OPERATOR'S MANUAL Model 161 Soft Serve Freezer Original Operating Instructions 055155-M 8/14/08 (Original Publication) (Updated 7/8/14) Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on the data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: A Minimum Wire Ampacity: A E 2008 Carrier Commercial Refrigeration, Inc. 055155-M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072 Table of Contents Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Water Connections (Water Cooled Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Electrical Hook- Up Installation (60 Cycle, 1 Ph, Supplied With Cord and Plug) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Section 2 To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Section 3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Section 4 Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Model 161 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Beater Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Section 5 Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Section 6 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Closing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Table of Contents Model 161 Table of Contents - Page 2 Section 7 Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Section 8 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Section 9 Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Section 10 Limited Warranty on Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Section 11 Limited Warranty on Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Section 12 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice. Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions. E 2008 Carrier Commercial Refrigeration, Inc. (Original Publication) (Updated July, 2014) 055155- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072 Model 161 Table of Contents Section 1 To the Installer Site Preparation The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist. Review the area where the unit will be installed before uncrating the unit. Make sure that all possible hazards to the user and the equipment have been addressed. Installer Safety For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F (21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities. In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions. Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment. S S S S This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution. Only authorized Taylor service personnel should perform installation and repairs on the equipment. Authorized service personnel should consult OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs. Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service. Authorized service personnel must remove all metal jewelry, rings, and watches before working on electrical equipment. This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage. Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor. This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size. The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment. Air Cooled Units Note: All repairs must be performed by an authorized Taylor Service Technician. DO NOT obstruct air intake and discharge openings: This unit has many sharp edges that can cause severe injuries. The Model 161 requires 6” (152 mm) on both sides, and 0” at the rear. Install the skirt provided on the right side of the unit. Minimum air clearances must be met to assure adequate air flow for optimum performance. 131122 Model 161 1 To the Installer Water Connections (Water Cooled Units Only) CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK! An adequate cold water supply must be provided with a hand shut- off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook- up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut- off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an open trap drain. This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame. A back flow prevention device is required on the incoming water connection side. Please refer to the applicable National, State, and local codes for determining the proper configuration. S Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. S Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes. S Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion. Electrical Connections Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections. In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70- 1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard! In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard. FOLLOW YOUR LOCAL ELECTRICAL CODES! 130319 To the Installer 2 Model 161 Electrical Hook- Up Installation Refrigerant (60 Cycle, 1 Ph, Supplied With Cord and Plug) This freezer is supplied with a 3- wire cord and grounding type plug for connection to a single phase, 60 cycle, branch circuit supply. This unit must be plugged into a properly grounded receptacle. The cord and plug provided for 208/230/60/1, is 20A; therefore the wall outlet must also be 20A. Check the data label, located on the side panel, for electrical specifications. In consideration of our environment, Taylor uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0). Permanent wiring may be employed if required by local codes. Instructions for conversion to permanent wiring are as follows: 1. Be sure the freezer is electrically disconnected. 2. Remove the appropriate panel and locate the small electrical box at the base of the freezer. 3. Remove the factory- installed cord and strain relief bushing. 4. Route incoming permanent wiring through 7/8” (22 mm) hole in base pan. 5. Connect two power supply leads. Attach ground (earth) wire to the grounding lug inside the electrical box. 6. Be sure the unit is properly grounded before applying power. However, any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion. Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards. Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately. Beater Rotation Beater rotation must be clockwise as viewed looking into the freezing cylinder. Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department. Note: The following procedures should be performed by a trained service technician. To correct rotation on a three- phase unit, interchange any two incoming power supply lines at freezer main terminal block only. To correct rotation on a single- phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.) WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil. Electrical connections are made directly to the terminal block provided in the splice boxes which are mounted mid- level on the frame channel on the sides of the freezer. 120529 Model 161 3 To the Installer Section 2 To the Operator The Model 161 soft serve freezer has been carefully engineered and manufactured to give you dependable operation. municipal waste. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code. This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely. For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor. Compressor Warranty Disclaimer This Operator’s Manual should be read before operating or performing any maintenance on your equipment. The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop- in replacements for numerous applications. It should be noted that in the event of ordinary service to this unit’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs. The Model 161 will NOT eventually compensate and correct for any errors during the set- up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no misunderstandings exist. In the event you should require technical assistance, please contact your local authorized Taylor Distributor. Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non- Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual. It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor. The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop- in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question. If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted 131122 To the Operator 4 Model 161 Section 3 Safety We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built- in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator. IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense. S DO NOT operate the freezer unless it is properly grounded. S DO NOT operate freezer with larger fuses than specified on the data label. S All repairs must be performed by an authorized Taylor service technician. S The main power supplies to machine must be disconnected prior to performing repairs. S For Cord Connected Units: Only Taylor authorized service technicians or licensed electricians may install a plug or replacement cord on the unit. S Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. S Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes. S Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion. To Operate Safely: DO NOT operate the freezer without reading the Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury. This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. This equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417- 1) on the removable panel and the frame. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard. DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock. Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service. 130319 Model 161 5 Safety S DO NOT allow untrained personnel to operate this machine. S DO NOT put objects or fingers in door spout. S DO NOT operate the freezer unless all service panels and access doors are restrained with screws. S DO NOT remove the freezer door or beater assembly unless the control switches are in the “OFF” position. This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage. Cleaning and sanitizing schedules are governed by your Federal, State, or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit. This machine is designed to maintain product temperature under 41_F (5_C). Any product being added to this machine must be below 41_F (5_C). Failure to follow this instruction may result in health hazards and poor freezer performance. Failure to follow these instructions may result in severe personal injury from hazardous moving parts. DO NOT obstruct air intake and discharge openings: A minimum of 6” (152 mm) on both sides, and 0” in the rear is required. Install the skirt provided on the right side of the unit. Failure to follow this instruction may cause poor freezer performance and damage to the machine. This unit has many sharp edges that can cause severe injuries. S S DO NOT put objects or fingers in fill or discharge openings. Failure to follow this instruction may result in contaminated product or personal injury from blade contact. This freezer is designed to operate indoors, under normal ambient temperatures of 70_- 75_F (21_- 24_C). The freezer has successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacity. USE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp and may cause injury. DO NOT run the machine without product. Failure to follow this instruction can result in damage to the machine. Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance, in particular as far as safety and hygiene are concerned. NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor. 130319 Safety 6 Model 161 Section 4 Operator Parts Identification Model 161 Figure 1 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 PAN-DRIP *161* 055206 7 PANEL A.-SIDE-RIGHT X58490 2 PANEL -SIDE LEFT 058491 8 GASKET-BASE PAN 055815 3 GASKET-HOPPER COVER 037042 9 TRAY-DRIP 16-7/8L X 4-5/16 020157-SP 4 COVER A.-HOPPER X37963-SER 10 SHIELD-SPLASH 022765 4a KNOB-MIX COVER 025429 11 PANEL-LOWER FRONT 058493 5 TUBE-FEED 030797 12 PANEL A.-FRONT *161* X58488 6 PANEL-REAR 058492 Model 161 7 Operator Parts Identification Beater Door Assembly Figure 2 ITEM DESCRIPTION PART NO. 1 VALVE-DRAW 024763-SP 2 O-RING-7/8 OD X .103W 014402 3 SEAL-DRAW VALVE *SMALL H-RING* 030930 4 DOOR A.-3SPT 1.5QT VALOX X56906SER1 5 PIN A.-PIVOT *168-SHORT* X38539 6 O-RING-5/16 OD X .070W 016272 7 HANDLE-DRAW VALVE 030564 8 NUT-STUD 056802 ITEM 9 DESCRIPTION PART NO. CAP-DESIGN 1.010"ID-6 PT. 014218 10 PIN A.-PIVOT *168-LONG* X38538 11 BEARING-GUIDE 014496 12 VALVE-DRAW-CENTER 031164 13 O-RING-2-3/4 OD X .139W 019998 14 BEARING-FRONT 023262 15 BEATER A.-*150 X24689 16 SEAL-U-CUP 080534 140409 Operator Parts Identification 8 Model 161 Accessories Figure 3 ITEM DESCRIPTION PART NO. 1 PAIL-6·QT. 023348 2 BRUSH-REAR BRG 1” D X 2” LG 013071 3 BRUSH-DOUBLE·ENDED 013072 4 BRUSH-DRAW·VALVE·1” OD X 2” X 17” 013073 ITEM DESCRIPTION PART NO. 5 BRUSH-MIX·PUMP·BODY-3”X7” WHITE 023316 6 LUBRICANT-TAYLOR·4·OZ. 047518 7 KIT·A.-TUNE·UP X31167 * SANITIZER KAY-5 25 PKTS SEE NOTE *Not Shown - Note: A sample container of sanitizer is sent with the unit. For reorders, order Kay-5 part no. 041082 (200 packs) or Stera Sheen part no. 055492 (100 2 oz. packs). 110727 Model 161 9 Operator Parts Identification Section 5 Important: To the Operator Figure 4 ITEM 1 2 3 4 5 6 7 The following chart identifies the symbol definitions used on the operator switches. DESCRIPTION POWER SWITCH MIX REFRIGERATION KEY STANDBY KEY WASH KEY AUTO KEY INDICATOR LIGHT “MIX LOW” RESET BUTTON = OFF = ON = MIX = STANDBY Symbol Definitions = WASH To better communicate in the International arena, the words on many of our operator switches and keys have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols. Important: To the Operator = AUTO = MIX LOW 10 Model 161 Power Switch Step 2 Make sure there is at least 3” (76 mm) of mix in the hopper and that the level of mix is not above the mix delivery hole on the side of the feed tube. When placed in the ON position, the power switch allows Softecht control panel operation. Note: The level of mix must be below the mix delivery hole on the side of the feed tube. Failure to follow this instruction may result in lower product quality when normal operation is resumed. MIX REF Key When the MIX REF key is pressed, the light comes on indicating the mix hopper refrigeration system is operating. MIX REF is controlled by the left side of the freezer as viewed from the operator end. The MIX REF function cannot be cancelled unless the AUTO or STANDBY modes are cancelled first. Step 3 Press the STANDBY key. The light will illuminate, indicating that the unit is operating as a refrigerator for product in the hopper and freezing cylinder. STANDBY Key Step 4 To remove the unit from the STANDBY mode, press the AUTO key. The STANDBY light will extinguish, indicating the unit has resumed the normal operating mode. This unit is equipped with a STANDBY feature. If product is not dispensed for long periods of time (i.e.; early morning hours), the STANDBY feature can be activated to maintain the hopper and freezing cylinder product at safe temperatures and prevent product breakdown. In the STANDBY mode, the WASH and AUTO functions are automatically cancelled. Step 5 When the unit cycles off, place the feed tube in its original position (mix delivery hole end down). To use the Standby feature, perform the following steps: Feed Tube Position During Normal Operation: Note: Be sure your hands are clean and sanitized before performing the following steps. Step 1 Invert the mix feed tube so