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WILSON COUNTY
BOARD of EDUCATION
Additions to Carroll-Oakland
Elementary School
Wilson County, Tennessee
Project Manual
February???, 2014
Project Team:
Architectural, Structural
Kaatz, Binkley, Jones & Morris Architects, Inc.
Civil
Civil Site Design Group
Mechanical/Plumbing
Engineering Services Group
Electrical
Engineering Services Group
Project Number 2683-14
Document Set ________
Volume 2 of 2
SECTION 09250
GYPSUM WALLBOARD
PART 1 GENERAL
1.01
SECTION INCLUDES
A.
B.
C.
D.
1.02
RELATED SECTIONS
A.
B.
C.
D.
E.
F.
1.03
1.04
Gypsum Wallboard
Metal Studs and Runner Channels
Metal Furring Channels
Accessories
Section 04200 – Brick and Block Work
Section 06100 – Rough Carpentry
Section 07210 – Building Insulation
Section 07240 – Exterior Insulation and Finish System
Section 07269 – Vapor Retarder
Division 9 - Finishes
REFERENCES
A.
ASTM C475
B.
ASTM C557
C.
D.
ASTM C645
ASTM C754
E.
ASTM C840
F.
ASTM C954
G.
ASTM C1002
H.
ASTM C1047
I.
ASTM C1278/C1278M
J.
K.
ASTM 1396
UL
Specification for Joint Compound and Joint Tape for
Finishing Gypsum Board
Specification for Adhesives for Fastening Gypsum
Wallboard to Wood Framing.
Specification for Nonstructural Steel Framing Members
Specification for Installation of Steel Framing Members
to Receive Screw-Attached Gypsum Panel Products
Standard Specification for Application and Finishing of
Gypsum Board
Specification for steel Drill Screws for the application of
Gypsum Panel Products or Metal Plaster Bases to
Steel Studs from 0.033 inches to 0.112 inches in
Thickness
Specification for Steel Self-piercing Tapping Screws for
the Application of Gypsum Panel Products or Metal
Plaster Bases to Wood Studs or Steel Studs.
Specification for Accessories for Gypsum Wallboard
and Gypsum Veneer Base
Standard Specification for Fiber Reinforced Gypsum
panel
Standard Specification for Gypsum Board
Underwriters Laboratories, Inc. Fire Resistance
Directory
1.
UL V450 - UltraSteel® fire rated partitions to be
installed in accordance with UL V450 or UL V438 or UL
U 419
SUBMITTALS
A.
B.
Submit in accordance with Section 01330.
Submit manufacturer’s cut sheets and installation instructions for products
specified herein.
Comm. No. 2683-14
09250.1
Gypsum Wallboard
1.05
REGULATORY REQUIREMENTS
A.
1.06
ENVIRONMENTAL REQUIREMENTS
A.
B.
1.07
Conform to applicable code requirements for combustibility requirements for
materials.
Maintain uniform temperatures of minimum 60 degrees F and humidity of 20
percent to 40 percent prior to, during and after installation.
The building shall be enclosed, the heat / air-conditioning system operating with
proper filters in place, and the proper temperature and humidity conditions
stabilized before, during, and following installation until Substantial Completion.
DELIVERY, STORAGE, AND HANDLING
A.
B.
C.
D.
Deliver materials in manufacturer’s unopened packages, suitably store to protect
against exposure to moisture and other unacceptable conditions.
Handle components to prevent damage to panel edges or any other damage to
components.
Stack gypsum wallboard on edge, blocked off of concrete slab
Store and handle steel framing and related accessories in accordance with
A.I.S.I. “Code of Standard Practice”
PART 2 PRODUCTS
2.01
ACCEPTABLE MANUFACTURERS
A.
B.
C.
2.02
United States Gypsum
Georgia-Pacific Gold Bond Building Products
Dietrich Metal Framing Company
MATERIALS
A.
B.
C.
General:
1. Gypsum products utilizing organic materials are not acceptable
2. All gypsum board products shall be paperless, glass mat, moisture and
mold resistant gypsum solutions
Gypsum Wallboard:
1. Exterior Gypsum Soffit Board: ASTM C931; fire rated 5/8 inch thick; 4’-0”
wide by most economical lengths to suit building conditions; ends square
cut, tapered edges.
2. Fiber Reinforced Gypsum Board: ASTM C1629; high impact, fire rated, and
/ or water resistant as required by location; 5/8 inch thick; 4’-0” wide by most
economical lengths to suit building conditions; ends square cut, tapered
edges.
a. Basis of Design:
i. DensArmor Plus Impact-Resistant Interior Panel & DensArmor Plus
Abuse Resistant Interior Panel as manufactured by Georgia-Pacific
Metal Studs & Runner Channels:
1. General:
a. Conform to requirements of ASTM C645
Comm. No. 2683-14
09250.2
Gypsum Wallboard
D.
E.
