon at the bottom of the screen. Next, select “Device Reset” > “Restore to Factory Defaults” 4. Defaults label sets for Port 0 and Port 1 are described in TABLE IX. 5. Select the “ARINC” tab at the bottom of the screen. 6. Confirm that the data shown for the connected port matches the input and current location. 11.3. Using Third Party Apps Equipment checkout procedures utilizing third party apps should be defined by the app developer. Refer to the app’s documentation for additional information. If performing checkout with an app which utilizes the DAC special library, perform the following steps: 1. Select the “More” icon at the bottom of the screen 2. Select “Enable label” and choose the desired port number using the “-” and “+” buttons. 3. Enter the desired label number and press the “Enable Label” button. 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 16 of 34 DAC International, Inc. 4. Repeat for any additional ports and labels desired. 11.4. Using NMEA Only For installations utilizing only the GDC64 NMEA output, start an app which utilizes this data and confirm that the data displayed in the app matches the input and current location. Refer to third party app documentation for additional information. 11.5. Additional Procedures See Appendix A for additional tests. 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 17 of 34 DAC International, Inc. 12. CONTINUED AIRWORTHINESS This section provides data intended to assist the installer with establishing Instructions for Continued Airworthiness as required by FARs 23.1529, 25.1529, 27.1529 and 29.1529. 12.1. Maintenance Manual Maintenance Manual information for the GDC64, which includes system description, removal instructions, installation instructions and functional testing, is contained in DAC International Installation Manual, 1104-2510-01 (this document). 12.2. Illustrated Parts Catalog LRU part numbers and other parts contained in the installation data package should be placed in the aircraft operator’s appropriate airplane Illustrated Parts Catalog (IPC). 12.3. Wiring Diagram Manual Wiring diagram information contained in the installation data package should be placed in the aircraft operator’s appropriate airplane Wiring Diagram Manual. 12.4. Scheduled Maintenance Program Scheduled maintenance program tasks are as follows: 12.4.1. Recommended Periodic Scheduled Servicing ...............................................none required 12.4.2. Recommended Periodic Scheduled Preventive Maintenance Tests ..............none required 12.4.3. Recommended Periodic Inspections ..............................................................none required 12.4.4. Recommended Periodic Overhaul Period ......................................................none required 12.4.5. Special Inspection Requirements ...................................................................none required 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 18 of 34 DAC International, Inc. 12.5. Application of Protective Treatments None required. 12.6. Special Tools None required. 12.7. Electrical Loads Electrical Loads for this appliance are as specified in the DAC International Installation Manual, 11042510-01 (this manual). 12.8. Airworthiness Limitations There are no airworthiness limitations associated with the installation of this appliance. 12.9. Installation Configuration Data The following tables contain configuration settings recorded at the time of installation.. Verification of these settings shall be performed after each removal or replacement. Configure the replaced unit per these settings. ARINC 429 Port 0 Label Configuration ARINC 429 Port 1 Label Configuration Factory Default Label # 1104-2510-01 B.docx Description Factory Default Label # Installation Manual, GDC64 1104-2510-01 Revision B Description Page 19 of 34 DAC International, Inc. ARINC 429 Port 2 Label Configuration ARINC 429 Port 3 Label Configuration Factory Default Label # Factory Default Description Label # Description Discrete Inputs Configuration Discrete # Description 1 2 3 4 5 6 7 8 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 20 of 34 DAC International, Inc. 13. ENVIRONMENTAL NOMENCLATURE: PART NO.: MANUFACTURER: ADDRESS: TEST STANDARD: Model GDC64 Tablet Aircraft Interface Unit 1104-4000-01-XXXX DAC International 6702 McNeil Drive, Austin, TX 78729 RTCA DO-160G, Environmental Conditions and Test Procedures for Airborne Equipment TABLE XII. Environmental Testing