the end with the mix delivery hole is positioned at the top. Install the end without the mix delivery hole into the mix inlet hole in the bottom of the hopper. This will prevent mix from entering the freezing cylinder. Feed Tube Position During Standby Operation: Figure 6 IMPORTANT: The STANDBY mode must not be used in lieu of daily disassembly, cleaning, and sanitizing. Figure 5 130703 Model 161 11 Important: To the Operator WASH Key sides of the unit to resume normal operation. If the freezer shuts down again, contact an authorized service technician. When the WASH key is pressed, the light comes on. This indicates beater motor operation. The STANDBY or AUTO mode must be cancelled first to activate the WASH mode. Feed Tube AUTO Key The feed tube maintains overrun and allows enough mix to enter the freezing cylinder after a draw. One end of the tube has a mix delivery hole on the side and the other end does not. When the AUTO key is pressed, the light comes on. This indicates that the main refrigeration system has been activated. In the AUTO mode, the WASH or STANDBY functions are automatically cancelled. The MIX REF function is automatically locked in to maintain the temperature of the mix in the mix hopper. Note: An indicating light and an audible tone will sound whenever a mode of operation has been pressed. To cancel any function, press the key again. The light and mode of operation will shut off. Indicator Light - MIX LOW Located on the front of the machine is a mix level indicating light. When the light is flashing, it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible. Always maintain at least 3” (76 mm) of mix in the hopper. If you neglect to add mix, a freeze- up may occur. This will cause eventual damage to the beater, blades, drive shaft, and freezer door. Figure 7 The feed tube serves two purposes. 1. Reset Button The reset button is located on the front of the unit. The reset protects the beater motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the freezer, press the AUTO key to cancel the cycle. Turn the power switch to the OFF position. Wait two or three minutes and then press the reset button firmly. Normal Operation: After priming the machine, the end of the feed tube with the mix delivery hole is placed in the mix inlet hole. Every time the draw handle is raised, new mix and air from the hopper will flow down into the freezing cylinder. This will keep the freezing cylinder properly loaded and will maintain overrun. Feed Tube Position During Normal Operation: Warning: Do not use metal objects to press the reset button. Failure to comply may result in severe personal injury or death. Turn the power switch to the ON position. Press the WASH key and observe the freezer’s performance. If the beater motor is turning properly, press the WASH key to cancel the cycle. Press the AUTO key on both Figure 8 130703 Important: To the Operator 12 Model 161 2. Standby Operation: During long “No Sale” periods, the feed tube is inverted. The end of the feed tube without the mix delivery hole is placed in the mix inlet hole to prevent mix from entering the freezing cylinder. Note: Make sure the level of mix is below the mix delivery hole in the side of the feed tube. Failure to follow this instruction may result in lower product quality when normal operation is resumed. Feed Tube Position During Standby Operation: Figure 9 130703 Model 161 13 Important: To the Operator Section 6 Operating Procedures Assembly The Model 161 is a soft serve counter model with a three spout door. Two individual flavors are available from the end spouts, and an equal combination of both is dispensed through the center spout to create a twist effect. It has a 1.5 quart (1.4 liter) capacity freezing cylinder. The mix flows by gravity from the hopper to the freezing cylinder through a feed tube. Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube). Step 1 Lubricate the groove on the beater drive shaft. With the opening of the cup seal facing away from the hex end, slide the seal into the groove. Apply an even coat of lubricant to the seal and the shaft. Do not lubricate the hex end of the beater drive shaft. Duplicate the procedures where they apply for the second freezing cylinder. We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night’s cleaning. These opening procedures will show you how to assemble these parts into the machine, sanitize them, and prime the machine with fresh mix in preparation to serve your first portion. Figure 11 Step 2 Insert the beater assembly through the rear shell bearing at the back of the freezing cylinder and engage the hex end firmly into the female socket. When properly seated, the beater will not protrude beyond the front of the freezing cylinder. Figure 10 If you are disassembling the machine for the first time or need information to get to the starting point in our instructions, turn to page 20, “Disassembly”, and start there. Figure 12 Repeat Steps 1 through 2 for the other side of the machine. 120529 Operating Procedures 14 Model 161 Step 3 Place the large o- rings into the grooves on the back of the machine door and lubricate. Step 7 Finger- tighten the handscrews, making sure they are tightened equally and that the door is snug. Do not over- tighten the handscrews. Figure 13 Step 4 Slide the front bearings over the baffle rods so the flanged edge is against the door. Place the white plastic guide bearings on the end of the baffle rods. DO NOT lubricate the front bearings or the guide bearings. Figure 15 IMPORTANT! Handscrew and door damage can result if the handscrews are over- tightened or if one handscrew is tightened more than the other. Step 8 Install the valve seal into the grooves on the center draw valve and lubricate. This special seal will prevent the mix in one freezing cylinder from traveling into the second cylinder. Figure 14 Step 5 Slide the slotted portion of the handscrews into the slots in the freezer door. Step 6 With both hands, hold the sides of the freezer door and insert the baffle rods into the center of the beater assemblies. The white guide bearings must fit securely in the holes of the drive shafts. Figure 16 120501 Model 161 15 Operating Procedures Step 9 Slide the two o- rings into the grooves on the remaining draw valves and lubricate. Step 11 Slide the o- ring onto each pivot pin and lubricate. Figure 19 Figure 17 Step 12 Slide the tip of the draw handle into the slot of the draw valve, starting from the right. Slide the short pivot pin through the far right draw handle. Slide the long pivot pin through the far left and middle draw handles. Step 10 Lubricate the inside of the freezer door spouts from the bottom. Insert the draw valves into the freezer door from the bottom until the slot in the draw valves comes into view. Figure 18 Operating Procedures Figure 20 16 Model 161 Step 13 Snap the design caps over the bottom of the freezer door spouts. Step 16 Install the drip pans. Figure 23 Sanitizing Figure 21 Step 14 Lay the feed tubes in the bottom of the mix hoppers. Step 1 Prepare an approved 100 PPM sanitizing solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Step 15 Install the front drip tray and splash shield under the freezer door. Step 2 Pour one gallon (3.8 liters) of sanitizing solution into the hopper and allow it to flow into the freezing cylinder. Figure 22 Model 161 Figure 24 17 Operating Procedures Step 5 Press the WASH key. This will cause the sanitizing solution in the freezing cylinder to be agitated. Allow it to agitate for five minutes. Step 3 While the solution is flowing into the freezing cylinder, brush clean the mix hopper, the mix inlet hole, and the