Project Manual Building 1100 Café Project No: 213127 Guernsey/Tingle Architects 4350 New Town Avenue, Suite 101 Williamsburg, Virginia 23188 Bid Documents June 23, 2014 Building 1100 Café Bid Documents Table of Contents Division 01 General Requirements 01 10 00 01 10 01 01 10 05 01 10 40 01 20 30 01 20 50 01 20 90 01 30 10 01 30 20 01 30 30 01 40 00 01 40 20 01 50 00 01 50 60 01 60 00 01 70 00 01 70 70 01 70 81 Summary General Conditions Site & Construction Security Work Restrictions Alternates Contract Modifications Payment Procedures Project Management & Coordination Construction Progress Documentation Submittal Procedures Quality Requirements References Temporary Facilities and Controls Environmental General Requirements Product Requirements Execution Requirements Closeout Procedures Project Record Documents Division 02 Existing Conditions 02 41 00 Demolition Division 03 Concrete 03 10 00 03 20 00 03 30 00 03 39 00 Concrete Forming and Accessories Concrete Reinforcing Cast in Place Concrete Concrete Curing Division 04 Masonry 04 20 01 Masonry Veneer Division 05 Metals Division 07 Thermal and Moisture Protection 07 21 00 07 90 05 Thermal Insulation Joint Sealers Division 08 Openings 08 11 13 08 14 16 08 71 00 Hollow Metal Doors and Frames Flush Wood Doors Door Hardware Division 09 Finishes 09 21 16 09 30 00 Gypsum Board Assemblies Tiling June 23, 2014 1 TABLE OF CONTENTS Building 1100 Café 09 51 00 09 65 00 09 77 33 09 90 00 Suspended Ceilings Resilient Flooring Glass Fiber Reinforced Plastic Panels Painting and Coating Division 11 Equipment 11 40 00 11 40 00.01 Foodservice Equipment Food Service Equipment Schedule Division 12 Furnishings 12 24 00 Window Shades Division 21 Fire Suppression 21 00 00 FIRE SUPPRESSION Division 22 Plumbing 22 00 00 PLUMBING, GENERAL PURPOSE Division 23 Heating, Ventilating and Air Conditioning 23 05 00 23 05 29 23 07 00 23 23 00 23 31 13 23 33 00 23 37 13 23 81 26 COMMON WORK RESULTS FOR HVAC HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT HVAC INSULATION REFRIGERANT PIPING METAL DUCTS AIR DUCT ACCESSORIES REGISTERS AND GRILLES SPLIT SYSTEM EQUIPMENT Division 26 Electrical 26 05 00 26 05 26 26 05 33 26 24 16 26 27 26 26 41 00 26 51 00 COMMON WORK RESULTS FOR ELECTRICAL GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS PANELBOARDS WIRING DEVICES LIGHTNING PROTECTION INTERIOR LIGHTING Division 28 Electronic Safety and Security 28 31 00 FIRE DETECTION AND ALARM June 23, 2014 2 Bid Documents TABLE OF CONTENTS Building 1100 Café Bid Documents SECTION 01 10 00 SUMMARY PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. WORK COVERED BY CONTRACT DOCUMENTS A. Project Identification: construction to include demolition and removal of existing temporary living quarters and construction of new multifamily living quarters with all appropriate site and utility work. 1. Project Location: Armed Forces Experimental Training Activity, Camp Peary 1100 Executive Drive, Williamsburg, VA 23188 2. Owner: The terms Owner and Government refer to Armed Forces Experimental Training Activity, Camp Peary B. Architect Identification: The Contract Documents, dated _, were prepared for Project by Guernsey Tingle Architects, 3200 Ironbound Road, Williamsburg VA 23188 C. The terms Owner’s Representative, Government Representative, and Contracting Officer’s Technical Representative (COTR) refer to the following: To be determined (757) 229 2121. D. Base Bid: The work consists of: selective demolition of existing cyber café and construction of a new food service café within Building 1100, and all related site and utility work described in the construction documents. E. The Work includes Architectural, Civil, Structural, Mechanical and Electrical work. 1. Any work shown on the contract drawings or in the contract specifications but not listed below does not relieve the contractor of the responsibility to include all materials for complete systems in his bid price. It is the contractor’s responsibility to review contract drawings and specifications in their entirety prior to submitting a bid. If any discrepancies exist, it is the contractor’s responsibility to notify the engineer and owner in writing prior to submitting bid. No exceptions will be allowed. 2. All work listed includes Base Bid and Alternates. 3. Work below is not a complete listing. For a more complete description of description and new work, refer to Contract Drawings. 4. Civil: Site development including earthwork, paving and utilities improvements. 5. Environmental: Includes all necessary permits and erosion and sedimentation control measures, asbestos remediation and lead base paint disposal. June 23, 2014 01 10 00 1 SUMMARY Building 1100 Café 1.3 Bid Documents 6. Architectural: Construction of a new food service cafe, including related structural, mechanical, plumbing, fire protection, kitchen equipment, and electrical work. 7. Work consists of providing labor, materials, equipment, services and administration required in conjunction with or properly incidental to construction of Project. 8. Consideration will not be granted for misunderstanding of amount of work to be performed. Work includes all items and conditions specified, indicated on the Drawings, Specifications, or required by nature of the building site. Any questions relating to the scope of work shall be submitted to the contracting officer for resolution Prior to Bid. Government will not entertain change order due to contractor not understanding extend of work required. It is the contractor’s responsibility to thoroughly review the contents of the contract specifications Prior to Bid. CONTRACT A. 1.4 Project will be constructed under a general construction contract. USE OF PREMISES A. General: Contractor shall have full use of premises for construction operations and shall be confined to the “Limit of Work” indicated on the construction drawings. The Contractor shall have additional limited use of staging areas outside of the “Limit of Work” as directed by the Government’s Representative. The Contractor's use of premises is limited by the following: 1. 2. 3. B. 1.5 Government’s right to perform work or to retain other contractors on portions of Project. Construction security procedures in the contract. The Government’s ongoing access and use of the occupied buildings adjacent to the limits of construction. Refer to Section 01 14 00 premises. "Work Restrictions" for additional limitations on the Contractor's use of WORK UNDER OTHER CONTRACTS A. Separate Contract: The Government may award separate contracts for performance of certain construction operations at Project site. The Government will also perform work at the site with its own forces. Those operations will be conducted simultaneously with work under this Contract. Work under other contracts may include the following: 1. Installation of natural gas. B. Cooperate fully with separate contractors so work on those contracts may be carried out smoothly, without interfering with or delaying work under this Contract. 1.6 SPECIFICATION FORMATS AND CONVENTIONS A. Specification Format: The Specifications are organized into Divisions and Sections using the 16 division format and CSI/CSC's "Master Format" numbering system. 1. June 23, 2014 Section Identification: The Specifications use section numbers and titles to help cross referencing in the Contract Documents. Sections in the Project Manual are in numeric sequence; however, the sequence is incomplete. 01 10 00 2 SUMMARY Building 1100 Café B. Bid Documents Specification Content: The Specifications use certain conventions for the style of language and the intended meaning of certain terms, words, and phrases when used in particular situations. These conventions are as follows: 1. Abbreviated Language: Language used in the Specifications and other Contract Documents is abbreviated. Words and meanings shall be interpreted as appropriate. Words implied, but not stated, shall be inferred as the sense requires. Singular words shall be interpreted as plural, and plural words shall be interpreted as singular where applicable as the context of the Contract Documents indicates. 2. Imperative mood and streamlined language are generally used in the Specifications. Requirements expressed in the imperative mood are to be performed by Contractor. Occasionally, the indicative or subjunctive mood may be used in the Section Text for clarity to describe responsibilities that must be fulfilled indirectly by Contractor or by others when so noted. a. The words "shall," "shall be," or "shall comply with," depending on the context, are implied where a colon (:) is used within a sentence or phrase. PART 2 PRODUCTS (Not Used) PART 3 EXECUTION (Not Used) END OF SECTION 01 10 00 June 23, 2014 01 10 00 3 SUMMARY Building 1100 Café Bid Documents SECTION 01 10 01 – GENERAL CONDITIONS 1.1 CONTRACT DOCUMENTS A. The intent of the Contract Documents is to include all items necessary for the proper execution and completion of the Work by the Contractor. B. Division 1: General requirements of the Project Manual governs the execution of Specification Section within Divisions 2 through16. C. Summary of Work: Refer to Section 01100. D. The complete set of Contract Drawings and Specifications apply to this Work. The Contractor shall become familiar with and coordinate work of related documents ands trades. E. Fallow contract Drawings and Specifications in layout of work. F. Provide labor, materials, equipment, and services necessary for complete safe removal of existing items designed to be removed and installation of new work, in conformity with applicable codes and authorities having jurisdiction. G. The General Contractor shall visit the site and be fully familiar with conditions affecting the work, prior to bidding project. H. Provide workers skilled in their trades, that have completed and received certification by a recognized training program (or apprenticeship program) either private or union shop. At no time shall training program students be allowed to work or make installations without de direct supervision of a certified mechanic. Uncertified workers, laborers, helpers and the like will not be allowed to perform assembly work. Ensure completed installations present a neat, organized, coordinated and clean cut appearance. I. Verify exact electrical service requirements for each piece of equipment. Provide proper service for each. J. Include work shown in the drawings and specifications except where there is specific reference to work not in contract (NIC). K. Except where modified by a specific notation to the contrary, Drawings and/or Specifications indicate furnishing and installing each item, regardless of whether or not this instruction is explicitly stated as part of the description. Where a conflict occurs, assume the more expensive or complete solution. L. No exclusions from, or limitations in, the language used in the Drawings or Specifications shall be interpreted as meaning that the appurtenances or accessories necessary to complete any required system or item of equipment are to be omitted. Contractor shall furnish and install any components, or accessories necessary to provide complete working systems. M. The drawings utilize symbols and schematic diagrams to indicate various items of Work. These do not have dimensional significance nor do they delineate every item required for the intended installation. Install Work in accordance with the intent diagrammatically shown on the Drawings, and in conformity with the dimensions indicated on final Contract Drawings and on shop drawings. No interpretation shall be made from the limitations of symbols and diagrams that any elements necessary for complete Work are Excluded. June 23, 2014 01 10 01 1 GENERAL CONDITIONS Building 1100 Café Bid Documents N. Certain details appear on the Drawings which are specific with regard to the dimensioning and positioning of the Work. These details are intended only for the purpose of establishing general feasibility. Contractor shall be responsible for field coordination necessary for the indicated work. O. Derive general construction information from Structural Drawings and Specifications only. P. The use of words in the singular shall not be considered as limiting where other indications denote that more than one item is referred to. 1.2 CONTRACTOR RESPONSABILITIES A. The Contractor shall provide one full time on site superintendent for duration of Project, dedicated to this specific Project. B. The Mechanical and Electrical Subcontractors shall each provide one full time dedicated on site project foreman for their respective trades for the duration of the Project. C. The Contractor, prior to start the Work, shall furnish the Contracting Officer with the name or names and emergency telephone numbers of staff who can be contacted during non working hours, including weekends, for assistance during the life of the Contract should leaks and other damage develop in the areas Work. D. Environmental Control Officer: 1. 2. E. Energy Conservation Officer: 1. 2. F. Contractor shall designate one of his staff as “Environmental Control Officer.” The duties of such designee include responsibility for enforcing the environmental protection provisions of the Specifications, the requirements of the Occupational Safety and Health Act, and other applicable Federal, State and local standards. The contractor shall submit, for approval by the Contracting Officer, the intended traffic flow plan, security plan, program for temporary structures, housecleaning plan, and demolition plan. Upon approval of the Contracting Officer, the implementation and enforcement of these plans shall become the responsibility of the Environmental Control Officer. Any changes in the programs must be requested by the Contractor through the Environmental Control Officer for written concurrence by the Contracting Officer. Contractor shall designate one of his staff as “Energy Conservation Officer.” The duties of such designee shall include the development and implementation of a program for minimizing the use of energy on the site. The program, after approval by the Contracting Officer, shall be posted in conspicuous location so that all personnel employed on the Project may be aware of the need to conserve energy at all times. Construction Security Representative: Contractor shall designate one of his staff as “Construction Security Representative,” and submit the name of such individual to the Contracting Officer for approval and shall not change the assignment without written approval from the Contracting Officer. June 23, 2014 01 10 01 2 GENERAL CONDITIONS Building 1100 Café Bid Documents G. The following are prohibited on the Project site: Alcohol, explosives, nonprescription drugs, illicit drugs, weapons, gambling, recording devices, radios, photo capable cellphones and cameras. An acceptable standard of conduct and dress shall prevail. Shirts shall be worn at all times. H. Contractor is responsible for protection of tools and equipment and fro products at all times intended for use in construction of the Project. I. It is recommended that locked gang work boxes be utilized for the storage of tools, equipment, and materials. J. Types and radio frequencies of the communication devices Contractor intends to use shall receive Government approval before the devices are used. K. Mixing and Pouring of Concrete: 1. 2. 3. L. 1.3 Concrete pour schedule is to be submitted to the Government site security office through the Government Construction Manager. Seventy two hours notice must be provided prior to mixing and pouring concrete so that a sufficient number of escorts, and /or monitors will be on hand prior to delivery of the material. The area must be litter free and “broom clean” prior to concrete placement. Welding Permit: Permits for welding or any open flame are required and shall be obtained from the Construction Manager, during normal work hours, 72 hours prior to the performance of such work. Welding of steel pipe and accessories shall be performed by certified welders only. Only tack welding of pipe and accessories for the purpose of initial placement of materials during layout and assembly, prior to final fabrication and welding, shall be permitted by non certified employees. Training and/or practice welds by non certified personnel shall not be permitted. DEFINITIONS A. Refer to Section 01320 for additional definitions. B. “CM”: Government Construction Manager or his designated representative. C. “CO”: Government Contracting Officer, or his designated representative. D. “COTR”: Government Contracting Officer’s Technical Representative. E. “Specialist”: An individual or firm of established reputation (or, if newly organized, whose personnel have previously established a reputation in that same field) whish is regularly engaged in, and which maintains a regular force of workmen skilled in manufacturing or fabricating items required by the Contract: Where the Specifications require installation by the Specialist, that term shall also be deemed to mean the manufacturer, or an individual or firm who will perform the work under the manufacturer’s supervision. June 23, 2014 01 10 01 3 GENERAL CONDITIONS Building 1100 Café 1.4 Bid Documents SHOP DRAWINGS AND SUBMITTALS: A. In addition to requirements specified on Part II, Section I, FAR 52.236 21, entitled “Specifications and Drawings for Construction”, the procedures noted in Section 01330 will also be applicable. B. Shop drawings are drawings, diagrams, schedules, and other data specifically prepared for the Project by the Contractor, subcontractor, manufacturer, or supplier to illustrate a portion of the Project. C. Product Data are illustrations, standard schedules, performance charts, instructions, brochures, diagrams, and other information furnished by the Contractor to illustrate a portion of the Project. D. Samples are physical examples that illustrate material, equipment, or workmanship and establish standards by which a portion of the Project will be judged. E. The Contractor shall not perform work requiring submittals until respective submittals have been approved. Such work shall be in accordance with approved submittals. F. Shop drawings, product data, samples, and similar submittals are not Contract Documents. The Contractor shall not be relieved of responsibility for deviation from requirements of the Contract Documents by approval of submittals unless the Contractor has specifically informed the Engineer, in writing, of such deviations at the time of submission and written approval has been obtained by the Contractor for specified deviations. 1.5 CHANGES IN THE WORK A. The government, without invalidating the Contract, may order Changes in work consisting of additions, deletions, or modifications, the Contract Sum and the Contract Time being adjusted accordingly. All such changes in the Work shall be authorized by written Change Order signed by the Contracting Officer B. The Contract Sum and the Contract Time may be changed only by a Contract Order. C. The cost or credit to the Government from a change in the Scope of Work shall be determined by FAR 52.243 4, “Changes”, in Part II, Section I, Contract Clauses 6. 1.6. USE OF EQUIPMENT BY GOVERNMENT A. The government may take control and operate, with Government employees, such equipment as is necessary for heating or cooling or operating such areas of the building as require the service, as soon as installation is sufficiently complete. B. The Contracting Officer will advise the Contractor by letter, prior to use of equipment, which items of equipment will be operated, and the date and time such operation will begin. C. Government operation of equipment will not relieve the Contractor of the one year guarantee on materials and workmanship elsewhere provided for in this Contract. 1.7. SCHEDULING OF WORK A. In addition to requirement of FAR 52.236 15, Part II, Section I, the following shall apply: June 23, 2014 01 10 01 4 GENERAL CONDITIONS Building 1100 Café Bid Documents 1. The sequence of procedures shall include the work which shall begin in definite construction sections or areas and which shall be completed before work in other operational sections or areas is begun. The operational sections or areas shall be defined in detail in the Construction Schedule, by the Contractor. The contractor shall, when establishing the construction sections or areas, coordinate de sections or areas with the Construction Manager so that actual construction work will cause as little interference as possible with Government operations. Approval of the construction sections or areas shall be obtained from the Construction Manager prior to the start of Work at the site. The contractor shall coordinate the work of all trades to minimize interference of work between trades. 2. The Government reserves the right to bring other contractor into the area designated for work under this Contract for whatever reasons necessary at any time, for any length of time. The General Contractor will coordinate the Work of his Contract with other government contractors and develop agreeable work schedules with the government Construction Manager. 1.8. WAGE DETERMINATION A. The wage determination attached in Part III of this solicitation will be used to conform with the requirements of the Labor Standards Provision. 1.9. SITE SECURITY REQUIREMENTS A. Refer to Section 01105 for additional requirements. B. The Government reserves the right to exclude or remove from the site any employee of the Contractor or subcontractor that the Government deems careless, insubordinate or otherwise objectionable or whose continued employment or access on the site is deemed by the Government to be contrary to the best interests of the Government. The Contractor agrees to immediately remove persons from the site if notified by the Government that conduct standards are unsatisfactory. The Contractor understands and agrees that the Government shall be held harmless for any action arising from employees being denied access on the basis of conduct or Project participation, and that reason for such action will not be enumerated by the Government. C. The Contractor shall make it a specific provision of his subcontractors that the following security regulations will be observed by personnel on the Project, and that the facilities and procedures described in the following subparagraphs will be made operative at the commencement of Work under this Contract. 1. Only United States citizens are permitted to work on the construction site. 2. Naturalized United States citizens are required to present to the Government site security officer a copy of their certificate of naturalization. The certificate of naturalization must be present when the individual reports to the site for work the first time or the individual will not be allowed access. 3. The Contractor and subcontractor shall provide information regarding personnel who require or cease to require continuing access to the site. The name of all workers on the site shall be kept current. In order to permit the Government to supply badges to allow access for on site personnel, Contractor shall cause each individual to fill out a Form 4311 (Badge Request Form). The Form 4311 will be provided in advance by the Government to the Contractor. 4. The Contractor shall allow ½ an hour for in processing at the start of each work shift. In processing will start at 0700 hours for the day shift and 1600 hours for the nigh shift. The contractor shall stop work prior to the end of each shift, at minimum, one laborer, on a continuous basis, dedicated to housekeeping tasks related to jobsite cleanup. Housekeeping tasks shall include, but not limited to: cleaning of Contractor traffic areas, organization of equipment, supplies, tools, materials, sweeping, vacuuming, dust protection, trash removal, etc., during and after each work day. Additional personnel shall be provided as required, to compensate for cleanup activities of which the volume cannot be met by a single employee. At no time shall work June 23, 2014 01 10 01 5 GENERAL CONDITIONS Building 1100 Café 5. 6. 7. 8. 9. Bid Documents areas affected by the Contractor, be left in a dirty, dusty, cluttered, unorganized or unsafe condition(s). Public areas affected by the Contractor shall be returned to conditions equal to or better than those found upon arrival of the contractor, daily. The badge furnished by the Government to each contractor employee or other person granted access to the site will serve to authorize the wearer to enter and leave the construction site under escort. The badge shall be worn on the upper part of the body so as to be clearly visible at all times when on the work site. Visitor badges will be provided for persons who are identified as having an infrequent or temporary legitimate business need for access to the site. Security checks will be made on all Contractor employees. Falsification of the PHS or violation of the site security/safety/code of conduct requirements will result in access to the site being denied. Random personnel/vehicle property inspection will be conducted by security. Positive identification will be required from all construction personnel. The explanation that a worker has no identification or that identification was left at home is sufficient grounds to deny site access. 1.10 SITE ACTIVITIES AND PHYSICAL SECURITY A. Site access controls will be implemented and enforced. Access to this Project will be limited and may cause some inconvenience for workers. B. Normally, site will be open to Contractors access between 0700 hours and 1900 hours, Monday through Friday and 0700 hours to 1700 hours on Saturday. Materials and equipments shall be delivered outside the above hours shall be made in writing to the Government. The Government Construction Manager will immediately transfer such requirements to the Government Security Officer and receive approval. C. Material deliveries to the site by noncontractor vehicles will require a bill of landing before being given site access. Driver identification is required and entries are made a matter of record. D. Contractor access will be restricted to the designated construction area of the building. E. No walk on or replacement workers will be allowed on site unless previously cleared by the Government Security Office. The Contractor is responsible for notifying the Government Site Security Office in advance of new and replacement workers. F. Personal vehicles belonging to construction personnel will be required to park within a specifically identified area. Additionally, all such vehicles are subject to search. G. Vehicles exiting the Project site will be subject to security inspection. H. Lunch boxes, tool boxes, gang work boxes, etc. are subject to inspection by the Government site security officers at their discretion. 1.11 SECURITY PLANNING A. The Contractor shall submit to the Government Site Security Office through the Government Construction Manager a copy of work schedule on a weekly basis by noon every Thursday. To assist Government security planning and staffing, and to help in avoiding security required delays, Contractor shall submit, in June 23, 2014 01 10 01 6 GENERAL CONDITIONS Building 1100 Café Bid Documents writing, to the Government Site Security Office through the Government Construction Manager, not less than one week in advance of the anticipated event, notice of the potential overtime situation, proposed concerns, and other potentials for changes in the established security operations. 1.12 SECURITY ESCORTS A. Security escorts provided by the Government will be required to accompany construction personnel at all the times while at the site. The Contractor is encouraged to bring lunch to the site to minimize crew time in leaving and re entering the Base or to make use of the lunch wagon on Base. 1. The Contractor shall give the Government Construction Manager, 3 working days notice os schedule changes. This notice is required so that security escorts may be provided. 1.13 SITE EMERGENCIES A. In case of emergency or other crisis situation, the Government Security Officer will have the right to shut down the site and have construction personnel leave the site. 1.14 INSURANCE REQUIREMENTS A. The Contractor shall procure and maintain the following minimum insurance coverage during the entire period of performance under this Contract. TYPE AMOUNT Comprehensive General Liability $ 500,000 per occurrence Motor Vehicle Liability $ 200,000 per occurrence (for each motor vehicle) Bodily Injury or Death $ 500,000 per Occurrence Property Damage $ 20,000 per Occurrence Others As required by State Law END OF SECTION 01 10 01 June 23, 2014 01 10 01 7 GENERAL CONDITIONS Building 1100 Café Bid Documents SECTION 01 10 05 – SITE AND CONSTRUCTION SECURITY PART 1 GENERAL 1.1 RELATED DOCUMENTS A. Other general provisions of Construction Contract, including Contract Clauses and Conditions (CC&C), Supplemental Contract Clauses and Conditions, and other Division 1 sections of these Contract Specifications, apply to requirements of this Section; this Section in turn applies to Contract Drawings and to Division 2 through 16 sections of these Contract Specifications. 1. 1.2 Refer to Section 01500, “Temporary Facilities” for temporary physical facilities at Project Site, which are related to special security requirements of this Section. DESCRIPTION A. General Description: The work of this section involves. 1. 2. 3. 4. 5. 1.3 Security procedures for access to the base. Security procedures at the construction site. Screening, briefings and debriefings for personnel, consultants, and visitors involved in the work. Accommodating surveillance and inspection by Government at Project Site Restrictions upon related actions and use of facilities. PERFORMANCE REQUIREMENTS A. Comply with Government’s requirements for participating in Project security procedures as specified, and as requested subsequent to award of Construction Contract. Afford unrestricted access to work and allow surveillance and inspection by Government security personnel. Maintain security, and avoid compromise of products caused by unauthorized disclosures of and access to, the work and its associated documentation. Maintain appropriate security procedures for personnel. 1. 1.4 Government reserves right to modify security provisions of this contract based on changing circumstances, activities of construction personnel, and security integrity of material, equipment and tools, to be installed or used in the project. SUBMITTALS A. Access to the Base: Where access to the base is required for contractors, subcontractors, inspection/test laboratory’s personnel, consultants, tradesmen, and others performing work associated with this project, submit a personal biography form containing the following information to the COTR a minimum of 72 hours in advance of the first requested access. The information must only be submitted one time for each person. The Government reserves the right to deny access to the base to any of the contractor’s personnel. 1. 2. 3. June 23, 2014 Full Name. Social Security Number. Date and Place of Birth. 01 10 05 1 SITE & CONSTRUCTION SECURITY Building 1100 Café 4. 5. 6. B. Bid Documents Company. Justification for Access. Date access is required with arrival time and estimated departure time. Weekly Access Request: On the Thursday morning prior to each work week, by 1000 A.M., submit to the COTR or his designated representative and access request documenting the estimated access requirements for the next week (Sunday through Saturday). List the subcontractors, visitors, deliveries, and special work requirements for each working day and the hours of work. This request will be used by the Base to schedule monitors. A form will be provided by the Government. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION 3.1 GENERAL SECURITY PROCEDURES A. Personnel. 1. All contractor personnel requiring access to the base must be U.S. Citizens. 2. Require employees and other personnel working on behalf of Contractor to adhere to policies, regulations and procedures of Base regarding conduct, behavior and security matters. At Government’s option, the Government may remove Contractor personnel failing to comply with security requirements, and their access to work may be prohibited. Resulting costs shall be borne entirely by Contractor. 3. Personal Behavior: A zero tolerance policy is in affect, including but not limited to speeding, vulgar language, harassing behavior, dress attire, and substance abuse. 4. Violations: Failure of Contractor to comply with required procedures, and security requirements, may result in denial of access to the base. Contractor shall bear entire cost to terminate, remove and replace offending persons and engaged firms. a. B. Notification and Reporting: Notify the COTR immediately when breaches of security occur. Extend requirement to employees and other personnel working on behalf of Contractor, and expand responsibility to include prompt reporting of security issues, including observed efforts by unauthorized persons to gain unauthorized access to site, unauthorized photography, unauthorized movement outside the project site, and possession of articles forbidden under security procedures. Access to Base: Comply with following security provisions related to Project Site operations and procedures. 1. 2. 3. June 23, 2014 Access: Approval must be granted prior to anyone entering the site. Each applicant for site access must be U.S. citizen possessing a valid pictured driver’s license or pictured ID. Bio Forms: At least 72 hours prior to the first visit by each applicant, submit a Camp Peary security form in compliance with the submittals requirements of this specification. Blank security forms will be provided. Hours of Work: Normal hours of operation for the Base are 0700 1900, Monday through Friday and 0700 through 1700 on Saturday. Work is not permitted outside these times and on Sundays unless approved in advance by the COTR. 01 10 05 2 SITE & CONSTRUCTION SECURITY Building 1100 Café 4. Holidays – The following United States Government Holidays will be observed. Work is not allowed on these holidays unless specifically approved in advance by COTR (exception may be made for the Holidays followed by a *): a. b. c. d. e. f. g. h. i. j. 5. C. 2. 3. USG Schedule Changes – Shut down may be required for the convenience of the Government due to training activities requirements. If so, COTR will notify contractor in advance. In the event that the Government temporarily shuts down the project, the Contract Time will be extended a corresponding number of days, for those days not already specified in the contract.. All workers must obtain a visitor badge and a vehicle permit before entering the site. Authorized visitors will be issued a visitor badge based upon presentation of a valid driver’s license with a picture identification. Require employees to wear badges prominently displayed on outer garment while on base. Workers must leave their badges at the Visitor Control Center upon leaving the base. Loss of badge, or repeated failure to comply with required surrender of badge may, at the Government Security Representative’s discretion, result in the person being denied access to Project Site at no cost to Government. Monitors 1. 2. 3. 4. 5. 6. 7. 8. E. New Year’s Day Martin Luther King Day * President’s Day * Memorial Day Independence Day Labor Day Columbus Day * Veteran’s Day* Thanksgiving Day Christmas Day Identification Badges. 1. D. Bid Documents Provide a weekly access request in accordance with the submittals section of this specification. The Government will provide monitors for contractor personnel while on base. Point Of Contact (POC): Kevin A. Panchison, Architect/Construction Manager (757) 229 2121 ext. 2332 Security monitors are required to accompany uncleared contractor personnel at all times while on base. Contractor personnel will be required to cooperate with Security Monitors. Notify monitors when leaving and arriving site. Notification: Notify COTR and Monitor POC prior to anticipated start of the planned work schedule. Time Extensions: Give minimum 4 hours notice to the monitor when it is anticipated that construction activities will need to continue past normal working hours. Coordinate duration of additional work with COTR and monitors. Vehicle Placards: Placards will be distributed each morning to each vehicle by the monitor at the VCC when being badged, and must be displayed in the windshield of contractor vehicles while on base. Contractors are required to transit directly from gate to work site, and directly from work site to gate. Deviations may lead to temporary or permanent revocation of base access privileges. Deliveries: All delivery schedules must be given to the Monitor Manager the day prior to delivery. Delivery hours are from 0700 1630. Inspection. June 23, 2014 01 10 05 3 SITE & CONSTRUCTION SECURITY Building 1100 Café F. 1. Search Procedures: Government reserves the right to conduct searches of belongings of Contractor’s personnel both at points of entry and exit to the base, entry and exit to the project site, and at any time while personnel are on base. Persons entering and leaving Project Site may be required to pass through walk through metal detector (WTMD) device. 2. Provide tool lockers in protected space inside Project Site for convenience of employees who elect to leave personal tools, devices, and protective gear at Project Site in lieu of subjecting such items to gate security procedures. Security Procedures at the Construction Site: Erect temporary barriers with a single entrance and a guard booth to define the Contractor’s work area. All contractor personnel, vehicles, facilities, and equipment must be contained within the temporary barrier. Workers may, at the COTR’s sole option, have the opportunity to park in designated parking areas within sight line of the project site. The Government will post a guard or escort at the project site to control entry and exit and monitor the work area during working hours. Secure the work area at the end of each work day. Contractor’s personnel are required to remain within the fenced work area except for entry and exit from the base. Except as specifically authorized by the COTR, the Contractor’s Personnel are not permitted to use any base facilities such as toilets, the dining room, infirmary, or base store. Refer to conditions for use of specific Government facilities in Section 01500 “Temporary Facilities and Controls.” 1. G. Bid Documents Coordinate width of Site entry gate with base Fire Department to ensure proper clearance for emergency vehicles. Miscellaneous Site Security Requirements. 1. Briefings: Government reserves the right to conduct briefings and debriefings for persons at all levels of involvement in performance of work and maintenance of security. 2. Key Control: Control of keys and lock combinations is essential for Government’s project security. Use construction cores during project and blank replacements 1 for each lock cylinder. Do not allow keys to be duplicated or removed from Project Site, nor allow lock combinations to be divulged without Government approval. Such loss of control may result in requirement to change locks involved at Contractor’s expense. Provide duplicate keys and lock combinations to the Government as requested for the purpose of security inspections and emergency actions; include keys/combinations needed for unrestricted access to every area and element of Project, toolboxes, parked machines, storage units, and similar locations. The Government’s security representative will assume responsibility for control of such duplicate keys/combinations. Final lock cores and security devices must be turned over to Government. 3. Vehicle Control: Vehicle passes will be issued at the Visitor Control Center for authorized vehicles. Park vehicles on Project Site within the fenced work area or the area designated by the COTR. Vehicles are not permitted outside this area except for direct travel between the entrance and the construction site. Upon passing through Visitor Control Center at perimeter gate vehicles and drivers will be subject to search and inspection. a. b. c. June 23, 2014 Persons operating motor vehicles of any kind (including construction equipment) on Base must have a valid driver’s license. Contractor personnel in violation of this regulation will be reported to the State Police. Schedule deliveries and hauling away of material at Project Site to occur during regular working hours. Provide one day’s advance notice on major delivery arrival times, and provide seven day’s advance notice of deliveries which must be accommodated/accepted at times other than regular working hours; otherwise, deliveries are subject to indefinite admittance delays at Contractor’s expense. 01 10 05 4 SITE & CONSTRUCTION SECURITY Building 1100 Café H. Bid Documents 4. Inspections by Government: Government reserves unqualified and unlimited right at any time to conduct inspections of personnel, work, material, equipment, and temporary facilities at Project Site. 5. Wanted Persons: Any contractor personnel found to be wanted by Federal, State, local or other law enforcement authorities shall be taken into custody by the Base Police or security forces, and turned over to the appropriate authorities. Prohibited/Restricted Items & Photography. 1. Prohibited/Restricted Items and activities on Base include but are not limited to, the following: a. b. c. d. e. 2. Photography, General: The use of photographic equipment and taking of photographs is restricted on the base. Submit written requests for approval of photography well in advance of time intended for such activity, stating reasons and uses intended for such photographs, and disposition of negatives. Before release or use of photographs and negatives, submit to COTR for review; Government reserves the right to deny such use and release. Limit use and release to authorized purposes/distribution. a. b. 3. Photographs of vehicles and personnel other than the contractor’s forces are prohibited. Photographs of buildings and areas of the base outside the area of work are prohibited. Communications: a. b. c. d. 4. Firearms and other weapons. Electronic and communication devices: Not permitted inside occupied Government buildings. Drugs, including narcotics, barbiturates, marijuana, alcoholic beverages, and similar substances, except for use with valid medical prescription. Explosives. Cameras, including film, digital, and video cameras, except as specifically authorized by the COTR. Radios: Two way radios are not allowed inside occupied buildings. Cell Phones and Nextels: Allowed but must be off when inside buildings. Provide radio frequencies to the COTR. Telephone: A telephone line and a fax line will be provided by the Base with an on Base extension for the contractor’s construction trailer. The number will be given to the contractor by the technician and all long distance calls will be charged back to the contractor. Publicity: Avoid all publicity connected with this project and base. Do not publish or knowingly permit to be published any plan, specification, textural description, or other information related to the project without written approval of the CO. Project signs will not be permitted. END OF SECTION 01 10 05 June 23, 2014 01 10 05 5 SITE & CONSTRUCTION SECURITY Building 1100 Café Bid Documents SECTION 01 14 00 WORK RESTRICTIONS PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. USE OF PREMISES A. Use of Site: Limit use of premises to work in areas indicated. Do not disturb portions of site beyond areas in which the Work is indicated. 1. Limits: Confine construction operations to the Limit of Work indicated. 2. Security Limits: Establish a fenced work area with a single entrance, unless otherwise directed by COTR and guard booth. Except when entering and departing from the base, confine all personnel, vehicles, temporary facilities and equipment to within the fenced work area. Contractor personnel are not permitted to leave the fenced work area without the approval of the guard or monitor. 3. Government Occupancy: construction. 4. Driveways, Roadways and Entrances: Keep driveways, roadways and entrances serving adjacent premises clear and available to the Government, the Government's employees, and emergency vehicles at all times. Do not use these areas for parking or storage of materials. a. b. Allow for Government occupancy of areas outside of the limits of Schedule deliveries to minimize use of driveways and entrances. Schedule deliveries to minimize space and time requirements for storage of materials and equipment on site. PART 2 PRODUCTS (Not Used) PART 3 EXECUTION (Not Used) END OF SECTION 01140 June 23, 2014 01 14 00 1 WORK RESTRICTIONS Building 1100 Café Bid Documents SECTION 01 23 00 ALTERNATES PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. 1.3 This Section includes administrative and procedural requirements for alternates. DEFINITIONS A. Alternate: An amount proposed by bidders and stated on the Bid Form for certain work defined in the Bidding Requirements that may be added to or deducted from the Base Bid amount if the Government decides to accept a corresponding change either in the amount of construction to be completed or in the products, materials, equipment, systems, or installation methods described in the Contract Documents. 1. 2. 1.4 The cost or credit for each alternate is the net addition to or deduction from the Contract Sum to incorporate alternate into the Work. No other adjustments are made to the Contract Sum. The Contractor shall indicated, at the time of submitting pricing for alternates, if there will be any adjustments to the Contact Time. PROCEDURES A. Coordination: Modify or adjust affected adjacent work as necessary to completely integrate work of the alternate into Project. 1. 2. Include as part of each alternate, miscellaneous devices, accessory objects, and similar items incidental to or required for a complete installation whether or not indicated as part of alternate. Include as part of each alternate, costs of related coordination, modification, or adjustment. B. Notification: Immediately following award of the Contract, notify each party involved, in writing, of the status of each alternate. Indicate if alternates have been accepted, rejected, or deferred for later consideration. Include a complete description of negotiated modifications to alternates. C. Execute accepted alternates under the same conditions as other work of the Contract. D. Schedule: A Schedule of Alternates is included at the end of this Section. Specification Sections referenced in schedule contain requirements for materials necessary to achieve the work described under each alternate. PART 2 PRODUCTS (Not Used) June 23, 2014 01 23 00 1 ALTERNATES Building 1100 Café Bid Documents PART 3 EXECUTION 3.1 SCHEDULE OF ALTERNATES A. Refer to U.S. Government’s Invitation For Bid (IFB) for listing and description of Bid Alternates. END OF SECTION 01 23 00 June 23, 2014 01 23 00 2 ALTERNATES Building 1100 Café Bid Documents SECTION 01 25 00 CONTRACT MODIFICATION PROCEDURES PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section specifies administrative and procedural requirements for handling and processing Contract modifications. B. Related Sections include the following: 1. 2. 3. 1.3 Section 01230 "Alternates" for procedural requirements for handling and processing alternates. Section 01270 "Unit Prices" for administrative requirements for using unit prices. Section 01600 "Product Requirements" for administrative procedures for handling requests for substitutions made after Contract award. MINOR CHANGES IN THE WORK A. 1.4 Contracting Officer will issue, through the COTR, supplemental instructions authorizing Minor Changes in the Work, not involving adjustment to the Contract Sum or the Contract Time. REQUESTS FOR PROPOSAL (RFP’s) A. Government Initiated Requests for Proposal: The COTR will issue, a detailed description of proposed changes in the Work that may require adjustment to the Contract Sum or the Contract Time. If necessary, the description will include supplemental or revised Drawings and Specifications. 1. 2. Proposal Requests issued by the COTR may either request a cost only, or may be a direction to proceed. Follow instructions included in RFP’s with respect to stopping work in progress or executing the proposed change. Submit a Proposal outlining adjustments to the Contract Sum and the Contract Time necessary to execute the change. Submit by date indicated in instructions a. b. c. June 23, 2014 Include a list of quantities of products required or eliminated and unit costs, with total amount of purchases and credits to be made. If requested, furnish survey data to substantiate quantities. Indicate applicable taxes, delivery charges, equipment rental, and amounts of trade discounts. Include an updated Contractor's Construction Schedule that indicates the effect of the change, including, but not limited to, changes in activity duration, start and finish times, and activity relationship. Use available total float before requesting an extension of the Contract Time. 01 25 00 1 CONTRACT MODIFICATION PROCEDURES Building 1100 Café B. Contractor Initiated Proposals: If latent or unforeseen conditions require modifications to the Contract, Contractor may propose changes by submitting a request for a change to the COTR. 1. 2. 3. 4. 5. 1.5 Bid Documents Include a statement outlining reasons for the change and the effect of the change on the Work. Provide a complete description of the proposed change. Indicate the effect of the proposed change on the Contract Sum and the Contract Time. Include a list of quantities of products required or eliminated and unit costs, with total amount of purchases and credits to be made. If requested, furnish survey data to substantiate quantities. Indicate applicable taxes, delivery charges, equipment rental, and amounts of trade discounts. Include an updated Contractor's Construction Schedule that indicates the effect of the change, including, but not limited to, changes in activity duration, start and finish times, and activity relationship. Use available total float before requesting an extension of the Contract Time. Comply with requirements in Division 1 Section "Product Requirements" if the proposed change requires substitution of one product or system for product or system specified. CHANGE ORDER PROCEDURES A. 1.6 On Government's approval of a Proposal Request, the Contracting Officer will issue a Change Order for signatures by the Government and the Contractor. CONSTRUCTION CHANGE DIRECTIVE A. Construction Change Directive: The Government’s Contracting Officer may issue a Construction Change Directive. Construction Change Directive instructs Contractor to proceed with a change in the Work, for subsequent inclusion in a Change Order. 1. B. Construction Change Directive contains a complete description of change in the Work. It also designates methods to be followed to determine change in the Contract Sum or the Contract Time. Documentation: Maintain detailed records on a time and material basis of work required by the Construction Change Directive. 1. After completion of change, submit an itemized account and supporting data necessary to substantiate cost and time adjustments to the Contract. PART 2 PRODUCTS (Not Used) PART 3 EXECUTION (Not Used) END OF SECTION 01 25 00 June 23, 2014 01 25 00 2 CONTRACT MODIFICATION PROCEDURES Building 1100 Café Bid Documents SECTION 01 29 00 PAYMENT PROCEDURES PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section specifies administrative and procedural requirements necessary to prepare and process Applications for Payment. B. Related Sections include the following: 1. 2. 3. 4. 5. 1.3 Section 01210 "Allowances" for procedural requirements for handling and processing allowances. Section 01230 "Alternates" for procedural requirements for handling and processing alternates. Section 01270 "Unit Prices" for administrative requirements for using unit prices. Section 01250 "Contract Modification Procedures" for administrative procedures for handling changes to the Contract. Section 01320 "Construction Progress Documentation" for administrative requirements governing preparation and submittal of Contractor's Construction Schedule and Submittals Schedule. DEFINITIONS A. 1.4 Schedule of Values: A statement furnished by Contractor allocating portions of the Contract Sum to various portions of the Work and used as the basis for reviewing Contractor's Applications for Payment. SCHEDULE OF VALUES A. Coordination: Coordinate preparation of the Schedule of Values with preparation of Contractor's Construction Schedule. 1. Correlate line items in the Schedule of Values with other required administrative forms and schedules, including the following: a. b. 2. B. Application for Payment forms with Continuation Sheets. Submittals Schedule. Submit the Schedule of Values to the Government’s Representative at earliest possible date but no later than seven days before the date scheduled for submittal of initial Applications for Payment. Format and Content: Use the Project Manual table of contents as a guide to establish line items for the Schedule of Values. Provide at least one line item for each Specification Section. June 23, 2014 01 29 00 1 PAYMENT PROCEDURES Building 1100 Café 1. Identification: Include the following Project identification on the Schedule of Values: a. b. c. d. e. 2. Project name and location. Name of Architect. Architect's project number. Contractor's name and address. Date of submittal. Arrange the Schedule of Values in tabular form with separate columns to indicate the following for each item listed: a. b. c. d. e. Related Specification Section or Division. Description of the Work. Separated by material and labor values. Change Orders (numbers) that affect value with brief description. Dollar value. 1) Percentage of the Contract Sum to nearest one hundredth percent, adjusted to total 100 percent. 3. Provide a breakdown of the Contract Sum in enough detail to facilitate continued evaluation of Applications for Payment and progress reports. Coordinate with the Project Manual table of contents. Provide several line items for principal subcontract amounts, where appropriate. 4. Round amounts to nearest whole dollar; total shall equal the Contract Sum. 5. Provide a separate line item in the Schedule of Values for each part of the Work where Applications for Payment may include materials or equipment purchased or fabricated and stored, but not yet installed. a. 6. 7. 8. 9. Differentiate between items stored on site and items stored off site. Include evidence of insurance or bonded warehousing if required. Provide separate line items in the Schedule of Values for initial cost of materials, for each subsequent stage of completion, and for total installed value of that part of the Work. Allowances: Provide a separate line item in the Schedule of Values for each allowance. Show line item value of unit cost allowances, as a product of the unit cost, multiplied by measured quantity. Use information indicated in the Contract Documents to determine quantities. Each item in the Schedule of Values and Applications for Payment shall be complete. Include total cost and proportionate share of general overhead and profit for each item. a. 1.5 Bid Documents Temporary facilities and other major cost items that are not direct cost of actual work in place may be shown either as separate line items in the Schedule of Values or distributed as general overhead expense, at Contractor's option. Schedule Updating: Update and resubmit the Schedule of Values before the next Application for Payment when Change Orders or Construction Change Directives result in a change in the Contract Sum. APPLICATIONS FOR PAYMENT June 23, 2014 01 29 00 2 PAYMENT PROCEDURES Building 1100 Café A. Bid Documents Each Application for Payment shall be consistent with previous applications and payments as certified by Architect and the Government’s Representative and paid for by the Government. 1. Initial Application for Payment, Application for Payment at time of Substantial Completion, and final Application for Payment involve additional requirements. B. Payment Application Times: The date for each progress payment is indicated in the Agreement between the Government and the Contractor. The period of construction Work covered by each Application for Payment is the period indicated in the Agreement. C. Payment Application Forms: Use AIA Document G702 and AIA Document G703 Continuation Sheets as form for Applications for Payment, unless other forms are provided by the Government. D. Application Preparation: Complete every entry on form. Notarize and execute by a person authorized to sign legal documents on behalf of Contractor. The Government’s Representative will return incomplete applications without action. 1. 2. E. Transmittal: Submit 3 signed and notarized original copies of each Application for Payment to the Government’s Representative by a method ensuring receipt within 24 hours. One copy shall include waivers of lien and similar attachments if required. 1. F. Entries shall match data on the Schedule of Values and Contractor's Construction Schedule. Use updated schedules if revisions were made. Include amounts of Change Orders and Construction Change Directives issued before last day of construction period covered by application. Transmit each copy with a transmittal form listing attachments and recording appropriate information about application. Waivers of Mechanic's Lien: With each Application for Payment, submit waivers of mechanic's lien from every entity who is lawfully entitled to file a mechanic's lien arising out of the Contract and related to the Work covered by the payment. 1. Submit partial waivers on each item for amount requested, before deduction for retainage, on each item. 2. When an application shows completion of an item, submit final or full waivers. 3. The Government reserves the right to designate which entities involved in the Work must submit waivers. 4. Waiver Delays: Submit each Application for Payment with Contractor's waiver of mechanic's lien for construction period covered by the application. a. 5. G. Submit final Application for Payment with or preceded by final waivers from every entity involved with performance of the Work covered by the application who is lawfully entitled to a lien. Waiver Forms: Government. Submit waivers of lien on forms, executed in a manner acceptable to the Initial Application for Payment: Administrative actions and submittals that must precede or coincide with submittal of first Application for Payment include the following: June 23, 2014 01 29 00 3 PAYMENT PROCEDURES Building 1100 Café 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. H. 10. 11. 12. 13. List of subcontractors. Schedule of Values. Contractor's Construction Schedule (preliminary if not final). Products list. Schedule of unit prices. Submittals Schedule (preliminary if not final). List of Contractor's staff assignments. List of Contractor's principal consultants. Copies of authorizations and licenses from authorities having jurisdiction for performance of the Work. Initial progress report. Report of preconstruction conference. Certificates of insurance and insurance policies. Performance and payment bonds. Application for Payment at Substantial Completion: After issuing the Certificate of Substantial Completion, submit an Application for Payment showing 100 percent completion for portion of the Work claimed as substantially complete. 1. 2. J. List of subcontractors. Schedule of Values. Contractor's Construction Schedule (preliminary if not final). Products list. Schedule of unit prices. Submittals Schedule (preliminary if not final). List of Contractor's staff assignments. List of Contractor's principal consultants. Copies of authorizations and licenses from authorities having jurisdiction for performance of the Work. Initial progress report. Report of preconstruction conference. Certificates of insurance and insurance policies. Performance and payment bonds. All Subsequent Applications for Payment: Administrative actions and submittals that must coincide with submittal of each Application for Payment include the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. I. Bid Documents Include documentation supporting claim that the Work is substantially complete and a statement showing an accounting of changes to the Contract Sum. This application shall reflect Certificates of Partial Substantial Completion issued previously for Government occupancy of designated portions of the Work. Final Payment Application: Submit final Application for Payment with releases and supporting documentation not previously submitted and accepted, including, but not limited, to the following: 1. 2. 3. 4. 5. 6. June 23, 2014 Evidence of completion of Project closeout requirements. Insurance certificates for products and completed operations where required and proof that taxes, fees, and similar obligations were paid. Updated final statement, accounting for final changes to the Contract Sum. AIA Document G706, "Contractor's Affidavit of Payment of Debts and Claims." AIA Document G706A, "Contractor's Affidavit of Release of Liens." AIA Document G707, "Consent of Surety to Final Payment." 01 29 00 4 PAYMENT PROCEDURES Building 1100 Café 7. 8. 9. Bid Documents Evidence that claims have been settled. Final meter readings for utilities, a measured record of stored fuel, and similar data as of date of Substantial Completion or when the Government took possession of and assumed responsibility for corresponding elements of the Work. Final, liquidated damages settlement statement. PART 2 PRODUCTS (Not Used) PART 3 EXECUTION (Not Used) END OF SECTION 01 29 00 June 23, 2014 01 29 00 5 PAYMENT PROCEDURES Building 1100 Café Bid Documents SECTION 01 31 00 PROJECT MANAGEMENT AND COORDINATION PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes administrative provisions for coordinating construction operations on Project including, but not limited to, the following: 1. 2. 3. 4. 5. B. Related Sections: The following Sections contain requirements that relate to this Section: 1. 2. 3. 1.3 General project coordination procedures. Conservation. Coordination Drawings. Administrative and supervisory personnel. Project meetings. Section 01320 "Construction Progress Documentation" for preparing and submitting the Contractor's Construction Schedule. Section 01700 "Execution Requirements" for procedures for coordinating general installation and field engineering services, including establishment of benchmarks and control points. Section 01770 "Closeout Procedures" for coordinating Contract closeout. COORDINATION A. Coordination: Coordinate construction operations included in various Sections of the Specifications to ensure efficient and orderly installation of each part of the Work. Coordinate construction operations, included in different Sections, that depend on each other for proper installation, connection, and operation. 1. 2. 3. B. Schedule construction operations in sequence required to obtain the best results where installation of one part of the Work depends on installation of other components, before or after its own installation. Coordinate installation of different components with other contractors to ensure maximum accessibility for required maintenance, service, and repair. Make adequate provisions to accommodate items scheduled for later installation. If necessary, prepare memoranda for distribution to each party involved, outlining special procedures required for coordination. Include such items as required notices, reports, and list of attendees at meetings. 1. June 23, 2014 Prepare similar memoranda for the Government and separate contractors if coordination of their Work is required. 01 31 00 1 PROJECT MANAGEMENT AND COORDINATION Building 1100 Café C. Administrative Procedures: Coordinate scheduling and timing of required administrative procedures with other construction activities and activities of other contractors to avoid conflicts and to ensure orderly progress of the Work. Such administrative activities include, but are not limited to, the following: 1. 2. 3. 4. 5. 6. 7. D. Salvage materials and equipment involved in performance of, but not actually incorporated into, the Work. Existing Utility Interruptions: Arrange with the utility company, the COTR, and existing users for time when existing utility services may be interrupted, if necessary, to make connections for new services. Provide a minimum of 72 hours advance notice to the COTR of any interruption of utility services. 1. 1.4 Preparation of Contractor's Construction Schedule. Preparation of the Schedule of Values. Installation and removal of temporary facilities and controls. Delivery and processing of submittals. Progress meetings. Preinstallation conferences. Project closeout activities. Conservation: Coordinate construction activities to ensure that operations are carried out with consideration given to conservation of energy, water, and materials. 1. E. Bid Documents Clearly indicate in Contractor’s Construction Schedule, all utility taps and other activities that will interrupt utility services. Update anticipated schedule of utility work as construction progresses. SUBMITTALS A. Coordination Drawings: Prepare Coordination Drawings if limited space availability necessitates maximum utilization of space for efficient installation of different components or if coordination is required for installation of products and materials fabricated by separate entities. 1. 2. 3. B. Staff Names: Within 15 days of starting construction operations, submit a Project Directory listing principal staff assignments, including superintendent and other personnel in attendance at Project site. Include all Subcontractors. Identify individuals and their duties and responsibilities; list addresses and telephone numbers, including home, office and cellular/Nextel telephone numbers. Provide names, addresses, and telephone numbers of individuals assigned as standbys in the absence of individuals assigned to Project. 1. 1.5 Indicate relationship of components shown on separate Shop Drawings. Indicate required installation sequences. Refer to Division 15 Section "Basic Mechanical Materials and Methods" and Division 16 Section "Basic Electrical Materials and Methods" for specific Coordination Drawing requirements for mechanical and electrical installations. Post copies of list in Project meeting room, in temporary field office, and by each temporary telephone. Distribute list to COTR. ADMINISTRATIVE AND SUPERVISORY PERSONNEL A. General: In addition to Project superintendent, provide other administrative and supervisory personnel as required for proper performance of the Work. 1.6 PROJECT MEETINGS June 23, 2014 01 31 00 2 PROJECT MANAGEMENT AND COORDINATION Building 1100 Café A. General: Schedule and conduct meetings and conferences at Project site, unless otherwise indicated. 1. 2. 3. B. Attendees: Inform participants and others involved, and individuals whose presence is required, of date and time of each meeting. Notify the COTR of scheduled meeting dates and times. Agenda: Prepare the meeting agenda. Distribute the agenda to all invited attendees. Minutes: Record significant discussions and agreements achieved. Distribute the meeting minutes to the COTR, all other attendees, and others concerned, within 3 days of the meeting. Preconstruction Conference: The Government will schedule a preconstruction conference before starting construction, at a time convenient to the Contractor, but no later than 15 days after execution of the Agreement. The conference will be held at Project site or another convenient location. Contractor shall conduct the meeting to review responsibilities and personnel assignments. 1. Attendees: The COTR and other authorized representatives of the Government, the Architect, and their consultants; Contractor and its superintendent; major subcontractors; manufacturers; suppliers; and other concerned parties shall attend the conference. All participants at the conference shall be familiar with Project and authorized to conclude matters relating to the Work. 2. Agenda: Discuss items of significance that could affect progress, including the following: a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. p. q. r. s. C. Bid Documents Tentative construction schedule. Phasing. Critical work sequencing. Designation of responsible personnel. Procedures for processing field decisions and Change Orders. Procedures for processing Applications for Payment. Distribution of the Contract Documents. Submittal procedures. Preparation of Record Documents. Use of the premises. Responsibility for temporary facilities and controls. Parking availability. Office, work, and storage areas. Equipment deliveries and priorities. First aid. Security. Progress cleaning. Working hours. Fire, emergency and life safety procedures and controls. Preinstallation Conferences: conferences at Project site. When specifically requested by the COTR, conduct preinstallation 1. Attendees: As directed by COTR. Generally, installer and representatives of manufacturers and fabricators involved in or affected by the installation and its coordination or integration with other materials and installations that have preceded or will follow, shall attend the meeting. 2. Agenda: Review progress of other construction activities and preparations for the particular activity under consideration, including requirements for the following: a. b. c. d. e. f. June 23, 2014 Contract Documents. Options. Related Change Orders. Purchases. Deliveries. Submittals. 01 31 00 3 PROJECT MANAGEMENT AND COORDINATION Building 1100 Café g. h. i. j. k. l. m. n. o. p. q. r. s. t. u. D. Bid Documents Review of mockups. Possible conflicts. Compatibility problems. Time schedules. Weather limitations. Manufacturer's written recommendations. Warranty requirements. Compatibility of materials. Acceptability of substrates. Temporary facilities and controls. Space and access limitations. Regulations of authorities having jurisdiction. Testing and inspecting requirements. Required performance results. Protection of construction and personnel. 3. Record significant conference discussions, agreements, and disagreements. 4. Do not proceed with installation if the conference cannot be successfully concluded. Initiate whatever actions are necessary to resolve impediments to performance of the Work and reconvene the conference at earliest feasible date. Progress Meetings: Conduct progress meetings at weekly intervals. Coordinate dates of meetings with preparation of payment requests. 1. Attendees: In addition to the COTR, each contractor, subcontractor, supplier, and other entity concerned with current progress or involved in planning, coordination, or performance of future activities shall be represented at these meetings. All participants at the conference shall be familiar with Project and authorized to conclude matters relating to the Work. 2. Agenda: Review and correct or approve minutes of previous progress meeting. Review other items of significance that could affect progress. Include topics for discussion as appropriate to status of Project. a. Contractor's Construction Schedule: Review progress since the last meeting. Determine whether each activity is on time, ahead of schedule, or behind schedule, in relation to Contractor's Construction Schedule. Determine how construction behind schedule will be expedited; secure commitments from parties involved to do so. Discuss whether schedule revisions are required to ensure that current and subsequent activities will be completed within the Contract Time. b. Review present and future needs of each entity present, including the following: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) June 23, 2014 Interface requirements. Sequence of operations. Status of submittals. Deliveries. Off site fabrication. Access. Site utilization. Temporary facilities and controls. Utility interruptions Work hours. Hazards and risks. Progress cleaning. Quality and work standards. 01 31 00 4 PROJECT MANAGEMENT AND COORDINATION Building 1100 Café 14) 15) 16) 3. Bid Documents Change Orders. Documentation of information for payment requests. Two week look ahead. Reporting: Distribute minutes of the meeting to each party present and to parties who should have been present. Include a brief summary, in narrative form, of progress since the previous meeting and report. a. Schedule Updating: Revise Contractor's Construction Schedule after each progress meeting where revisions to the schedule have been made or recognized. Issue revised schedule concurrently with the report of each meeting. PART 2 PRODUCTS (Not Used) PART 3 EXECUTION (Not Used) END OF SECTION 01 31 00 June 23, 2014 01 31 00 5 PROJECT MANAGEMENT AND COORDINATION Building 1100 Café Bid Documents SECTION 01 32 00 CONSTRUCTION PROGRESS DOCUMENTATION PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes administrative and procedural requirements for documenting the progress of construction during performance of the Work, including the following: 1. 2. 3. 4. 5. 6. B. Related Sections include the following: 1. 2. 3. 4. 5. 1.3 Preliminary Construction Schedule. Contractor's Construction Schedule. Submittals Schedule. Material location reports. Field condition reports. Special reports. Section 01290 "Payment Procedures" for submitting the Schedule of Values. Section 01310 "Project Management and Coordination" for submitting and distributing meeting and conference minutes. Section 01330 "Submittal Procedures" for submitting schedules and reports. Section 01400 "Quality Requirements" for submitting a schedule of tests and inspections. Section 01770 "Closeout Procedures" for submitting photographic negatives as Project Record Documents at Project closeout. DEFINITIONS A. Activity: A discrete part of a project that can be identified for planning, scheduling, monitoring, and controlling the construction project. Activities included in a construction schedule consume time and resources. 1. 2. Critical activities are activities on the critical path. They must start and finish on the planned early start and finish times to avoid delays. Predecessor activity is an activity that must be completed before a given activity can be started. B. CPM: Critical path method, which is a method of planning and scheduling a construction project where activities are arranged based on activity relationships. Network calculations determine when activities can be performed and the critical path of Project. C. Critical Path: The longest continuous chain of activities through the network schedule that establishes the minimum overall Project duration and contains no float. D. Event: The starting or ending point of an activity. June 23, 2014 01 32 00 1 CONSTRUCTION PROGRESS DOCUMENTATION Building 1100 Café E. Float: The measure of leeway in starting and completing an activity. 1. 2. 3. Float time is not for the exclusive use or benefit of either the Government or the Contractor, but is a jointly owned, expiring Project resource available to both parties as needed to meet schedule milestones and Contract completion date. Free float is the amount of time an activity can be delayed without adversely affecting the early start of the following activity. Total float is the measure of leeway in starting or completing an activity without adversely affecting the planned Project completion date. F. Fragnet: A partial or fragmentary network that breaks down activities into smaller activities for greater detail. G. Major Area: A story or phase of construction, a separate building, or a similar significant construction element. H. Milestone: A key or critical point in time for reference or measurement. I. Network Diagram: relationships. 1.4 A graphic diagram of a network schedule, showing activities and activity SUBMITTALS A. Qualification Data: For firms and persons specified in "Quality Assurance" Article and in house scheduling personnel to demonstrate their capabilities and experience. Include lists of completed projects with project names and addresses, names and addresses of architects and owners, and other information specified. B. Submittals Schedule: Submit three copies of schedule. Arrange the following information in a tabular format: 1. 2. 3. 4. 5. 6. 1.5 Bid Documents Scheduled date for first submittal. Specification Section number and title. Submittal category (action or informational). Name of subcontractor. Description of the Work covered. Scheduled date for COTR’s final release or approval. C. Preliminary Construction Schedule: At the Pre construction meeting, submit two printed copies; one a single sheet of reproducible media, and one a print. D. Contractor's Construction Schedule: Submit within 14 days of execution of the Contract for Construction or before the start of construction activities, whichever occurs first. Provide two printed copies of initial schedule, one a reproducible print and one a blue or black line print, large enough to show entire schedule for entire construction period. E. Field Condition Reports: Submit two copies at time of discovery of differing conditions. F. Accident Reports: Submit 2 copies within 24 hours of incident. G. Special Reports: Submit two copies at time of unusual event. QUALITY ASSURANCE June 23, 2014 01 32 00 2 CONSTRUCTION PROGRESS DOCUMENTATION Building 1100 Café A. 1.6 Bid Documents Scheduling Consultant Qualifications: An experienced specialist in CPM scheduling and reporting. COORDINATION A. Coordinate preparation and processing of schedules and reports with performance of construction activities and with scheduling and reporting of separate contractors. B. Coordinate Contractor's Construction Schedule with the Schedule of Values, list of subcontracts, Submittals Schedule, progress reports, payment requests, and other required schedules and reports. 1. 2. C. Secure time commitments for performing critical elements of the Work from parties involved. Coordinate each construction activity in the network with other activities and schedule them in proper sequence. Auxiliary Services: Provide auxiliary services requested, including access to Project site and use of temporary facilities including temporary lighting. PART 2 PRODUCTS 2.1 SUBMITTALS SCHEDULE A. Preparation: Provide a schedule of submittals, arranged in chronological order by dates required by construction schedule. Include time required for review, resubmittal, ordering, manufacturing, fabrication, and delivery when establishing dates. 