F.
b. C-channel, roll-formed from hot-dipped galvanized steel complying with
ASTM A1003 and ASTM A653 G40 or equivalent corrosion resistant
coating.
i. A40 galvannealed products are unacceptable per ASTM C645
c. Subject to compliance with requirements, provide Dietrich UltraSteel
Framing 20 gauge equivalent, 25 gauge equivalent
2. Framing members for steel stud chase wall partitions:
a. UltraSteel 1-5/8” steel studs (25 gauge equivalent) and 158CR steel
runner channels
b. Approved Substitute
3. Steel stud interior partitions:
a. UltraSteel 3-5/8” steel studs (25 gauge equivalent) and 600CR runners
b. Approved Substitute
4. Wall studs:
a. UltraSteel 3-5/8” steel studs (25 gauge equivalent) steel studs up to
14'-0" for a deflection limit of l/360 at 16" spacing, single layer partition
construction
b. UltraSteel 3-5/8” steel studs (25 gauge equivalent) steel studs up to
14'-9" for a deflection limit of l/360 at 16" spacing, double layer partition
construction
c. UltraSteel 3-5/8” steel studs (20 gauge equivalent) steel studs up to
15'-7" for a deflection limit of l/360 at 16" spacing, single layer partition
construction
d. UltraSteel 3-5/8” steel studs (20 gauge equivalent) steel studs up to
17-8" for a deflection limit of l/360 at 16" spacing, double layer partition
construction
e. Approved Substitute
Furring Channels:
1. Furring channels for securing gypsum ceiling to runner channels and
wallboard to panel studs
a. Dietrich Metal Framing hat-shaped Metal Furring Channels (2-3/4" x
7/8") spaced 16" o.c.
Main runner channels for supporting ceiling furring suspended from ceiling
construction:
a. 1-1/2" or 2" cold rolled steel channels weighing 500 pounds per 1000 linear
feet
Accessories:
1. Metal channel trim for edges of gypsum board:
a. Dietrich Metal Framing Expanded Flange Corner Bead J-trim (M71A)
(M81A)
b. Dietrich Metal Framing Expanded Flange Corner Bead L-trim (M71B)
(M81B)
c. Approved Substitute
2. Cornerbeads for external corners:
a USG Expanded Flange Corner Bead (1-1/4" x 1-1/4").
b. Approved Substitute
3. Nails for securing gypsum board to wood framing:
a. Sheffield Drywall Ringed Nails, manufactured by Armco Steel Corp.
b. Approved Substitute.
4. Fasteners for steel studs (sizes required for purpose used)
a. USG Type S and S12 Pan Head Screws
b. USG Type S Bugle Head screws
c. Approved Substitute
5. Materials for exposed joint treatment:
a. USG Perf-A-Tape
b. Durabond Compound Taping
Comm. No. 2683-14
09250.3
Gypsum Wallboard
c. Durabond 90 Joint Compound
d. USG Ready-Mixed Joint Compound Topping
e. Approved Substitute
6. Sealant for caulking joints at abutting existing wall surfaces:
a. USG Acoustical Sealant
b. Approved Substitute
7. Insulation:
a. Refer to Section 07210-Building Insulation
8. Adhesives:
a. For double-layer application and column fireproofing:
i. Durabond Joint Compound
ii USG Ready-Mixed Joint Compound
iii Approved Substitute
b. For adhesive application:
i. Drywall Stud Adhesive.
9. Caulking:
a. USG Acoustical Sealant
b. Approved Substitute
10. Galvanized Metal Angles
a. Dietrich Metal Framing 1-3/8" x 7/8" x 24 gauge
b. Approved Substitute
11. Direct Suspension Systems:
a. USG Main Beam MB-12
b. USG Cross Furring Channel CFC-4.
c. USG Cross Beam CB-4
d. Approved Substitute
12. Wall Control Joints (interior applications)
a. Dietrich Metal Framing No. 093 Zinc Control Joint
b. Approved Substitute
b. Approved Substitute
PART 3 EXECUTION
3.01
INSPECTION
A.
B.
C.
D.
3.02
Examine building before beginning work to determine that the building is properly
enclosed and the structure is in proper condition to receive gypsum board
materials and suspension system. Area shall be uninterrupted for free movement
of rolling scaffold. Do not proceed until satisfactory conditions have been
corrected.
Verify that existing conditions are ready to receive work and that rough opening
dimensions are as instructed by manufacturer.
Verify that layout of hangers will not interfere with other work.
Start of installation shall be construed as acceptance of existing conditions.
INSTALLATION
GENERAL
A.
Install steel stud and gypsum board partitions, chase walls, gypsum board
ceilings, column and beam fireproofing assemblies, and miscellaneous furring
where shown on the drawings.
1. Utilize fiber reinforced gypsum board in all “finished” areas. Use standard
gypsum board in concealed areas
a. Install fire rated gypsum board at rated walls and rated ceilings.
Comm. No. 2683-14
09250.4
Gypsum Wallboard
B.
C.
b. Install moisture resistant gypsum board on walls and ceilings in toilets
showers, kitchens, and other “wet” areas
2. Install double layer of 1/4” backing board for curved walls.
3. Install 1/2” gypsum board to the bottom chord of all wood trusses or the
bottom side of all wood joists unless specifically indicated otherwise on the
drawings.
Comply with ASTM C754 and ASTM C840
Install steel stud and gypsum board partitions and ceilings for fire rated
assemblies in accordance with UL design numbers listed on the drawings.
1. Install fire rated partitions in accordance with UL V450 or UL V438 or UL
U419
STUD SYSTEM ERECTION:
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
Erect metal framing in accordance with ASTM C754
Attach steel runners at floor and ceiling to structural elements with suitable
fasteners located 2" from each end and spaced 24" o.c.
Position studs vertically, with open side facing in same direction, engaging floor
and ceiling runners, and spaced 16" o.c.
When necessary, splice studs with 8" nested lap and two positive attachments
per stud flange.