Categories Section Category Remarks 4.0 Temperature and Altitude 5.0 Temperature Variation 6.0 Humidity 7.0 Operational Shock and Crash Safety 8.0 Vibration S(BM) 9.0 Explosion Proofness 10.0 Waterproofness 11.0 Fluids Susceptibility 12.0 Sand and Dust 13.0 Fungus Resistance 14.0 Salt Spray 15.0 Magnetic Effect 16.0 Power Input 17.0 Voltage Spike 18.0 AF Conducted Susceptibility – Power Inputs 19.0 Induced Signal Susceptibility 20.0 Radio Frequency Susceptibility (Radiated and Conducted) 21.0 Emission of Radio Frequency Energy 22.0 Lightning Induced Transient Susceptibility 23.0 Lightning Direct Effects 24.0 Icing 25.0 ESD 1104-2510-01 B.docx D1 B A B X X X X X X Z X X X -20C to +55C, 50,000 Ft 5 deg/min Standard Humidity Standard Operational Shock Curve B, A/C Type 2, Fixed Wing – Turbojet or Turbofan, Reciprocating & Turboprop Engines, Single and Multi Eng, Aircraft Zone 2. Curve M, A/C Type 5, Fixed Wing – Reciprocating & Turboprop, Multi Eng, Aircraft Zone 2. N/A N/A N/A N/A N/A N/A Less than 0.3 meter N/A N/A N/A X TT N/A 5 volts/meter, 0.075 amps/meter M X At or below acceptable limit per DO160E. N/A X X A N/A N/A Aircraft mounted equipment Installation Manual, GDC64 1104-2510-01 Revision B Page 21 of 34 DAC International, Inc. 14. CONNECTOR PIN OUT 14.1. J1 – GDC64 LRU Interface The GDC64 utilizes a single 44 pin high density male D-Subminiature connector, J1. The mating connector, P1, is described previously in §6.2. TABLE XIII. J1 Connector Pin Out Pin 1 2 3 4 5 6 7 Signal A+ Power Common 429RX0B 429RX1B Tablet D+ Tablet DDIS8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 DIS7 DIS6 DIS5 DIS4 DIS3 DIS2 DIS1 ARINC Shield N/C Common Common Common Common Common Common Common N/C N/C 429 TXA 429 TXB N/C N/C N/C 429RX1A 429RX0A COM1 RX COM2 RX COM1 TX +5VTablet 1104-2510-01 B.docx Function 28 VDC Primary Power 28 VDC Return 429 Input 0B 429 Input 1B Tablet USB Data + Tablet USB Data Discrete Input 8 Discrete Input 7 Discrete Input 6 Discrete Input 5 Discrete Input 4 Discrete Input 3 Discrete Input 2 Discrete Input 1 RX/TX Shield N/C Common Common Com 1 Common (Not Used) Com 2 Common Tablet Common Tablet Common Tablet Common N/C N/C 429 Output A (Not Used) or (Reserved) 429 Output B(Not Used) or (Reserved) N/C N/C N/C 429 Input 1A 429 Input 0A Com 1 Receive (Not Used) Com 2 Receive Com 1 Xmit (Not Used) Tablet supply voltage +5VDC Installation Manual, GDC64 1104-2510-01 Revision B Page 22 of 34 DAC International, Inc. Pin 37 38 39 40 41 42 43 44 Signal +5VTablet COM2 TX ACC ID iPod Det 429RX2B 429RX2A 429RX3B 429RX3A Function Tablet supply voltage +5VDC Com 2 Xmit ACC ID (Reserved) Component Detect (Reserved) 429 Input 2B 429 Input 2A 429 Input 3B 429 Input 3A 14.2. Legacy Installations 14.2.1. J2/P2 – Bulkhead Feed-Through Legacy installation configuration of the GDC64 utilizes a circular bulkhead feed-through connector pair, J2/P2. These connectors are described previously in §6.3.1. See FIGURE 3. TABLE XIV. J2/P2 Connector Pin Out Pin A B C D F G K J H E 1104-2510-01 B.docx Signal +5VTablet +5VTablet Common Common Tablet D+ Tablet DN/C N/C iPod Det ACC ID Function Tablet Power Tablet Power Common (Shield) Common Tablet USB + Tablet USB (Not Used) (Not Used) Detection Signal (Not Used) ID Signal (Not Used) Installation Manual, GDC64 1104-2510-01 Revision B Page 23 of 34 DAC International, Inc. 15. CONNECTION DIAGRAMS FIGURE 1. Typical Interconnect 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 24 of 34 DAC International, Inc. FIGURE 2. Recommended Interconnect for USB Runs Greater Than 9 Feet FIGURE 3. Alternate Interconnect for Installations Utilizing Legacy Hardware (per §6.3.1) 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 25 of 34 DAC International, Inc. J1 P1 J2 BULKHEAD Apple Cable TO TABLET FIGURE 4. Typical System Configuration 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 26 of 34 DAC International, Inc. J1 P1 J2 BULKHEAD P2 P3 TO TABLET FIGURE 5. Alternate System Configuration for Installations Utilizing Legacy Hardware (per §6.3.1) 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 27 of 34 DAC International, Inc. FIGURE 6. Typical System Environment 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 28 of 34 DAC International, Inc. 16. OUTLINE DRAWING 5.22 .25 3.54 4.73 2.98 .28 Ø.19 4 PL J1 1.25 FIGURE 7. Outline Drawing12 12 Dimensions are in inches 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 29 of 34 DAC International, Inc. APPENDIX