1. 2.2 Coordinate Submittals Schedule with list of subcontracts, the Schedule of Values, and Contractor's Construction Schedule. CONTRACTOR'S CONSTRUCTION SCHEDULE, GENERAL A. Procedures: Comply with procedures contained in AGC's "Construction Planning & Scheduling." B. Time Frame: Extend schedule from date established for Notice to Proceed to date of Final Completion. 1. C. Contract completion date shall not be changed by submission of a schedule that shows an early completion date, unless specifically authorized by Change Order. Activities: Treat each story or separate area as a separate numbered activity for each principal element of the Work. Comply with the following: 1. 2. 3. 4. Activity Duration: Define activities so no activity is longer than 20 days, unless specifically allowed by COTR. Procurement Activities: Include procurement process activities for long lead items and major items, requiring a cycle of more than 60 days, as separate activities in schedule. Procurement cycle activities include, but are not limited to, submittals, approvals, purchasing, fabrication, and delivery. Submittal Review Time: Include review and resubmittal times indicated in Division 1 Section "Submittal Procedures" in schedule. Coordinate submittal review times in Contractor's Construction Schedule with Submittals Schedule. Startup and Testing Time: Include an activity for startup and testing. June 23, 2014 01 32 00 3 CONSTRUCTION PROGRESS DOCUMENTATION Building 1100 Café 5. D. Substantial Completion: Indicate completion in advance of date established for Substantial Completion, and allow time for COTR’s administrative procedures necessary for certification of Substantial Completion. Constraints: Include constraints and work restrictions indicated in the Contract Documents and as follows in schedule, and show how the sequence of the Work is affected. 1. Phasing: Arrange list of activities on schedule by phase. 2. Work by Government: Include a separate activity for each portion of the Work performed by the Government or Government’s separate Contractors. 3. Work Restrictions: Show the effect of the following items on the schedule: a. b. c. d. e. f. E. Bid Documents Coordination with existing construction. Uninterruptible services. Use of premises restrictions. Provisions for future construction. Seasonal variations. Environmental control. Cost Correlation: At the head of schedule, provide a cost correlation line, indicating planned and actual costs. On the line, show dollar volume of the Work performed as of dates used for preparation of payment requests. 1. Refer to Section 01290 "Payment Procedures" for cost reporting and payment procedures. F. Contract Modifications: For each proposed contract modification and concurrent with its submission, prepare a time impact analysis using fragnets to demonstrate the effect of the proposed change on the overall project schedule. G. Schedule Updating: Concurrent with making revisions to schedule, prepare tabulated reports showing the following: 1. 2. 3. 4. 5. 6. 7. H. Identification of activities that have changed. Changes in early and late start dates. Changes in early and late finish dates. Changes in activity durations in workdays. Changes in the critical path. Changes in total float or slack time. Changes in the Contract Time. Value Summaries: Prepare two cumulative value lists, sorted by finish dates. 1. 2. 3. 4. In first list, tabulate activity number, early finish date, dollar value, and cumulative dollar value. In second list, tabulate activity number, late finish date, dollar value, and cumulative dollar value. In subsequent issues of both lists, substitute actual finish dates for activities completed as of list date. Prepare list for ease of comparison with payment requests; coordinate timing with progress meetings. a. b. June 23, 2014 In both value summary lists, tabulate "actual percent complete" and "cumulative value completed" with total at bottom. Submit value summary printouts one week before each regularly scheduled progress meeting. 01 32 00 4 CONSTRUCTION PROGRESS DOCUMENTATION Building 1100 Café 2.3 Bid Documents REPORTS A. Daily Construction Reports: Prepare a daily construction report recording the following information concerning events at Project site: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. List of subcontractors at Project site. List of separate contractors at Project site. Approximate count of personnel at Project site. High and low temperatures and general weather conditions. Accidents. Meetings and significant decisions. Unusual events (refer to special reports). Stoppages, delays, shortages, and losses. Meter readings and similar recordings. Emergency procedures. Orders and requests of authorities having jurisdiction. Change Orders received and implemented. Construction Change Directives received. Services connected and disconnected. Equipment or system tests and startups. Partial Completions and occupancies. Substantial Completions authorized. B. Material Location Reports: At monthly intervals, prepare a comprehensive list of materials delivered to and stored at Project site. List shall be cumulative, showing materials previously reported plus items recently delivered. Include with list a statement of progress on and delivery dates for materials or items of equipment fabricated or stored away from Project site. C. Field Condition Reports: Immediately on discovery of a difference between field conditions and the Contract Documents, prepare a detailed report. Submit with a request for information. Include a detailed description of the differing conditions, together with recommendations for changing the Contract Documents. 2.4 SPECIAL REPORTS A. General: Submit special reports directly to the COTR within one day of an occurrence. Distribute copies of report to parties affected by the occurrence. B. Reporting Unusual Events: When an event of an unusual and significant nature occurs at Project site, whether or not related directly to the Work, prepare and submit a special report. List chain of events, persons participating and/or affected by occurrence, response by Contractor's personnel, evaluation of results or effects, and similar pertinent information. Advise COTR in advance when these events are known or predictable. PART 3 EXECUTION 3.1 CONTRACTOR'S CONSTRUCTION SCHEDULE A. Contractor's Construction Schedule Updating: At monthly intervals, update schedule to reflect actual construction progress and activities. Issue schedule updates concurrent with requests for payment. June 23, 2014 01 32 00 5 CONSTRUCTION PROGRESS DOCUMENTATION Building 1100 Café 1. 2. 3. B. Bid Documents Revise schedule immediately after each meeting or other activity where revisions have been recognized or made. Issue updated schedule concurrently with the report of each such meeting. Include a report with updated schedule that indicates every change, including, but not limited to, changes in logic, durations, actual starts and finishes, and activity durations. As the Work progresses, indicate Actual Completion percentage for each activity. Distribution: Distribute copies of approved schedule to the COTR, separate contractors, testing and inspecting agencies, and other parties identified by Contractor with a need to know schedule responsibility. 1. 2. Post copies in Project meeting rooms and temporary field offices. When revisions are made, distribute updated schedules to the same parties and post in the same locations. Delete parties from distribution when they have completed their assigned portion of the Work and are no longer involved in performance of construction activities. END OF SECTION 01 32 00 June 23, 2014 01 32 00 6 CONSTRUCTION PROGRESS DOCUMENTATION Building 1100 Café Bid Documents SECTION 01 33 00 SUBMITTAL PROCEDURES PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes administrative and procedural requirements for submitting Shop Drawings, Product Data, Samples, and other miscellaneous submittals. B. Related Sections include the following: 1. 2. 3. 4. 5. 6. 1.3 Section 01290 "Payment Procedures" for submitting Applications for Payment. Section 01310 "Project Management and Coordination" for submitting Coordination Drawings. Section 01320 "Construction Progress Documentation" for submitting schedules and reports, including Contractor's Construction Schedule and the Submittals Schedule and construction photographs. Section 01400 "Quality Requirements" for submitting test and inspection reports and Delegated Design Submittals and for erecting mockups. Section 01770 "Closeout Procedures" for submitting warranties Project Record Documents and operation and maintenance manuals. Section 01781 "Project Record Documents" for submitting Record Drawings, Record Specifications, and Record Product Data. DEFINITIONS A. Action Submittals: Written and graphic information that requires COTR’s responsive action. B. Informational Submittals: Written information that does not require COTR’s approval. Submittals may be rejected for not complying with requirements. 1.4 SUBMITTAL PROCEDURES A. General: Electronic copies of CAD Drawings of the Contract Drawings will NOT be provided by Architect or COTR for Contractor's use in preparing submittals. B. Coordination: Coordinate preparation and processing of submittals with performance of construction activities. 1. Coordinate each submittal with fabrication, purchasing, testing, delivery, other submittals, and related activities that require sequential activity. 2. Coordinate transmittal of different types of submittals for related parts of the Work so processing will not be delayed because of need to review submittals concurrently for coordination. June 23, 2014 01 33 00 1 SUBMITTAL PROCEDURES Building 1100 Café a. C. Contractor shall include mockups, if any, in submittal log. Processing Time: Allow enough time for submittal review, including time for resubmittals, as follows. Time for review shall commence on [COTR's or title II A/E receipt of submittal]. 1. 2. 3. 4. 5. 6. 7. E. COTR reserves the right to withhold action on a submittal requiring coordination with other submittals until related submittals are received. Submittals Schedule: Comply with requirements in Division 1 Section "Construction Progress Documentation" for list of submittals and time requirements for scheduled performance of related construction activities. 1. D. Bid Documents Initial Review: Allow 15 days from [COTR’s or title II A/E receipt of submittal] for initial review of each submittal. Allow additional time if processing must be delayed to permit coordination with subsequent submittals. COTR will advise Contractor when a submittal being processed must be held for a longer period to permit review by Government’s consultant(s). Consultant’s Review: Where review of submittals by Government’s consultant is deemed necessary by the COTR, allow 21 days from COTR’s receipt of submittal for initial review. If intermediate submittal is necessary, process it in same manner as initial submittal. Allow 15 days for processing each resubmittal. No extension of the Contract Time will be authorized because of failure to transmit submittals in a timely manner. No processing times will be shortened due to the Contractor’s late or untimely furnishing of submittals. No extension of the Contract time will be authorized because of repeated resubmittals. Identification: Place a permanent label or title block on each submittal for identification. 1. Indicate name of firm or entity that prepared each submittal on label or title block. 2. Provide a space approximately 4 by 5 inches on label or beside title block to record Contractor's review and approval markings and action taken by COTR and/or Government’s consultants. 3. Include the following information on label for processing and recording action taken: a. b. c. d. e. f. g. h. i. j. k. Project name. Date of submittal preparation. Name and address of Architect. Name and address of Contractor. Name and address of subcontractor. Name and address of supplier. Name of manufacturer. Unique identifier, including revision number. Number and title of appropriate Specification Section. Drawing number and detail references, as appropriate. Number consecutively as they are sent in, starting with 001. All subcontractors must use the General Contractors submittal numeration. Note: If resubmitting, use same number followed by character, A, B, C, D, etc. for as many times st nd as it is resubmitted. Ex. Submittal 012 is re submitted. 1 resubmission would be 012 A, 2 would be 012 B, etc. F. Deviations: submittals. June 23, 2014 Highlight, encircle, or otherwise identify deviations from the Contract Documents on 01 33 00 2 SUBMITTAL PROCEDURES Building 1100 Café G. Submittal Quantities: Submit the number of copies required by the Contractor plus the following: 1. 2. H. COTR’s copies: Three. Government’s consultant copies: Two, when required Additional Copies: Unless additional copies are required for final submittal, and unless COTR observes noncompliance with provisions of the Contract Documents, initial submittal may serve as final submittal. 1. I. Additional copies submitted for maintenance manuals will not be marked with action taken and will be returned. Transmittal: Package each submittal individually and appropriately for transmittal and handling. Transmit each submittal using a transmittal form. COTR will return submittals, without review, received from sources other than Contractor. 1. On an attached separate sheet, prepared on Contractor's letterhead, record relevant information, requests for data, revisions other than those requested by COTR on previous submittals, and deviations from requirements of the Contract Documents, including minor variations and limitations. Include the same label information as the related submittal. 2. Include Contractor's certification stating that information submitted complies with requirements of the Contract Documents. 3. Transmittal Form: Provide locations on form for the following information: a. b. c. d. e. f. g. h. i. j. J. Project name. Date. Destination (To:). Source (From:). Names of subcontractor, manufacturer, and supplier. Category and type of submittal. Submittal purpose and description. Submittal and transmittal distribution record. Remarks. Signature of transmitter. Distribution: Furnish copies of final submittals to manufacturers, subcontractors, suppliers, fabricators, installers, authorities having jurisdiction, and others as necessary for performance of construction activities. Show distribution on transmittal forms. 1. K. Bid Documents Contractor is responsible for routing of submittals to and from his subcontractors, fabricators and suppliers. Use for Construction: Use only approved final submittals with mark indicating action taken by COTR in connection with construction. PART 2 PRODUCTS 2.1 ACTION SUBMITTALS A. General: Prepare and submit Action Submittals required by individual Specification Sections. June 23, 2014 01 33 00 3 SUBMITTAL PROCEDURES Building 1100 Café 1. Number of Copies: Submit copies of each submittal, as follows, unless otherwise indicated: a. b. B. Initial Submittal: Submit three preliminary copies of each submittal where selection of options, color, pattern, texture, or similar characteristics is required. COTR will return two submittal with options selected. Final Submittal: Submit three copies, unless additional copies are required for review by Government’s consultant. One copy will be returned. Retain a copy as a Project Record Document. Product Data: Collect information into a single submittal for each element of construction and type of product or equipment. 1. If information must be specially prepared for submittal because standard printed data are not suitable for use, submit as Shop Drawings, not as Product Data. 2. Mark each copy of each submittal to show which products and options are applicable. 3. Include the following information, as applicable: a. b. c. d. e. f. g. h. i. j. k. l. m. n. C. Bid Documents Manufacturer's written recommendations. Manufacturer's product specifications. Manufacturer's installation instructions. Standard color charts. Manufacturer's catalog cuts. Wiring diagrams showing factory installed wiring. Printed performance curves. Operational range diagrams. Mill reports. Standard product operating and maintenance manuals. Compliance with recognized trade association standards. Compliance with recognized testing agency standards. Application of testing agency labels and seals. Notation of coordination requirements. Shop Drawings: Prepare Project specific information, drawn accurately to scale. Do not base Shop Drawings on reproductions of the Contract Documents or standard printed data. 1. Preparation: Include the following information, as applicable: a. b. c. d. e. f. g. h. i. j. k. l. m. June 23, 2014 Dimensions. Identification of products. Fabrication and installation drawings. Roughing in and setting diagrams. Wiring diagrams showing field installed wiring, including power, signal, and control wiring. Shopwork manufacturing instructions. Templates and patterns. Schedules. Design calculations. Compliance with specified standards. Notation of coordination requirements. Notation of dimensions established by field measurement. Clearly indicate adjacent construction, materials, methods of attachment, heights, levels and other information to accurately show how the item will be incorporated into the Work as a whole. 01 33 00 4 SUBMITTAL PROCEDURES Building 1100 Café Bid Documents 2. Wiring Diagrams: Differentiate between manufacturer installed and field installed wiring. 3. Sheet Size: Except for templates, patterns, and similar full size drawings, submit Shop Drawings on sheets at least 8 1/2 by 11 inches but no larger than 30 by 40 inches. a. 4. Ensure that sufficient space is provided on sheet for review stamp. Number of Copies: Submit copies of each submittal, as follows: a. b. Initial Submittal: Submit three prints. COTR will return one print. Final Submittal: Submit three prints, unless prints are required for operation and maintenance manuals. Submit five prints where prints are required for operation and maintenance manuals. COTR will retain two prints; remainder will be returned. Mark up and retain one returned print as a Project Record Drawing. D. Coordination Drawings: Coordination." Comply with requirements in Section 01310 "Project Management and E. Samples: Prepare physical units of materials or products, including the following: 1. Comply with requirements in Division 1 Section "Quality Requirements" for mockups. 2. Samples for Initial Selection: Submit manufacturer's color charts consisting of units or sections of units showing the full range of colors, textures, and patterns available. 3. Samples for Verification: Submit full size units or Samples of size indicated, prepared from the same material to be used for the Work, cured and finished in manner specified, and physically identical with the product proposed for use, and that show full range of color and texture variations expected. Samples include, but are not limited to, the following: partial sections of manufactured or fabricated components; small cuts or containers of materials; complete units of repetitively used materials; swatches showing color, texture, and pattern; color range sets; and components used for independent testing and inspection. 4. Preparation: Mount, display, or package Samples in manner specified to facilitate review of qualities indicated. Prepare Samples to match COTR's sample where so indicated. Attach label on unexposed side that includes the following: a. b. c. 5. Additional Information: On an attached separate sheet, prepared on Contractor's letterhead, provide the following: a. b. c. d. 6. June 23, 2014 Generic description of Sample. Product name or name of manufacturer. Sample source. Size limitations. Compliance with recognized standards. Availability. Delivery time. Submit Samples for review of kind, color, pattern, and texture for a final check of these characteristics with other elements and for a comparison of these characteristics between final submittal and actual component as delivered and installed. 01 33 00 5 SUBMITTAL PROCEDURES Building 1100 Café a. b. If variation in color, pattern, texture, or other characteristic is inherent in the product represented by a Sample, submit at least three sets of paired units that show approximate limits of the variations. Refer to individual Specification Sections for requirements for Samples that illustrate workmanship, fabrication techniques, details of assembly, connections, operation, and similar construction characteristics. 7. Number of Samples for Initial Selection: Submit one full set of available choices where color, pattern, texture, or similar characteristics are required to be selected from manufacturer's product line. COTR will return submittal with options selected. 8. Number of Samples for Verification: Submit three sets of Samples. COTR will retain one Sample set; remainder will be returned. Mark up and retain one returned Sample set as a Project Record Sample. a. 9. Submit a single Sample where assembly details, workmanship, fabrication techniques, connections, operation, and other similar characteristics are to be demonstrated. Disposition: Maintain sets of approved Samples at Project site, available for quality control comparisons throughout the course of construction activity. Sample sets may be used to determine final acceptance of construction associated with each set. a. b. F. Bid Documents Samples that may be incorporated into the Work are indicated in individual Specification Sections. Such Samples must be in an undamaged condition at time of use. Samples not incorporated into the Work, or otherwise designated as Government's property, are the property of Contractor. Product Schedule or List: Prepare a written summary indicating types of products required for the Work and their intended location. Include the following information in tabular form: 1. 2. 3. Type of product. Include unique identifier for each product. Number and name of room or space. Location within room or space. G. Delegated Design Submittal: Comply with requirements in Division 1 Section "Quality Requirements." H. Submittals Schedule: Documentation." I. Application for Payment: Comply with requirements in Division 1 Section "Payment Procedures." J. Schedule of Values: Comply with requirements in Division 1 Section "Payment Procedures." K. Subcontract List: Prepare a written summary identifying individuals or firms proposed for each portion of the Work, including those who are to furnish products or equipment fabricated to a special design. Include the following information in tabular form: 1. 2. 3. 2.2 Comply with requirements in Division 1 Section "Construction Progress Name, address, and telephone number of entity performing subcontract or supplying products. Number and title of related Specification Section(s) covered by subcontract. Drawing number and detail references, as appropriate, covered by subcontract. INFORMATIONAL SUBMITTALS A. General: Prepare and submit Informational Submittals required by other Specification Sections. June 23, 2014 01 33 00 6 SUBMITTAL PROCEDURES Building 1100 Café 1. 2. 3. Bid Documents Number of Copies: Submit two copies of each submittal, unless otherwise indicated. COTR will not return copies. Certificates and Certifications: Provide a notarized statement that includes signature of entity responsible for preparing certification. Certificates and certifications shall be signed by an officer or other individual authorized to sign documents on behalf of that entity. Test and Inspection Reports: Comply with requirements in Section 01400 "Quality Requirements." B. Contractor’s Construction Schedule: Progress Documentation.” C. Qualification Data: Prepare written information that demonstrates capabilities and experience of firm or person. Include lists of completed projects with project names and addresses, names and addresses of architects and owners, and other information specified. D. Product Certificates: Prepare written statements on manufacturer's letterhead certifying that product complies with requirements. E. Welding Certificates: Prepare written certification that welding procedures and personnel comply with requirements. Submit record of Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR) on AWS forms. Include names of firms and personnel certified. F. Installer Certificates: Prepare written statements on manufacturer's letterhead certifying that Installer complies with requirements and, where required, is authorized for this specific Project. G. Manufacturer Certificates: Prepare written statements on manufacturer's letterhead certifying that manufacturer complies with requirements. Include evidence of manufacturing experience where required. H. Material Certificates: Prepare written statements on manufacturer's letterhead certifying that material complies with requirements. I. Material Test Reports: Prepare reports written by a qualified testing agency, on testing agency's standard form, indicating and interpreting test results of material for compliance with requirements. J. Preconstruction Test Reports: Prepare reports written by a qualified testing agency, on testing agency's standard form, indicating and interpreting results of tests performed before installation of product, for compliance with performance requirements. K. Compatibility Test Reports: Prepare reports written by a qualified testing agency, on testing agency's standard form, indicating and interpreting results of compatibility tests performed before installation of product. Include written recommendations for primers and substrate preparation needed for adhesion. L. Field Test Reports: Prepare reports written by a qualified testing agency, on testing agency's standard form, indicating and interpreting results of field tests performed either during installation of product or after product is installed in its final location, for compliance with requirements. M. Product Test Reports: Prepare written reports indicating current product produced by manufacturer complies with requirements. Base reports on evaluation of tests performed by manufacturer and witnessed by a qualified testing agency, or on comprehensive tests performed by a qualified testing agency. N. Research/Evaluation Reports: Prepare written evidence, from a model code organization acceptable to authorities having jurisdiction, that product complies with building code in effect for Project. Include the following information: June 23, 2014 Comply with requirements in Section 01320 01 33 00 7 “Construction SUBMITTAL PROCEDURES Building 1100 Café 1. 2. 3. 4. 5. 6. 7. Bid Documents Name of evaluation organization. Date of evaluation. Time period when report is in effect. Product and manufacturers' names. Description of product. Test procedures and results. Limitations of use. O. Maintenance Data: Prepare written and graphic instructions and procedures for operation and normal maintenance of products and equipment. Comply with requirements in Section 01770 "Closeout Procedures." P. Design Data: Prepare written and graphic information, including, but not limited to, performance and design criteria, list of applicable codes and regulations, and calculations. Include list of assumptions and other performance and design criteria and a summary of loads. Include load diagrams if applicable. Provide name and version of software, if any, used for calculations. Include page numbers. Q. Manufacturer's Instructions: Prepare written or published information that documents manufacturer's recommendations, guidelines, and procedures for installing or operating a product or equipment. Include name of product and name, address, and telephone number of manufacturer. Include the following, as applicable: 1. 2. 3. 4. 5. 6. R. Preparation of substrates. Required substrate tolerances. Sequence of installation or erection. Required installation tolerances. Required adjustments. Recommendations for cleaning and protection. Manufacturer's Field Reports: Prepare written information documenting factory authorized service representative's tests and inspections. Include the following, as applicable: 1. 2. 3. 4. 5. 6. 7. Name, address, and telephone number of factory authorized service representative making report. Statement on condition of substrates and their acceptability for installation of product. Statement that products at Project site comply with requirements. Summary of installation procedures being followed, whether they comply with requirements and, if not, what corrective action was taken. Results of operational and other tests and a statement of whether observed performance complies with requirements. Statement whether conditions, products, and installation will affect warranty. Other required items indicated in individual Specification Sections. S. Insurance Certificates and Bonds: Prepare written information indicating current status of insurance or bonding coverage. Include name of entity covered by insurance or bond, limits of coverage, amounts of deductibles, if any, and term of the coverage. T. Material Safety Data Sheets: Submit information directly to Government. PART 3 EXECUTION 3.1 CONTRACTOR'S REVIEW June 23, 2014 01 33 00 8 SUBMITTAL PROCEDURES Building 1100 Café Bid Documents A. Review each submittal and check for compliance with the Contract Documents. Note corrections and field dimensions. Mark with approval stamp before submitting to Government Representative. B. Approval Stamp: Stamp each submittal with a uniform, approval stamp. Include Project name and location, submittal number, Specification Section title and number, name of reviewer, date of Contractor's approval, and statement certifying that submittal has been reviewed, checked, and approved for compliance with the Contract Documents. 3.2 GOVERNMENT REVIEWER’S ACTION A. General: Government Representative will not review submittals that do not bear Contractor's approval stamp and will return them without action. B. Action Submittals: Government Representative will review each submittal, make marks to indicate corrections or modifications required, and return it. Government Representative will stamp each submittal with an action stamp and will mark stamp appropriately to indicate action taken. 1. Submittal review stamp is as follows: SUBMITTAL REVIEW Corrections or comments made on Submittals do not in any way relieve the Contractor from complying with requirements of the Contract Documents. This review is solely for the purpose of verifying general conformance with the design concept of the Project, and general compliance with information given in the Contract Documents. The Contractor is responsible for: Confirming and correlating all quantities and dimensions; selecting fabrication and installation processes, techniques, and sequences; coordinating his work with that of other trades, and performing Work in a safe and satisfactory manner. This Submission has been reviewed, with the following action taken: [ ] NO EXCEPTIONS TAKEN [ ] MAKE CORRECTIONS NOTED [ ] REVISE AND RE SUBMIT [ ] Date: _______________________ _____________________________ REJECTED – SEE REMARKS By: A.F.E.T.A., CAMP PEARY, ENGINEERING BRANCH C. Definitions for action taken: 1. NO EXCEPTIONS TAKEN: Submittal was APPROVED as it was sent. 2. MAKE CORRECTIONS NOTED: Submittal was APPROVED WITH SOME CORRECTIONS, no need to re submit. 3. REVISE AND RE SUBMIT: MAKE CORRECTIONS to submittal and RE SUBMIT. 4. REJECTED – SEE REMARKS – Submittal was entirely REJECTED and a new submittal needs to be RE SUBMITED. D. Informational Submittals: Government Representative will review each submittal and will not return it, or will reject and return it if it does not comply with requirements. Government Representative will forward each submittal to appropriate party. E. Submittals not required by the Contract Documents will not be reviewed and may be discarded. June 23, 2014 01 33 00 9 SUBMITTAL PROCEDURES Building 1100 Café Bid Documents END OF SECTION 01 33 00 June 23, 2014 01 33 00 10 SUBMITTAL PROCEDURES Building 1100 Café Bid Documents SECTION 01 40 00 QUALITY REQUIREMENTS PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes administrative and procedural requirements for quality assurance and quality control. B. Testing and inspecting services are required to verify compliance with requirements specified or indicated. These services do not relieve Contractor of responsibility for compliance with the Contract Document requirements. 1. 2. 3. C. Related Sections include the following: 1. 2. 3. 1.3 Specific quality control requirements for individual construction activities are specified in the Sections that specify those activities. Requirements in those Sections may also cover production of standard products. Specified tests, inspections, and related actions do not limit Contractor's quality control procedures that facilitate compliance with the Contract Document requirements. Requirements for Contractor to provide quality control services required by COTR, Government, or authorities having jurisdiction are not limited by provisions of this Section. Section 01 320 "Construction Progress Documentation" for developing a schedule of required tests and inspections. Section 01731 "Cutting and Patching" for repair and restoration of construction disturbed by testing and inspecting activities. Divisions 2 through 16 Sections for specific test and inspection requirements. DEFINITIONS A. Quality Assurance Services: Activities, actions, and procedures performed before and during execution of the Work to guard against defects and deficiencies and ensure that proposed construction complies with requirements. B. Quality Control Services: Tests, inspections, procedures, and related actions during and after execution of the Work to evaluate that completed construction complies with requirements. Services do not include contract enforcement activities performed by COTR. C. Mockups: Full size, physical example assemblies to illustrate finishes, materials and other aspects of the Work. Mockups are used to verify selections made under Sample submittals, to demonstrate aesthetic effects and, where indicated, qualities of materials and execution, and to review construction, coordination, testing, or operation; they are not Samples. Mockups establish the standard by which the June 23, 2014 01 40 00 1 QUALITY REQUIREMENTS Building 1100 Café Bid Documents Work will be judged. Mockups may under some circumstances become part of the finished Work. Refer to individual specifications sections for provisions regarding incorporation into the Work of mockups. D. 1.4 Testing Agency: An entity engaged to perform specific tests, inspections, or both. Testing laboratory shall mean the same as testing agency. DELEGATED DESIGN A. Performance and Design Criteria: Where professional design services or certifications by a design professional are specifically required of Contractor by the Contract Documents, provide products and systems complying with specific performance and design criteria indicated. 1. 1.5 If criteria indicated are not sufficient to perform services or certification required, submit a written request for additional information to the COTR. SUBMITTALS A. Qualification Data: For testing agencies specified in "Quality Assurance" Article to demonstrate their capabilities and experience. Include proof of qualifications in the form of a recent report on the inspection of the testing agency by a recognized authority. B. Delegated Design Submittal: In addition to Shop Drawings, Product Data, and other required submittals, submit a statement, signed and sealed by the responsible design professional, for each product and system specifically assigned to Contractor to be designed or certified by a design professional, indicating that the products and systems are in compliance with performance and design criteria indicated. Include list of codes, loads, and other factors used in performing these services. C. Schedule of Tests and Inspections: Prepare in tabular form and include the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. D. Specification Section number and title. Description of test and inspection. Identification of applicable standards. Identification of test and inspection methods. Number of tests and inspections required. Time schedule or time span for tests and inspections. Entity responsible for performing tests and inspections. Requirements for obtaining samples. Unique characteristics of each quality control service. Reports: Prepare and submit certified written reports that include the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. June 23, 2014 Date of issue. Project title and number. Name, address, and telephone number of testing agency. Dates and locations of samples and tests or inspections. Names of individuals making tests and inspections. Description of the Work and test and inspection method. Identification of product and Specification Section. Complete test or inspection data. Test and inspection results and an interpretation of test results. Ambient conditions at time of sample taking and testing and inspecting. Comments or professional opinion on whether tested or inspected Work complies with the Contract Document requirements. 01 40 00 2 QUALITY REQUIREMENTS Building 1100 Café 12. 13. E. 1.6 Bid Documents Name and signature of laboratory inspector. Recommendations on retesting and reinspecting. Permits, Licenses, and Certificates: For Government's records, submit copies of permits, licenses, certifications, inspection reports, releases, notices, receipts for fee payments, judgments, correspondence, records, and similar documents, established for compliance with standards and regulations bearing on performance of the Work. QUALITY ASSURANCE A. Fabricator Qualifications: A firm experienced in producing products similar to those indicated for this Project and with a record of successful in service performance, as well as sufficient production capacity to produce required units. B. Factory Authorized Service Representative Qualifications: An authorized representative of manufacturer who is trained and approved by manufacturer to inspect installation of manufacturer's products that are similar in material, design, and extent to those indicated for this Project. C. Installer Qualifications: A firm or individual experienced in installing, erecting, or assembling work similar in material, design, and extent to that indicated for this Project, whose work has resulted in construction with a record of successful in service performance. D. Manufacturer Qualifications: A firm experienced in manufacturing products or systems similar to those indicated for this Project and with a record of successful in service performance. E. Professional Engineer Qualifications: A professional engineer who is legally qualified to practice in jurisdiction where Project is located and who is experienced in providing engineering services of the kind indicated. Engineering services are defined as those performed for installations of the system, assembly, or product that are similar to those indicated for this Project in material, design, and extent. F. Specialists: Certain sections of the Specifications require that specific construction activities shall be performed by entities who are recognized experts in those operations. Specialists shall satisfy qualification requirements indicated and shall be engaged for the activities indicated. 1. Requirement for specialists shall not supersede building codes and similar regulations governing the Work, nor interfere with local trade union jurisdictional settlements and similar conventions. G. Testing Agency Qualifications: An agency with the experience and capability to conduct testing and inspecting indicated, as documented by ASTM E 548, and that specializes in types of tests and inspections to be performed. H. Preconstruction Testing: Testing agency shall perform preconstruction testing for compliance with specified requirements for performance and test methods. 1. Contractor responsibilities include the following: a. b. c. June 23, 2014 Provide test specimens and assemblies representative of proposed materials and construction. Provide sizes and configurations of assemblies to adequately demonstrate capability of product to comply with performance requirements. Submit specimens in a timely manner with sufficient time for testing and analyzing results to prevent delaying the Work. Fabricate and install test assemblies using installers who will perform the same tasks for Project. 01 40 00 3 QUALITY REQUIREMENTS Building 1100 Café d. 2. I. When testing is complete, remove assemblies; do not reuse materials on Project. Testing Agency Responsibilities: Submit a certified written report of each test, inspection, and similar quality assurance service to COTR, with copy to Contractor. Interpret tests and inspections and state in each report whether tested and inspected work complies with or deviates from the Contract Documents. Mockups: Before installing portions of the Work requiring mockups, build mockups for each form of construction and finish required to comply with the following requirements, using materials indicated for the completed Work: 1. 2. 3. 4. 5. 6. 1.7 Bid Documents Build mockups in location and of size indicated or, if not indicated, as directed by COTR. Notify COTR seven days in advance of dates and times when mockups will be constructed. Demonstrate the proposed range of aesthetic effects and workmanship. Obtain COTR's approval of mockups before starting work, fabrication, or construction. Maintain mockups during construction in an undisturbed condition as a standard for judging the completed Work. Demolish and remove mockups when directed, unless otherwise indicated. QUALITY CONTROL A. Contractor Responsibilities: having jurisdiction. 1. Contractor to engage a qualified testing agency to perform these quality control services. a. B. Provide quality control services specified and required by authorities Contractor shall not employ the same entity engaged by the Government, unless agreed to in writing by the Government. 2. Notify testing agencies and Government COTR at least 24 hours in advance of time when Work that requires testing or inspecting will be performed. 3. Where quality control services are indicated as Contractor's responsibility, submit a certified written report, in duplicate, of each quality control service. 4. Testing and inspecting requested by Contractor and not required by the Contract Documents are Contractor's responsibility. 5. Submit additional copies of each written report directly to authorities having jurisdiction, when they so direct. Quality Assurance Tests and Inspections: The Contractor will engage a testing agency to conduct special tests and inspections required by authorities having jurisdiction. Contractor will supply two copies of all testing and inspection reports to COTR, or his designated representative within 24 hours. Unsatisfactory reports will require Contractor to evaluate and fix any necessary items for new tests and/or inspections until Government is satisfied with results. This additional time and cost will be absorbed by the Contractor and at no additional cost or time delay to the Government 1. June 23, 2014 Testing agency will notify The COTR or his representative and the Contractor promptly of irregularities and deficiencies observed in the Work during performance of its services. 01 40 00 4 QUALITY REQUIREMENTS Building 1100 Café 2. 3. 4. 5. Bid Documents Testing agency will submit a certified written report of each test, inspection, and similar quality control service to the COTR or his designated representative, with copy to the Contractor and to authorities having jurisdiction. Testing agency will submit a final report of special tests and inspections at Substantial Completion, which includes a list of unresolved deficiencies. Testing agency will interpret tests and inspections and state in each report whether tested and inspected work complies with or deviates from the Contract Documents. Testing agency will retest and reinspect corrected work. C. Manufacturer's Field Services: Where indicated, engage a factory authorized service representative to inspect field assembled components and equipment installation, including service connections. Report results in writing. D. Retesting/Reinspecting: Provide quality control services, including retesting and reinspecting, for revised or replaced Work that failed to comply with requirements established by the Contract Documents. Any cost (including Engineer’s time for reinspection) associated with such retesting/reinspecting shall be at Contractor expenses. E. Testing Agency Responsibilities: Cooperate with the COTR and the Contractor in performance of duties. Provide qualified personnel to perform required tests and inspections. 1. 2. 3. 4. 5. F. Associated Services: Cooperate with agencies performing required tests, inspections, and similar quality control services, and provide reasonable auxiliary services as requested. Notify agency sufficiently in advance of operations to permit assignment of personnel. Provide the following: 1. 2. 3. 4. 5. 6. 7. G. Access to the Work. Incidental labor and facilities necessary to facilitate tests and inspections. Adequate quantities of representative samples of materials that require testing and inspecting. Assist agency in obtaining samples. Facilities for storage and field curing of test samples. Delivery of samples to testing agencies. Preliminary design mix proposed for use for material mixes that require control by testing agency. Security and protection for samples and for testing and inspecting equipment at Project site. Coordination: Coordinate sequence of activities to accommodate required quality assurance and quality control services with a minimum of delay and to avoid necessity of removing and replacing construction to accommodate testing and inspecting. 1. H. Notify the COTR and the Contractor promptly of irregularities or deficiencies observed in the Work during performance of its services. Interpret tests and inspections and state in each report whether tested and inspected work complies with or deviates from requirements. Submit a certified written report, in duplicate, of each test, inspection, and similar quality control service through Contractor, with copy directly to COTR. Do not release, revoke, alter, or increase requirements of the Contract Documents or approve or accept any portion of the Work. Do not perform any duties of Contractor. Schedule times for tests, inspections, obtaining samples, and similar activities. Schedule of Tests and Inspections: Prepare a schedule of tests, inspections, and similar quality control services required by the Contract Documents. Submit schedule within 30 days of date established for the Notice to Proceed. June 23, 2014 01 40 00 5 QUALITY REQUIREMENTS Building 1100 Café 1. Bid Documents Distribution: Distribute schedule to the COTR, testing agencies, and each party involved in performance of portions of the Work where tests and inspections are required. 1.11 NOTIFICATION ON NON COMPLIANCE A. The contracting Officer will notify the Contractor of any detected non compliance with the contract requirements. The Contractor shall take immediate corrective action after receipt of such notice. Such notice, when delivered to the Contractor at the work, shall be deemed sufficient for the purpose of notification. If the Contractor fails or refuses to comply promptly, the Contracting officer may issue and order stopping all or part of the work until satisfactory corrective action has been taken. No part of the time lost due to such stop orders shall be made to subject of claim for extension of time for excess costs or damages by the Contractor. PART 2 – PRODUCTS (Not Used) PART 3 EXECUTION 3.1 REPAIR AND PROTECTION A. General: On completion of testing, inspecting, sample taking, and similar services, repair damaged construction and restore substrates and finishes. B. 1. Provide materials and comply with installation requirements specified in other Sections of these Specifications. Restore patched areas and extend restoration into adjoining areas in a manner that eliminates evidence of patching. 2. Comply with the Contract Document requirements for Division 1 Section "Cutting and Patching." Protect construction exposed by or for quality control service activities. C. Repair and protection are Contractor's responsibility, regardless of the assignment of responsibility for quality control services. END OF SECTION 01 40 00 June 23, 2014 01 40 00 6 QUALITY REQUIREMENTS Building 1100 Café Bid Documents SECTION 01 42 00 REFERENCES PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. DEFINITIONS A. General: Basic Contract definitions are included in the Conditions of the Contract. B. "Approved": The term "approved," when used to convey COTR's action on Contractor's submittals, applications, and requests, is limited to COTR's duties and responsibilities as stated in the Conditions of the Contract. C. "Directed": Terms such as "directed," "requested," "authorized," "selected," "approved," "required," and "permitted" mean directed by COTR, requested by COTR, and similar phrases. D. "Indicated": The term "indicated" refers to graphic representations, notes, or schedules on Drawings or to other paragraphs or schedules in Specifications and similar requirements in the Contract Documents. Terms such as "shown," "noted," "scheduled," and "specified" are used to help the user locate the reference. E. "Regulations": The term "regulations" includes laws, ordinances, statutes, and lawful orders issued by authorities having jurisdiction, as well as rules, conventions, and agreements within the construction industry that control performance of the Work. F. "Furnish": The term "furnish" means to supply and deliver to Project site, ready for unloading, unpacking, assembly, installation, and similar operations. G. "Install": The term "install" describes operations at Project site including unloading, temporarily storing, unpacking, assembling, erecting, placing, anchoring, applying, working to dimension, finishing, curing, protecting, cleaning, and similar operations. H. "Provide": The term "provide" means to furnish and install, complete and ready for the intended use. I. "Installer": An installer is the Contractor or another entity engaged by Contractor as an employee, Subcontractor, or Sub subcontractor, to perform a particular construction operation, including installation, erection, application, and similar operations. J. The term "experienced," when used with an entity, means having successfully completed a minimum of five previous projects similar in size and scope to this Project; being familiar with special requirements indicated; and having complied with requirements of authorities having jurisdiction. 1. June 23, 2014 Using a term such as "carpentry" does not imply that certain construction activities must be performed by accredited or unionized individuals of a corresponding generic name, such as "carpenter." It also does not imply that requirements specified apply exclusively to tradespeople of the corresponding generic name. 01 42 00 1 REFERENCES Building 1100 Café Bid Documents K. "Project site" is the space available for performing construction activities. The extent of Project site is shown on Drawings and may or may not be identical with the description of the land on which Project is to be built. L. The term "Day" as used in the Contract Documents shall mean calendar day unless otherwise specifically defined. 1.3 INDUSTRY STANDARDS A. Applicability of Standards: Unless the Contract Documents include more stringent requirements, applicable construction industry standards have the same force and effect as if bound or copied directly into the Contract Documents to the extent referenced. Such standards are made a part of the Contract Documents by reference. B. Publication Dates: Comply with standards in effect as of date of the Contract Documents, unless otherwise indicated. C. Conflicting Requirements: If compliance with two or more standards is specified and the standards establish different or conflicting requirements for minimum quantities or quality levels, comply with the most stringent requirement. Refer uncertainties and requirements that are different, but apparently equal, to COTR for a decision before proceeding. 1. D. Minimum Quantity or Quality Levels: The quantity or quality level shown or specified shall be the minimum provided or performed. The actual installation may comply exactly with the minimum quantity or quality specified, or it may exceed the minimum within reasonable limits. To comply with these requirements, indicated numeric values are minimum or maximum, as appropriate, for the context of requirements. Refer uncertainties to COTR for a decision before proceeding. Copies of Standards: Each entity engaged in construction on Project must be familiar with industry standards applicable to its construction activity. Copies of applicable standards are not bound with the Contract Documents. 1. Where copies of standards are needed to perform a required construction activity, obtain copies directly from publication source and make them available on request. E. Abbreviations and Acronyms for Industry Organizations: Where abbreviations and acronyms are used in Specifications or other Contract Documents, they shall mean the recognized name of the entities indicated in Gale Research's "Encyclopedia of Associations" or in Columbia Books' "National Trade & Professional Associations of the U.S." F. Abbreviations and Acronyms for Code Agencies: Where abbreviations and acronyms are used in Specifications or other Contract Documents, they shall mean the recognized name of the entities in the following list. Names, telephone numbers, and Web site addresses are subject to change and are believed to be accurate and up to date as of the date of the Contract Documents. BOCA BOCA International, Inc. www.bocai.org CABO Council of American Building Officials (See ICC) IAPMO International Association of Plumbing and Mechanical Officials (The) (909) 595 8449 www.iapmo.org June 23, 2014 (708) 799 2300 01 42 00 2 REFERENCES Building 1100 Café Bid Documents ICBO International Conference of Building Officials www.icbo.org (800) 284 4406 (562) 699 0541 ICC International Code Council (Formerly: CABO Council of American Building Officials) www.intlcode.org (703) 931 4533 SBCCI Southern Building Code Congress International, Inc. www.sbcci.org (205) 591 1853 G. Abbreviations and Acronyms for Federal Government Agencies: Where abbreviations and acronyms are used in Specifications or other Contract Documents, they shall mean the recognized name of the entities in the following list. Names, telephone numbers, and Web site addresses are subject to change and are believed to be accurate and up to date as of the date of the Contract Documents. CE Army Corps of Engineers CRD Standards (601) 634 2355 CFR Code of Federal Regulations www.access.gpo.gov/nara/cfr (202) 512 1800 CPSC Consumer Product Safety Commission www.cpsc.gov (800) 638 2772 (301) 504 0990 DOC Department of Commerce www.doc.gov (202) 482 2000 DOD Department of Defense DOD Specifications and Standards //astimage.daps.dla.mil/online (215) 697 6257 EPA Environmental Protection Agency www.epa.gov (202) 260 2090 FAA Federal Aviation Administration Department of Transportation www.faa.gov (202) 366 4000 FCC Federal Communications Commission www.fcc.gov (202) 418 0190 FDA Food and Drug Administration www.fda.gov (888) 463 6332 June 23, 2014 01 42 00 3 REFERENCES Building 1100 Café Bid Documents FED STD Federal Standard (See FS) FS Federal Specification (Available from DOD, GSA, and NIBS) FTMS Federal Test Method Standard (See FS) GSA General Services Administration www.gsa.gov (202) 708 5082 (202) 619 8925 (Federal Specifications) HUD Department of Housing and Urban Development www.hud.gov (202) 401 0388 LBL Lawrence Berkeley Laboratory (See LBNL) LBNL Lawrence Berkeley National Laboratory www.lbl.gov MILSPEC Military Specification and Standards (See DOD) NCHRP National Cooperative Highway Research Program (See TRB) NIST National Institute of Standards and Technology www.nist.gov (301) 975 2000 OSHA Occupational Safety & Health Administration (See CFR 29) www.osha.gov (202) 219 5000 RUS Rural Utilities Service (See USDA) (202) 720 9540 TRB Transportation Research Board www.nas.edu/trb (202) 334 2933 USDA Department of Agriculture www.usda.gov (202) 720 8732 USPS Postal Service www.usps.gov (202) 268 2000 (510) 486 5605 PART 2 PRODUCTS (Not Used) PART 3 EXECUTION (Not Used) June 23, 2014 01 42 00 4 REFERENCES Building 1100 Café Bid Documents END OF SECTION 01 42 00 June 23, 2014 01 42 00 5 REFERENCES Building 1100 Café Bid Documents SECTION 01 50 00 TEMPORARY FACILITIES AND CONTROLS PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes requirements for temporary facilities and controls, including temporary utilities, support facilities, and security and protection facilities. B. Temporary utilities include, but are not limited to, the following: 1. 2. 3. 4. 5. 6. 7. 8. C. Support facilities include, but are not limited to, the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. D. Sewers and drainage. Water service and distribution. Sanitary facilities, including toilets, wash facilities, and drinking water facilities. Heating and cooling facilities. Ventilation. Electric power service. Lighting. Telephone service. Temporary roads and paving. Dewatering facilities and drains. Project identification and temporary signs. Waste disposal facilities. Field offices. Storage and fabrication sheds. Lifts and hoists. Temporary elevator usage. Temporary stairs. Construction aids and miscellaneous services and facilities. Security and protection facilities include, but are not limited to, the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. June 23, 2014 Environmental protection. Stormwater control. Tree and plant protection. Pest control. Site enclosure fence. Security enclosure and lockup. Barricades, warning signs, and lights. Covered walkways. Temporary enclosures. Temporary partitions. Fire protection. 01 50 00 1 TEMPORARY FACILITIES AND CONTROLS Building 1100 Café E. Related Sections include the following: 1. 2. 3. 4. 5. 6. 1.3 Bid Documents Section 01330 "Submittal Procedures" for procedures for submitting copies of implementation and termination schedule and utility reports. Section 01700 "Execution Requirements" for progress cleaning requirements. Division 2 Section "Termite Control" for pest control. Division 2 Section "Hot Mix Asphalt Paving" for construction and maintenance of asphalt paving for temporary roads and paved areas. Division 2 Section "Cement Concrete Pavement" for construction and maintenance of cement concrete pavement for temporary roads and paved areas. Divisions 2 through 16 for temporary heat, ventilation, and humidity requirements for products in those Sections. DEFINITIONS A. 1.4 Permanent Enclosure: As determined by COTR, permanent or temporary roofing is complete, insulated, and weathertight; exterior walls are insulated and weathertight; and all openings are closed with permanent construction or substantial temporary closures. USE CHARGES A. General: Cost or use charges for temporary facilities are not chargeable to the Government or the Architect and shall be included in the Contract Sum. Allow other entities to use temporary services and facilities without cost, including, but not limited to, the following: 1. 2. 3. 4. 5. Government's construction forces. Occupants of Project. Architect. Testing agencies. Personnel of authorities having jurisdiction. B. Sewer Service: Use Government’s existing sewer system without metering and without payment of use charges. C. Water Service: Use water from Government’s existing water system without metering and without payment of use charges. D. Electric Power Service: Use electric power from Government’s existing system without metering and without payment of use charges. E. Telephone Service: Contractor is to advise the COTR as to the number of phone lines required for the project. The COTR will put the Contractor in touch with AFETA’s Point of Contact at Verizon for installation of required lines. Once Verizon has installed the lines to a certain point on Base, AFETA will activate the lines to the construction site. The Contractor will receive billing at their business address for all charges associated with the use of the lines. It will be the responsibility of the Contractor to terminate service upon completion of the construction project. 1.5 SUBMITTALS A. Temporary Utility Reports: Submit reports of tests, inspections, meter readings, and similar procedures performed on temporary utilities. June 23, 2014 01 50 00 2 TEMPORARY FACILITIES AND CONTROLS Building 1100 Café B. 1.6 Bid Documents Implementation and Termination Schedule: Within 15 days of date established for submittal of Contractor's Construction Schedule, submit a schedule indicating implementation and termination of each temporary utility. Clearly note anticipated times when existing utility services will be interrupted for connections of temporary services. Provide written notification to COTR at least 72 hours in advance of proposed utility interruption. QUALITY ASSURANCE A. Standards: Comply with ANSI A10.6, NECA's "Temporary Electrical Facilities," and NFPA 241. 1. 2. 3. B. 1.7 Trade Jurisdictions: Assigned responsibilities for installation and operation of temporary utilities are not intended to interfere with trade regulations and union jurisdictions. Electric Service: Comply with NECA, NEMA, and UL standards and regulations for temporary electric service. Install service to comply with NFPA 70. Erosion Control: As required by the Virginia Erosion and Sediment Manual by the Virginia Department of Conservation and Recreation. Tests and Inspections: Arrange for authorities having jurisdiction to test and inspect each temporary utility before use. Obtain required certifications and permits. PROJECT CONDITIONS A. Temporary Utilities: At earliest feasible time, when acceptable to the Government, change over from use of temporary service to use of permanent service. 1. B. Temporary Use of Permanent Facilities: Installer of each permanent service shall assume responsibility for operation, maintenance, and protection of each permanent service during its use as a construction facility before the Government's acceptance, regardless of previously assigned responsibilities. Conditions of Use: The following conditions apply to use of temporary services and facilities by all parties engaged in the Work: 1. 2. Keep temporary services and facilities clean and neat. Relocate temporary services and facilities as required by progress of the Work. PART 2 PRODUCTS 2.1 MATERIALS A. General: Provide new materials. Undamaged, previously used materials in serviceable condition may be used if approved by Architect. Provide materials suitable for use intended. B. Pavement: Comply with Division 2 pavement Sections. C. Construction Fencing: Provide orange plastic mesh type fencing, minimum 4 feet high. Secure with metal uprights at maximum 8 feet on center. D. Lumber and Plywood: Comply with requirements in Division 6 Section “Rough Carpentry”. E. Gypsum Board: Minimum 1/2 inch thick by 48 inches wide by maximum available lengths; regular type panels with tapered edges. Comply with ASTM C 36. June 23, 2014 01 50 00 3 TEMPORARY FACILITIES AND CONTROLS Building 1100 Café Bid Documents F. Insulation: Unfaced mineral fiber blanket, manufactured from glass, slag wool, or rock wool; with maximum flame spread and smoke developed indices of 25 and 50, respectively. G. Paint: Comply with requirements in Division 9 Section "Painting." H. Tarpaulins: Fire resistive labeled with flame spread rating of 15 or less. I. Water: Potable. 2.2 EQUIPMENT A. General: Provide equipment suitable for use intended. B. Field Offices: Prefabricated Mobile units with lockable entrances, operable windows, and serviceable finishes; heated and air conditioned; on foundations adequate for normal loading. C. Fire Extinguishers: Hand carried, portable, UL rated. Provide class and extinguishing agent as indicated or a combination of extinguishers of NFPA recommended classes for exposures. 1. Comply with NFPA 10 and NFPA 241 for classification, extinguishing agent, and size required by location and class of fire exposure. D. Self Contained Toilet Units: Single occupant units of chemical, aerated recirculation, or combustion type; vented; fully enclosed with a glass fiber reinforced polyester shell or similar nonabsorbent material. E. Drinking Water Fixtures: Containerized, tap dispenser, bottled water drinking water units, including paper cup supply. 1. F. Where power is accessible, provide electric water coolers to maintain dispensed water temperature at 45 to 55 deg F. Heating Equipment: Unless the Government authorizes the use of a permanent heating system, provide vented, self contained, liquid propane gas or fuel oil heaters with individual space thermostatic control. 1. 2. Use of gasoline burning space heaters, open flame heaters, or salamander type heating units is prohibited. Heating Units: Listed and labeled, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use for type of fuel being consumed. G. Electrical Outlets: Properly configured, NEMA polarized outlets to prevent insertion of 110 to 120 V plugs into higher voltage outlets; equipped with ground fault circuit interrupters, reset button, and pilot light. H. Power Distribution System Circuits: Where permitted and overhead and exposed for surveillance, wiring circuits, not exceeding 125 V ac, 20 A rating, and lighting circuits may be nonmetallic sheathed cable. 2.3 LIFE SAFETY A. Emergencies – In case of emergencies, either Dial 611 on a Base telephone, or request escort to notify emergency services. June 23, 2014 01 50 00 4 TEMPORARY FACILITIES AND CONTROLS Building 1100 Café Bid Documents B. Hot Work – A Base permit is required for all work requiring an open flame. Contact Base Fire Department for each day (extension 2223). C. Road Closings – Contractor must notify the COTR at least 48 hours prior to any road closings. PART 3 EXECUTION 3.1 INSTALLATION, GENERAL A. Locate facilities where they will serve Project adequately and result in minimum interference with performance of the Work and with normal Base operations. Relocate and modify facilities as required. B. Provide each facility ready for use when needed to avoid delay. Maintain and modify as required. Do not remove until facilities are no longer needed or are replaced by authorized use of completed permanent facilities. 3.2 TEMPORARY UTILITY INSTALLATION A. General: Unless otherwise noted, engage appropriate local utility company to install temporary service or connect to existing service. Where utility company provides only part of the service, provide the remainder with matching, compatible materials and equipment. Comply with utility company recommendations. 1. 2. 3. B. The Contractor shall be responsible for marking of all utilities. The Base owns most of the utilities so a Utility Service Locator will charge for service. The Base will provide a courtesy check on marked utilities. Arrange with the utility company, the Government, and existing users for time when service can be interrupted, if necessary, to make connections for temporary services. Provide a minimum of 72 hours written advance notice to the COTR for each interruption. Provide adequate capacity at each stage of construction. Before temporary utility is available, provide trucked in services. Sewers and Drainage: If sewers are available, provide temporary connections to remove effluent that can be discharged lawfully. If sewers are not available or cannot be used, provide drainage ditches, dry wells, stabilization ponds, and similar facilities. If neither sewers nor drainage facilities can be lawfully used for discharge of effluent, provide containers to remove and dispose of effluent off site in a lawful manner. 1. 2. 3. Filter out excessive soil, construction debris, chemicals, oils, and similar contaminants that might clog sewers or pollute waterways before discharge. Maintain temporary sewers and drainage facilities in a clean, sanitary condition. After heavy use, restore normal conditions promptly. Provide temporary filter beds, settlement tanks, separators, and similar devices to purify effluent to levels acceptable to authorities having jurisdiction. C. Water Service: Install water service and distribution piping in sizes and pressures adequate for construction until permanent water service is in use. Sterilize temporary water piping before use. D. Water Service: Use of the Government's existing water service facilities will be permitted, as long as facilities are cleaned and maintained in a condition acceptable to the Government. At Substantial Completion, restore these facilities to condition existing before initial use. 1. Provide rubber hoses as necessary to serve Project site. June 23, 2014 01 50 00 5 TEMPORARY FACILITIES AND CONTROLS Building 1100 Café 2. 3. E. Where installations below an outlet might be damaged by spillage or leakage, provide a drip pan of suitable size to minimize water damage. Drain accumulated water promptly from pans. Provide minimum 72 hours written notice to the COTR of planned water service interruptions. Sanitary Facilities: Provide temporary toilets, wash facilities, and drinking water fixtures. Comply with regulations and health codes for type, number, location, operation, and maintenance of fixtures and facilities. 1. Disposable Supplies: Provide toilet tissue, paper towels, paper cups, and similar disposable materials for each facility. Maintain adequate supply. Provide covered waste containers for disposal of used material. 2. Toilets: Install self contained toilet units. Shield toilets to ensure privacy. 3. Wash Facilities: Install wash facilities supplied with potable water at convenient locations for personnel who handle materials that require wash up. Dispose of drainage properly. Supply cleaning compounds appropriate for each type of material handled. a. 4. F. Bid Documents Provide safety showers, eyewash fountains, and similar facilities for convenience, safety, and sanitation of personnel. Drinking Water Facilities: Provide bottled water, drinking water units. Heating and Cooling: Provide temporary heating and cooling required by construction activities for curing or drying of completed installations or for protecting installed construction from adverse effects of low temperatures or high humidity. Select equipment from that specified that will not have a harmful effect on completed installations or elements being installed. 1. Maintain a minimum temperature of 50 deg F in permanently enclosed portions of building for normal construction activities, and 65 deg F for finishing activities and areas where finished Work has been installed. G. Ventilation and Humidity Control: Provide temporary ventilation required by construction activities for curing or drying of completed installations or for protecting installed construction from adverse effects of high humidity. Select equipment from that specified that will not have a harmful effect on completed installations or elements being installed. Coordinate ventilation requirements to produce ambient condition required and minimize energy consumption. H. Electric Power Service: Provide weatherproof, grounded electric power service and distribution system of sufficient size, capacity, and power characteristics during construction period. Include meters, transformers, overload protected disconnecting means, automatic ground fault interrupters, and main distribution switchgear. 1. 2. Install power distribution wiring overhead and rise vertically where least exposed to damage. Connect temporary service to Government's existing power source, as directed by COTR. I. Electric Power Service: Use of the Government's existing electric power service will be permitted, as long as equipment is maintained in a condition acceptable to the Government. J. Electric Distribution: Provide receptacle outlets adequate for connection of power tools and equipment. 1. 2. June 23, 2014 Provide waterproof connectors to connect separate lengths of electrical power cords if single lengths will not reach areas where construction activities are in progress. Do not exceed safe length voltage ratio. Provide warning signs at power outlets other than 110 to 120 V. 01 50 00 6 TEMPORARY FACILITIES AND CONTROLS Building 1100 Café 3. 4. 5. K. Provide metal conduit, tubing, or metallic cable for wiring exposed to possible damage. Provide rigid steel conduits for wiring exposed on grades, floors, decks, or other traffic areas. Provide metal conduit enclosures or boxes for wiring devices. Provide 4 gang outlets, spaced so 100 foot extension cord can reach each area for power hand tools and task lighting. Provide a separate 125 V ac, 20 A circuit for each outlet. Lighting: Provide temporary lighting with local switching that provides adequate illumination for construction operations and traffic conditions. 1. 2. 3. 4. 5. L. Install and operate temporary lighting that fulfills security and protection requirements without operating entire system. Provide one 100 W incandescent lamp per 500 sq. ft., uniformly distributed, for general lighting, or equivalent illumination. Provide one 100 W incandescent lamp every 50 feet in traffic areas. Provide one 100 W incandescent lamp per story in stairways and ladder runs, located to illuminate each landing and flight. Install exterior yard site lighting that will provide adequate illumination for construction operations, traffic conditions, and signage visibility when the Work is being performed. Telephone Service: Provide temporary telephone service throughout construction period for common use facilities used by all personnel engaged in construction activities. Install separate telephone line for each field office and first aid station. 1. Government will make final connection to Base telephone system, from lines run by Contractor. 2. At each telephone, post a list of important telephone numbers. a. b. c. d. e. f. g. 3. 4. 3.3 Bid Documents Police and fire departments. Ambulance service. Contractor's home office. Architect's office. Engineers' offices. Government's office. Principal subcontractors' field and home offices. Provide an answering machine on superintendent's telephone. Provide a portable cellular telephone for superintendent's use in making and receiving telephone calls when away from field office. a. Use of cellular or Nextel phones is permitted on the Base, except they may not be used inside any portion of Government occupied buildings. SUPPORT FACILITIES INSTALLATION A. General: Comply with the following: 1. 2. 3. B. Locate field offices, storage sheds, sanitary facilities, and other temporary construction and support facilities for easy access. Provide incombustible construction for offices, shops, and sheds located within construction area or within 30 feet of building lines. Comply with NFPA 241. Maintain support facilities until near Substantial Completion. Remove before Substantial Completion. Personnel remaining after Substantial Completion will be permitted to use permanent facilities, under conditions acceptable to the Government. Temporary Roads and Paved Areas: Construct and maintain temporary roads and paved areas adequate to support loads and to withstand exposure to traffic during construction period. Locate June 23, 2014 01 50 00 7 TEMPORARY FACILITIES AND CONTROLS Building 1100 Café Bid Documents temporary roads and paved areas in same location as permanent roads and paved areas. Extend temporary roads and paved areas, within construction limits indicated, as necessary for construction operations. 1. 2. 3. 4. Coordinate elevations of temporary roads and paved areas with permanent roads and paved areas. Prepare subgrade and install subbase and base for temporary roads and paved areas according to Division 2 Section "Earthwork." Recondition base after temporary use, including removing contaminated material, regrading, proofrolling, compacting, and testing. Delay installation of final course of permanent hot mix asphalt pavement until immediately before Substantial Completion. Repair hot mix asphalt base course pavement before installation of final course according to Division 2 Section "Hot Mix Asphalt Paving." C. Traffic Controls: Provide temporary traffic controls at junction of temporary roads with public roads. Include warning signs for public traffic and "STOP" signs for entrance onto public roads. Comply with requirements of authorities having jurisdiction. D. Dewatering Facilities and Drains: Comply with requirements in applicable Division 2 Sections for temporary drainage and dewatering facilities and operations not directly associated with construction activities included in individual Sections. Where feasible, use same facilities. Maintain Project site, excavations, and construction free of water. 1. 2. 3. E. Dispose of rainwater in a lawful manner that will not result in flooding Project or adjoining property nor endanger permanent Work or temporary facilities. Before connection and operation of permanent drainage piping system, provide temporary drainage where roofing or similar waterproof deck construction is completed. Remove snow and ice as required to minimize accumulations. Waste Disposal Facilities: Provide waste collection containers in sizes adequate to handle waste from construction operations. Containerize and clearly label hazardous, dangerous, or unsanitary waste materials separately from other waste. Comply with Section 01700 "Execution Requirements" for progress cleaning requirements. 1. 