Place studs in direct contact with all door frame jambs, abutting partitions, and
partition corners.
Where studs are installed directly against exterior walls and a possibility of water
penetration through walls exists, install asphalt felt strips between studs and wall
surfaces.
Anchor all studs for shelf-walls and those adjacent to door and window frames,
partition intersections, corners and free-standing furring to ceiling and floor
runner flanges with USG Metal Locker Fastener tool or screws.
Securely anchor studs to jamb and head anchor clips of door or borrowed-light
frames by bolt or screw attachment.
Over metal door and borrowed-light frames, place horizontally a cut-to-length
section of runner, with a web-flange bend at each end, and secure to strut-studs
with two screws in each bent web.
Position a cut-to-length stud extending to ceiling runner at vertical panel joints
over door frame header.
Provide appropriate blocking within all stud framing for attachment of items such
as casework, toilet partitions, toilet accessories, bulletin boards, marker boards,
tack boards, plaques, signage, M P &E equipment, etc.
GYPSUM PANEL ERECTION:
A.
B.
C.
D.
E.
F.
G.
Install Gypsum board in accordance with ASTM C840 for non-rated assemblies
Install Gypsum board in accordance with UL designs for rated assemblies
Apply gypsum panels parallel to studs.
Position all edges over studs for parallel application.
Use maximum practical lengths to minimize end joints.
Fit ends and edges closely, but not forced together.
Stagger joints on opposite sides of partition.
CHASE WALL ERECTION:
A.
Align two parallel rows of floor and ceiling runners spaced apart as detailed.
Attach to concrete slabs with concrete stud nails or power-driven anchors 23"
Comm. No. 2683-14
09250.5
Gypsum Wallboard
B.
C.
D.
o.c., to suspended ceilings with toggle bolts 16" o.c., or to wood framing with
suitable fasteners 24" o.c.
Position steel studs vertically in runners, 16" o.c. with flanges in the same
direction, and with studs on opposite sides of chase directly across from each
other. Anchor all studs to floor and ceiling runner flanges with USG Metal Lock
Fastener tool or screws.
Cut cross bracing to be placed between rows of studs from gypsum panels, 12"
high by chase wall width. Space braces 48" o.c. vertically and attach to stud
webs with six 1" Type S Screws per brace. If larger braces are used, space
screws 8" o.c. max, on each side.
Bracing of 2-1/2" steel studs may be used in place of gypsum panels. Anchor
web at each end of steel brace to stud web with two 3/8" pan head screws.
When chase wall studs are not opposite, install steel stud cross braces 24" o.c.
horizontally and securely anchor each end to a continuous horizontal 2-1/2"
runner screw-attached to chase wall studs within the cavity.
DRYWALL SOFFIT ERECTION:
A.
B.
C.
D.
E.
F.
G.
Attach steel runners 24" o.c. to concrete slabs with concrete stub nails or powerdriven anchors, to suspended ceilings with toggle bolts to wood framing with
suitable fasteners.
On stud walls, space fasteners to engage each stud.
On ceilings, place fastener close to outside face runner.
Fasten vertical face panel to web of face corner runner and flange of ceiling
runner with 1" type S Screws.
For braced furring, insert steel studs between face corner runner and sidewall
runner and attach alternate studs to runners with USG Metal Lock Fastener tool
or 3/8" pan head screws.
Attach bottom face panel to steel studs and runners with 1" Type S Screws.
Space screws in corner runner at least 1" from gypsum panel edge.
CEILING INSTALLATION:
A.
B.
Grillage Erection:
1.
Space 8 gauge hanger wires 48" o.c. along carrying channels and within 6"
of ends of carrying-channel run. In concrete, anchor hangers by attachment
to reinforcing steel, by loops embedded at least 2" or by approved inserts.
For steel construction, wrap hanger around or through beams or joists.
2.
Install 1-1/2" carrying channels 48" o.c., and within 6" of walls. Position
channels for proper ceiling height, level, and secure with hanger wire saddletied along channel. Provide 1" clearance between runners and abutting walls
and partitions. At channel splices, interlock flanges, overlap ends 12" and
secure each end with double-strand 18 gauge tie wire.
3.
Erect metal furring channels at right angles to 1-1/2" carrying channels or
main support members. Space furring (16") o.c. and within 6" of walls.
Provide 1" clearance between furring ends and abutting walls and partitions.
Secure furring to carrying channels with clips or saddle-tie to supports with
double-strand 18 gauge tie wire. At splices, nest furring channels at least 8"
and securely wire-tie each end with double-strand 18 gauge tie wire.
4.
At light troffers or any openings that interrupt the carrying or furring channels,
install additional cross reinforcing to restore lateral stability of grillage.
Gypsum Panel Erection:
1.
Apply gypsum panels of maximum practical length with long dimension
perpendicular to furring channels. Position end joints over channel web
stagger in adjacent rows.
Comm. No. 2683-14
09250.6
Gypsum Wallboard
2.
C.
D.
Fit ends and edges closely, but not forced together. Fasten panel to
channels with 1" Type S screws in field of panels and along abutting ends
and edges.
Direct Suspension System Erection:
1.
Attach wall angles at ceiling height. Space 12 gauge hanger wires 48" o.c.
along main beams, within 6" of beam ends and walls not having wall angles.
Install main beams 48" o.c. within 6" of walls. Align main beam slots for
cross furring channel and splice ends to insure continuity in each row.
2.