feed tube. Figure 25 Figure 28 Step 6 Place an empty pail beneath the door spouts. Momentarily open the center draw valve to sanitize the center door spout. Open the remaining draw valves to remove all of the sanitizing solution. When the sanitizer stops flowing from the door spouts, close the draw valves. Press the WASH key to cancel the WASH mode. Step 7 With sanitized hands, stand the feed tube in the corner of the mix hopper. Figure 26 Step 4 Place the power switch in the ON position. Figure 29 Repeat Steps 1 through 7 for the other side of the machine. Figure 27 Operating Procedures 18 Model 161 Priming Repeat Steps 1 through 3 for the other side of the machine. Prime the machine as close as possible to the time of first product draw. Step 4 Place the mix hopper gasket and the mix hopper cover in position. Step 1 With a pail beneath the door spouts, open the draw valves. Fill the mix hopper with FRESH mix and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the door spouts, close the draw valves. Closing Procedure To disassemble the Model 161, the following items will be needed: S S S S S Note: Use only fresh mix when priming the machine. Step 2 When the mix has stopped bubbling down into the freezing cylinder, install the feed tube in the mix inlet hole. Two cleaning pails Sanitized stainless steel rerun can with lid Necessary brushes (provided with machine) Cleaner Single service towels Draining Product From the Freezing Cylinder Step 1 Press the AUTO key to cancel operation. Press the MIX REF key to cancel hopper refrigeration. These operations should be cancelled as far ahead of cleaning time as possible. This will allow frozen product to soften for easier cleaning. Step 2 Remove the mix hopper cover, the mix hopper gasket, and the feed tube. Take them to the sink for cleaning. Figure 30 Step 3 If local health codes permit the use of rerun, place a sanitized, NSF approved stainless steel rerun container beneath the door spouts. Press the WASH key and open the draw valves. When all the product stops flowing from the door spouts, close the draw valves and press the WASH key to cancel the WASH mode. Place the sanitized lid on the rerun container and place it in the walk- in cooler. Step 3 Press the AUTO key. When the unit cycles off, the product will be ready to serve. Note: If local health codes DO NOT permit the use of rerun, the product must be discarded. Follow the instructions in the previous step, except drain the product into a pail and properly discard the mix. ALWAYS FOLLOW LOCAL HEALTH CODES. Repeat Steps 1 through 3 for the other side of the machine. Figure 31 140717 Model 161 19 Operating Procedures Rinsing Disassembly Step 1 Pour one gallon (3.8 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, and the mix inlet hole. Step 2 With a pail beneath the door spouts, press the WASH key and open the draw valves. MAKE SURE THE POWER SWITCH IS IN THE “OFF” POSITION. Failure to follow this instruction may result in severe personal injury to fingers or hands from hazardous moving parts. Step 3 Drain all the rinse water from the freezing cylinder. When the rinse water stops flowing from the door spout, close the draw valves and press the WASH key to cancel. Step 1 Remove the handscrews and the freezer door. Remove the beater assemblies from the freezing cylinders and take these parts to the sink for cleaning. Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear. Step 2 Remove the front drip tray, the splash shield, and the drip pans from the machine. Take them to the sink for cleaning. Repeat Steps 1 through 3 for the other side of the machine. Cleaning Step 1 Prepare an approved 100 PPM cleaning solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Brush Cleaning Step 2 Pour one gallon (3.8 liters) of cleaning solution into the mix hopper and allow it to flow into the freezing cylinder. Step 1 Prepare a sink with an approved cleaning solution (examples: Kay- 5R or Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Step 3 While the solution is flowing into the freezing cylinder, brush clean the mix hopper and the mix inlet hole. Step 4 Press the WASH key. This will cause the cleaning solution in the freezing cylinder to agitate. IMPORTANT: Follow label directions, as too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning.) Make sure all brushes provided with the machine are available for brush cleaning. Step 5 Place an empty pail beneath the door spouts and raise the draw valve. Draw off all the cleaning solution. When the solution stops flowing from the door spouts, close the draw valves. Press the WASH key to cancel. Step 2 Remove the cup seals from the drive shafts of the beater assemblies. Repeat Steps 1 through 5 for the other side of the machine. Operating Procedures 20 Model 161 Note: If the drip pan was filled with an excessive amount of mix, this is an indication that the drive shaft o- ring of the beater assembly should be replaced or properly lubricated. Step 3 From the freezer door, remove design caps, pivot pins, draw handles, and draw valves. Remove all o- rings. Note: To remove o- rings, use a single service towel to grasp the o- ring. Apply pressure in an upward direction until the o- ring pops out of its groove. With the other hand, push the top of the o- ring forward, and it will roll out of the groove and can be easily removed. If there is more than one o- ring to be removed, always remove the rear o- ring first. This will allow the o- ring to slide over the forward rings without falling into the open grooves. Step 6 Thoroughly brush clean all disassembled parts in the cleaning solution. Make sure all lubricant and mix film is removed. Take particular care to brush clean the draw valve cores in the freezer door. Place all the cleaned parts on a clean, dry surface to air dry overnight. Step 7 Wipe clean all exterior surfaces of the machine. Step 4 Remove the large o- rings, front bearings, and guide bearings from the back of the freezer door. Step 5 Return to the machine with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearings at the back of the freezing cylinders. Model 161 21 Operating Procedures Section 7 Important: Operator Checklist During Cleaning and Sanitizing j 5. IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN, make sure the mix rerun is stored in a sanitized, covered stainless steel container and is used the following day. DO NOT prime the machine with rerun. When using rerun, skim off the foam and discard. Mix the rerun with fresh mix in a ratio of 50/50 during the day’s operation. ALWAYS FOLLOW LOCAL HEALTH CODES. Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “Standby mode”, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority. The following check points should be stressed during the cleaning and sanitizing operations. j 6. On a designated day of the week, run the mix as low as feasible and discard after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts. j 7. Properly prepare the cleaning and sanitizing solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing. j 8. The temperature of the mix in the mix hopper and walk- in cooler should be below 40_F. (4.4_C.). CLEANING AND SANITIZING MUST BE PERFORMED DAILY. Troubleshooting Bacterial Count Regular Maintenance Checks j 1. Thoroughly clean and sanitize the machine regularly, including complete disassembly and brush cleaning. j 1. Check the rear shell bearing for signs of wear (excessive mix leakage in rear drip pan) and be certain it is properly cleaned. j 2. Use all brushes supplied for thorough cleaning. The brushes are specially designed to reach all mix passageways. j 2. Using a screwdriver and cloth towel, keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits. j 3. Use the smaller, white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder. j 3. Dispose of o- rings or seals if they are worn, torn, or fit too loosely, and replace with new ones. j 4. Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush. Important: Operator Checklist j 4. Follow all lubricating procedures as outlined in “Assembly”. 22 Model 161 Winter Storage j 5. If your machine is air cooled, check the condenser for an accumulation of dirt and lint. A dirty condenser will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule. If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions. Disconnect the freezer from the main power source to prevent possible electrical damage. CAUTION: Always disconnect electrical power prior to cleaning the condenser. Failure to follow this instruction may result in electrocution. On water cooled freezers, disconnect the water supply. Relieve pressure on the spring in the water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system. j 6. If your machine is equipped with an auxiliary refrigeration system, check the auxiliary condenser for accumulation of dirt and lint. A dirty condenser will reduce the refrigeration capacity of the mix hopper. Condensers must be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Failure to comply may result in electrocution. Your local Taylor distributor can perform this service for you. Wrap detachable parts of the freezer such as the beater assembly and freezer door, and place them in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture- proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin. j 7. If your machine is water cooled, check the water lines for kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic. Model 161 23 Important: Operator Checklist Section 8 PROBLEM 1. No product being dispensed. 2. The machine will not operate in the AUTO mode. 3. The product is too stiff. Troubleshooting Guide Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. The power switch is in the OFF position. a. Place the power switch in the AUTO position. 18 b. The mix level is inadequate in the mix hopper. b. Fill the mix hopper with mix. 19 c. The beater motor overloaded. c. Reset the freezer. 12 d. The unit is unplugged at the wall receptacle. d. Plug in the power cord. e. The circuit breaker is tripped or the fuse is blown. e. Place the circuit breaker in the “ON” position or replace the fuse. f. The freezer door is incorrectly assembled. f. See “Operating Procedures” for proper installation. g. Product is being drawn off in excess of the freezer’s capacity. g. Stop drawing product and allow the unit to recover. a. The unit is unplugged. a. Plug in the power cord. b. The refrigeration system is not activated. b. Momentarily raise the draw switch to activate the refrigeration system. - - - c. The circuit breaker is tripped, or the fuse is blown. c. Place the circuit breaker in the ON position or replace the fuse. - - - d. The beater motor overloaded, causing a loss of power to the power switch. d. Reset the freezer. a. The control is set too cold. a. Contact service technician. 24 3 - - - 15 - - - 3 12 - - - Model 161 PROBLEM 4. The product is too soft. 5. The freezing cylinder walls are scored. 6. Excessive leakage in rear drip pan. 7. The draw valve is leaking. 8. Product is not feeding into the freezing cylinder. Model 161 PROBABLE CAUSE REMEDY PAGE REF. a. The control is set too warm. a. Contact service technician. b. The air tube is not installed. b. Install the air tube in the mix inlet hole at the bottom of the mix hopper. c. Out- drawing the freezer’s capacity. c. Two 4 oz. (113.4 gram) servings in one minute. a. Operating freezer without the front bearing on the freezer door. a. Install the front bearing on the freezer door. b. The gear unit or the direct drive is out of alignment. b. Contact service technician. a. A worn or defective o- ring is on the beater drive shaft. a. Replace o- rings every 3 months. b. The rear shell bearing is worn. b. Contact service technician. c. Incorrect lubricant was used. c. Use food grade lubricant (example: Taylor Lube). 14 d. Inadequate lubrication of beater drive shaft. d. Lubricate the beater drive shaft properly. 14 a. Incorrect lubricant was used. a. Use food grade lubricant (example: Taylor Lube). 15 b. Worn or defective o- rings are on the draw valve. b. Replace o- rings every 3 months. 27 c. Inadequate lubrication of draw valve. c. Lubricate the draw valve properly. 15 a. The mix level is inadequate in the mix hopper. a. Fill the mix hopper with mix. 19 b. The mix inlet hole is frozen. b. Contact service technician. 25 - - 19 - - 15 - - 27 - - - - - - Troubleshooting Guide PROBLEM 9. The unit goes out on overload excessively. 10. Mix from one freezing cylinder bleeds over to the second cylinder. Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. There are too many appliances plugged into the circuit. a. A separate 20A circuit is needed for the freezer to operate properly. - - - b. An extension cord has been placed between the power cord and the wall receptacle. b. If the extension cord is used, it must match the power cord in size of circuit ampacity. - - - a. The center draw valve seal is worn, or is improperly lubricated. a. Lubricate properly and replace seal every 3 months. 15 / 27 26 Model 161 Section 9 PART DESCRIPTION Parts Replacement Schedule EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY QTY. Beater Drive Shaft Cup Seal X 2 Freezer Door O- Ring X 2 Freezer Door Front Bearing X 2 Freezer Door Guide Bearing X 2 Draw Valve O- Ring X 4 Center Draw Valve Seal X 1 Pivot Pin O- Ring X 2 Black Bristle Brush, 1” x 2” Inspect & Replace if Necessary Minimum 1 Double Ended Brush Inspect & Replace if Necessary Minimum 1 White Bristle Brush, 1” x 2” Inspect & Replace if Necessary Minimum 1 White Bristle Brush, 3” x 7” Inspect & Replace if Necessary Minimum 1 120501 Model 161 27 Parts Replacement Schedule Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document. Product Soft Serve Frozen Yogurt Shakes Smoothies Frozen Beverage Batch Desserts Part Limited Warranty Period Insulated shell assembly Five (5) years Refrigeration compressor (except service valve) Five (5) years Beater motors Two (2) years Beater drive gear Two (2) years Printed circuit boards and Softech controls beginning with serial number H8024200 Two (2) years Parts not otherwise listed in this table or excluded below One (1) year LIMITED WARRANTY CONDITIONS 1. If the date of original installation of the Product cannot be verified, then the limited warranty period begins ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of purchase may be required at time of service. 2. This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are used. 3. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual. 4. Defective parts must be returned to the authorized Taylor distributor or service agency for credit. 5. The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty. LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new Products. 2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers. 131122 Limited Warranty on Equipment 28 Model 161 3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual. 4. External hoses, electrical power supplies, and machine grounding. 5. Parts not supplied or designated by Taylor, or damages resulting from their use. 6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival. 7. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies. 8. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or water supply specification of the Product; or components repaired or altered in any way so as, in the judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration. 9. Any Product purchased over the Internet. 10. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service. 11. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever. 12. Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will void this limited warranty. 13. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant. 14. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction. LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER. LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072, U.S.A. Model 161 29 Limited Warranty on Equipment Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally (the “Parts”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document. Limited Warranty Period Part’s Warranty Class Code or Part Class 103 Parts¹ Three (3) months Class 212 Parts² Twelve (12) months Class 512 Parts Twelve (12) months Class 000 Parts No warranty Taylor Part #072454 (Motor- 24VDC *C832/C842*) Four (4) years LIMITED WARRANTY CONDITIONS 1. If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required at time of service. 2. This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency. 3. The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation. 4. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual. 5. Defective Parts must be returned to the authorized Taylor distributor or service agency for credit. 6. This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment. 7. The use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty. 1, 2 Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1 (Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylor freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment. 131122 Limited Warranty on Parts 30 Model 161 LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts. 2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup. 3. Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but not limited to the platen and plate, sides of the shroud or top of the shroud. 4. Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials or cleaning processes not approved for use by Taylor. 5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly. 6. External hoses, electrical power supplies, and machine grounding. 7. Parts not supplied or designated by Taylor, or damages resulting from their use. 8. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival. 9. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies. 10. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or water supply specification of the unit in which a part is installed; or Parts or the units in which they are installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or normal wear or deterioration. 11. Any Part purchased over the Internet. 12. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service. 13. Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever. 14. Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty. 15. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant. 16. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction. Model 161 31 Limited Warranty on Parts LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER. LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072, U.S.A. Limited Warranty on Parts 32 Model 161 Model 161 023262 014496 X24689 055201 045311 069015 024156 057201 X65971-SER BEARING-FRONT BEARING-GUIDE BEATER A.-*150/152/162/16 BELT-AX24 BELT-AX45 BLOCK-TERMINAL 2P .25 SPA BLOCK-TERMINAL 7P GREEN BLOCK-TERMINAL 3P .25 SPADE BOARD-LOGIC-GEN 2.11 SD/CHM/DF 33 013071 600288 010548 017008 027691 055249 032445 014218 059757 BRUSH-REAR BRG 1"D X 2"LG BUSHING-SNAP 1 ID X 1-1/4OD BUSHING-SNAP 11/16 ID X 7/8O BUSHING-SNAP 1-5/16ID X 1 BUSHING-SPLIT 43/64ID X 7/8O BUTTON-RESET-RED PLASTIC CABLE-RIBBON-PWR/RELAY-60 IN CAP-DESIGN 1.010"ID-6 POI CAPACITOR-START 72-88UF/330V 033941-W5 023316 BRUSH-MIX PUMP BODY-3" X 059998 013073 BRUSH-DRAW VALVE 1"OD X 2 CARD-CHECKOUT WARRANTY-5 013072 CAPACITOR-RUN 10UF/370V 012347 BRUSH-DBL END-PUMP & FEED 051272 X69574-SER BOLT-CARRIAGE 1/4-20X3/4 FUSE-.063A-250V-5X20MM-SLO BLO BOARD-POWER-GEN 1 & 2 043217 010613-17 BEAD-RUBBER SWITCH-MEMBRANE-5 POSITION X30736 ARM A.-SWITCH *162/168* PART NUMBER 035609 DESCRIPTION ACTUATOR-SWITCH-PLASTIC 016127F000 1 2 2 3 2 2 2 2 5 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 2 2 2 1 2 2 QTY. 000 103 103 000 103 103 103 103 103 000 000 000 000 000 000 000 212 000 212 103 103 103 000 000 103 000 000 000 103 103 WARR. CLASS CONTROL BOX CONTROL BOX REPLACED X32326-SER U/D 225 M1096646 & PRIOR S/N M1096647 & UP - U/D 221 S/N M1096647 & UP - U/D 221 DRAW SWITCH DRAW SWITCH COMMENTS Section 12 Parts List + Available Separately 140409 Parts List + Available Separately Parts List 34 Model 161 047067 037428 039924 001894 +RELAY-START-COMPRESSOR +GROMMET-COMPRESSOR MOUNTI +SLEEVE-MOUNTING-COMP. +SCREW-5/16-18X1-1/2 HEX H 038374 063820-27S X56906SER1 DECAL-TROUBLESHOOT DIAGRAM-WIRING *161* DOOR A.-3SPT 1.5QT VALOX W/BAF 1 1 1 1 1 019998 030564 X38538 +O-RING-2-3/4 OD X .139W +HANDLE-DRAW VALVE +PIN A.-PIVOT *168-LONG* 1 3 2 3 2 019029 DECAL-INST-CLN HPR 014218 055511 DECAL-DEC-TAYLOR 161 GEN 1 4 X57200 X37963-SER COVER A.-HOPPER ROD A.-BAFFLE 031791 COUPLING-3/8FS X 1/4FS 1 3 +CAP-DESIGN 1.010"ID-6 POI 068754-27 CORD-POWER-250V-15A-120"L 1 055248-27 CONTACTOR 230VAC 1PH 50/60HZ 1 1 4 1 1 1 1 1 1 4 4 4 1 1 1 1 QTY. X56775 027155 CONDENSER-AC 7X6X1.25-2 ROW DOOR A.-MAGNET *161* 048935 CONDENSER-AC 12LX16HX2.5T 017254 027155 055522 047704 +KIT-MOUNTING-COMPRESSOR CONDENSER-AC 7X6X1.25-2 ROW +SCREW-1/4-20X1 HEX HEAD C 055358 +RELAY-START-COMPRESSOR-PL +DRYER-CAP. TUBE .021 ID X 9F 047703 +CAPACITOR-START 60UF-220/ 055187-27 038487 COMPRESSOR PL35G 031790 +CAPACITOR-RUN 30UF/370V 048727-27E PART NUMBER +CAPACITOR-START 161-193UF/25 COMPRESSOR L63B562BBCB DESCRIPTION 103 103 000 000 103 103 103 000 000 000 000 103 103 103 103 103 103 000 000 103 000 000 000 512 000 000 000 103 103 103 512 WARR. CLASS S/N M0093177 & UP DANFOSS DANFOSS COMMENTS + Available Separately Model 161 35 Parts List 066821-DVD X64357 063397 045865 042703 055815 DVD-OPS TRAIN VIDEO *0161 EXCHANGER A.-HEAT *161*AC FAN-3 BLADE 12 " PULL 24D FASTENER-CLIP 1/4-20 U-TY FILTER-AIR 13.5X17.75X7/1 GASKET-BASE PAN *161* 055838-27 063573-27 063975-27 063563 HARNESS-WIRE-CONTROL *161* HARNESS-WIRE-MAIN *161* HARNESS-WIRE-CAP/RELAY *161* HARNESS-WIRE-DANFOSS *161* +FAN-3 BLADE 12 " PULL 24D 063397 X62253-27 069278-27 HARNESS-TRANS/RELAY *161* KIT A.-MOTOR-FAN 069219-27 HARNESS-WIRE-MAIN *161* X68046 069129-27 INTERLOCK A.-DOOR *161* 028534-1 HARNESS-WIRE-CONTROL BOX 025985 GUARD-FAN 025984 +SCREW-1/4-20X3-1/4 HEX HE 025770-SER GEAR A.*REDUCER 4 TO 1 SERVICE +SCREW-1/4-20X3 HEX HEAD C 037042 GASKET-HOPPER COVER-8QT 066234 048878 DRYER-FILTER 1/4 X 1/4 SOLDE +SCREW-10X7/16 UNSL TD HWH 055522 030930 DRYER-CAP. TUBE .021 ID X 9F +SEAL-DRAW VALVE *SMALL H-RING 031164 1 1 1 1 1 1 1 1 1 1 1 4 4 2 1 12 1 1 8 1 1 1 1 1 1 1 4 014402 +O-RING-7/8 OD X .103W +VALVE-DRAW-CENTER *TM* 1 1 1 QTY. 2 016272 X38539 016272 PART NUMBER 024763 +VALVE-DRAW *150-2* +O-RING-5/16 OD X .070W +PIN A.-PIVOT *168-SHORT* +O-RING-5/16 OD X .070W DESCRIPTION 103 103 103 103 103 103 103 103 103 103 103 000 000 212 000 000 000 000 103 103 103 000 000 000 000 103 000 103 000 103 000 WARR. CLASS S/N M1096647 & UP - U/D 221 M1096646 & PRIOR M1096646 & PRIOR S/N M1096647 & UP - U/D 221 S/N M1096647 & UP - U/D 221 S/N M1096647 & UP - U/D 221 DANFOSS GASKET-BASE PAN LINE LIQ HTE DRY DANFOSS COMMENTS + Available Separately Parts List 36 Model 161 047518 055155-M 055097-27G LUBRICANT-TAYLOR 4 OZ. MAN-OPER 161 MOTOR-1/2 HP REMOTE CAPS 056802 021278 055249-27G 023348 NUT-STUD *161-162-168* O-RING-13/16 OD X .139W OVERLOAD-THERMAL-2P-2.4/3.6A PAIL-6 QT. +SCREW-10-32X1/2 SERRATED 020982 X58488 047597 NUTSERT-10-32/.020-.130 G PANEL A.