2. If required by authorities having jurisdiction, provide separate containers, clearly labeled, for each type of waste material to be deposited. Develop a waste management plan for Work performed on Project. Indicate types of waste materials Project will produce and estimate quantities of each type. Provide detailed information for on site waste storage and separation of recyclable materials. Provide information on destination of each type of waste material and means to be used to dispose of all waste materials. F. Common Use Field Office: Provide an insulated, weathertight, heated and air conditioned field office for use as a common facility by all personnel engaged in construction activities; of sufficient size to accommodate required office personnel and meetings of 10 persons at Project site. Keep office clean and orderly. G. Storage and Fabrication Sheds: Provide sheds sized, furnished, and equipped to accommodate materials and equipment involved, including temporary utility services. Sheds may be open shelters or fully enclosed spaces within building or elsewhere within the area of work. 1. H. Paint exposed lumber and plywood with exterior grade acrylic latex emulsion over exterior primer. Lifts and Hoists: Provide facilities for hoisting materials and personnel. Truck cranes and similar devices used for hoisting materials are considered "tools and equipment" and not temporary facilities. June 23, 2014 01 50 00 8 TEMPORARY FACILITIES AND CONTROLS Building 1100 Café I. 3.4 Bid Documents Temporary Stairs: Until permanent stairs are available, provide temporary stairs where ladders are not adequate. Cover finished, permanent stairs with protective covering of plywood or similar material so finishes will be undamaged at time of acceptance. SECURITY AND PROTECTION FACILITIES INSTALLATION A. Environmental Protection: Provide protection, operate temporary facilities, and conduct construction in ways and by methods that comply with environmental regulations and that minimize possible air, waterway, and subsoil contamination or pollution or other undesirable effects. Avoid using tools and equipment that produce harmful noise. Restrict use of noisemaking tools and equipment to hours that will minimize complaints from persons or firms near Project site. B. Stormwater Control: Provide earthen embankments and similar barriers in and around excavations and subgrade construction, sufficient to prevent flooding by runoff of stormwater from heavy rains. C. Tree and Plant Protection: Install temporary fencing located as indicated or outside the drip line of trees to protect vegetation from construction damage. Protect tree root systems from damage, flooding, and erosion. D. Pest Control: Before deep foundation work has been completed, retain a local exterminator or pest control company to recommend practices to minimize attraction and harboring of rodents, roaches, and other pests. Engage this pest control service to perform extermination and control procedures at regular intervals so Project will be free of pests and their residues at Substantial Completion. Perform control operations lawfully, using environmentally safe materials. 1. E. Site Enclosure Fence: Before construction operations begin, provide an 4 foot high orange plastic site enclosure. Locate where indicated, or enclose entire Project site or portion determined sufficient to accommodate construction operations. Install in a manner that will prevent people, dogs, beavers, and other animals from easily entering site except by entrance gates. 1. 2. F. Treat any standing water with larvacide to control growth of mosquitoes and other insects. Set fence posts in compacted mixture of gravel and earth. Provide gates in sizes and at locations necessary to accommodate delivery vehicles and other construction operations. Guard Booth: The Government will deliver to the site a prefabricated Guard Booth, and place it where indicated, or if not indicated, adjacent to the site entrance. The Contractor will connect power and other utilities prior to start of construction activities. 1. 2. 3. Provide temporary foundation and electrical and telephone service to the guard booth. The guard booth will remain the property of the Government. Relocate the guard booth as directed by the Government at the completion of construction, or when it is no longer required. G. Security Enclosure and Lockup: Install substantial temporary enclosure around partially completed areas of construction. Provide lockable entrances to prevent unauthorized entrance, vandalism, theft, and similar violations of security. H. Barricades, Warning Signs, and Lights: Comply with standards and code requirements for erecting structurally adequate barricades. Paint with appropriate colors, graphics, and warning signs to inform personnel and public of possible hazard. Where appropriate and needed, provide lighting, including flashing red or amber lights. June 23, 2014 01 50 00 9 TEMPORARY FACILITIES AND CONTROLS Building 1100 Café 1. I. For safety barriers, sidewalk bridges, and similar uses, provide minimum 5/8 inch thick exterior plywood. Temporary Enclosures: Provide temporary enclosures for protection of construction, in progress and completed, from exposure, foul weather, other construction operations, and similar activities. Provide temporary weathertight enclosure for building exterior. 1. 2. 3. 4. 5. 6. J. Where heating or cooling is needed and permanent enclosure is not complete, provide insulated temporary enclosures. Coordinate enclosure with ventilating and material drying or curing requirements to avoid dangerous conditions and effects. Vertical Openings: Close openings of 25 sq. ft. or less with plywood or similar materials. Horizontal Openings: Close openings in floor or roof decks and horizontal surfaces with load bearing, wood framed construction. Install tarpaulins securely using fire retardant treated wood framing and other materials. Where temporary wood or plywood enclosure exceeds 100 sq. ft. in area, use fire retardant treated material for framing and main sheathing. Where utility and other excavations in roads will remain open for more than 24 hours, provide steel plates which would permit the passage of emergency vehicles. Temporary Fire Protection: Until fire protection needs are supplied by permanent facilities, install and maintain temporary fire protection facilities of types needed to protect against reasonably predictable and controllable fire losses. Comply with NFPA 241 and other applicable codes. 1. Provide fire extinguishers, installed on walls on mounting brackets, visible and accessible from space being served, with sign mounted above. a. b. Type: Class ABC dry chemical extinguishers. Locate fire extinguishers where convenient and effective for their intended purpose; provide not less than one extinguisher on each floor at or near each usable stairwell. 2. Store combustible materials in containers in fire safe locations. 3. Maintain unobstructed access to fire extinguishers, fire hydrants, temporary fire protection facilities, stairways, and other access routes for firefighting. Prohibit smoking in hazardous fire exposure areas. 4. Supervise welding operations, combustion type temporary heating units, and similar sources of fire ignition. Secure a Hot Work permit as directed in the Life Safety section of this section. a. 3.5 Bid Documents Employ fire retardant blankets for indoor welding operations. 5. Permanent Fire Protection: At earliest feasible date in each area of Project, complete installation of permanent fire protection facility, including connected services, and place into operation and use. Instruct key personnel on use of facilities. 6. Develop and supervise an overall fire prevention and first aid fire protection program for personnel at Project site. Review needs with local fire department and establish procedures to be followed. Instruct personnel in methods and procedures. Post warnings and information. OPERATION, TERMINATION, AND REMOVAL A. Supervision: Enforce strict discipline in use of temporary facilities. To minimize waste and abuse, limit availability of temporary facilities to essential and intended uses. June 23, 2014 01 50 00 10 TEMPORARY FACILITIES AND CONTROLS Building 1100 Café B. Maintenance: Maintain facilities in good operating condition until removal. caused by freezing temperatures and similar elements. 1. 2. Protect from damage Maintain operation of temporary enclosures, heating, cooling, humidity control, ventilation, and similar facilities on a 24 hour basis where required to achieve indicated results and to avoid possibility of damage. Prevent water filled piping from freezing. Maintain markers for underground lines. Protect from damage during excavation operations. a. C. Bid Documents Repair or replace to COTR’s satisfaction any underground utilities damaged due to construction activities. Termination and Removal: Remove each temporary facility when need for its service has ended, when it has been replaced by authorized use of a permanent facility, or no later than Substantial Completion. Complete or, if necessary, restore permanent construction that may have been delayed because of interference with temporary facility. Repair damaged Work, clean exposed surfaces, and replace construction that cannot be satisfactorily repaired. 1. Materials and facilities that constitute temporary facilities are the property of Contractor. a. Exception: Existing Government furnished prefabricated guard booth shall remain the property of the Government. Upon Final Completion of project, disconnect utility services and Government will remove booth from project site. 2. Remove temporary paving not intended for or acceptable for integration into permanent paving. Where area is intended for landscape development, remove soil and aggregate fill that do not comply with requirements for fill or subsoil. Remove materials contaminated with road oil, asphalt and other petrochemical compounds, and other substances that might impair growth of plant materials or lawns. Replace topsoil to a depth to match that removed, and provide erosion mats prior to landscaping. Coordinate with provisions of Division Two, if any. Repair or replace street paving, curbs, and sidewalks at temporary entrances, as required by the Government. 3. At Substantial Completion, clean and renovate permanent facilities used during construction period. Comply with final cleaning requirements in Section 01770 "Closeout Procedures." END OF SECTION 01 50 00 June 23, 2014 01 50 00 11 TEMPORARY FACILITIES AND CONTROLS Building 1100 Café Bid Documents SECTION 01 56 00 – ENVIRONMENTAL GENERAL REQUIREMENTS PART 1 – GENERAL 1.1 SUMMARY A. The work covered by this Section consists of performing all work required for the prevention of environmental pollution on Armed Forces Experimental Training Activity (AFETA) Camp Peary during, and as a result of, construction operations except for those measures set forth in other Technical Provisions of these specifications. The control of environmental pollution requires consideration of the effects of activities of the Contractor on air, water, and land resources. B. All site rules, established by the project manager, but not included in this policy, shall be strictly adhered to in order to ensure that AFETA Camp Peary operations are not interrupted and its environmental compliance is not negatively affected. 1.2 REFERENCES A. The contractor and his subcontractors shall comply with all applicable Federal, State, and Local laws and regulations concerning environmental pollution control and protection, as well as the specific requirements stated elsewhere in this Standards Manual and awarded contract documents. Additionally, the Contractor and his Subcontractors shall comply with any and all Federal Acquisition Regulations (FAR) cited in the awarded contract documentation. 1.3 SUBMITTALS A. Submittal requirements for this section will be divided into two submittal types: periodic and close out. All submittals shall be made to the Contracting Officer’s Technical Representative (COTR). Examples of submittals that may be required for project include, but are not limited to: B. Contract shall provide legible weight receipts for solid waste disposed of and materials recycled bearing the name, address, and phone number of the receiving facilities for every load of material delivered. The weight ticket shall include the name, address and phone number of the contractor along with the type of material, weight of the material in pounds, the date of the transaction, and a signature from a representative of the receiving facility. Receipts shall be submitted to the COTR with monthly payment invoices. C. Proposed pesticides to be used during the course of the project not on the AFETA Camp Peary approved pesticide list. These pesticides will require approval by AFETA Camp Peary before application. (Submit prior to pesticide application activity). D. Copies of valid pesticide applicator certifications for individuals applying pesticides during the project. F. Pesticide usage report (submitted within seven (7) days of pesticide application), including, at a minimum: 1. 2. 3. 4. 5. 6. 7. 8. Name, address, and phone number of contractor; Name of the applicator; Building, facility, or area treated; Target pest(s) to be controlled; Pesticide Name and EPA Number; Active Ingredient Applied in pounds; Date of application; Certification of proper pesticide disposal. June 23, 2014 01 56 00 1 ENVIRONMENTAL GENERAL REQUIREMENTS Building 1100 Café Bid Documents G. Certification of compliance with executive order 13101 Greening the Government through Waste Prevention, Recycling, and Federal Acquisition; appendix B. (Project close out). H. Waste Disposal Summary Table; Appendix C. (Project close out). I. Hazardous Material Summary Log. (Annually and Project close out). J. Asbestos removal receipts designating both friable and non friable asbestos removed from locations throughout AFETA Camp Peary. The removal receipts shall identify at a minimum: name, address and phone number of the removal contractor, as well as the disposal receiving facility. Additionally, the receipts shall clearly identify the specific location where the asbestos was removed, the contract number, and the amount removed/disposed of in either tons or cubic yards. (Submit monthly with invoices). 1.4 PROJECT RECORDS A. Project records required by the project shall be submitted in accordance with the requirements outlined in the contract documentation. Some project records that may be required include but are not limited to the following: 1. Storm Water Pollution Prevention Plan (SWPPP) For projects with land disturbance of one acre or greater, the contractor must maintain the SWPPP on site, including all required erosion and sediment control inspections and maintenance records, and make the SWPP available for inspection by the COTR upon request. 2. Environmental Permits – General Contractor is responsible for maintaining copies of all environmental permits relating to the project site and complying with all provisions contained therein whether the permits were secured by the Contractor or AFETA Camp Peary. 3. Material Safety Data Sheets (MSDS) Contractor is responsible for maintaining a repository for all MSDS at the project site and making them available to all workers who may come in contact with any of the material kept thereon. The contractor shall make for inspection by the COTR or AFETA Camp Peary Officer any and all MSDS when requested. 4. Worker Health and Safety Plan Contractor is responsible for the development and implementation of an Occupational Safety and Health Administration (OSHA) and Department of Defense (DoD) compliant worker health and safety plan prior to commencing work on any project. The Contractor must make the worker health and safety plan available for inspection by the COTR or AFETA Camp Peary Officer upon request. 5. Waste Disposal Receipts The Contractor shall maintain a copy of all receipts, bill of landing, etc. including copies of initial EPA Form 8700 22, Uniformed Waste Manifest and subsequent copies signed by receiving Treatment, Storage, and Disposal Facility (TSDF) for all waste generated during the project including demolition debris, soil, and general C&D waste. The contractor shall make the receipts available to the COTR upon request. 1.5 NOTICE OF NON COMPLIANCE A. Upon receipt of written notification of noncompliance from the Contracting Officer or the COTR, the Contractor shall immediately take corrective action as directed by the Contracting Officer or COTR. If the Contractor fails to comply promptly, the Contracting Officer may issue an order stopping all or part of the work until satisfactory corrective action has been taken. All costs associated with the correction and suspension of work shall be the sole responsibility of the contractor. June 23, 2014 01 56 00 2 ENVIRONMENTAL GENERAL REQUIREMENTS Building 1100 Café Bid Documents 1.6 SUBCONTRACTOR A. The requirements of the specifications shall be included in any subcontract written under this contract. Compliance with the provisions of the specifications by subcontractors shall be responsibility of the Contractor. 1.7 ENVIRONMENTAL PERMITS AND CERTIFICATIONS A. The Contractor is responsible for obtaining and/or complying with all applicable environmental permits and certifications necessary to accomplish all work after review and approval by the Contracting Officer or COTR. Permits that may be required include, but are not limited to, wetlands disturbance permits (Section 401 and 404 of the Clean Water Act), storm water discharge permits (VPDES), Department of Environmental Quality (DEQ) / Environmental Protection Agency (EPA) Asbestos Removal Notifications, National Environmental Policy Act (NEPA) document and other project permits and waste transporter identification required under EPA’s Resource, Conservation and Recovery Act (RCRA). 1.8 ENVIRONMENTAL FINES AND PENALTIES A. The contractor agrees to indemnify the Government, its officers, agents, and employees against liability and costs associated with the intentional or negligent noncompliance of environmental laws, regulations, or requirements by the Contractor, its officers, agents, employees, or subcontractors to the extend such noncompliance arises out of the manufacture or delivery of supplies, services or construction by or for the account of the Government. 1.9 DEFINITIONS A. Hazardous Material (HAZMAT): Any substance defined by OSHA as a hazardous substance requiring a MSDS. Additionally, a hazardous substance is any substance listed in 40 CFR Table 302.4 that when released into the environment above a certain amount, must be reported and, depending upon threat to the environment may require federal involvement when authorized. B. Solid Waste: Any material, liquid, gaseous, or solid, that is deemed as waste because it is no longer needed, is excess, has exceeded its shell life, is spill residue, has been abandoned, or is no longer usable for its intended purpose. Solid waste, as defined by federal and state regulations, includes, but is not limited to: chemicals, contaminated clothing, empty containers, garbage, packaging, construction and demolition debris, refuse, and all other discarded materials that are generated during construction, residential, and commercial activities. A material becomes a solid waste when it is discarded. C. Materials are also solid wastes if they are used, reused, or reclaimed, or accumulated, stored or treated before such use, reuse, or reclamation, when they are regulated as hazardous wastes under the Virginia Hazardous Waste Management Regulations (9 VAC 20 60 10 et seq.); or used in a manner constituting disposal by being: 1. Applied to or placed on the land; or 2. Used to produce products that are applied to or placed on the land or are otherwise contained in products that are applied to or placed on the land. In the latter case, the product so containing remains a solid waste; or 3. Burned to recover energy, used to produce fuel, or are contained in fuels. In this case, the fuel so containing remains a solid waste; or 4. Reclaimed; or 5. Accumulated speculatively (see “speculatively accumulated materials” in 9 VAC 20 80 10). June 23, 2014 01 56 00 3 ENVIRONMENTAL GENERAL REQUIREMENTS Building 1100 Café Bid Documents a. Hazardous Chemical: any Chemical that has a physical or health hazard as defined in OSHA 29 CFR1910.1200( c ). b. Hazardous Waste (HW) – A solid waste, or combination of solid wastes, which because of its quantity, concentration, or physical, chemical or infectious characteristics may cause, or significantly contribute to an increase in serious irreversible, or incapacitating reversible, illness; or pose a substantial present or potential hazard to human health or the environment when improperly treated, stored, transported, or disposed of, or otherwise managed. (RCRA: 42 USC 6903). c. Polychlorinated Biphenyls (PCBs) are a group of organic chemicals that can be odorless or mildly solids or oily liquids. They were formerly used in the USA as hydraulic fluids, plasticizers, adhesives, fire retardants, way extenders, dedusting agents, pesticide extenders, inks, lubricants, cutting oils, in heat transfer systems, carbonless reproducing paper. d. Construction and Demolition (C&B) Debris consists of the waste generated during construction, renovation and demolition projects. Covering a wide array of materials including wood, concrete, steel, brick and gypsum, C&D debris is a large and complex waste stream. e. Asbestos Containing Materials (ACM) – Any material containing more than one percent asbestos by weight. (TSCA: 15 USC PL 100 577, TSCA: 15 USC 2642). f. Lead based Paint (LBP) – Paint or other surface coatings that contain lead in excess of 1.0 milligrams per centimeter squared or 0.5 percent by weight (40 CFR 745.103, 745.223) or 1. In the case of paint or other surface coatings on target housing, such lower level as may be established by the Secretary of Housing and Urban Development, as defined in section 302( c ) of the Lead Based Paint Poisoning Prevention Act, or 2. In the case of any other paint or surface coatings, such other level as may be established by the Administrator. (TSCA: 15 USC 2682). PART 2 – PRODUCTS (NOT APPLICABLE) PART 3 – EXECUTION 3.1 GENERAL ENVIRONMENTAL REQUIREMENTS A. Open Burning The Contractor is prohibited from open burning on AFETA Camp Peary. B. Vehicle Emissions Not Applicable C. Historical and Archeological Findings If the Contractor believes he or she has discovered any item or area of historical or archaeological interest not specified in the contract during the completing of work, the Contractor shall leave the area undisturbed and immediately report the finding to the COTR. D. Unexpected Materials E. Asbestos Containing Material (ACM): If the Contractor believes they have discovered any ACM not specified in the contract during the execution of work the Contractor shall stop work on the site immediately and notify the COTR. June 23, 2014 01 56 00 4 ENVIRONMENTAL GENERAL REQUIREMENTS Building 1100 Café Bid Documents F. Lead based Paint (LBP): If the Contractor believes they have discovered LBP not specified in the contract during the execution of work, the Contractor shall stop work on the site immediately and notify the COTR. G. Polychlorinated Biphenyls (PCBs): If the Contractor believes they have discovered a PCB containing item not specified in the contract during the execution of work, the Contractor shall stop work on the site immediately and notify the COTR. The Contractor shall not use or install any equipment containing PCBs on AFETA Camp Peary. 3.2 SOLID WASTE MANAGEMENT A. The Contractor is authorized to generate solid waste, but is responsible for proper offsite disposal of all solid waste generated during the life of the project in accordance with this section. B. References 1. AFETA Camp Peary Waste Management Plan (December 2002 or Current) 2. Executive Order 13101 Greening of the Government Through Waste Prevention, Recycling and Federal Acquisition (14 Sep 1998) 3. Executive Order 13148 4. State and local SW regulations and requirements 5. DoD Pollution Prevention requirements C. Management of Solid Waste 1. The Contractor shall be responsible for collecting all solid waste generated during the life of the project. The Contractor collect all solid wastes generated during the performance of the contract in a container/area provided by the Contractor and approved by the COTR. All Construction and Demolition debris (C&D) is to be recycled at a permitted C&D recycling facility to the maximum extent practicable. The Contractor shall segregate recyclable wastes (i.e. copper piping, asphalt, fluorescent lights, ballasts, concrete, lumber, plastics, ceiling tiles, all crap metal, etc.) in a cost effective manner to maximum extend practicable. Non recyclable solid waste generated under the scope of this contract is to be taken to an approved and permitted solid waste landfill. The Contractor is prohibited from using base dumpsters or other waste receptacles for the disposal of any solid wastes. All solid wastes shall be reclaimed, recycled, or disposed of prior to completion of work on AFETA Camp Peary. 2. The Contractor must notify the COTR of his intention to remove soils from a project site to an Off Base location at least two business days prior to the removal of the soil. The COTR will conduct sampling of the soil to be taken off Base and will provide the results to the Contractor within 48 hours of the sampling effort. 3. The Contractor must notify the COTR of his intention to initiate demolition activities at least 2 business days prior to the commencement of the demolition activities to allow the COTR time to perform lead waste clearance sampling. Sampling results will be provided to the Contractor by the COTR within 48 hours of the sampling taking place. No demolition may occur without clearance sampling being performed. 3.3 HAZARDOUS MATERIALS (HAZMAT) MANAGEMENT A. The Contractor is authorized to use hazardous materials under the scope of this contract in accordance with this section. B. References 1. AFETA Camp Peary Integrated Contingency Plan (May 2003 or current) 2. AFETA Camp Peary Waste Management Plan (December 2002 or current) June 23, 2014 01 56 00 5 ENVIRONMENTAL GENERAL REQUIREMENTS Building 1100 Café Bid Documents 3. Executive Order 13148 4. Emergency Planning and Community Right to know Act (EPCRA) 5. OSHA 29 CFR 1910.1200( c ) C. HAZMAT 1. The Contractor shall participate in the AFETA Camp Peary HAZMAT program to the extent described in the contract. Participation shall include: a. b. c. d. Designation of a single individual who has experience and knowledge of HAZMAT issues; Copies of MSDSs for all HAZMATs to be used or stored on base; Limited storage of all HAZMATs on AFETA Camp Peary; Inventory of all HAZMAT that is used during the duration of the project, including documentation for proper disposal and/or removal at end of the project; e. Implementation of Best Management Practices (BMPs) to prevent spills and other releases to the environment to meet NFPA, OSHA, and RCRA requirements. D. MSDS 1. The Contractor shall maintain a current MSDS at the AFETA Camp Peary project site for each HAZMAT at the site where the HAZMAT is being stored or used, and shall make the MSDSs available for inspection upon request from the COTR. E. Tracking Usage of HAZMATs 1. Contractor shall maintain a daily inventory and usage log for each HAZMAT authorized and used on the project. A sample inventory and usage log will be provided at the preconstruction meeting. The inventory and usage log shall be made available to the COTR upon request. A copy of the usage log must be submitted to the COTR at the project close out. 2. The usage log shall indicate the name of the material, the date used and the quantity used in units of measurement consistent with the volume units identified on the container (i.e. if the container is marked in ounces, the usage log shall indicate usage in ounces). The log shall also include dates of spillage or waste amount (when applicable). F. HAZMAT Storage 1. The Contractor shall store all HAZMAT in a designated HAZMAT storage area. The Contractor shall anticipate receiving at least one HAZMAT storage area inspection during the contract period to ensure their HAZMAT storage area is in compliance with HAZMAT storage requirements outlined in this section. 2. The Contractor shall ensure that all Best Management Practices in paragraph 3.3.6 of this area are in place while HAZMATs are being used or stored at AFETA Camp Peary. 3. Storage of open or unidentified, drums if forbidden within AFETA Camp Peary Premises. 4. All non hazardous wastes composed of buildings materials, pipes, empty drums, ducts, equipment, trees and brush, etc., generated at the project for outside disposal, shall be placed in areas designated by the AFETA Camp Peary Project Manager. These materials must be removed from AFETA Camp Peary premises within 30 days or at the completion of the project, whichever comes first, and must be disposed at a permitted facility. Contractor must provide trash dumpsters or containers to collect waste debris. Under no circumstances will contractors be allowed to form waste piles on base. Prior to removing empty drums from the site, any AFETA Camp Peary identification or labels must be removed, and/or erased. June 23, 2014 01 56 00 6 ENVIRONMENTAL GENERAL REQUIREMENTS Building 1100 Café Bid Documents 5. Any non hazardous waste generated by the Contractor at AFETA Camp Peary shall be disposed of by AFETA Camp Peary at the Contractor’s expense. However, whenever the Contractor demonstrates its capability to handle and dispose of these hazardous wastes, (following the applicable regulatory requirements), he can proceed with the corresponding disposal operation. The AFETA Camp Peary Project Manager, and Environmental Manager must be consulted on a case by case basis on this issue. The AFETA Camp Peary Environmental Manager must review, approve, and sign off on all documentation related to hazardous waste disposal generated on the facility. G. HAZMAT Best Management Practices (BMPs) 1. NFPA and OSHA required or specified flammable material or corrosive material storage lockers shall be used for the storage of all HAZMATs. 2. The Contractor shall ensure that the segregation of incompatible materials is accomplished at all times in his or her field office, storage, staging, and work areas. 3. Ensure the use of protective measures such as drop clothes and tarpaulins when using HAZMATs to keep the work and storage areas free from drips and spills. 4. Keep all containers closed when not in use. At the end of the workday, or when finished using any material, return the container to a proper storage area. 5. The Contractor shall provide secondary containment for all HAZMAT being stored and used at AFETA Camp Peary. Secondary containment shall be chemically inert to the HAZMAT being stored and impervious to absorption of the HAZMAT. The containment volume shall not be less than 10% of the total quantity being stored or the equal quantity of the largest container being stored whichever is greater in volume. Separate secondary containment shall be provided for incompatible HAZMATs. 6. Do NOT store HAZMAT outdoors where it can be exposed to precipitation. 7. Follow all manufacturer’s recommendations for storage and use of HAZMATs. 8. MSDSs for each HAZMAT being used are required by OSHA to be available onsite to employees and to the COTR or AFETA Camp Peary Safety Officer. The Contractor shall have current copies available at all times where employees can access them in case of emergency. 3.4 STORM WATER POLLUTION PREVENTION A. The Contractor is authorized to perform land disturbance activities and exterior facility work under the scope of this project. The project may require a Virginia Pollutant Discharge Elimination Standard (VPDES) general permit for storm water discharges from construction activities if the total land disturbance exceeds one acre (43,560 square feet). B. Storm Water Pollution Prevention Plan – Not required if the total disturbed area is less than 1.0 acre. C. Co mingling Discharges 1. No fuels, oils, acids, wastes, or other materials shall be permitted to be discharged from the construction site with storm water. D. AFETA Camp Peary Storm Drains 1. The Contractor is prohibited from pouring ANY material down a storm drain. Exceptions to this requirement may be granted by the COTR after a written request if the requested discharge is allowable under AFETA Camp Peary permitting requirements. E. Unanticipated Environmental Conditions June 23, 2014 01 56 00 7 ENVIRONMENTAL GENERAL REQUIREMENTS Building 1100 Café Bid Documents 1. The Contractor believes he/she has encountered federally protected species, floodplains or wetlands not specified in the contract during the execution of work, the Contractor shall stop work on the site immediately and notify the COTR. 3.5 PETROLEUM, OIL LUBRICANT (POL) STORAGE A. Storage 1. The Contractor shall not store any quantity of petroleum, oil or lubricants (POL) in tanks or bladders larger than 55 gallons without government approval. Fuel storage tanks brought by contractors on site must be provided with secondary containment. Sufficient freeboard shall be incorporated to ensure the containment will hold the complete contents of the tank plus ten percent plus 6” of rainfall. B. Inspections 1. Inspection and draining of any accumulated water shall be conducted at least once a week or after rainfall events. Storm water drained off the secondary containment must be inspected and monitored before draining out of the containment. If POL is present, the water must be disposed of in accordance with the AFETA Camp Peary’s hazardous waste requirements and cannot be discharged to the environment. C. Equipment Fueling 1. The Contractor shall perform all equipment/machinery fuel and/or oil loading operation in a safe manner, in order to avoid any spillage incidents, risk of injury to any person or property damage. The Contractor shall provide and use the necessary spill containment/clean up material and equipment, whenever performing a fuel lading operation within AFETA Camp Peary’s premises. D. Vehicle Maintenance 1. The Contractor shall not carry out any maintenance activity on his construction equipment/machinery at AFETA Camp Peary, unless such activities are permitted by the project manager, and carried out following adequate material handling practices and using adequate spill control equipment and materials. Maintenance (oil changes, washes, etc.) of contractor’s vehicle will not be permitted with AFETA Camp Peary’s premises. E. Equipment Condition 1. The Contractor shall not use any equipment that is leaking fuel and/or oil. Any fuel and/or oil leaking arising from leaking equipment located on site shall be controlled and cleared up as necessary. Such leaking equipment must be reported to the project manager and taken off site immediately when they are found leaking. 3.6 SPILL CONTROL AND CLEAN UP A. The Contractor shall be responsible for the cleanup and disposal of all spill POL products. This includes all materials used to contain and absorb the spill. The Contractor shall maintain a stock of spill cleanup material, e.g. absorbent material, on hand at all locations where fuel or petroleum products are stored and transferred. The Contractor's stock of spill cleanup materials shall be adequate to clean up the total amount of products being stored by the Contractor or the total amount being transferred by the Contractor. Spills of POL products shall be managed in accordance with the current Waste Management Plan and Integrated Contingency Plan for AFETA Camp Peary. In case a spill occurs, contact the COTR immediately and the AFETA Camp Peary Environmental and Safety Managers to evaluate the incident and for guidance on steps to be followed. Disposal of wastes generated from spill cleanup shall be the contractor’s responsibility and be in accordance with paragraph 3.3 of this section. June 23, 2014 01 56 00 8 ENVIRONMENTAL GENERAL REQUIREMENTS Building 1100 Café Bid Documents 3.7 The Government requires the use of recycle content and recovered materials and products identified in the EPA’s Comprehensive Procurement Guideline CPG. All materials and products intended for use within this project must meet the recommended minimum content standards identified in the current CPG and Recovered Materials Advisory Notices (RMANs). If a conflict exists between material specifications elsewhere and affirmative procurement requirements, the Contractor shall immediately notify the COTR. A. References 1. Executive order 13101 Greening of the Government Through Waste Prevention, Recycling, and Federal Acquisition (14 Sep 1998). 2. U.S. EPA’s CPG & RMANs EPA’s Comprehensive Procurement Guideline and Federal Register Recovered Materials Advisory Notices. (Currently located a http:/www.epa.gov) B. The Contractor shall provide a written Certification of Compliance with Executive Order 13101. The certificate shall be signed by the Contractor and shall have the following: 1. The following certification statement: “I certify that products and materials used on AFETA Camp Peary Project Number <Insert Project Number> comply with recommended minimum content standards for recycled materials outlined in Execution Order 13101. Construction Materials used on this project contain minimum recycled content outlined in the most current Comprehensive Procurement Guidelines and Recovered Material Advisory Notices”. 2. Itemized list of the construction materials and products used for the contract covered under this section including manufacturer, vendor, and percent recycled content or the approved exemption for noncompliance. 3. Supporting documentation for approved exemption on products used in the project that do not meet CPG requirements. C. The Certification requirement above shall cover at a minimum the following construction materials and products: 1. Product 1 (To be input during design); 2. Product 2 (To be input during design); 3.8 PESTICIDES A. Use of pesticides under the scope of this project is authorized, provided the Contractor complies with requirements outlined within this paragraph and obtains written approval from AFETA Camp Peary’s Environmental or Safety Officer of all proposed pesticides for the project prior to project start. B. References 1. AFETA Camp Peary Integrated Pest Management Plan (April 2001 or Current) C. Approval 1. All pesticides, herbicides, insecticides , and rodenticides are hazardous materials. Therefore all requirements concerning Hazardous Material (HAZMAT) review and approval outlined in Paragraph 3.3 of this section apply to pesticides to be used on this project in addition to requirements of paragraph 3.8. Additionally, a copy of pesticide labels to be used under the scope of this project shall be included with MSDS information to be maintained on the project site. D. Applicator Certification 1. Application of all pesticides shall be accomplished by certified pest control personnel or under the supervision of a certified pest control operator. The Contractor shall submit personnel certification with payment request for pesticide application. Certifications shall be from the Commonwealth of Virginia and shall be valid through duration of work to be accomplished under this contract. June 23, 2014 01 56 00 9 ENVIRONMENTAL GENERAL REQUIREMENTS Building 1100 Café Bid Documents E. Usage Report 1. The Contractor shall submit a usage report no later than seven (7) days after pest control applications are completed for the project. The usage report shall include, as a minimum: a. b. c. d. e. f. g. Name, address, and phone number of Contractor; Name of the applicator; Building, facility, or area treated; Target pest(s) to be controlled; Pesticide Name and EPA Number; Active Ingredient Applied in pounds; Date of the application. F. Disposal 1. The Contractor is prohibited from disposing of excess pesticides on AFETA Camp Peary in dumpsters or down sanitary, industrial, or storm drains. The Contractor is responsible for disposing of pesticide waste in accordance with Paragraph 3.3 of this section. Excess pesticides may be applied on AFETA Camp Peary, if a written request to do so is approved by the COTR. 3.9 FLUORESCENT LIGHT BULBS, HIGH INTENSITY DISCHARGE BULBS AND BALLASTS A. The disturbing, removing, replacing, and disposal of fluorescent or High Intensity discharge (HID) lamps or ballasts is authorized under the scope of this project provided the Contractor complies with requirements outlined within this paragraph. B. Fluorescent Light Ballasts 1. Fluorescent light ballasts manufactured after 1979 that do not contain PCBs are marked by the manufacturer with the words “No PCBs”. If fluorescent light ballast is not marked with the words “No PCBs” it shall be considered to contain PCBs. 2. Non PCB ballasts shall be recycled by the Contractor. The Contractor shall provide containers for the collection of these ballasts, and the Contractor shall carefully place all ballasts in these containers and close the lid securely. The labels on the containers shall be left intact, unmarked, uncovered, and otherwise completely legible. The labels shall state “Universal Waste Ballasts” and managed in accordance with Chapter 3.2 of this section. 3. PCB containing fluorescent light ballasts that are intact and non leaking shall be recycled by the Contractor. The Contractor shall provide containers for the collection of these recyclable materials. The Contractor shall carefully place these ballasts into the containers provided, and shall tightly close the container when it is full. The labels on the containers shall be left intact, unmarked, uncovered, and otherwise completely legible. These labels shall state “Universal Waste Ballasts PCBs”. The Contractor shall manage these materials in accordance with Chapter 3.3 as if these materials were hazardous waste. 4. PCB containing light ballasts that were not previously identified as leaking but are discovered by the Contractor to be leaking prior to removal from fixtures shall cause the Contractor to stop work on the site and immediately notify the COTR. 5. PCB containing fluorescent light ballasts that have been damaged by the Contractor (made to leak) shall cause the Contractor to stop work on the site immediately and notify the COTR. The Contractor shall carefully place the damaged ballasts into steel UN stamped drums approved by DOT for shipping Hazardous Waste and shall securely close the lids. The ballasts shall then be transported to an approved disposal facility offsite by the Contractor and incinerated at an approved offsite facility by June 23, 2014 01 56 00 10 ENVIRONMENTAL GENERAL REQUIREMENTS Building 1100 Café Bid Documents the Contractor in accordance with 40CFR 761.75 and in accordance with Chapter 3.3 Hazardous Materials Management. C. Fluorescent Light Tubes and High Intensity Discharge (HID) Lamps 1. All fluorescent light tubes and HID lamps that are removed as part of this work shall be removed intact and recycled by the Contractor to be handled as “universal waste lamps”. The Contractor shall provide containers for the collection of these recyclable materials. The Contractor will carefully place all lights tubes and/or lamps in these containers, keep the lid securely closed at all times, and protect the containers from precipitation. Containers shall be labeled in accordance with State Universal Waste requirements for storage and shipping. The labels shall state: “Universal Waste Fluorescent Lamps” or “Universal Waste HID Lamps”. These two materials must be collected separately and managed in accordance with Chapter 3.2 of this section. 2. Fluorescent lights tubes and HID lamps that accidentally are broken are solid wastes. The Contractor shall manage any solid wastes generated by the Contractor in the manner specified in Paragraph 3.2 of this Section. 3. It is imperative that the Contractor does not discard fluorescent lights tubes or HID lamps on base in dumpsters or other debris collection containers, and shall take appropriate actions to manage them properly. END OF SECTION 01 56 00 June 23, 2014 01 56 00 11 ENVIRONMENTAL GENERAL REQUIREMENTS Building 1100 Café Bid Documents SECTION 01 60 00 # PRODUCT REQUIREMENTS PART 1 # GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes the following administrative and procedural requirements: Selection of products for use in Project; product delivery, storage, and handling; manufacturers' standard warranties on products; special warranties; product substitutions; and comparable products. B. Related Sections include the following: 1. 2. 3. 4. 5. 1.3 Section 01210 # "Allowances" for products selected under an allowance. Section 01230 # "Alternates" for products selected under an alternate. Section 01420 # "References" for applicable industry standards for products specified. Section 01770 # "Closeout Procedures" for submitting warranties for contract closeout. Divisions 2 through 16 Sections for specific requirements for warranties on products and installations specified to be warranted. DEFINITIONS A. Products: Items purchased for incorporating into the Work, whether purchased for Project or taken from previously purchased stock. The term "product" includes the terms "material," "equipment," "system," and terms of similar intent. 1. 2. 3. Named Products: Items identified by manufacturer's product name, including make or model number or other designation, shown or listed in manufacturer's published product literature, that is current as of date of the Contract Documents. New Products: Items that have not previously been incorporated into another project or facility, except that products consisting of recycled#content materials are allowed, unless explicitly stated otherwise. Products salvaged or recycled from other projects are not considered new products. Comparable Product: Product that is demonstrated and approved through submittal process, or where indicated as a product substitution, to have the indicated qualities related to type, function, dimension, in#service performance, physical properties, appearance, and other characteristics that equal or exceed those of specified product. B. Substitutions: Contractor#proposed changes in products, materials, equipment, and methods of construction from those required by the Contract Documents. C. Basis#of#Design Product Specification: Where a specific manufacturer's product is named and accompanied by the words "basis of design," including make or model number or other designation, to establish the significant qualities related to type, function, dimension, in#service performance, physical properties, appearance, and other characteristics for purposes of evaluating comparable products of other named manufacturers. June 23, 2014 01 60 00 – 1 PRODUCT REQUIREMENTS Building 1100 Café Bid Documents D. Manufacturer's Warranty: Preprinted written warranty published by individual manufacturer for a particular product and specifically endorsed by manufacturer to the Government. E. Special Warranty: Written warranty required by or incorporated into the Contract Documents, either to extend time limit provided by manufacturer's warranty or to provide more rights for the Government. 1.4 SUBMITTALS A. Product List: Submit a list, in tabular form, showing specified products. Include generic names of products required. Include manufacturer's name and proprietary product names for each product. 1. Coordinate product list with Contractor's Construction Schedule and the Submittals Schedule. 2. Form: Tabulate information for each product under the following column headings: a. b. c. d. e. f. g. h. B. Specification Section number and title. Generic name used in the Contract Documents. Proprietary name, model number, and similar designations. Manufacturer's name and address. Supplier's name and address. Installer's name and address. Projected delivery date or time span of delivery period. Identification of items that require early submittal approval for scheduled delivery date. 3. Completed List: Within 60 days after date of commencement of the Work, submit 3 copies of completed product list. Include a written explanation for omissions of data and for variations from Contract requirements. 4. COTR's Action: COTR will respond in writing to Contractor within 15 days of receipt of completed product list. COTR's response will include a list of unacceptable product selections and a brief explanation of reasons for this action. COTR’s response, or lack of response, does not constitute a waiver of requirement that products comply with the Contract Documents. Substitution Requests: Submit three copies of each request for consideration. Identify product or fabrication or installation method to be replaced. Include Specification Section number and title and Drawing numbers and titles. 1. Substitution Request Form: Use form provided at end of this Section. Proposed substitutions submitted without a fully executed Substitution Request form will not be considered 2. Documentation: applicable: a. b. c. d. e. June 23, 2014 Show compliance with requirements for substitutions and the following, as Statement indicating why specified material or product cannot be provided, or why is would be in the Government’s best interests to consider the substitution. Coordination information, including a list of changes or modifications needed to other parts of the Work and to construction performed by the Government and separate contractors, that will be necessary to accommodate proposed substitution. Detailed comparison of significant qualities of proposed substitution with those of the Work specified. Significant qualities may include attributes such as performance, weight, size, durability, visual effect, and specific features and requirements indicated. Product Data, including drawings and descriptions of products and fabrication and installation procedures. Samples, where applicable or requested. 01 60 00 – 2 PRODUCT REQUIREMENTS Building 1100 Café f. g. h. i. j. k. l. 3. 1.5 List of similar installations for completed projects with project names and addresses and names and addresses of architects and owners. Material test reports from a qualified testing agency indicating and interpreting test results for compliance with requirements indicated. Research/evaluation reports evidencing compliance with building code in effect for Project, from a model code organization acceptable to authorities having jurisdiction. Detailed comparison of Contractor's Construction Schedule using proposed substitution with products specified for the Work, including effect on the overall Contract Time. If specified product or method of construction cannot be provided within the Contract Time, include letter from manufacturer, on manufacturer's letterhead, stating lack of availability or delays in delivery. Cost information, including a proposal of change, if any, in the Contract Sum. Contractor's certification that proposed substitution complies with requirements in the Contract Documents and is appropriate for applications indicated. Contractor's waiver of rights to additional payment or time that may subsequently become necessary because of failure of proposed substitution to produce indicated results. COTR's Action: If necessary, COTR will request additional information or documentation for evaluation within one week of receipt of a request for substitution. COTR will notify Contractor of acceptance or rejection of proposed substitution within 15 days of receipt of request, or 7 days of receipt of additional information or documentation, whichever is later. The COTR shall be the sole judge of the whether a proposed substitution is acceptable. a. b. C. Bid Documents Form of Acceptance: A Substitution Request Form noted by the COTR as “Accepted”. Use product specified if COTR cannot make a decision on use of a proposed substitution within time allocated. Basis#of#Design Product Specification Submittal: Comply with requirements in Section 01330 # "Submittal Procedures." Show compliance with requirements. QUALITY ASSURANCE A. 1.6 Compatibility of Options: If Contractor is given option of selecting between two or more products for use on Project, product selected shall be compatible with products previously selected, even if previously selected products were also options. PRODUCT DELIVERY, STORAGE, AND HANDLING A. Deliver, store, and handle products using means and methods that will prevent damage, deterioration, and loss, including theft. Comply with manufacturer's written instructions. 1. 2. 3. 4. 5. 6. 7. June 23, 2014 Schedule delivery to minimize long#term storage at Project site and to prevent overcrowding of construction spaces. Coordinate delivery with installation time to ensure minimum holding time for items that are flammable, hazardous, easily damaged, or sensitive to deterioration, theft, and other losses. Deliver products to Project site in an undamaged condition in manufacturer's original sealed container or other packaging system, complete with labels and instructions for handling, storing, unpacking, protecting, and installing. Inspect products on delivery to ensure compliance with the Contract Documents and to ensure that products are undamaged and properly protected. Store products to allow for inspection and measurement of quantity or counting of units. Store materials in a manner that will not endanger Project structure. Store products that are subject to damage by the elements, under cover in a weathertight enclosure, elevated above ground, with ventilation adequate to prevent condensation. 01 60 00 – 3 PRODUCT REQUIREMENTS Building 1100 Café 8. 9. 10. 1.7 Bid Documents Comply with product manufacturer's written instructions for temperature, humidity, ventilation, and weather#protection requirements for storage. Protect stored products from damage. Product deliveries will not be accepted at Base warehouse. All deliveries must be delivered directly to the project site. PRODUCT WARRANTIES A. Warranties specified in other Sections shall be in addition to, and run concurrent with, other warranties required by the Contract Documents. Manufacturer's disclaimers and limitations on product warranties do not relieve Contractor of obligations under requirements of the Contract Documents. 1. B. Special Warranties: Prepare a written document that contains appropriate terms and identification, ready for execution. Submit a draft for approval before final execution. 1. 2. C. Unless specifically noted otherwise, warranty periods shall commence upon Substantial Completion of the Project, or phase of the project in which warranted item is located. Manufacturer's Standard Form: Modified to include Project#specific information and properly executed. Refer to Divisions 2 through 16 Sections for specific content requirements and particular requirements for submitting special warranties. Submittal Time: Comply with requirements in Section 01770 # "Closeout Procedures." PART 2 # PRODUCTS 2.1 PRODUCT OPTIONS A. General Product Requirements: Provide products that comply with the Contract Documents, that are undamaged, and unless otherwise indicated, that are new at time of installation. 1. 2. 3. 4. 5. 6. B. Provide products complete with accessories, trim, finish, fasteners, and other items needed for a complete installation and indicated use and effect. Standard Products: If available, and unless custom products or nonstandard options are specified, provide standard products of types that have been produced and used successfully in similar situations on other projects. Where products are accompanied by the term "as selected," COTR will make selection. Where products are accompanied by the term "match sample," sample to be matched is COTR's. Descriptive, performance, and reference standard requirements in the Specifications establish "salient characteristics" of products. Or Equal: Where products are specified by name and accompanied by the term "or equal" or "or approved equal" or "or approved," comply with provisions in "Comparable Products" Article to obtain approval for use of an unnamed product. Approval or rejection of proposed equal products shall be solely by the COTR Product Selection Procedures: Procedures for product selection include the following: 1. Product: Where Specification paragraphs or subparagraphs titled "Product" name a single product and manufacturer, provide the product named. a. June 23, 2014 Substitutions may be considered only if accompanied by a fully executed “Substitution Request Form.” 01 60 00 – 4 PRODUCT REQUIREMENTS Building 1100 Café 2. Manufacturer/Source: Where Specification paragraphs or subparagraphs titled "Manufacturer" or "Source" name single manufacturers or sources, provide only a product by the manufacturer or from the source named that complies with requirements. a. 3. Substitutions may be considered only if accompanied by a fully executed “Substitution Request Form.” Products: Where Specification paragraphs or subparagraphs titled "Products" introduce a list of names of both products and manufacturers, provide one of the products listed that complies with requirements. a. 4. Bid Documents Substitutions of other products not listed may be considered only if accompanied by a fully executed “Substitution Request Form.” Manufacturers: Where Specification paragraphs or subparagraphs titled "Manufacturers" introduce a list of manufacturers' names, provide a product by one of the manufacturers listed that complies with requirements. a. Substitutions of other manufacturers may be considered only if accompanied by a fully executed “Substitution Request Form.” 5. Available Products: Where Specification paragraphs or subparagraphs titled "Available Products" introduce a list of names of both products and manufacturers, provide one of the products listed or another product that complies with requirements. Comply with provisions in "Comparable Products" Article to obtain approval for use of an unnamed product. 6. Available Manufacturers: Where Specification paragraphs or subparagraphs titled "Available Manufacturers" introduce a list of manufacturers' names, provide a product by one of the manufacturers listed or another manufacturer that complies with requirements. Comply with provisions in "Comparable Products" Article to obtain approval for use of an unnamed product. 7. Product Options: Where Specification paragraphs titled "Product Options" indicate that size, profiles, and dimensional requirements on Drawings are based on a specific product or system, provide either the specific product or system indicated or a comparable product or system by another manufacturer. Comply with provisions in "Product Substitutions" Article. 8. Basis#of#Design Products: Where Specification paragraphs or subparagraphs titled "Basis#of# Design Product[s]" are included and also introduce or refer to a list of manufacturers' names, provide either the specified product or a comparable product by one of the other named manufacturers. Drawings and Specifications indicate sizes, profiles, dimensions, and other characteristics that are based on the product named. Comply with provisions in "Comparable Products" Article to obtain approval for use of an unnamed product. a. 9. Visual Matching Specification: Where Specifications require matching an established Sample, select a product (and manufacturer) that complies with requirements and matches COTR’s sample. COTR's decision will be final on whether a proposed product matches satisfactorily. a. June 23, 2014 Substitutions may be considered only if accompanied by a fully executed “Substitution Request Form.” If no product available within specified category matches satisfactorily and complies with other specified requirements, comply with provisions of the Contract Documents on "substitutions" for selection of a matching product. 01 60 00 – 5 PRODUCT REQUIREMENTS Building 1100 Café 10. Visual Selection Specification: Where Specifications include the phrase "as selected from manufacturer's colors, patterns, textures" or a similar phrase, select a product (and manufacturer) that complies with other specified requirements. a. b. 11. 2.2 Bid Documents Standard Range: Where Specifications include the phrase "standard range of colors, patterns, textures" or similar phrase, COTR will select color, pattern, or texture from manufacturer's product line that does not include premium items. Full Range: Where Specifications include the phrase "full range of colors, patterns, textures" or similar phrase, COTR will select color, pattern, or texture from manufacturer's product line that includes both standard and premium items. Allowances: Refer to Section 01210 # “Allowances” and individual Specification Sections for provisions for allowances that control product selection and for procedures required for processing such selections. PRODUCT SUBSTITUTIONS A. Timing: COTR will consider requests for substitution if received within 60 days after the Notice to Proceed. Requests received after that time may be considered solely at the discretion of COTR. B. Conditions: COTR will consider Contractor's request for substitution when the following conditions are satisfied. If the following conditions are not satisfied, COTR will return requests without action, except to record noncompliance with these requirements: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 2.3 Requested substitution offers the Government a substantial advantage in cost, time, energy conservation, or other considerations, after deducting additional responsibilities the Government must assume. The Government's additional responsibilities may include compensation to its consultants for redesign and evaluation services, increased cost of other construction by the Government, and similar considerations. Requested substitution does not require extensive revisions to the Contract Documents. Requested substitution is consistent with the Contract Documents and will produce indicated results. Substitution request is fully documented and properly submitted. Requested substitution will not adversely affect Contractor's Construction Schedule. Requested substitution has received necessary approvals of authorities having jurisdiction. Requested substitution is compatible with other portions of the Work. Requested substitution has been coordinated with other portions of the Work. Requested substitution provides specified warranty or superior warranty. If requested substitution involves more than one contractor, requested substitution has been coordinated with other portions of the Work, is uniform and consistent, is compatible with other products, and is acceptable to all contractors involved. COMPARABLE PRODUCTS A. Where products or manufacturers are specified by name, submit the following, in addition to other required submittals, for the COTR’s consideration of an unnamed product: 1. 2. 3. June 23, 2014 Evidence that the proposed product does not require extensive revisions to the Contract Documents, that it is consistent with the Contract Documents and will produce the indicated results, and that it is compatible with other portions of the Work. Detailed comparison of significant qualities of proposed product with those named in the Specifications. Significant qualities include attributes such as performance, weight, size, durability, visual effect, and specific features and requirements indicated. Evidence that proposed product provides specified warranty. 01 60 00 – 6 PRODUCT REQUIREMENTS Building 1100 Café 4. 5. Bid Documents List of similar installations for completed projects with project names and addresses and names and addresses of architects and owners, if requested. Samples, if requested. PART 3 # EXECUTION (Not Used) END OF SECTION 01 60 00 June 23, 2014 01 60 00 – 7 PRODUCT REQUIREMENTS MAY 31 2001 SUBSTITUTION REQUEST FORM TO: ________________________________________________________________________________________ PROJECT: ________________________________________________________ NO. _____________________ We hereby submit for your consideration the following product instead of the specified item for the above project: Section: ____________ , Paragraph: ________ , Specified item: _______________________________________ Proposed Substitution: ________________________________________________________________________ ___________________________________________________________________________________________ (Attach complete technical, descriptive and performance data for the proposed substitution, including manufacturer’s name and contact information, product trade name, installer’s name and contact information, and laboratory test reports, if applicable.) (Include complete information on changes to Drawings and/or Specifications which proposed substitution will require for proper installation; and fill in the blanks below:) A. Does the substitution affect dimensions shown on the Drawings? _____How? _____________________ ___________________________________________________________________________________ B. Will the undersigned pay for changes to the building design, including engineering and detailing costs caused by requested substitution? _______________________________________________________ C. What effect does substitution have on other trades?__________________________________________ ___________________________________________________________________________________ D. Differences between proposed substitution and specified item? (Attach an itemized comparative analysis.) ___________________________________________________________________________ ___________________________________________________________________________________ E. Product History: F. Manufacturer’s warranties of the proposed and specified items are: [ G. [ ] New product ] Same [ [ ] 2#5 yrs old [ ] 5#10 yrs old [ ] More than 10 yrs old ] Different _____________________________ (Explain on attachment) Manufacturer’s maintenance service and source of replacement parts, as applicable, are: [ ] Similarly available [ ] Different _____________________________ (Explain on attachment) H. Credit to Owner, if accepted: ....................................................................................... $ ______________ I. Similar Local Installations: Project: ____________________________ Architect: __________________________________ Address: ___________________________ Owner: ____________________________________ __________________________________ Date Installed: ______________________________ PRODUCT REQUIREMENTS – “SUBSTITUTION REQUEST FORM” 01600 Attachment – page A1 The Contractor states that the function, appearance, quality and performance standards are equivalent or superior to the specified item, and that no increase in Contract Time is involved. Claims for additional costs related to accepted substitution which may subsequently become apparent are to be waived. Contractor: Date: ___________ COTR Response: Date: ___________ __________________________________________ [ ] Accepted [ ] Accepted as Noted __________________________________________ [ ] Not Accepted [ ] Received Too Late Subcontractor Date: ___________ __________________________________________ __________________________________________ By _______________________________________ __________________________________________ Remarks: __________________________________ __________________________________________ * * * * * PRODUCT REQUIREMENTS – “SUBSTITUTION REQUEST FORM” 01600 Attachment – page A2 Building 1100 Café Bid Documents SECTION 01 70 00 EXECUTION REQUIREMENTS PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes general procedural requirements governing execution of the Work including, but not limited to, the following: 1. 2. 3. 4. 5. 6. 7. 8. B. Related Sections include the following: 1. 2. 3. 4. 1.3 Construction layout. Field engineering and surveying. General installation of products. Coordination of Government installed products. Progress cleaning. Starting and adjusting. Protection of installed construction. Correction of the Work. Section 01310 "Project Management and Coordination" for procedures for coordinating field engineering with other construction activities. Section 01330 "Submittal Procedures" for submitting surveys. Section 01731 "Cutting and Patching" for procedural requirements for cutting and patching necessary for the installation or performance of other components of the Work. Section 01770 "Closeout Procedures" for submitting final property survey with Project Record Documents, recording of Government accepted deviations from indicated lines and levels, and final cleaning. SUBMITTALS A. Qualification Data: For professional engineer to demonstrate their capabilities and experience. Include lists of completed projects with project names and addresses, names and addresses of architects and owners, and other information specified. B. Certificates: Submit certificate signed by professional engineer certifying that location and elevation of improvements comply with requirements. C. Landfill Receipts: Submit two (2) copies of receipts issued by a landfill facility, for all construction waste and debris. Provide receipts from a facility licensed to accept hazardous materials, for hazardous waste disposal. June 23, 2014 01 70 00 1 EXECUTION REQUIREMENTS Building 1100 Café 1.4 Bid Documents QUALITY ASSURANCE A. Land Surveyor Qualifications: A professional land surveyor who is legally qualified to practice in jurisdiction where Project is located and who is experienced in providing land surveying services of the kind indicated. PART 2 PRODUCTS (Not Used) PART 3 EXECUTION 3.1 EXAMINATION A. Existing Conditions: The existence and location of site improvements, utilities, and other construction indicated as existing is not guaranteed. Before start of work, investigate and verify the existence and location of mechanical and electrical systems and other construction affecting the Work. 1. B. Existing Utilities: The existence and location of underground and other utilities and construction indicated as existing are not guaranteed. Before beginning sitework, investigate and verify the existence and location of underground utilities and other construction affecting the Work. 1. 2. 3. C. Before construction, verify the location and points of connection of utility services. Utilities which are not found but which are damaged by the Contractor shall be repaired or replaced at the COTR’s sole option and at the Contractor’s cost. Before construction, verify the location and invert elevation at points of connection of sanitary sewer, storm sewer, and water service piping; and underground electrical services. Furnish location data to the Government. Acceptance of Conditions: Examine substrates, areas, and conditions, with Installer or Applicator present where indicated, for compliance with requirements for installation tolerances and other conditions affecting performance. Record observations. 1. Written Report: Where a written report listing conditions detrimental to performance of the Work is required by other Sections, include the following: a. b. c. d. 2. 3. 4. 5. June 23, 2014 Description of the Work. List of detrimental conditions, including substrates. List of unacceptable installation tolerances. Recommended corrections. Verify compatibility with and suitability of substrates, including compatibility with existing finishes or primers. Examine roughing in for mechanical and electrical systems to verify actual locations of connections before equipment and fixture installation. Examine walls, floors, and roofs for suitable conditions where products and systems are to be installed. Proceed with installation only after unsatisfactory conditions have been corrected. Proceeding with the Work indicates acceptance of surfaces and conditions. 01 70 00 2 EXECUTION REQUIREMENTS Building 1100 Café 3.2 Bid Documents PREPARATION A. Existing Utility Information: Furnish information to the Government that is necessary to adjust, move, or relocate existing utility structures, utility poles, lines, services, or other utility appurtenances located in or affected by construction. Coordinate with authorities having jurisdiction. B. Existing Utility Interruptions: Do not interrupt utilities serving facilities occupied by the Government or others unless permitted under the following conditions and then only after arranging to provide temporary utility services according to requirements indicated: 1. 2. 3. Notify the Government not less than 72 hours in advance of proposed utility interruptions. Do not proceed with utility interruptions without the Government’s written permission. Take all reasonable measures to ensure that interruptions are minimized in duration and scope. C. Field Measurements: Take field measurements as required to fit the Work properly. Recheck measurements before installing each product. Where portions of the Work are indicated to fit to other construction, verify dimensions of other construction by field measurements before fabrication. Coordinate fabrication schedule with construction progress to avoid delaying the Work. D. Space Requirements: Verify space requirements and dimensions of items shown diagrammatically on Drawings. E. Review of Contract Documents and Field Conditions: Immediately on discovery of the need for clarification of the Contract Documents, submit a request for information to Architect. Include a detailed description of problem encountered, together with recommendations for changing the Contract Documents. 3.3 CONSTRUCTION LAYOUT A. Verification: Before proceeding to lay out the Work, verify layout information shown on Drawings, in relation to the property survey and existing benchmarks. If discrepancies are discovered, notify the COTR promptly. B. General: Engage a professional engineer or licensed surveyor to lay out the Work using accepted surveying practices. 1. 2. 3. 4. 5. 6. Establish benchmarks and control points to set lines and levels at each story of construction and elsewhere as needed to locate each element of Project. Establish dimensions within tolerances indicated. Do not scale Drawings to obtain required dimensions. Inform installers of lines and levels to which they must comply. Check the location, level and plumb, of every major element as the Work progresses. Notify the COTR when deviations from required lines and levels exceed allowable tolerances. Close site surveys with an error of closure equal to or less than the standard established by authorities having jurisdiction. C. Site Improvements: Locate and lay out site improvements, including pavements, grading, fill and topsoil placement, utility slopes, and invert elevations. D. Building Lines and Levels: Locate and lay out control lines and levels for structures, building foundations, column grids, and floor levels, including those required for mechanical and electrical work. Transfer survey markings and elevations for use with control lines and levels. Level foundations and piers from two or more locations. June 23, 2014 01 70 00 3 EXECUTION REQUIREMENTS Building 1100 Café E. 3.4 Bid Documents Record Log: Maintain a log of layout control work. Record deviations from required lines and levels. Include beginning and ending dates and times of surveys, weather conditions, name and duty of each survey party member, and types of instruments and tapes used. Make the log available for reference by COTR and Government’s consultants. FIELD ENGINEERING A. Reference Points: Locate existing permanent benchmarks, control points, and similar reference points before beginning the Work. Preserve and protect permanent benchmarks and control points during construction operations. 1. 2. B. Benchmarks: Establish and maintain a minimum of two benchmarks on Project site for the duration of the construction period, referenced to data established by survey control points. 1. 2. 3. 3.5 Do not change or relocate existing benchmarks or control points without prior written approval of the COTR. Report lost or destroyed permanent benchmarks or control points promptly. Report the need to relocate permanent benchmarks or control points to COTR before proceeding. Replace lost or destroyed permanent benchmarks and control points promptly. Base replacements on the original survey control points. Record benchmark locations, with horizontal and vertical data, on Project Record Documents. Where the actual location or elevation of layout points cannot be marked, provide temporary reference points sufficient to locate the Work. Remove temporary reference points when no longer needed. Restore marked construction to its original condition. INSTALLATION A. General: Locate the Work and components of the Work accurately, in correct alignment and elevation, as indicated in Construction Documents. Promptly notify COTR of any discrepancies arising. 1. 2. 3. 4. Make vertical work plumb and make horizontal work level. Where space is limited, install components to maximize space available for maintenance and ease of removal for replacement. Conceal pipes, ducts, and wiring in finished areas, unless otherwise indicated. Maintain minimum headroom clearance of 10 feet in spaces without a suspended ceiling. B. Comply with manufacturer's written instructions and recommendations for installing products in applications indicated. C. Install products at the time and under conditions that will ensure the best possible results. Maintain conditions required for product performance until Substantial Completion. D. Conduct construction operations so no part of the Work is subjected to damaging operations or loading in excess of that expected during normal conditions of occupancy. E. Tools and Equipment: Do not use tools or equipment that produce harmful noise levels. F. Anchors and Fasteners: Provide anchors and fasteners as required to anchor each component securely in place, accurately located and aligned with other portions of the Work. 1. Mounting Heights: Where mounting heights are not indicated, mount components at heights directed by COTR. 2. Allow for building movement, including thermal expansion and contraction. June 23, 2014 01 70 00 4 EXECUTION REQUIREMENTS Building 1100 Café G. Joints: Make joints of uniform width. Where joint locations in exposed work are not indicated, arrange joints for the best visual effect. Fit exposed connections together to form hairline joints. 1. 