A. GDC64 AIRCRAFT ENVIRONMENT TEST PROCEDURE This Appendix describes procedures that will test the Aircraft environment. The following tests are detailed below: Power/Charging Verification Serial Weather Input Verification ARINC 429/743 Input Verification A.1. Required Equipment/Configuration iPad with iOS 5.1 or later and the GDC64 App, version 0020 or later (obtained from the App Store) GDC64 installed IAW Installation Manual, 1104-2510-01 (this document), and any additional installation requirements GDC64 with SW version 0050 or later A.2. Power/Charging Verification This test will verify that when connected to the GDC64, the iPad recognizes the external power source and, if necessary, charges the battery as expected. A.2.1. Detailed Steps 1104-2510-01 B.docx Connect iPad to GDC64 Ensure power is applied to the GDC64 Verify that the battery icon in the upper-right corner of the status bar indicates the iPad is either charging, or connected to a power source o Note: Power icons may vary in style depending on iOS version installed on iPad Power/Charging verification complete Installation Manual, GDC64 1104-2510-01 Revision B Page 30 of 34 DAC International, Inc. A.3. Serial Weather Input Verification This test will verify the following: serial port wiring is correct XM receiver will send and receive data GDC64 transmits XM weather data to the iPad in a USB format suitable for display on the iPad A.3.1. Detailed Steps Remove power from the XM receiver Connect the iPad to the GDC64 Ensure power is applied to the GDC64 On the iPad, start the GDC64 maintenance app At the bottom of the screen, select ARINC to switch to the ARINC port monitoring tab (See FIGURE 8) FIGURE 8. ARINC Port Monitoring Tab Select Serial String Data to observe the data being received on the serial port (See FIGURE 9) FIGURE 9. Serial String Data 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 31 of 34 DAC International, Inc. Apply power to the XM receiver Using the iPad, verify the data stream in the Serial String Data Window displays data similar to Figure 10. o Note: Due to differences in weather receiver software versions, there may be variations between the example in FIGURE 11 and live data on the aircraft. The data stream should indicate hex data followed by ASCII characters similar to FIGURE 10. Note the last ASCII characters at the end of the string when connected should spell: X-Stream.(WX).V1.56.H9 The version may vary for different receivers depending on the receiver software installed. This verifies the GDC64 can receive serial data from an XM Receiver, reformat the data, and transmit it to the iPad. FIGURE 10. Serial String Data Display 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 32 of 34 DAC International, Inc. A.4. ARINC 429/743 Port Verification This test will verify the proper functionality of the known label inputs and data for the ARINC 429 inputs. Note: Refer to TABLE XII and TABLE XIII for complete listings of the supported label sets by software version. These labels comprise the NMEA thread the GDC64 sends to the iPad to store in the iPad Navigation Data location used by all Apps to gather info. To enable other labels on multiple ports requires user knowledge of aircraft 429 busses. A.4.1. Detailed Steps Connect the iPad to the GDC64 Ensure power is applied to the GDC64 On the iPad, start the GDC64 maintenance app At the bottom of the screen, select More FIGURE 11. Software System Environment In the left pane select Enable Label Select the desired port # and the label to enable Press Enable Select any additional ports/labels, as desired After selecting the desired ports/labels, at the bottom of the screen, select ARINC to switch to the ARINC port monitoring tab (See FIGURE 8) Ensure Label Data is being displayed for the selected ports and labels o 1104-2510-01 B.docx Note: the GDC64 will default to use GPS position data if available. Installation Manual, GDC64 1104-2510-01 Revision B Page 33 of 34 DAC International, Inc. A.5. Maps, Current Location Any navigation program using the iPad Core Location framework will either indicate the current location on its map or center the map on the current location. See FIGURE 12 for an example of the iPad Maps app utilizing the GDC64 current location. FIGURE 12. Example of Current Location 1104-2510-01 B.docx Installation Manual, GDC64 1104-2510-01 Revision B Page 34 of 34
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