Space cross furring channels 24" o.c. within 6" of walls without wall angles,
at panel end joints and 8" from gypsum panel end joints. Snaplock ends to
main beam and secure ends to wall angles with positive attachment.
3.
At light fixtures, place hangers at each corner and at mid span of cross
beams. Install two cross beams to support lighting fixture and additional
cross furring channels 8" from each side of fixture.
4.
Apply gypsum board of maximum practical length with long dimension
perpendicular to cross furring channels. Center end joints under channels
and stagger in adjacent rows. Fit ends and edges closely but not forced
together. Fasten panels to beams and channels with 1" Type S-12 Screws in
field of panels and along abutting ends and edges. Apply gypsum panel
fixture protection over all light fixtures.
Caged Beam Fireproofing:
1.
Position ceiling runners at least 1/2" from and parallel to beam and fasten to
floor units with 1/2" Type S-12 Pan Head Screws Fabricate hanger brackets
from 1-5/8" steel runners allowing (1") clearance at bottom of beam. Space
brackets 24" o.c. along beam and attach to ceiling runners with 1/2" Type S12 screws. Install lower corner runners parallel to beam and fasten to
brackets with 1/2" type S-12 Screws.
2.
Attach (two) layers of 5/8" Sheetrock Firecode Gypsum Panels to channel
brackets with screws. Install vertical panels first, with bottom panels
overlapping lower edges of panels in each layer. Attach panels to channel
brackets with (1-1/4")Type S Screws for base layer, 1-5/8" Type S Screws for
middle layer and (2-1/4") Type S Screws for face layer.
COLUMN FIREPROOFING INSTALLATION:
A.
B.
C.
Interior columns supporting one floor or roof:
1. UL Design X518 - 2 hr
Interior columns supporting more than one floor:
1. UL Design X515 - 3 hr
At Contractor's option, Gypsum Board fireproofing for 1 hour, 2 hour, and 3 hour
ratings may conform to requirements set forth in Editions of the Building Code
currently adopted by governmental agencies having jurisdiction where the project
is located.
WALL FURRING INSTALLATION:
A.
B.
C.
D.
Attach metal furring channels horizontal spaced 16" o.c. to interior of masonry or
studs in exterior wall panels with power-driven fasteners or concrete stub nails
staggered 24" o.c. on opposite flanges.
Nest channels 8" at splices 8" at splices and anchor with two fasteners in each
wing.
Where furring channel is installed directly to exterior wall and a possibility of
water penetration through walls exists, install asphalt felt protection strip between
furring channel and wall.
Apply gypsum panels perpendicular to channels.
Comm. No. 2683-14
09250.7
Gypsum Wallboard
E.
F.
G.
H.
Position all edges over furring channels in parallel application; all ends over
framing in perpendicular application with joints staggered in successive courses.
Use maximum practical lengths to minimize end joints.
Fit ends and edges closely, but not forced together.
Fasten panels to channels with 1" type S Screws.
ACCESSORY APPLICATION:
A.
B.
C.
D.
E.
F.
3.03
Joint System
1. Finish all face panel joints and internal angles with a U.S.G. Joint System
installed according to manufacturer's directions. Spot exposed fasteners on
face layers and finish corner bead, control joints and trim as required, with at
least three coats of joint compound, feathered out onto panel faces and
sanded smooth.
2. Finish all face panel joints and internal angles to the following levels:
a. Level 1:
gypsum board in concealed areas
b. Level 2:
gypsum board utilized as backer substrate for tile
c. Level 3:
gypsum board to receive “heavy” texture finishes or “heavy
duty” wallcoverings
d. Level 4:
gypsum board to receive “light” duty wall coverings, flat
paints or “light” textures
d. Level 5:
gypsum board to receive “satin”, “semi-gloss”, “gloss”, or
enamel paint systems
Laminating Adhesive:
1. Spread to provide 1/2" adhesive beads 4-1/2" o.c. for full sheet lamination.
For strip lamination, apply adhesive in vertical strips of four 1/2" beads 1-1/2"
to 2" o.c. Space strips 24" o.c.
Corner Bead
1. Reinforce all vertical and horizontal exterior corners with corner bead
fastened with 9/16" galvanized staples 9" o.c. on both flanges along entire
length of bead.
Metal Trim:
1. Where assembly terminates against masonry or other dissimilar material,
apply metal trim over panel edge and fasten with 9/16" galvanized staples 9"
o.c. and finish with joint compound.
Screws:
1. Power-drive at least 3/8" from edges or ends of panel to provide uniform
dimply 1/32" deep.
Control Joints:
1. Break panel behind joint and back by double framing members (and 2" wide
gypsum panel strip). Attach control joint to face layer with 9/16" galvanized
staples spaced 6" o.c. on both flanges along entire length of joint. Install
control joints a 30’-0” o.c. maximum for interior wall applications unless
otherwise noted on Architectural Drawings.
CLEANING
A.
B.
Remove and replace damaged components which cannot be successfully
restored.
Remove debris, material scraps, and empty containers from the project.
Comm. No. 2683-14
09250.8
Gypsum Wallboard
3.04
PROTECTION
A.
Protect finished work per Section 01500
END OF SECTION
Comm. No. 2683-14
09250.9
Gypsum Wallboard
SECTION 09310
CERAMIC TILE
PART 1 GENERAL
1.01
SECTION INCLUDES
A.
B.
C.
D.
E.
1.02
REGULATORY REQUIREMENTS
A.
B.