2. H. 3.6 Bid Documents The location of joints and splices in underground utilities shall be clearly marked and dimensioned on Record Drawings. Joints and splices in underground utilities shall be made with the COTR present. Hazardous Materials: hazardous. Use products, cleaners, and installation materials that are not considered GOVERNMENT INSTALLED PRODUCTS A. Site Access: Provide access to Project site for the Government's construction forces and for separate contractors employed by the Government. B. Coordination: Coordinate construction and operations of the Work with work performed by the Government's construction forces. 3.7 1. Construction Schedule: Inform the Government of the Contractor's preferred construction schedule for the Government's portion of the Work. Adjust construction schedule based on a mutually agreeable timetable. Notify the Government if changes to schedule are required due to differences in actual construction progress. 2. The Government will provide Contractor with a list of activities to be performed by its own forces and by other contractors employed directly by the Government. The Contractor shall include these activities in his Schedule of Construction, and shall coordinate activities to minimize disruption to the project schedule and flow of work. 3. Preinstallation Conferences: Include the Government's construction forces at preinstallation conferences covering portions of the Work that are to receive the Government's work. Attend preinstallation conferences conducted by the Government's construction forces if portions of the Work depend on the Government's construction. 4. Coordination meetings may be requested by the COTR to schedule work by the Government with work of the Contractor. PROGRESS CLEANING A. General: Clean Project site and work areas daily, including common areas. Coordinate progress cleaning for joint use areas where more than one installer has worked. Enforce requirements strictly. Dispose of materials lawfully. 1. 2. 3. Comply with requirements of NFPA 241 for removal of combustible waste materials and debris. Do not hold materials more than 7 days during normal weather or 3 days if the temperature is expected to rise above 80 deg F. Containerize hazardous and unsanitary waste materials separately from other waste. Mark containers appropriately and dispose of legally, according to regulations. B. Site: Maintain Project site free of waste materials and debris. C. Work Areas: Clean areas where work is in progress to the level of cleanliness necessary for proper execution of the Work. 1. Remove liquid spills promptly. June 23, 2014 01 70 00 5 EXECUTION REQUIREMENTS Building 1100 Café 2. Bid Documents Where dust would impair proper execution of the Work, broom clean or vacuum the entire work area, as appropriate. D. Installed Work: Keep installed work clean. Clean installed surfaces according to written instructions of manufacturer or fabricator of product installed, using only cleaning materials specifically recommended. If specific cleaning materials are not recommended, use cleaning materials that are not hazardous to health or property and that will not damage exposed surfaces. E. Concealed Spaces: Remove debris from concealed spaces before enclosing the space. F. Exposed Surfaces: Clean exposed surfaces and protect as necessary to ensure freedom from damage and deterioration at time of Substantial Completion. G. Cutting and Patching: Clean areas and spaces where cutting and patching are performed. Completely remove paint, mortar, oils, putty, and similar materials. 1. Thoroughly clean piping, conduit, and similar features before applying paint or other finishing materials. Restore damaged pipe covering to its original condition. H. Waste Disposal: Burying or burning waste materials on site will not be permitted. Washing waste materials down sewers or into waterways will not be permitted. I. During handling and installation, clean and protect construction in progress and adjoining materials already in place. Apply protective covering where required to ensure protection from damage or deterioration at Substantial Completion. J. Clean and provide maintenance on completed construction as frequently as necessary through the remainder of the construction period. Adjust and lubricate operable components to ensure operability without damaging effects. K. Limiting Exposures: Supervise construction operations to assure that no part of the construction, completed or in progress, is subject to harmful, dangerous, damaging, or otherwise deleterious exposure during the construction period. 3.8 STARTING AND ADJUSTING A. Start equipment and operating components to confirm proper operation. Remove malfunctioning units, replace with new units, and retest. B. Adjust operating components for proper operation without binding. operation. C. Test each piece of equipment to verify proper operation. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment. D. Manufacturer's Field Service: If a factory authorized service representative is required to inspect field assembled components and equipment installation, comply with qualification requirements in Division 1 Section "Quality Requirements." 3.9 Adjust equipment for proper PROTECTION OF INSTALLED CONSTRUCTION A. Provide final protection and maintain conditions that ensure installed Work is without damage or deterioration at time of Substantial Completion. June 23, 2014 01 70 00 6 EXECUTION REQUIREMENTS Building 1100 Café B. 3.10 A. Bid Documents Comply with manufacturer's written instructions for temperature and relative humidity. CORRECTION OF THE WORK Repair or remove and replace defective construction. Restore damaged substrates and finishes. Comply with requirements in Division 1 Section "Cutting and Patching." 1. Repairing includes replacing defective parts, refinishing damaged surfaces, touching up with matching materials, and properly adjusting operating equipment. B. Restore permanent facilities used during construction to their specified condition. C. Remove and replace damaged surfaces that are exposed to view if surfaces cannot be repaired without visible evidence of repair. D. Repair components that do not operate properly. Remove and replace operating components that cannot be repaired. E. Remove and replace chipped, scratched, and broken glass or reflective surfaces. END OF SECTION 01 70 00 June 23, 2014 01 70 00 7 EXECUTION REQUIREMENTS Building 1100 Café Bid Documents SECTION 01 77 00 CLOSEOUT PROCEDURES PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes administrative and procedural requirements for contract closeout, including, but not limited to, the following: 1. 2. 3. 4. 5. 6. B. Related Sections include the following: 1. 2. 3. 4. 1.3 Inspection procedures. Project Record Documents. Operation and maintenance manuals. Warranties. Instruction of Government's personnel. Final cleaning. Section 01290 "Payment Procedures" for requirements for Applications for Payment for Substantial and Final Completion. Section 01320 "Construction Progress Documentation" for submitting Final Completion construction photographs and negatives. Section 01770 "Execution Requirements" for progress cleaning of Project site. Divisions 2 through 16 Sections for specific closeout and special cleaning requirements for products of those Sections. SUBSTANTIAL COMPLETION A. Preliminary Procedures: Before requesting inspection for determining date of Substantial Completion, complete the following. List items below that are incomplete in request. 1. 2. 3. 4. June 23, 2014 Prepare a list of items to be completed and corrected (punch list), the value of items on the list, and reasons why the Work is not complete. Punch list shall be completed in format described in this Section. Advise COTR of pending insurance changeover requirements. Submit specific warranties, workmanship bonds, maintenance service agreements, final certifications, and similar documents. Unless specifically noted otherwise in Specifications, warrantee periods, maintenance agreements and similar obligations shall commence on the date of Substantial Completion. With the exception of building or project wide installations such as air handlers, chillers and the like, where construction is phased and there is more than one Substantial Completion, commencement of warrantee periods, maintenance agreements and similar obligations for Work in a given phase shall commence on the day of Substantial Completion for that phase of the Work. Obtain and submit releases permitting the Government unrestricted use of the Work and access to services and utilities. Include occupancy permits, operating certificates, and similar releases. 01 77 00 1 CLOSEOUT PROCEDURES Building 1100 Café 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. B. Prepare and submit Project Record Documents, operation and maintenance manuals, damage or settlement surveys, property surveys, and similar final record information. Deliver tools, spare parts, extra materials, and similar items to location designated by the COTR. Label with manufacturer's name and model number where applicable. Make final changeover of permanent locks and security system in coordination with the Government. Advise the Government's personnel of changeover in security provisions. Complete startup and testing of systems. Submit test/adjust/balance records. Terminate and remove temporary facilities from Project site, along with mockups, construction tools, and similar elements. Advise the COTR of changeover in heat and other utilities. Submit changeover information related to the Government's occupancy, use, operation, and maintenance. Complete final cleaning requirements, including touchup painting. Touch up and otherwise repair and restore marred exposed finishes to eliminate visual defects. Inspection: Submit a written request for inspection for Substantial Completion. On receipt of request, COTR will either proceed with inspection or notify Contractor of unfulfilled requirements. COTR will prepare the Certificate of Substantial Completion after inspection or will notify Contractor of items, either on Contractor's list or additional items identified by COTR, that must be completed or corrected before certificate will be issued. 1. 2. 1.4 Bid Documents Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected. Results of completed inspection will form the basis of requirements for Final Completion. FINAL COMPLETION A. Preliminary Procedures: Before requesting final inspection for determining date of Final Completion, complete the following: 1. 2. 3. 4. 5. B. Inspection: Submit a written request for final inspection for acceptance. On receipt of request, COTR will either proceed with inspection or notify Contractor of unfulfilled requirements. COTR will prepare a final Certificate for Payment after inspection or will notify Contractor of construction that must be completed or corrected before certificate will be issued. 1. 1.5 Submit a final Application for Payment according to Division 1 Section "Payment Procedures." Submit certified copy of COTR's Substantial Completion inspection list of items to be completed or corrected (punch list), endorsed and dated by COTR. The certified copy of the list shall state that each item has been completed or otherwise resolved for acceptance. Submit evidence of final, continuing insurance coverage complying with insurance requirements. Submit pest control final inspection report and warranty. Instruct Government’s personnel in operation, adjustment, and maintenance of products, equipment, and systems. Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected. LIST OF INCOMPLETE ITEMS (PUNCH LIST) A. Preparation: Submit one hard copy and one copy in electronic format. Include name and identification of each space and area affected by construction operations for incomplete items and items needing correction including, if necessary, areas disturbed by Contractor that are outside the limits of construction. June 23, 2014 01 77 00 2 CLOSEOUT PROCEDURES Building 1100 Café 1. Organize list of spaces in sequential order, starting with exterior areas first and proceeding from lowest floor to highest floor. 2. Organize items applying to each space by major element, including categories for ceiling, individual walls, floors, equipment, and building systems. 3. Include the following information at the top of each page: a. b. c. d. e. 4. 1.6 Bid Documents Project name. Date. Name of Architect. Name of Contractor. Page number. Prepare list in electronic format, using a word processing or spreadsheet program which is compatible with the COTR’s project management system, such that the COTR and/or his consultants can add items which require correction. PROJECT RECORD DOCUMENTS A. 1.7 General: Refer to Section 01781 – “Project Record Documents.” OPERATION AND MAINTENANCE MANUALS A. Assemble a complete set of operation and maintenance data indicating the operation and maintenance of each system, subsystem, and piece of equipment not part of a system. Include operation and maintenance data required in individual Specification Sections and as follows: 1. Operation Data: a. b. c. d. e. 2. Maintenance Data: a. b. c. d. e. f. g. h. B. Emergency instructions and procedures. System, subsystem, and equipment descriptions, including operating standards. Operating procedures, including startup, shutdown, seasonal, and weekend operations. Description of controls and sequence of operations. Piping diagrams. Manufacturer's information, including list of spare parts. Name, address, and telephone number of Installer or supplier. Maintenance procedures. Maintenance and service schedules for preventive and routine maintenance. Maintenance record forms. Sources of spare parts and maintenance materials. Copies of maintenance service agreements. Copies of warranties and bonds. Organize operation and maintenance manuals into suitable sets of manageable size. Group contents by trade or by Specification Division and Section wherever possible. Bind and index data in heavy duty, 3 ring, vinyl covered, loose leaf binders, in thickness necessary to accommodate contents, with pocket inside the covers to receive folded oversized sheets. Clearly and neatly identify each binder on front and spine with the printed title "OPERATION AND MAINTENANCE MANUAL," Project name, and subject matter of contents. June 23, 2014 01 77 00 3 CLOSEOUT PROCEDURES Building 1100 Café 1.8 Bid Documents PRODUCT AND MATERIAL LISTS A. 1.9 General: Refer to Section 01781 – “Project Record Documents.” WARRANTIES A. Submittal Time: Submit written warranties on request of COTR for designated portions of the Work where commencement of warranties other than date of Substantial Completion is indicated. B. Partial Occupancy: Submit properly executed warranties within 15 days of completion of designated portions of the Work that are completed and occupied or used by the Government during construction period by separate agreement with Contractor. C. Organize warranty documents into an orderly sequence based on the table of contents of the Project Manual. 1. 2. 3. D. Bind warranties and bonds in heavy duty, 3 ring, vinyl covered, loose leaf binders, thickness as necessary to accommodate contents, and sized to receive 8 1/2 by 11 inch paper. Provide heavy paper dividers with plastic covered tabs for each separate warranty. Mark tab to identify the product or installation. Provide a typed description of the product or installation, including the name of the product and the name, address, and telephone number of Installer. Identify each binder on the front and spine with the typed or printed title "WARRANTIES," Project name, and name of Contractor. Provide additional copies of each warranty to include in operation and maintenance manuals. PART 2 PRODUCTS 2.1 MATERIALS A. Cleaning Agents: Use cleaning materials and agents recommended by manufacturer or fabricator of the surface to be cleaned. Do not use cleaning agents that are potentially hazardous to health or property or that might damage finished surfaces. PART 3 EXECUTION 3.1 DEMONSTRATION AND TRAINING A. Instruction: Instruct Government's personnel to adjust, operate, and maintain systems, subsystems, and equipment not part of a system. 1. 2. 3. 4. 5. June 23, 2014 Provide instructors experienced in operation and maintenance procedures. Provide instruction at mutually agreed on times. For equipment that requires seasonal operation, provide similar instruction at the start of each season until all operational scenarios have been demonstrated. Schedule training with Government with at least seven days' advance notice. Coordinate instructors, including providing notification of dates, times, length of instruction, and course content. The Government may elect to videotape each demonstration and training session for future use. Cooperate with Government’s efforts in this regard. 01 77 00 4 CLOSEOUT PROCEDURES Building 1100 Café B. Program Structure: Develop an instruction program that includes individual training modules for each system and equipment not part of a system, as required by individual Specification Sections. For each training module, develop a learning objective and teaching outline. Include instruction for the following: 1. 2. 3. 4. 5. 6. 7. 3.2 Bid Documents System design and operational philosophy. Review of documentation. Operations. Adjustments. Troubleshooting. Maintenance. Repair. FINAL CLEANING A. General: Provide final cleaning. Conduct cleaning and waste removal operations to comply with local laws and ordinances and Federal and local environmental and antipollution regulations. B. Cleaning: Employ experienced workers or professional cleaners for final cleaning. Clean each surface or unit to condition expected in a new commercial building. Comply with manufacturer's written instructions. 1. Complete the following cleaning operations before requesting inspection for certification of Substantial Completion for entire Project or for a portion of Project: a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. June 23, 2014 Clean Project site, yard, and grounds, in areas disturbed by construction activities, including landscape development areas, of rubbish, waste material, litter, and other foreign substances. Sweep paved areas broom clean. Remove petrochemical spills, stains, and other foreign deposits. Rake grounds that are neither planted nor paved to a smooth, even textured surface. Remove tools, construction equipment, machinery, and surplus material from Project site. Remove snow and ice to provide safe access to building. Clean exposed exterior and interior hard surfaced finishes to a dirt free condition, free of stains, films, efflorescence and similar foreign substances. Avoid disturbing natural weathering of exterior surfaces. Restore reflective surfaces to their original condition. Remove debris and surface dust from limited access spaces, including roofs, plenums, shafts, trenches, equipment vaults, manholes, attics, and similar spaces. Sweep concrete floors broom clean in unoccupied spaces. Vacuum carpet and similar soft surfaces, removing debris and excess nap; shampoo if visible soil or stains remain. Clean transparent materials, including mirrors and glass in doors and windows. Remove glazing compounds and other noticeable, vision obscuring materials. Replace chipped or broken glass and other damaged transparent materials. Polish mirrors and glass, taking care not to scratch surfaces or coatings. Remove labels that are not permanent. Touch up and otherwise repair and restore marred, exposed finishes and surfaces. Replace finishes and surfaces that cannot be satisfactorily repaired or restored or that already show evidence of repair or restoration. Do not paint over "UL" and similar labels, including mechanical and electrical nameplates. Wipe surfaces of mechanical and electrical equipment, elevator equipment, and similar equipment. Remove excess lubrication, paint and mortar droppings, and other foreign substances. Replace parts subject to unusual operating conditions. Clean plumbing fixtures to a sanitary condition, free of stains, including stains resulting from water exposure. 01 77 00 5 CLOSEOUT PROCEDURES Building 1100 Café p. q. r. s. Bid Documents Replace disposable air filters and clean permanent air filters. Clean exposed surfaces of diffusers, registers, and grills. Clean ducts, blowers, and coils if units were operated without filters during construction. Remove plastic protection and clean light fixtures, lamps, globes, and reflectors to function with full efficiency. Replace dented or damaged reflectors; replace burned out bulbs, and those noticeably dimmed by hours of use, and defective and noisy starters in fluorescent and mercury vapor fixtures to comply with requirements for new fixtures. Leave Project clean and ready for occupancy. C. Pest Control: Engage an experienced, licensed exterminator to make a final inspection and rid Project of rodents, insects, and other pests. Prepare a report. D. Comply with safety standards for cleaning. Do not burn waste materials. Do not bury debris or excess materials on Government property. Do not discharge volatile, harmful, or dangerous materials into drainage systems. Remove waste materials from Project site and dispose of lawfully. END OF SECTION 01 77 00 June 23, 2014 01 77 00 6 CLOSEOUT PROCEDURES Building 1100 Café Bid Documents SECTION 01 78 01 PROJECT RECORD DOCUMENTS PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes administrative and procedural requirements for Project Record Documents, including the following: 1. 2. 3. B. Related Sections include the following: 1. 2. 1.3 Record Drawings. Record Specifications. Record Product Data. Section 01770 "Closeout Procedures" for general closeout procedures and maintenance manual requirements. Divisions 2 through 16 Sections for specific requirements for Project Record Documents of products in those Sections. SUBMITTALS A. Record Drawings: Comply with the following: 1. Number of Copies: Submit copies of Record Drawings as follows: a. Final Submittal: Submit one set of marked up Record Prints, one set of record transparencies, and three copies printed from Record Transparencies. Print each Drawing, whether or not changes and additional information were recorded. Provide additional drawings where original documents are not in sufficient detail or large enough scale to permit accurate recording of built B. Record Specifications: modifications. C. Record Product and Material Data: Assemble a complete Product and Material List, organized according to the Specification Divisions and Sections. List all products and materials actually used in the project. Do not include products and materials which were included in the specifications, but which were ultimately replaced by other products or materials. For each item, include the following, where applicable: 1. 2. 3. June 23, 2014 Submit one copy of Project Specifications, including addenda and contract Specification Section and paragraph where product or material was named. Generic name & type of product or material Location where product or material was used in the project. 01 78 01 1 PROJECT RECORD DOCUMENTS Building 1100 Café 4. 5. 6. 7. 8. 9. 10. Bid Documents Proprietary product or material name, model number, color, sheen, finish, size, thickness, accessories, and other information to firmly and accurately describe the item, such that additional, matching products or materials can be easily obtained by the Owner. Manufacturer’s name and contact information. Distributor’s name and contact information. Installer’s name and contact information. Warrantee period and actual warrantee expiration date. Organize in table or spreadsheet format, and provide one hard copy and one electronic copy to the COTR. For hard copy, bind and index data in heavy duty, 3 ring, vinyl covered, loose leaf binder(s), in thickness necessary to accommodate contents, with pocket inside the covers to receive folded oversized sheets. Clearly and neatly identify binder(s) on front and spine with the printed title "PRODUCT AND MATERIAL LIST”, Project name, and subject matter of contents. Where Record Product Data is required as part of operation and maintenance manuals, submit marked up Product Data as an insert in the manual instead of submittal as Record Product Data. PART 2 PRODUCTS 2.1 RECORD DRAWINGS A. Record Prints: Maintain one set of blue or black line white prints of the Contract Drawings and Shop Drawings. 1. Preparation: Mark Record Prints to show the actual installation where installation varies from that shown originally. Require individual or entity who obtained record data, whether individual or entity is Installer, subcontractor, or similar entity, to prepare the marked up Record Prints. a. b. c. d. 2. Content: Types of items requiring marking include, but are not limited to, the following: a. b. c. d. e. f. g. h. i. j. k. l. m. n. June 23, 2014 Give particular attention to information on concealed elements that would be difficult to identify or measure and record later. Accurately record information in an understandable drawing technique. Record data as soon as possible after obtaining it. Record and check the markup before enclosing concealed installations. Recordation of data in a timely manner shall be a pre condition of Payment Request authorization. The COTR shall review Record Prints on a monthly basis and to coincide with submission of Contractor’s Requests for Payment. Payment shall not be authorized if record data is not up to date. Dimensional changes to Drawings. Revisions to details shown on Drawings. Depths of foundations below first floor. Locations and depths of underground utilities, including locations of splices. Revisions to routing of piping and conduits. Revisions to electrical circuitry. Actual equipment locations. Duct size and routing. Locations of concealed internal utilities. Changes made by Change Order or Construction Change Directive. Changes made following COTR's written orders. Details not on the original Contract Drawings. Field records for variable and concealed conditions. Record information on the Work that is shown only schematically. 01 78 01 2 PROJECT RECORD DOCUMENTS Building 1100 Café 3. 4. 5. 6. B. Mark the Contract Drawings or Shop Drawings, whichever is most capable of showing actual physical conditions, completely and accurately. If Shop Drawings are marked, show cross reference on the Contract Drawings. Mark record sets with erasable, red colored pencil. Use other colors to distinguish between changes for different categories of the Work at the same location. Mark important additional information that was either shown schematically or omitted from original Drawings. Note Construction Change Directive numbers, alternate numbers, Change Order numbers, and similar identification, where applicable. Handover of Record Documents: Immediately before inspection for Certificate of Substantial Completion, review marked up Record Prints with COTR and Government’s consultants. Add additional information as directed, and hand over documents to COTR for use by the Government’s consultants. 1. 2. 2.2 Bid Documents Cooperate with COTR and Government’s consultants in providing additional information regarding record data. Make field measurements, produce drawings and sketches, meet with the COTR and Government’s consultants when requested, and perform other tasks as requested by the COTR to assist in the accurate and complete preparation of Project Record Drawings. RECORD SPECIFICATIONS A. Preparation: Mark Specifications to indicate the actual product installation where installation varies from that indicated in Specifications, addenda, and contract modifications. 1. 2. 3. 4. 5. 6. 2.3 Give particular attention to information on concealed products and installations that cannot be readily identified and recorded later. Mark copy with the proprietary name and model number of products, materials, and equipment furnished, including substitutions and product options selected. Record the name of the manufacturer, supplier, Installer, and other information necessary to provide a record of selections made. For each principal product, indicate whether Record Product Data has been submitted in operation and maintenance manuals instead of submitted as Record Product Data. Note related Change Orders, Record Drawings, and Product Data where applicable. Change Order proposals shall include resubmitting updated Product Data. MISCELLANEOUS RECORD SUBMITTALS A. Assemble miscellaneous records required by other Specification Sections for miscellaneous record keeping and submittal in connection with actual performance of the Work. Bind or file miscellaneous records and identify each, ready for continued use and reference. PART 3 EXECUTION 3.1 RECORDING AND MAINTENANCE A. B. Recording: Maintain one copy of each submittal during the construction period for Project Record Document purposes. Post changes and modifications to Project Record Documents as they occur; do not wait until the end of Project. Maintenance of Record Documents and Samples: Store Record Documents and Samples in the field office apart from the Contract Documents used for construction. Do not use Project Record Documents June 23, 2014 01 78 01 3 PROJECT RECORD DOCUMENTS Building 1100 Café Bid Documents for construction purposes. Maintain Record Documents in good order and in a clean, dry, legible condition, protected from deterioration and loss. Provide access to Project Record Documents for COTR’s reference during normal working hours. END OF SECTION 01 78 01 June 23, 2014 01 78 01 4 PROJECT RECORD DOCUMENTS Building 1100 Cafe Bid Documents SECTION 02 41 00 DEMOLITION PART 1 GENERAL 1.01 SECTION INCLUDES A. Selective demolition of building elements for alteration purposes. 1.02 RELATED REQUIREMENTS A. Section 01 10 00 Summary: Limitations on Contractor's use of site and premises. B. Section 01 50 00 Temporary Facilities and Controls: Site fences, security, protective barriers, and waste removal. C. Section 01 70 00 Execution and Closeout Requirements: Project conditions; protection of bench marks, survey control points, and existing construction to remain; reinstallation of removed products; temporary bracing and shoring. 1.03 REFERENCE STANDARDS A. 29 CFR 1926 U.S. Occupational Safety and Health Standards; current edition. PART 3 EXECUTION 2.01 GENERAL PROCEDURES AND PROJECT CONDITIONS A. Comply with applicable codes and regulations for demolition operations and safety of adjacent structures and the public. 1. Obtain required permits. 2. Take precautions to prevent catastrophic or uncontrolled collapse of structures to be removed; do not allow worker or public access within range of potential collapse of unstable structures. 3. Provide, erect, and maintain temporary barriers and security devices. 4. Conduct operations to minimize effects on and interference with adjacent structures and occupants. 5. Do not close or obstruct roadways or sidewalks without permit. 6. Conduct operations to minimize obstruction of public and private entrances and exits; do not obstruct required exits at any time; protect persons using entrances and exits from removal operations. 7. Obtain written permission from owners of adjacent properties when demolition equipment will traverse, infringe upon or limit access to their property. B. Do not begin removal until receipt of notification to proceed from Owner. C. Protect existing structures and other elements that are not to be removed. 1. Provide bracing and shoring. 2. Prevent movement or settlement of adjacent structures. 3. Stop work immediately if adjacent structures appear to be in danger. D. If hazardous materials are discovered during removal operations, stop work and notify Architect and Owner; hazardous materials include regulated asbestos containing materials, lead, PCB's, and mercury. 2.02 EXISTING UTILITIES A. Coordinate work with utility companies; notify before starting work and comply with their requirements; obtain required permits. B. Protect existing utilities to remain from damage. C. Do not disrupt public utilities without permit from authority having jurisdiction. D. Do not close, shut off, or disrupt existing life safety systems that are in use without at least 7 days prior written notification to Owner. E. Do not close, shut off, or disrupt existing utility branches or take offs that are in use without at least 3 days prior written notification to Owner. June 23, 2014 02 41 00 1 DEMOLITION Building 1100 Cafe Bid Documents F. Locate and mark utilities to remain; mark using highly visible tags or flags, with identification of utility type; protect from damage due to subsequent construction, using substantial barricades if necessary. G. Remove exposed piping, valves, meters, equipment, supports, and foundations of disconnected and abandoned utilities. H. Prepare building demolition areas by disconnecting and capping utilities outside the demolition zone; identify and mark utilities to be subsequently reconnected, in same manner as other utilities to remain. 2.03 SELECTIVE DEMOLITION FOR ALTERATIONS A. Drawings showing existing construction and utilities are based on casual field observation and existing record documents only. 1. Verify that construction and utility arrangements are as shown. 2. Report discrepancies to Architect before disturbing existing installation. 3. Beginning of demolition work constitutes acceptance of existing conditions that would be apparent upon examination prior to starting demolition. B. Remove existing work as indicated and as required to accomplish new work. 1. Remove items indicated on drawings. C. Services (Including but not limited to HVAC, Plumbing, Fire Protection, Electrical, and Telecommunications): Remove existing systems and equipment as indicated. 1. Maintain existing active systems that are to remain in operation; maintain access to equipment and operational components. 2. Where existing active systems serve occupied facilities but are to be replaced with new services, maintain existing systems in service until new systems are complete and ready for service. 3. Verify that abandoned services serve only abandoned facilities before removal. 4. Remove abandoned pipe, ducts, conduits, and equipment, including those above accessible ceilings; remove back to source of supply where possible, otherwise cap stub and tag with identification. D. Protect existing work to remain. 1. Prevent movement of structure; provide shoring and bracing if necessary. 2. Perform cutting to accomplish removals neatly and as specified for cutting new work. 3. Repair adjacent construction and finishes damaged during removal work. 4. Patch as specified for patching new work. 2.04 DEBRIS AND WASTE REMOVAL A. Remove debris, junk, and trash from site. B. Leave site in clean condition, ready for subsequent work. C. Clean up spillage and wind blown debris from public and private lands. END OF SECTION June 23, 2014 02 41 00 2 DEMOLITION Building 1100 Cafe Bid Documents SECTION 03 10 00 CONCRETE FORMING AND ACCESSORIES PART 1 GENERAL 1.01 SECTION INCLUDES A. Formwork for cast in place concrete, with shoring, bracing and anchorage. B. Openings for other work. C. Form accessories. D. Form stripping. 1.02 RELATED SECTIONS A. Section 03 20 00 Concrete Reinforcing. B. Section 03 30 00 Cast in Place Concrete. C. Section 03 39 00 Concrete Curing. 1.03 REFERENCES A. ACI 301 Specifications for Structural Concrete for Buildings; American Concrete Institute International; 1999. B. ACI 318 Building Code Requirements for Reinforced Concrete and Commentary; American Concrete Institute International; 2005. C. ACI 347R Guide to Formwork for Concrete; American Concrete Institute International; 2003. D. ASME A17.1 Safety Code for Elevators and Escalators; The American Society of Mechanical Engineers; 2004. E. PS 1 Construction and Industrial Plywood; National Institute of Standards and Technology (Department of Commerce); 1995. 1.04 DESIGN REQUIREMENTS A. Design, engineer and construct formwork, shoring and bracing to conform to design and code requirements; resultant concrete to conform to required shape, line and dimension. 1.05 SUBMITTALS A. See Section 01 33 00 – Submittal Requirements; for submittal procedures. B. Product Data: Provide data on void form materials and installation requirements. C. Shop Drawings: Indicate pertinent dimensions, materials, bracing, and arrangement of joints and ties. 1.06 QUALITY ASSURANCE A. Perform work of this section in accordance with ACI 301. 1. Maintain one copy of standards on project site. 1.07 REGULATORY REQUIREMENTS A. Conform to applicable code for design, fabrication, erection and removal of formwork. PART 2 PRODUCTS 2.01 WOOD FORM MATERIALS A. Form Materials: At the discretion of the Contractor. B. Softwood Plywood: PS 1, C Grade, Group 2. June 23, 2014 03 10 00 1 CONCRETE FORMING AND ACCESSORIES Building 1100 Cafe Bid Documents C. Softwood Plywood: PS 1, B B High Density Concrete Form Overlay, Class I. D. Plywood: Douglas Fir Spruce species; solid one side grade; sound undamaged sheets with clean, true edges. 2.02 PREFABRICATED FORMS A. Preformed Steel Forms: Minimum 16 gage matched, tight fitting, stiffened to support weight of concrete without deflection detrimental to tolerances and appearance of finished surfaces. B. Preformed Plastic Forms: Thermoplastic polystyrene form liner, tight fitting, stiffened to support weight of concrete without deflection detrimental to tolerances and appearance of finished surfaces. C. Glass Fiber Fabric Reinforced Plastic Forms: Matched, tight fitting, stiffened to support weight of concrete without deflection detrimental to tolerances and appearance of finished concrete surfaces. 2.03 FORMWORK ACCESSORIES A. Form Ties: Snap off type, galvanized metal or plastic, fixed length, cone type, with waterproofing washer, free of defects that could leave holes larger than 1 inch in concrete surface. B. Form Release Agent: Colorless mineral oil that will not stain concrete, absorb moisture, impair natural bonding of concrete finish coatings, or affect color characteristics of concrete finish coatings. C. Corners: Filleted or chamfered, rigid plastic or wood strip; maximum possible lengths. D. Flashing Reglets: Galvanized steel, 22 gage thick, longest possible lengths, with alignment splines for joints, foam filled, release tape sealed slots, anchors for securing to concrete formwork. E. Nails, Spikes, Lag Bolts, Through Bolts, Anchorages: Sized as required, of sufficient strength and character to maintain formwork in place while placing concrete. PART 3 EXECUTION 3.01 EXAMINATION A. Verify lines, levels and centers before proceeding with formwork. Ensure that dimensions agree with drawings. 3.02 EARTH FORMS A. Earth forms are permitted for footings only. B. Hand trim sides and bottom of earth forms. Remove loose soil prior to placing concrete. 3.03 ERECTION – FORMWORK A. Erect formwork, shoring and bracing to achieve design requirements, in accordance with requirements of ACI 301. B. Provide bracing to ensure stability of formwork. Shore or strengthen formwork subject to overstressing by construction loads. C. Arrange and assemble formwork to permit dismantling and stripping. Do not damage concrete during stripping. Permit removal of remaining principal shores. D. Align joints and make watertight. Keep form joints to a minimum. E. Obtain approval before framing openings in structural members that are not indicated on drawings. F. Provide fillet and chamfer strips on external corners of beams, and columns. G. Coordinate this section with other sections of work that require attachment of components to formwork. June 23, 2014 03 10 00 2 CONCRETE FORMING AND ACCESSORIES Building 1100 Cafe H. Bid Documents If formwork is placed after reinforcement, resulting in insufficient concrete cover over reinforcement, request instructions from Architect before proceeding. 3.04 APPLICATION , FORM RELEASE AGENT A. Apply form release agent on formwork in accordance with manufacturer's recommendations. B. Apply prior to placement of reinforcing steel, anchoring devices, and embedded items. C. Do not apply form release agent where concrete surfaces will receive special finishes or applied coverings that are affected by agent. Soak inside surfaces of untreated forms with clean water. Keep surfaces coated prior to placement of concrete. 3.05 INSERTS, EMBEDDED PARTS, AND OPENINGS A. Provide formed openings where required for items to be embedded in passing through concrete work. B. Locate and set in place items that will be cast directly into concrete. C. Coordinate with work of other sections in forming and placing openings, slots, reglets, recesses, sleeves, bolts, anchors, other inserts, and components of other work. D. Install accessories in accordance with manufacturer's instructions, so they are straight, level, and plumb. Ensure items are not disturbed during concrete placement. E. Install waterstops in accordance with manufacturer's instructions, so they are continuous without displacing reinforcement and form a watertight barrier. F. Provide temporary ports or openings in formwork where required to facilitate cleaning and . inspection Locate openings at bottom of forms to allow flushing water to drain. G. Close temporary openings with tight fitting panels, flush with inside face of forms, and neatly fitted so joints will not be apparent in exposed concrete surfaces. 3.06 FORM CLEANING A. Clean forms as erection proceeds, to remove foreign matter within forms. B. Clean formed cavities of debris prior to placing concrete. 1. Flush with water or use compressed ac to remove remaining foreign matter. Ensure that water and debris drain to exterior through clean out ports. 2. During cold weather, remove ice and snow from within forms. Do not use de icing salts. Do not use water to clean out forms, unless formwork and concrete construction proceed within heated enclosure. Use compressed air or other means to remove foreign matter. 3.07 FORMWORK TOLERANCES A. Construct formwork to maintain tolerances required by ACI 301. 3.08 FIELD QUALITY CONTROL A. An independent testing agency will perform field quality control tests, as specified in Section 01 4000. B. Inspect erected formwork, shoring, and bracing to ensure that work is in accordance with formwork design, and to verify that supports, fastenings, wedges, ties, and items are secure. 3.09 FORM REMOVAL A. Do not remove forms or bracing until concrete has gained sufficient strength to carry its own weight and imposed loads. B. Loosen forms carefully. Do not wedge pry bars, hammers, or tools against finish concrete surfaces scheduled for exposure to view. June 23, 2014 03 10 00 3 CONCRETE FORMING AND ACCESSORIES Building 1100 Cafe C. Bid Documents Store removed forms to prevent damage to form materials or to fresh concrete. Discard damaged forms. END OF SECTION June 23, 2014 03 10 00 4 CONCRETE FORMING AND ACCESSORIES Building 1100 Cafe Bid Documents SECTION 03 20 00 CONCRETE REINFORCING PART 1 GENERAL 1.01 SECTION INCLUDES A. Reinforcing steel for cast in place concrete. B. Supports and accessories for steel reinforcement. 1.02 RELATED SECTIONS A. Section 03 10 00 Concrete Forming and Accessories. B. Section 03 30 00 Cast in Place Concrete. C. Section 04 20 00 Unit Masonry: Reinforcement for masonry. D. Electrical Grounding and Bonding for Electrical Systems: Grounding connection to concrete reinforcement. 1.03 REFERENCES A. ACI 301 Specifications for Structural Concrete for Buildings; American Concrete Institute International; 1999. B. ACI 318 Building Code Requirements For Reinforced Concrete and Commentary; American Concrete Institute International; 2005. C. ACI SP 66 ACI Detailing Manual; American Concrete Institute International; 2004. D. ASTM A 82 Standard Specification for Steel Wire, Plain, for Concrete Reinforcement; 2002. E. ASTM A 185 Standard Specification for Steel Welded Wire Reinforcement, Plain, for Concrete; 2002. F. ASTM A 8151A 615M Standard Specification for Deformed and Plain Billet Steel Bars for Concrete Reinforcement; 2004. G. ASTM A 775/A 775M Standard Specification for Epoxy Coated Steel Reinforcing Bars; 2001. H. ASTM A 884/A 884M Standard Specification for Epoxy Coated Steel Wire and Welded Wire Fabric for Reinforcement; 2002. I. ASTM D 39631D 3963M Standard Specification for Fabrication and Jobsite Handling of Epoxy Coated Reinforcing Steel Bars; 2001. J. AWS D1.4 Structural Welding Code Reinforcing Steel; American Welding Society; 1998. K. CRSI (DA4) Manual of Standard Practice; Concrete Reinforcing Steel Institute; 2001. L. CRSI (P1) Placing Reinforcing Bars; Concrete Reinforcing Steel Institute; 1997. 1.04 SUBMITTALS A. See Section 01 33 00 – Submittal Requirements, for submittal procedures B. Shop Drawings: Comply with requirements of ACI SP 66. Include bar schedules, shapes of bent bars, spacing of bars, and location of splices. C. Manufacturer's Certificate: Certify that reinforcing steel, accessories, and products supplied for this project meet or exceed specified requirements. D. Reports: Submit certified copies of mill test report of reinforcement materials analysis. 1.05 QUALITY ASSURANCE June 23, 2014 03 20 00 1 CONCRETE REINFORCING Building 1100 Cafe A. Bid Documents Perform work of this section in accordance with ACI 301. 1. Maintain one copy of each document on project site. B. Welders' Certificates: Submit certifications for welders employed on the project, verifying AWS qualification within the previous 12 months. PART.2 PRODUCTS 2.01 REINFORCEMENT A. Reinforcing Steel: ASTM A 6151A 615M Grade 60 (420). 1. Plain billet steel bars. 2. Unfinished. B. Steel Welded Wire Reinforcement: ASTM A 185, plain type. 1. Mesh Size and Wire Gage: As indicated on drawings. C. Reinforcement Accessories: 1. Tie Wire: Annealed, minimum 16 gage. 2. Chairs, Bolsters, Bar Supports, Spacers: Sized and shaped for adequate support of reinforcement during concrete placement. 3. Provide plastic components for placement within 1 1/2 inches of weathering surfaces. 2.02 FABRICATION A. Fabricate concrete reinforcing in accordance with CRSI (DA4) Manual of Standard Practice. B. Welding of reinforcement is permitted only with the specific approval of Architect. Perform welding in accordance with AWS D1.4. C. Locate reinforcing splices not indicated on drawings at point of minimum stress. 1. Review locations of splices with Architect. PART 3 EXECUTION 3.01 PLACEMENT A. Place, support and secure reinforcement against displacement. Do not deviate from required position. B. Do not displace or damage vapor barrier. C. Accommodate placement of formed openings. D. Conform to applicable code for concrete cover over reinforcement E. Bond and ground all reinforcement to requirements of Section 26 0526. 3.02 FIELD QUALITY CONTROL A. An independent testing agency, as specified in Section 01 40 00, will inspect installed reinforcement for conformance to contract documents before concrete placement. 3.03 SCHEDULES A. Reinforcement for Foundation Wall Framing Members and Slab on Grade: Deformed bars and welded wire reinforcement, galvanized finish. END OF SECTION June 23, 2014 03 20 00 2 CONCRETE REINFORCING Building 1100 Cafe Bid Documents SECTION 03 30 00 CAST IN PLACE CONCRETE PART 1 GENERAL 1.01 SECTION INCLUDES A. Elevated concrete slabs. B. Floors and slabs on grade. C. Concrete foundation walls, columns, beams and piers. D. Joint devices associated with concrete work. E. Skim coat finish for all marred surfaces exposed to view. F. Miscellaneous concrete elements. 1.02 RELATED SECTIONS A. Exterior Improvements Portland Cement Concrete Paving: Sidewalks, curbs and gutters. B. Section 03 10 00 Concrete Forming and Accessories: Forms and accessories for formwork. C. Section 03 20 00 Concrete Reinforcing. D. Section 03 39 00 Concrete Curing. E. Section 07 90 05 Joint Sealers. 1.03 REFERENCES A. ACI 211.1 Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass Concrete; American Concrete Institute International; 1991 (Reapproved 2002). B. ACI 301 Specifications for Structural Concrete for Buildings; American Concrete Institute International; 2005. C. ACI 302.1R Guide for Concrete Floor and Slab Construction; American Concrete Institute International; 2004. D. ACI 304R Guide for Measuring, Mixing, Transporting, and Placing Concrete; American Concrete Institute International; 2000. E. ACI 305R Hot Weather Concreting; American Concrete institute International; 1999. F. ACI 306R Cold Weather Concreting; American Concrete Institute international; 1988. G. ACI 308 Standard Practice for Curing Concrete; American Concrete Institute International; 2001. H. ACI 318 Building Code Requirements for Reinforced Concrete and Commentary; American Concrete Institute International; 2005. I. ASTM C 33 Standard Specification for Concrete Aggregates; 2003. J. ASTM C 391C 39M Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens; 2003. K. ASTM C 941C 94M Standard Specification for Ready Mixed Concrete; 2003a. L. ASTM C 1431C 143M Standard Test Method for Slump of Hydraulic Cement Concrete; 2003. M. ASTM C 150 Standard Specification for Portland Cement; 2002a. N. ASTM C 171 Standard Specification for Sheet Materials for Curing Concrete; 2003. O. ASTM C 173/C 173M Standard Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method; 2001. June 23, 2014 03 30 00 1 CAST IN PLACE CONCRETE Building 1100 Cafe P. Bid Documents ASTM C 260 Standard Specification for Air Entraining Admixtures for Concrete; 2001. Q. ASTM C 309 Standard Specification for Liquid Membrane Forming Compounds for Curing Concrete; 2003. R. ASTM C 330 Standard Specification for Lightweight Aggregates for Structural Concrete; 2004. S. ASTM C 4941C 494M Standard Specification for Chemical Admixtures for Concrete; 2004. T. ASTM C 618 Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete; 2003. U. ASTM C 6851C 685M Standard Specification for Concrete Made by Volumetric Batching and Continuous Mixing; 2001. V. ASTM C 881/C 881M Standard Specification for Epoxy Resin Base Bonding Systems for Concrete; 2002. W. ASTM C 1059 Standard Specification for Latex Agents for Bonding Fresh to Hardened Concrete; 1999. X. ASTM C 1107 Standard Specification for Packaged Dry, Hydraulic Cement Grout (Nonshrink); 2002. Y. ASTM D 994 Standard Specification for Preformed Expansion Joint Filler for Concrete (Bituminous Type); 1998 (Reapproved 2003). Z. ASTM D 1751 Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types); 1999. AA. ASTM E 1745 Standard Specification for Plastic Water Vapor Retarders Used in Contact with Soil or Granular Fill under Concrete Slabs; 1997. BB. COE CRD C 513 COE Specifications for Rubber Waterstops; Corps of Engineers; 1974. 1.04 SUBMITTALS A. Submit for approval, design mixes for each type of concrete. B. Submit Compression Strength Test Reports. C. Product Data: 1. Submit manufacturer’s product data for all admixtures. 2. Submit manufacturer’s product data for waterstops including complete general information and specific installation instructions, recommendations and limitations. D. Samples: Submit two, 6 inch long samples of waterstops and construction joint devices. E. Manufacturer's Installation Instructions: Indicate installation procedures and interface required with adjacent construction for concrete accessories. F. Project Record Documents: Accurately record actual locations of embedded utilities and components that will be concealed from view upon completion of concrete work. 1.05 QUALITY ASSURANCE A. Perform work of this section in accordance with ACI 301 and ACI 318. B. Acquire cement from same source and aggregate from same source for entire project. C. Follow recommendations of ACI 305R when concreting during hot weather. D. Follow recommendations of ACI 306R when concreting during cold weather. PART 2 PRODUCTS 2.01 FORMWORK June 23, 2014 03 30 00 2 CAST IN PLACE CONCRETE Building 1100 Cafe A. Bid Documents Comply with requirements of Section 03 10 00. 2.02 REINFORCEMENT A. Comply with requirements of Section 03 20 00. 2.03 CONCRETE MATERIALS A. Cement: ASTM C 150, Type I II Normal Portland type. B. Fine and Coarse Aggregates: ASTM C 33. C. Lightweight Aggregate: ASTM C 330. D. Fly Ash: ASTM C 618, Class C or F. E. Calcined Pozzolan: ASTM C 618, Class N. F. Silica Fume: ACI 211.1 G. Water: Clean and not detrimental to concrete. 2.04 ADMIXTURES A. Air Entrainment Admixture: ASTM C 260. B. Chemical Admixtures: ASTM C 494/C 494M, Type A Water Reducing, Type C Accelerating, and Type G Water Reducing, High Range and Retarding. 1. Do not use chemicals that will result in soluble chloride ions in excess of 0.1 percent by weight of cement. 2.05 CONCRETE ACCESSORIES A. Reglets: Formed steel sheet, galvanized, with temporary filler to prevent concrete intrusion during placement. B. Bonding Agent: ASTM C 1059, Type II acrylic non redispersable type. C. Epoxy Bonding System: ASTM C 881, type as required by project conditions. D. Underslab Vapor Retarder: Polyethylene sheet, minimum 6 mils thick. E. Non Shrink Grout: ASTM C 1107; premixed compound consisting of non metallic aggregate, cement, water reducing and plasticizing agents. 1. Minimum Compressive Strength at 48 Hours: 2,400 psi. 2. Minimum Compressive Strength at 28 Days: 7,000 psi. F. Curing Materials: Comply with requirements of Section 03 39 00. G. Liquid Curing Compound: ASTM C 309, Type 1, clear or translucent. 2.06 JOINT DEVICES AND MATERIALS A. Waterstops: Provide Waterstop RX bentonite waterstops and Cetseal adhesive as manufactured by Collod Environmental Technologies Company (CETCO), 2870 Forbs Ave, Hoffman Estates, IL 60192, USA or approved equal system. B. Joint Filler: Non extruding, resilient asphalt impregnated fiberboard or felt, complying with ASTM D 1751, 1/4 inch thick and 4 inches deep; tongue and groove profile. C. Sealant and Primer: As specified in Section 07 9005. 2.07 CONCRETE MIX DESIGN A. All structural concrete, footings, foundation walls, beams and columns, and elevated slabs: 4,000 PSI 28 day concrete. B. Slab on Grade Floors: 4000 PSI 28 day concrete. June 23, 2014 03 30 00 3 CAST IN PLACE CONCRETE Building 1100 Cafe Bid Documents C. Proportioning Normal Weight Concrete: Comply with ACI 211.1 recommendations. D. Concrete Strength: Establish required average strength for each type of concrete on the basis of field experience or trial mixtures, as specified in ACI 301. 1. For trial mixtures method, employ independent testing agency acceptable to Architect for preparing and reporting proposed mix designs. E. Admixtures: Add acceptable admixtures as recommended in ACI 211.1 and at rates recommended by manufacturer. F. Normal Weight Concrete: 1. Compressive Strength, when tested in accordance with ASTM C 39IC 39M at 28 days: As scheduled or As indicated on drawings. 2. Fly Ash Content: Maximum 20 percent of cementitious materials by weight. 3. Calcined Pozzolan Content: Maximum 10 percent of cementitious materials by weight. 4. Silica Fume Content: Maximum 5 percent of cementitious materials by weight. 5. Water Cement Ratio: Maximum 55 percent by weight. 6. Water Cement Ratio: Foundation Walls, Piers and Columns maximum 48 percent by weight. 7. Water Cement Ratio: Slab On Grade and Toppings maximum 45 percent by weight. 8. Total Air Content: 4 6 % percent, determined in accordance with ASTM C 173 1.5% at concrete exposed to freeze / thaw cycles. 9. Maximum Slump: 3 inches. 10. Maximum Aggregate Size: 1.5 inch for footings and 1 inch for all others. 2.08 MIXING A. On Project Site: Mix in drum type batch mixer, complying with ASTM C 685. Mix each batch not less than 1 1/2 minutes and not more than 5 minutes. B. Transit Mixers: Comply with ASTM C 94/C 94M. PART 3 EXECUTION 3.01 EXAMINATION A. Verify fines, levels, and dimensions before proceeding with work of this section. 3.02 PREPARATION A. Formwork: Comply with requirements of ACI 301. Design and fabricate forms to support all applied loads until concrete is cured, and for easy removal without damage to concrete. B. Verify that forms are clean and free of rust before applying release agent. C. Coordinate placement of joint devices with erection of concrete formwork and placement of form accessories. D. Prepare previously placed concrete by cleaning with steel brush and applying bonding agent in accordance with manufacturer's instructions. E. In locations where new concrete is doweled to existing work, drill holes in existing concrete, insert steel dowels and pack solid with non shrink grout. F. Install vapor retarder under interior slabs on grade. Lap joints minimum 6 inches and seal watertight by taping edges and ends. Cover with sand to depth shown on drawings; repair damaged vapor retarder before covering. 3.03 INSTALLING REINFORCEMENT June 23, 2014 03 30 00 4 CAST IN PLACE CONCRETE Building 1100 Cafe Bid Documents A. Comply with requirements of ACI 301. Clean reinforcement of loose rust and mill scale, and accurately position, support, and secure in place to achieve not less than minimum concrete coverage required for protection. B. Install welded wire reinforcement in maximum possible lengths, and offset end laps in both directions. Splice laps with tie wire. C. Verify that anchors, seats, plates, reinforcement and other items to be cast into concrete are accurately placed, positioned securely, and will not interfere with concrete placement. 3.04 WATERSTOP INSTALLATION A. Procedures shall include but not be limited to the following. All waterstops shall be installed per the manufacturer’s instructions and recommendations. 1. Substrate inspection and conditions: a. The installer shall examine conditions of substrates and other conditions and notify the contractor in writing of circumstances detrimental to the proper completion of the work. b. Installation shall not proceed when work areas are flooded or wet to the extent that would cause waterstops to hydrate prior to concrete encapsulation. 2. Surface preparation: a. Remove dirt, debris, oil, grease, cement laitance, or other foreign matter that will impair or negatively affect the installation of the waterstop. Protect adjacent material surfaces from damage or contamination from during installation operations. 3. General installation guidelines: a. Install waterstop in all applicable vertical and horizontal cast in place concrete construction joints and around applicable penetrations and structural members. Maintain minimum concrete coverage as required by the manufacturer. b. Adhere the waterstop to the concrete per the manufacturers recommendations, placing the maximum practical lengths to minimize end joints. End joints shall be made per the manufacturer’s recommendations. c. Protect waterstop form pre hydration prior to concrete placement and product encapsulation. Replace any waterstop material that exhibits significant expansion prior to concrete encapsulation. 3.05 PLACING CONCRETE A. Place concrete in accordance with ACI 304R. B. Place concrete for floor slabs in accordance with ACI 302.1 R. C. Notify Engineer not less than 24 hours prior to commencement of placement operations. D. Ensure reinforcement, inserts, waterstops, embedded parts, and formed construction joint devices will not be disturbed during concrete placement. E. Repair undersiab vapor retarder damaged during placement of concrete reinforcing. Repair with vapor retarder material; lap over damaged areas minimum 6 inches and seal watertight. F. Separate slabs on grade from vertical surfaces with joint filler. G. Place joint filler in floor slab pattern placement sequence. Set top to required elevations. Secure to resist movement by wet concrete. H. Extend joint filler from bottom of slab to within 1/2 inch of finished slab surface. Conform to Section 07 9005 for finish joint sealer requirements. I. Install joint devices in accordance with manufacturer's instructions. June 23, 2014 03 30 00 5 CAST IN PLACE CONCRETE Building 1100 Cafe Bid Documents J. Install construction joint devices in coordination with floor slab pattern placement sequence. Set top to required elevations. Secure to resist movement by wet concrete. K. Install joint device anchors for expansion joint assemblies specified. Maintain correct position to allow joint cover to be flush with floor and wall finish. L. Apply sealants in joint devices in accordance with Section 07 9005. M. Place concrete continuously between predetermined expansion, control, and construction joints. N. Do not interrupt successive placement; do not permit cold joints to occur. O. Place floor slabs in checkerboard or sawcut pattern indicated. P. Sawn joints shall be cut as soon as the concrete has sufficient set to prevent raveling. Joints shall be cut using a “soff cut” saw. Q. Floor slabs shall be finished to a minimum flatness F number, FF=25 and a minimum levelness F number, FL=20 in any direction. 3.06 SEPARATE FLOOR TOPPINGS A. Prior to placing floor topping, roughen substrate concrete surface and remove deleterious material. Broom and vacuum clean. B. Place required dividers, edge strips, reinforcing, and other items to be cast in. C. Place concrete floor toppings to required lines and levels. 3.07 CONCRETE FINISHING A. Repair surface defects, including tie holes, immediately after removing formwork. B. Unexposed Form Finish: Rub down or chip off fins or other raised areas ¼ inch or more in height. C. Exposed Form Finish: Rub down or chip off and smooth fins or other raised areas ¼ inch or more in height. Provide finish as follows: 1. Smooth Rubbed Finish: Wet concrete and rub with carborundum brick or other abrasive, not more than 24 hours after form removal. D. Concrete Slabs: Finish to requirements of ACI 302.1R, and as follows: 1. Steel trowel surfaces that will receive carpeting, resilient flooring, seamless flooring, thin set quarry tile, and thin set ceramic tile. 2. Steel trowel surfaces that will be left exposed with light broom finish at all walkways. a. E. Chemical Hardener: After slab has cured, apply water diluted hardener in three coats per manufacturer's instructions, allowing 24 hours between coats. In areas with floor drains, maintain floor elevation at walls; pitch surfaces uniformly to drains as indicated on drawings. 3.08 CURING AND PROTECTION A. Comply with requirements of Section 03 3900. 3.09 FIELD QUALITY CONTROL A. Provide services of an independent testing agency to perform field quality control tests, as specified in Section 01 4000. B. Provide free access to concrete operations at project site and cooperate with appointed firm. C. Submit proposed mix design of each class of concrete to inspection and testing firm for review prior to commencement of concrete operations. June 23, 2014 03 30 00 6 CAST IN PLACE CONCRETE Building 1100 Cafe Bid Documents D. Tests of concrete and concrete materials may be performed at any time to ensure conformance with specification requirements. E. Compressive Strength Tests: ASTM C 391C 39M. For each test, mold and cure three concrete test cylinders. Obtain test samples for every 50 cu yd or less of each class of concrete placed. Contractor shall provide a curing box or a minimum 100 quart cooler for storage of test cylinders prior to pick up. F. Take one additional test cylinder during cold weather concreting, cured on job site under same conditions as concrete it represents. 3.10 DEFECTIVE CONCRETE A. Test Results: The testing agency shall report test results in writing to Engineer and Contractor within 24 hours of test. B. Defective Concrete: Concrete not conforming to required lines, details, dimensions, tolerances or specified requirements. C. Repair or replacement of defective concrete will be determined by the Engineer. The cost of additional testing shall be borne by Contractor when defective concrete is identified. D. Do not patch, fill, touch up, repair, or replace exposed concrete except upon express direction of Engineer for each individual area. END OF SECTION June 23, 2014 03 30 00 7 CAST IN PLACE CONCRETE Building 1100 Cafe Bid Documents SECTION 03 39 00 CONCRETE CURING PART 1 GENERAL 1.01 SECTION INCLUDES A. Initial and final curing of horizontal and vertical concrete surfaces. 1.02 RELATED SECTIONS A. Section 03 30 00 Cast in Place Concrete. 1.03 REFERENCES A. ACI 301 Specifications for Structural Concrete for Buildings; American Concrete Institute International; 2005. B. ACI 302.1R Guide for Concrete Floor and Slab Construction; American Concrete Institute International; 2004. C. ACI 308 Standard Practice for Curing Concrete; American Concrete Institute International; 2001. D. ASTM C 171 Standard Specification for Sheet Materials for Curing Concrete; 2003. E. ASTM C 309 Standard Specification for Liquid Membrane Forming Compounds for Curing Concrete; 2003. F. ASTM D 2103 Standard Specification for Polyethylene Film and Sheeting; 2003. 1.04 SUBMITTALS A. See Section 01 33 00 – Submittal Requirements, for submittal procedures. 1.05 QUALITY ASSURANCE A. Perform Work in accordance with ACI 301 and ACI 302.1 R. 1.06 DELIVERY, STORAGE, AND HANDLING A. Deliver curing materials in manufacturer's sealed packaging, including application instructions. PART 2 PRODUCTS 2.01 MATERIALS A. Membrane Curing Compound: ASTM C 309 Type 1 Clear or translucent, Class A. B. Moisture Retaining Sheet; ASTM C 171. 1. Curing paper, regular. 2. Polyethylene film, clear, minimum nominal thickness of 0.0040 in. 3. White burlap polyethylene sheet, weighing not less than 10 oz/per linear yd, 40 inches wide. C. Polyethylene Film: ASTM D 2103, 6 mil thick, clear. D. Water: Potable, not detrimental to concrete. PART 3 EXECUTION 3.01 EXAMINATION A. Verify that substrate surfaces are ready to be cured, 3.02 EXECUTION + HORIZONTAL SURFACES A. Cure floor surfaces in accordance with ACI 308. June 23, 2014 03 39 00 1 CONCRETE CURING Building 1100 Cafe Bid Documents B. Spraying: Spray water over floor slab areas and maintain wet for 7 days. C. Moisture Retaining Sheet: Lap strips not less than 3 inches and seal with waterproof tape or adhesive; secure at edges; maintain in place for not less than 4 days. D. Absorptive Moisture Retaining Sheet: Saturate burlap polyethylene and place burlap side down over floor slab areas, lapping ends and sides; maintain in place for 7 days. E. Membrane Curing Compound: Apply curing compound in accordance with manufacturer's instructions in one coat. 3.03 EXECUTION + VERTICAL SURFACES A. Cure surfaces in accordance with ACI 308. B. Spraying: Spray water over surfaces and maintain wet for 7 days. C. Membrane Curing Compound: Apply compound in accordance with manufacturer's instructions in one coat. 3.04 PROTECTION OF FINISHED WORK A. Do not permit traffic over unprotected floor surface. 3.05 SCHEDULES A. All Other Floor Areas: Membrane curing compound, acrylic type, translucent color. END OF SECTION June 23, 2014 03 39 00 2 CONCRETE CURING Range 37 Latrine Bid Documents SECTION 04 20 01 MASONRY VENEER PART 1 GENERAL 1.01 SECTION INCLUDES A. Concrete Block. B. Clay Facing Brick. C. Mortar and Grout. D. Reinforcement and Anchorage. E. Flashings. F. Accessories. 1.02 REFERENCE STANDARDS A. ACI 530/530.1/ERTA Building Code Requirements and Specification for Masonry Structures and Related Commentaries; American Concrete Institute International; 2011. B. ASTM A153/A153M Standard Specification for Zinc Coating (Hot Dip) on Iron and Steel Hardware; 2009. C. ASTM A615/A615M Standard Specification for Deformed and Plain Carbon Steel Bars for Concrete Reinforcement; 2013. D. ASTM A1064/A1064M Standard Specification for Carbon Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete; 2013. E. ASTM C90 Standard Specification for Loadbearing Concrete Masonry Units; 2013. F. ASTM C91/C91M Standard Specification for Masonry Cement; 2012. G. ASTM C216 Standard Specification for Facing Brick (Solid Masonry Units Made From Clay or Shale); 2013. H. ASTM C270 Standard Specification for Mortar for Unit Masonry; 2012. I. ASTM C476 Standard Specification for Grout for Masonry; 2010. 1.03 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Provide data for masonry units, fabricated wire reinforcement, and mortar. C. Manufacturer's Certificate: Certify that masonry units meet or exceed specified requirements. 1.04 QUALITY ASSURANCE A. Comply with provisions of ACI 530/530.1/ERTA, except where exceeded by requirements of the contract documents. 1.05 FIELD CONDITIONS A. Cold and Hot Weather Requirements: Comply with requirements of ACI 530/530.1/ERTA or applicable building code, whichever is more stringent. PART 2 PRODUCTS 2.01 CONCRETE MASONRY UNITS A. Concrete Block: Comply with referenced standards and as follows: 1. Size: Standard units with nominal face dimensions of 16 x 8 inches and nominal depths as indicated on the drawings for specific locations. 2. Load Bearing Units: ASTM C90, normal weight. a. Hollow block. 2.02 BRICK UNITS A. Facing Brick: ASTM C216, Type FBS, Grade SW. 1. Color and texture: Match existing building. June 23, 2014 04 20 01 1 MASONRY VENEER Range 37 Latrine 2. Bid Documents Nominal size: Match existing building. 2.03 MORTAR AND GROUT MATERIALS A. Masonry Cement: ASTM C91/C91M Type S. 1. Colored mortar: Premixed cement as required to match existing building. B. Water: Clean and potable. 2.04 REINFORCEMENT AND ANCHORAGE A. Reinforcing Steel: ASTM A615/A615M, grade 40 (280) yield grade, deformed billet bars; galvanized. B. Joint Reinforcement: Ladder type; ASTM A1064/A1064M steel wire, hot dip galvanized after fabrication to ASTM A153/A153M, Class B; 0.1483 inch side rods with 0.1483 inch cross rods; width as required to provide not more than 1 inch and not less than 1/2 inch of mortar coverage on each exposure. C. Metal to Metal Fasteners: Self drilling, self tapping screws; corrosion resistant finish or hot dip galvanized to ASTM A153/A153M. 2.05 FLASHINGS A. Rubberized Asphalt Flashing: Self adhering polymer modified asphalt sheet; 0.025 inch total thickness; with cross linked polyethylene top and bottom surfaces. 2.06 ACCESSORIES A. Joint Filler: Closed cell polyvinyl chloride; oversized 50 percent to joint width; self expanding; ____ inch wide x by maximum lengths available. B. Weeps: Molded PVC grilles, insect resistant. C. Cleaning Solution: Non acidic, not harmful to masonry work or adjacent materials. 2.07 MORTAR AND GROUT MIXES A. Mortar for Unit Masonry: ASTM C270, Proportion Specification. 1. Exterior, non loadbearing masonry: Type S. B. Grout: ASTM C476. Consistency required to fill completely volumes indicated for grouting; fine grout for spaces with smallest horizontal dimension of 2 inches or less; coarse grout for spaces with smallest horizontal dimension greater than 2 inches. PART 3 EXECUTION 3.01 EXAMINATION A. Verify that field conditions are acceptable and are ready to receive masonry. B. Verify that related items provided under other sections are properly sized and located. 3.02 COURSING A. Establish lines, levels, and coursing indicated. Protect from displacement. B. Maintain masonry courses to uniform dimension. Form vertical and horizontal joints of uniform thickness. C. Concrete Masonry Units: 1. Bond: Running. 2. Mortar Joints: Concave. D. Brick Units: 1. Bond: Running. 2. Mortar Joints: Match existing building. 3.03 WEEPS/CAVITY VENTS A. Install weeps in veneer walls at 32 inches on center horizontally above through wall flashing, above shelf angles and lintels, and at bottom of walls. June 23, 2014 04 20 01 2 MASONRY VENEER Range 37 Latrine Bid Documents 3.04 REINFORCEMENT AND ANCHORAGE + MASONRY VENEER A. Install horizontal joint reinforcement 16 inches on center. B. Place continuous joint reinforcement in first and second joint below top of walls. 3.05 MASONRY FLASHINGS A. Whether or not specifically indicated, install masonry flashing to divert water to exterior at all locations where downward flow of water will be interrupted. B. Extend laminated and ______ flashings to within 1/4 inch of exterior face of masonry. C. Lap end joints of flashings at least 4 inches and seal watertight with mastic or elastic sealant. 3.06 CLEANING A. Remove excess mortar and mortar smears as work progresses. B. Clean soiled surfaces with cleaning solution. END OF SECTION June 23, 2014 04 20 01 3 MASONRY VENEER Building 1100 Cafe Bid Documents SECTION 07 21 00 THERMAL INSULATION PART 1 GENERAL 1.01 SECTION INCLUDES A. Batt insulation and vapor retarder in exterior wall, ceiling, and roof construction. 1.02 RELATED REQUIREMENTS A. Section 05 40 00 Cold Formed Metal Framing: Board insulation as wall sheathing. 1.03 REFERENCE STANDARDS A. ASTM C665 Standard Specification for Mineral Fiber Blanket Thermal Insulation for Light Frame Construction and Manufactured Housing; 2012. B. ASTM E84 Standard Test Method for Surface Burning Characteristics of Building Materials; 2013a. C. ASTM E136 Standard Test Method for Behavior of Materials in a Vertical Tube Furnace At 750 Degrees C; 2012. 1.04 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Provide data on product characteristics, performance criteria, and product limitations. PART 2 PRODUCTS 2.01 BATT INSULATION MATERIALS A. Glass Fiber Batt Insulation: Flexible preformed batt or blanket, complying with ASTM C665; friction fit. 1. Flame Spread Index: 25 or less, when tested in accordance with ASTM E84. 2. Smoke Developed Index: 450 or less, when tested in accordance with ASTM E84. 3. Combustibility: Non combustible, when tested in accordance with ASTM E136, except for facing, if any. 4. Facing: Unfaced. PART 3 EXECUTION 3.01 BATT INSTALLATION A. Install insulation and vapor retarder in accordance with manufacturer's instructions. B. Install in exterior wall spaces without gaps or voids. Do not compress insulation. C. Trim insulation neatly to fit spaces. Insulate miscellaneous gaps and voids. D. Fit insulation tightly in cavities and tightly to exterior side of mechanical and electrical services within the plane of the insulation. E. At metal framing, place vapor retarder on warm side of insulation; lap and seal sheet retarder joints over member face. F. Tape seal tears or cuts in vapor retarder. G. Extend vapor retarder tightly to full perimeter of adjacent window and door frames and other items interrupting the plane of the membrane. Tape seal in place. H. PROTECTION 1. Do not permit installed insulation to be damaged prior to its concealment. END OF SECTION June 23, 2014 07 21 00 1 THERMAL INSULATION Building 1100 Cafe Bid Documents SECTION 07 90 05 JOINT SEALERS PART 1 GENERAL 1.01 SECTION INCLUDES A. Sealants and joint backing. B. Precompressed foam sealers. 1.02 REFERENCE STANDARDS A. ASTM C834 Standard Specification for Latex Sealants; 2010. B. ASTM C920 Standard Specification for Elastomeric Joint Sealants; 2014. C. ASTM C1193 Standard Guide for Use of Joint Sealants; 2013. D. SCAQMD 1168 South Coast Air Quality Management District Rule No.1168; current edition; www.aqmd.gov. 1.03 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Provide data indicating sealant chemical characteristics. C. Samples: Submit two samples, 3/8 x 2 inch in size illustrating sealant colors for selection. 1.04 FIELD CONDITIONS A. Maintain temperature and humidity recommended by the sealant manufacturer during and after installation. PART 2 PRODUCTS 2.01 SEALANTS A. Sealants and Primers General: Provide only products having lower volatile organic compound (VOC) content than required by South Coast Air Quality Management District Rule No.1168. B. General Purpose Exterior Sealant: Polyurethane; ASTM C920, Grade NS, Class 25, Uses M, G, and A; single component. 1. Color: Match adjacent finished surfaces. 2. Applications: Use for: a. Control, expansion, and soft joints in masonry. b. Joints between concrete and other materials. c. Joints between metal frames and other materials. d. Other exterior joints for which no other sealant is indicated. C. General Purpose Interior Sealant: Acrylic emulsion latex; ASTM C834, Type OP, Grade NF single component, paintable. 1. Color: Match adjacent finished surfaces. 2. Applications: Use for: a. Interior wall and ceiling control joints. b. Joints between door and window frames and wall surfaces. c. Other interior joints for which no other type of sealant is indicated. D. Bathtub/Tile Sealant: White silicone; ASTM C920, Uses I, M and A; single component, mildew resistant. 1. Applications: Use for: a. Joints between plumbing fixtures and floor and wall surfaces. 2.02 ACCESSORIES A. Joint Backing: Round foam rod compatible with sealant; ASTM D 1667, closed cell PVC; oversized 30 to 50 percent larger than joint width. B. Bond Breaker: Pressure sensitive tape recommended by sealant manufacturer to suit application. June 23, 2014 07 90 05 1 JOINT SEALERS Building 1100 Cafe Bid Documents PART 3 EXECUTION 3.01 INSTALLATION A. Perform work in accordance with sealant manufacturer's requirements for preparation of surfaces and material installation instructions. B. Perform installation in accordance with ASTM C1193. C. Install bond breaker where joint backing is not used. D. Install sealant free of air pockets, foreign embedded matter, ridges, and sags. E. Apply sealant within recommended application temperature ranges. Consult manufacturer when sealant cannot be applied within these temperature ranges. F. Tool joints concave. G. Precompressed Foam Sealant: Do not stretch; avoid joints except at corners, ends, and intersections; install with face 1/8 to 1/4 inch below adjoining surface. 3.02 CLEANING A. Clean adjacent soiled surfaces. 3.03 PROTECTION A. Protect sealants until cured. END OF SECTION June 23, 2014 07 90 05 2 JOINT SEALERS Building 1100 Cafe Bid Documents SECTION 08 11 13 HOLLOW METAL DOORS AND FRAMES PART 1 GENERAL 1.01 SECTION INCLUDES A. Non fire rated steel doors and frames. B. Steel frames for wood doors. 1.02 REFERENCE STANDARDS A. ANSI A250.8 SDI 100 Recommended Specifications for Standard Steel Doors and Frames; 2003 (R2008). B. ANSI A250.10 Test Procedure and Acceptance Criteria for Prime Painted Steel Surfaces for Steel Doors and Frames; 1998 (R2011). C. ASTM A653/A653M Standard Specification for Steel Sheet, Zinc Coated (Galvanized) or Zinc Iron Alloy Coated (Galvannealed) by the Hot Dip Process; 2013. D. BHMA A156.115 Hardware Preparation in Steel Doors and Steel Frames; 2006. E. NAAMM HMMA 840 Guide Specifications for Installation and Storage of Hollow Metal Doors and Frames; The National Association of Architectural Metal Manufacturers; 2007. 