-FRONT *161* 017327 NUT-5/16-18 WHIZ FLANGE N 055206 062253-27 MOTOR-FAN 95.3 CFM 2700 RPM PAN-DRIP *161* 029770-27 MOTOR-FAN 50 WATT W/GROUN 017326 032718 +SCREW-5/16-18X5/8 SERR. F 051433 LABEL-WARN-ELEC-TW-SMALL 048260VWHT TOOL-O-RING REMOVAL-FREEZER LABEL-WARN-COVER 030930 SEAL-DRAW VALVE *SMALL H-RIN 059287 014402 O-RING-7/8 OD X .103W 052632 016272 O-RING-5/16 OD X .070W LABEL-WARN-CONDENSER-SHAR 019998 O-RING-2-3/4 OD X .139W LABEL-SW-POWER-OFF/ON-SYM 080534 SEAL-U-CUP 032749 014218 CAP-DESIGN 1.010"ID-6 POINT 032164 014496 BEARING-GUIDE LABEL-DOOR-MOVE PART 023262 BEARING-FRONT LABEL-CAUTION-GRD-PERM-EN X31167 PART NUMBER KIT A.-TUNE UP*162-168* DESCRIPTION 4 1 2 1 2 2 2 6 4 N/A 1 8 2 1 1 1 5 2 1 1 1 1 1 4 2 2 2 3 2 2 1 QTY. 000 103 103 000 103 000 000 000 000 103 000 212 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 WARR. CLASS PANEL-FRONT SEE - KIT A.-MOTOR-FAN BEATER MOTOR 5/16/12 & UP - REPLACES 21278 COMMENTS + Available Separately Model 161 37 Parts List 058491 PANEL-SIDE-LEFT *161* 048818 023664 SHROUD DANFOSS *060*710* SPRING-COMP.720X.063X2.00 029244 035524 BEARING-SWITCH BRACKET-SWITCH *168* X55234-SER 064356 SWITCH A.-DRAW *161* 022765 NPN +STUD-NOSE CONE-*SPCL SHROUD-CONDENSER *161* 013496 +STUD-NOSE CONE-5/16-18X5/16-18 SHIELD-SPLASH *5454-8-752 056802 +NUT-STUD *161-162-168* X58457-SER 056802 SHELL A.-INSULATED *161* 013496 STUD-NOSE CONE-5/16-18X5/16-18 X68407-SER +NUT-STUD *161-162-168* 055492 052111-76 RELAY-DPDT 100UA TO 7A SHELL A.-INSULATED *161* 052111-03 RELAY-DPDT 100UA TO 7A 1/8HP SANITIZER-STERA SHEEN -GREEN 041162 PULLEY-AK20X5/8 052112 041498 PULLEY-5.7" PITCH DIA X 5 +SOCKET-RELAY-FOR USE W/05 X31602 PROBE A.-THERMISTOR 1 2 2 2 1 1 1 2 2 2 1 2 2 1 1 3 2 1 2 2 2 1 6 002077 038061-BLK 2 1 8 1 1 1 2 1 QTY. 002201 055512 PROBE-THERMISTOR-BARREL-2% T +SCREW-10-24X1/2 TORX TRUS +SCREW-6-32X3/8 SLTD BINDE PLATE-DEC *161* GENII 011694 058492 PANEL-REAR *161*AC +SCREW-1/4-20X3/8 SLTD ROU 058493 024298 X58490 PART NUMBER PANEL-LOWER-FRONT *161* +SCREW-10-32X3/8 SLTD TRUS PANEL A.-SIDE RIGHT *161* DESCRIPTION 103 000 103 103 103 103 103 103 103 512 103 103 512 000 103 103 103 103 103 103 103 000 000 103 000 103 103 103 000 103 WARR. CLASS DRAW SWITCH M0023521-M0023537 SEE C HARPER S/N M1084471 AND PRIOR S/N M1084472 AND UP S/N M1096647 & UP - U/D 221 S/N M1096647 & UP - U/D 221 S/N M1096647 & UP - U/D 221 DEC PLATE DEC PLATE PANELS PANEL-SIDE COMMENTS + Available Separately Parts List 38 Model 161 034455 020157-SP 030797 044404 053565 047016 022665 046365 TERMINAL-LOW VOLTAGE GROU TRAY-DRIP 16-7/8L X 4-15/ TUBE-FEED-.166 HOLE-SS-TM VALVE-ACCESS 1/4FL X 1/4SOLD VALVE-ACCESS-1/4MFL X 3/8ODS VALVE-ACCESS-1/4 MFLX1/4 VALVE-EPR 1/4S VALVE-EXP-AUTO-1/4S X1/4 043449-27 000653 017660 000651 VALVE-SOLENOID 7/64ORF X 1/4 WASHER-3/8 USS FLAT CR3 WASHER-5/16 SAE FLAT CR3 WASHER-5/16 USS FLAT CR3 011021 X63791 ADAPTOR-3/8MP X 1/2 BARB- BRACKET A.-FITTING *161*W WATER COOLED 062019-27 VALVE-SOL-1/4 ORFX3/8IN-1/2O 050900 023959-L TERMINAL-FEM.SP.INS.16-14 +BOOT-VALVE-EXPANSION 015850-L 034962 +E-RING-1/4 IN-ZD 003949 023664 +SPRING-COMP.720X.063X2.00 TERMINAL-FEM.SP.22-18 .25 X30736 +ARM A.-SWITCH *162/168* TEE-1/4S-COPPER 035609 +ACTUATOR-SWITCH-PLASTIC 037394 027214 SWITCH-LEVER-SPDT-15A-125-25 052663 027219 SCREW-4-40X5/8 SLTD ROUND SWITCH-TOGGLE-4PDT*ON-NONE-ON 039735 NUT-PUSH ON-1/2DIA. SHAFT SWITCH-PRESSURE 405 PSI-SOLD 029099 PART NUMBER INSULATOR-SWITCH 1/64 ARMITE DESCRIPTION 1 2 4 8 8 2 2 2 2 1 1 2 1 2 1 2 3 13 1 1 1 2 2 2 2 1 2 2 1 QTY. 103 103 000 000 000 103 103 000 103 103 103 103 103 103 103 000 000 103 000 103 103 000 103 103 103 103 000 000 000 WARR. CLASS LINE LIQUID SOLENOID LINE SUCTION SOL LINE SUCTION DANF LINE ACCESS DISCCHG/LOW LINE SUCTION DANF SWITCH A.-POWER LINE DISCHARGE DRAW SWITCH DRAW SWITCH DRAW SWITCH COMMENTS + Available Separately Model 161 39 Parts List 063975-40 055097-40G MOTOR-1/2 HP REMOTE CAPS 051356 X41141 X64119 X66359 INDICATOR-DIGITAL TEMP-SO KIT A.-CONE DISPENSER-4 TUBE KIT A.-LEG/AIR SKIRT *161 KIT A.-HOPPER LOCK TWIN * OPTIONAL ITEMS 063573-40 HARNESS-WIRE-CAP/RELAY *1 048766 HARNESS-WIRE-MAIN *161* 059759 048727-40E COMPRESSOR L63B562BBKB +RELAY-START-COMPRESSOR 066821-DVD DVD-OPS TRAIN VIDEO *0161 +CAPACITOR-START-88-108UF/ 037665-DVD DVD-OPS TRAIN VIDEO*TAYLO 027087 063820-40S +CAPACITOR-RUN 15UF/370V 051356 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 1 DIAGRAM-WIRING *161* 1 1 INDICATOR-DIGITAL TEMP-SO 046686 VALVE-WATER 3/8 REG/HEAD 066395-95 048231 SWITCH-PRESSURE 350 PSI-S 1 1 051656-95 063838 PANEL-SIDE *161*R*WC* CORD-POWER HARMONIZED *42 063837 PANEL-REAR *161*WC* 4 5' CORD-1.5MM-3 HAR7 16GA 60 017523 NUT-1/4-20 WHIZ FLANGE LO 1 R50200 HOSE-RUBBER 1/2 ID X 7/8 OD 2 024156 018641 ELBOW-3/8MP X 1/2 BARB-BR 1 6 BLOCK-TERMINAL 7P GREEN 049309 CONDENSER-WC-SPIRAL 11-1/2 O -40 067113 CLAMP-HOSE 3/4 ID CONST T 1 QTY. 50HZ (STANDARD-ROHS) 058440 PART NUMBER BRACKET-VALVE-W/C *C708* DESCRIPTION 103 103 103 103 212 103 103 103 103 103 512 000 000 000 103 103 103 103 103 103 103 000 000 103 103 000 103 WARR. CLASS 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH - ROHS 220-240V 50HZ 1PH - STANDARD 220-240V 50HZ 1PH DIGITAL THERMOMETER 220-240V 50HZ 1PH - ROHS 220-240V 50HZ 1PH - STANDARD 220-240V 50HZ 1PH 220-240V 50HZ 1PH COMMENTS + Available Separately Parts List 40 Model 161 030797-4 TUBE-FEED-.219 HOLE-SS-TM 063820-40S 063975-40 063573-40 X58488-SPN X58490-SPN 058493-SPN 058492-SPN 058491-SPN 055512-SPN 022765-SPN DIAGRAM-WIRING *161* HARNESS-WIRE-CAP/RELAY *1 HARNESS-WIRE-MAIN *161* PANEL A.-FRONT *161* PANEL A.-SIDE RIGHT *161* PANEL-LOWER-FRONT *161* PANEL-REAR *161*AC PANEL-SIDE-LEFT *161* PLATE-DEC *161* GENII SHIELD-SPLASH *5454-8-752 014218 066395-95 031791 CAP-DESIGN 1.010"ID-6 POINT CORD-POWER HARMONIZED *42 COUPLING-3/8FS X 1/4FS 048766 048727-40E COMPRESSOR L63B562BBKB +RELAY-START-COMPRESSOR C00100 BRUSH-REAR BRG 1"D X 2"LG 059759 C00032 BRUSH-MIX PUMP BODY-3"X7" 027087 C00104 BRUSH-DRAW VALVE 1"OD X 2 +CAPACITOR-START-88-108UF/ C00101 BRUSH-DBL END-PUMP&FEED T +CAPACITOR-RUN 15UF/370V 024156 BLOCK-TERMINAL 7P GREEN M 161 CHINA 024156 BLOCK-TERMINAL 7P GREEN MARINE USE 055508 PANEL-SKIRT-AIR *161* 041951 058493-SP2 PANEL-LOWER-FRONT *161* +SCREW-8-32X3/8 UNSLTD HEX 036397 PART NUMBER LEG-4" 3/8-16 STUD DESCRIPTION 2 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 2 4 QTY. 103 103 000 103 103 103 512 000 000 000 000 103 103 103 103 103 103 103 103 105 105 000 105 103 103 000 103 103 WARR. CLASS REPLACES 023316 8/25/11 SPECIAL MIX FEED TUBES COMMENTS + Available Separately Model 161 41 Parts List 063820-40S 048878 065712-SCH 025770-SER 063975-40 063573-40 056904CINS 064371-INS X31167 015068-CH 032164-CH 032749-CH 051433-CH 032718-CH 047518 055155CM 055097-40G 038061-BLK X31602 C00186 C00185 C00001 052663 030797 053565 062019-27 DIAGRAM-WIRING *161* DRYER-FILTER 1/4 X 1/4 SO FORM-QUALITY REPORT BY FA GEAR A.*REDUCER 4 TO 1 SE HARNESS-WIRE-CAP/RELAY *1 HARNESS-WIRE-MAIN *161* INSTRUCTION-INSTALL-CHINE INSTRUCTION-WEEE END OF L KIT A.-TUNE UP*162-168* LABEL-ATTN SVC ENG-CHINES LABEL-CAUTION-GRD-PERM-CH LABEL-DOOR-MOVE PART-CHINESE LABEL-WARN-COVER-CHINESE LABEL-WARN-ELEC-TW-SMALL LUBRICANT-TAYLOR 4 OZ. MAN-OPER 161 CHINESE MOTOR-1/2 HP REMOTE CAPS PROBE-THERMISTOR-BARREL-2% T PROBE A.