1.03
C.
D.
B.
C.
Deliver materials in manufacturer’s unopened packages with seals unbroken and
labels intact, suitably store to protect against exposure to moisture, surface
contamination, and other unacceptable conditions.
Handle components to prevent edge damage or any other damage to
components.
Protect adhesives from freezing or overheating; follow manufacturer’s
instructions.
ENVIRONMENTAL REQUIREMENTS
A.
B.
1.06
Submit in accordance with Section 01330.
Submit manufacturer’s cut sheets and installation instructions for products
specified herein.
Submit two (2) sets of physical samples for products specified herein.
Certifications: Submit manufacturer’s letter of compliance that products will meet
or exceed TCA 137.1, including Master Grade Certificate.
DELIVERY, STORAGE, AND HANDLING
A.
1.05
Conform to ANSI 137.1 for standard grade tile. Second grade or worse material
will not be permitted.
Conform to Ceramic Tile Manual published for the Ceramic Tile Institute.
SUBMITTALS
A.
B.
1.04
Floor Tile
Base Tile
Wall Tile
Setting Mortar
Grout
Do not install adhesives in a closed, unventilated environment.
Maintain 50 degrees F during installation of mortar materials. Vent temporary
heaters to prevent carbon monoxide damage to tile work.
EXTRA MATERIALS
A.
At the end of the project, provide to the Owner, unopened, clearly marked
cartons of additional ceramic tile materials and grout utilized on the project. Refer
to provisions of Section 01700
1. Extra materials are the property of the Owner and shall not be used by the
contractor for repairs during construction, completion of puchlist items, or
warranty work during the warranty period
a. 100 Square Feet of each color ceramic floor tile
b. One container of each color ceramic base
c. Containers of each color grout required to install 100 square feet of tile.
(No less than one (1) container required)
Comm. No. 2683-14
09310.1
Ceramic Tile
PART 2 PRODUCTS
2.01
ACCEPTABLE MANUFACTURERS
A.
B.
C.
2.02
American Olean
Dal-Tile Corp
Crossville Ceramics
MATERIALS
A.
B.
C.
D.
Mosaic Floor Tile:
1.
Unglazed Mosaics as manufactured by American Olean
a. “A” colors and “R” colors
i. Price range 1 thru 4
2.
Characteristics:
a. Tile size:
2” x 2” x 1/4”
b. Mounted Tile Sheets:
i.
Back edge mounting system
ii.
2’-0” x 1’-0” sheets
c. Coefficient of Friction:
Wet:
≥0.60 Dry:
≥0.70
d. Moisture Absorption:
0.01% - 0.5%
e. Breaking Strength:
>300 lbs
f. MOH’s
6.5 - 8.0
g. Abrasion Resistance
4
h. Chemical Resistant
3.
Quality Assurance:
a. Meet or exceed ANSI A137.1 standards
b. Comply with ISO 10545-7 for abrasion resistance
Mosaic Wall Tile:
1.
Unglazed Mosaics as manufactured by American Olean
a. “A” colors and “R” colors
i. Price range 1 thru 4
2.
Characteristics:
a. Tile size:
1” x1” x 1/4”
b. Mounted Tile Sheets
i.
Back edge mounting system
ii.
2’-0” x 1’-0” sheets
c. Coefficient of Friction:
Wet:
≥0.60 Dry:
≥0.70
d. Moisture Absorption:
0.01% - 0.5%
e. Breaking Strength:
>300 lbs
f. MOH’s
6.5 - 8.0
g. Abrasion Resistance
4
h. Chemical Resistant
3.
Quality Assurance:
a. Meet or exceed ANSI A137.1 standards
b. Comply with ISO 10545-7 for abrasion resistance
Tile Base:
1.
Bullnosed and coved shape A-3610, bright glaze finish, 6" high by 6"
long.
2.
Internal corners shall be mitered and external corners shall be
combination angle and stretcher tile.
Wall Tile:
1.
Bright Glaze finish, 4-1/4" x 4-1/4".
2.
Price Range 1 thru 4
Comm. No. 2683-14
09310.2
Ceramic Tile
E.
F.
G.
2.03
Setting Mortar:
1.
Portland Cement mortar, conforming to requirements of ANSI A108.1
Latest edition for recessed slabs and mortar bed applications.
a.
Refer to drawings for areas of recessed slabs for mortar bed
locations.
2.
Setting mortar for thin-set tile shall be Dry-Set Mortar conforming to the
requirements of ANSI A108.5 Latest edition and A118.1 Latest edition.
Grout:
1.
Commercial Portland Cement wet cure formulation and shall be equal to
L & M, Upco, Kaiser, or Custom.
2.
Damp cure grout as required.
3.
Colors as selected by Owner from manufacturer’s premium range.
Uncoupling / Waterproofing Membrane:
1.
Schluter-DITRA or approved substitute
ACCESSORIES
A. Cleaners for Tile and Grout: As recommended by manufacturer.
B. Metal Adapters, Transitions, Reducers, Thresholds, Edge Guards, Etc. for use with
ceramic flooring products:
1. As required for complete installation.
2. RENO-U as manufactured by Schluter-Systems L.P., Plattsburgh, NY or
approved substitute
a.
Sizes as required for condition encountered at each location
b.