1.03 SUBMITTALS A. See Section 01 30 00 Administrative Requirements for submittal procedures. B. Product Data: Materials and details of design and construction, hardware locations, reinforcement type and locations, anchorage and fastening methods, and finishes; and one copy of referenced grade standard. C. Shop Drawings: Details of each opening, showing elevations, glazing, frame profiles, and identifying location of different finishes, if any. 1.04 DELIVERY, STORAGE, AND HANDLING A. Store in accordance with NAAMM HMMA 840. B. Protect with resilient packaging; avoid humidity build up under coverings; prevent corrosion. PART 2 PRODUCTS 2.01 DOORS AND FRAMES A. Requirements for All Doors and Frames: 1. Door Top Closures: Flush with top of faces and edges. 2. Door Edge Profile: Beveled on both edges. 3. Door Texture: Smooth faces. 4. Hardware Preparation: In accordance with BHMA A156.115, with reinforcement welded in place, in addition to other requirements specified in door grade standard. 5. Galvanizing : All components hot dipped zinc iron alloy coated (galvannealed), manufacturer's standard coating thickness. 6. Finish: Factory primed, for field finishing. B. Combined Requirements: If a particular door and frame unit is indicated to comply with more than one type of requirement, comply with all the specified requirements for each type; for instance, an exterior door that is also indicated as being sound rated must comply with the requirements specified for exterior doors and for sound rated doors; where two requirements conflict, comply with the most stringent. 2.02 STEEL DOORS A. Interior Doors : 1. Grade: ANSI A250.8 Level 3, physical performance Level A, Model 1, full flush. 2. Core: Cardboard honeycomb. June 23, 2014 08 11 13 1 HOLLOW METAL DOORS AND FRAMES Building 1100 Cafe 3. Bid Documents Galvanizing: All components hot dipped zinc iron alloy coated (galvannealed) in accordance with ASTM A653/A653M, with manufacturer's standard coating thickness. 2.03 STEEL FRAMES A. General: 1. Comply with the requirements of grade specified for corresponding door. 2. Finish: Same as for door. B. Interior Door Frames: Face welded, seamless with joints filled. 1. Galvanizing: All components hot dipped zinc iron alloy coated (galvannealed) in accordance with ASTM A653/A653M, with manufacturer's standard coating thickness. 2. Weatherstripping: Separate, see Section 08 71 00. 2.04 ACCESSORY MATERIALS A. Silencers: Resilient rubber, fitted into drilled hole; 3 on strike side of single door, 3 on center mullion of pairs, and 2 on head of pairs without center mullions. B. Temporary Frame Spreaders: Provide for all factory or shop assembled frames. 2.05 FINISH MATERIALS A. Primer: Rust inhibiting, complying with ANSI A250.10, door manufacturer's standard. PART 3 EXECUTION 3.01 EXAMINATION A. Verify existing conditions before starting work. B. Verify that opening sizes and tolerances are acceptable. 3.02 INSTALLATION A. Install in accordance with the requirements of the specified door grade standard and NAAMM HMMA 840. B. Coordinate frame anchor placement with wall construction. C. Coordinate installation of hardware. 3.03 TOLERANCES A. Maximum Diagonal Distortion: 1/16 in measured with straight edge, corner to corner. 3.04 ADJUSTING A. Adjust for smooth and balanced door movement. END OF SECTION June 23, 2014 08 11 13 2 HOLLOW METAL DOORS AND FRAMES Building 1100 Cafe Bid Documents SECTION 08 14 16 FLUSH WOOD DOORS PART 1 GENERAL 1.01 SECTION INCLUDES A. Flush wood doors; flush configuration; non rated. 1.02 RELATED REQUIREMENTS A. Section 08 11 13 Hollow Metal Doors and Frames. 1.03 SUBMITTALS A. See Section 01 30 00 Administrative Requirements for submittal procedures. B. Product Data: Indicate door core materials and construction; veneer species, type and characteristics. C. Shop Drawings: Show doors and frames, elevations, sizes, types, swings, undercuts, beveling, blocking for hardware, factory machining, factory finishing, cutouts for glazing and other details. 1. Provide the information required by AWI/AWMAC/WI Architectural Woodwork Standards. D. Samples: Submit two samples of door veneer, 4 X 4 inch in size illustrating wood grain, stain color, and sheen. 1.04 DELIVERY, STORAGE, AND HANDLING A. Package, deliver and store doors in accordance with specified quality standard. B. Accept doors on site in manufacturer's packaging. Inspect for damage. C. Protect doors with resilient packaging sealed with heat shrunk plastic. Do not store in damp or wet areas; or in areas where sunlight might bleach veneer. Seal top and bottom edges with tinted sealer if stored more than one week. Break seal on site to permit ventilation. PART 2 PRODUCTS 2.01 DOORS AND PANELS A. All Doors: See drawings for locations and additional requirements. 1. Quality Level: Custom Grade, Extra Heavy Duty performance, in accordance with WDMA I.S.1 A. 2. Wood Veneer Faced Doors: 5 ply unless otherwise indicated. B. Interior Doors: 1 3/4 inches thick unless otherwise indicated; flush construction. 1. Provide solid core doors at all locations . 2.02 DOOR AND PANEL CORES A. Non Rated Solid Core and 20 Minute Rated Doors: Type particleboard core (PC), plies and faces as indicated above. 2.03 DOOR FACINGS A. Wood Veneer Facing for Transparent Finish: Species and cut to match existing building doors, veneer grade as specified by quality standard, plain sliced, book veneer match, running assembly match; unless otherwise indicated. 2.04 DOOR CONSTRUCTION A. Fabricate doors in accordance with door quality standard specified. B. Cores Constructed with stiles and rails: C. Factory machine doors for hardware other than surface mounted hardware, in accordance with hardware requirements and dimensions. D. Factory fit doors for frame opening dimensions identified on shop drawings, with edge clearances in accordance with specified quality standard. 1. Exception: Doors to be field finished. June 23, 2014 08 14 16 1 FLUSH WOOD DOORS Building 1100 Cafe E. Bid Documents Provide edge clearances in accordance with the quality standard specified. PART 3 EXECUTION 3.01 INSTALLATION A. Install doors in accordance with manufacturer's instructions and specified quality standard. B. Use machine tools to cut or drill for hardware. C. Coordinate installation of doors with installation of frames and hardware. 3.02 TOLERANCES A. Conform to specified quality standard for fit and clearance tolerances. B. Conform to specified quality standard for telegraphing, warp, and squareness. 3.03 ADJUSTING A. Adjust doors for smooth and balanced door movement. B. Adjust closers for full closure. END OF SECTION June 23, 2014 08 14 16 2 FLUSH WOOD DOORS Building 1100 Cafe Bid Documents SECTION 08 71 00 DOOR HARDWARE PART 1 GENERAL 1.01 SECTION INCLUDES A. Hardware for wood and hollow steel doors. B. Electrically operated and controlled hardware. C. Thresholds. D. Weatherstripping, seals and door gaskets. 1.02 RELATED REQUIREMENTS A. Section 08 11 13 Hollow Metal Doors and Frames. B. Section 08 14 16 Flush Wood Doors. 1.03 REFERENCE STANDARDS A. BHMA A156.2 American National Standard for Bored and Preassembled Locks & Latches; Builders Hardware Manufacturers Association; 2011 (ANSI/BHMA A156.2). B. BHMA A156.4 American National Standard for Door Controls Closers; Builders Hardware Manufacturers Association, Inc.; 2008 (ANSI/BHMA A156.4). C. BHMA A156.18 American National Standard for Materials and Finishes; Builders Hardware Manufacturers Association, Inc.; 2012 (ANSI/BHMA A156.18). D. UL (BMD) Building Materials Directory; Underwriters Laboratories Inc.; current edition. 1.04 ADMINISTRATIVE REQUIREMENTS A. Coordinate the manufacture, fabrication, and installation of products onto which door hardware will be installed. 1.05 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Manufacturer's catalog literature for each type of hardware, marked to clearly show products to be furnished for this project. C. Hardware Schedule: Detailed listing of each item of hardware to be installed on each door. Use door numbering scheme as included in the Contract Documents. Identify electrically operated items and include power requirements. 1.06 QUALITY ASSURANCE PART 2 PRODUCTS 2.01 DOOR HARDWARE + GENERAL A. Provide all hardware specified or required to make doors fully functional, compliant with applicable codes, and secure to the extent indicated. B. Provide all items of a single type of the same model by the same manufacturer. C. Provide products that comply with the following: 1. Applicable provisions of federal, state, and local codes. 2. Products Requiring Electrical Connection: Listed and classified by UL as suitable for the purpose specified and indicated. D. Electrically Operated and/or Controlled Hardware: Provide all power supplies, power transfer hinges, relays, and interfaces required for proper operation; provide wiring between hardware and control components and to building power connection. E. Finishes: All door hardware the same finish unless otherwise indicated. 1. Primary Finish: Satin chrome plated over nickel on brass or bronze, 626 (approx US26D). 2. Secondary Finish: Satin chrome plated over nickel on brass or bronze, 626 (approx US26D). June 23, 2014 08 71 00 1 DOOR HARDWARE Building 1100 Cafe Bid Documents a. 3. 4. Use secondary finish in kitchens, bathrooms, and other spaces containing chrome or stainless steel finished appliances, fittings, and equipment; provide primary finish on one side of door and secondary finish on other side if necessary. Finish Definitions: BHMA A156.18. Exceptions: a. Where base metal is specified to be different, provide finish that is an appearance equivalent according to BHMA A156.18. 2.02 HINGES A. Hinges: Provide hinges on every swinging door. 1. Provide five knuckle full mortise butt hinges unless otherwise indicated. 2. Provide ball bearing hinges at all doors having closers. 3. Provide hinges in the quantities indicated. 4. Provide non removable pins on exterior outswinging doors. B. Quantity of Hinges Per Door: 1. Doors From 60 inches High up to 90 inches High: Three hinges. 2.03 LOCKS AND LATCHES A. Locks: Provide a lock for every door, unless specifically indicated as not requiring locking. 1. Hardware Sets indicate locking functions required for each door. 2. If no hardware set is indicated for a swinging door provide an office lockset. 3. Trim: Provide lever handle or pull trim on outside of all locks unless specifically stated to have no outside trim. B. Latches: Provide a latch for every door that is not required to lock, unless specifically indicated "push/pull" or "not required to latch". 2.04 CYLINDRICAL LOCKSETS A. Locking Functions: As defined in BHMA A156.2, and as follows: 1. Classroom: F84, key required to lock. B. Manufacturers Cylindrical Locksets: 1. Schlage, an Allegion brand: www.allegion.com/us. a. AL25D Saturn. 2. Substitutions: Not permitted. 2.05 FLUSHBOLTS A. Flushbolts: Lever extension bolts in leading edge of door, one bolt into floor, one bolt into top of frame. 1. Pairs of Swing Doors: At inactive leaves, provide flush bolts of type as required to comply with code. 2. Floor Bolts: Provide dustproof strike except at metal thresholds. B. Manual Flushbolts: Provide lever extensions for top bolt at over size doors. 2.06 CLOSERS A. Closers: Complying with BHMA A156.4. 1. Provide surface mounted, door mounted closers unless otherwise indicated. 2. Provide a door closer on every exterior door. B. Manufacturers Closers: 1. LCN, an Allegion brand: www.allegion.com/us. a. LCN 4041. 2. Substitutions: Not permitted. 2.07 PROTECTION PLATES AND ARCHITECTURAL TRIM A. Protection Plates: 1. Kickplate: Provide on push side of every door, except storefront and all glass doors. June 23, 2014 08 71 00 2 DOOR HARDWARE Building 1100 Cafe Bid Documents PART 3 EXECUTION 3.01 EXAMINATION A. Verify that doors and frames are ready to receive work; labeled, fire rated doors and frames are present and properly installed, and dimensions are as indicated on shop drawings. B. Verify that electric power is available to power operated devices and of the correct characteristics. 3.02 INSTALLATION A. Install hardware in accordance with manufacturer's instructions and applicable codes. B. Use templates provided by hardware item manufacturer. C. Mounting heights for hardware from finished floor to center line of hardware item: As listed in Schedule, unless otherwise noted: 3.03 ADJUSTING A. Adjust work under provisions of Section 01 70 00. B. Adjust hardware for smooth operation. HARDWARE SETS 4.01 SWING DOORS ++ NOT REQUIRING KEY LOCKING A. HW 1. 2. 3. 1: Latchset, Non Fire Rated. AL25D Saturn. Closer with overhead stop/hold open. Kickplate. 4.02 SWING DOORS ++ KEY REQUIRED TO LOCK, MAY BE LEFT UNLOCKED A. HW 1. 2. 3. 4. 20: Classroom Lock, Non Fire Rated: AL25D Saturn. Kickplate. Lockset, Classroom. Pair: One leaf inactive, with manual flush bolts. END OF SECTION June 23, 2014 08 71 00 3 DOOR HARDWARE Building 1100 Cafe Bid Documents SECTION 09 21 16 GYPSUM BOARD ASSEMBLIES PART 1 GENERAL 1.01 SECTION INCLUDES A. Metal stud wall framing. B. Metal channel ceiling framing. C. Cementitious backing board. D. Gypsum wallboard. E. Joint treatment and accessories. 1.02 REFERENCE STANDARDS A. ANSI A108.11 American National Standard for Interior Installation of Cementitious Backer Units; 2013.1. B. ASTM C475/C475M Standard Specification for Joint Compound and Joint Tape for Finishing Gypsum Board; 2012. C. ASTM C645 Standard Specification for Nonstructural Steel Framing Members; 2013. D. ASTM C754 Standard Specification for Installation of Steel Framing Members to Receive Screw Attached Gypsum Panel Products; 2011. E. ASTM C840 Standard Specification for Application and Finishing of Gypsum Board; 2013. F. ASTM C954 Standard Specification for Steel Drill Screws for the Application of Gypsum Panel Products or Metal Plaster Bases to Steel Studs From 0.033 in. (0.84 mm) to 0.112 in. (2.84 mm) in Thickness; 2011. G. ASTM C1002 Standard Specification for Steel Self Piercing Tapping Screws for the Application of Gypsum Panel Products or Metal Plaster Bases to Wood Studs or Steel Studs; 2007 (Reapproved 2013). H. ASTM C1396/C1396M Standard Specification for Gypsum Board; 2013. I. ASTM D3273 Standard Test Method for Resistance to Growth of Mold on the Surface of Interior Coatings in an Environmental Chamber; 2012. J. GA 216 Application and Finishing of Gypsum Board; Gypsum Association; 2013. K. GA 226 Application of Gypsum Board to Form Curved Surfaces; Gypsum Association; 2008. 1.03 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Provide data on metal framing, gypsum board, accessories, and joint finishing system. PART 2 PRODUCTS 2.01 GYPSUM BOARD ASSEMBLIES A. Provide completed assemblies complying with ASTM C840 and GA 216. 2.02 METAL FRAMING MATERIALS A. Non Loadbearing Framing System Components: ASTM C645; galvanized sheet steel, of size and properties necessary to comply with ASTM C754 for the spacing indicated, with maximum deflection of wall framing of L/240 at 5 psf. 1. Studs: "C" shaped with flat or formed webs with knurled faces. 2. Runners: U shaped, sized to match studs. 3. Ceiling Channels: C shaped. B. Ceiling Hangers: Type and size as specified in ASTM C754 for spacing required. June 23, 2014 09 21 16 1 GYPSUM BOARD ASSEMBLIES Building 1100 Cafe C. Bid Documents Partition Head To Structure Connections: Provide track fastened to structure with legs of sufficient length to accommodate deflection, for friction fit of studs cut short and fastened as indicated on drawings. 2.03 BOARD MATERIALS A. Gypsum Wallboard: Paper faced gypsum panels as defined in ASTM C1396/C1396M; sizes to minimize joints in place; ends square cut. 1. Application: Use for vertical surfaces and ceilings, unless otherwise indicated. 2. Mold Resistance: Score of 10, when tested in accordance with ASTM D3273. 3. Thickness: a. Vertical Surfaces: 5/8 inch. b. Ceilings: 1/2 inch. B. Backing Board For Non Wet Areas: Water resistant gypsum backing board as defined in ASTM C1396/C1396M; sizes to minimum joints in place; ends square cut. 1. Application: All interior wall surfaces behind FRP wall panels. 2. Mold Resistance: Score of 10, when tested in accordance with ASTM D3273. 3. Regular Board Thickness: 5/8 inch. 4. Edges: Tapered. C. Ceiling Board: Special sag resistant gypsum ceiling board as defined in ASTM C1396/C1396M; sizes to minimize joints in place; ends square cut. 1. Application: Ceilings, unless otherwise indicated. 2. Thickness: 1/2 inch. 3. Edges: Tapered. 2.04 ACCESSORIES A. Joint Materials: ASTM C475 and as recommended by gypsum board manufacturer for project conditions. B. High Build Drywall Surfacer: Vinyl acrylic latex based coating for spray application, designed to take the place of skim coating and separate paint primer in achieving Level 5 finish. C. Screws for Attachment to Steel Members Less Than 0.03 inch In Thickness, to Wood Members, and to Gypsum Board: ASTM C1002; self piercing tapping type; cadmium plated for exterior locations. D. Screws for Attachment to Steel Members From 0.033 to 0.112 inch in Thickness: ASTM C954; steel drill screws for application of gypsum board to loadbearing steel studs. PART 3 EXECUTION 3.01 EXAMINATION A. Verify that project conditions are appropriate for work of this section to commence. 3.02 FRAMING INSTALLATION A. Metal Framing: Install in accordance with ASTM C754 and manufacturer's instructions. B. Suspended Ceilings and Soffits: Space framing and furring members as indicated. C. Studs: Space studs as permitted by standard. 1. Extend partition framing to structure where indicated and to ceiling in other locations. 2. Partitions Terminating at Ceiling: Attach ceiling runner securely to ceiling track in accordance with manufacturer's instructions. 3. Partitions Terminating at Structure: Attach extended leg top runner to structure, maintain clearance between top of studs and structure, and brace both flanges of studs with continuous bridging. D. Blocking: Install wood blocking for support of: 1. Wall mounted cabinets and shelving. 2. Television brackets. June 23, 2014 09 21 16 2 GYPSUM BOARD ASSEMBLIES Building 1100 Cafe Bid Documents 3.03 BOARD INSTALLATION A. Comply with ASTM C 840, GA 216, and manufacturer's instructions. Install to minimize butt end joints, especially in highly visible locations. B. Cementitious Backing Board: Install over steel framing members and plywood substrate where indicated, in accordance with ANSI A108.11 and manufacturer's instructions. C. Installation on Metal Framing: Use screws for attachment of all gypsum board . D. Curved Surfaces: Apply gypsum board to curved substrates in accordance with GA 226. 3.04 JOINT TREATMENT A. Finish gypsum board in accordance with levels defined in ASTM C840, as follows: 1. Level 5: Walls and ceilings to receive paint finish and other areas specifically indicated. 2. Level 0: Temporary partitions and surfaces indicated to be finished in later stage of project. B. Tape, fill, and sand exposed joints, edges, and corners to produce smooth surface ready to receive finishes. 1. Feather coats of joint compound so that camber is maximum 1/32 inch. C. Where Level 5 finish is indicated, spray apply high build drywall surfacer over entire surface after joints have been properly treated; achieve a flat and tool mark free finish. END OF SECTION June 23, 2014 09 21 16 3 GYPSUM BOARD ASSEMBLIES Building 1100 Cafe Bid Documents SECTION 09 30 00 TILING PART 1 GENERAL 1.01 SECTION INCLUDES A. Tile for floor applications. B. Tile for wall applications. C. Cementitious backer board as tile substrate. D. Ceramic accessories. E. Ceramic trim. 1.02 RELATED REQUIREMENTS A. Section 07 90 05 Joint Sealers. B. Section 09 21 16 Gypsum Board Assemblies: Installation of tile backer board. 1.03 REFERENCE STANDARDS A. ANSI A108/A118/A136.1 American National Standard Specifications for the Installation of Ceramic Tile Version; 2013.1. B. ANSI A108.1A American National Standard Specifications for Installation of Ceramic Tile in the Wet Set Method, with Portland Cement Mortar; 2013.1. C. ANSI A108.1B American National Standard Specifications for Installation of Ceramic Tile on a Cured Portland Cement Mortar Setting Bed with Dry Set or Latex Portland Cement Mortar; 2013.1. D. ANSI A108.1C Specifications for Contractors Option: Installation of Ceramic Tile in the Wet Set Method with Portland Cement Mortar or Installation of Ceramic Tile on a Cured Portland Cement Mortar Bed with Dry Set or Latex Portland Cement Mortar; 2013.1. E. ANSI A108.4 American National Standard Specifications for Installation of Ceramic Tile with Organic Adhesives or Water Cleanable Tile Setting Epoxy Adhesive; 2013.1. F. ANSI A108.5 American National Standard Specifications for Installation of Ceramic Tile with Dry Set Portland Cement Mortar or Latex Portland Cement Mortar; 2013.1. G. ANSI A108.6 American National Standard Specifications for Installation of Ceramic Tile with Chemical Resistant, Water Cleanable Tile Setting and Grouting Epoxy; 2013.1. H. ANSI A108.8 American National Standard Specifications for Installation of Ceramic Tile with Chemical Resistant Furan Resin Mortar and Grout; 2013.1. I. ANSI A108.9 American National Standard Specifications for Installation of Ceramic Tile with Modified Epoxy Emulsion Mortar/Grout; 2013.1. J. ANSI A108.10 American National Standard Specifications for Installation of Grout in Tilework; 2013.1. K. ANSI A108.11 American National Standard Specifications for Interior Installation of Cementitious Backer Units; 2013.1. L. ANSI A108.12 American National Standard Specifications for Installation of Ceramic Tile with EGP (Exterior Glue Plywood) Latex Portland Cement Mortar; 2013.1. M. ANSI A108.13 American National Standard Specifications for Installation of Load Bearing, Bonded, Waterproof Membranes for Thin Set Ceramic Tile and Dimension Stone; 2013.1. N. ANSI A118.3 American National Standard Specifications for Chemical Resistant, Water Cleanable Tile Setting and Grouting Epoxy and Water Cleanable Tile Setting Epoxy Adhesive; 2013.1. O. ANSI A118.9 American National Standard Specifications for Test Methods and Specifications for Cementitious Backer Units; 2013.1. June 23, 2014 09 30 00 1 TILING Building 1100 Cafe Bid Documents P. ANSI A118.12 American National Standard Specifications for Crack Isolation Membranes for Thin Set Ceramic Tile and Dimension Stone Installation; 2013.1. Q. TCNA (HB) Handbook for Ceramic, Glass, and Stone Tile Installation; 2013.1. 1.04 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Provide manufacturers' data sheets on tile, mortar, grout, and accessories. Include instructions for using grouts and adhesives. C. Manufacturer's Certificate: Certify that products meet or exceed specified requirements. D. Maintenance Data: Include recommended cleaning methods, cleaning materials, stain removal methods, and polishes and waxes. E. Maintenance Materials: Furnish the following for Owner's use in maintenance of project. 1. See Section 01 60 00 Product Requirements, for additional provisions. 2. Extra Tile: 10 square feet of each size, color, and surface finish combination. 1.05 QUALITY ASSURANCE A. Maintain one copy of and ANSI A108/A118/A136.1 and TCNA (HB) on site. PART 2 PRODUCTS 2.01 TILE A. See finish schedule in drawings. 1. Substitutions: Not permitted. 2.02 TRIM AND ACCESSORIES A. Ceramic Accessories: Glazed finish, same color and finish as adjacent field tile; same manufacturer as tile. B. Ceramic Trim: Matching bullnose, double bullnose, cove base, and cove ceramic shapes in sizes coordinated with field tile. 1. Applications: Use in the following locations: a. Open Edges: Bullnose. b. Inside Corners: Jointed. c. Floor to Wall Joints: Cove base. 2. Manufacturer: Same as for tile. 2.03 SETTING MATERIALS A. Provide setting materials made by the same manufacturer as grout. B. Epoxy Adhesive and Mortar Bond Coat: ANSI A118.3. 2.04 GROUTS A. Epoxy Grout: ANSI A118.3 chemical resistant and water cleanable epoxy grout. 1. Applications: Where indicated. B. Tile Sealant: Gunnable, silicone, siliconized acrylic, or urethane sealant; moisture and mildew resistant type. 1. Applications: Between tile and plumbing fixtures. 2.05 THIN'SET ACCESSORY MATERIALS A. Concrete Floor Slab Crack Isolation Membrane: Material complying with ANSI A118.12; not intended as waterproofing. 1. Thickness: 20 mils, maximum. 2. Crack Resistance: No failure at 1/16 inch gap, minimum. B. Backer Board: Cementitious type complying with ANSI A118.9; high density, glass fiber reinforced, 1/2 inch thick; 2 inch wide coated glass fiber tape for joints and corners. June 23, 2014 09 30 00 2 TILING Building 1100 Cafe Bid Documents PART 3 EXECUTION 3.01 EXAMINATION A. Verify that wall surfaces are smooth and flat within the tolerances specified for that type of work, are dust free, and are ready to receive tile. B. Verify that concrete sub floor surfaces are ready for tile installation by testing for moisture emission rate and alkalinity; obtain instructions if test results are not within limits recommended by tile manufacturer and setting materials manufacturer. C. Verify that required floor mounted utilities are in correct location. 3.02 PREPARATION A. Protect surrounding work from damage. B. Vacuum clean surfaces and damp clean. C. Seal substrate surface cracks with filler. Level existing substrate surfaces to acceptable flatness tolerances. D. Install backer board in accordance with ANSI A108.11 and board manufacturer's instructions. Tape joints and corners, cover with skim coat of setting material to a feather edge. 3.03 INSTALLATION ' GENERAL A. Install tile and grout in accordance with applicable requirements of ANSI A108.1A thru A108.13, manufacturer's instructions, and TCNA (HB) recommendations. B. Lay tile to pattern indicated. Do not interrupt tile pattern through openings. C. Cut and fit tile to penetrations through tile, leaving sealant joint space. Form corners and bases neatly. Align floor joints. D. Place tile joints uniform in width, subject to variance in tolerance allowed in tile size. Make grout joints without voids, cracks, excess mortar or excess grout, or too little grout. E. Form internal angles square and external angles bullnosed. F. Install ceramic accessories rigidly in prepared openings. G. Sound tile after setting. Replace hollow sounding units. H. Keep expansion joints free of adhesive or grout. Apply sealant to joints. I. Prior to grouting, allow installation to completely cure; minimum of 48 hours. J. Grout tile joints. Use standard grout unless otherwise indicated. K. Apply sealant to junction of tile and dissimilar materials and junction of dissimilar planes. 3.04 INSTALLATION ' FLOORS ' THIN'SET METHODS A. Over interior concrete substrates, install in accordance with TCNA (HB) Method F113, dry set or latex Portland cement bond coat, with standard grout, unless otherwise indicated. 1. Use uncoupling membrane under all tile unless other underlayment is indicated. 2. Where epoxy bond coat and grout are indicated, install in accordance with TCNA (HB) Method F131. 3.05 INSTALLATION ' WALL TILE A. Over cementitious backer units install in accordance with TCNA (HB) Method W223, organic adhesive. 3.06 CLEANING A. Clean tile and grout surfaces. 3.07 PROTECTION A. Do not permit traffic over finished floor surface for 4 days after installation. END OF SECTION June 23, 2014 09 30 00 3 TILING Building 1100 Cafe Bid Documents SECTION 09 51 00 SUSPENDED CEILINGS PART 1 GENERAL 1.01 SECTION INCLUDES A. Suspended metal grid ceiling system. B. Fiberglass reinforced plastic (FRP) ceiling panels. 1.02 REFERENCE STANDARDS A. ASTM C635/C635M Standard Specification for the Manufacture, Performance, and Testing of Metal Suspension Systems for Acoustical Tile and Lay in Panel Ceilings; 2013a. 1.03 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Provide data on suspension system components and FRP ceiling panels. C. Maintenance Materials: Furnish the following for Owner's use in maintenance of project. 1. See Section 01 60 00 Product Requirements, for additional provisions. 2. Extra Acoustical Units: Quantity equal to 5 percent of total installed. PART 2 PRODUCTS 2.01 CEILING PANELS A. Fiberglass reinforced plastic (FRP) ceiling panels: 1. General: ASTM E 84, Class A 2. Size: 24 x 24 inches. 3. Nominal thickness: 0.10 inch. 4. Finish: Smooth. 5. Color: White. 2.02 SUSPENSION SYSTEM(S) A. Suspension Systems General: Complying with ASTM C635/C635M; die cut and interlocking components, with stabilizer bars, clips, splices, perimeter moldings, and hold down clips as required. B. Exposed Steel Suspension System: Formed steel, commercial quality cold rolled; intermediate duty. 1. Profile: Tee; 15/16 inch wide face. 2. Finish: White painted. 2.03 ACCESSORIES A. Support Channels and Hangers: Galvanized steel; size and type to suit application, seismic requirements, and ceiling system flatness requirement specified. B. Perimeter Moldings: Same material and finish as grid. 1. At Exposed Grid: Provide L shaped molding for mounting at same elevation as face of grid. PART 3 EXECUTION 3.01 INSTALLATION ' SUSPENSION SYSTEM A. Rigidly secure system, including integral mechanical and electrical components, for maximum deflection of 1:360. B. Lay out system to a balanced grid design with edge units no less than 50 percent of acoustical unit size. C. Install after major above ceiling work is complete. Coordinate the location of hangers with other work. June 23, 2014 09 51 00 1 SUSPENDED CEILINGS Building 1100 Cafe Bid Documents D. Hang suspension system independent of walls, columns, ducts, pipes and conduit. Where carrying members are spliced, avoid visible displacement of face plane of adjacent members. E. Where ducts or other equipment prevent the regular spacing of hangers, reinforce the nearest affected hangers and related carrying channels to span the extra distance. F. Do not support components on main runners or cross runners if weight causes total dead load to exceed deflection capability. G. Support fixture loads using supplementary hangers located within 6 inches of each corner, or support components independently. H. Do not eccentrically load system or induce rotation of runners. I. Perimeter Molding: Install at intersection of ceiling and vertical surfaces and at junctions with other interruptions. 1. Use longest practical lengths. 2. Overlap and rivet corners. 3.02 INSTALLATION ' PANEL UNITS A. Install panel units in accordance with manufacturer's instructions. B. Fit panel units in place, free from damaged edges or other defects detrimental to appearance and function. C. Fit border trim neatly against abutting surfaces. D. Install units after above ceiling work is complete. E. Install panel units level, in uniform plane, and free from twist, warp, and dents. F. Cutting Panel Units: 1. Make field cut edges of same profile as factory edges. 2. Perform cutting operations in accordance with manufacturer's recommendations. G. Install hold down clips on each panel to retain panels tight to grid system. END OF SECTION June 23, 2014 09 51 00 2 SUSPENDED CEILINGS Building 1100 Cafe Bid Documents SECTION 09 65 00 RESILIENT FLOORING PART 1 GENERAL 1.01 SECTION INCLUDES A. Resilient base. 1.02 REFERENCE STANDARDS A. ASTM F1861 Standard Specification for Resilient Wall Base; 2008 (Reapproved 2012). 1.03 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Provide data on specified products, describing physical and performance characteristics; including sizes, patterns and colors available; and installation instructions. C. Selection Samples: Submit manufacturer's complete set of color samples for Architect's initial selection. PART 2 PRODUCTS 2.01 RESILIENT BASE A. Resilient Base: ASTM F1861, Type TS rubber, vulcanized thermoset; top set Style B, Cove, and as follows: 1. Height: 6 inch. 2. Thickness: 0.125 inch thick. 3. Finish: Satin. 4. Length: Roll. 5. Color: Color as selected from manufacturer's standards. PART 3 EXECUTION 3.01 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Spread only enough adhesive to permit installation of materials before initial set. C. Fit joints tightly. 3.02 RESILIENT BASE A. Fit joints tightly and make vertical. Maintain minimum dimension of 18 inches between joints. B. Install base on solid backing. Bond tightly to wall and floor surfaces. 3.03 CLEANING A. Remove excess adhesive from floor, base, and wall surfaces without damage. B. Clean in accordance with manufacturer's instructions. END OF SECTION June 23, 2014 09 65 00 1 RESILIENT FLOORING Building 1100 Cafe Bid Documents SECTION 09 77 33 GLASS FIBER REINFORCED PLASTIC PANELS PART 1 GENERAL 1.01 SECTION INCLUDES A. Glass fiber reinforced plastic panels. B. Trim. 1.02 REFERENCE STANDARDS A. ASTM D256 Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics; 2010. B. ASTM D2583 Standard Test Method for Indentation Hardness of Rigid Plastics by Means of Barcol Impressor; 2013a. C. ASTM D3273 Standard Test Method for Resistance to Growth of Mold on the Surface of Interior Coatings in an Environmental Chamber; 2012. D. ASTM D5319 Standard Specification for Glass Fiber Reinforced Polyester Wall and Ceiling Panels; 2012. E. ASTM E84 Standard Test Method for Surface Burning Characteristics of Building Materials; 2013a. 1.03 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Provide data on specified products, describing physical and performance characteristics; including sizes, patterns and colors available; and installation instructions. C. Samples: Submit two samples 2 by 2 inch in size illustrating material and surface design of panels. PART 2 PRODUCTS 2.01 PANEL SYSTEMS A. Wall Panels : 1. Panel Size: 4 by 8 feet (1219 mm by 2438 mm). 2. Panel Thickness: 0.090 inch (2.3 mm). 3. Surface Design: Embossed. 4. Color: White. 5. Attachment Method: Adhesive only, with trim and sealant in joints. 2.02 MATERIALS A. Panels: Glass fiber reinforced plastic, complying with ASTM D5319. 1. Surface Burning Characteristics: Flame Spread Index of 25, maximum; Smoke Developed Index of 450, maximum; when whole system is tested in accordance with ASTM E84. 2. Mold Resistance: Score of 10, when tested in accordance with ASTM D3273. 3. Scratch Resistance: Barcol hardness score of not less than 40, when tested in accordance with ASTM D2583. 4. Impact Strength: Not less than 12 ft lbs/in, when tested in accordance with ASTM D256. B. Trim: Vinyl; color coordinating with panel. C. Adhesive: Type recommended by panel manufacturer. D. Sealant: Type recommended by panel manufacturer; white. PART 3 EXECUTION 3.01 EXAMINATION A. Verify existing conditions and substrate flatness before starting work. B. Verify that substrate conditions are ready to receive the work of this section. June 23, 2014 PANELS 09 77 33 1 GLASS FIBER REINFORCED PLASTIC Building 1100 Cafe Bid Documents 3.02 INSTALLATION % WALLS A. Install panels in accordance with manufacturer's instructions. B. Cut and drill panels with carbide tipped saw blades or drill bits, or cut with snips. C. Apply adhesive to the back side of the panel using trowel recommended by adhesive manufacturer. D. Apply panels to wall with seams plumb and pattern aligned with adjoining panels. E. Install panels with manufacturer's recommended gap for panel field and corner joints. F. Place trim on panel before fastening edges, if required. G. Fill channels in trim with sealant before attaching to panel. H. Install trim with adhesive and screws or nails as required. I. Seal gaps at floor, ceiling, and between panels with specified sealant to prevent moisture intrusion. J. Remove excess sealant as paneling is installed. END OF SECTION June 23, 2014 PANELS 09 77 33 2 GLASS FIBER REINFORCED PLASTIC Building 1100 Cafe Bid Documents SECTION 09 90 00 PAINTING AND COATING PART 1 GENERAL 1.01 SECTION INCLUDES A. Surface preparation. B. Field application of paints. C. Scope: Finish all interior and exterior surfaces exposed to view, unless fully factory finished and unless otherwise indicated. D. Do Not Paint or Finish the Following Items: 1. Items fully factory finished unless specifically so indicated; materials and products having factory applied primers are not considered factory finished. 2. Items indicated to receive other finishes. 3. Items indicated to remain unfinished. 4. Fire rating labels, equipment serial number and capacity labels, and operating parts of equipment. 5. Floors, unless specifically so indicated. 6. Ceramic and other tiles. 7. Brick, architectural concrete, cast stone, integrally colored plaster and stucco. 8. Concrete masonry in utility, mechanical, and electrical spaces. 9. Concealed pipes, ducts, and conduits. 1.02 REFERENCE STANDARDS A. 40 CFR 59, Subpart D National Volatile Organic Compound Emission Standards for Architectural Coatings; U.S. Environmental Protection Agency; current edition. 1.03 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Provide complete list of all products to be used, with the following information for each: 1. Manufacturer's name, product name and/or catalog number, and general product category (e.g. "alkyd enamel"). 2. MPI product number (e.g. MPI #47). 3. Cross reference to specified paint system(s) product is to be used in; include description of each system. 1.04 DELIVERY, STORAGE, AND HANDLING A. Deliver products to site in sealed and labeled containers; inspect to verify acceptability. B. Container Label: Include manufacturer's name, type of paint, brand name, lot number, brand code, coverage, surface preparation, drying time, cleanup requirements, color designation, and instructions for mixing and reducing. C. Paint Materials: Store at minimum ambient temperature of 45 degrees F and a maximum of 90 degrees F, in ventilated area, and as required by manufacturer's instructions. 1.05 FIELD CONDITIONS A. Do not apply materials when surface and ambient temperatures are outside the temperature ranges required by the paint product manufacturer. B. Follow manufacturer's recommended procedures for producing best results, including testing of substrates, moisture in substrates, and humidity and temperature limitations. C. Provide lighting level of 80 ft candles measured mid height at substrate surface. June 23, 2014 09 90 00 1 PAINTING AND COATING Building 1100 Cafe Bid Documents PART 2 PRODUCTS 2.01 MANUFACTURERS A. Provide all paint and coating products used in any individual system from the same manufacturer; no exceptions. B. Paints: 1. Sherwin Williams Company: www.sherwin williams.com. C. Substitutions: Not permitted. 2.02 PAINTS AND COATINGS ( GENERAL A. Paints and Coatings: Ready mixed, unless intended to be a field catalyzed coating. 1. Provide paints and coatings of a soft paste consistency, capable of being readily and uniformly dispersed to a homogeneous coating, with good flow and brushing properties, and capable of drying or curing free of streaks or sags. 2. Supply each coating material in quantity required to complete entire project's work from a single production run. 3. Do not reduce, thin, or dilute coatings or add materials to coatings unless such procedure is specifically described in manufacturer's product instructions. B. Primers: Where the manufacturer offers options on primers for a particular substrate, use primer categorized as "best" by the manufacturer. C. Volatile Organic Compound (VOC) Content: 1. Provide coatings that comply with the most stringent requirements specified in the following: a. 40 CFR 59, Subpart D National Volatile Organic Compound Emission Standards for Architectural Coatings. 2. Determination of VOC Content: Testing and calculation in accordance with 40 CFR 59, Subpart D (EPA Method 24), exclusive of colorants added to a tint base and water added at project site; or other method acceptable to authorities having jurisdiction. D. Colors: As indicated on drawings 1. Selection to be made by Architect after award of contract. 2.03 PAINT SYSTEMS ( INTERIOR A. Paint I OP All Interior Surfaces Indicated to be Painted, Unless Otherwise Indicated: Including gypsum board. 1. Two top coats and one coat primer. 2. Eggshell: MPI gloss level 3; use this sheen at dining area walls. 3. Gloss: MPI gloss level 6; use this sheen at kitchen and storage room walls. 4. Top Coat Product(s): a. Sherwin Williams ProMar 200 Zero VOC Interior Latex. 5. Primer(s): As recommended by manufacturer of top coats. B. Paint I OP MD DT Medium Duty Door/Trim: For surfaces subject to frequent contact by occupants, including metals: 1. Two top coats and one coat primer. 2. Top Coat(s): MPI Interior Epoxy Modified Latex; MPI #115, 215. 3. Gloss: MPI gloss level 6; use this sheen at all locations. C. Paint I TR FL Transparent Finish on Wood Floors: 1. 2 top coats over stain. 2. Stain: MPI Semi Transparent Stain for Wood; MPI #90. 3. Top Coat(s): MPI Polyurethane Varnish, Moisture Cured, Gloss; MPI #31. 4. Gloss: MPI gloss level 6; use this sheen at all locations. June 23, 2014 09 90 00 2 PAINTING AND COATING Building 1100 Cafe Bid Documents PART 3 EXECUTION 3.01 PREPARATION A. Clean surfaces thoroughly and correct defects prior to coating application. B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions. C. Remove or repair existing coatings that exhibit surface defects. D. Remove or mask surface appurtenances, including electrical plates, hardware, light fixture trim, escutcheons, and fittings, prior to preparing surfaces or finishing. E. Seal surfaces that might cause bleed through or staining of topcoat. F. Remove mildew from impervious surfaces by scrubbing with solution of tetra sodium phosphate and bleach. Rinse with clean water and allow surface to dry. G. Gypsum Board Surfaces to be Painted: Fill minor defects with filler compound. Spot prime defects after repair. H. Galvanized Surfaces to be Painted: Remove surface contamination and oils and wash with solvent. Apply coat of etching primer. I. Corroded Steel and Iron Surfaces to be Painted: Prepare using at least SSPC SP 2 (hand tool cleaning) or SSPC SP 3 (power tool cleaning) followed by SSPC SP 1 (solvent cleaning). J. Shop Primed Steel Surfaces to be Finish Painted: Sand and scrape to remove loose primer and rust. Feather edges to make touch up patches inconspicuous. Clean surfaces with solvent. Prime bare steel surfaces. Re prime entire shop primed item. K. Interior Wood Surfaces to Receive Transparent Finish: Wipe off dust and grit prior to sealing, seal knots, pitch streaks, and sappy sections with sealer. Fill nail holes and cracks after sealer has dried; sand lightly between coats. Prime concealed surfaces with gloss varnish reduced 25 percent with thinner. L. Wood Doors to be Field Finished: Seal wood door top and bottom edge surfaces with clear sealer. M. Metal Doors to be Painted: Prime metal door top and bottom edge surfaces. 3.02 APPLICATION A. Apply products in accordance with manufacturer's instructions. B. Do not apply finishes to surfaces that are not dry. Allow applied coats to dry before next coat is applied. C. Apply each coat to uniform appearance. D. Sand wood and metal surfaces lightly between coats to achieve required finish. E. Vacuum clean surfaces of loose particles. Use tack cloth to remove dust and particles just prior to applying next coat. F. Wood to Receive Transparent Finishes: Tint fillers to match wood. Work fillers into the grain before set. Wipe excess from surface. G. Reinstall electrical cover plates, hardware, light fixture trim, escutcheons, and fittings removed prior to finishing. END OF SECTION June 23, 2014 09 90 00 3 PAINTING AND COATING Building 1100 Cafe Bid Documents SECTION 11 40 00 FOODSERVICE EQUIPMENT PART 1 GENERAL 1.01 SECTION INCLUDES A. Food service equipment. B. Connections to utilities. 1.02 RELATED REQUIREMENTS A. Section 07 90 05 Joint Sealers. 1.03 REFERENCE STANDARDS A. NFPA 70 National Electrical Code; National Fire Protection Association; Most Recent Edition Adopted by Authority Having Jurisdiction, Including All Applicable Amendments and Supplements. 1.04 ADMINISTRATIVE REQUIREMENTS A. Preinstallation Meeting: Convene one week before starting work of this section. B. Kitchen Equipment Contractor (KEC) to provide qualified site foreman for the duration of the installation. C. All installation and permitting for the fire protection system is the responsibility of the KEC. D. The KEC is also responsible for equipment storage until the site is ready for delivery. Storage facility must be properly insured. E. Pricing to include any price protection required. All equipment freight to be included in pricing. 1.05 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Provide data on appliances; indicate configuration, sizes, materials, finishes, locations, and utility service connection locations, service characteristics, and wiring diagrams. C. Shop Drawings: Complete floor plans, elevations, cross sections, and construction details for all fabricated units; include: 1. Layout and anchorage of equipment and accessories, including clearances for maintenance and operation and required electrical or plumbing connections. 2. Size, type, and location of equipment drain lines and floor drains. 3. Special conditions, including required slab depressions, cores, wall openings, blockouts, ceiling pockets, access panels, and above ceiling hanger assemblies. 4. Wiring, piping, and schematic diagrams. D. Samples: Submit two samples, 4 x 4 inch in size illustrating quartz counter finish. Finish to be selected from manufacturer's full range. E. Operation Data: Provide operating data for the specified equipment . F. Maintenance Data: Provide lubrication and periodic maintenance requirement schedules . G. Warranty: Submit manufacturer warranty and ensure forms have been completed in Owner's name and registered with manufacturer. 1.06 WARRANTY A. See Section 01 78 00 Closeout Submittals, for additional warranty requirements. PART 2 PRODUCTS 2.01 MANUFACTURERS A. Food Service Equipment: 1. Refer to Food Service Equipment Schedule. 2. Substitutions: Not permitted. June 23, 2014 11 40 00 1 FOODSERVICE EQUIPMENT Building 1100 Cafe Bid Documents 2.02 EQUIPMENT A. Equipment Schedule: Refer to schedule at end of this section. B. Installation Accessories: Provide all rough in hardware, supports and connections, attachment devices, closure trim, and accessories required for complete installation. PART 3 EXECUTION 3.01 EXAMINATION A. Verify ventilation outlets, service connections, and supports are correct and in required location. B. Verify that electric power is available and of the correct characteristics. 3.02 INSTALLATION A. Install items in accordance with manufacturers' instructions. B. Provide all labor and materials to deliver, uncrate, and set in place all equipment listed in these written specifications. Removal of all trash/crating is the responsibility of the Contractor. The KEC is also responsible for equipment storage until the site is ready for delivery. Storage facility must be properly insured. C. Insulate to prevent electrolysis between dissimilar metals. D. Provide sealant to achieve clean joint with adjacent building finishes and between abutting components. E. KEC to hang hoods and install all s/s wall covering from the bottom of the hood to the floor. KEC is also responsible for installation of hood skirt. 3.03 EXISTING EQUIPMENT A. Obtain, move, store, and re install equipment, ready for utility connection. B. Do work in cooperation with Owner so that normal function of services is minimally interrupted. 3.04 ADJUSTING A. Adjust equipment and apparatus to ensure proper working order and conditions. B. Remove and replace equipment creating excessive noise or vibration. 3.05 CLEANING A. Remove masking or protective covering from stainless steel and other finished surfaces. B. Wash and clean equipment. C. Polish glass, plastic, hardware, accessories, fixtures, and fittings. 3.06 CLOSEOUT ACTIVITIES A. At completion of work, provide qualified and trained personnel to demonstrate operation of each item of equipment and instruct Owner in operating procedures and maintenance. 1. Test equipment prior to demonstration. 3.07 FOOD SERVICE EQUIPMENT SCHEDULE A. Refer to Section 11 40 00.01 Food Service Equipment Schedule. 1. Wiring Terminations: Provide terminal lugs to match branch circuit conductor quantities, sizes, and materials indicated. Enclose terminal lugs in terminal box sized to NFPA 70. 2. Cord and Plug: Provide suitable length of three wire cord with plugs to match building receptacles. 3. Provide internal wiring for equipment, including electrical devices, wiring controls, and switches to a common junction box. 4. Provide lamps for fixtures in equipment. 5. Provide equipment with connection terminals, so that connections for services can be made. Where receptacles are specified for custom equipment, supply cut outs and outlet boxes set in place and accessible for connection to electrical source. END OF SECTION June 23, 2014 11 40 00 2 FOODSERVICE EQUIPMENT Building 1100 Café Bid Documents SECTION 11 40 00.01 FOOD SERVICE EQUIPMENT SCHEDULE Item No. 1 % Reach%in Refrigerator, 1 section (1 REQ'D) Delfield Model SSR1 S Specification Line Series® Refrigerator, Reach in, single section, 24.96 cubic feet, self contained refrigeration 404A, digital thermometer, (3) chrome plated wire shelves, built in locks, recessed metal door handle, pressure relief valve, solid hinged full height door, STAINLESS STEEL interior door liners, stainless steel exterior & interior, stainless steel breaker strips, top mounted compressor, 6" adjustable stainless steel legs, cUL, UL, NSF, ENERGY STAR®, 1/4 hp Accessories: 1 ea 115v/60/1, 6.0 amps, NEMA 5 15P, standard 1 ea (3) Year parts & labor warranty, standard (USA) 1 ea (5) Year compressor warranty standard 1 ea Self contained refrigeration system, standard 1 ea Door hinged on left 1 ea 6" polyurethane casters in lieu of standard legs 12 ea Universal Bottom Support Tray Slide, for 18" x 26" pans or 12" x 20", per pair Item No. 2 % Work Table (2 REQ'D) Select Stainless Products Model 6SUB 30 Work Table, 72"W x 30"D, 16/300 stainless steel top with 5" backsplash, 16 gauge stainless steel undershelf & 16 gauge stainless steel legs & adjustable stainless steel feet, all welded construction, NSF Accessories: 2 ea Fabricated Sink Bowl, 18" front to back x 16" wide x 12" deep, 16/300 stainless steel 2 ea Faucet, splash mount, 8" centers, 8" long 2 ea Cut out in undershelf, 3" dia. 2 ea Drawer, 20" x 20" x 5", stainless steel pan (Flyer) Item No. 3 % Overshelf, Wall%Mounted (4 REQ'D) Select Stainless Products Model 6WS 12 Shelf, wall mount, 12" x 72", ends turned down, back turned up 2", 16/300 stainless steel Item No. 4 % Reach%in Undercounter Refrigerator, 2 section (2 REQ'D) Delfield Model UC4448N Undercounter Refrigerator, Reduced Height, two section, 48" W, 16.0 cubic feet, (2) doors, (2) 1/1 GN shelves, stainless steel top, front & sides, stainless steel interior, 3" casters, front breathing rear mounted refrigeration system, 1/5 hp, cUL, UL, NSF Accessories: 2 ea 115v/60/1 ph, 3.9 amps, NEMA 5 15P, standard 2 ea (3) Year parts & labor warranty standard 2 ea Self contained refrigeration, standard 2 ea (5) Year compressor warranty standard June 23, 2014 11 40 00.01 1 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Item No. 5 % Kettle / Pot Filler Faucets Bid Documents (1 REQ'D) T&S Brass Model B 0605 H Kettle Pot Filler, wall mount, vacuum breaker, stainless steel hose, self closing hook nozzle, red index Item No. 6 % Range, 36", 6 Open Burners (1 REQ'D) Garland/US Range Model U36 6R U Series Restaurant Range, gas, 36" W, (6) 32,000 BTU open burners, with cast iron top & ring grates, standard oven with 3 position rack guides with oven rack, stainless steel front, sides, plate rail, 2 piece back guard and shelf, 6" stainless steel legs with adjustable feet, 230,000 BTU (US Range) Accessories: 1 ea One year limited parts and labor warranty, covers products purchased and installed in the USA only, standard 1 ea Natural gas, specify elevation if over 2,000 ft 1 ea Stainless steel 2 piece back guard an shelf, standard 1 ea Adjustable height swivel casters, set of 4 with front brakes Item No. 7% Kettle, Gas, Table Top (1 REQ'D) Cleveland Range Model KGT 12 T Kettle, Gas, Table Top, Tilting, 12 gallon capacity, 2/3 steam jacket design, stainless steel construction, support console on right Accessories: 1 ea 1 year limited warranty, standard 1 ea Natural Gas 1 ea 115v/60/1 ph, 5.0 amp, electronic ignition, cord & plug for controls, standard 1 ea Lift off cover 12 gallon, per each kettle 1 ea Double Pantry Faucet, with swing spout & mounting bracket for tilting kettles 1 ea Equipment Stand, for single kettles only, open base with sliding drain drawer & splash screen, 28" x 26", 18" high, stainless steel top and legs, allows unit to be hard piped to a floor drain 1 ea Retractable splash guard/pan shelf, for drain drawer, for ST28 Item No. 8 % Hood and Fire System (1 REQ'D) Custom Model HOOD & FIRE SYSTEM Hood, exhaust and intake air package and fire system as custom fabricated by Captive Aire. See Captive Aire drawings for complete details. KEC is responsible for hanging of hood, installation of s/s wall covering and installation of skirt above hood. KEC to coordinate fire system demonstration. Hood package to consist of: Item 8: 5424 2 PSP F 10' 6" lonh Exhaust only wall canopy hood with front perforated supply plenum, 3" back stand off,430 S/S where exposed,fire cabinet onthe right side of the hood,16"x16"s/scaptrate solo filter (7) with hook, ETL listed. Particulate capture efficency: 93% efficient@ 9microns, 72% efficient @ 5 microns. L55 series canopy light fixture (3) high temp assembly, includes clear thermal and shock resistant globe (L55 fixture), bulbs provided by KEC. 1 ea 10"x22" exhaust riser, 3 ea supply riser with volumn dampers, 2 ea 1/2 pint grease cup (new style). Field wrapper 18" high, front left& right side. KEC to verify height requirement. KEC to mount backsplash; 80" x 138" complete with end caps and divider bars. Electrical package mounted in cabinet June 23, 2014 11 40 00.01 2 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Bid Documents at factory. Fire system 1: Ansul 3.0/1.5 Ansul 4.5 gallon fire system in utility cabinet (includes prepiped hood with detection, tanks release mechanism, microswithhes and pull station). GAS VALVE (2") provided by Distributor. FAN #1: NCA!^HPFA high pressure belt drive upblast fan with 18.75" wheel. Exhaust fan to handle 2350 CFM @ 1.500" wc ESP, fan runs @ 1295 RPM. Exhaust motor: 1.5 HP,3 phase, 208 volt, 4.7 FLA open drip proof. Grease cup for kitchen duty centrifugal exhaust fans.Box dimensions 15 3/4" x 5 1/16" x 3 3/4" high. Curb #CRB26.5x20E on fan #1(flat curb). Hinge kit for exhaust fan roof curb is included. vented base for curb is included. FAN # 2: Exhaust fan #NCA8FA belt drive centrifugal upblast exhaust fan with 11.75" wheel. fan handles 540 cfm@ 0.750 wc ESP, fan runs @1289 RPM. exhaust motor: 0.500HP,3 phase,208 volt, 1.8 FLA, open drip proof. Grease cup for kitchen only centrifugal exhaust fans. Box dimensions 15 3/4" x 5 1/16" x 3 3/4" high.Curb # CRB19.5X22L BTC included. Hinge kit also included. Vented base for curb. Fan #3: Model # A1 D.250 G10 direct natural gas fired heated make up air unit with 10" blower. Supply fan handles 1880 CFM @ 0.375 wc ESP, Fat runs at 944 RPM. Heater supplies 111672 BTU's. 55 degree temp rise. Supply motor 1.000HP, 3 phase, 208 volt, 3.3 FLA, open drip proofDown discharge air flow RIGHT TO LEFT. Slopedfiltered intake for size #1 modular heater: 21.813" x 44.375 x 23.375 high. includes 2" MV EZ Kleen metal mesh filters. RTC Solutions 40 90 degree discharge temp control is provided. Gas manifold for DF1 GM BTU 0 550001 7 in wc 14 in wc. No insurance requirement (ANSI) BV250 66. Motorized back draft damper 16"x18" for size 1 standard and modular direct fired heaters w/extended shaft, standard galvanized construction 3/4" rear flange,LF120Sactuator is included. Cooling interlock relayn (24vac coil) 120 volt contacts for lock out of burner circuit when AC is energized. Low fire start included. 2 eacg gas pressure guages included. Curb # CRB21x71x20INS insulated on fan # 3 flat curb. Electrical system #1: SC 321110FP 3 phase w/2 exhaust fans, 1 supply fan, exhaust "on" infirs, fans( on/off thermostaticallycontrolled.Room temperature sensor shipped loose for field installation includes two duct thermostat kits. Digital prewire lighting relay kit includes hood lighting relay & terminal blocks. Allows for up to 1400 watts of lighting each. Thermistor cable (50') is included. Upgrade to #DCV 2111 demand control ventillation package is required. FACTORY SERVICES for verification of direct fired heater, (2) exhaust fans, hood, standard control package including mileage is required. Item No. 9 % Combi Oven, Gas, Half Size (1 REQ'D) Rational Model A619206.27E202 (CMP 61NG) CombiMaster® Plus, Combination Oven/Steamer, half size, natural gas, hand shower with automatic retracting system, hinging rack 2 5/8" (6 x 12" x 20" or 6 x 13" x 18"), interface USB, 120v/60/1 ph, 8cord, NEMA 5 15P, 49,000 BTU Accessories: 1 ea NOTE: All discounts subject to approval by manufacturer 1 ea 2 years parts and labor warranty 1 ea RCI Rational Certified Installation, new certified installation cost for a tabletop model is $1000 for the first unit (61/62/101/102) THIS ITEM IS NON DISCOUNTABLE, USA ONLY (NET) 1 ea Installation Kit, for gas SCC WE/CM P 101G (120/60/1ph); gas SCC WE/CM P 62G (208 240/60/1ph); gas SCC WE/CM P 61G (120/60/1ph)THIS ITEM IS NON DISCOUNTABLE, USA ONLY (NET) 1 ea Chef Assistance Program, a RATIONAL certified Chef conducts 4 hours/location specialized application training with personnel, no charge 1 ea Door hinged on right std. 1 ea UG II Mobile Oven Stand, 14 supporting rails, side panels, rear panel June 23, 2014 11 40 00.01 3 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Bid Documents and cover, height 26 3/8" for SCC 61/CM 101 series Gastronorm Super Spike Chicken Grid, 1/1 size, 12" x 20", (6 bird 4 lbs max weight each) Gastronorm Super Spike Chicken Grid, 1/1 size, 12" x 20", (8 bird 2.9 lbs max weight each) 2 ea 2 ea Item No. 9a % Water Filter Assembly (1 REQ'D) Everpure Model EV9797 22 KleenSteam® II Twin Water Filter System, total system for boiler base steamers, 5.0 gpm flow rate, deliming, (2) 7CB5 carbon filter, SS 10 scale inhibitor Cartridge, dip tube, pressure gauge, water shut off valve & wall bracket Accessories: 1 ea 7CB5 Cartridge, 6 pack (The price stated here is per each Cartridge. The EV part number reflects a pack of 6) 1 ea ScaleStick® with HydroBlend™ compound, scale inhibition, phosphate, translucent Cartridge, fits all current SR X housings & standard 10" housings, 12 pack Item No. 10 % Spare No. Item No. 11 % Shelving Unit, Wire (1 REQ'D) Eagle Group Model S4 74 1836VG Starter Shelving Units, (4) 18"W x 36"L wire shelves with patented QuadTruss® design, (4) 74" post, Valu Gard® green epoxy finish, NSF Item No. 11a % Caster (2 REQ'D) Eagle Group Model CSS5 300 Stem Caster, Swivel, 5" wheel diameter, 1 1/4" wheel face, 300 lb. capacity, resilient tread, donut bumper included, EAGLEbrite® zinc, NSF Item No. 11b % Caster (2 REQ'D) Eagle Group Model CSB5 300 Stem Caster with Brake, 5" wheel diameter, 1 1/4" wheel face, 300 lb. capacity, resilient tread, donut bumper included, EAGLEbrite® zinc, NSF Item No. 12 % Pizza Oven, Deck%Type Gas (1 REQ'D) Bakers Pride Model FC 516/D 125 Il Forno Classico® Pizza Oven, double stacked with D 125, wood burning style, gas, 65 1/4"W x 36" D deck, with ceramic decks, top oven only has brick lining standard, 650°F thermostat, stainless steel exterior, painted legs, 265,000 BTU, 41.03 KW Accessories: 1 ea Two year parts & labor warranty standard 1 ea Gas type to be determined 1 ea (2) 115v/60/1 ph, NEMA 5 15P 1 ea Il Forno Classico® Exhaust Hood, eyebrow style, mount on single oven stacked on deck oven, grease gutter with removable grease cup, stainless steel baffle filter on 45°, oven vent connection, stainless steel construction, with out fire damper, (Ready to accept Fire Suppression piping), UL, NSF & NFPA 96 June 23, 2014 11 40 00.01 4 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Item No. 13 % Hood, Fire & Exhaust Bid Documents (1 REQ'D) Bakers Pride Model EYEBROW HOOD Included in Item #12. Item No. 14 % Filler Table (1 REQ'D) Custom Model FILLER TABLE Custom filler table as manufactured by Select Stainless. Unit is triangular in shape and features a butcher block top and s/s cabinet base with intermediate and base interior shelf. Item No. 15 % Sink, Hand (2 REQ'D) Eagle Group Model HSA 10 FOE Hand Sink, wall mount, 14" wide x 10" front to back x 5" deep bowl, 304 stainless steel construction, electronic eye gooseneck spout, polymer lever drain with overflow, deep drawn positive drain sink bowl, 7 1/2" high backsplash, all welded, includes mounting brackets, inverted "V" edge, NSF Accessories: 2 ea 12 volt adaptor, 120/60/1 Item No. 16 % Shelving Unit, Wire (1 REQ'D) Eagle Group Model S4 74 1848VG Starter Shelving Units, (4) 18"W x 48"L wire shelves with patented QuadTruss® design, (4) 74" post, Valu Gard® green epoxy finish, NSF Item No. 16a % Caster (2 REQ'D) Eagle Group Model CSS5 300 Stem Caster, Swivel, 5" wheel diameter, 1 1/4" wheel face, 300 lb. capacity, resilient tread, donut bumper included, EAGLEbrite® zinc, NSF Item No. 16b % Caster (2 REQ'D) Eagle Group Model CSB5 300 Stem Caster with Brake, 5" wheel diameter, 1 1/4" wheel face, 300 lb. capacity, resilient tread, donut bumper included, EAGLEbrite® zinc, NSF Item No. 17 % Pizza Prep Table Refrigerated (1 REQ'D) Delfield Model 18648PTBM Refrigerated Pizza Table, single section, 48" W, 8.39 cubic feet, (6) pan capacity, (1) shelf, (1) 27" door, stainless steel top with refrigerated pan rail, stainless steel ends, 6" casters, side mounted (HFC 404A) refrigeration system, 1/4 hp, cUL, UL, NSF 7 Accessories: 1 ea 115v/60/1 ph, 10 amps, NEMA 5 15P, standard 1 ea (3) Year parts & labor warranty standard 1 ea Self contained refrigeration system, standard 1 ea (5) Year compressor warranty standard 1 ea Cutting board, 20" wide x 1/2" thick, composite Item No. 18 % June 23, 2014 Overshelf, Wall%Mounted 11 40 00.01 5 (2 REQ'D) FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Bid Documents Select Stainless Products Model 4WS 12 Shelf, wall mount, 12" x 48", ends turned down, back turned up 2", 16/300 stainless steel Item No. 19 % Pizza Dough Press (1 REQ'D) DoughXpress Model DM 18 120 (61146) Economy Pizza Dough Press, manual, clamshell design, up to 18" diameter, uncoated upper & lower aluminum platens, upper platen heats up to 200° F, digital timer & temperature controls, infinite range thickness adjustment, illuminated power on/off switch, heat indicator light, appliance white finish, 1150 watts, 9.8 amps, 120v/60/1 ph, NEMA 5 15P, cETLus Accessories: 1 ea Xylan coated platens Item No. 20 % Spare No. Item No. Work Table 21 % (1 REQ'D) Select Stainless Products Model 6SUB 36 Work Table, 72"W x 36"D, 16/300 stainless steel top with 5" backsplash, 16 gauge stainless steel undershelf & 16 gauge stainless steel legs & adjustable stainless steel feet, all welded construction, NSF Accessories: 1 ea Drawer, 20" x 20" x 5", stainless steel pan (Flyer) 6 st Pan Rack Slides, stainless steel (priced per set of 2) 1 st Casters, set of 4, 5", (2 with brakes) (Flyer) Item No. 22 % Overshelf, Wall%Mounted (2 REQ'D) Select Stainless Products Model 4WS 12 Shelf, wall mount, 12" x 48", ends turned down, back turned up 2", 16/300 stainless steel Item No. 23 % Proofer Holding Cabinet, Mobile (1 REQ'D) Metro Model C539 CDC L C5™ 3 Series Heated Holding & Proofing Cabinet, with Red Insulation Armour™, mobile, full height, insulated, dutch clear polycarbonate doors, removable bottom mount control module, thermostat to 200ºF, lip load slides on 1 1/2" centers (35) 18" x 26" pan capacity, 5" casters (two with brakes), aluminum, 120v/60/1 ph, 2000 watts, 16.7 amps, NEMA 5 20P, UL, CUL, NSF Item No. 24 % Work Table (1 REQ'D) Select Stainless Products Model 6MTSLBES 36 Work Table, with 4" riser, 72"W x 36"D, 1 3/4" thick maple top, 16/300 stainless steel legs & crossrails, adjustable stainless steel feet, all welded construction, NSF Item No. 25 % Ingredient Bin (4 REQ'D) Cambro Model IBS20148 Ingredient Bin, mobile, 21 gallon capacity, 3" casters, molded polyethylene with sliding cover, S hook on front (scoop NOT included), (4) 3" heavy duty casters (2 front swivel, June 23, 2014 11 40 00.01 6 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Bid Documents 2 fixed), with bin securely attached to base plate, white, NSF Item No. 26 % Overshelf, Wall%Mounted (2 REQ'D) Select Stainless Products Model 5WS 12 Shelf, wall mount, 12" x 60", ends turned down, back turned up 2", 16/300 stainless steel Item No. 27 % Mixer, Planetary (1 REQ'D) Hobart Model HL300 1STD Legacy Planetary Mixer, 3/4 hp, 200 240/50/60/3, 30 qt. capacity, three fixed speeds, gear driven transmission, 15 min. timer, #12 taper attachment hub, manual bowl lift, bowl guard, stainless steel bowl, "B" beater, "D" whip Accessories: 1 ea Standard warranty 1 Year parts, labor & travel time during normal working hours within the USA 1 ea 30 QT ALUM ED DOUGH ARM 1 ea BOWL TRUCK Item No. 28 % Shelving, Wall%Mounted (2 REQ'D) Select Stainless Products Model 5WS 12 Shelf, wall mount, 12" x 60", ends turned down, back turned up 2", 16/300 stainless steel Item No. 29 % Sink, (2) Two Compartment (1 REQ'D) Select Stainless Products Model 6SUB 30 PT L Sink, 2 compartment, with left hand drainboard, 24" front to back x 18" wide x 12" deep, 16/300 stainless steel bowls, 5" backsplash, inverted V drip edge, poly board, utensil drawer, stainless steel undershelf & tubular legs with adjustable stainless steel bullet feet, all welded construction, NSF Accessories: 1 ea Heavy Duty Faucet, splash mount, 8" centers, 12" long Item No. 30 % Spare No. Item No. 31 % Shelving Unit, Wire (4 REQ'D) Eagle Group Model S5 74 1836VG Starter Shelving Units, (5) 18"W x 36"L wire shelves with patented QuadTruss® design, (4) 74" post, Valu Gard® green epoxy finish, NSF Item No. 31a % Shelving Unit, Wire (4 REQ'D) Eagle Group Model S5 74 1842VG Starter Shelving Units, (5) 18"W x 42"L wire shelves with patented QuadTruss® design, (4) 74" post, Valu Gard® green epoxy finish, NSF Item No. 31b % Caster (16 REQ'D) Eagle Group Model CSS5 300 Stem Caster, Swivel, 5" wheel diameter, 1 1/4" wheel face, 300 lb. capacity, resilient June 23, 2014 11 40 00.01 7 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Bid Documents tread, donut bumper included, EAGLEbrite® zinc, NSF Item No. 31c % Caster (16 REQ'D) Eagle Group Model CSB5 300 Stem Caster with Brake, 5" wheel diameter, 1 1/4" wheel face, 300 lb. capacity, resilient tread, donut bumper included, EAGLEbrite® zinc, NSF Item No. 32 % Cart, Utility (1 REQ'D) Rubbermaid Model FG335588PLAT Utility Cart, 3 shelves, 31"L x 18"W x 37 1/2"H, smooth surface, handles, enclosed ends, plastic construction, casters, HACCP, assembly required, (certified to NSF and USDA), platinum Item No. 33 % Mop Sink (1 REQ'D) Select Stainless Products Model MS 2028 8 Mop Sink, floor mounted, 20" wide, 28" long, 8" high water level, 3 1/2" drain, 16/300 stainless steel Accessories: 1 ea Mop Holder, 3" x 18", holds 3 mops 1 ea Service Faucet, for mop sink Item No. 34 % Mop Bucket Wringer Combination (1 REQ'D) Rubbermaid Model FG618688YEL WaveBrake® Mopping System, side press, wringer, holds up to 44 quarts, foot pedal, 50,000 ringing cycles, steel, plastic, yellow Item No. 35 % Shelving Unit, Wire (1 REQ'D) Eagle Group Model S5 74 1824VG Starter Shelving Units, (5) 18"W x 24"L wire shelves with patented QuadTruss® design, (4) 74" post, Valu Gard® green epoxy finish, NSF Item No. 35a % Caster (2 REQ'D) Eagle Group Model CSS5 300 Stem Caster, Swivel, 5" wheel diameter, 1 1/4" wheel face, 300 lb. capacity, resilient tread, donut bumper included, EAGLEbrite® zinc, NSF Item No. 35b % Caster (2 REQ'D) Eagle Group Model CSB5 300 Stem Caster with Brake, 5" wheel diameter, 1 1/4" wheel face, 300 lb. capacity, resilient tread, donut bumper included, EAGLEbrite® zinc, NSF Item No. 36 % Soda Syrup Rack (1 REQ'D) Custom Model SODA SYRUP RACK Soda syrup rack as provided by others. Item No. 37 % June 23, 2014 Utility Rack, Mobile (1 REQ'D) 11 40 00.01 8 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Bid Documents Eagle Group Model OUR 1820 3/W Panco® Rack, Mobile Utility, full height, open sides, with slides for (20) 18" x 26" pans, slides on 3" centers, welded extruded aluminum frame, front loading, 5" casters Item No. 38 % Work Table (1 REQ'D) Select Stainless Products Model 5SU 24 Work Table, 60"W x 24"D, 16/300 stainless steel top with turned down edges, 16 gauge stainless steel undershelf & 16 gauge stainless steel legs & adjustable stainless steel feet, all welded construction, NSF Accessories: 2 ea Drawer, 20" x 20" x 5", stainless steel pan (Flyer) 1 st Casters, set of 4, 5", (2 with brakes) (Flyer) Item No. 39 % Dishwasher, Undercounter (1 REQ'D) Hobart Model LXER 2 LXe Advansys Undercounter Dishwasher, Hot Water Sanitation, Energy Recovery, 30, 24, 13 Racks/Hour, Fresh Water Rinse, .62 gal/rack, Automated Delime Cycle, Clogged Wash Arm Alert, 3 selectable cycles light, normal, heavy (Pot & Pan cycle on heavy cycle), Advanced Service Diagnostics, 120/208 240(3W)/60/1, Detergent, Rinse Aid & Delimer Pump, ENERGY STAR® Accessories: 1 ea Standard warranty 1 Year parts, labor & travel time during normal working hours 1 ea Power cord kit, for 120/208 240(3w)/60/1 voltage 1 ea 1/2" brass pressure regulator Item No. 40 % Spare No. Item No. 41 % Pot Rack, Wall%Mounted (1 REQ'D) Select Stainless Products Model 5DPR S Pot Rack, wall mount, double bar design, 60" long, 3/16" x 2" stainless steel flat bar, includes: (2) stainless steel pot hooks per foot (Flyer) Item No. 42 % Pre%Rinse Unit (1 REQ'D) Dormont Manufacturing Model LFP WS8B AF12 Hydro Force Lead free Pre Rinse Wall Mount with wall bracket and 12" Add on Faucet Item No. 42a % Faucet Parts (1 REQ'D) Dormont Manufacturing Model LFFRMK W Hydro Force Lead free Wall mount kit Item No. 43 % Sink, (3) Three Compartment (1 REQ'D) Select Stainless Products Model PL 3B1824 2D24 X Production Line Sink, 3 Compartment with 24" left and right hand drain boards, 18" x 24" x 14"D bowl,16 gauge type 304 stainless steel, 19" High Stainless steel legs, crossrails and bullet feet, 3.5 basket drain, Bowl straps between bowls,Faucet holes on 8 centers. (Flyer) June 23, 2014 11 40 00.01 9 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Bid Documents Accessories: Stainless steel legs/stainless steel feet (net) 1 ea Item No. 43a % Drain (3 REQ'D) Dormont Manufacturing Model W TB B Hydro Force Twist Handle Drain with 3 1/2" opening and 2" drain outlet Item No. 44 % Reel Kleen Unit (1 REQ'D) T&S Brass Model B 1430 Hose Reel Assembly, enclosed hose reel, 30' hose with blue spray valve, concealed mixing faucet, shut off valve and external plumbing, vacuum breaker and flexible hose assembly Item No. 45 % Reach%in Refrigerator, 2 sections (1 REQ'D) Delfield Model SSR2 S Specification Line Series® Refrigerator, Reach in, two section, 51.92 cubic feet, self contained refrigeration 404A, digital thermometer, (6) chrome plated wire shelves, built in locks, recessed metal door handle, pressure relief valve, solid hinged full height door, S/S interior door liners, stainless steel exterior & interior, stainless steel breaker strips, top mounted compressor, 6" adjustable stainless steel legs, cUL, UL, NSF, ENERGY STAR®, 1/3 hp Accessories: 1 ea 115v/60/1, 9.5 amps, NEMA 5 15P, standard 1 ea (3) Year parts & labor warranty, standard (USA) 1 ea (5) Year compressor warranty standard 1 ea Self contained refrigeration system, standard 1 ea Left door hinged on left, right door hinged on right, standard 1 ea Stainless steel interior door liners in lieu of ABS (all doors) 1 ea 6" polyurethane casters in lieu of standard legs 24 ea Universal Bottom Support Tray Slide, for 18" x 26" pans or 12" x 20", per pair Item No. 46 % Reach%In Freezer, 1 section (1 REQ'D) Delfield Model SSF1 S Specification Line Series® Freezer, Reach in, single section, 24.96 cubic feet, self contained refrigeration 404A, digital thermometer, (3) chrome plated wire shelves, recessed metal door handle, built in door locks, pressure relief valve, solid hinged full height doors, stainless steel exterior & interior, 6" adjustable stainless steel legs, cUL, UL, NSF, ENERGY STAR®, 1/2 hp Accessories: 1 ea 115v/60/1, 9.0 amps, NEMA 5 15P, standard 1 ea (3) Year parts & labor warranty, standard (USA) 1 ea (5) Year compressor warranty standard 1 ea Self contained refrigeration system, standard 1 ea Door hinged on right standard 1 ea Stainless steel interior door liners in lieu of ABS (all doors) 1 ea 6" polyurethane casters in lieu of standard legs 3 ea Additional chrome plated shelf & clips, for refrigerator/freezer Item No. 47 % June 23, 2014 Ice Maker, Cube%Style 11 40 00.01 10 (1 REQ'D) FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Bid Documents Manitowoc Model IY 0524A Indigo™ Series Ice Maker, cube style, air cooled, self contained condenser, up to 485 lb approximately/24 hours, DuraTech™ exterior (stainless finish with innovative clear coat resists fingerprints & dirt), half dice size cubes (not stackable), ENERGY STAR® Accessories: 1 ea 3 year parts & labor Commercial warranty 1 ea 5 year parts & labor Commercial warranty on evaporator 1 ea 5 year parts & 3 year labor Commercial warranty on compressor 1 ea ( 161) 115v/60/1ph, 14.4 amps 1 ea Arctic Pure® Primary Water Filter Assembly, includes head, shroud, hardware, mounting assembly, and one filter cartridge, 14,000 gallon capacity, 0 600 lbs./ice per day 1 ea Ice Bin, with top hinged front opening door, approximately 430 lb ice storage capacity, for top mounted ice maker, stainless steel exterior 1 ea Bin Adapter, 22" S, Indigo, RFS or RN ice machine to 30" B bins and S dispensers, not for IB 1 ea 3 year parts & labor Commercial warranty 1 ea 6" adjustable stainless steel legs, std. Item No. 48 % Refrigerated Self%Service Case (1 REQ'D) Structural Concepts Model CO37R Oasis® Self Service Refrigerated Case, 36 1/4"L, 79 5/8"H, Breeze E (Type II) w/EnergyWise self contained refrigeration system, (4) non lit adjustable metal shelves, top light, black interior, (2) full end panels, 4"D removable wall spacer brackets, casters Accessories: 1 ea NOTE: 34" Minimum entry door clearance required (w/out shipping skid & w/rear spacer bracket removed) 1 ea NOTE: If GFCI is required, a GFCI breaker MUST be used in lieu of a GFCI receptacle 1 ea 1 yr. parts & labor warranty, 5 yr. compressor warranty, standard 1 ea Breeze E (Type II) w/EnergyWise refrigeration NSF Type II compliant, standard 1 ea 120v/60/1ph, 15.3 amps, cord w/NEMA 5 20P 1 ea NOTE: Compressor air intake from front and out rear, unit MUST remain 4" from wall & front panel cannot be blocked (Not applicable with remote refrigeration option) 1 ea Clean Sweep automatic condenser coil cleaner 1 ea Base Support: Casters, standard 1 ea Exterior: Wilsonart or Formica NON PREMIUM laminate (Color chart available from factory rep or access color selections via www.wilsonart.com or www.formica.com)(nc) 1 ea NOTE: SCC will not be responsible for additional charges incurred for Premium or other Manufacturer's laminate selections not originally quoted 1 ea Lower front panel: Black, standard 1 ea Left end panel: Full w/mirrored interior, vinyl edging, standard 1 ea Right end panel: Full w/mirrored interior, vinyl edging, standard 1 ea Back Panel: Solid rear swinging doors with lock 1 ea Add Lights (LED) to standard shelves (4) 1 ea Night curtain: Retractable, non locking 1 ea 6' Power cord, exit at base, standard June 23, 2014 11 40 00.01 11 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Item No. 49 % Hot Cold Drop%In Unit Bid Documents (2 REQ'D) Delfield Model N8630 Drop In Hot/Cold Food Well, 30", 2 pan size for 12" x 20" pans, 8" deep single tank with drain, remote control panel with single temperature control & three way toggle switch, stainless steel top & well, galvanized steel exterior housing, self contained refrigeration, 1/4 HP, cUL, UL, NSF Accessories: 2 ea 120v/60/1 ph, 25.0 amps, standard 2 ea (5) Year compressor warranty (net) Item No. 50 % Spare No. Item No. sneeze guard 51a % (1 REQ'D) Custom Model SNEEZE GUARD VG3 SK Versa Gard adjustable food protector with shelf kit and no end panels: 1/4" clear tempered angled glass panel(s): 3/8" clear tempered shelf glass panel(s):(3) front and (2) rear 1"OD supports:(2) hatco# GRAHL 24 strip warmers with lights remote toggle control 120v:concealed mount hardware options 4.2 and 6.2: 75" OA length: satin clear annodized brushed aluminum finish. Item No. 51b % Sneeze guard (1 REQ'D) Custom Model SNEEZE GUARD VG3 SK Sneeze guard as manufactured by Versa Gard. Adjustable food protector with shelf kit and no end panels: 1/4" clear tempered angled glass panel(s): 3/8" clear tempered shelf glass panel(s): (2) front and (2) rear 1" OD supports: (1) Hatco GRAHL 18 strip warmer with lights remote toggle control 120volt: concealed mount hardware options 4.2 and 6.2: 24" OA length: satin clear anodized aluminum finish. Item No. 51c % Sneeze Guard (2 REQ'D) Custom Model SNEEZE GUARD VG3 SK Versa Gard sneeze guard model #VG3 SK. Adjustable food protector with shelf kitand no end panels: 1/4"clear tempered angled glass oanel(s): 3/8" clear tempered shelf glass panek(s): (2) front and (2) rear 1" OD supports: VG slimline LED lights remote power supply 120v: concealed mount hardware options 4.2 and 6.2: 51" OA length: Satin clear anodized brushed aluminum finish. Item No. 52 % Heated Shelf, Drop%In (2 REQ'D) Hatco Model GRSB 48 I 120QS (QUICK SHIP MODEL) Glo Ray® Drop In Heated Shelf w/Recessed Top, 49 1/2" x 21", 1/2" deep recessed surface area, hardcoat aluminum top, control thermostat, illuminated on/off switch & mounting bracket, 120v/60/1 ph, 1000 watts, NEMA 5 15P Accessories: 1 ea NOTE: Sale of this product must comply with Hatco's Minimum Resale Price Policy; consult order acknowledgement for details 1 ea NOTE: Includes 24/7 parts & service assistance, call 800 558 0607 2 ea NOTE: Recommended for use in metallic countertop, verify that the material is suitable for temperatures up to 200?F Item No. 53 % June 23, 2014 Decorative Lamp (4 REQ'D) 11 40 00.01 12 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Bid Documents Hatco Model DLH 760 CN Decorative Lamp, High Wattage, (1) bulb type, 8 1/2" H x 12 1/2" Dia. shade, cord mount (overall length from 17" to any length) to canopy, no switch, No bulb included (specify finish) Accessories: 1 ea NOTE: Sale of this product must comply with Hatco's Minimum Resale Price Policy; consult order acknowledgement for details 1 ea NOTE: Includes 24/7 parts & service assistance, call 800 558 0607 1 ea NOTE: The decorative lamp and Luminaires are NOT returnable 4 ea 120v/60/1 ph, 375 watt, standard 4 ea Lamp Bulb, 375 Watt clear, coated 4 ea Lamp Toggle Switch, 16 amp (shipped separately) 4 ea designer color as selected by architect. 