-THERMISTOR PULLEY-5.7" PITCH DIA X 5 PULLEY-AK20X5/8 SANITIZER-STERA SHEEN-GRE SWITCH-PRESSURE 405 PSI-S TUBE-FEED-.166 HOLE-SS-TM VALVE-ACCESS-1/4MFL X 3/8 VALVE-SOL-1/4 ORFX3/8IN-1 043449-27 038374-CH DECAL-TROUBLESHOOT-CHINES VALVE-SOLENOID 7/64ORF X 019029-CH PART NUMBER DECAL-INST-CLN HPR-CHINES DESCRIPTION 2 2 2 1 1 1 2 2 2 1 2 1 1 1 5 1 1 2 1 1 1 1 1 2 1 1 1 1 1 QTY. 103 103 103 103 103 000 103 103 103 103 212 000 000 000 000 000 000 000 000 000 000 103 103 212 000 000 000 000 000 WARR. CLASS COMMENTS EQUIPOTENTIAL GROUND (SEE FIG. 5) L1 L2 TECUMSEH SCHEMATIC WIRING DIAGRAM - CSR WHT WHT L1 BLK T1 WHT T2 M GRN/YEL MAIN COMPRESSOR CONTACTOR GRN/YEL MAIN COMPRESSOR (FIG. 1) ON L2 WHT MAIN COMPRESSOR CONTACTOR 240K BLK YEL C OFF T WHT WHT MIX THERMISTOR PROBE BLK NC ON T C C LEFT STANDBY THERMISTOR PROBE N0 LEFT DRAW SWITCH BLK BRN PRP PRP BLK OFF WHT GRN/YEL BLK BRN BLK NO MIX LEVEL (OPTION) ON C A MIX MIX DRAW SHK LOW OUT PUMP LEFT MIX PROBE OFF MIX 1 BRL FAN MIX 2 PROBE SET POINT MIX LOW MIX OUT WHT RIBBON CABLE LINE EQUIPMENT GROUND INTERNAL OVERLOAD 5 4 RELAY WHITE 2 1 C BROWN BLACK STANDBY WASH PUMP AUTO LEFT LOGIC BOARD S.S. VISCOSITY SHAKE TEMP. MIN STANDBY MIX MAX MIN MAX MIN MAX LEFT BEATER MOTOR STARTER BLK L1 BLK T1 BLK BLK WHT/BLK WHT L3 T3 M BLK LEFT BEATER MOTOR STARTER GREEN/YELLOW LEFT BEATER MOTOR (FIG. 2) S R RUN CAPACITOR BLEED RESISTOR BRISTOL SCHEMATIC WIRING DIAGRAM - CSR START CAPACITOR MIX SHR FAN MOTOR FIG. 1 WHT M BLK SHR COMPRESSOR (FIG. 3) WHT/BLK M GRN/YEL 4 A. O. SMITH .5 HP BEATER MOTOR (055097-27) SEE NOTE 1 CONTROL SWITCH 4PDT GND MIX BEATER FAN L1 2 L2 LEFT COMPRESSOR ENABLE RELAY L1 BLU/WHT ON PUMP C BLU WHT L2 BLK RED (INTERNAL) BLACK (INTERNAL) BLK GRN/YEL OFF 1 A CABLE RED/BLK BTR ORN COM RED/BLK O.L. BLK LEFT POWER BOARD WHT 14 13 9 BLK/YEL 5 BLK/YEL BLK CORD M BLACK CORD ORN MAIN CONDENSER FAN MOTOR (A.C. UNIT ONLY) 2 T8 LEESON .5 HP BEATER MOTOR (055097-27) SEE NOTE 1 WHT WHT T5 WHT A2 BLU/WHT WHT LEFT SUCTION LINE SOLENOID VALVE ORN BLK BRN BLK BLK GRN/YEL RED/BLK 4 1 A1 LEFT LIQUID LINE SOLENOID VALVE MAIN 2 1 WHT MAIN COMPRESSOR CONTACTOR BLK/YEL A1 WHT A2 RIGHT STANDBY THERMISTOR PROBE BRN 5 1 P1 OR PUR T8 OR RED 3 P2 OR BRN T4 OR YEL J11 OR BRN T5 OR BLK THERMAL OL T1 OR BLU GE/RBC BEATER MOTOR WIRING CCW ROTATION AS SHOWN, TO REVERSE ROTATION INTERCHANGE YELLOW AND BLUE START LEFT BEATER MOTOR STARTER ORN BLK WHT NC A T C 2 BLK BLK J12 OR PUR RUN CAPACITOR RIGHT DRAW SWITCH BRN PRP PRP WHT BLACK 4 N0 BLK BRN J9 OR BLK NO MIX LEVEL (OPTION) FIG. 2 RIGHT MIX PROBE LOW OUT PUMP MIX AUTO PUMP BLK L1 MAIN WINDING RIGHT LOGIC BOARD BRN L2 10 12 MIN 14 WINDING PROTECTOR (INTERNAL) 13 11 COMPRESSOR WIRING (MODEL W/HST) S.S. VISCOSITY SHAKE TEMP. BLK T1 PROBE STANDBY WASH RIGHT BEATER MOTOR STARTER L1 MIX 1 BRL FAN MIX 2 SET POINT MIX LOW MIX OUT RIBBON CABLE BLK/YEL LINE LINE START CAPACITOR A MIX MIX DRAW SHK MIX MAX MIN STANDBY MAX MIN MAX RIGHT BEATER MOTOR STARTER RIGHT BEATER MOTOR (FIG.2 & 4) BLK BLK L3 T3 WHT M FIG. 3 START CAPACITOR START WINDING START RELAY GREEN/YELLOW RIGHT BEATER MOTOR STARTER GRN/YEL R R R BRN OR J11 BLK RBC/GE WHT WHT A1 A2 RIGHT LIQUID LINE SOLENOID VALVE MIX BEATER WHT RED/WHT FAN L1 BLU/WHT PUMP ORN/WHT BTR L2 S S S BLU/WHT A. O. SMITH EXTERNAL B/M CAPACITORS GRA ORN EXTERNAL B/M CAPACITORS T5 YEL T5 YEL T9 LEESON EXTERNAL B/M CAPACITORS YEL/BLK YEL PUR OR J12 GND ORN/WHT RIGHT SUCTION LINE SOLENOID VALVE WHT COM A CABLE RIGHT COMPRESSOR ENABLE RELAY O.L. RIGHT POWER BOARD RED/WHT WHT 14 13 BLK OR J9 BLK OR T5 WHT YEL/BLU WHT WHT T6 FIG. 4 BLK BLK DOOR INTERLOCK RELAY 5 9 9 5 BLK/YEL BRN/WHT DOOR INTERLOCK RELAY 8 BRN 1 12 4 YEL WHT BLK BLK RIGHT BEATER OVERLOAD SWITCH BLK CORD BRN 96 95 BRN 95 96 BRN/WHT 14 N. O. DOOR INTERLOCK SWITCH BRN 13 DOOR INTERLOCK RELAY YEL BLK CORD BLK 24 VLT L1 L2 OR N 208/230 VOLTS, 60HZ (INTERNATIONAL) WIRE COLORS - BASED ON INCOMING POWER L2 BLU L1 NOTE: FIG. 5 BRN 208/230 VOLTS, 60HZ (DOMESTIC) WHT 1. FOR CCW ROTATION OF A. 0. SMITH BEATER MOTOR CONNECT INTERNAL RED TO TERMINAL 4 & INTERNAL BLACK TO TERMINAL 2. GROUND FRAME SECURELY BLK BLU/WHT HPCO WHT LEFT BEATER OVERLOAD SWITCH WHT c 2014 Carrier Commercial Refrigeration, Inc. Taylor Company Model 161 069262-27S 07/14 EQUIPOTENTIAL GROUND (SEE FIG. 5) L2 TECUMSEH SCHEMATIC WIRING DIAGRAM - CSR L1 GRN/YEL ELECTRICAL ENCLOSURES WHT L1 WHT BLK T1 WHT MAIN COMPRESSOR CONTACTOR GRN/YEL T2 M GRN/YEL L2 WHT MAIN COMPRESSOR CONTACTOR MAIN COMPRESSOR (FIG. 1) 240K BLK YEL ON C OFF T WHT WHT MIX THERMISTOR PROBE BLK NC ON T C C LEFT STANDBY THERMISTOR PROBE N0 BLK GRN/YEL BLK PRP LEFT DRAW SWITCH BRN PRP BLK OFF WHT GRN/YEL BLK BRN NO MIX LEVEL (OPTION) ON C A LINE MIX MIX DRAW SHK PUMP LOW OUT LEFT MIX PROBE OFF MIX 1 BRL FAN MIX 2 PROBE SET POINT MIX LOW MIX OUT RIBBON CABLE WHT EQUIPMENT GROUND C BROWN BLACK INTERNAL OVERLOAD 2 WHITE 5 1 RELAY 4 AUTO STANDBY WASH PUMP LEFT LOGIC BOARD S.S. VISCOSITY SHAKE TEMP. MIN STANDBY MIX MAX MIN MAX MIN MAX LEFT BEATER MOTOR STARTER BLK L1 BLK T1 BLK BLK WHT/BLK WHT L3 T3 M BLK LEFT BEATER MOTOR STARTER GRN/YEL S R LEFT BEATER RUN CAPACITOR BLEED RESISTOR BRISTOL SCHEMATIC WIRING DIAGRAM - CSR START CAPACITOR MIX MOTOR (FIG. 2) FIG. 1 SHR FAN MOTOR WHT M GRN/YEL BLK SHR COMPRESSOR (FIG. 3) GRN/YEL WHT/BLK WHT 4 A. O. SMITH .5 HP BEATER MOTOR (055097-27) SEE NOTE 1 M GRN/YEL L1 2 L2 CONTROL SWITCH 4PDT GND MIX BEATER FAN ON LEFT COMPRESSOR ENABLE RELAY L1 BLU/WHT PUMP C BLK RED (INTERNAL) BLACK (INTERNAL) BLK GRN/YEL BLU L2 OFF 1 A CABLE RED/BLK BTR ORN COM RED/BLK O.L. BLK LEFT POWER BOARD WHT 14 13 9 BLK/YEL 5 BLK/YEL BLK CORD M GRN/YEL BLACK CORD ORN MAIN CONDENSER T8 2 T5 4 1 BRN GRN/YEL RED/BLK BLK GRN/YEL BLK ORN LEFT BEATER MOTOR STARTER A1 BLK LEESON .5 HP BEATER MOTOR (055097-27) SEE NOTE 1 FAN MOTOR (A.C. UNIT ONLY) WHT WHT WHT A2 LEFT LIQUID LINE SOLENOID VALVE BLU/WHT MAIN WHT GRN/YEL LEFT SUCTION LINE SOLENOID VALVE ORN T1 OR BLU GE/RBC BEATER MOTOR WIRING CCW ROTATION AS SHOWN, TO REVERSE ROTATION INTERCHANGE YELLOW AND BLUE START WHT 1 A1 WHT A2 RIGHT STANDBY THERMISTOR PROBE 5 1 P1 OR PUR T8 OR RED THERMAL OL 2 3 P2 OR BRN T4 OR YEL T5 OR BLK J11 OR BRN MAIN COMPRESSOR CONTACTOR BLK/YEL BRN BLK A WHT NC T 4 C 2 BLK WHT RIGHT DRAW SWITCH BRN BLK J9 OR BLK J12 OR PUR RUN CAPACITOR BLACK N0 PRP PRP BLK BRN NO MIX LEVEL (OPTION) FIG. 2 LINE LINE LOW L1 L2 BRN 12 10 14 WINDING PROTECTOR (INTERNAL) 13 11 COMPRESSOR WIRING (MODEL W/HST) S.S. VISCOSITY SHAKE TEMP. PUMP STANDBY MIX MAX MIN MAX MIN MAX RIGHT BEATER MOTOR STARTER RIGHT BEATER MOTOR (FIG.2 & 4) BLK BLK T3 L3 WHT M GREEN/YELLOW FIG. 3 START CAPACITOR START WINDING START RELAY BLK AUTO BLK MAIN WINDING STANDBY WASH RIGHT LOGIC BOARD RIGHT BEATER MOTOR STARTER T1 PROBE SET POINT MIX LOW MIX OUT MIX MIN L1 MIX 1 BRL FAN MIX 2 PUMP OUT RIBBON CABLE BLK/YEL START CAPACITOR A MIX MIX DRAW SHK RIGHT MIX PROBE RIGHT BEATER MOTOR STARTER GRN/YEL GND WHT ORN/WHT A1 A2 RIGHT LIQUID LINE SOLENOID VALVE R YEL BRN OR J11 RBC/GE GRN/YEL WHT RED/WHT FAN L1 BLU/WHT RIGHT SUCTION LINE SOLENOID VALVE PUMP GRN/YEL ORN/WHT BTR L2 S BLU/WHT EXTERNAL B/M CAPACITORS S EXTERNAL B/M CAPACITORS T9 T5 YEL T5 YEL YEL/BLK PUR OR J12 R MIX BEATER WHT COM A CABLE O.L. RIGHT COMPRESSOR ENABLE RELAY YEL/BLU RIGHT POWER BOARD RED/WHT WHT 14 13 WHT WHT BLK OR T5 BLK OR J9 T6 FIG. 4 BLK BLK DOOR INTERLOCK RELAY 5 9 9 5 BLK/YEL BRN/WHT 1 12 BLU/WHT 4 YEL BLK BLK RIGHT BEATER OVERLOAD SWITCH BLK CORD BRN 95 96 BRN 95 96 BRN/WHT 14 N. O. DOOR INTERLOCK SWITCH BRN 13 DOOR INTERLOCK RELAY YEL WHT BLK CORD BLK 24 VLT GROUND FRAME SECURELY DOOR INTERLOCK RELAY 8 BRN HPCO WHT LEFT BEATER OVERLOAD SWITCH WHT c 2014 Carrier Commercial Refrigeration, Inc. Taylor Company Model 161 069262-40S 07/14
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