Colors as selected from manufacturer’s standard and premium by the
Designer
2.04
EXPANSION AND CONTROL JOINTS
A. Manufacturer and Proprietary Product
1. DILEX-KSN as manufactured by Schlüter-Systems, Plattsburgh, NY
2. DILEX-KSBT as manufactured by Schlüter-Systems, Plattsburgh, NY
3. Approved Substitute
B. System Description
1. Expansion and Control Joints for Thin Set Applications:
a.
Solid brass profiles joined by a soft synthetic rubber joint material, with integral
perforated anchoring legs for setting the joint into the setting bed.
C. Height:
As required to suit application
D. Color:
As selected by Designer.
PART 3 EXECUTION
3.01
INSPECTION
A.
B.
C.
3.02
Verify that surfaces are ready to receive work.
In areas scheduled to receive tile verify that substrate is within dimensional
tolerances and needed for tile installation. Report discrepancies. Do not proceed
until such discrepancies have been corrected.
Before tiling, verify that floor surfaces to be tiled are free of curing compounds,
oil, grease, wax, dust or other deleterious substances. Verify that concrete
surfaces to receive tile are fully cured and are at least 28 days old.
PREPARATION
A.
Protect surrounding work from damage or disfiguration.
Comm. No. 2683-14
09310.3
Ceramic Tile
B.
C.
D.
E
F.
3.03
INSTALLATION
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
3.04
Vacuum clean existing surfaces and damp clean.
Seal substrate surface cracks with filler. Level existing substrate surfaces with
underlayment to acceptable flatness tolerances.
Apply sealer to surfaces as recommended by adhesive manufacturer.
Lay out tile work so that no tile less than one-half in size is used. Locate cuts to
be as inconspicuous as possible. Smooth exposed cut edges. Lay out tile
wainscots to next full tile beyond tile dimensions shown.
Install uncoupling membrane per manufacturer’s directions
Setting shall conform to requirement of ANSI A108.5 latest edition.
1.
All applications are “thin set” unless a recessed slab is indicated on
structural drawings
Joints in glazed tile base shall be 1/16" wide.
Joints in floor tile shall be standard mounted width.
Lay tile to pattern indicated on Drawings. Do not interrupt tile pattern through
openings.
Extend floor tile beneath casework and equipment.
Cut and fit tile tight to penetrations through tile. Form corners and bases neatly.
Align joints.
Place tile joints uniform in width, subject to variance in tolerance allowed in tile
size. Make joints watertight, without voids, cracks, excess mortar, or excess
grout.
Sound tile after setting. Replace hollow sounding units.
Allow tile to set for a minimum of 48 hours prior to grouting.
Gout tile joints.
Apply sealant to junction of tile and dissimilar materials and at junction of
dissimilar planes.
CLEANING AND PROTECTION
A.
B.
After the work is completed, clean thoroughly per manufacturer’s instructions,
and point up open joints and replace damaged tile, and polish tile surfaces clean,
Do not permit foot or wheel traffic on tile floors for at least 3 days. Cover all tile
floors with heavy duty non-staining building paper secured in place with masking
tape as long as they are subject to construction traffic.
END OF SECTION
Comm. No. 2683-14
09310.4
Ceramic Tile
SECTION 09500
ACOUSTICAL TREATMENT
PART 1
GENERAL
1.01
SUMMARY
A. Acoustical Ceiling Tile
B. Acoustical Ceiling Grid System
1.02
RELATED SECTIONS
A. Section 06100 – Rough Carpentry
1.03
REFERENCES
A. ASTM C635 “Standard Specification for Metal Suspension Systems for
Acoustical Tile and Lay-In Panel Ceilings.”
B. ASTM C636 “Recommended Practice for Installation of Metal Ceiling Suspension
Systems for Acoustical Tile and Lay-In Panels.”
C. ASTM E84 “Standard Test Method for Surface Burning Characteristics of
Building Materials.”
D. ASTM E580 Practice for Application of Ceiling suspension Systems for
Acoustical Tile and Lay-in Panels in Areas Requiring Seismic Restraint.
E. CISCA - Ceilings and Interior Systems Contractors Association, Acoustical
Ceilings: Use and Practice.
F. UL - Underwriter’s Laboratories System Ratings
1.04
SUBMITTALS
A. Submit in accordance with Section 01330.
B. Submit six (6) sets of manufacturer’s cut sheets and installation instructions for
products specified herein
C. Submit two (2) sets of physical samples for products specified herein.
1.
Samples: Minimum 6” x 6” samples of specified acoustical panel, 1’-0”
long samples of exposed wall molding and suspension, including main
runner and 4’-0” cross tees.
D. Certifications: Manufacturer’s certifications that products comply with specified
requirements. Included laboratory reports showing compliance with specified
tests and standards.
E. Submittals that do not provide adequate data for the product evaluation will not
be considered.
1.05
QUALITY ASSURANCE
A. Grid Manufacturer: Company specializing in manufacture of ceiling suspension
system with 5 years minimum experience.
B. Ceiling Tile Manufacturer: Company specializing in manufacture of ceiling tile
with 5 years minimum experience.
C. Installer:
CISCA member company with 3 years minimum documented
experience, approved by manufacturer.
Comm. No. 2683-14
09500.1
Acoustical Treatment
1.06
REGULATORY REQUIREMENTS
A. Conform to applicable code requirements for combustibility requirements for
materials.
1.07
ENVIRONMENTAL REQUIREMENTS
A. Maintain uniform temperatures of minimum 60 degrees F and humidity of 20
percent to 40 percent prior to, during, and after installation.