4 ea Color to match unit finish 4 ea Overall Length Up to 72" (specify to the nearest inch) verify w/architect. Item No. 54 % Serving Counter (1 REQ'D) Custom Model SERVING COUNTER Custom fabricated serving counter as manufactured by Columbus Woodworks (Tim Columbus 434 528 1052). Unit features Quartz top, FRP finished interior, front recessed plate shelves (4) and interior storage shelves. Cabinet to be finished in laminate as selected by owner. Interior to be white FRP and propery sealed. Cabinet to sit on 6" adjustable s/s legs complete with removable clip on base for cleaning. Verify laminate and quartz finish with architect. Delivery, assembly and set in place is included. Coordination of all cut outs for equipment and sneeze guards is by KEC. Item No. 55 % Drop%In Sink (1 REQ'D) Eagle Group Model SR10 14 9.5 1 Drop In Countertop Sink, 1 compartment, self rimming, 10" wide x 14" front to back x 9 1/2" deep bowl, 18/304 stainless steel, #302004 deck mounted gooseneck faucet, 3 1/2" drain hole, basket drain, mounting hardware, NSF Accessories: 1 ea Faucet hole punched on 4" centers, standard 1 ea Standard faucet Item No. 56 % Disposable Cup Dispenser (6 REQ'D) San Jamar Model C2210C Euro E Z Fit® Cup Dispenser, in counter mount, 6 to 24 oz. paper/plastic/foam cups with rim diameter of 2 7/8" 3 11/16" , vertical or horizontal, 23 1/4"L tube, high impact plastic, NSF Item No. 57 % Coffee Brewer for Satellites (1 REQ'D) FETCO Corp. Model CBS 61H 6000 Series Single 3.0 gallon Coffee Brewer, automatic, gravity flow dispense tube system, gourmet coffee brew basket locks during brew cycle, hot water service, use with TPD 30 dispenser (sold separately) THIS UNIT SUPPLIED BY OWNER. VERIFY ALL UTILITY CONNECTIONS. Accessories: June 23, 2014 11 40 00.01 13 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café 1 ea 1 ea 1 ea 1 ea 1 ea Bid Documents NOTE: Pricing and specifications subject to change with or without notice Please call 1.800.FETCO.99 for confirmation Circuit board: 3 year parts & 1 year labor warranty, standard Electro mechanical parts: 2 year parts & 1 year labor warranty, standard All other parts: 1 year parts & 1 year labor warranty, standard 2 x 3.0 KW heaters, 120/208 240V, 1 ph, 3+G wires, 4.6 6.1 KW, hardwired, 22.0 25.4 max amp draw, 12.0 15.0 gallons per hour Item No. 58 % Integra Beverage System (1 REQ'D) Custom Model CONCORDIA SYSTEM 1 Concordia beverage system 1 dispenser. UNIT SUPPLIED BY OWNER. Utility requirements: 208v 1 phase, 30 amp circuit, NEMA L6 30P. 1/2" cw with cut off valve. 3/4" indirect waste. Item No. 59 % Beverage Dispenser (1 REQ'D) Custom Model 4 DRINK EXPRESS Beverage dispenser as provided by owner. Utility connections required: 120v 1 phase, 20 amp circuit, NEMA 5 15P, 1/2" cw with cut off. No drain required. Item No. 60 % Spare No. Item No. 61 % Soda Ice & Beverage Dispenser (1 REQ'D) Servend Model SV 150 6 Ice/Beverage Dispenser, 150 lb. capacity, includes: (6) Servends Flowmatic 464 beverage valves, lighted merchandiser with "Quench Your Thirst" sign, leg kit, key switch & drain kit, UL, NSF, cUL. UNIT IS SUPPLIED BY OWNER. Utility requirements: 120v 1 phase, 20 amp circuit, NEMA 5 15P. 1/2"cw with cut off valve, 3/4" indirect waste. Accessories: 1 ea Ambient carbonation, standard 1 ea 120v/60/1 ph, 2.8 amps, standard 1 ea 2 year limited parts & 1 year limited labor warranty (USA) 1 ea Sanitary lever operated beverage valves Item No. 62 % Register (1 REQ'D) Custom Model REGISTER Point of sale register as provided by others. Item No. 63 % Seating for 40 (1 REQ'D) Custom Model SEATING FOR 40 Seating for 40 as provided by others. Item No. 64 % Drop%In Hot Food Well Unit, Electric (1 REQ'D) Delfield Model N8717 D Drop In Hot Food Well Unit, Electric, individual pans, wet/dry type with drain & manifold, 1 pan size for 12" x 20" pan, individual infinite temperature controls, stainless June 23, 2014 11 40 00.01 14 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Café Bid Documents steel top & wells, galvanized outer liner Accessories: 1 ea 120v/60/1 ph, 8.3 amps, no cord & plug, standard Item No. 65 % Soft Serve Machine (1 REQ'D) Taylor Co. Model C707 Crown® Series Soft Serve Freezer, counter model, self contained, single flavor, 20qt. hopper, 3.4qt. freezing cylinder, indicator lights, electronic controls, standby, digital temperature indicator, s/s finish, (1) 9,500 BTU/hr compressor, R404A, 1 1/2hp motor (Go to the Taylor web site link to locate your distributor for pricing & warranty information), NSF, cULus listed, CE Accessories: 1 ea Two year extended parts & labor warranty (contact distributor for price) 1 ea Air cooled 1 ea 208 230v/60/1ph, 25.0 amps 1 ea Legs (contact distributor for price) Item No. 66 % Trash Units (1 REQ'D) Custom Model TRASH UNITS Custom fabricated trash units constructed to match counter construction and included in Item #54 pricing. Item No. 67 % Air pot dispensers (1 REQ'D) Custom Model AIR POT DISPENSERS Air pot dispensers as provided by others. END OF SECTION June 23, 2014 11 40 00.01 15 FOOD SERVICE EQUIPMENT SCHEDULE Building 1100 Cafe Bid Documents SECTION 12 24 00 WINDOW SHADES PART 1 GENERAL 1.01 SECTION INCLUDES A. Window shades and accessories. 1.02 REFERENCE STANDARDS A. NFPA 701 Standard Methods of Fire Tests for Flame Propagation of Textiles and Films; 2010. 1.03 SUBMITTALS A. See Section 01 30 00 Administrative Requirements, for submittal procedures. B. Product Data: Provide manufacturer's standard catalog pages and data sheets including materials, finishes, fabrication details, dimensions, profiles, mounting requirements, and accessories. C. Selection Samples: Include fabric samples in full range of available colors and patterns. D. Manufacturer's Instructions: Include instructions for storage, handling, protection, examination, preparation, and installation of product. E. Operation and Maintenance Data: List of all components with part numbers, sources of supply, and operation and maintenance instructions; include copy of shop drawings. F. Warranty: Submit sample of manufacturer's warranty and documentation of final executed warranty completed in Owner's name and registered with manufacturer. 1.04 WARRANTY A. Lifetime Limited Warranty. Fabrics warranted for 5 years. Specific product warranties available from manufacturer or its authorized agent. PART 2 PRODUCTS 2.01 MANUFACTURERS A. Manually Operated Roller Shades: 1. Hunter Douglas Contract; RB 500 Manual Roller Shades: www.hunterdouglascontract.com. 2. Substitutions: See Section 01 60 00 Product Requirements. 2.02 WINDOW SHADE APPLICATIONS A. Shades at exterior windows: Translucent shades. 1. Type: Roller shades. 2. Fabric: GlacierScreen HD1005. 3. Color: White/Sand. 4. Mounting: Inside (between jambs). 5. Operation: Manual. 2.03 ROLLER SHADES A. Roller Shades: Fabric roller shades complete with mounting brackets, roller tubes, hembars, hardware and accessories; fully factory assembled. 1. Drop: Regular roll. 2. Size: 96 inches wide by 114 inches high. B. Fabric: Non flammable, color fast, impervious to heat and moisture, and able to retain its shape under normal operation. 1. Flammability: Pass NFPA 701 large and small tests. C. Roller tube: Circular shaped aluminum tube extruded from alloy and temper 6063 T 6. 2" outside diameter extruded tube to have a .063" wall thickness (2.5" outside diameter to have a .079" wall thickness). Heavily reinforced with minimum six internal ribs providing additional tensile strength and allows for secure placement of clutch and end plug. June 23, 2014 12 24 00 1 WINDOW SHADES Building 1100 Cafe Bid Documents D. Fascia: L shaped removable aluminum extrusion valance that attaches to brackets and conceals roller shade. Fascia must have a 2" return on 3" tall profile fascia boxes, and a 3" return on 4" tall profile fascia box. Maximum exposure is only 1" for the fabric to drop down from its enclosure. E. Hembars and Hembar Pockets: Wall thickness designed for weight requirements and adaptation to uneven surfaces, to maintain bottom of shade straight and flat. 1. Style: Sealed fabric pocket covering aluminum hembar. F. Manual Operation: Engineered heavy duty chain drive pulley operating system consisting of metal clutch housing and locking plug containing minimum 6 ribs and inserted at minimum of 2 1/4" into roller tube. Lift torque enhancement provided by Counter Balance System with integrated spring support module. Utilization of adjustment free continuous qualified T304 stainless steel ball chain with 110 lbs breaking strength for precise control, smooth operation and ensuring a uniform look. Chain tensioner to be compliant with WCMA safety standard A100.1 2010 and must prevent the clutch system from moving the roller shade through lowering and raising if not properly installed as specified in ANSI Standard Section 6.5.2. Components will be maintenance free from adjustments or lubrication for trouble free operation. 2.04 FABRICATION A. Field measure finished openings prior to ordering or fabrication. B. Fabricate shades to fit openings within specified tolerances. 1. Vertical Dimensions: Fill openings from head to sill with 1/2 inch space between bottom bar and window stool. 2. Horizontal Dimensions Inside Mounting: Fill openings from jamb to jamb. PART 3 EXECUTION 3.01 EXAMINATION A. Examine finished openings for deficiencies that may preclude satisfactory installation. B. Start of installation shall be considered acceptance of substrates. 3.02 INSTALLATION A. Install in accordance with manufacturer's instructions and approved shop drawings, using mounting devices as indicated. B. Installation Tolerances: 1. Maximum Offset From Level: 1/16 inch. C. Adjust level, projection and shade centering from mounting bracket. Verify there is no telescoping of shade fabric. Ensure shades for smooth operation. 3.03 CLEANING A. Clean soiled shades and exposed components as recommended by manufacturer. B. Replace shades that cannot be cleaned to "like new" condition. 3.04 PROTECTION A. Protect installed installed products from subsequent construction operations. END OF SECTION June 23, 2014 12 24 00 2 WINDOW SHADES Building 1100 Café Bid Documents SECTION 21 10 00 FIRE SUPPRESSION PART 1 GENERAL 1.1 GENERAL A. 1.2 SCOPE OF WORK A. 1.3 1.5 1.6 The work includes the modification of the existing wet pipe sprinkler system for normal hazard occupancy, to provide coverage per NFPA 13 and UFC 3 600 01. WORK BY OTHERS A. 1.4 For General Mechanical Building requirements, see Section 23 05 00, COMMON WORK RESULTS FOR HVAC. All electrical connections shall be by the Electrical Contractor. APPLICABLE SPECIFICATIONS, CODES AND STANDARDS A. Select equipment and materials from "List of Inspected Fire Protection Equipment and Materials" published annually by Underwriter's Laboratories, Inc. Equipment shall bear UL approval stamp or label. B. Submit a complete set of working drawings to Camp Peary for review and approval. SUBMITTALS A. Before any work is commenced, the Contractor shall submit to Camp Peary Fire Protection Engineer (FPE) a complete set of working drawings of the Fire Protection System modifications including full descriptive data for the sprinkler heads, hangers, and all other devices, materials and equipment. B. The Architect shall approve sprinkler head locations. Drawings shall show sprinklers, lights, HVAC diffusers and ceiling tile pattern. C. Submit to the Architect a copy of the review comments received from the Camp Peary FPE. D. Welding Certificates. Welder certificates signed by Contactor certifying that welders comply with requirements specified under the “Quality Assurance” Article. QUALITY ASSURANCE A. Welding: Qualify procedures and personnel according to AWS D1.1, “Structural Welding Code – Steel.” PART 2 PRODUCTS 2.1 SPRINKLER HEADS A. June 23, 2014 Sprinkler head shall be 1/2 inch orifice, automatic link, closed, conventional type of ordinary degree temperature rating, except where special conditions exist, which will require higher temperature rated sprinklers. 21 10 00 1 FIRE SUPPRESSION Building 1100 Café Bid Documents 2.2 2.3 B. Furnish a supply of extra sprinklers and a special sprinkler wrench. Supply shall include all types and ratings installed. C. Provide upright sprinklers in areas without ceilings. D. Provide recessed pendent sprinklers in areas with ceilings. Furnish one sample head to the Architect for approval. E. Sprinkler heads shall be located in center of ceiling tiles. PIPE AND FITTINGS A. Piping and fitting shall be in accordance with NFPA 13 and UFC 3 600 01. B. Piping and fittings four inches and larger shall be flanged or victaulic grooved couplings. SUPPORTS, HANGERS, INSERTS A. Support piping from building structure by means of hangers, inserts and other supports, as per requirements of NFPA. PART 3 EXECUTION 3.1 3.2 INSTALLATION A. Location of branches and numbers of sprinkler heads shall be as required by codes, regulations and as approved or indicated. Piping shall be run concealed. Sprinkler heads located in acoustical ceiling shall be at the center point of tile as approved by the Architect. B. Weld Connections: Comply with AWS D1.1 for welding procedure specifications, tolerances, appearance, and quality of weld and for methods used in correcting welding work. C. Place sprinkler heads upward with deflectors parallel to roof in areas without ceilings. TESTS A. Subject system to test required by and in presence of representative of agencies having jurisdiction. Details of test not covered by agencies requirements shall be in accordance with NFPA 13. B. Provide instruments, equipment and pay expenses incurred in making tests. C. Contractor must provide material and test certificates for piping. END OF SECTION 21 10 00 June 23, 2014 21 10 00 2 FIRE SUPPRESSION Building 1100 Cafe Bid Documents SECTION 22 00 00 PLUMBING, GENERAL PURPOSE PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ANSI Z21.22/CSA 4.4 (1999; Addenda A 2000, Addenda B 2001; R 2004) Relief Valves for Hot Water Supply Systems AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR CONDITIONING ENGINEERS (ASHRAE) ASHRAE 90.1 IP (2010; INT 1 2011; Errata 2011, Errata 2011; Errata 2011, INT 2 12 2011, Errata 2011; INT 13 2012; INT 14 2012) Energy Standard for Buildings Except Low Rise Residential Buildings AMERICAN SOCIETY OF SANITARY ENGINEERING (ASSE) ASSE 1001 (2008) Performance Requirements for Atmospheric Type Vacuum Breakers (ANSI approved 2009) ASSE 1011 (2004; Errata 2004) Performance Requirements for Hose Connection Vacuum Breakers (ANSI approved 2004) ASSE 1012 (2009) Performance Requirements for Backflow Preventer with an Intermediate Atmospheric Vent (ANSI approved 2009) ASSE 1013 (2011) Performance Requirements for Reduced Pressure Principle Backflow Preventers and Reduced Pressure Fire Protection Principle Backflow Preventers (ANSI approved 2010) ASSE 1018 (2001) Performance Requirements for Trap Seal Primer Valves Potable Water Supplied (ANSI Approved 2002 ASSE 1019 (2011) Performance Requirements for Vacuum Breaker Wall Hydrants, Freeze Resistant, Automatic Draining Type (ANSI Approved 2004) ASSE 1020 (2004; Errata 2004; Errata 2004) Performance Requirements for Pressure Vacuum Breaker Assembly (ANSI Approved 2004) June 23, 2014 22 00 00 1 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents AMERICAN WATER WORKS ASSOCIATION (AWWA) AWWA 10084 (2005) Standard Methods for the Examination of Water and Wastewater AWWA B300 (2010; Addenda 2011) Hypochlorites AWWA B301 (2010) Liquid Chlorine AWWA C651 (2005; Errata 2005) Standard for Disinfecting Water Mains AWWA C652 (2011) Disinfection of Water Storage Facilities AMERICAN WELDING SOCIETY (AWS) AWS A5.8/A5.8M (2011) Specification for Filler Metals for Brazing and Braze Welding AWS B2.2/B2.2M (2010) Specification for Brazing Procedure and Performance Qualification ASME INTERNATIONAL (ASME) ASME A112.1.2 (2012) Standard for Air Gaps in Plumbing Systems (For Plumbing Fixtures and Water Connected Receptors) ASME A112.19.2/CSA B45.1 (2008; Update 1 2009; Update 2 2011) Standard for Vitreous China Plumbing Fixtures and Hydraulic Requirements for Water Closets and Urinals ASME A112.19.3/CSA B45.4 (2008; Update 1 2009; Update 2 2011) Stainless Steel Plumbing Fixtures ASME A112.36.2M (1991; R 2008) Cleanouts ASME A112.6.3 (2001; R 2007) Standard for Floor and Trench Drains ASME B1.20.1 (1983; R 2006) Pipe Threads, General Purpose (Inch) ASME B16.15 (2011) Cast Bronze Alloy Threaded Fittings Classes 125 and 250 ASME B16.18 (2012) Cast Copper Alloy Solder Joint Pressure Fittings ASME B16.22 (2001; R 2010) Standard for Wrought Copper and Copper Alloy Solder Joint Pressure Fittings ASME B16.39 (2009) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and 300 ASME B16.50 (2001; R 2008) Wrought Copper and Copper Alloy Braze Joint Pressure Fittings ASME B31.5 (2010) Refrigeration Piping and Heat Transfer Components June 23, 2014 22 00 00 2 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents ASME BPVC SEC IV (2010) BPVC Section IV Rules for Construction of Heating Boilers ASTM INTERNATIONAL (ASTM) ASTM A733 (2003e1; R 2009) Standard Specification for Welded and Seamless Carbon Steel and Austenitic Stainless Steel Pipe Nipples ASTM B117 (2011) Standard Practice for Operating Salt Spray (Fog) Apparatus ASTM B32 (2008) Standard Specification for Solder Metal ASTM B370 (2011e1) Standard Specification for Copper Sheet and Strip for Building Construction ASTM B584 (2011) Standard Specification for Copper Alloy Sand Castings for General Applications ASTM B813 (2010) Standard Specification for Liquid and Paste Fluxes for Soldering of Copper and Copper Alloy Tube ASTM B828 (2002; R 2010) Standard Practice for Making Capillary Joints by Soldering of Copper and Copper Alloy Tube and Fittings ASTM B88 (2009) Standard Specification for Seamless Copper Water Tube ASTM B88M (2005; R 2011) Standard Specification for Seamless Copper Water Tube (Metric) ASTM C564 (2011) Standard Specification for Rubber Gaskets for Cast Iron Soil Pipe and Fittings ASTM C920 (2011) Standard Specification for Elastomeric Joint Sealants ASTM D1785 (2012) Standard Specification for Poly(Vinyl Chloride) (PVC), Plastic Pipe, Schedules 40, 80, and 120 ASTM D2235 (2004; R 2011) Standard Specification for Solvent Cement for Acrylonitrile Butadiene Styrene (ABS) Plastic Pipe and Fittings ASTM D2239 (2012) Standard Specification for Polyethylene (PE) Plastic Pipe (SIDR PR) Based on Controlled Inside Diameter ASTM D2241 (2009) Standard Specification for Poly(Vinyl Chloride) (PVC) Pressure Rated Pipe (SDR Series) ASTM D2464 (2006) Standard Specification for Threaded Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80 ASTM D2466 (2006) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 40 June 23, 2014 22 00 00 3 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents ASTM D2467 (2006) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80 ASTM D2564 (2004; R 2009e1) Standard Specification for Solvent Cements for Poly(Vinyl Chloride) (PVC) Plastic Piping Systems ASTM D2661 (2011) Standard Specification for Acrylonitrile Butadiene Styrene (ABS) Schedule 40, Plastic Drain, Waste, and Vent Pipe and Fittings ASTM D2665 (2012) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Drain, Waste, and Vent Pipe and Fittings ASTM D2672 (1996a; R 2009) Joints for IPS PVC Pipe Using Solvent Cement ASTM D2683 (2010) Standard Specification for Socket Type Polyethylene Fittings for Outside Diameter Controlled Polyethylene Pipe and Tubing ASTM D2737 (2012) Polyethylene (PE) Plastic Tubing ASTM D2822/D2822M (2005e1; R 2011) Asphalt Roof Cement ASTM D2846/D2846M (2009be1) Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Hot and Cold Water Distribution Systems ASTM D2855 (1996; R 2010) Standard Practice for Making Solvent Cemented Joints with Poly(Vinyl Chloride) (PVC) Pipe and Fittings ASTM D3035 (2010) Polyethylene (PE) Plastic Pipe (DR PR) Based on Controlled Outside Diameter ASTM D3122 (1995; R 2009) Solvent Cements for Styrene Rubber (SR) Plastic Pipe and Fittings ASTM D3138 (2004; R 2011) Solvent Cements for Transition Joints Between Acrylonitrile Butadiene Styrene (ABS) and Poly(Vinyl Chloride) (PVC) Non Pressure Piping Components ASTM D3139 (1998; R 2011) Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals ASTM D3212 (2007) Standard Specification for Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric Seals ASTM D3261 (2010a) Standard Specification for Butt Heat Fusion Polyethylene (PE) Plastic Fittings for Polyethylene (PE) Plastic Pipe and Tubing ASTM D3311 (2011) Drain, Waste, and Vent (DWV) Plastic Fittings Patterns June 23, 2014 22 00 00 4 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents ASTM D4101 (2011) Standard Specification for Polypropylene Injection and Extrusion Materials ASTM F1760 (2001; R 2011) Coextruded Poly(Vinyl Chloride) (PVC) Non Pressure Plastic Pipe Having Reprocessed Recycled Content ASTM F2389 (2010) Standard Specification for Pressure rated Polypropylene (PP) Piping Systems ASTM F409 (2002; R 2008) Thermoplastic Accessible and Replaceable Plastic Tube and Tubular Fittings ASTM F437 (2009) Standard Specification for Threaded Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe Fittings, Schedule 80 ASTM F438 (2009) Standard Specification for Socket Type Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe Fittings, Schedule 40 ASTM F439 (2011) Standard Specification for Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe Fittings, Schedule 80 ASTM F441/F441M (2009) Standard Specification for Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe, Schedules 40 and 80 ASTM F442/F442M (2009) Standard Specification for Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe (SDR PR) ASTM F477 (2010) Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe ASTM F493 (2010) Solvent Cements for Chlorinated Poly (Vinyl Chloride) (CPVC) Plastic Pipe and Fittings ASTM F628 (2008) Acrylonitrile Butadiene Styrene (ABS) Schedule 40 Plastic Drain, Waste, and Vent Pipe with a Cellular Core ASTM F877 (2011a) Crosslinked Polyethylene (PEX) Plastic Hot and Cold Water Distribution Systems ASTM F891 (2010) Coextruded Poly (Vinyl Chloride) (PVC) Plastic Pipe with a Cellular Core COPPER DEVELOPMENT ASSOCIATION (CDA) CDA A4015 (1994; R 1995) Copper Tube Handbook INTERNATIONAL ASSOCIATION OF PLUMBING AND MECHANICAL OFFICIALS (IAPMO) IAPMO PS 117 June 23, 2014 (2005b) Press Type Or Plain End Rub Gasketed W/ Nail CU & CU Alloy Fittings 4 Install On CU Tubing 22 00 00 5 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents INTERNATIONAL CODE COUNCIL (ICC) ICC A117.1 (2009) Accessible and Usable Buildings and Facilities ICC IPC (2009) International Plumbing Code MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS) MSS SP 110 (2010) Ball Valves Threaded, Socket Welding, Solder Joint, Grooved and Flared Ends MSS SP 58 (2009) Pipe Hangers and Supports Materials, Design and Manufacture, Selection, Application, and Installation MSS SP 67 (2011) Butterfly Valves MSS SP 69 (2003) Pipe Hangers and Supports Selection and Application (ANSI Approved American National Standard) MSS SP 80 (2008) Bronze Gate, Globe, Angle and Check Valves NSF INTERNATIONAL (NSF) NSF/ANSI 14 (2012) Plastics Piping System Components and Related Materials NSF/ANSI 61 (2011; Addenda 2012) Drinking Water System Components Health Effects PLASTIC PIPE AND FITTINGS ASSOCIATION (PPFA) PPFA Fire Man (2010) Firestopping: Plastic Pipe in Fire Resistive Construction SOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE) SAE J1508 (2009) Hose Clamp Specifications U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA) Energy Star (1992; R 2006) Energy Star Energy Efficiency Labeling System PL 93 523 (1974; A 1999) Safe Drinking Water Act U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA) 10 CFR 430 Energy Conservation Program for Consumer Products 40 CFR 141.80 National Primary Drinking Water Regulations; Control of Lead and Copper; General Requirements PL 109 58 Energy Policy Act of 2005 (EPAct05) June 23, 2014 22 00 00 6 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents UNDERWRITERS LABORATORIES (UL) UL 174 (2004; Reprint Jul 2011) Household Electric Storage Tank Water Heaters UL 430 (2009; Reprint Mar 2011) Standard for Waste Disposers 1.2 SUBMITTALS The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: Product Data Fixtures; List of installed fixtures with manufacturer, model, and flow rate. Backflow prevention assemblies Grease interceptor Test Reports Tests, Flushing and Disinfection Test reports in booklet form showing all field tests performed to adjust each component and all field tests performed to prove compliance with the specified performance criteria, completion and testing of the installed system. Each test report shall indicate the final position of controls. Test of Backflow Prevention Assemblies. Certification of proper operation shall be as accomplished in accordance with state regulations by an individual certified by the state to perform such tests. If no state requirement exists, the Contractor shall have the manufacturer's representative test the device, to ensure the unit is properly installed and performing as intended. The Contractor shall provide written documentation of the tests performed and signed by the individual performing the tests. Certificates Materials and Equipment Where equipment is specified to conform to requirements of the ASME Boiler and Pressure Vessel Code, the design, fabrication, and installation shall conform to the code. Operation and Maintenance Data Plumbing System Submit in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA. 1.3 STANDARD PRODUCTS Specified materials and equipment shall be standard products of a manufacturer regularly engaged in the manufacture of such products. Specified equipment shall essentially duplicate equipment that has performed satisfactorily at least two years prior to bid opening. Standard products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2 year use shall include June 23, 2014 22 00 00 7 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents applications of equipment and materials under similar circumstances and of similar size. The product shall have been for sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2 year period. A. Alternative Qualifications Products having less than a two year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturer's factory or laboratory tests, can be shown. B. Service Support The equipment items shall be supported by service organizations. Submit a certified list of qualified permanent service organizations for support of the equipment which includes their addresses and qualifications. These service organizations shall be reasonably convenient to the equipment installation and able to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract. C. Manufacturer's Nameplate Each item of equipment shall have a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable. D. Modification of References In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction", or words of similar meaning, to mean the Contracting Officer. 1. Definitions For the International Code Council (ICC) Codes referenced in the contract documents, advisory provisions shall be considered mandatory, the word "should" shall be interpreted as "shall." Reference to the "code official" shall be interpreted to mean the "Contracting Officer." For Navy owned property, references to the "owner" shall be interpreted to mean the "Contracting Officer." For leased facilities, references to the "owner" shall be interpreted to mean the "lessor." References to the "permit holder" shall be interpreted to mean the "Contractor." 2. Administrative Interpretations For ICC Codes referenced in the contract documents, the provisions of Chapter 1, "Administrator," do not apply. These administrative requirements are covered by the applicable Federal Acquisition Regulations (FAR) included in this contract and by the authority granted to the Officer in Charge of Construction to administer the construction of this project. References in the ICC Codes to sections of Chapter 1, shall be applied appropriately by the Contracting Officer as authorized by his administrative cognizance and the FAR. 1.4 DELIVERY, STORAGE, AND HANDLING Handle, store, and protect equipment and materials to prevent damage before and during installation in accordance with the manufacturer's recommendations, and as approved by the Contracting Officer. Replace damaged or defective items. June 23, 2014 22 00 00 8 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents 1.5 REGULATORY REQUIREMENTS Unless otherwise required herein, plumbing work shall be in accordance with ICC IPC. Energy consuming products and systems shall be in accordance with PL 109 58 and ASHRAE 90.1 IP 1.6 PROJECT/SITE CONDITIONS The Contractor shall become familiar with details of the work, verify dimensions in the field, and advise the Contracting Officer of any discrepancy before performing any work. 1.7 INSTRUCTION TO GOVERNMENT PERSONNEL When specified in other sections, furnish the services of competent instructors to give full instruction to the designated Government personnel in the adjustment, operation, and maintenance, including pertinent safety requirements, of the specified equipment or system. Instructors shall be thoroughly familiar with all parts of the installation and shall be trained in operating theory as well as practical operation and maintenance work. Instruction shall be given during the first regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. The number of man days (8 hours per day) of instruction furnished shall be as specified in the individual section. When more than 4 man days of instruction are specified, use approximately half of the time for classroom instruction. Use other time for instruction with the equipment or system. When significant changes or modifications in the equipment or system are made under the terms of the contract, provide additional instruction to acquaint the operating personnel with the changes or modifications. 1.8 ACCESSIBILITY OF EQUIPMENT Install all work so that parts requiring periodic inspection, operation, maintenance, and repair are readily accessible. Install concealed valves, controls, and equipment requiring access, in locations freely accessible through access doors. PART 2 PRODUCTS 2.1 MATERIALS Materials for various services shall be in accordance with TABLES I and II. PVC pipe shall contain a minimum of 25 percent recycled content in accordance with ASTM F1760. Pipe schedules shall be selected based on service requirements. Pipe fittings shall be compatible with the applicable pipe materials. Plastic pipe, fittings, and solvent cement shall meet NSF/ANSI 14 and shall be NSF listed for the service intended. Plastic pipe, fittings, and solvent cement used for potable hot and cold water service shall bear the NSF seal "NSF PW." Polypropylene pipe and fittings shall conform to dimensional requirements of Schedule 40, Iron Pipe size and shall comply with NSF/ANSI 14, NSF/ANSI 61 and ASTM F2389. Polypropylene piping that will be exposed to UV light shall be provided with a Factory applied UV resistant coating. Pipe threads (except dry seal) shall conform to ASME B1.20.1. Grooved pipe couplings and fittings shall be from the same manufacturer. Material or equipment containing lead shall not be used in any potable water system. In line devices such as water meters, building valves, check valves, meter stops, valves, fittings and back flow preventers shall comply with PL 93 523 and NSF/ANSI 61, Section 8. End point devices such as lavatory faucets, kitchen faucets, residential ice makers, supply stops and end point control valves used to dispense water for drinking must meet the requirements of NSF/ANSI 61, Section 9. June 23, 2014 22 00 00 9 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents A. Pipe Joint Materials Solder containing lead shall not be used with copper pipe. Joints materials shall conform to the following: 1. Brazing Material: Brazing material shall conform to AWS A5.8/A5.8M, BCuP 5. 2. Brazing Flux: Flux shall be in paste or liquid form appropriate for use with brazing material. Flux shall be as follows: lead free; have a 100 percent flushable residue; contain slightly acidic reagents; contain potassium borides; and contain fluorides. 3. Solder Material: Solder metal shall conform to ASTM B32. 4. Solder Flux: Flux shall be liquid form, non corrosive, and conform to ASTM B813, Standard Test 1. 5. PTFE Tape: PTFE Tape, for use with Threaded Metal or Plastic Pipe. 6. Flexible Elastomeric Seals: ASTM D3139, ASTM D3212 or ASTM F477. 7. Solvent Cement for Transition Joints between ABS and PVC Nonpressure Piping Components: ASTM D3138. 8. Plastic Solvent Cement for ABS Plastic Pipe: ASTM D2235. 9. Plastic Solvent Cement for PVC Plastic Pipe: ASTM D2564 and ASTM D2855. 10. Plastic Solvent Cement for CPVC Plastic Pipe: ASTM F493. 11. Plastic Solvent Cement for Styrene Rubber Plastic Pipe: ASTM D3122. 12. Press fittings for Copper Pipe and Tube: Copper press fittings shall conform to the material and sizing requirements of ASME B16.18 or ASME B16.22 and performance criteria of IAPMO PS 117. Sealing elements for copper press fittings shall be EPDM, FKM or HNBR. Sealing elements shall be factory installed or an alternative supplied fitting manufacturer. Sealing element shall be selected based on manufacturer's approved application guidelines. 13. Copper tubing shall conform to ASTM B88, Type K, L or M. 14. Heat fusion joints for polypropylene piping: ASTM F2389. B. Miscellaneous Materials Miscellaneous materials shall conform to the following: 1. Copper, Sheet and Strip for Building Construction: ASTM B370. 2. Asphalt Roof Cement: ASTM D2822/D2822M. 3. Hose Clamps: SAE J1508. 4. Metallic Cleanouts: ASME A112.36.2M. 5. Hypochlorites: AWWA B300. June 23, 2014 22 00 00 10 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents 6. Liquid Chlorine: AWWA B301. C. Pipe Insulation Material Insulation shall be as specified in Section 23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS. 2.2 PIPE HANGERS, INSERTS, AND SUPPORTS Pipe hangers, inserts, and supports shall conform to MSS SP 58 and MSS SP 69. 2.3 VALVES Valves shall be provided on supplies to equipment and fixtures. Valves 2 1/2 inches and smaller shall be bronze with threaded bodies for pipe and solder type connections for tubing. Pressure ratings shall be based upon the application. Grooved end valves may be provided if the manufacturer certifies that the valves meet the performance requirements of applicable MSS standard. Valves shall conform to the following standards: Description Butterfly Valves Ball Valves Threaded, Socket Welding, Solder Joint, Grooved and Flared Ends Bronze Gate, Globe, Angle, and Check Valves Water Heater Drain Valves Temperature and Pressure Relief Valves for Hot Water Supply Systems 2.4 Standard MSS SP 67 MSS SP 110 MSS SP 80 ASME BPVC SEC IV, Part HLW 810: Requirements for Potable Water Heaters Bottom Drain Valve ANSI Z21.22/CSA 4.4 BACKFLOW PREVENTERS Backflow prevention devices must be approved by the State or local regulatory agencies. If there is no State or local regulatory agency requirements, the backflow prevention devices must be listed by the Foundation for Cross Connection Control & Hydraulic Research, or any other approved testing laboratory having equivalent capabilities for both laboratory and field evaluation of backflow prevention devices and assemblies. Reduced pressure principle assemblies, double check valve assemblies, atmospheric (nonpressure) type vacuum breakers, and pressure type vacuum breakers shall meet the above requirements. Backflow preventers with intermediate atmospheric vent shall conform to ASSE 1012. Reduced pressure principle backflow preventers shall conform to ASSE 1013. Hose connection vacuum breakers shall conform to ASSE 1011. Pipe applied atmospheric type vacuum breakers shall conform to ASSE 1001. Pressure vacuum breaker assembly shall conform to ASSE 1020. Air gaps in plumbing systems shall conform to ASME A112.1.2. 2.5 DRAINS A. Floor Drains Floor drains shall consist of a galvanized body, integral seepage pan, and adjustable perforated or slotted chromium plated bronze, nickel bronze, or nickel brass strainer, consisting of grate and threaded collar. Floor drains shall be cast iron except where metallic waterproofing membrane is installed. Drains shall be of double drainage pattern for embedding in the floor construction. The seepage pan shall have weep holes or channels for drainage to the drainpipe. The strainer shall June 23, 2014 22 00 00 11 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents be adjustable to floor thickness. A clamping device for attaching flashing or waterproofing membrane to the seepage pan without damaging the flashing or waterproofing membrane shall be provided when required. Drains shall be provided with threaded connection. Between the drain outlet and waste pipe, a neoprene rubber gasket conforming to ASTM C564 may be installed, provided that the drain is specifically designed for the rubber gasket compression type joint. Floor drains shall conform to ASME A112.6.3. Provide drain with trap primer connection, trap primer, and connection piping. Primer shall meet ASSE 1018. B. Floor Sinks Floor sinks shall be square, with 12 inch nominal overall width or diameter and 10 inch nominal overall depth. Floor sink shall have an acid resistant enamel interior finish with cast iron body, aluminum sediment bucket, and perforated grate of cast iron in industrial areas and stainless steel in finished areas. The outlet pipe size shall be as indicated or of the same size as the connecting pipe. 2.6 TRAPS Unless otherwise specified, traps shall be plastic per ASTM F409 or copper alloy adjustable tube type with slip joint inlet and swivel. Traps shall be without a cleanout. Tubes shall be copper alloy with walls not less than 0.032 inch thick within commercial tolerances, except on the outside of bends where the thickness may be reduced slightly in manufacture by usual commercial methods. Inlets shall have rubber washer and copper alloy nuts for slip joints above the discharge level. Swivel joints shall be below the discharge level and shall be of metal to metal or metal to plastic type as required for the application. Nuts shall have flats for wrench grip. Outlets shall have internal pipe thread, except that when required for the application, the outlets shall have sockets for solder joint connections. The depth of the water seal shall be not less than 2 inches. The interior diameter shall be not more than 1/8 inch over or under the nominal size, and interior surfaces shall be reasonably smooth throughout. A copper alloy "P" trap assembly consisting of an adjustable "P" trap and threaded trap wall nipple with cast brass wall flange shall be provided for lavatories. The assembly shall be a standard manufactured unit and may have a rubber gasketed swivel joint. 2.7 GREASE INTERCEPTOR Grease interceptor of the size indicated shall be of reinforced concrete, or precast concrete construction or equivalent capacity commercially available steel grease interceptor with removable three section, 3/8 inch checker plate cover, and shall be installed outside the building. Steel grease interceptor shall be installed in a concrete pit and shall be epoxy coated to resist corrosion as recommended by the manufacturer. Interceptors shall be tested and rated in accordance with <RID>PDI G 101</RID>. Concrete shall have<MET> 21 MPa</MET><ENG> 3,000 psi</ENG> minimum compressive strength at 28 days. Provide flow control fitting. 2.8 MISCELLANEOUS PIPING ITEMS A. Escutcheon Plates Provide one piece or split hinge metal plates for piping entering floors, walls, and ceilings in exposed spaces. Provide chromium plated on copper alloy plates or polished stainless steel finish in finished spaces. Provide paint finish on plates in unfinished spaces. B. Pipe Sleeves Provide where piping passes entirely through walls, ceilings, roofs, and floors. Sleeves are not required where drain, waste, and vent (DWV) piping passes through concrete floor slabs located on grade, except where penetrating a membrane waterproof floor. June 23, 2014 22 00 00 12 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents 1. Sleeves Not in Masonry and Concrete Provide 26 gage galvanized steel sheet or PVC plastic pipe sleeves. C. Pipe Hangers (Supports) Provide MSS SP 58 and MSS SP 69, Type 1 with adjustable type steel support rods, except as specified or indicated otherwise. Attach to steel joists with Type 19 or 23 clamps and retaining straps. Attach to wood with drilled hole on centerline and double nut and washer. Provide Type 40 insulation protection shield for insulated piping. PART 3 EXECUTION 3.1 GENERAL INSTALLATION REQUIREMENTS Installation of plastic pipe where in compliance with NFPA may be installed in accordance with PPFA Fire Man. The plumbing system shall be installed complete with necessary fixtures, fittings, traps, valves, and accessories. Water and drainage piping shall be extended 5 feet outside the building, unless otherwise indicated. A ball valve and drain shall be installed on the water service line inside the building approximately 6 inches above the floor from point of entry. Piping shall be connected to the exterior service lines or capped or plugged if the exterior service is not in place. Sewer and water pipes shall be laid in separate trenches, except when otherwise shown. Exterior underground utilities shall be at least 12 inches below the average local frost depth or as indicated on the drawings. If trenches are closed or the pipes are otherwise covered before being connected to the service lines, the location of the end of each plumbing utility shall be marked with a stake or other acceptable means. Valves shall be installed with control no lower than the valve body. A. Water Pipe, Fittings, and Connections 1. Utilities The piping shall be extended to fixtures, outlets, and equipment. The hot water and cold water piping system shall be arranged and installed to permit draining. The supply line to each item of equipment or fixture, except faucets, or other control valves which are supplied with integral stops, shall be equipped with a shutoff valve to enable isolation of the item for repair and maintenance without interfering with operation of other equipment or fixtures. Supply piping to fixtures, faucets, hydrants, shower heads, and flushing devices shall be anchored to prevent movement. 2. Cutting and Repairing The work shall be carefully laid out in advance, and unnecessary cutting of construction shall be avoided. Damage to building, piping, wiring, or equipment as a result of cutting shall be repaired by mechanics skilled in the trade involved. 3. Protection of Fixtures, Materials, and Equipment Pipe openings shall be closed with caps or plugs during installation. Fixtures and equipment shall be tightly covered and protected against dirt, water, chemicals, and mechanical injury. Upon completion of the work, the fixtures, materials, and equipment shall be thoroughly cleaned, adjusted, and operated. Safety guards shall be provided for exposed rotating equipment. June 23, 2014 22 00 00 13 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents 4. Mains, Branches, and Runouts Piping shall be installed as indicated. Pipe shall be accurately cut and worked into place without springing or forcing. Structural portions of the building shall not be weakened. Aboveground piping shall run parallel with the lines of the building, unless otherwise indicated. Branch pipes from service lines may be taken from top, bottom, or side of main, using crossover fittings required by structural or installation conditions. Supply pipes, valves, and fittings shall be kept a sufficient distance from other work and other services to permit not less than 1/2 inch between finished covering on the different services. Bare and insulated water lines shall not bear directly against building structural elements so as to transmit sound to the structure or to prevent flexible movement of the lines. Water pipe shall not be buried in or under floors unless specifically indicated or approved. Changes in pipe sizes shall be made with reducing fittings. Use of bushings will not be permitted except for use in situations in which standard factory fabricated components are furnished to accommodate specific accepted installation practice. Change in direction shall be made with fittings, except that bending of pipe 4 inches and smaller will be permitted, provided a pipe bender is used and wide sweep bends are formed. The center line radius of bends shall be not less than six diameters of the pipe. Bent pipe showing kinks, wrinkles, flattening, or other malformations will not be acceptable. 5. Expansion and Contraction of Piping Allowance shall be made throughout for expansion and contraction of water pipe. Each hot water and hot water circulation riser shall have expansion loops or other provisions such as offsets, changes in direction, etc., where indicated and/or required. Risers shall be securely anchored as required or where indicated to force expansion to loops. Branch connections from risers shall be made with ample swing or offset to avoid undue strain on fittings or short pipe lengths. Horizontal runs of pipe over 50 feet in length shall be anchored to the wall or the supporting construction about midway on the run to force expansion, evenly divided, toward the ends. Sufficient flexibility shall be provided on branch runouts from mains and risers to provide for expansion and contraction of piping. Flexibility shall be provided by installing one or more turns in the line so that piping will spring enough to allow for expansion without straining. B. Joints Installation of pipe and fittings shall be made in accordance with the manufacturer's recommendations. Mitering of joints for elbows and notching of straight runs of pipe for tees will not be permitted. Joints shall be made up with fittings of compatible material and made for the specific purpose intended. 1. Threaded Threaded joints shall have American Standard taper pipe threads conforming to ASME B1.20.1. Only male pipe threads shall be coated with graphite or with an approved graphite compound, or with an inert filler and oil, or shall have a polytetrafluoroethylene tape applied. 2. Unions and Flanges Unions, flanges and mechanical couplings shall not be concealed in walls, ceilings, or partitions. Unions shall be used on pipe sizes 2 1/2 inches and smaller; flanges shall be used on pipe sizes 3 inches and larger. June 23, 2014 22 00 00 14 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents 3. 4. Copper Tube and Pipe a. Brazed. Brazed joints shall be made in conformance with AWS B2.2/B2.2M, ASME B16.50, and CDA A4015 with flux and are acceptable for all pipe sizes. Copper to copper joints shall include the use of copper phosphorus or copper phosphorus silver brazing metal without flux. Brazing of dissimilar metals (copper to bronze or brass) shall include the use of flux with either a copper phosphorus, copper phosphorus silver or a silver brazing filler metal. b. Soldered. Soldered joints shall be made with flux and are only acceptable for piping 2 inches and smaller. Soldered joints shall conform to ASME B31.5 and CDA A4015. Soldered joints shall not be used in compressed air piping between the air compressor and the receiver. c. Copper Tube Extracted Joint. Mechanically extracted joints shall be made in accordance with ICC IPC. Plastic Pipe Acrylonitrile Butadiene Styrene (ABS) pipe shall have joints made with solvent cement. PVC and CPVC pipe shall have joints made with solvent cement elastomeric, threading, (threading of Schedule 80 Pipe is allowed only where required for disconnection and inspection; threading of Schedule 40 Pipe is not allowed), or mated flanged. 5. Polypropylene Pipe Joints for polypropylene pipe and fittings shall be made by heat fusion welding socket type or butt fusion type fittings and shall comply with ASTM F2389. C. Dissimilar Pipe Materials Connections between ferrous and non ferrous copper water pipe shall be made with dielectric unions or flange waterways. Dielectric waterways shall have temperature and pressure rating equal to or greater than that specified for the connecting piping. Waterways shall have metal connections on both ends suited to match connecting piping. Dielectric waterways shall be internally lined with an insulator specifically designed to prevent current flow between dissimilar metals. Dielectric flanges shall meet the performance requirements described herein for dielectric waterways. Connecting joints between plastic and metallic pipe shall be made with transition fitting for the specific purpose. D. Pipe Sleeves and Flashing Pipe sleeves shall be furnished and set in their proper and permanent location. 1. Sleeve Requirements Unless indicated otherwise, provide pipe sleeves meeting the following requirements: Secure sleeves in position and location during construction. Provide sleeves of sufficient length to pass through entire thickness of walls, ceilings, roofs, and floors. A modular mechanical type sealing assembly may be installed in lieu of a waterproofing clamping flange and caulking and sealing of annular space between pipe and sleeve. The seals shall consist of interlocking synthetic rubber links shaped to continuously fill the annular space between the pipe and sleeve using galvanized steel bolts, nuts, and pressure plates. The links shall be loosely assembled with bolts to form a continuous June 23, 2014 22 00 00 15 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents rubber belt around the pipe with a pressure plate under each bolt head and each nut. After the seal assembly is properly positioned in the sleeve, tightening of the bolt shall cause the rubber sealing elements to expand and provide a watertight seal between the pipe and the sleeve. Each seal assembly shall be sized as recommended by the manufacturer to fit the pipe and sleeve involved. Sleeves shall not be installed in structural members, except where indicated or approved. Rectangular and square openings shall be as detailed. Each sleeve shall extend through its respective floor, or roof, and shall be cut flush with each surface, except for special circumstances. Pipe sleeves passing through floors in wet areas such as mechanical equipment rooms, lavatories, kitchens, and other plumbing fixture areas shall extend a minimum of 4 inches above the finished floor. Unless otherwise indicated, sleeves shall be of a size to provide a minimum of 1/4 inch clearance between bare pipe or insulation and inside of sleeve or between insulation and inside of sleeve. Sleeves in bearing walls and concrete slab on grade floors shall be steel pipe or cast iron pipe. Sleeves in nonbearing walls or ceilings may be steel pipe, cast iron pipe, galvanized sheet metal with lock type longitudinal seam, or plastic. Except as otherwise specified, the annular space between pipe and sleeve, or between jacket over insulation and sleeve, shall be sealed as indicated with sealants conforming to ASTM C920 and with a primer, backstop material and surface preparation as specified in Section 079200 JOINT SEALANTS. The annular space between pipe and sleeve, between bare insulation and sleeve or between jacket over insulation and sleeve shall not be sealed for interior walls which are not designated as fire rated. Sleeves through below grade walls in contact with earth shall be recessed 1/2 inch from wall surfaces on both sides. Annular space between pipe and sleeve shall be filled with backing material and sealants in the joint between the pipe and wall as specified above. Sealant selected for the earth side of the wall shall be compatible with dampproofing/waterproofing materials that are to be applied over the joint sealant. Pipe sleeves in fire rated walls shall conform to the requirements in Section 078413 PENETRATION FIRESTOPPING. 2. Flashing Requirements Pipes passing through roof shall be installed through a 16 ounce copper flashing, each within an integral skirt or flange. Flashing shall be suitably formed, and the skirt or flange shall extend not less than 8 inches from the pipe and shall be set over the roof or floor membrane in a solid coating of bituminous cement. The flashing shall extend up the pipe a minimum of 10 inches. For cleanouts, the flashing shall be turned down into the hub and caulked after placing the ferrule. Pipes passing through pitched roofs shall be flashed, using lead or copper flashing, with an adjustable integral flange of adequate size to extend not less than 8 inches from the pipe in all directions and lapped into the roofing to provide a watertight seal. The annular space between the flashing and the bare pipe or between the flashing and the metal jacket covered insulation shall be sealed as indicated. Flashing for dry vents shall be turned down into the pipe to form a waterproof joint. Pipes, up to and including 10 inches in diameter, passing through roof or floor waterproofing membrane may be installed through a cast iron sleeve with caulking recess, anchor lugs, flashing clamp device, and pressure ring with brass bolts. Flashing shield shall be fitted into the sleeve clamping device. Pipes passing through wall waterproofing membrane shall be sleeved as described above. A waterproofing clamping flange shall be installed. June 23, 2014 22 00 00 16 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents 3. Waterproofing Waterproofing at floor mounted water closets shall be accomplished by forming a flashing guard from soft tempered sheet copper. The center of the sheet shall be perforated and turned down approximately 1 1/2 inches to fit between the outside diameter of the drainpipe and the inside diameter of the cast iron or steel pipe sleeve. The turned down portion of the flashing guard shall be embedded in sealant to a depth of approximately 1 1/2 inches; then the sealant shall be finished off flush to floor level between the flashing guard and drainpipe. The flashing guard of sheet copper shall extend not less than 8 inches from the drainpipe and shall be lapped between the floor membrane in a solid coating of bituminous cement. 4. Optional Counterflashing Instead of turning the flashing down into a dry vent pipe, or caulking and sealing the annular space between the pipe and flashing or metal jacket covered insulation and flashing, counterflashing may be accomplished by utilizing the following: 5. a. A standard roof coupling for threaded pipe up to 6 inches in diameter. b. A tack welded or banded metal rain shield around the pipe. Pipe Penetrations Provide sealants for all pipe penetrations. All pipe penetrations shall be sealed to prevent infiltration of air, insects, and vermin. E. Fire Seal Where pipes pass through fire walls, fire partitions, fire rated pipe chase walls or floors above grade, a fire seal shall be provided as specified in Section 078413 PENETRATION FIRESTOPPING. F. Supports 1. General Hangers used to support piping 2 inches and larger shall be fabricated to permit adequate adjustment after erection while still supporting the load. Pipe guides and anchors shall be installed to keep pipes in accurate alignment, to direct the expansion movement, and to prevent buckling, swaying, and undue strain. Piping subjected to vertical movement when operating temperatures exceed ambient temperatures shall be supported by variable spring hangers and supports or by constant support hangers. In the support of multiple pipe runs on a common base member, a clip or clamp shall be used where each pipe crosses the base support member. Spacing of the base support members shall not exceed the hanger and support spacing required for an individual pipe in the multiple pipe run. Threaded sections of rods shall not be formed or bent. 2. Pipe Hangers, Inserts, and Supports Installation of pipe hangers, inserts and supports shall conform to MSS SP 58 and MSS SP 69, except as modified herein. June 23, 2014 a. Types 5, 12, and 26 shall not be used. b. Type 3 shall not be used on insulated pipe. 22 00 00 17 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents c. Type 40 shields shall: (1) Be used on insulated pipe less than 4 inches. (2) Have a high density insert for all pipe sizes. High density inserts shall have a density of 8 pcf or greater. d. Horizontal pipe supports shall be spaced as specified in MSS SP 69 and a support shall be installed not over 1 foot from the pipe fitting joint at each change in direction of the piping. Pipe supports shall be spaced not over 5 feet apart at valves. Operating temperatures in determining hanger spacing for PVC or CPVC pipe shall be 120 degrees F for PVC and 180 degrees F for CPVC. Horizontal pipe runs shall include allowances for expansion and contraction. e. Vertical pipe shall be supported at each floor, except at slab on grade, at intervals of not more than 15 feet nor more than 8 feet from end of risers, and at vent terminations. Vertical pipe risers shall include allowances for expansion and contraction. f. Pipe hangers on horizontal insulated pipe shall be the size of the outside diameter of the insulation. The insulation shall be continuous through the hanger on all pipe sizes and applications. g. Hangers and supports for plastic pipe shall not compress, distort, cut or abrade the piping, and shall allow free movement of pipe except where otherwise required in the control of expansion/contraction. G. Pipe Cleanouts Pipe cleanouts shall be the same size as the pipe except that cleanout plugs larger than 4 inches will not be required. leanouts shall be T pattern, 90 degree branch drainage fittings with cast brass screw plugs, except plastic plugs shall be installed in plastic pipe. Plugs shall be the same size as the pipe up to and including 4 inches. Cleanout tee branches with screw plug shall be installed at the foot of soil and waste stacks, at the foot of interior downspouts, on each connection to building storm drain where interior downspouts are indicated, and on each building drain outside the building. Cleanouts on pipe concealed in partitions shall be provided with chromium plated bronze, nickel bronze, nickel brass or stainless steel flush type access cover plates. Round access covers shall be provided and secured to plugs with securing screw. Square access covers may be provided with matching frames, anchoring lugs and cover screws. Cleanouts in finished walls shall have access covers and frames installed flush with the finished wall. Cleanouts installed in finished floors subject to foot traffic shall be provided with a chrome plated cast brass, nickel brass, or nickel bronze cover secured to the plug or cover frame and set flush with the finished floor. Heads of fastening screws shall not project above the cover surface. Where cleanouts are provided with adjustable heads, the heads shall be plastic. 3.2 FIXTURES AND FIXTURE TRIMMINGS A. Backflow Prevention Devices Plumbing fixtures, equipment, and pipe connections shall not cross connect or interconnect between a potable water supply and any source of non potable water. Backflow preventers shall be installed where indicated and in accordance with ICC IPC at all other locations necessary to preclude a cross connect or interconnect between a potable water supply and any non potable substance. In addition backflow preventers shall be installed at all locations where the potable water outlet is below the flood level of the equipment, or where the potable water outlet will be June 23, 2014 22 00 00 18 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents located below the level of the non potable substance. Backflow preventers shall be located so that no part of the device will be submerged. Backflow preventers shall be of sufficient size to allow unrestricted flow of water to the equipment, and preclude the backflow of any non potable substance into the potable water system. Bypass piping shall not be provided around backflow preventers. Access shall be provided for maintenance and testing. Each device shall be a standard commercial unit. B. Access Panels Access panels shall be provided for concealed valves and controls, or any item requiring inspection or maintenance. Access panels shall be of sufficient size and located so that the concealed items may be serviced, maintained, or replaced. C. Traps Each trap shall be placed as near the fixture as possible, and no fixture shall be double trapped. Traps installed on plastic pipe may be plastic conforming to ASTM D3311. T 3.3 ESCUTCHEONS Escutcheons shall be provided at finished surfaces where bare or insulated piping, exposed to view, passes through floors, walls, or ceilings, except in boiler, utility, or equipment rooms. Escutcheons shall be fastened securely to pipe or pipe covering and shall be satin finish, corrosion resisting steel, polished chromium plated zinc alloy, or polished chromium plated copper alloy. Escutcheons shall be either one piece or split pattern, held in place by internal spring tension or setscrew. 3.4 PAINTING Painting of pipes, hangers, supports, and other iron work, either in concealed spaces or exposed spaces, is specified in Section 099000 PAINTING AND COATING. A. Painting of New Equipment New equipment painting shall be factory applied or shop applied, and shall be as specified herein, and provided under each individual section. B. Factory Painting Systems Manufacturer's standard factory painting systems may be provided subject to certification that the factory painting system applied will withstand 125 hours in a salt spray fog test, except that equipment located outdoors shall withstand 500 hours in a salt spray fog test. Salt spray fog test shall be in accordance with ASTM B117, and for that test the acceptance criteria shall be as follows: immediately after completion of the test, the paint shall show no signs of blistering, wrinkling, or cracking, and no loss of adhesion; and the specimen shall show no signs of rust creepage beyond 0.125 inch on either side of the scratch mark. The film thickness of the factory painting system applied on the equipment shall not be less than the film thickness used on the test specimen. If manufacturer's standard factory painting system is being proposed for use on surfaces subject to temperatures above 120 degrees F, the factory painting system shall be designed for the temperature service. C. Shop Painting Systems for Metal Surfaces Clean, pretreat, prime and paint metal surfaces; except aluminum surfaces need not be painted. Apply coatings to clean dry surfaces. Clean the surfaces to remove dust, dirt, rust, oil and grease June 23, 2014 22 00 00 19 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents by wire brushing and solvent degreasing prior to application of paint, except metal surfaces subject to temperatures in excess of 120 degrees F shall be cleaned to bare metal. Where more than one coat of paint is specified, apply the second coat after the preceding coat is thoroughly dry. Lightly sand damaged painting and retouch before applying the succeeding coat. Color of finish coat shall be aluminum or light gray. 3.5 1. Temperatures Less Than 120 Degrees F: Immediately after cleaning, the metal surfaces subject to temperatures less than 120 degrees F shall receive one coat of pretreatment primer applied to a minimum dry film thickness of 0.3 mil, one coat of primer applied to a minimum dry film thickness of one mil; and two coats of enamel applied to a minimum dry film thickness of one mil per coat. 2. Temperatures Between 120 and 400 Degrees F: Metal surfaces subject to temperatures between 120 and 400 degrees F shall receive two coats of 400 degrees F heat resisting enamel applied to a total minimum thickness of 2 mils. 3. Temperatures Greater Than 400 Degrees F: Metal surfaces subject to temperatures greater than 400 degrees F shall receive two coats of 600 degrees F heat resisting paint applied to a total minimum dry film thickness of 2 mils. TESTS, FLUSHING AND DISINFECTION A. Plumbing System The following tests shall be performed on the plumbing system in accordance with ICC IPC, except that the drainage and vent system final test shall include the smoke test. The Contractor has the option to perform a peppermint test in lieu of the smoke test. If a peppermint test is chosen, the Contractor must submit a testing procedure to the Contracting Officer for approval. 1. Drainage and Vent Systems Test. The final test shall include a smoke test. 2. Building Sewers Tests. 3. Water Supply Systems Tests. 4. Test of Backflow Prevention Assemblies Backflow prevention assembly shall be tested using gauges specifically designed for the testing of backflow prevention assemblies. Backflow prevention assembly test gauges shall be tested annually for accuracy in accordance with the requirements of State or local regulatory agencies. If there is no State or local regulatory agency requirements, gauges shall be tested annually for accuracy in accordance with the requirements of University of Southern California's Foundation of Cross Connection Control and Hydraulic Research or the American Water Works Association Manual of Cross Connection (Manual M 14), or any other approved testing laboratory having equivalent capabilities for both laboratory and field evaluation of backflow prevention assembly test gauges. Report form for each assembly shall include, as a minimum, the following: Data on Device Type of Assembly Manufacturer Model Number Serial Number June 23, 2014 Data on Testing Firm Name Address Certified Tester Certified Tester No. 22 00 00 20 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents Size Location Test Pressure Readings Date of Test Serial Number and Test Data of Gauges If the unit fails to meet specified requirements, the unit shall be repaired and retested. B. Defective Work If inspection or test shows defects, such defective work or material shall be replaced or repaired as necessary and inspection and tests shall be repeated. Repairs to piping shall be made with new materials. Caulking of screwed joints or holes will not be acceptable. C. System Flushing 1. During Flushing Before operational tests or disinfection, potable water piping system shall be flushed with potable water. Sufficient water shall be used to produce a water velocity that is capable of entraining and removing debris in all portions of the piping system. This requires simultaneous operation of all fixtures on a common branch or main in order to produce a flushing velocity of approximately 4 fps through all portions of the piping system. In the event that this is impossible due to size of system, the Contracting Officer (or the designated representative) shall specify the number of fixtures to be operated during flushing. Contractor shall provide adequate personnel to monitor the flushing operation and to ensure that drain lines are unobstructed in order to prevent flooding of the facility. Contractor shall be responsible for any flood damage resulting from flushing of the system. Flushing shall be continued until entrained dirt and other foreign materials have been removed and until discharge water shows no discoloration. All faucets and drinking water fountains, to include any device considered as an end point device by NSF/ANSI 61, Section 9, shall be flushed a minimum of 0.25 gallons per 24 hour period, ten times over a 14 day period. 2. After Flushing System shall be drained at low points. After flushing and cleaning, systems shall be prepared for testing by immediately filling water piping with clean, fresh potable water. Any stoppage, discoloration, or other damage to the finish, furnishings, or parts of the building due to the Contractor's failure to properly clean the piping system shall be repaired by the Contractor. When the system flushing is complete, the hot water system shall be adjusted for uniform circulation. Flushing devices and automatic control systems shall be adjusted for proper operation according to manufacturer's instructions. Comply with ASHRAE 90.1 IP for minimum efficiency requirements. Unless more stringent local requirements exist, lead levels shall not exceed limits established by 40 CFR 141.80 (c)(1). The water supply to the building shall be tested separately to ensure that any lead contamination found during potable water system testing is due to work being performed inside the building. D. Operational Test Upon completion of flushing and prior to disinfection procedures, the Contractor shall subject the plumbing system to operating tests to demonstrate satisfactory installation, connections, adjustments, and functional and operational efficiency. Such operating tests shall cover a period of not less than 8 hours for each system and shall include the following information in a report with conclusion as to the adequacy of the system: 1. June 23, 2014 Time, date, and duration of test. 22 00 00 21 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents 2. Water pressures at the most remote and the highest fixtures. 3. Operation of each fixture and fixture trim. 4. Operation of each valve, hydrant, and faucet. 5. Temperature of each domestic hot water supply. 6. Operation of each floor drain by flooding with water. 7. Operation of each vacuum breaker and backflow preventer. E. Disinfection After all system components are provided and operational tests are complete, the entire domestic hot and cold water distribution system shall be disinfected. Before introducing disinfecting chlorination material, entire system shall be flushed with potable water until any entrained dirt and other foreign materials have been removed. Water chlorination procedure shall be in accordance with AWWA C651 and AWWA C652 as modified and supplemented by this specification. The chlorinating material shall be hypochlorites or liquid chlorine. The chlorinating material shall be fed into the water piping system at a constant rate at a concentration of at least 50 parts per million (ppm). Feed a properly adjusted hypochlorite solution injected into the system with a hypochlorinator, or inject liquid chlorine into the system through a solution feed chlorinator and booster pump until the entire system is completely filled. Test the chlorine residual level in the water at 6 hour intervals for a continuous period of 24 hours. If at the end of a 6 hour interval, the chlorine residual has dropped to less than 25 ppm, flush the piping including tanks with potable water, and repeat the above chlorination procedures. During the chlorination period, each valve and faucet shall be opened and closed several times. After the second 24 hour period, verify that no less than 25 ppm chlorine residual remains in the treated system. The 24 hour chlorination procedure must be repeated until no less than 25 ppm chlorine residual remains in the treated system. Upon the specified verification, the system including tanks shall then be flushed with potable water until the residual chlorine level is reduced to less than one part per million. During the flushing period, each valve and faucet shall be opened and closed several times. Take addition samples of water in disinfected containers, for bacterial examination, at locations specified by the Contracting Officer. Test these samples for total coliform organisms (coliform bacteria, fecal coliform, streptococcal, and other bacteria) in accordance with AWWA 10084. The testing method used shall be EPA approved for drinking water systems and shall comply with applicable local and state requirements. Disinfection shall be repeated until bacterial tests indicate the absence of coliform organisms (zero mean coliform density per 100 milliliters) in the samples for at least 2 full days. The system will not be accepted until satisfactory bacteriological results have been obtained. June 23, 2014 22 00 00 22 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents 3.6 WASTE MANAGEMENT Place materials defined as hazardous or toxic waste in designated containers. Return solvent and oil soaked rags for contaminant recovery and laundering or for proper disposal. Close and seal tightly partly used sealant and adhesive containers and store in protected, well ventilated, fire safe area at moderate temperature. Place used sealant and adhesive tubes and containers in areas designated for hazardous waste. Separate copper and ferrous pipe waste in accordance with the Waste Management Plan and place in designated areas for reuse. 3.7 TABLES TABLE I PIPE AND FITTING MATERIALS FOR DRAINAGE, WASTE, AND VENT PIPING SYSTEMS Item Pipe and Fitting Materials SERVIC SERVI SERVI SERVI SERVI SERVI # EA CE B CE C CE D CE E CE F 1 Acrylonitrile Butadiene X X X X X X Styrene (ABS) plastic drain, waste, and vent pipe and fittings ASTM D2661, ASTM F628 2 Polyvinyl Chloride plastic X X X X X X drain, waste and vent pipe and fittings, ASTM D2665, ASTM F891, (Sch 40) ASTM F1760 3 Polypropylene (PP) waste X pipe and fittings, ASTM D4101 SERVICE: A Underground Building Soil, Waste and Storm Drain B Aboveground Soil, Waste, Drain In Buildings C Underground Vent D Aboveground Vent E Interior Rainwater Conductors Aboveground F Corrosive Waste And Vent Above And Belowground June 23, 2014 22 00 00 23 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents TABLE II PIPE AND FITTING MATERIALS FOR PRESSURE PIPING SYSTEMS Item Pipe and Fitting Materials SERVIC SERVI SERVI SERVI # EA CE B CE C CE D 1 Seamless copper pipe, X X X ASTM B41 2 Seamless copper water X** X** X** X** tube, ASTM B88, ASTM B88M 3 Cast bronze threaded X** X** X** X** fittings, ASME B16.15 for use with Item 1 4 Wrought copper and X X X X bronze solder joint pressure fittings, ASME B16.22 for use with Items 1 and 2 5 Cast copper alloy solder X X X X joint pressure fittings, ASME B16.18 for use with Item 2 6 Bronze and sand castings X X X grooved joint pressure fittings for non ferrous pipe ASTM B584 7 Polyethylene (PE) plastic X X pipe, Schedules 40 and 80, based on outside diameter 8 Polyethylene (PE) plastic X X pipe (SDR PR), based on controlled outside diameter, ASTM D3035 9 Polyethylene (PE) plastic X X pipe (SIDR PR), based on controlled inside diameter, ASTM D2239 10 Butt fusion polyethylene X X (PE) plastic pipe fittings, ASTM D3261 for use with Items 8 and 9 June 23, 2014 22 00 00 24 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents TABLE II PIPE AND FITTING MATERIALS FOR PRESSURE PIPING SYSTEMS Item Pipe and Fitting Materials SERVIC SERVI SERVI SERVI # EA CE B CE C CE D 11 Socket type polyethylene X X fittings for outside diameter controlled polyethylene pipe, ASTM D2683 for use with Item 9 12 Polyethylene (PE) plastic X X tubing, ASTM D2737 13 Chlorinated polyvinyl X X X chloride (CPVC) plastic hot and cold water distribution system, ASTM D2846/D2846M 14 Chlorinated polyvinyl X X X X chloride (CPVC) plastic pipe, Schedule 40 and 80, ASTM F441/F441M 15 Chlorinated polyvinyl X X X chloride (CPVC) plastic pipe (SDR PR) ASTM F442/F442M 16 Threaded chlorinated X X X polyvinyl chloride (chloride CPVC) plastic pipe fittings, Schedule 80, ASTM F437, for use with Item 15 17 Socket type chlorinated X X X polyvinyl chloride (CPVC) plastic pipe fittings, Schedule 40, ASTM F438 for use with Items 14, 15, and 16 18 Socket type chlorinated X X X polyvinyl chloride (CPVC) plastic pipe fittings Schedule 80, ASTM F439 for use with Items 14, 15, and 16 19 Polyvinyl chloride (PVC) X X plastic pipe, Schedules 40, 80, and 120, ASTM D1785 June 23, 2014 22 00 00 25 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents TABLE II PIPE AND FITTING MATERIALS FOR PRESSURE PIPING SYSTEMS Item Pipe and Fitting Materials SERVIC SERVI SERVI SERVI # EA CE B CE C CE D 20 Polyvinyl chloride (PVC) X X pressure rated pipe (SDR Series), ASTM D2241 21 Polyvinyl chloride (PVC) X X plastic pipe fittings, Schedule 40, ASTM D2466 22 Socket type polyvinyl X X chloride (PVC) plastic pipe fittings, schedule 80, ASTM D2467 for use with Item 21 23 Threaded polyvinyl X X chloride (PVC) plastic pipe fittings, schedule 80, ASTM D2464 24 Joints for IPS PVC pipe X X using solvent cement, ASTM D2672 25 Polypropylene (PP) plastic X X X pipe and fittings; ASTM F2389 26 Fittings: brass or bronze; X X ASME B16.15, and ASME B16.18 ASTM B828 27 Malleable iron threaded X X pipe unions ASME B16.39 28 Nipples, pipe threaded X X X ASTM A733 29 Crosslinked Polyethylene X X X (PEX) Plastic Pipe ASTM F877 Press Fittings: A Cold Water Service Aboveground B Hot and Cold Water Distribution 180 degrees F Maximum Aboveground C Compressed Air Lubricated D Cold Water Service Belowground Indicated types are minimum wall thicknesses. ** Type L Hard *** Type K Hard temper with brazed joints only or type K soft temper without joints in or under floors **** In or under slab floors only brazed joints June 23, 2014 22 00 00 26 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents TABLE III STANDARD RATING CONDITIONS AND MINIMUM PERFORMANCE RATINGS FOR WATER HEATING EQUIPMENT FUEL STORAGE TEST PROCEDURE REQUIRED CAPACITY PERFORMANCE GALLONS A. STORAGE WATER HEATERS Elect. 60 max. 10 CFR 430 EF = 0.93 TERMS: EF = Energy factor, minimum overall efficiency. END OF SECTION 22 00 00 June 23, 2014 22 00 00 27 PLUMBING, GENERAL PURPOSE Building 1100 Cafe Bid Documents SECTION 23 05 00 COMMON WORK RESULTS FOR HVAC PART 1 GENERAL 1.1 SUMMARY A. 1.2 DEFINITIONS A. B. C. D. E. 1.3 Finished Spaces: Spaces other than mechanical and electrical equipment rooms, furred spaces, pipe and duct chases, unheated spaces immediately below roof, spaces above ceilings, unexcavated spaces, crawlspaces, and tunnels. Exposed, Interior Installations: Exposed to view indoors. Examples include finished occupied spaces and mechanical equipment rooms. Exposed, Exterior Installations: Exposed to view outdoors or subject to outdoor ambient temperatures and weather conditions. Examples include rooftop locations. Concealed, Interior Installations: Concealed from view and protected from physical contact by building occupants. Examples include above ceilings and chases. Concealed, Exterior Installations: Concealed from view and protected from weather conditions and physical contact by building occupants but subject to outdoor ambient temperatures. Examples include installations within unheated shelters. SUBMITTALS A. 1.4 This Section includes the following: 1. Piping materials and installation instructions common to most piping systems. 2. Dielectric fittings. 3. Mechanical sleeve seals. 4. Sleeves. 5. Escutcheons. 6. Grout. 7. Equipment installation requirements common to equipment sections. 8. Concrete bases. 9. Supports and anchorages. Welding certificates. QUALITY ASSURANCE A. B. C. June 23, 2014 Steel Support Welding: Qualify processes and operators according to AWS D1.1, "Structural Welding Code Steel." Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications." 1. Comply with provisions in ASME B31 Series, "Code for Pressure Piping." 2. Certify that each welder has passed AWS qualification tests for welding processes involved and that certification is current. Electrical Characteristics for HVAC Equipment: Equipment of higher electrical characteristics may be furnished provided such proposed equipment is approved in writing and connecting electrical services, circuit breakers, and conduit sizes are appropriately modified. If minimum energy ratings or efficiencies are specified, equipment shall comply with requirements. 23 05 00 1 COMMON WORK RESULTS FOR HVAC Building 1100 Cafe Bid Documents PART 2 PRODUCTS 2.1 PIPE, TUBE, AND FITTINGS A. B. 2.2 JOINING MATERIALS A. B. C. D. E. F. G. 2.3 Refer to individual Division 23 piping Sections for special joining materials not listed below. Pipe Flange Gasket Materials: ASME B16.21, nonmetallic, flat, asbestos free, 1/8 inch maximum thickness unless thickness or specific material is indicated. Plastic, Pipe Flange Gasket, Bolts, and Nuts: Type and material recommended by piping system manufacturer, unless otherwise indicated. Solder Filler Metals: ASTM B 32, lead free alloys. Include water flushable flux according to ASTM B 813. Brazing Filler Metals: AWS A5.8, BCuP Series or BAg1, unless otherwise indicated. Welding Filler Metals: Comply with AWS D10.12. Solvent Cements for Joining Plastic Piping: 1. CPVC Piping: ASTM F 493. 2. PVC Piping: ASTM D 2564. Include primer according to ASTM F 656. DIELECTRIC FITTINGS A. B. C. D. E. F. 2.4 Refer to individual Division 23 piping Sections for pipe, tube, and fitting materials and joining methods. Pipe Threads: ASME B1.20.1 for factory threaded pipe and pipe fittings. Description: Combination fitting of copper alloy and ferrous materials with threaded, solder joint, plain, or weld neck end connections that match piping system materials. Insulating Material: Suitable for system fluid, pressure, and temperature. Dielectric Unions: Factory fabricated, union assembly, for 250 psig minimum working pressure at 180 deg F. Dielectric Flanges: Factory fabricated, companion flange assembly, for 150 or 300 psig minimum working pressure as required to suit system pressures. Dielectric Couplings: Galvanized steel coupling with inert and noncorrosive, thermoplastic lining; threaded ends; and 300 psig minimum working pressure at 225 deg F. Dielectric Nipples: Electroplated steel nipple with inert and noncorrosive, thermoplastic lining; plain, threaded, or grooved ends; and 300 psig minimum working pressure at 225 deg F. MECHANICAL SLEEVE SEALS A. B. C. D. June 23, 2014 Description: Modular sealing element unit, designed for field assembly, to fill annular space between pipe and sleeve. Sealing Elements: EPDM or NBR interlocking links shaped to fit surface of pipe. Include type and number required for pipe material and size of pipe. Pressure Plates: Carbon steel or stainless steel. Include two for each sealing element. Connecting Bolts and Nuts: Carbon steel with corrosion resistant coating or stainless steel of length required to secure pressure plates to sealing elements. Include one for each sealing element. 23 05 00 2 COMMON WORK RESULTS FOR HVAC Building 1100 Cafe Bid Documents 2.5 SLEEVES A. B. C. D. E. F. 2.6 ESCUTCHEONS A. B. C. D. 2.7 Galvanized Steel Sheet: 0.0239 inch minimum thickness; round tube closed with welded longitudinal joint. Steel Pipe: ASTM A 53, Type E, Grade B, Schedule 40, galvanized, plain ends. Cast Iron: Cast or fabricated "wall pipe" equivalent to ductile iron pressure pipe, with plain ends and integral waterstop, unless otherwise indicated. Stack Sleeve Fittings: Manufactured, cast iron sleeve with integral clamping flange. Include clamping ring and bolts and nuts for membrane flashing. 1. Underdeck Clamp: Clamping ring with set screws. Molded PVC: Permanent, with nailing flange for attaching to wooden forms. PVC Pipe: ASTM D 1785, Schedule 40. Description: Manufactured wall and ceiling escutcheons and floor plates, with an ID to closely fit around pipe, tube, and insulation of insulated piping and an OD that completely covers opening. One Piece, Deep Pattern Type: Deep drawn, box shaped brass with polished chrome plated finish. One Piece, Cast Brass Type: With set screw. 1. Finish: Polished chrome plated and rough brass. Split Casting, Cast Brass Type: With concealed hinge and set screw. 1. Finish: Polished chrome plated and rough brass. GROUT A. Description: ASTM C 1107, Grade B, nonshrink and nonmetallic, dry hydraulic cement grout. 1. Characteristics: Post hardening, volume adjusting, nonstaining, noncorrosive, nongaseous, and recommended for interior and exterior applications. 2. Design Mix: 5000 psi, 28 day compressive strength. 3. Packaging: Premixed and factory packaged. PART 3 EXECUTION 3.1 PIPING SYSTEMS COMMON REQUIREMENTS A. B. C. D. E. F. G. H. I. J. June 23, 2014 Install piping according to the following requirements and Division 23 Sections specifying piping systems. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations to layout are approved on Coordination Drawings. Install piping in concealed locations, unless otherwise indicated and except in equipment rooms and service areas. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal. Install piping to permit valve servicing. Install piping at indicated slopes. Install piping free of sags and bends. Install fittings for changes in direction and branch connections. Install piping to allow application of insulation. 23 05 00 3 COMMON WORK RESULTS FOR HVAC Building 1100 Cafe Bid Documents K. L. M. N. O. P. 3.2 PIPING JOINT CONSTRUCTION A. B. C. D. E. 3.3 Join pipe and fittings according to the following requirements and Division 23 Sections specifying piping systems. Brazed Joints: Construct joints according to AWS's "Brazing Handbook," "Pipe and Tube" Chapter, using copper phosphorus brazing filler metal complying with AWS A5.8. Plastic Piping Solvent Cement Joints: Clean and dry joining surfaces. Join pipe and fittings according to the following: 1. Comply with ASTM F 402, for safe handling practice of cleaners, primers, and solvent cements. 2. CPVC Piping: Join according to ASTM D 2846/D 2846M Appendix. 3. PVC Pressure Piping: Join schedule number ASTM D 1785, PVC pipe and PVC socket fittings according to ASTM D 2672. Join other than schedule number PVC pipe and socket fittings according to ASTM D 2855. 4. PVC Nonpressure Piping: Join according to ASTM D 2855. Plastic Pressure Piping Gasketed Joints: Join according to ASTM D 3139. Plastic Nonpressure Piping Gasketed Joints: Join according to ASTM D 3212. EQUIPMENT INSTALLATION COMMON REQUIREMENTS A. B. C. D. 3.4 Select system components with pressure rating equal to or greater than system operating pressure. Install escutcheons for penetrations of walls, ceilings, and floors. Install sleeves for pipes passing through concrete and masonry walls, gypsum board partitions, and concrete floor and roof slabs. Aboveground, Exterior Wall Pipe Penetrations: Seal penetrations using sleeves and mechanical sleeve seals. Select sleeve size to allow for 1 inch annular clear space between pipe and sleeve for installing mechanical sleeve seals. 1. Install steel pipe for sleeves smaller than 6 inches in diameter. 2. Install cast iron "wall pipes" for sleeves 6 inches and larger in diameter. 3. Mechanical Sleeve Seal Installation: Select type and number of sealing elements required for pipe material and size. Position pipe in center of sleeve. Assemble mechanical sleeve seals and install in annular space between pipe and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make watertight seal. Verify final equipment locations for roughing in. Refer to equipment specifications in other Sections of these Specifications for roughing in requirements. Install equipment to allow maximum possible headroom unless specific mounting heights are not indicated. Install equipment level and plumb, parallel and perpendicular to other building systems and components in exposed interior spaces, unless otherwise indicated. Install HVAC equipment to facilitate service, maintenance, and repair or replacement of components. Connect equipment for ease of disconnecting, with minimum interference to other installations. Extend grease fittings to accessible locations. Install equipment to allow right of way for piping installed at required slope. CONCRETE BASES A. June 23, 2014 Concrete Bases: Anchor equipment to concrete base according to equipment manufacturer's written instructions and according to seismic codes at Project. 1. Construct concrete bases of dimensions indicated, but not less than 4 inches larger in both directions than supported unit. 23 05 00 4 COMMON WORK RESULTS FOR HVAC Building 1100 Cafe Bid Documents 2. 3. 4. 5. 6. 7. 3.5 ERECTION OF METAL SUPPORTS AND ANCHORAGES A. B. 3.6 Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation to support and anchor HVAC materials and equipment. Field Welding: Comply with AWS D1.1. ERECTION OF WOOD SUPPORTS AND ANCHORAGES A. B. C. 3.7 Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated, install dowel rods on 18 inch centers around the full perimeter of the base. Install epoxy coated anchor bolts for supported equipment that extend through concrete base, and anchor into structural concrete floor. Place and secure anchorage devices. Use supported equipment manufacturer's setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded. Install anchor bolts to elevations required for proper attachment to supported equipment. Install anchor bolts according to anchor bolt manufacturer's written instructions. Use 3000 psi, 28 day compressive strength concrete and reinforcement as specified in Division 03. Cut, fit, and place wood grounds, nailers, blocking, and anchorages to support, and anchor HVAC materials and equipment. Select fastener sizes that will not penetrate members if opposite side will be exposed to view or will receive finish materials. Tighten connections between members. Install fasteners without splitting wood members. Attach to substrates as required to support applied loads. GROUTING A. B. C. D. E. F. G. H. Mix and install grout for HVAC equipment base bearing surfaces, pump and other equipment base plates, and anchors. Clean surfaces that will come into contact with grout. Provide forms as required for placement of grout. Avoid air entrapment during placement of grout. Place grout, completely filling equipment bases. Place grout on concrete bases and provide smooth bearing surface for equipment. Place grout around anchors. Cure placed grout. END OF SECTION 23 05 00 June 23, 2014 23 05 00 5 COMMON WORK RESULTS FOR HVAC Building 1100 Cafe Bid Documents SECTION 23 05 29 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT PART 1 GENERAL 1.1 SUMMARY A. B. 1.2 DEFINITIONS A. 1.3 Terminology: As defined in MSS SP 90, "Guidelines on Terminology for Pipe Hangers and Supports." PERFORMANCE REQUIREMENTS A. B. C. 1.4 This Section includes the following: 1. Steel pipe hangers and supports. 2. Fastener systems. 3. Equipment supports. See Division 23 Section "Metal Ducts" for duct hangers and supports. Design supports for multiple pipes capable of supporting combined weight of supported systems, system contents, and test water. Design equipment supports capable of supporting combined operating weight of supported equipment and connected systems and components. Design seismic restraint hangers and supports for piping and equipment and obtain approval from authorities having jurisdiction. SUBMITTALS A. Product Data: For the following: 1. Steel pipe hangers and supports. PART 2 PRODUCTS 2.1 MANUFACTURERS A. 2.2 In other Part 2 articles where titles below introduce lists, the following requirements apply to product selection: 1. Manufacturers: Subject to compliance with requirements, provide products by one of the manufacturers specified. STEEL PIPE HANGERS AND SUPPORTS A. B. June 23, 2014 Description: MSS SP 58, Types 1 through 58, factory fabricated components. Refer to Part 3 "Hanger and Support Applications" Article for where to use specific hanger and support types. Manufacturers: 1. AAA Technology & Specialties Co., Inc. 2. B Line Systems, Inc.; a division of Cooper Industries. 3. Empire Industries, Inc. 4. ERICO/Michigan Hanger Co. 5. Globe Pipe Hanger Products, Inc. 6. Grinnell Corp. 7. National Pipe Hanger Corporation. 8. PHD Manufacturing, Inc. 9. PHS Industries, Inc. 23 05 29 1 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT Building 1100 Cafe Bid Documents C. D. E. 2.3 10. Piping Technology & Products, Inc. Galvanized, Metallic Coatings: Pregalvanized or hot dipped. Nonmetallic Coatings: Plastic coating, jacket, or liner. Padded Hangers: Hanger with fiberglass or other pipe insulation pad or cushion for support of bearing surface of piping. EQUIPMENT SUPPORTS A. Description: Welded, shop or field fabricated equipment support made from structural steel shapes. PART 3 EXECUTION 3.1 HANGER AND SUPPORT APPLICATIONS A. B. C. D. E. F. G. H. I. 3.2 Specific hanger and support requirements are specified in Sections specifying piping systems and equipment. Comply with MSS SP 69 for pipe hanger selections and applications that are not specified in piping system Sections. Use hangers and supports with galvanized, metallic coatings for piping and equipment that will not have field applied finish. Use nonmetallic coatings on attachments for electrolytic protection where attachments are in direct contact with copper tubing. Use padded hangers for piping that is subject to scratching. Horizontal Piping Hangers and Supports: Unless otherwise indicated and except as specified in piping system Sections, install the following types: 1. Adjustable, Steel Clevis Hangers (MSS Type 1): For suspension of noninsulated or insulated stationary pipes, NPS 1/2 to NPS 8. 2. Adjustable, Steel Band Hangers (MSS Type 7): For suspension of noninsulated stationary pipes, NPS 1/2 to NPS 8. Vertical Piping Clamps: Unless otherwise indicated and except as specified in piping system Sections, install the following types: 1. Extension Pipe or Riser Clamps (MSS Type 8): For support of pipe risers, NPS 3/4 to NPS 8. 2. Carbon or Alloy Steel Riser Clamps (MSS Type 42): For support of pipe risers, NPS 3/4 to NPS 8, if longer ends are required for riser clamps. Hanger Rod Attachments: Unless otherwise indicated and except as specified in piping system Sections, install the following types: 1. Steel Turnbuckles (MSS Type 13): For adjustment up to 6 inches for heavy loads. 2. Steel Clevises (MSS Type 14): For 120 to 450 deg F piping installations. Building Attachments: Unless otherwise indicated and except as specified in piping system Sections, install the following types: 1. Side Beam Brackets (MSS Type 34): For sides of steel or wooden beams. HANGER AND SUPPORT INSTALLATION A. B. C. D. June 23, 2014 Steel Pipe Hanger Installation: Comply with MSS SP 69 and MSS SP 89. Install hangers, supports, clamps, and attachments as required to properly support piping from building structure. Install hangers and supports complete with necessary inserts, bolts, rods, nuts, washers, and other accessories. Equipment Support Installation: Fabricate from welded structural steel shapes. Install lateral bracing with pipe hangers and supports to prevent swaying. 23 05 29 2 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT Building 1100 Cafe Bid Documents E. F. G. 3.3 EQUIPMENT SUPPORTS A. 3.4 Fabricate structural steel stands to suspend equipment from structure overhead or to support equipment above floor. METAL FABRICATIONS A. B. C. 3.5 Load Distribution: Install hangers and supports so piping live and dead loads and stresses from movement will not be transmitted to connected equipment. Pipe Slopes: Install hangers and supports to provide indicated pipe slopes and so maximum pipe deflections allowed by ASME B31.1 (for power piping) and ASME B31.9 (for building services piping) are not exceeded. Insulated Piping: Comply with the following: 1. Attach clamps and spacers to piping. a. Piping Operating above Ambient Air Temperature: Clamp may project through insulation. b. Piping Operating below Ambient Air Temperature: Use thermal hanger shield insert with clamp sized to match OD of insert. c. Do not exceed pipe stress limits according to ASME B31.1 for power piping and ASME B31.9 for building services piping. 2. Install MSS SP 58, Type 39, protection saddles if insulation without vapor barrier is indicated. Fill interior voids with insulation that matches adjoining insulation. 3. Install MSS SP 58, Type 40, protective shields on cold piping with vapor barrier. Shields shall span an arc of 180 degrees. 4. Shield Dimensions for Pipe: Not less than the following: a. NPS 1/4 to NPS 3 1/2: 12 inches long and 0.048 inch thick. b. NPS 4: 12 inches long and 0.06 inch thick. c. NPS 5 and NPS 6: 18 inches long and 0.06 inch thick. 5. Insert Material: Length at least as long as protective shield. Cut, drill, and fit miscellaneous metal fabrications for equipment supports. Fit exposed connections together to form hairline joints. Field weld connections that cannot be shop welded because of shipping size limitations. Field Welding: Comply with AWS D1.1 procedures for shielded metal arc welding, appearance and quality of welds, and methods used in correcting welding work, and with the following: 1. Use materials and methods that minimize distortion and develop strength and corrosion resistance of base metals. 2. Obtain fusion without undercut or overlap. 3. Remove welding flux immediately. 4. Finish welds at exposed connections so no roughness shows after finishing and contours of welded surfaces match adjacent contours. ADJUSTING A. Hanger Adjustments: Adjust hangers to distribute loads equally on attachments and to achieve indicated slope of pipe. END OF SECTION 23 05 29 June 23, 2014 23 05 29 3 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT Building 1100 Cafe Bid Documents SECTION 23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publi cations are referred to within the text by the basic designation only. At the discretion of the Gov ernment, the manufacturer of any material supplied will be required to furnish test reports pertain ing to any of the tests necessary to assure compliance with the standard or standards referenced in this specification. AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR CONDITIONING ENGINEERS (ASHRAE) ASHRAE 90.1 IP (2010; Errata 1 3 2011; INT 1 12 2011; Addenda A, B, C, G, H, J, K, O, P, S, Y, Z, BZ, CG, CI and DS 2012; Errata 4 8 2012; INT 13 16 2012; Errata 9 12 2013; INT 17 2013) Ener gy Standard for Buildings Except Low Rise Residential Build ings ASTM INTERNATIONAL (ASTM) ASTM A167 (1999; R 2009) Standard Specification for Stainless and Heat Resisting Chromium Nickel Steel Plate, Sheet, and Strip ASTM A580/A580M (2013) Standard Specification for Stainless Steel Wire ASTM B209 (2010) Standard Specification for Aluminum and Aluminum Alloy Sheet and Plate ASTM C1126 (2012a) Standard Specification for Faced or Unfaced Rigid Cellular Phenolic Thermal Insulation ASTM C1136 (2012) Standard Specification for Flexible, Low Permeance Vapor Retarders for Thermal Insulation ASTM C1290 (2011) Standard Specification for Flexible Fibrous Glass Blanket Insulation Used to Externally Insulate HVAC Ducts ASTM C1710 (2011) Standard Guide for Installation of Flexible Closed Cell Preformed Insulation in Tube and Sheet Form ASTM C195 (2007; R 2013) Standard Specification for Mineral Fiber Thermal Insulating Cement ASTM C450 (2008) Standard Practice for Fabrication of Thermal Insulat ing Fitting Covers for NPS Piping, and Vessel Lagging ASTM C533 (2013) Standard Specification for Calcium Silicate Block and Pipe Thermal Insulation ASTM C534/C534M (2011) Standard Specification for Preformed Flexible Elasto meric Cellular Thermal Insulation in Sheet and Tubular Form June 23, 2014 23 07 00 1 HVAC INSULATION Building 1100 Cafe Bid Documents ASTM C547 (2012) Standard Specification for Mineral Fiber Pipe Insula tion ASTM C552 (2012b) Standard Specification for Cellular Glass Thermal In sulation ASTM C585 (2010) Standard Practice for Inner and Outer Diameters of Thermal Insulation for Nominal Sizes of Pipe and Tubing ASTM C610 (2011) Standard Specification for Molded Expanded Perlite Block and Pipe Thermal Insulation ASTM C612 (2010) Mineral Fiber Block and Board Thermal Insulation ASTM C647 (2008) Properties and Tests of Mastics and Coating Finishes for Thermal Insulation ASTM C795 (2008; R 2013) Standard Specification for Thermal Insulation for Use in Contact with Austenitic Stainless Steel ASTM C916 (1985; R 2007) Standard Specification for Adhesives for Duct Thermal Insulation ASTM C920 (2011) Standard Specification for Elastomeric Joint Sealants ASTM C921 (2010) Standard Practice for Determining the Properties of Jacketing Materials for Thermal Insulation ASTM D2863 (2012) Measuring the Minimum Oxygen Concentration to Support Candle Like Combustion of Plastics (Oxygen Index) ASTM D882 (2012) Tensile Properties of Thin Plastic Sheeting ASTM E2231 (2009) Specimen Preparation and Mounting of Pipe and Duct Insulation Materials to Assess Surface Burning Characteris tics ASTM E2336 (2004; R 2009) Standard Test Methods for Fire Resistive Grease Duct Enclosure Systems ASTM E84 (2012c) Standard Test Method for Surface Burning Characte ristics of Building Materials ASTM E96/E96M (2012) Standard Test Methods for Water Vapor Transmission of Materials FM GLOBAL (FM) FM APP GUIDE June 23, 2014 (updated on line) Approval Guide http://www.approvalguide.com/ 23 07 00 2 HVAC INSULATION Building 1100 Cafe Bid Documents MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS) MSS SP 69 (2003; Notice 2012) Pipe Hangers and Supports Selection and Application (ANSI Approved American National Stan dard) MIDWEST INSULATION CONTRACTORS ASSOCIATION (MICA) MICA Insulation Stds (1999) National Commercial & Industrial Insulation Standards SCIENTIFIC CERTIFICATION SYSTEMS (SCS) SCS Scientific Certification Systems (SCS)Indoor Advantage U.S. DEPARTMENT OF DEFENSE (DOD) MIL A 24179 (1969; Rev A; Am 2 1980; Notice 1 1987) Adhesive, Flexible Unicellular Plastic Thermal Insulation MIL A 3316 (1987; Rev C; Am 2 1990) Adhesives, Fire Resistant, Ther mal Insulation MIL PRF 19565 (1988; Rev C) Coating Compounds, Thermal Insulation, Fire and Water Resistant, Vapor Barrier UL ENVIRONMENT (ULE) ULE Greenguard UL Greenguard Certification Program UNDERWRITERS LABORATORIES (UL) UL 723 (2008; Reprint Sep 2010) Test for Surface Burning Characte ristics of Building Materials UL 94 (2013) Standard for Tests for Flammability of Plastic Mate rials for Parts in Devices and Appliances 1.2 SYSTEM DESCRIPTION 1.2.1 General Provide field applied insulation and accessories on mechanical systems as specified herein; factory applied insulation is specified under the piping, duct or equipment to be insulated. Field applied insula tion materials required for use on Government furnished items as listed in the SPECIAL CONTRACT REQUIREMENTS shall be furnished and installed by the Contractor. 1.2.2 Recycled Materials Provide thermal insulation containing recycled materials to the extent practicable, provided that the ma terials meet all other requirements of this section. The minimum recycled material content of the fol lowing insulation are: June 23, 2014 23 07 00 3 HVAC INSULATION Building 1100 Cafe Bid Documents 1.3 Rock Wool 75 percent slag of weight Fiberglass 20 25 percent glass cullet by weight Rigid Foam 9 percent recovered material SUBMITTALS Submit Shop Drawings, Product Data, and Manufacturer's Instructions at the same time for each system. Pipe Insulation Systems Duct Insulation Systems 1.4 QUALITY ASSURANCE 1.4.1 Installer Qualification Qualified installers shall have successfully completed three or more similar type jobs within the last 5 years. 1.5 DELIVERY, STORAGE, AND HANDLING Materials shall be delivered in the manufacturer's unopened containers. Materials delivered and placed in storage shall be provided with protection from weather, humidity, dirt, dust and other contaminants. The Contracting Officer may reject insulation material and supplies that become dirty, dusty, wet, or contaminated by some other means. Packages or standard containers of in sulation, jacket material, cements, adhesives, and coatings delivered for use, and samples re quired for approval shall have manufacturer's stamp or label attached giving the name of the manufacturer and brand, and a description of the material, date codes, and approximate shelf life (if applicable). Insulation packages and containers shall be asbestos free. PART 2 PRODUCTS 2.1 STANDARD PRODUCTS Provide materials which are the standard products of manufacturers regularly engaged in the manufacture of such products and that essentially duplicate items that have been in satisfactory use for at least 2 years prior to bid opening. Submit a complete list of materials, including manu facturer's descriptive technical literature, performance data, catalog cuts, and installation instruc tions. The product number, k value, thickness and furnished accessories including adhesives, sealants and jackets for each mechanical system requiring insulation shall be included. The product data must be copyrighted, have an identifying or publication number, and shall have been published prior to the issuance date of this solicitation. 2.1.1 Insulation System Provide insulation systems in accordance with the approved MICA National Insulation Standards plates as supplemented by this specification. Provide field applied insulation for heating, ventilat ing, and cooling (HVAC) air distribution systems and piping systems that are located within, on, under, and adjacent to buildings; and for plumbing systems. Insulation shall be CFC and HCFC free. June 23, 2014 23 07 00 4 HVAC INSULATION Building 1100 Cafe Bid Documents 2.1.2 Surface Burning Characteristics Unless otherwise specified, insulation shall have a maximum flame spread index of 25 and a maximum smoke developed index of 50 when tested in accordance with ASTM E84. Flame spread, and smoke developed indexes, shall be determined by ASTM E84 or UL 723. Insulation shall be tested in the same density and installed thickness as the material to be used in the actual construction. Test specimens shall be prepared and mounted according to ASTM E2231. 2.2 MATERIALS Provide insulation that meets or exceed the requirements of ASHRAE 90.1 IP. Insulation exte rior shall be cleanable, grease resistant, non flaking and non peeling. Materials shall be compat ible and shall not contribute to corrosion, soften, or otherwise attack surfaces to which applied in either wet or dry state. Materials to be used on stainless steel surfaces shall meet ASTM C795 requirements. Calcium silicate shall not be used on chilled or cold water systems. Materials shall be asbestos free. Provide product recognized under UL 94 (if containing plastic) and listed in FM APP GUIDE. 2.2.1 Adhesives 2.2.1.1 Acoustical Lining Insulation Adhesive Adhesive shall be a nonflammable, fire resistant adhesive conforming to ASTM C916, Type I. 2.2.1.2 Mineral Fiber Insulation Cement Cement shall be in accordance with ASTM C195. 2.2.1.3 Lagging Adhesive Lagging is the material used for thermal insulation, especially around a cylindrical object. This may in clude the insulation as well as the cloth/material covering the insulation. Lagging adhesives shall be nonflammable and fire resistant and shall have a maximum flame spread index of 25 and a maximum smoke developed index of 50 when tested in accordance with ASTM E84. Adhesive shall be MIL A 3316, Class 1, pigmented white and be suitable for bonding fibrous glass cloth to faced and unfaced fibrous glass insulation board; for bonding cotton brattice cloth to faced and unfaced fibrous glass insu lation board; for sealing edges of and bonding glass tape to joints of fibrous glass board; for bonding lagging cloth to thermal insulation; or Class 2 for attaching fibrous glass insulation to metal surfaces. Lagging adhesives shall be applied in strict accordance with the manufacturer's recommendations for pipe and duct insulation. 2.2.1.4 Contact Adhesive Adhesives may be any of, but not limited to, the neoprene based, rubber based, or elastomeric type that have a maximum flame spread index of 25 and a maximum smoke developed index of 50 when tested in accordance with ASTM E84. The adhesive shall not adversely affect, initially or in service, the insulation to which it is applied, nor shall it cause any corrosive effect on metal to which it is ap plied. Any solvent dispersing medium or volatile component of the adhesive shall have no objectiona ble odor and shall not contain any benzene or carbon tetrachloride. The dried adhesive shall not emit nauseous, irritating, or toxic volatile matters or aerosols when the adhesive is heated to any tempera ture up to 212 degrees F. The dried adhesive shall be nonflammable and fire resistant. Flexible Elas tomeric Adhesive: Comply with MIL A 24179, Type II, Class I. Provide product listed in FM APP GUIDE. June 23, 2014 23 07 00 5 HVAC INSULATION Building 1100 Cafe Bid Documents 2.2.2 Caulking ASTM C920, Type S, Grade NS, Class 25, Use A. 2.2.3 Corner Angles Nominal 0.016 inch aluminum 1 by 1 inch with factory applied kraft backing. Aluminum shall be ASTM B209, Alloy 3003, 3105, or 5005. 2.2.4 Fittings Fabricated Fittings are the prefabricated fittings for flexible elastomeric pipe insulation systems in accordance with ASTM C1710. Together with the flexible elastomeric tubes, they provide com plete system integrity for retarding heat gain and controlling condensation drip from chilled water and refrigeration systems. Flexible elastomeric, fabricated fittings provide thermal protection (0.25 k) and condensation resistance (0.05 Water Vapor Transmission factor). For satisfactory perfor mance, properly installed protective vapor retarder/barriers and vapor stops shall be used on high relative humidity and below ambient temperature applications to reduce movement of moisture through or around the insulation to the colder interior surface. 2.2.5 Finishing Cement ASTM C450: Mineral fiber hydraulic setting thermal insulating and finishing cement. All cements that may come in contact with Austenitic stainless steel must comply with ASTM C795. 2.2.6 Fibrous Glass Cloth and Glass Tape Fibrous glass cloth, with 20X20 maximum mesh size, and glass tape shall have maximum flame spread index of 25 and a maximum smoke developed index of 50 when tested in accordance with ASTM E84. Tape shall be 4 inch wide rolls. Class 3 tape shall be 4.5 ounces/square yard. Elas tomeric Foam Tape: Black vapor retarder foam tape with acrylic adhesive containing an anti microbial additive. 2.2.7 Staples Outward clinching type monel or ASTM A167, Type 304 or 316 stainless steel. 2.2.8 Jackets 2.2.8.1 Aluminum Jackets Aluminum jackets shall be corrugated, embossed or smooth sheet, 0.016 inch nominal thickness; ASTM B209, Temper H14, Temper H16, Alloy 3003, 5005, or 3105. Corrugated aluminum jacket shall not be used outdoors. Aluminum jacket securing bands shall be Type 304 stainless steel, 0.015 inch thick, 1/2 inch wide for pipe under 12 inch diameter and 3/4 inch wide for pipe over 12 inch and larger diameter. Aluminum jacket circumferential seam bands shall be 2 by 0.016 inch aluminum matching jacket material. Bands for insulation below ground shall be 3/4 by 0.020 inch thick stainless steel, or fi berglass reinforced tape. The jacket may, at the option of the Contractor, be provided with a factory fabricated Pittsburgh or "Z" type longitudinal joint. When the "Z" joint is used, the bands at the circum ferential joints shall be designed by the manufacturer to seal the joints and hold the jacket in place. June 23, 2014 23 07 00 6 HVAC INSULATION Building 1100 Cafe Bid Documents 2.2.8.2 Polyvinyl Chloride (PVC) Jackets Polyvinyl chloride (PVC) jacket and fitting covers shall have high impact strength, ultraviolet (UV) resis tant rating or treatment and moderate chemical resistance with minimum thickness 0.030 inch. 2.2.8.3 Vapor Barrier/Vapor Retarder Apply the following criteria to determine which system is required. 2.2.9 a. On ducts, piping and equipment operating below 95 degrees F or located outside shall be equipped with a vapor barrier. b. Ducts, pipes and equipment that are located inside and that always operate above 95 degrees F shall be installed with a vapor retarder where required as stated in paragraph VAPOR RETARDER REQUIRED. Vapor Retarder Required ASTM C921, Type I, minimum puncture resistance 50 Beach units on all surfaces except con cealed ductwork, where a minimum puncture resistance of 25 Beach units is acceptable. Mini mum tensile strength, 35 pounds/inch width. ASTM C921, Type II, minimum puncture resistance 25 Beach units, tensile strength minimum 20 pounds/inch width. Jackets used on insulation ex posed in finished areas shall have white finish suitable for painting without sizing. Based on the application, insulation materials that require manufacturer or fabricator applied pipe insulation jackets are cellular glass, when all joints are sealed with a vapor barrier mastic, and mineral fiber. All non metallic jackets shall have a maximum flame spread index of 25 and a maximum smoke developed index of 50 when tested in accordance with ASTM E84. Flexible elastomerics require (in addition to vapor barrier skin) vapor retarder jacketing for high relative humidity and below ambient temperature applications. 2.2.9.1 White Vapor Retarder All Service Jacket (ASJ) ASJ is for use on hot/cold pipes or ducts indoors or outdoors if covered by a suitable protective jacket. The product shall meet all physical property and performance requirements of ASTM C1136, Type I, except the burst strength shall be a minimum of 85 psi. ASTM D2863 Limited Oxygen Index (LOI) shall be a minimum of 31. In addition, neither the outer exposed surface nor the inner most surface contacting the insulation shall be paper or other moisture sensitive material. The outer exposed surface shall be white and have an emittance of not less than 0.80. The outer exposed surface shall be paintable. 2.2.9.2 Vapor Retarder/Vapor Barrier Mastic Coatings a. The vapor barrier shall be self adhesive (minimum 2 mils adhesive, 3 mils embossed) greater than 3 plies standard grade, silver, white, black and embossed white jacket for use on hot/cold pipes. Permeability shall be less than 0.02 when tested in accordance with ASTM E96/E96M. Products shall meet UL 723 or ASTM E84 flame and smoke re quirements and shall be UV resistant. b. The vapor retarder coating shall be fire and water resistant and appropriately selected for either outdoor or indoor service. Color shall be white. The water vapor permeance of the compound shall be 0.013 perms or less at 43 mils dry film thickness as determined ac cording to procedure B of ASTM E96/E96M utilizing apparatus described in ASTM E96/E96M. The coating shall be nonflammable, fire resistant type. Coating shall meet MIL PRF 19565 Type II (if selected for indoor service) and be Qualified Products Data June 23, 2014 23 07 00 7 HVAC INSULATION Building 1100 Cafe Bid Documents base listed. All other application and service properties shall be in accordance with ASTM C647. 2.2.9.3 Laminated Film Vapor Retarder ASTM C1136, Type I, maximum moisture vapor transmission 0.02 perms, minimum puncture resis tance 50 Beach units on all surfaces except concealed ductwork; where Type II, maximum moisture vapor transmission 0.02 perms, a minimum puncture resistance of 25 Beach units is acceptable. Va por retarder shall have a maximum flame spread index of 25 and a maximum smoke developed index of 50 when tested in accordance with ASTM E84. Flexible Elastomeric exterior foam with factory ap plied UV Jacket. Construction of laminate designed to provide UV resistance, high puncture, tear re sistance and an excellent WVT rate. 2.2.9.4 Polyvinylidene Chloride (PVDC) Film Vapor Retarder The PVDC film vapor retarder shall have a maximum moisture vapor transmission of 0.02 perms, min imum puncture resistance of 150 Beach units, a minimum tensile strength in any direction of 30 lb/inch when tested in accordance with ASTM D882, and a maximum flame spread index of 25 and a maxi mum smoke developed index of 50 when tested in accordance with ASTM E84. 2.2.9.5 Polyvinylidene Chloride Vapor Retarder Adhesive Tape Requirements must meet the same as specified for Laminated Film Vapor Retarder above. 2.2.10 Vapor Retarder Not Required ASTM C921, Type II, Class D, minimum puncture resistance 50 Beach units on all surfaces ex cept ductwork, where Type IV, maximum moisture vapor transmission 0.10, a minimum puncture resistance of 25 Beach units is acceptable. Jacket shall have a maximum flame spread index of 25 and a maximum smoke developed index of 50 when tested in accordance with ASTM E84. 2.2.11 Wire Soft annealed ASTM A580/A580M Type 302, 304 or 316 stainless steel, 16 or 18 gauge. 2.2.12 Insulation Bands Insulation bands shall be 1/2 inch wide; 26 gauge stainless steel. 2.2.13 Sealants Sealants shall be chosen from the butyl polymer type, the styrene butadiene rubber type, or the butyl type of sealants. Sealants shall have a maximum permeance of 0.02 perms based on Pro cedure B for ASTM E96/E96M, and a maximum flame spread index of 25 and a maximum smoke developed index of 50 when tested in accordance with ASTM E84. 2.3 PIPE INSULATION SYSTEMS Insulation materials shall conform to Table 1. Insulation thickness shall be as listed in Table 2 and meet or exceed the requirements of ASHRAE 90.1 IP. Pipe insulation materials shall be li mited to those listed herein and shall meet the following requirements: 2.3.1 Aboveground Cold Pipeline ( 30 to 60 deg. F) Insulation for outdoor, indoor, exposed or concealed applications, shall be as follows: June 23, 2014 23 07 00 8 HVAC INSULATION Building 1100 Cafe Bid Documents 2.3.2 a. Cellular Glass: ASTM C552, Type II, and Type III. Supply the insulation from the fabrica tor with (paragraph WHITE VAPOR RETARDER ALL SERVICE JACKET (ASJ)) ASJ va por retarder and installed with all longitudinal overlaps sealed and all circumferential joints ASJ taped or supply the insulation unfaced from the fabricator and install with all longitudinal and circumferential joints sealed with vapor barrier mastic.. b. Flexible Elastomeric Cellular Insulation: Closed cell, foam or expanded rubber materials containing anti microbial additive, complying with ASTM C534/C534M, Grade 1, Type I or II. Type I, Grade 1 for tubular materials. Type II, Grade 1, for sheet materials. Type I and II shall have vapor retarder/vapor barrier skin on one or both sides of the insulation, and require an additional exterior vapor retarder covering for high relative humidity and below ambient temperature applications. c. Mineral Fiber Insulation with Integral Wicking Material (MFIWM): ASTM C547. Install in accordance with manufacturer's instructions. Do not use in applications exposed to out door ambient conditions in climatic zones 1 through 4. Aboveground Hot Pipeline (Above 60 deg. F) Insulation for outdoor, indoor, exposed or concealed applications shall meet the following re quirements. Supply the insulation with manufacturer's recommended factory applied jacket/vapor barrier. a. Mineral Fiber: ASTM C547, Types I, II or III, supply the insulation with manufacturer's recommended factory applied jacket. b. Calcium Silicate: ASTM C533, Type I indoor only, or outdoors above 250 degrees F pipe temperature. Supply insulation with the manufacturer's recommended factory applied jacket/vapor barrier. c. Cellular Glass: ASTM C552, Type II and Type III. Supply the insulation with manufac turer's recommended factory applied jacket. d. Flexible Elastomeric Cellular Insulation: Closed cell, foam or expanded rubber materials containing anti microbial additive, complying with ASTM C534/C534M, Grade 1, Type I or II to 220 degrees F service. Type I for tubular materials. Type II for sheet materials. e. Phenolic Insulation: ASTM C1126 Type III to 250 degrees F service shall comply with ASTM C795. Supply the insulation with manufacturer's recommended factory applied jacket/vapor barrier. f. Perlite Insulation: ASTM C610 2.4 DUCT INSULATION SYSTEMS 2.4.1 Factory Applied Insulation 2.4.1.1 Blanket Insulation Blanket flexible mineral fiber insulation conforming to ASTM C585, Type 1, Class B 3, 3/4 pcf nominal, 2.0 inches thick or Type II up to 250 degrees F. Also ASTM C1290 Type III may be used. Alternately, minimum thickness may be calculated in accordance with ASHRAE 90.1 IP. June 23, 2014 23 07 00 9 HVAC INSULATION Building 1100 Cafe Bid Documents 2.4.2 Kitchen Exhaust Ductwork Insulation Insulation thickness shall be a minimum of 2 inches, blocks or boards, either mineral fiber con forming to ASTM C612, Class 5, 20 pcf average or calcium silicate conforming to ASTM C533, Type II. Provide vapor barrier for outside air connection to kitchen exhaust hood. The enclosure materials and the grease duct enclosure systems shall meet testing requirements of ASTM E2336 for noncombustibility, fire resistance, durability, internal fire, and fire engulfment with a through penetration fire stop. 2.4.3 Duct Insulation Jackets 2.4.3.1 All Purpose Jacket Provide insulation with insulation manufacturer's standard reinforced fire retardant jacket with or with out integral vapor barrier as required by the service. In exposed locations, provide jacket with a white surface suitable for field painting. PART 3 EXECUTION 3.1 APPLICATION GENERAL Insulation shall only be applied to unheated and uncooled piping and equipment. Flexible elas tomeric cellular insulation shall not be compressed at joists, studs, columns, ducts, hangers, etc. The insulation shall not pull apart after a one hour period; any insulation found to pull apart after one hour, shall be replaced. 3.1.1 Installation Except as otherwise specified, material shall be installed in accordance with the manufacturer's written instructions. Insulation materials shall not be applied until tests specified in other sections of this specification are completed. Material such as rust, scale, dirt and moisture shall be re moved from surfaces to receive insulation. Insulation shall be kept clean and dry. Insulation shall not be removed from its shipping containers until the day it is ready to use and shall be returned to like containers or equally protected from dirt and moisture at the end of each workday. Insula tion that becomes dirty shall be thoroughly cleaned prior to use. If insulation becomes wet or if cleaning does not restore the surfaces to like new condition, the insulation will be rejected, and shall be immediately removed from the jobsite. Joints shall be staggered on multi layer insula tion. Mineral fiber thermal insulating cement shall be mixed with demineralized water when used on stainless steel surfaces. Insulation, jacketing and accessories shall be installed in accordance with MICA Insulation Stds plates except where modified herein or on the drawings. 3.1.2 Installation of Flexible Elastomeric Cellular Insulation Install flexible elastomeric cellular insulation with seams and joints sealed with rubberized contact adhesive. Flexible elastomeric cellular insulation shall not be used on surfaces greater than 220 degrees F. Stagger seams when applying multiple layers of insulation. Protect insulation ex posed to weather and not shown to have vapor barrier weatherproof jacketing with two coats of UV resistant finish or PVC or metal jacketing as recommended by the manufacturer after the ad hesive is dry and cured. 3.1.2.1 Adhesive Application Apply a brush coating of adhesive to both butt ends to be joined and to both slit surfaces to be sealed. Allow the adhesive to set until dry to touch but tacky under slight pressure before joining the surfaces. Insulation seals at seams and joints shall not be capable of being pulled apart one hour after applica tion. Insulation that can be pulled apart one hour after installation shall be replaced. June 23, 2014 23 07 00 10 HVAC INSULATION Building 1100 Cafe Bid Documents 3.1.2.2 Adhesive Safety Precautions Use natural cross ventilation, local (mechanical) pickup, and/or general area (mechanical) ventilation to prevent an accumulation of solvent vapors, keeping in mind the ventilation pattern must remove any heavier than air solvent vapors from lower levels of the workspaces. Gloves and spectacle type safety glasses are recommended in accordance with safe installation practices. 3.1.3 Welding No welding shall be done on piping, duct or equipment without written approval of the Contracting Officer. The capacitor discharge welding process may be used for securing metal fasteners to duct. 3.1.4 Pipes/Ducts/ That Require Insulation Insulation is required on all pipes and ducts except for omitted items as specified. 3.2 PIPE INSULATION SYSTEMS INSTALLATION Install pipe insulation systems in accordance with the approved MICA Insulation Stds plates as supplemented by the manufacturer's published installation instructions. 3.2.1 Pipe Insulation 3.2.1.1 General Pipe insulation shall be installed on aboveground hot and cold pipeline systems as specified below to form a continuous thermal retarder/barrier, including straight runs, fittings and appurtenances unless specified otherwise. Installation shall be with full length units of insulation and using a single cut piece to complete a run. Cut pieces or scraps abutting each other shall not be used. Pipe insulation shall be omitted on the following: a. b. c. d. e. f. g. h. Pipe used solely for fire protection. Chromium plated pipe to plumbing fixtures. However, fixtures for use by the physically handicapped shall have the hot water supply and drain, including the trap, insulated where exposed. Sanitary drain lines. Air chambers. Adjacent insulation. ASME stamps. Access plates of fan housings. leanouts or handholes. 3.2.1.2 Pipes Passing Through Walls and Floors a. Pipe insulation shall be continuous through the sleeve. b. An aluminum jacket or vapor barrier/weatherproofing self adhesive jacket (minimum 2 mils adhesive, 3 mils embossed) less than 0.0000 permeability, greater than 3 ply stan dard grade, silver, white, black and embossed with factory applied moisture retarder shall be provided over the insulation wherever penetrations require sealing. c. Where pipes penetrate interior walls, the aluminum jacket or vapor bar rier/weatherproofing self adhesive jacket (minimum 2 mils adhesive, 3 mils embossed) less than 0.0000 permeability, greater than 3 plies standard grade, silver, white, black June 23, 2014 23 07 00 11 HVAC INSULATION Building 1100 Cafe Bid Documents and embossed shall extend 2 inches beyond either side of the wall and shall be secured on each end with a band. d. Where penetrating floors, the aluminum jacket shall extend from a point below the back up material to a point 10 inches above the floor with one band at the floor and one not more than 1 inch from the end of the aluminum jacket. e. Where penetrating waterproofed floors, the aluminum jacket shall extend from below the backup material to a point 2 inches above the flashing with a band 1 inch from the end of the aluminum jacket. f. Where penetrating exterior walls, the aluminum jacket required for pipe exposed to weather shall continue through the sleeve to a point 2 inches beyond the interior surface of the wall. g. For hot water pipes supplying lavatories or other similar heated service that requires insu lation, the insulation shall be terminated on the backside of the finished wall. The insula tion termination shall be protected with two coats of vapor barrier coating with a minimum total thickness of 1/16 inch applied with glass tape embedded between coats (if applica ble). The coating shall extend out onto the insulation 2 inches and shall seal the end of the insulation. Glass tape seams shall overlap 1 inch. The annular space between the pipe and wall penetration shall be caulked with approved fire stop material. The pipe and wall penetration shall be covered with a properly sized (well fitting) escutcheon plate. The escutcheon plate shall overlap the wall penetration at least 3/8 inches. h. For domestic cold water pipes supplying lavatories or other similar cooling service that requires insulation, the insulation shall be terminated on the finished side of the wall (i.e., insulation must cover the pipe throughout the wall penetration). The insulation shall be protected with two coats of weather barrier mastic (breather emulsion type weatherproof mastic impermeable to water and permeable to air) with a minimum total thickness of 1/16 inch. The mastic shall extend out onto the insulation 2 inches and shall seal the end of the insulation. The annular space between the outer surface of the pipe insulation and the wall penetration shall be caulked with an approved fire stop material having vapor re tarder properties. The pipe and wall penetration shall be covered with a properly sized (well fitting) escutcheon plate. The escutcheon plate shall overlap the wall penetration by at least 3/8 inches. 3.2.1.3 Pipes Passing Through Hangers Insulation, whether hot or cold application, shall be continuous through hangers. All horizontal pipes 2 inches and smaller shall be supported on hangers with the addition of a Type 40 protec tion shield to protect the insulation in accordance with MSS SP 69. Whenever insulation shows signs of being compressed, or when the insulation or jacket shows visible signs of distortion at or near the support shield, insulation inserts as specified below for piping larger than 2 inches shall be installed, or factory insulated hangers (designed with a load bearing core) can be used. 3.2.1.4 Inserts Covered with a jacket material of the same appearance and quality as the adjoining pipe insula tion jacket, overlap the adjoining pipe jacket 1 1/2 inches, and seal as required for the pipe jacket. the jacket material used to cover inserts in flexible elastomeric cellular insulation shall conform to ASTM C1136, Type 1 and is allowed to be of a different material than the adjoining insulation ma terial. June 23, 2014 23 07 00 12 HVAC INSULATION Building 1100 Cafe Bid Documents 3.2.1.5 Flexible Elastomeric Cellular Pipe Insulation Flexible elastomeric cellular pipe insulation shall be tubular form for pipe sizes 6 inches and less. Seams shall be staggered when applying multiple layers of insulation. Sweat fittings shall be in sulated with miter cut pieces the same size as on adjacent piping. Screwed fittings shall be insu lated with sleeved fitting covers fabricated from miter cut pieces and shall be overlapped and sealed to the adjacent pipe insulation. Type II requires an additional exterior vapor retard er/barrier covering for high relative humidity and below ambient temperature applications. 3.2.1.6 Pipe Insulation Material and Thickness TABLE 1 Insulation Material for Piping Service Material Specification Type Class VR/VB Req'd Heating Hot Water Supply (Max 250 F) Mineral Fiber ASTM C547 I 1 No Calcium Silicate ASTM C533 I Cellular Glass ASTM C552 II Faced Phenolic Foam ASTM C1126 III Perlite ASTM C610 Flexible Elastomeric Cellular ASTM C534/C534M I 2 No ASTM C552 ASTM C534/C534M II I 2 No No No 2 No Yes No Cold Domestic Water Piping Cellular Glass Flexible Elastomeric Cellular Hot Domestic Water Supply Piping (Max 200 F) Mineral Fiber ASTM C547 I 1 No Cellular Glass ASTM C552 II 2 No Flexible Elastomeric Cellular ASTM C534/C534M I No Faced Phenolic Foam ASTM C1126 III Yes June 23, 2014 23 07 00 13 HVAC INSULATION Building 1100 Cafe Bid Documents TABLE 1 Insulation Material for Piping Service Material Specification Type Class VR/VB Req'd Refrigerant Suction Piping (35 degrees F nominal) Flexible Elastomeric Cellular ASTM C534/C534M I No Cellular Glass ASTM C552 II 1 Yes II I 2 No No Condensate Drain Located Inside Building Cellular Glass Flexible Elastomeric Cellular ASTM C552 ASTM C534/C534M Note: VR/VB = Vapor Retarder/Vapor Barrier June 23, 2014 23 07 00 14 HVAC INSULATION Building 1100 Cafe Bid Documents TABLE 2 Piping Insulation Thickness (inch) Do not use integral wicking material in Chilled water applications exposed to outdoor ambient conditions in climatic zones 1 through 4. Service Material Tube And Pipe Size (inch) <1 1 <1.5 1.5 <4 4 <8 > or = >8 Cold Domestic Water Piping Cellular Glass 1.5 1.5 1.5 1.5 1.5 Flexible Elastomeric Cellular 1 1 1 N/A N/A Hot Domestic Water Supply Piping (Max 200 F) Mineral Fiber 1 1 1 1.5 1.5 Cellular Glass 1.5 1.5 1.5 2 2 Flexible Elastomeric Cellular 1 1 1 N/A N/A Refrigerant Suction Piping (35 degrees F nominal) Flexible Elastomeric Cellular 1 1 1 N/A N/A Cellular Glass 1.5 1.5 1.5 1.5 1.5 Cellular Glass 1.5 1.5 1.5 1.5 1.5 Flexible Elastomeric Cellular 1 1 1 N/A N/A Condensate Drain Located Inside Building 3.2.2 Aboveground Cold Pipelines The following cold pipelines for minus 30 to plus 60 degrees F, shall be insulated in accordance with Table 2 except those piping listed in subparagraph Pipe Insulation in PART 3 as to be omit ted. This includes but is not limited to the following: a. Refrigerant suction lines. b. Exposed lavatory drains and domestic water lines serving plumbing fixtures for handicap persons. c. Domestic cold and chilled drinking water. June 23, 2014 23 07 00 15 HVAC INSULATION Building 1100 Cafe Bid Documents 3.2.2.1 Insulation Material and Thickness Insulation thickness for cold pipelines shall be determined using Table 2. 3.2.2.2 Factory or Field applied Jacket Insulation shall be covered with a factory applied vapor retarder jacket/vapor barrier or field applied seal welded PVC jacket or greater than 3 ply laminated self adhesive (minimum 2 mils adhesive, 3 mils embossed) vapor barrier/weatherproofing jacket less than 0.0000 permeability, standard grade, sliver, white, black and embossed for use with Mineral Fiber, Cellular Glass, and Phenolic Foam Insu lated Pipe. Insulation inside the building, to be protected with an aluminum jacket or greater than 3ply vapor barrier/weatherproofing self adhesive (minimum 2 mils adhesive, 3 mils embossed) product, less than 0.0000 permeability, standard grade, Embossed Silver, White & Black, shall have the insula tion and vapor retarder jacket installed as specified herein. The aluminum jacket or greater than 3ply vapor barrier/weatherproofing self adhesive (minimum 2 mils adhesive, 3 mils embossed) product, less than 0.0000 permeability, standard grade, embossed silver, White & Black, shall be installed as specified for piping exposed to weather, except sealing of the laps of the aluminum jacket is not re quired. In high abuse areas such as janitor closets and traffic areas in equipment rooms, kitchens, and mechanical rooms, aluminum jackets or greater than 3ply vapor barrier/weatherproofing self adhesive (minimum 2 mils adhesive, 3 mils embossed) product, less than 0.0000 permeability, standard grade, embossed silver, white & black, shall be provided for pipe insulation to the 6 ft level. 3.2.2.3 Installing Insulation for Straight Runs Hot and Cold Pipe a. Insulation shall be applied to the pipe with joints tightly butted. All butted joints and ends shall be sealed with joint sealant and sealed with a vapor retarder coating, greater than 3 ply laminate jacket less than 0.0000 perm adhesive tape or PVDC adhesive tape. b. Longitudinal laps of the jacket material shall overlap not less than 1 1/2 inches. Butt strips 3 inches wide shall be provided for circumferential joints. c. Laps and butt strips shall be secured with adhesive and stapled on 4 inch centers if not factory self sealing. If staples are used, they shall be sealed in accordance with item "e." below. Note that staples are not required with cellular glass systems. d. Factory self sealing lap systems may be used when the ambient temperature is between 40 and 120 degrees F during installation. The lap system shall be installed in accor dance with manufacturer's recommendations. Stapler shall be used only if specifically recommended by the manufacturer. Where gaps occur, the section shall be replaced or the gap repaired by applying adhesive under the lap and then stapling. e. All Staples, including those used to repair factory self seal lap systems, shall be coated with a vapor retarder coating or PVDC adhesive tape or greater than 3 ply laminate jacket less than 0.0000 perm adhesive tape. All seams, except those on factory self seal sys tems shall be coated with vapor retarder coating or PVDC adhesive tape or greater than 3 ply laminate jacket less than 0.0000 perm adhesive tape. f. Breaks and punctures in the jacket material shall be patched by wrapping a strip of jacket material around the pipe and securing it with adhesive, stapling, and coating with vapor retarder coating or PVDC adhesive tape or greater than 3 ply laminate jacket less than 0.0000 perm adhesive tape. The patch shall extend not less than 1 1/2 inches past the break. g. Installation of flexible elastomeric cellular pipe insulation shall be by slitting the tubular sections and applying them onto the piping or tubing. Alternately, whenever possible June 23, 2014 23 07 00 16 HVAC INSULATION Building 1100 Cafe Bid Documents slide un slit sections over the open ends of piping or tubing. All seams and butt joints shall be secured and sealed with adhesive. When using self seal products only the butt joints shall be secured with adhesive. Insulation shall be pushed on the pipe, never pulled. Stretching of insulation may result in open seams and joints. All edges shall be clean cut. Rough or jagged edges of the insulation shall not be permitted. Proper tools such as sharp knives shall be used. Grade 1, Type II sheet insulation when used on pipe larger than 6 inches shall not be stretched around the pipe. On pipes larger than 12 inches, adhere sheet insulation directly to the pipe on the lower 1/3 of the pipe. 3.2.2.4 Insulation for Fittings and Accessories a. Pipe insulation shall be tightly butted to the insulation of the fittings and accessories. The butted joints and ends shall be sealed with joint sealant and sealed with a vapor retarder coating or PVDC adhesive tape or greater than 3 ply laminate jacket less than 0.0000 perm adhesive tape. b. Precut or preformed insulation shall be placed around all fittings and accessories. Insula tion shall be the same insulation as the pipe insulation, including same density, thickness, and thermal conductivity. Where precut/preformed is unavailable, rigid preformed pipe insulation sections may be segmented into the shape required. Insulation of the same thickness and conductivity as the adjoining pipe insulation shall be used. If nesting size insulation is used, the insulation shall be overlapped 2 inches or one pipe diameter. c. Upon completion of insulation installation on flanges, unions, valves, anchors, fittings and accessories, terminations, seams, joints and insulation not protected by factory vapor re tarder jackets or PVC fitting covers shall be protected with PVDC or greater than 3 ply laminate jacket less than 0.0000 perm adhesive tape or two coats of vapor retarder coating with a minimum total thickness of 1/16 inch, applied with glass tape embedded between coats. Tape seams shall overlap 1 inch. The coating shall extend out onto the adjoining pipe insulation 2 inches. Fabricated insulation with a factory vapor retarder jacket shall be protected with either greater than 3 ply laminate jacket less than 0.0000 perm adhesive tape, standard grade, silver, white, black and embossed or PVDC adhe sive tape or two coats of vapor retarder coating with a minimum thickness of 1/16 inch and with a 2 inch wide glass tape embedded between coats. Where fitting insulation butts to pipe insulation, the joints shall be sealed with a vapor retarder coating and a 4 inch wide ASJ tape which matches the jacket of the pipe insulation. d. Anchors attached directly to the pipe shall be insulated for a sufficient distance to prevent condensation but not less than 6 inches from the insulation surface. e. Insulation shall be marked showing the location of unions, strainers, and check valves. 3.2.2.5 Optional PVC Fitting Covers At the option of the Contractor, premolded, one or two piece PVC fitting covers may be used in lieu of the vapor retarder and embedded glass tape. Factory precut or premolded insulation segments shall be used under the fitting covers for elbows. Insulation segments shall be the same insulation as the pipe insulation including same density, thickness, and thermal conductivity. The covers shall be se cured by PVC vapor retarder tape, adhesive, seal welding or with tacks made for securing PVC covers. Seams in the cover, and tacks and laps to adjoining pipe insulation jacket, shall be sealed with vapor retarder tape to ensure that the assembly has a continuous vapor seal. 3.2.3 Aboveground Hot Pipelines June 23, 2014 23 07 00 17 HVAC INSULATION Building 1100 Cafe Bid Documents 3.2.3.1 General Requirements All hot pipe lines above 60 degrees F, except those piping listed in subparagraph Pipe Insulation in PART 3 as to be omitted, shall be insulated in accordance with Table 2. This includes but is not limited to the following: a. Domestic hot water supply: Insulation shall be covered, in accordance with manufactur er's recommendations, with a factory applied Type I jacket or field applied aluminum where required or seal welded PVC. 3.2.3.2 Insulation for Fittings and Accessories a. General. Pipe insulation shall be tightly butted to the insulation of the fittings and acces sories. The butted joints and ends shall be sealed with joint sealant. Insulation shall be marked showing the location of unions, strainers, check valves and other components that would otherwise be hidden from view by the insulation. b. Precut or Preformed. Precut or preformed insulation shall be placed around all fittings and accessories. Insulation shall be the same insulation as the pipe insulation, including same density, thickness, and thermal conductivity. 3.2.4 Piping Exposed to Weather Piping exposed to weather shall be insulated and jacketed as specified for the applicable service inside the building. After this procedure, a laminated self adhesive (minimum 2 mils adhesive, 3 mils em bossed) vapor barrier/weatherproofing jacket less than 0.0000 permeability (greater than 3 ply, stan dard grade, silver, white, black and embossed aluminum jacket or PVC jacket shall be applied. PVC jacketing requires no factory applied jacket beneath it, however an all service jacket shall be applied if factory applied jacketing is not furnished. Flexible elastomeric cellular insulation exposed to weather shall be treated in accordance with paragraph INSTALLATION OF FLEXIBLE ELASTOMERIC CELLULAR INSULATION in PART 3. 3.2.4.1 Aluminum Jacket The jacket for hot piping may be factory applied. The jacket shall overlap not less than 2 inches at lon gitudinal and circumferential joints and shall be secured with bands at not more than 12 inch centers. Longitudinal joints shall be overlapped down to shed water and located at 4 or 8 o'clock positions. Joints on piping 60 degrees F and below shall be sealed with metal jacketing/flashing sealant while overlapping to prevent moisture penetration. Where jacketing on piping 60 degrees F and below abuts an un insulated surface, joints shall be caulked to prevent moisture penetration. Joints on piping above 60 degrees F shall be sealed with a moisture retarder. 3.2.4.2 Insulation for Fittings Flanges, unions, valves, fittings, and accessories shall be insulated and finished as specified for the applicable service. Two coats of breather emulsion type weatherproof mastic (impermeable to water, permeable to air) recommended by the insulation manufacturer shall be applied with glass tape em bedded between coats. Tape overlaps shall be not less than 1 inch and the adjoining aluminum jacket not less than 2 inches. Factory preformed aluminum jackets may be used in lieu of the above. Molded PVC fitting covers shall be provided when PVC jackets are used for straight runs of pipe. PVC fitting covers shall have adhesive welded joints and shall be weatherproof laminated self adhesive (minimum 2 mils adhesive, 3 mils embossed) vapor barrier/weatherproofing jacket less than 0.0000 permeabili ty, (greater than 3 ply, standard grade, silver, white, black and embossed, and UV resistant. June 23, 2014 23 07 00 18 HVAC INSULATION Building 1100 Cafe Bid Documents 3.2.4.3 PVC Jacket PVC jacket shall be ultraviolet resistant and adhesive welded weather tight with manufacturer's rec ommended adhesive. Installation shall include provision for thermal expansion. 3.3 DUCT INSULATION SYSTEMS INSTALLATION Install duct insulation systems in accordance with the manufacturer's published installation in structions. Except for oven hood exhaust duct insulation, corner angles shall be installed on external corners of insulation on ductwork in exposed finished spaces before covering with jacket. Air condi tioned spaces shall be defined as those spaces directly supplied with cooled conditioned air (or provided with a cooling device such as a fan coil unit) and heated conditioned air. 3.3.1 Duct Insulation Thickness Supply, return and outdoor air duct and plenum insulation shall be mineral fiber blanket, 2 inches thich and 1.5 lb/cu. ft. nominal density. 3.3.2 Insulation and Vapor Retarder/Vapor Barrier for Cold Air Duct Insulation and vapor retarder/vapor barrier shall be provided for the following cold air ducts and associated equipment. a. Supply ducts. b. Return air ducts. c. Flexible run outs (field insulated). d. Plenums. e. Fresh air intake ducts. Insulation for rectangular ducts shall be flexible type where concealed, minimum density 3/4 pcf, and rigid type where exposed, minimum density 3 pcf. Insulation for both concealed or exposed round/oval ducts shall be flexible type, minimum density 3/4 pcf or a semi rigid board, minimum density 3 pcf, formed or fabricated to a tight fit, edges beveled and joints tightly butted and stag gered. Insulation for all exposed ducts shall be provided with either a white, paint able, factory applied Type I jacket or a field applied vapor retarder/vapor barrier jacket coating finish as speci fied, the total field applied dry film thickness shall be approximately 1/16 inch. Insulation on all concealed duct shall be provided with a factory applied Type I or II vapor retarder/vapor barrier jacket. Duct insulation shall be continuous through sleeves and prepared openings except fire wall penetrations. Duct insulation terminating at fire dampers, shall be continuous over the dam per collar and retaining angle of fire dampers, which are exposed to unconditioned air and which may be prone to condensate formation. Duct insulation and vapor retarder/vapor barrier shall cover the collar, neck, and any un insulated surfaces of diffusers, registers and grills. Vapor re tarder/vapor barrier materials shall be applied to form a complete unbroken vapor seal over the insulation. Sheet Metal Duct shall be sealed in accordance with Section 23 31 13, Metal Ducts. June 23, 2014 23 07 00 19 HVAC INSULATION Building 1100 Cafe Bid Documents 3.3.2.1 Installation on Concealed Duct 3.3.3 a. For rectangular, oval or round ducts, flexible insulation shall be attached by applying ad hesive around the entire perimeter of the duct in 6 inch wide strips on 12 inch centers. b. For rectangular and oval ducts, 24 inches and larger insulation shall be additionally se cured to bottom of ducts by the use of mechanical fasteners. Fasteners shall be spaced on 16 inch centers and not more than 16 inches from duct corners. c. For rectangular, oval and round ducts, mechanical fasteners shall be provided on sides of duct risers for all duct sizes. Fasteners shall be spaced on 16 inch centers and not more than 16 inches from duct corners. d. Insulation shall be impaled on the mechanical fasteners (self stick pins) where used and shall be pressed thoroughly into the adhesive. Care shall be taken to ensure vapor re tarder/vapor barrier jacket joints overlap 2 inches. The insulation shall not be com pressed to a thickness less than that specified. Insulation shall be carried over standing seams and trapeze type duct hangers. e. Where mechanical fasteners are used, self locking washers shall be installed and the pin trimmed and bent over. f. Jacket overlaps shall be secured with staples and tape as necessary to ensure a secure seal. Staples, tape and seams shall be coated with a brush coat of vapor retarder coat ing or PVDC adhesive tape or greater than 3 ply laminate (minimum 2 mils adhesive, 3 mils embossed) less than 0.0000 perm adhesive tape. g. Breaks in the jacket material shall be covered with patches of the same material as the vapor retarder jacket. The patches shall extend not less than 2 inches beyond the break or penetration in all directions and shall be secured with tape and staples. Staples and tape joints shall be sealed with a brush coat of vapor retarder coating or PVDC adhesive tape or greater than 3 ply laminate (minimum 2 mils adhesive, 3 mils embossed) less than 0.0000 perm adhesive tape. h. At jacket penetrations such as hangers, thermometers, and damper operating rods, voids in the insulation shall be filled and the penetration sealed with a brush coat of vapor re tarder coating or PVDC adhesive tape greater than 3 ply laminate (minimum 2 mils adhe sive, 3 mils embossed) less than 0.0000 perm adhesive tape. i. Insulation terminations and pin punctures shall be sealed and flashed with a reinforced vapor retarder coating finish or tape with a brush coat of vapor retarder coating.. The coating shall overlap the adjoining insulation and un insulated surface 2 inches. Pin puncture coatings shall extend 2 inches from the puncture in all directions. j. Where insulation standoff brackets occur, insulation shall be extended under the bracket and the jacket terminated at the bracket. Ducts Handling Air for Dual Purpose For air handling ducts for dual purpose below and above 60 degrees F, ducts shall be insulated as specified for cold air duct. June 23, 2014 23 07 00 20 HVAC INSULATION Building 1100 Cafe Bid Documents 3.3.4 Duct Test Holes After duct systems have been tested, adjusted, and balanced, breaks in the insulation and jacket shall be repaired in accordance with the applicable section of this specification for the type of duct insulation to be repaired. END OF SECTION 23 07 00 June 23, 2014 23 07 00 21 HVAC INSULATION Building 1100 Cafe Bid Documents SECTION 23 23 00 REFRIGERANT PIPING PART 1 GENERAL 1.1 SUMMARY A. 1.2 This Section includes refrigerant piping used for air conditioning applications. PERFORMANCE REQUIREMENTS A. 1.3 Line Test Pressure for Refrigerant R 22: 1. Suction Lines for Heat Pump Applications: 325 psig. 2. Liquid Lines: 325 psig. SUBMITTALS A. Product Data: For each type of valve and refrigerant piping specialty indicated. Include pressure drop based on manufacturer's test data. Shop Drawings: Show layout of refrigerant piping and specialties, including pipe, tube, and fitting sizes, flow capacities, valve arrangements and locations, slopes of horizontal runs, oil traps, double risers, wall and floor penetrations, and equipment connection details. Show interface and spatial relationships between piping and equipment. 1. Refrigerant piping indicated on Drawings is schematic only. Size piping and design actual piping layout, including oil traps, double risers, specialties, and pipe and tube sizes to accommodate, as a minimum, equipment provided, elevation difference between compressor and evaporator, and length of piping to ensure proper operation and compliance with warranties of connected equipment. Field quality control test reports. Operation and maintenance data. B. C. D. 1.4 QUALITY ASSURANCE A. B. 1.5 Comply with ASHRAE 15, "Safety Code for Refrigeration Systems." Comply with ASME B31.5, "Refrigeration Piping and Heat Transfer Components." PRODUCT STORAGE AND HANDLING A. PART 2 2.1 Store piping in a clean and protected area with end caps in place to ensure that piping interior and exterior are clean when installed. PRODUCTS COPPER TUBE AND FITTINGS A. B. C. D. E. June 23, 2014 Copper Tube: ASTM B 280, Type ACR. Wrought Copper Fittings: ASME B16.22. Wrought Copper Unions: ASME B16.22. Solder Filler Metals: ASTM B 32. Use 95 5 tin antimony or alloy HB solder to join copper socket fittings on copper pipe. Brazing Filler Metals: AWS A5.8. 23 23 00 1 REFRIGERANT PIPING Building 1100 Cafe Bid Documents 2.2 VALVES AND SPECIALTIES A. B. C. D. E. F. June 23, 2014 Service Valves: 1. Body: Forged brass with brass cap including key end to remove core. 2. Core: Removable ball type check valve with stainless steel spring. 3. Seat: Polytetrafluoroethylene. 4. End Connections: Copper spring. 5. Working Pressure Rating: 500 psig. Solenoid Valves: Comply with ARI 760 and UL 429; listed and labeled by an NRTL. 1. Body and Bonnet: Plated steel. 2. Solenoid Tube, Plunger, Closing Spring, and Seat Orifice: Stainless steel. 3. Seat: Polytetrafluoroethylene. 4. End Connections: Threaded. 5. Electrical: Molded, watertight coil in NEMA 250 enclosure of type required by location with 1/2 inch conduit adapter, and 115 V ac coil. 6. Working Pressure Rating: 400 psig. 7. Maximum Operating Temperature: 240 deg F. 8. Manual operator. Safety Relief Valves: Comply with ASME Boiler and Pressure Vessel Code; listed and labeled by an NRTL. 1. Body and Bonnet: Ductile iron and steel, with neoprene O ring seal. 2. Piston, Closing Spring, and Seat Insert: Stainless steel. 3. Seat Disc: Polytetrafluoroethylene. 4. End Connections: Threaded. 5. Working Pressure Rating: 400 psig. 6. Maximum Operating Temperature: 240 deg F. Thermostatic Expansion Valves: Comply with ARI 750. 1. Body, Bonnet, and Seal Cap: Forged brass or steel. 2. Diaphragm, Piston, Closing Spring, and Seat Insert: Stainless steel. 3. Packing and Gaskets: Non asbestos. 4. Capillary and Bulb: Copper tubing filled with refrigerant charge. 5. Suction Temperature: 40 deg F. 6. Reverse flow option (for heat pump applications). 7. End Connections: Socket, flare, or threaded union. 8. Working Pressure Rating: 450 psig. Moisture/Liquid Indicators: 1. Body: Forged brass. 2. Window: Replaceable, clear, fused glass window with indicating element protected by filter screen. 3. Indicator: Color coded to show moisture content in ppm. 4. Minimum Moisture Indicator Sensitivity: Indicate moisture above 60 ppm. 5. End Connections: Socket or flare. 6. Working Pressure Rating: 500 psig. 7. Maximum Operating Temperature: 240 deg F. Replaceable Core Filter Dryers: Comply with ARI 730. 1. Body and Cover: Painted steel shell with ductile iron cover, stainless steel screws, and neoprene gaskets. 2. Filter Media: 10 micron, pleated with integral end rings; stainless steel support. 3. Desiccant Media: Activated alumina or charcoal. 4. Designed for reverse flow (for heat pump applications). 5. End Connections: Socket. 6. Access Ports: NPS 1/4 connections at entering and leaving sides for pressure differential measurement. 7. Maximum Pressure Loss: 2 psig. 8. Working Pressure Rating: 500 psig. 9. Maximum Operating Temperature: 240 deg F. 23 23 00 2 REFRIGERANT PIPING Building 1100 Cafe Bid Documents G. H. 2.3 Permanent Filter Dryers: Comply with ARI 730. 1. Body and Cover: Painted steel shell. 2. Filter Media: 10 micron, pleated with integral end rings; stainless steel support. 3. Desiccant Media: Activated alumina or charcoal. 4. Designed for reverse flow (for heat pump applications). 5. End Connections: Socket. 6. Access Ports: NPS 1/4 connections at entering and leaving sides for pressure differential measurement. 7. Maximum Pressure Loss: 2 psig. 8. Working Pressure Rating: 500 psig. 9. Maximum Operating Temperature: 240 deg F. Liquid Accumulators: Comply with ARI 495. 1. Body: Welded steel with corrosion resistant coating. 2. End Connections: Socket or threaded. 3. Working Pressure Rating: 500 psig. 4. Maximum Operating Temperature: 275 deg F. REFRIGERANTS A. B. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Atofina Chemicals, Inc. 2. DuPont Company; Fluorochemicals Div. 3. Honeywell, Inc.; Genetron Refrigerants. 4. INEOS Fluor Americas LLC. ASHRAE 34, R 22: Monochlorodifluoromethane. PART 3 EXECUTION 3.1 PIPING APPLICATIONS A. 3.2 Liquid Lines and Suction Lines for Heat Pump Applications: Copper, Type ACR, annealed temper tubing and wrought copper fittings with brazed joints. VALVE AND SPECIALTY APPLICATIONS A. B. C. D. E. F. June 23, 2014 Install service valves for gage taps if they are not an integral part of condensing unit. Install solenoid valves upstream from each expansion valve when recommended by the equipment manufacturer. Install solenoid valves in horizontal lines with coil at top. Install thermostatic expansion valves as close as possible to distributors on evaporators. 1. Install valve so diaphragm case is warmer than bulb. 2. Secure bulb to clean, straight, horizontal section of suction line using two bulb straps. Do not mount bulb in a trap or at bottom of the line. 3. If external equalizer lines are required, make connection where it will reflect suction line pressure at bulb location. Install safety relief valves where required by ASME Boiler and Pressure Vessel Code. Pipe safety relief valve discharge line to outside according to ASHRAE 15. Install moisture/liquid indicators in liquid line at the inlet of the thermostatic expansion valve or at the inlet of the evaporator coil capillary tube. Install filter dryers in liquid line between compressor and thermostatic expansion valve when recommended by the equipment manufacturer. 