B. For installation in unclimatized areas, humidity-resistant products shall be
utilized.
1.08
SEQUENCING AND SCHEDULING
A. The building shall be enclosed, the heat / air-conditioning system operating with
proper filters in place, and the proper temperature and humidity conditions
stabilized before, during, and following installation until Substantial Completion.
Building areas to receive ceilings shall be free of construction dust and debris
and dust generating activities. Overhead mechanical work shall be completed,
tested and approved.
B. Allow acoustical panel units to reach room temperature and have a stabilized
moisture content, within the acoustical panel unit manufacturer’s recommended
limitations.
C. Do not begin installation until wet work such as concrete, terrazzo, plastering,
and painting has been completed and has thoroughly dried out.
1.09
EXTRA MATERIALS
A. Provide extra quantity of ceiling materials and acoustic wall treatment materials
at the end of the project. Refer to provisions of Section 01700.
1.
Extra materials are the property of the Owner and shall not be used by
the contractor for repairs during construction, completion of puchlist items, or
warranty work during the warranty period
B. Provide extra acoustical ceiling system materials in unopened, clearly marked
cartons equivalent to 2% of the total quantity of installed acoustical ceiling panel
material, acoustical wall treatment materials, and 24 pieces each of 4’-0” long
tees and 2’-0” long tees.
1.10
DELIVERY, STORAGE, AND HANDLING
A. Deliver materials in manufacturer’s unopened packages, suitably store to protect
against exposure to moisture, sunlight, surface contamination and other
unacceptable conditions.
B. Handle components to prevent panel edge damage or any other damage to
components.
C. Store materials in a secured, well ventilated area of the building, seven days prior
to installation to acclimate to building conditions.
PART 2
PRODUCTS
2.01
ACCEPTABLE MANUFACTURERS
A. Armstrong World Industries, Lancaster, PA
B. CertainTeed Corporation, Valley Forge, PA.
C. Chicago Metallic Corporation, Chicago, IL.
Comm. No. 2683-14
09500.2
Acoustical Treatment
D. USG Interiors / Donn Products
E. Substitutions: per Section 01600
2.02
MATERIALS
A. Type I Tile:
1. Fine Fissured Design, #1728, 24” x 24” x 5/8” square-edge lay-in as
manufactured by Armstrong World Industries
a. Properties:
i.
NRC=0.55
ii.
CAC=33
iii.
LR=0.85
iv.
Class A Flame Spread
v.
HumiGuard+
vi.
BioBlock+
2. Fine Fissured Performance Series, HHF-157, 24” x 24” x 5/8” trim-edge lay-in
as manufactured by CertainTeed.
3. Radar ClimaPlus #2110, 24” x 24” x 5/8” square-edge lay-in as manufactured
by USG
4. Approved Substitute
B. Type II Tile: (for “wet” rooms, kitchen, and accessory kitchen rooms, etc.)
1. Gridstone, GB#5044, 24” x 24” x 5/8” square-edge lay-in as manufactured by
National Gypsum Company
a. Properties:
i.
NRC=0.10
ii.
CAC=40
iii.
LR=0.80
iv.
Fire resistant
2. Vinylrock, 1142CRF-1, 24” x 24” x 1/2” trim-edge lay-in as manufactured by
CertainTeed.
3. Sheetrock Lay-In Ceiling Panel ClimaPlus, #3260, 24” x 24” x 1/2” squareedge lay-in as manufactured by USG
4. Approved Substitute
C. Suspension System:
1. Product/Manufacturer: (non-fire rated system)
a. Prelude XL Series manufactured by Armstrong World Industries, Inc,
i.
direct suspended exposed
ii.
hot-dipped galvanized double web, steel grid suspension
system.
iii.
Finish: (see sub-paragraph 6 below).
iv.
Main Beam
7300
v.
4’ Cross Tee
XL 7348
vi.
2’ Cross Tee
XL 7328
b. Approved Substitute
2. Product/Manufacturer: (fire rated system)
a. Prelude XL Fire Guard Series manufactured by Armstrong World
Industries, Inc,
i.
direct suspended exposed
ii.
hot-dipped galvanized double web, steel grid suspension
system.
iii.
Finish: (see sub-paragraph 6 below).
iv.
Main Beam
8300
v.
4’ Cross Tee
XL 8340
vi.
2’ Cross Tee
XL 8323
b. Approved Substitute
Comm. No. 2683-14
09500.3
Acoustical Treatment
3. Suspension system in “Type II” areas shall be Prelude Plus XL, Environmental
Grid System, Series HD 8200
4. Wall molding, except as otherwise detailed, with suspension system shall be
hemmed angle molding 7800 Series (Black) as manufactured by Armstrong,
or an approved substitute.
a. Nominal 7/8” exposed flange, made from .019” nominal steel, finished as
specified
b. Corners for attachment to bullnose concrete block shall be factory
fabricated and finished (i.e. #7866 as manufactured by Armstrong).
5. Suspension system shall conform to requirements of ASTM C635 for
intermediate duty service.
6. Components: All grid components hot-dipped galvanized, then protective
conversion-coat. Tees are double web steel (conforming to ASTM A 366)
construction for direct hung installation.
a. Structural classification: Intermediate duty.
b. Web height on main runner:
i.
1-1/2” and 1-11/16” on cross tee.
ii.