23 23 00 3 REFRIGERANT PIPING Building 1100 Cafe Bid Documents 3.3 PIPING INSTALLATION A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. Q. R. 3.4 PIPE JOINT CONSTRUCTION A. 3.5 Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Install piping as indicated unless deviations to layout are approved on Shop Drawings. Install refrigerant piping according to ASHRAE 15. Install piping in concealed locations unless otherwise indicated and except in equipment rooms and service areas. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal. Install piping adjacent to machines to allow service and maintenance. Install piping free of sags and bends. Select system components with pressure rating equal to or greater than system operating pressure. Install piping as short and direct as possible, with a minimum number of joints, elbows, and fittings. Arrange piping to allow inspection and service of refrigeration equipment. Install valves and specialties in accessible locations to allow for service and inspection. Install access doors or panels when valves or equipment requiring maintenance is concealed behind finished surfaces. Install refrigerant piping in protective conduit where installed belowground. Install refrigerant piping in rigid or flexible conduit in locations where exposed to mechanical injury. Slope refrigerant piping as follows: 1. Install horizontal suction lines with a uniform slope downward to compressor. 2. Liquid lines may be installed level. When brazing, remove solenoid valve coils and sight glasses; also remove valve stems, seats, and packing, and accessible internal parts of refrigerant specialties. Do not apply heat near expansion valve bulb. Install pipe sleeves at penetrations in exterior walls and floor assemblies. Seal penetrations through fire and smoke barriers according to Division 07 Section "Penetration Firestopping." Install piping with adequate clearance between pipe and adjacent walls and hangers or between pipes for insulation installation. Install sleeves through floors, walls, or ceilings, sized to permit installation of full thickness insulation. Seal pipe penetrations through exterior walls according to Division 07 Section "Joint Sealants" for materials and methods. Brazed Joints: Construct joints according to AWS's "Brazing Handbook," Chapter "Pipe and Tube." 1. Use Type BcuP, copper phosphorus alloy for joining copper socket fittings with copper pipe. HANGERS AND SUPPORTS A. B. C. June 23, 2014 Hanger, support, and anchor products are specified in Division 23 Section "Hangers and Supports for HVAC Piping and Equipment." Install the following pipe attachments: 1. Adjustable steel clevis hangers for individual horizontal runs. 2. Copper clad hangers and supports for hangers and supports in direct contact with copper pipe. Install hangers for copper tubing with the following maximum spacing and minimum rod sizes: 1. NPS 1/2: Maximum span, 60 inches; minimum rod size, 1/4 inch. 23 23 00 4 REFRIGERANT PIPING Building 1100 Cafe Bid Documents 2. 3. 4. 5. 6. 7. 8. 9. 3.6 FIELD QUALITY CONTROL A. B. 3.7 Perform tests and inspections and prepare test reports. Tests and Inspections: 1. Comply with ASME B31.5, Chapter VI. 2. Test refrigerant piping and specialties. Isolate compressor, condenser, evaporator, and safety devices from test pressure if they are not rated above the test pressure. 3. Test high and low pressure side piping of each system separately at not less than the pressures indicated in Part 1 "Performance Requirements" Article. a. Fill system with nitrogen to the required test pressure. b. System shall maintain test pressure at the manifold gage throughout duration of test. c. Test joints and fittings with electronic leak detector or by brushing a small amount of soap and glycerin solution over joints. d. Remake leaking joints using new materials, and retest until satisfactory results are achieved. SYSTEM CHARGING A. 3.8 NPS 5/8: Maximum span, 60 inches; minimum rod size, 1/4 inch. NPS 1: Maximum span, 72 inches; minimum rod size, 1/4 inch. NPS 1 1/4: Maximum span, 96 inches; minimum rod size, 3/8 inch. NPS 1 1/2: Maximum span, 96 inches; minimum rod size, 3/8 inch. NPS 2: Maximum span, 96 inches; minimum rod size, 3/8 inch. NPS 2 1/2: Maximum span, 108 inches; minimum rod size, 3/8 inch. NPS 3: Maximum span, 10 feet; minimum rod size, 3/8 inch. NPS 4: Maximum span, 12 feet; minimum rod size, 1/2 inch. Charge system using the following procedures: 1. Install core in filter dryers after leak test but before evacuation. 2. Evacuate entire refrigerant system with a vacuum pump to 500 micrometers. If vacuum holds for 12 hours, system is ready for charging. 3. Break vacuum with refrigerant gas, allowing pressure to build up to 2 psig. 4. Charge system with a new filter dryer core in charging line. ADJUSTING A. B. C. D. E. Adjust thermostatic expansion valve to obtain proper evaporator superheat. Adjust high and low pressure switch settings to avoid short cycling in response to fluctuating suction pressure. Adjust set point temperature of air conditioning controllers to the system design temperature. Perform the following adjustments before operating the refrigeration system, according to manufacturer's written instructions: 1. Verify that compressor oil level is correct. 2. Open compressor suction and discharge valves. 3. Open refrigerant valves except bypass valves that are used for other purposes. 4. Check open compressor motor alignment and verify lubrication for motors and bearings. Replace core of replaceable filter dryer after system has been adjusted and after design flow rates and pressures are established. END OF SECTION 23 23 00 June 23, 2014 23 23 00 5 REFRIGERANT PIPING Building 1100 Cafe Bid Documents SECTION 23 31 13 METAL DUCTS PART 1 GENERAL 1.1 SUMMARY A. B. 1.2 SUBMITTALS A. 1.3 This Section includes metal, rectangular ducts and fittings for supply, return, outside, and exhaust air distribution systems in pressure classes from minus 2 to plus 10 inch wg. See Division 23 Section "Air Duct Accessories" for dampers, sound control devices, duct mounted access doors and panels, turning vanes, and flexible ducts. Shop Drawings: Show fabrication and installation details for metal ducts. 1. Penetrations through fire rated and other partitions. 2. Duct accessories, including access doors and panels. QUALITY ASSURANCE A. NFPA Compliance: 1. NFPA 90A, "Installation of Air Conditioning and Ventilating Systems." 2. NFPA 90B, "Installation of Warm Air Heating and Air Conditioning Systems." 3. NFPA 96, "Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations." PART 2 PRODUCTS 2.1 MANUFACTURERS A. 2.2 SHEET METAL MATERIALS A. B. C. D. 2.3 In other Part 2 articles where titles below introduce lists, the following requirements apply to product selection: 1. Manufacturers: Subject to compliance with requirements, provide products by one of the manufacturers specified. Comply with SMACNA's "HVAC Duct Construction Standards Metal and Flexible" for acceptable materials, material thicknesses, and duct construction methods, unless otherwise indicated. Sheet metal materials shall be free of pitting, seam marks, roller marks, stains, discolorations, and other imperfections. Galvanized Sheet Steel: Lock forming quality; complying with ASTM A 653 and having G90 coating designation; ducts shall have mill phosphatized finish for surfaces exposed to view. Reinforcement Shapes and Plates: Galvanized steel reinforcement where installed on galvanized sheet metal ducts. Tie Rods: Galvanized steel, 1/4 inch minimum diameter for lengths 36 inches or less; 3/8 inch minimum diameter for lengths longer than 36 inches. SEALANT MATERIALS A. B. June 23, 2014 Joint and Seam Tape: 2 inches wide; glass fiber reinforced fabric. Tape Sealing System: Woven fiber tape impregnated with gypsum mineral compound and modified acrylic/silicone activator to react exothermically with tape to form hard, durable, airtight seal. 23 31 13 1 METAL DUCTS Building 1100 Cafe Bid Documents C. D. E. F. 2.4 HANGERS AND SUPPORTS A. B. C. 2.5 Water Based Joint and Seam Sealant: Flexible, adhesive sealant, resistant to UV light when cured, UL 723 listed, and complying with NFPA requirements for Class 1 ducts. Solvent Based Joint and Seam Sealant: One part, nonsag, solvent release curing, polymerized butyl sealant formulated with a minimum of 75 percent solids. Flanged Joint Mastic: One part, acid curing, silicone, elastomeric joint sealant complying with ASTM C 920, Type S, Grade NS, Class 25, Use O. Flange Gaskets: Butyl rubber or EPDM polymer with polyisobutylene plasticizer. Hanger Materials: Galvanized sheet steel or threaded steel rod. 1. Hangers Installed in Corrosive Atmospheres: Electrogalvanized, all thread rods or galvanized rods with threads painted with zinc chromate primer after installation. 2. Strap and Rod Sizes: Comply with SMACNA's "HVAC Duct Construction Standards Metal and Flexible" for steel sheet width and thickness and for steel rod diameters. Duct Attachments: Sheet metal screws, blind rivets, or self tapping metal screws; compatible with duct materials. Trapeze and Riser Supports: Galvanized steel shapes and plates complying with ASTM A 36/A 36M. RECTANGULAR DUCT FABRICATION A. B. C. D. June 23, 2014 Fabricate ducts, elbows, transitions, offsets, branch connections, and other construction according to SMACNA's "HVAC Duct Construction Standards Metal and Flexible" and complying with requirements for metal thickness, reinforcing types and intervals, tie rod applications, and joint types and intervals. 1. Lengths: Fabricate rectangular ducts in lengths appropriate to reinforcement and rigidity class required for pressure class. 2. Deflection: Duct systems shall not exceed deflection limits according to SMACNA's "HVAC Duct Construction Standards Metal and Flexible." Transverse Joints: Prefabricated slide on joints and components constructed using manufacturer's guidelines for material thickness, reinforcement size and spacing, and joint reinforcement. 1. Manufacturers: a. Ductmate Industries, Inc. b. Nexus Inc. c. Ward Industries, Inc. Formed On Flanges: Construct according to SMACNA's "HVAC Duct Construction Standards Metal and Flexible," Figure 1 4, using corner, bolt, cleat, and gasket details. 1. Manufacturers: a. Ductmate Industries, Inc. B. Lockformer. 2. Duct Size: Maximum 30 inches wide and up to 2 inch wg pressure class. 3. Longitudinal Seams: Pittsburgh lock sealed with noncuring polymer sealant. Cross Breaking or Cross Beading: Cross break or cross bead duct sides 19 inches and larger and 0.0359 inch thick or less, with more than 10 sq. ft. of nonbraced panel area unless ducts are lined. 23 31 13 2 METAL DUCTS Building 1100 Cafe Bid Documents 2.6 GREASE DUCT A. Furnish single wall, factory built, grease duct for use with Type I kitchen hoods, which conforms to the requirements of NFPA 96. Products shall be ETL listed to UL 1978 and CAN/ULC S662 for venting air and grease vapors from commercial cooking operations as described in NFPA 96 B. The duct wall shall be constructed of .036 and .047 thick stainless steel and be available in diameters 8" through 24". C. All supports, fan adapters, hood connections, fittings and expansion joints required to install grease duct shall be included. D. The grease duct will terminate at the fan adapter plate, will be fully welded to the fan adapter plate and the fan adapter plate will be fastened to the curb using a suitably sized fastener provided by others. E. Grease duct joints shall be held together by means of formed vee clamps and sealed with 3M Fire Barrier 2000+ or equal. Screws used to secure the vee clamps shall be of the hex head type with flanged stops and tapered "lead in" threads for easy starting. Nuts shall be retained by means of free floating cage to allow easy alignment. F. Single wall grease duct shall be installed in accordance with the manufacturer's "Installation, Operation and Maintenance Manual", ETL listing and state and local codes. G. Support horizontally installed grease duct from the building structure using above method. 1/2" threaded rod and saddles may also be used for the support of horizontal grease duct. H. Fans shall be supported independently from the grease duct sections. Protect grease duct from twisting or movement caused by fan torque or vibration. PART 3 3.1 EXECUTION DUCT APPLICATIONS A. 3.2 Static Pressure Classes: Unless otherwise indicated, construct ducts according to the following: 1. Supply Ducts: 1 inch wg. 2. Return Ducts (Negative Pressure): 1 inch wg. 3. Exhaust Ducts (Negative Pressure): 1 inch wg. DUCT INSTALLATION A. B. C. D. E. F. June 23, 2014 Construct and install ducts according to SMACNA's "HVAC Duct Construction Standards Metal and Flexible," unless otherwise indicated. Install ducts with fewest possible joints. Install fabricated fittings for changes in directions, size, and shape and for connections. Install couplings tight to duct wall surface with a minimum of projections into duct. Secure couplings with sheet metal screws. Install screws at intervals of 12 inches, with a minimum of 3 screws in each coupling. Install ducts, unless otherwise indicated, vertically and horizontally and parallel and perpendicular to building lines; avoid diagonal runs. Install ducts close to walls, overhead construction, columns, and other structural and permanent enclosure elements of building. 23 31 13 3 METAL DUCTS Building 1100 Cafe Bid Documents G. H. I. J. K. L. M. 3.3 SEAM AND JOINT SEALING A. B. 3.4 Seal duct seams and joints according to SMACNA's "HVAC Duct Construction Standards Metal and Flexible" for duct pressure class indicated. 1. For pressure classes lower than 2 inch wg, seal transverse joints. Seal ducts before external insulation is applied. HANGING AND SUPPORTING A. B. 3.5 Install ducts with a clearance of 1 inch, plus allowance for insulation thickness. Conceal ducts from view in finished spaces. Do not encase horizontal runs in solid partitions unless specifically indicated. Coordinate layout with suspended ceiling, fire and smoke control dampers, lighting layouts, and similar finished work. Seal all joints and seams. Apply sealant to male end connectors before insertion, and afterward to cover entire joint and sheet metal screws. Electrical Equipment Spaces: Route ducts to avoid passing through transformer vaults and electrical equipment spaces and enclosures. Non Fire Rated Partition Penetrations: Where ducts pass through interior partitions and exterior walls and are exposed to view, conceal spaces between construction openings and ducts or duct insulation with sheet metal flanges of same metal thickness as ducts. Overlap openings on 4 sides by at least 1 1/2 inches. Protect duct interiors from the elements and foreign materials until building is enclosed. Follow SMACNA's "Duct Cleanliness for New Construction." Support horizontal ducts within 24 inches of each elbow and within 48 inches of each branch intersection. Support vertical ducts at maximum intervals of 16 feet and at each floor. Install upper attachments to structures with an allowable load not exceeding one fourth of failure (proof test) load. CONNECTIONS A. B. Make connections to equipment with flexible connectors according to Division 23 Section "Air Duct Accessories." Comply with SMACNA's "HVAC Duct Construction Standards Metal and Flexible" for branch, outlet and inlet, and terminal unit connections. END OF SECTION 23 31 13 June 23, 2014 23 31 13 4 METAL DUCTS Building 1100 Cafe Bid Documents SECTION 23 33 00 AIR DUCT ACCESSORIES PART 1 GENERAL 1.1 SUMMARY A, 1.2 SUBMITTALS A. B. 1.3 This Section includes the following: 1. Volume dampers. 2. Turning vanes. 3. Flexible connectors. 4. Duct accessory hardware. 5. Ceiling mounted exhaust fans. Product Data: For the following: 1. Volume dampers. 2. Turning vanes. 3. Flexible connectors. 4. Ceiling mounted exhaust fans. Shop Drawings: Detail equipment assemblies and indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection. 1. Special fittings. 2. Manual volume damper installations. 3. Wiring Diagrams: Power, signal, and control wiring. 4. Ceiling mounted exhaust fans. QUALITY ASSURANCE A. Comply with NFPA 90A, "Installation of Air Conditioning and Ventilating Systems," and NFPA 90B, "Installation of Warm Air Heating and Air Conditioning Systems." PART 2 PRODUCTS 2.1 MANUFACTURERS A. 2.2 In other Part 2 articles where titles below introduce lists, the following requirements apply to product selection: 1. Manufacturers: Subject to compliance with requirements, provide products by one of the manufacturers specified. SHEET METAL MATERIALS A. B. C. D. June 23, 2014 Comply with SMACNA's "HVAC Duct Construction Standards Metal and Flexible" for acceptable materials, material thicknesses, and duct construction methods, unless otherwise indicated. Galvanized Sheet Steel: Lock forming quality; complying with ASTM A 653 and having G90 coating designation; ducts shall have mill phosphatized finish for surfaces exposed to view. Reinforcement Shapes and Plates: Galvanized steel reinforcement where installed on galvanized sheet metal ducts; compatible materials for aluminum and stainless steel ducts. Tie Rods: Galvanized steel, 1/4 inch minimum diameter for lengths 36 inches or less; 3/8 inch minimum diameter for lengths longer than 36 inches. 23 33 00 1 AIR DUCT ACCESSORIES Building 1100 Cafe Bid Documents 2.3 VOLUME DAMPERS A. B. C. D. E. 2.4 TURNING VANES A. B. 2.5 Manufacturers: 1. Air Balance, Inc. 2. American Warming and Ventilating. 3. Flexmaster U.S.A., Inc. 4. McGill AirFlow Corporation. 5. METALAIRE, Inc. 6. Nailor Industries Inc. 7. Penn Ventilation Company, Inc. 8. Ruskin Company. 9. Vent Products Company, Inc. General Description: Factory fabricated, with required hardware and accessories. Stiffen damper blades for stability. Include locking device to hold single blade dampers in a fixed position without vibration. Close duct penetrations for damper components to seal duct consistent with pressure class. Standard Volume Dampers: Multiple or single blade, parallel or opposed blade design as indicated, standard leakage rating, with linkage outside airstream, and suitable for horizontal or vertical applications. 1. Steel Frames: Hat shaped, galvanized sheet steel channels, minimum of 0.064 inch thick, with mitered and welded corners; frames with flanges where indicated for attaching to walls and flangeless frames where indicated for installing in ducts. 2. Roll Formed Steel Blades: 0.064 inch thick, galvanized sheet steel. 3. Blade Axles: Galvanized steel. 4. Bearings: Oil impregnated bronze, molded synthetic or stainless steel sleeve. 5. Tie Bars and Brackets: Galvanized steel. Jackshaft: Galvanized steel pipe rotating within pipe bearing assembly mounted on supports at each mullion and at each end of multiple damper assemblies. 1. Length and Number of Mountings: Appropriate to connect linkage of each damper in multiple damper assembly. Damper Hardware: Zinc plated, die cast core with dial and handle made of 3/32 inch thick zinc plated steel, and a 3/4 inch hexagon locking nut. Include center hole to suit damper operating rod size. Include elevated platform for insulated duct mounting. Fabricate to comply with SMACNA's "HVAC Duct Construction Standards Metal and Flexible" for vanes and vane runners. Vane runners shall automatically align vanes. Manufactured Turning Vanes: Fabricate 1 1/2 inch wide, single vane, curved blades of galvanized sheet steel set 3/4 inch o.c.; support with bars perpendicular to blades set 2 inches o.c.; and set into vane runners suitable for duct mounting. 1. Manufacturers: a. Ductmate Industries, Inc. b. Duro Dyne Corp. c. METALAIRE, Inc. d. Ward Industries, Inc. FLEXIBLE CONNECTORS A. June 23, 2014 Manufacturers: 1. Ductmate Industries, Inc. 2. Duro Dyne Corp. 3. Ventfabrics, Inc. 4. Ward Industries, Inc. 23 33 00 2 AIR DUCT ACCESSORIES Building 1100 Cafe Bid Documents B. C. 2.6 DUCT ACCESSORY HARDWARE A. B. 27. General Description: Flame retardant or noncombustible fabrics, coatings, and adhesives complying with UL 181, Class 1. Flexible Connector Fabric: Glass fabric double coated with neoprene. 1. Minimum Weight: 26 oz./sq. yd.. 2. Tensile Strength: 480 lbf/inch in the warp and 360 lbf/inch in the filling. 3. Service Temperature: Minus 40 to plus 200 deg F. Instrument Test Holes: Cast iron or cast aluminum to suit duct material, including screw cap and gasket. Size to allow insertion of pitot tube and other testing instruments and of length to suit duct insulation thickness. Adhesives: High strength, quick setting, neoprene based, waterproof, and resistant to gasoline and grease. CEILING MOUNTED EXHAUST FANS A. Manufacturers: 1. Carnes Co. 2. Cook (Loren) Co. 3. Greenheck Fan Corp. 4. ILG Industries, Inc. B. Description: Centrifugal fans designed for installation in ceiling or for concealed in line applications. C. Housing: Galvanized steel lines with acoustical insulation. D. Grille: Louvered grilled with flange on intake and sheet metal screws attachment to fan housing. E. Fan Wheel: Centrifugal wheel directly mounted on motor shaft. Fan shrouds, motor and fan wheel shall be removable for service. F. Electrical Requirements: Junction box for electrical connection on housing and receptacle for motor plug in. G. Accessories: Standard backdraft damper. PART 3 EXECUTION 3.1 APPLICATION AND INSTALLATION A. B. C. D. E. June 23, 2014 Install duct accessories according to applicable details in SMACNA's "HVAC Duct Construction Standards Metal and Flexible" for metal ducts. Provide duct accessories of materials suited to duct materials; use galvanized steel accessories in galvanized steel and fibrous glass ducts, stainless steel accessories in stainless steel ducts, and aluminum accessories in aluminum ducts. Install backdraft dampers on exhaust fans or exhaust ducts nearest to outside and where indicated. Provide balancing dampers at points on supply, return, and exhaust systems where branches lead from larger ducts as required for air balancing. Install at a minimum of two duct widths from branch takeoff. Provide test holes at fan inlets and outlets and elsewhere as indicated. 23 33 00 3 AIR DUCT ACCESSORIES Building 1100 Cafe Bid Documents F. G. 3.2 Install flexible connectors immediately adjacent to equipment in ducts associated with fans and motorized equipment supported by vibration isolators. Install duct test holes where indicated and required for testing and balancing purposes. ADJUSTING A. B. Adjust duct accessories for proper settings. Final positioning of manual volume dampers is specified in Division 23 Section "Testing, Adjusting, and Balancing for HVAC." END OF SECTION 23 33 00 June 23, 2014 23 33 00 4 AIR DUCT ACCESSORIES Building 1100 Cafe Bid Documents SECTION 23 37 13 REGISTERS AND GRILLES PART 1 GENERAL 1.1 SUMMARY A. 1.2 This Section includes ceiling, floor, and wall mounted diffusers, registers, and grilles. SUBMITTALS A. Product Data: For each product indicated, include the following: 1. Data Sheet: Indicate materials of construction, finish, and mounting details; and performance data including throw and drop, static pressure drop, and noise ratings. 2. Diffuser, Register, and Grille Schedule: Indicate Drawing designation, room location, quantity, model number, size, and accessories furnished. PART 2 PRODUCTS 2.1 MANUFACTURERS A. 2. 2 In other Part 2 articles where titles below introduce lists, the following requirements apply to product selection: 1. Manufacturers: Subject to compliance with requirements, provide products by one of the manufacturers specified. REGISTERS AND GRILLES A. Provide as scheduled on the drawings. 1. Manufacturers: a. Anemostat; a Mestek Company. b. Carnes. c. Hart & Cooley, Inc.; Hart & Cooley Div. d. Krueger. e. METALAIRE, Inc.; Metal Industries Inc. f. Nailor Industries of Texas Inc. g. Price Industries. h. Titus. i. Tuttle & Bailey. PART 3 EXECUTION 3.1 INSTALLATION A. B. C. June 23, 2014 Install diffusers and grilles level and plumb. Drawings indicate general arrangement of ducts, fittings, and accessories. Air outlet and inlet locations have been indicated to achieve design requirements for air volume, noise criteria, airflow pattern, throw, and pressure drop. Make final locations where indicated, as much as practicable. Where architectural features or other items conflict with installation, notify Architect for a determination of final location. Install diffusers and grilles with airtight connections to ducts and to allow service and maintenance of dampers and air extractors. 23 37 13 1 REGISTERS AND GRILLES Building 1100 Cafe Bid Documents 3.2 ADJUSTING A. After installation, adjust diffusers, registers, and grilles to air patterns indicated, or as directed, before starting air balancing. END OF SECTION 23 37 13 June 23, 2014 23 37 13 2 REGISTERS AND GRILLES Building 1100 Cafe Bid Documents SECTION 23 81 26 SPLIT SYSTEM EQUIPMENT PART 1 GENERAL 1.1 SCOPE A. Split system equipment shall be furnished and installed as scheduled on drawings and as specified within this division. B. Bids shall include factory start up of equipment. C. This section shall include provisions for ductless split system air conditioning units. PART 2 PRODUCTS 2.1 2.2 GENERAL A. Equipment using refrigerants R 11, R 12, R 113, R 114, R 115, R 500, or refrigerants with ozone depletion factor (ODF) greater than 0.05 shall not be permitted. B. Split system equipment: Provide factory assembled, designed, tested, and rated in accordance with ARI 210/240 or ARI 340/360 for cooling. Provide separate assemblies designed to be used together. Base ratings on the use of matched assemblies. Units shall have a minimum SEER as specified on the drawings when tested in accordance with ARI 210/240 or ARI 340/360 as applicable. Units shall be ARI certified or rated in ARI UD for cooling. Outside unit shall include compressor and condenser. Provide guards to protect condenser fins. Units shall be listed in UL EAUED or ETL DLP. COILS A. 2.3 2.4 Evaporator and condenser coils shall have copper or aluminum tubes with copper or aluminum fins that are mechanically bonded or soldered to the tubes. Casing shall be galvanized steel or aluminum. Contact of dissimilar metals shall be avoided. Coils shall be tested in accordance with ASHRAE 15 at the factory and be suitable for the working pressure of the installed system. Each coil shall be dehydrated and sealed after testing and prior to charging. FILTER SECTION A. Ductless split systems shall be provided with a permanent electrostatic, washable, user accessible filter. B. Ducted systems shall be provided with UL listed throw away one inch fiberglass filter, standard dust holding capacity, 350 fpm maximum face velocity. Provide gasketed hinged access panel with latch. SAFETY CONTROLS A. June 23, 2014 Provide low refrigerant pressure protection and pressure relief device. Provide compressor motor with thermal and overload protection, 5 minute anti recycle timer and starter capacitor kit. Provide compressor with electrical crankcase heater and internal high pressure protection. 23 81 26 1 SPLIT SYSTEM EQUIPMENT Building 1100 Cafe Bid Documents 2.5 SPACE TEMPERATURE CONTROLS A. 2.6 2.7 FAN SECTION A. Air handling unit fan shall be a draw through fan section including motor, starter and drives. Provide adjustable sheaves or fan speed controller to permit fan capacity adjustment up to 5 percent above and below rated capacity. B. Ductless unit fan shall be backward curved impeller centrifugal design, dynamically and statically balanced and mounted on integral mounting rails. Motor shall be multi speed, enclosed type with thermal protection and sealed lifting bearings. AIR COOLED UNITS: A. 2.9 Provide electronic controls including adjustable programmable thermostats with COOL OFF HEAT system switch and AUTO ON fan switch. Thermostats shall be provided by unit manufacturer. Provide relays, transformers, contactors, and control wiring between thermostats and unit. Provide units factory assembled, designed, tested and rated in accordance with ARI 210/240 or ARI 340/360. Units shall be ARI certified. Provide units including electric motor driven refrigerant compressors with integral crankcase heater, air cooled condenser, with refrigerant and holding charge of dry nitrogen and seal. Provide isolation and service valves at refrigerant piping connections to unit. Provide refrigerant, pressure relief valve, solenoid valve, combination filter dryer, and expansion valves. Condenser discharge air shall be in vertical direction. Provide guards to protect fins from mechanical damage. Provide extension tubing to exterior of unit casing for each lubrication fitting. Provide field adjustable head pressure controls to maintain a minimum head pressure corresponding to 90 degrees F condensing temperature when ambient temperature is 40 degrees F. Crankcase heaters are not required when scroll compressors are provided. Unit shall be manufactured by same manufacturer as the air handling unit. Heat pump units shall be provided with refrigerant reversing valve and associated controls. 1. Controls: Provide factory controls including automatic safety shutdown switches for each compressor for the following hazardous system conditions: refrigerant high pressure, refrigerant low pressure, low oil level and compressor overload. The switches shall be located in the unit control panel. The cutout switches shall automatically stop the respective compressors. Provide unit with low ambient controls and compressor hard start. 2. Weatherproof Casing: Provide removable gasketed panels designed to exclude driving rain for access to fans, coils, filters, compressors, motors, and controls. ELECTRICAL A. Electrical Motors, Controllers, Contactors, and Disconnects: Furnish with respective pieces of equipment. Motors, controllers, contactors, and disconnects shall conform to Division 16. Provide controllers and contactors with maximum of 120 volt control circuits, and auxiliary contacts for use with controls furnished. When motors and equipment furnished are larger than sizes indicated, the cost of providing additional electrical service and related work shall be included under this section. B. Electrical Work: Provided under Division 16. Provide control wiring under this section in accordance with NFPA 70. June 23, 2014 23 81 26 2 SPLIT SYSTEM EQUIPMENT Building 1100 Cafe Bid Documents PART 3 EXECUTION 3.1 Equipment shall be of suitable dimension for the area in which it is to be installed. If the equipment dimensions and/or arrangements differ materially from that shown on the drawings, the Contractor shall be responsible for any redesign that is necessary at no additional cost to the Owner. 3.2 Unless otherwise specified or shown on the drawings, equipment installation, duct connections, supports, vibration isolation, suspension, piping and related arrangements shall be in accordance with the Manufacturer's recommended installation for the service. END OF SECTION 238126 June 23, 2014 23 81 26 3 SPLIT SYSTEM EQUIPMENT Building 1100 Cafe Bid Documents SECTION 26 05 00 COMMON WORK RESULTS FOR ELECTRICAL PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. 1.3 Section Includes: 1. Electrical equipment coordination and installation. 2. Common electrical installation requirements. COORDINATION A. Coordinate arrangement, mounting, and support of electrical equipment: 1. To allow maximum possible headroom unless specific mounting heights that reduce headroom are indicated. 2. To provide for ease of disconnecting the equipment with minimum interference to other installations. 3. To allow right of way for piping and conduit installed at required slope. 4. So connecting raceways and wireways will be clear of obstructions and of the working and access space of other equipment. Coordinate installation of required supporting devices and set sleeves in cast in place concrete, masonry walls, and other structural components as they are constructed. Coordinate connections of all kitchen equipment prior to rough in and for dimensional layout requirements. All connections shall be installed flush with wall. B. C. PART 2 PRODUCTS Not used. PART 3 3.1 EXECUTION COMMON REQUIREMENTS FOR ELECTRICAL INSTALLATION A. B. C. D. E. Comply with NECA 1. Measure indicated mounting heights to bottom of unit for suspended items and to center of unit for wall mounting items. Headroom Maintenance: If mounting heights or other location criteria are not indicated, arrange and install components and equipment to provide maximum possible headroom consistent with these requirements. Equipment: Install to facilitate service, maintenance, and repair or replacement of components of both electrical equipment and other nearby installations. Connect in such a way as to facilitate future disconnecting with minimum interference with other items in the vicinity. Right of Way: Give to piping systems installed at a required slope. END OF SECTION 26 05 00 June 23, 2014 26 05 00 1 COMMON WORK RESULTS FOR ELECTRICAL Building 1100 Cafe Bid Documents SECTION 26 05 26 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 SUMMARY A. 1.3 This Section includes methods and materials for grounding systems and equipment. SUBMITTALS A. B. 1.4 Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. Product Data: For each type of product indicated. Field quality control test reports. QUALITY ASSURANCE A. B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use. Comply with UL 467 for grounding and bonding materials and equipment. PART 2 PRODUCTS 2.1 CONDUCTORS A. B. 2.2 CONNECTORS A. B. C. 2.3 Insulated Conductors: Copper wire or cable insulated for 600 V unless otherwise required by applicable Code or authorities having jurisdiction. Bare Copper Conductors: 1. Solid Conductors: ASTM B 3. 2. Stranded Conductors: ASTM B 8. 3. Bonding Cable: 28 kcmil, 14 strands of No. 17 AWG conductor, 1/4 inch in diameter. 4. Bonding Conductor: No. 4 or No. 6 AWG, stranded conductor. 5. Bonding Jumper: Copper tape, braided conductors, terminated with copper ferrules; 1 5/8 inches wide and 1/16 inch thick. Listed and labeled by a nationally recognized testing laboratory acceptable to authorities having jurisdiction for applications in which used, and for specific types, sizes, and combinations of conductors and other items connected. Bolted Connectors for Conductors and Pipes: Copper or copper alloy, bolted pressure type, with at least two bolts. 1. Pipe Connectors: Clamp type, sized for pipe. Welded Connectors: Exothermic welding kits of types recommended by kit manufacturer for materials being joined and installation conditions. GROUNDING ELECTRODES A. June 23, 2014 Ground Rods: Copper clad steel, 3/4 inch diameter by 10 feet long. 26 05 26 1 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS Building 1100 Cafe Bid Documents PART 3 EXECUTION 3.1 APPLICATIONS A. B. 3.2 EQUIPMENT GROUNDING A. B. 3.3 Install insulated equipment grounding conductors with all feeders and branch circuits. Water Heater: Install a separate insulated equipment grounding conductor to each electric water heater. Bond conductor to heater units, piping, connected equipment, and components, where provided. INSTALLATION A. B. C. 3.4 Conductors: Install solid conductor for No. 8 AWG and smaller, and stranded conductors for No. 6 AWG and larger, unless otherwise indicated. Conductor Terminations and Connections: 1. Pipe and Equipment Grounding Conductor Terminations: Bolted connectors. 2. Underground Connections: Welded connectors, except as otherwise indicated. 3. Connections to Structural Steel: Welded connectors. Grounding Conductors: Route along shortest and straightest paths possible, unless otherwise indicated or required by Code. Avoid obstructing access or placing conductors where they may be subjected to strain, impact, or damage. Ground Rods: Drive rods until tops are 2 inches below finished floor or final grade, unless otherwise indicated. 1. Interconnect ground rods with grounding electrode conductor below grade and as otherwise indicated. Make connections without exposing steel or damaging coating, if any. Bonding Straps and Jumpers: Install in locations accessible for inspection and maintenance, except where routed through short lengths of conduit. 1. Bonding to Structure: Bond straps directly to basic structure, taking care not to penetrate any adjacent parts. 2. Bonding to Equipment Mounted on Vibration Isolation Hangers and Supports: Install so vibration is not transmitted to rigidly mounted equipment. 3. Use exothermic welded connectors for outdoor locations, but if a disconnect type connection is required, use a bolted clamp. FIELD QUALITY CONTROL A. B. C. Perform the following tests and inspections and prepare test reports: 1. After installing grounding system but before permanent electrical circuits have been energized, test for compliance with requirements. 2. Test completed grounding system at each location where a maximum ground resistance level is specified. Make tests at ground rods before any conductors are connected. a. Perform tests by fall of potential method according to IEEE 81. Report measured ground resistances that exceed the following values: 1. Power and Lighting Equipment or System: 10 ohms. Excessive Ground Resistance: If resistance to ground exceeds specified values, notify Architect promptly and include recommendations to reduce ground resistance. END OF SECTION 26 05 26 June 23, 2014 26 05 26 2 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS Building 1100 Cafe Bid Documents SECTION 26 05 33 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 SUMMARY A. 1.3 EMT: Electrical metallic tubing. FMC: Flexible metal conduit. IMC: Intermediate metal conduit. LFMC: Liquidtight flexible metal conduit. SUBMITTALS A. 1.5 This Section includes raceways, fittings, boxes, enclosures, and cabinets for electrical wiring. DEFINITIONS A. B. C. D. 1.4 Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. Product Data: For surface raceways, wireways and fittings, floor boxes, hinged cover enclosures, and cabinets. QUALITY ASSURANCE A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use. B. Comply with NFPA 70. PART 2 PRODUCTS 2.1 METAL CONDUIT AND TUBING A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. 2. 3. 4. 5. 6. 7. 8. B. C. June 23, 2014 AFC Cable Systems, Inc. Alflex Inc. Allied Tube & Conduit; a Tyco International Ltd. Co. Anamet Electrical, Inc.; Anaconda Metal Hose. Electri Flex Co. Republic Conduit. Western Tube & conduit Corp. Wheatland Tube Company. Rigid Steel Conduit: ANSI C80.1. IMC: ANSI C80.6. 26 05 33 1 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS Building 1100 Cafe Bid Documents D. EMT: ANSI C80.3. E. FMC: Zinc coated steel. F. LFMC: Flexible steel conduit with PVC jacket. G. Fittings for Conduit (Including all Types and Flexible and Liquidtight), EMT, and Cable: NEMA FB 1; listed for type and size raceway with which used, and for application and environment in which installed. 1. Fittings for EMT: Steel compression type. a. 2.2 NONMETALLIC CONDUIT AND TUBING A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. 2. 3. 4. 5. 6. 7. 2.3 Connectors shall have insulated throat. AFC Cable Systems, Inc. Allied Tube & Conduit; a Tyco International Ltd. Co. CANTEX Inc. CertainTeed Corp.; Pipe & Plastics Group. Lamson & Sessions; Carlon Electrical Products. Queen City Plastics. Southern Pipe. B. RNC: NEMA TC 2, Type EPC 40 PVC, unless otherwise indicated. C. Fittings for RNC: NEMA TC 3; match to conduit or tubing type and material. METAL WIREWAYS A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. 2. 3. 4. Austin Co. (The). Cooper B Line, Inc. Hoffman. Square D; Schneider Electric. B. Description: Sheet metal sized and shaped as indicated, NEMA 250, Type 1, unless otherwise indicated. C. Fittings and Accessories: Include couplings, offsets, elbows, expansion joints, adapters, hold down straps, end caps, and other fittings to match and mate with wireways as required for complete system. D. Wireway Covers: Screw cover type. E. Finish: Manufacturer's standard enamel finish. June 23, 2014 26 05 33 2 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS Building 1100 Cafe Bid Documents 2.4 BOXES, ENCLOSURES, AND CABINETS A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Austin Co. (The). Cooper Crouse Hinds; Div. of Cooper Industries, Inc. EGS/Appleton Electric. Erickson Electrical Equipment Company. Hoffman. Hubbell Incorporated; Killark Electric Manufacturing Co. Division. O Z/Gedney; a unit of General Signal. RACO; a Hubbell Company. Robroy Industries, Inc.; Enclosure Division. Scott Fetzer Co.; Adalet Division. Spring City Electrical Manufacturing Company. Thomas & Betts Corporation. Walker Systems, Inc.; Wiremold Company (The). B. Sheet Metal Outlet and Device Boxes: NEMA OS 1. C. Cast Metal Outlet and Device Boxes: NEMA FB 1, ferrous alloy, Type FD, with gasketed cover. D. Small Sheet Metal Pull and Junction Boxes: NEMA OS 1. 1. Metal Enclosures: Steel, finished inside and out with manufacturer's standard enamel. 2. Nonmetallic Enclosures: Plastic. PART 3 EXECUTION 3.1 RACEWAY APPLICATION A. Outdoors: Apply raceway products as specified below, unless otherwise indicated: 1. 2. 3. 4. 5. B. Comply with the following indoor applications, unless otherwise indicated: 1. 2. 3. 4. C. Exposed Conduit: Rigid steel conduit or IMC. Concealed Conduit, Aboveground: Rigid steel conduit, IMC, and EMT. Underground Conduit: Type EPC PVC, direct buried. Connection to Vibrating Equipment (Including Transformers and Hydraulic, Pneumatic, Electric Solenoid, or Motor Driven Equipment): LFMC. Boxes and Enclosures, Aboveground: NEMA 250, Type 3R. Exposed, Not Subject to Physical Damage: EMT. Concealed in Ceilings and Interior Walls and Partitions: EMT. Connection to Vibrating Equipment (Including Transformers and Hydraulic, Pneumatic, Electric Solenoid, or Motor Driven Equipment): FMC, except use LFMC in damp or wet locations. Boxes and Enclosures: NEMA 250, Type 1, except use NEMA 250. Minimum Raceway Size: 1/2 inch trade size.: June 23, 2014 26 05 33 3 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS Building 1100 Cafe Bid Documents D. Raceway Fittings: Compatible with raceways and suitable for use and location. 1. E. 3.2 Rigid and Intermediate Steel Conduit: Use threaded rigid steel conduit fittings, unless otherwise indicated. Do not install aluminum conduits in contact with concrete. INSTALLATION A. Comply with NECA 1 for installation requirements applicable to products specified in Part 2 except where requirements on Drawings or in this Article are stricter. B. Keep raceways at least 6 inches away from parallel runs of flues and steam or hot water pipes. Install horizontal raceway runs above water and steam piping. C. Complete raceway installation before starting conductor installation. D. Arrange stub ups so curved portions of bends are not visible above the finished slab. E. Install no more than the equivalent of three 90 degree bends in any conduit run except for communications conduits, for which fewer bends are allowed. F. Conceal conduit and EMT within finished walls, ceilings, and floors, unless otherwise indicated. G. Raceway Terminations at Locations Subject to Moisture or Vibration: Use insulating bushings to protect conductors, including conductors smaller than No. 4 AWG. H. Install pull wires in empty raceways. Use polypropylene or monofilament plastic line with not less than 200 lb tensile strength. Leave at least 12 inches of slack at each end of pull wire. I. Flexible Conduit Connections: Use maximum of 72 inches of flexible conduit for recessed and semirecessed lighting fixtures, equipment subject to vibration, noise transmission, or movement; and for transformers and motors. 1. Use LFMC in damp or wet locations subject to severe physical damage. 2. Use LFMC in damp or wet locations not subject to severe physical damage. K. 3.3 Recessed Boxes in Masonry Walls: Saw cut opening for box in center of cell of masonry block, and install box flush with surface of wall. INSTALLATION OF UNDERGROUND CONDUIT . A. June 23, 2014 Direct Buried Conduit: 1. Excavate trench bottom to provide firm and uniform support for conduit. 2. Install backfill. 3. After installing conduit, backfill and compact. Start at tie in point, and work toward end of conduit run, leaving conduit at end of run free to move with expansion and contraction as temperature changes during this process. Firmly hand tamp backfill around conduit to provide maximum supporting strength. After 26 05 33 4 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS Building 1100 Cafe Bid Documents placing controlled backfill to within 12 inches of finished grade, make final conduit connection at end of run and complete backfilling with normal compaction. 4. 3.4 Install manufactured duct elbows for stub ups at poles and equipment and at building entrances through the floor, unless otherwise indicated. Encase elbows for stub up ducts throughout the length of the elbow. PROTECTION A. Provide final protection and maintain conditions that ensure coatings, finishes, and cabinets are without damage or deterioration at time of Substantial Completion. B. Repair damage to galvanized finishes manufacturer. with zinc rich paint recommended by . END OF SECTION 26 05 33 June 23, 2014 26 05 33 5 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS Building 1100 Cafe Bid Documents SECTION 26 24 16 PANELBOARDS PART 1 1.1 GENERAL RELATED DOCUMENTS A. 1.2 SUMMARY A. 1.3 GFCI: Ground fault circuit interrupter. RMS: Root mean square. SUBMITTALS A, B. C. D. E. 1.5 This Section includes the following: 1. Panelboards. DEFINITIONS A. B. 1.4 Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. Product Data: For each type of panelboard, overcurrent protective device, accessory, and component indicated. Include dimensions and manufacturers' technical data on features, performance, electrical characteristics, ratings, and finishes. Shop Drawings: For each panelboard and related equipment. 1. Dimensioned plans, elevations, sections, and details. Show tabulations of installed devices, equipment features, and ratings. Include the following: a. Enclosure types and details for types other than NEMA 250, Type 1. b. Bus configuration, current, and voltage ratings. c. Short circuit current rating of panelboards and overcurrent protective devices. d. Features, characteristics, ratings, and factory settings of individual overcurrent protective devices and auxiliary components. Field quality control test reports including the following: 1. Test procedures used. 2. Test results that comply with requirements. 3. Results of failed tests and corrective action taken to achieve test results that comply with requirements. Panelboard Schedules: For installation in panelboards. Operation and Maintenance Data: For panelboards and components to include in emergency, operation, and maintenance manuals. In addition to items specified in Division 01 Section "Operation and Maintenance Data," include the following: 1. Manufacturer's written instructions for testing and adjusting overcurrent protective devices. QUALITY ASSURANCE A. B. C. June 23, 2014 Source Limitations: Obtain panelboards, overcurrent protective devices, components, and accessories through one source from a single manufacturer. Product Options: Drawings indicate size, profiles, and dimensional requirements of panelboards and are based on the specific system indicated. Refer to Division 01 Section "Product Requirements." Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use. 26 24 16 1 PANELBOARDS Building 1100 Cafe Bid Documents D. E. 1.6 PROJECT CONDITIONS A. 1.7 Comply with NEMA PB 1. Comply with NFPA 70. Environmental Limitations: Rate equipment for continuous operation under the following conditions, unless otherwise indicated: 1. Ambient Temperature: Not exceeding 104 deg F. 2. Altitude: Not exceeding 6600 feet. COORDINATION A. Coordinate layout and installation of panelboards and components with other construction that penetrates walls or is supported by them, including electrical and other types of equipment, raceways, piping, and encumbrances to workspace clearance requirements. PART 2 PRODUCTS 2.1 MANUFACTURED UNITS A. B. Fabricate and test panelboards according to IEEE 344. Enclosures: Flush mounted cabinets. NEMA PB 1, Type 1. 1. Front: Secured to box with concealed trim clamps. 2. Finish: Manufacturer's standard enamel finish over corrosion resistant treatment or primer coat. 3. Directory Card: With transparent protective cover, mounted in metal frame, inside panelboard door. C. Phase and Ground Buses: 1. Material: Aluminum or copper. 2. Equipment Ground Bus: Adequate for feeder and branch circuit equipment ground conductors; bonded to box. D. Conductor Connectors: Suitable for use with conductor material. 1. Main and Neutral Lugs: Mechanical type. 2. Ground Lugs and Bus Configured Terminators: Mechanical type. E. Service Equipment Label: UL labeled for use as service equipment for panelboards with main service disconnect switches. F. Future Devices: Mounting brackets, bus connections, and necessary appurtenances required for future installation of devices. 2.2 PANELBOARD SHORT CIRCUIT RATING A. 2.3 Rated to interrupt symmetrical short circuit current available at terminals. PANELBOARDS A. B. June 23, 2014 Branch Overcurrent Protective Devices: Bolt on circuit breakers, replaceable without disturbing adjacent units. Doors: Concealed hinges; secured with flush latch with tumbler lock; keyed alike. 26 24 16 2 PANELBOARDS Building 1100 Cafe Bid Documents 2.4 OVERCURRENT PROTECTIVE DEVICES A. B. Molded Case Circuit Breaker: UL 489, with interrupting capacity to meet available fault currents. 1. Thermal Magnetic Circuit Breakers: Inverse time current element for low level overloads, and instantaneous magnetic trip element for short circuits. 2. Adjustable Instantaneous Trip Circuit Breakers: Magnetic trip element with front mounted, field adjustable trip setting. Molded Case Circuit Breaker Features and Accessories: Standard frame sizes, trip ratings, and number of poles. 1. Lugs: Mechanical style, suitable for number, size, trip ratings, and conductor materials. 2. Application Listing: Appropriate for application; Type SWD for switching fluorescent lighting loads; Type HACR for heating, air conditioning, and refrigerating equipment. 3. Multipole units enclosed in a single housing or factory assembled to operate as a single unit. PART 3 EXECUTION 3.1 INSTALLATION A. B. C. D. E. F. 3.2 IDENTIFICATION A. B. 3.3 Identify field installed conductors, interconnecting wiring, and components. Create a directory to indicate installed circuit loads. Obtain approval before installing. Use a computer or typewriter to create directory; handwritten directories are not acceptable. CONNECTIONS A. B. 3.4 Install panelboards and accessories according to NEMA PB 1.1. Mount top of trim 74 inches above finished floor, unless otherwise indicated. Mount plumb and rigid without distortion of box. Install overcurrent protective devices. Install filler plates in unused spaces. Arrange conductors in gutters into groups and bundle and wrap with wire ties. Ground equipment according to Division 26 Section "Grounding and Bonding for Electrical Systems." Connect wiring according to Division 26 Section "Low Voltage Electrical Power Conductors and Cables." FIELD QUALITY CONTROL A. B. June 23, 2014 Prepare for acceptance tests as follows: 1. Test insulation resistance for each panelboard bus, component, connecting supply, feeder, and control circuit. 2. Test continuity of each circuit. Perform the following field tests and inspections and prepare test reports: 1. Perform each electrical test and visual and mechanical inspection stated in NETA ATS, Section 7.5 for switches and Section 7.6 for molded case circuit breakers. Certify compliance with test parameters. 2. Correct malfunctioning units on site, where possible, and retest to demonstrate compliance; otherwise, replace with new units and retest. 26 24 16 3 PANELBOARDS Building 1100 Cafe Bid Documents 3.5 CLEANING A. On completion of installation, inspect interior and exterior of panelboards. Remove paint splatters and other spots. Vacuum dirt and debris; do not use compressed air to assist in cleaning. Repair exposed surfaces to match original finish. END OF SECTION 26 24 16 June 23, 2014 26 24 16 4 PANELBOARDS Building 1100 Cafe Bid Documents SECTION 26 27 26 WIRING DEVICES PART 1 1.1 GENERAL RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. 1.3 This Section includes the following: 1. Receptacles, receptacles with integral GFCI, specialty receptacles for kitchen equipment, and associated device plates. 2. Snap switches. DEFINITIONS A. B. C. 1.4 EMI: Electromagnetic interference. GFCI: Ground fault circuit interrupter. Pigtail: Short lead used to connect a device to a branch circuit conductor. SUBMITTALS A. B. C. 1.5 Product Data: For each type of product indicated. Field quality control test reports. Operation and Maintenance Data: For wiring devices to include in all manufacturers' packing label warnings and instruction manuals that include labeling conditions. QUALITY ASSURANCE A. Source Limitations: Obtain each type of wiring device and associated wall plate through one source from a single manufacturer. Insofar as they are available, obtain all wiring devices and associated wall plates from a single manufacturer and one source. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use. Comply with NFPA 70. B. C. PART 2 2.1 PRODUCTS MANUFACTURERS A. June 23, 2014 Manufacturers' Names: Shortened versions (shown in parentheses) of the following manufacturers' names are used in other Part 2 articles: 1. Cooper Wiring Devices; a division of Cooper Industries, Inc. (Cooper). 2. Hubbell Incorporated; Wiring Device Kellems (Hubbell). 3. Leviton Mfg. Company Inc. (Leviton). 4. Pass & Seymour/Legrand; Wiring Devices & Accessories (Pass & Seymour). 26 27 26 1 WIRING DEVICES Building 1100 Cafe Bid Documents 2.2 STRAIGHT BLADE RECEPTACLES A. 2.3 GFCI RECEPTACLES A. B. 2.4 Convenience Duplex Receptacles, 125 V, 20 A: Comply with NEMA WD 1, NEMA WD 6 configuration 5 20R, and UL 498. General Description: Straight blade, feed through type. Comply with NEMA WD 1, NEMA WD 6, UL 498, and UL 943, Class A, and include indicator light that is lighted when device is tripped. Duplex GFCI Convenience Receptacles, 125 V, 20 A: 1. Products: Subject to compliance with requirements, provide one of the following: a. Cooper; XGF20. b. Hubbell; GFR5352. c. Leviton; 8898. d. Pass & Seymour; 2094. SNAP SWITCHES A. B. 2.5 Comply with NEMA WD 1 and UL 20. Switches, 120/277 V, 20 A: 1. Products: Subject to compliance with requirements, provide one of the following: a. Cooper; CS120 (single pole), CS220 (two pole), CS320 (three way), CS420 (four way). b. Hubbell; CS120 (single pole), CS1222 (two pole), CS320 (three way), CS420 (four way). c. Leviton; CS120 2 (single pole), CS220 2 (two pole), CS320 2 (three way), CS420 2 (four way). d. Pass & Seymour; CS20AC1 (single pole), CSB20AC2 (two pole), CS20AC3 (three way), CS20AC4 (four way). WALL PLATES A. B. 2.6 Single and combination types to match corresponding wiring devices. 1. Plate Securing Screws: Metal with head color to match plate finish. 2. Material for Finished Spaces: 0.32 thick stainless steel with a satin finish. 3. Material for Unfinished Spaces: 0.32 thick stainless steel with a satin finish. Wet Location, Weatherproof Cover Plates: NEMA 250, complying with type 3R weather resistant, thermoplastic with lockable cover. FINISHES A. Color: Wiring device catalog numbers in Section Text do not designate device color. 1. Wiring Devices Connected to Normal Power System: Ivory. PART 3 EXECUTION 3.1 INSTALLATION A. B. June 23, 2014 Comply with NECA 1, including the mounting heights listed in that standard, unless otherwise noted. Install flush in wall. Coordination with Other Trades: 1. Take steps to insure that devices and their boxes are protected. Do not place wall finish materials over device boxes and do not cut holes for boxes with routers that are guided by riding against outside of the boxes. 26 27 26 2 WIRING DEVICES Building 1100 Cafe Bid Documents 2. C. D. E. F. G. H. June 23, 2014 Keep outlet boxes free of plaster, drywall joint compound, mortar, cement, concrete, dust, paint, and other material that may contaminate the raceway system, conductors, and cables. 3. Install device boxes in brick or block walls so that the cover plate does not cross a joint unless the joint is troweled flush with the face of the wall. 4. Install wiring devices after all wall preparation, including painting, is complete. Conductors: 1. Do not strip insulation from conductors until just before they are spliced or terminated on devices. 2. Strip insulation evenly around the conductor using tools designed for the purpose. Avoid scoring or nicking of solid wire or cutting strands from stranded wire. 3. The length of free conductors at outlets for devices shall meet provisions of NFPA 70, Article 300, without pigtails. 4. Existing Conductors: a. Cut back and pigtail, or replace all damaged conductors. b. Straighten conductors that remain and remove corrosion and foreign matter. c. Pigtailing existing conductors is permitted provided the outlet box is large enough. Device Installation: 1. Replace all devices that have been in temporary use during construction or that show signs that they were installed before building finishing operations were complete. 2. Keep each wiring device in its package or otherwise protected until it is time to connect conductors. 3. Do not remove surface protection, such as plastic film and smudge covers, until the last possible moment. 4. Connect devices to branch circuits using pigtails that are not less than 6 inches in length. 5. When there is a choice, use side wiring with binding head screw terminals. Wrap solid conductor tightly clockwise, 2/3 to 3/4 of the way around terminal screw. 6. Use a torque screwdriver when a torque is recommended or required by the manufacturer. 7. When conductors larger than No. 12 AWG are installed on 15 or 20 A circuits, splice No. 12 AWG pigtails for device connections. 8. Tighten unused terminal screws on the device. 9. When mounting into metal boxes, remove the fiber or plastic washers used to hold device mounting screws in yokes, allowing metal to metal contact. Receptacle Orientation: 1. Install ground pin of vertically mounted receptacles down, and on horizontally mounted receptacles to the right. Device Plates: Do not use oversized or extra deep plates. Repair wall finishes and remount outlet boxes when standard device plates do not fit flush or do not cover rough wall opening. Arrangement of Devices: Unless otherwise indicated, mount flush, with long dimension vertical and with grounding terminal of receptacles on top. Group adjacent switches under single, multigang wall plates. Adjust locations of service poles to suit arrangement of partitions and furnishings. 26 27 26 3 WIRING DEVICES Building 1100 Cafe Bid Documents 3.2 IDENTIFICATION A. 3.3 Comply with Division 26 Section "Identification for Electrical Systems." 1. Receptacles: Identify panelboard and circuit number from which served. FIELD QUALITY CONTROL A. B. Perform tests and inspections and prepare test reports. 1. Test Instruments: Use instruments that comply with UL 1436. 2. Test Instrument for Convenience Receptacles: Digital wiring analyzer with digital readout or illuminated LED indicators of measurement. Tests for Convenience Receptacles: 1. Line Voltage: Acceptable range is 105 to 132 V. 2. Percent Voltage Drop under 15 A Load: A value of 6 percent or higher is not acceptable. 3. Ground Impedance: Values of up to 2 ohms are acceptable. 4. GFCI Trip: Test for tripping values specified in UL 1436 and UL 943. 5. Using the test plug, verify that the device and its outlet box are securely mounted. 6. The tests shall be diagnostic, indicating damaged conductors, high resistance at the circuit breaker, poor connections, inadequate fault current path, defective devices, or similar problems. Correct circuit conditions, remove malfunctioning units and replace with new ones, and retest as specified above. END OF SECTION 26 27 26 June 23, 2014 26 27 26 4 WIRING DEVICES Building 1100 Cafe Bid Documents SECTION 26 41 00 LIGHTNING PROTECTION PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 SUMMARY A. 1.3 Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. Section Includes: 1. Air Terminal 2. Connections 3. Cable REFERENCES A. Reference Standards: Standards referenced by this Section include, but are not limited to, the following: LPI 175 NFPA 780 UL 96 UL 96A 1.4 Standard of Practice for Lightning Protection Systems Installation of Lightning Protection Systems Lightning Protection Components Installation Requirements for Lightning Protection Systems SUBMITTALS A. Product Data: 1. Air Terminal 2. Certificates PART 2 PRODUCTS 2.1 MATERIALS A. Materials and components complying in weight, size and composition with NFPA 780 and UL 96 lightning protection material requirements for this type of structure. B. All materials shall be aluminum, copper, bronze or stainless steel to match existing. Aluminum shall be used in locations where system components are mounted to aluminum surfaces to avoid galvanic corrosion of dissimilar metals. All grounding components shall be copper. 1. Class I materials shall be used. June 23, 2014 26 41 00 1 LIGHTNING PROTECTION Building 1100 Cafe Bid Documents 2.2 AIR TERMINALS Provide terminals in accordance with UL 96, except provide Class II for Class I and Class II applications. Support air terminals more than 24 inches in length by suitable brace, with guides, not less than one half the height of the terminal. 2.3 CONNECTIONS AND TERMINATIONS Provide connectors for splicing conductors that conform to UL 96, class as applicable. Conductor connections can be made by clamps or welds (including exothermic). Provide style and size connectors required for the installation. 2.4 CABLE Provide copper conductors on nonmetallic stacks that do not weigh less than 319 pounds per thousand feet, and provide cable such that the size of any strand in the cable is not less than No. 15 AWG. Provide thickness of web or ribbon on stacks that is not less than No. 12 AWG. Provide loop conductors that are comprised of copper conductors not smaller than No. 1/0 AWG. PART 3 3.1 EXECUTION AIR TERMINAL Air terminal design and support conforming to NFPA 780. Rigidly connect terminals to, and make electrically continuous with, roof conductors by means of pressure connectors or crimped joints of T shaped malleable metal. Provide pressure connector or crimped joint with a dowel or threaded fitting to connect ground rod conductor with air terminal. Set air terminals on or at equipment to maintain proper listing/certification of lightning protection system. Secure air terminals against overturning either by attachment to the object to be protected or by means of a substantial tripod or other braces which are permanently and rigidly attached to the building or structure. Metal projections and metal parts of buildings such as metal objects that are at least 3/16 inch thick and that do not contain hazardous materials, need not be provided with air terminals. However, bond these metal objects to a lightning conductor through a metal conductor of the same unit weight per length as the main conductor. Where metal HVAC units and ventilators are installed, mount air terminals thereon, where practical. Bond air terminals, erected by necessity adjacent to a metal ventilator, to the ventilator near the top and bottom. 3.2 INSTALLATION A. General: Install the lightning protection system in accordance with approved submittal drawings. All equipment and components shall be installed in a neat, workmanlike manner. B. Coordination: C. June 23, 2014 1. General: The Contractor shall coordinate the work of this Section with that of other trades to ensure a correct, neat and unobtrusive installation. 2. Roof Systems: No roof penetrations allowed. Install lightning protection components and systems according to UL 96A and NFPA 780. 26 41 00 2 LIGHTNING PROTECTION Building 1100 Cafe Bid Documents 3.3 3.4 D. Install conductors with direct paths from air terminals to ground connections. Avoid sharp bends and narrow loops. E. Cable Connections: Use approved exothermic welded connections for all conductor splices and connections between conductors and other components, except those above single ply membrane roofing. CORROSION PROTECTION A. Do not combine materials that can form an electrolytic couple that will accelerate corrosion in the presence of moisture unless moisture is permanently excluded from junction of such material. B. Use conductors with protective coatings where conditions would cause deterioration or corrosion of conductors. FIELD QUALITY CONTROL A. UL Inspection: Apply for Master Label inspection(s) by UL. Make revisions and obtain re inspections at no additional cost to the Owner to obtain a UL Master Label for system. END OF SECTION 26 41 00 June 23, 2014 26 41 00 3 LIGHTNING PROTECTION Building 1100 Bid Documents SECTION 26 51 00 INTERIOR LIGHTING PART 1 GENERAL 1.1 RELATED DOCUMENTS A. 1.2 SUMMARY A. 1.3 B. C. D. Product Data: For each type of lighting fixture, arranged in order of fixture designation. Include data on features, accessories, finishes, and the following: 1. Physical description of lighting fixture including dimensions. 2. Emergency lighting units including battery and charger. 3. Ballast. 4. Energy efficiency data. 5. Life, output, and energy efficiency data for lamps. Field quality control test reports. Operation and Maintenance Data: For lighting equipment and fixtures to include in emergency, operation, and maintenance manuals. Warranties: Special warranties specified in this Section. QUALITY ASSURANCE A. B. 1.6 BF: Ballast factor. CRI: Color rendering index. CU: Coefficient of utilization. LER: Luminaire efficacy rating. Luminaire: Complete lighting fixture, including ballast housing if provided. RCR: Room cavity ratio. SUBMITTALS A. 1.5 This Section includes the following: 1. Interior lighting fixtures, lamps, and ballasts. DEFINITIONS A. B. C. D. E. F. 1.4 Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use. Comply with NFPA 70. WARRANTY A. June 23, 2014 Special Warranty for Emergency Lighting Batteries: Manufacturer's standard form in which manufacturer of battery powered emergency lighting unit agrees to repair or replace components of rechargeable batteries that fail in materials or workmanship within specified warranty period. 1. Warranty Period for Emergency Lighting Unit Batteries: Five years from date of Substantial Completion. Full warranty shall apply for first year, and prorated warranty for the remaining nine years. 26 51 00 1 INTERIOR LIGHTING Building 1100 Bid Documents 2. B. Warranty Period for Emergency Fluorescent Ballast and Self Powered Exit Sign Batteries: Five years from date of Substantial Completion. Full warranty shall apply for first year, and prorated warranty for the remaining six years. Special Warranty for Ballasts: Manufacturer's standard form in which ballast manufacturer agrees to repair or replace ballasts that fail in materials or workmanship within specified warranty period. 1. Warranty Period for Electronic Ballasts: Five years from date of Substantial Completion. PART 2 PRODUCTS 2.1 LIGHTING FIXTURES AND COMPONENTS, GENERAL REQUIREMENTS A. B. C. D. E. F. 2.2 Recessed Fixtures: Comply with NEMA LE 4 for ceiling compatibility for recessed fixtures. Fluorescent Fixtures: Comply with UL 1598. Where LER is specified, test according to NEMA LE 5 and NEMA LE 5A as applicable. Sheet Metal Components: Steel, unless otherwise indicated. Form and support to prevent warping and sagging. Doors, Frames, and Other Internal Access: Smooth operating, free of light leakage under operating conditions, and designed to permit relamping without use of tools. Designed to prevent doors, frames, lenses, diffusers, and other components from falling accidentally during relamping and when secured in operating position. Reflecting surfaces shall have minimum reflectance as follows, unless otherwise indicated: 1. White Surfaces: 85 percent. 2. Specular Surfaces: 83 percent. 3. Diffusing Specular Surfaces: 75 percent. Plastic Diffusers, Covers, and Globes: 1. Acrylic Lighting Diffusers: 100 percent virgin acrylic plastic. High resistance to yellowing and other changes due to aging, exposure to heat, and UV radiation. a. Lens Thickness: At least 0.125 inch minimum unless different thickness is indicated. b. UV stabilized. 2. Glass: Annealed crystal glass, unless otherwise indicated. BALLASTS FOR COMPACT FLUORESCENT LAMPS A. June 23, 2014 Description: Electronic programmed rapid start type, complying with ANSI C 82.11, designed for type and quantity of lamps indicated. Ballast shall be designed for full light output unless step dimming control is indicated: 1. Lamp end of life detection and shutdown circuit. 2. Automatic lamp starting after lamp replacement. 3. Sound Rating: A. 4. Total Harmonic Distortion Rating: Less than 20 percent. 5. Transient Voltage Protection: IEEE C62.41, Category A or better. 6. Operating Frequency: 20 kHz or higher. 7. Lamp Current Crest Factor: 1.7 or less. 8. BF: 0.95 or higher, unless otherwise indicated. 9. Power Factor: 0.95 or higher. 10. Interference: Comply with 47 CFR, Chapter 1, Part 18, Subpart C, for limitations on electromagnetic and radio frequency interference for nonconsumer \equipment. 11. Ballast Case Temperature: 75 deg C, maximum. 26 51 00 2 INTERIOR LIGHTING Building 1100 Bid Documents 2.3 REQUIREMENTS FOR INDIVIDUAL LIGHTING FIXTURES A. Fixtures shall be as scheduled on Drawings. PART 3 EXECUTION 3.1 INSTALLATION A. B. C. 3.2 Lighting fixtures: Set level, plumb, and square with ceilings and walls. Install lamps in each fixture. Adjust aimable lighting fixtures to provide required light intensities. Connect wiring according to Division 26 Section "Low Voltage Electrical Power Conductors and Cables." FIELD QUALITY CONTROL A. B. Test for Emergency Lighting: Interrupt power supply to demonstrate proper operation. Verify transfer from normal power to battery and retransfer to normal. Prepare a written report of tests, inspections, observations, and verifications indicating and interpreting results. If adjustments are made to lighting system, retest to demonstrate compliance with standards. END OF SECTION 26 51 00 June 23, 2014 26 51 00 3 INTERIOR LIGHTING Building 1100 Bid Documents SECTION 28 31 00 FIRE DETECTION AND ALARM PART 1 GENERAL 1.1 GENERAL A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. GENERAL Work includes providing additional devices to an existing system. 1.3 WORK INCLUDED A. B. GENERAL REQUIREMENTS 1. The contractor shall furnish and install additional devices and connection for the existing fire alarm system as specified herein. 2. The components shall include but not be limited to all control and communication equipment, power supply (including remote power supplies), signal initiating devices, audible and visual alarm indicating appliances, conduit, wiring, fittings, and all other accessories necessary for a complete and operable system. LABELING 1. C. D. All system equipment shall be labeled with the manufacturer's name and logotype to assure the integrity of the complete system. AGENCY APPROVALS 1. All equipment shall be listed as power limited by Underwriters Laboratories, Inc., approved by Factory Mutual or as accepted by the authority having jurisdiction. The catalog numbers specified are those of Notifier and are indicative of the quality and type of equipment to be furnished. 2. The fire alarm system in its entirety shall be in compliance with all applicable fire and electrical codes and comply with the requirements of the local authority having jurisdiction over said systems. 3. Accessory components as required shall be catalogued by the manufacturer and U.L. listed to operate with the manufacturer's control panel. SPECIFIC U.L. PROVISIONS 1. The system shall comply with the applicable provisions of the following U.L. Standards and Classifications: UL 864, Control Units Fire Protective Signaling Systems UOJZ, Control Units, System UOXX, Control Unit Accessories, System E. SPECIFIC NFPA STANDARDS 1. The system shall comply with the applicable provisions of the following current National Fire Protection Association (NFPA) standards: NFPA 71, Installation, Maintenance, and Use of Signaling Systems for Central Station Service NFPA 72, Installation, Maintenance, and Use of Protective Signaling Systems NFPA 72E, Automatic Fire Detectors June 23, 2014 28 31 00 1 FIRE DETECTION AND ALARM Building 1100 Bid Documents NFPA 90A, Installation of Air Conditioning and Ventilating Systems NFPA 101, Safety to Life from Fire in Buildings and Structures 1.4 SCOPE A. 1.5 1.6 The existing fire detection system shall be modified in accordance to the project specifications and drawings. SUBMITTALS A. Submit shop drawings and product data in accordance with Section 013000. B. Indicate system components, size of components, location and provide full schematic or wiring system showing building and operation details. C. Submit manufacturer's installation instructions. D. Submit manufacturer's descriptive literature, operating instructions and maintenance and repair data. E. Suppliers qualifications shall be submitted indicating years in business, service policies, warranty definitions, factory training and a list of similar installations. F. Contractor qualifications shall be supplied indicating years in business and prior experience with installations that include the type of equipment that is to be supplied. G. Battery standby calculations showing total standby power needed to meet the system requirements as specified. CODES AND STANDARDS A. Local and State Codes 1. 1.7 The system shall comply with all local and state codes with no exceptions. OPERATION AND MAINTENANCE MANUALS A. Submit a complete Operation and Maintenance Manual. PART 2 PRODUCTS 2.1 COMPONENTS A. B. June 23, 2014 ELECTRONIC SOUNDERS 1. Electronic sounders shall operate on 24 VDC nominal. 2. Electronic sounders shall be field programmable without the use of special tools, to provide slow whoop, continuous, or interrupted tones with an output sound level of at least 90 dBA measured at 10 feet from the device. 3. Shall be flush mounted. Strobe lights shall meet the requirements of the ADA, UL Standard 1971 and shall meet the following criteria: 1. The maximum pulse duration shall be 2/10 of one second. 2. Strobe intensity shall meet the requirements of UL 1971. 3. The flash rate shall meet the requirements of UL 1971. 28 31 00 2 FIRE DETECTION AND ALARM Building 1100 Bid Documents 4. C. Color shall be white. AUDIBLE/VISUAL COMBINATION DEVICES 1. Shall meet the applicable requirements of Section A listed above for audibility. 2. Shall meet the requirements of Section B listed above for visibility. 3. Color shall be white. PART 3 INSTALLATION 3.1 3.2 INSTALLERS' RESPONSIBILITIES A. The installer shall coordinate the installation of the fire alarm equipment with the manufacturer or his authorized distributor. B. All conductors and wiring shall be installed in conduit in accordance to the manufacturer's recommendations. Covers of junction boxes serving the fire alarm system shall be painted red. C. It shall be the installer’s responsibility to coordinate with the supplier, regarding the correct wiring procedures before installing any conduits or conductors. D. INSTALLATION OF COMPONENTS 1. System components shall be installed in accordance with the latest revisions of the appropriate NFPA codes, the requirements contained herein, National Electrical Code, local and state regulations, the requirements of the fire department and other applicable authorities having jurisdiction. 2. Wire shall be U.L. listed as fire alarm protection signaling circuit cable per National Electrical Code, Articles 760. Bell wire or thermostat wire is not acceptable. Twisted shall be required for all analog communication loops. WARRANTY AND FINAL TEST A. June 23, 2014 GENERAL 1. The contractor shall warranty all equipment and wiring free from inherent mechanical and electrical defects for one year (365 days) from the date of final acceptance. 2. Final Test: Before the installation shall be considered completed and acceptable by the awarding authority, a test on the system shall be performed as follows: a. The contractor's representative, in the presence of representatives of the manufacturer, of the owner, and the fire department shall operate every building fire alarm device to ensure proper operation and correct annunciation at the control panel. b. At least one half of all tests shall be performed on battery standby power. c. Where application of heat would destroy any detector, it may be manually activated. d. The analog communication loops and the indicating appliance circuits shall be opened in at least two (2) locations per circuit to check for the presence of correct supervisory circuitry. e. When the testing has been completed to the satisfaction of the representative of the owner, a notarized letter co signed by each attesting to the satisfactory completion of said testing shall be forwarded to the owner and the fire department. f. The contractor shall leave the fire alarm system in proper working order, and, without additional expense to the owner, shall replace any defective materials or equipment 28 31 00 3 FIRE DETECTION AND ALARM Building 1100 Bid Documents provided by him under this contract within one year (365 days) from the date of final acceptance by the awarding authority. g. 3.3 Prior to final test and fire department must be notified in accordance with local requirements. AS BUILT DRAWINGS, TESTING, AND MAINTENANCE INSTRUCTIONS A. AS BUILT DRAWINGS 1. A complete set of reproducible "as built" drawings showing installed wiring, color coding, and wire tag notations for exact locations of all installed equipment, specific interconnections between all equipment, and internal wiring of the equipment shall be delivered to the owner upon completion of system. END OF SECTION 28 31 00 June 23, 2014 28 31 00 4 FIRE DETECTION AND ALARM
© Copyright 2024