Each exposed bottom flange shall be continuous with unbroken roll
formed cap, made from steel, running the length of the member.
c. If a fire rated assembly is required, Main runner shall have thermal
expansion relief details conforming to UL-approved time design ratings
for thermal expansion.
d. Hanger wire shall be galvanized carbon steel per ASTM A641, soft
temper, prestretched, with a yield stress load of at least 3 times design
load, but not less than 12 gauge (0.106”) diameter.
7. Finish:
a. All steel roll formed parts, including cap, shall be chemically cleansed,
hot-dipped galvanized, and protective-conversion coated.
b. All exposed surfaces then receive a black baked polyester finish.
PART 3
EXECUTION
3.01
INSPECTION
A. Examine building before beginning work to determine that the building is properly
enclosed and the structure is in proper condition to receive acoustical materials
and suspension system. Area shall be broom-cleaned and uninterrupted for free
movement of rolling scaffold. Do not proceed until satisfactory conditions have
been corrected.
B. Verify that existing conditions are ready to receive work.
C. Verify that layout of hangers will not interfere with other work.
D. Beginning of installation shall be construed as acceptance of existing conditions.
3.02
INSTALLATION
A. Install acoustical ceilings, fire rated acoustical ceilings, and wall treatments
where indicated on the drawings. Refer to drawings for location, quantities and
details.
B Acoustical material shall be installed under temperature and humidity conditions
closely approximating those which will exist when the building is occupied. It
shall not be installed when the building is damp and cold or hot and dry. All
windows and doors shall be in place and glazed. The heating system shall be
installed and operating where necessary to maintain proper conditions before,
during and after the acoustical materials installation.
Comm. No. 2683-14
09500.4
Acoustical Treatment
C. Lay-in panels shall be cut to fit neatly and tightly at light fixtures, ceiling diffusers
and other protrusions thru the ceiling.
D. The lay-in acoustical ceilings shall be installed in 24" x 24" or 48” grid pattern, as
shown on the drawings. All members shall be aligned for true, level surface and
straight lines.
1.
Deflection of any grid components shall not exceed 1/360 of the span.
E. Suspension system shall be installed in accordance with the requirements of
ASTM Specification C636. Main runner tees shall be suspended from open-web
steel joints and beams and from concrete floor slabs by #12 gage galvanized
annealed steel wire hangers, not over 48" apart. Additional wire hangers shall be
installed where ceiling supports superimposed loads such as ceiling diffusers, as
necessary to prevent deflection of the suspension by these loads. Wire hangers
shall be required at each corner of all light fixtures. All hangers shall be
perpendicular to ceiling plane. Wire hangers shall be secured to bottom chord of
steel joists.
1.
Erect the ceiling suspension system with sufficient hangers and in such a
manner that it will support superimposed loads, such as light fixtures and
ceiling diffusers without deflection or failure.
2.
Install wall moldings at intersection of suspended ceiling and all vertical
surfaces. Miter corners where wall moldings intersect or install corner
caps.
F. Not used.
G. Remove and replace damaged or improperly installed components which cannot
be successfully restored.
3.03
CONSTRUCTION
A. Coordinate acoustical ceilings work with installers of related work including, but
not necessarily limited to, building insulation, gypsum drywall, mechanical
systems, and electrical systems.
3.04
CLEANING
A. After installation is complete, clean soiled or discolored surface of acoustical tile
units.
B. Clean acoustical ceilings, including trim, edge moldings, and suspension
members pursuant to manufacturer’s recommendations.
END OF SECTION
Comm. No. 2683-14
09500.5
Acoustical Treatment
SECTION 09510
ACOUSTICAL SPECIALTY PANELS
PART 1 – GENERAL
1.01
SECTION INCLUDES
A.
1.02
RELATED SECTIONS
A.
B.
1.03
C.
C.
B.
Conform to applicable code requirements for combustibility requirements for materials.
Meet Class A standards
ENVIRONMENTAL REQUIREMENTS
A.
B.
1.07
Acoustical Panel Manufacturer:
1.
Company specializing in manufacture of ceiling tile with 5 years minimum
experience.
Installer:
1.
Manufacturer approved installer with 3 years minimum documented experience.
REGULATORY REQUIREMENTS
A.
1.06
Comply with Section 01330 – Submittals
Product Data: Submit manufacturer’s product data, including physical properties and
application instructions.
Installation Details and Drawings: Furnish layout drawings showing location and
attachment of each type of acoustical devices.
Samples:
1.
Submit manufacturer’s standard color samples of each product and material for
selection by the Owner.
2.
Submit 12” x 12’ samples of each product indicating core material, edge and
corner details, finish, and mounting hardware.
QUALITY ASSURANCE
A.
1.05
Section 04200 - Brick and Block Work
Section 09500 - Acoustical Treatment
SUBMITTALS
A.
B.
1.04
Acoustical Specialty Panels
Maintain uniform temperatures of minimum 60 degrees F and humidity of 20 percent to
40 percent prior to, during, and after installation.
For installation in unclimatized areas, humidity-resistant products shall be utilized.
SEQUENCING AND SCHEDULING
A.
B.
The building shall be enclosed, the heat / air-conditioning system operating with proper
filters in place, and the proper temperature and humidity conditions stabilized before,
during, and following installation until Substantial Completion. Building areas to receive
ceilings shall be free of construction dust and debris and dust generating activities.
Overhead mechanical work shall be completed, tested and approved.
Allow acoustical specialty panel units to reach room temperature and have a stabilized
moisture content, within the acoustical specialty panel unit manufacturer’s recommended
Comm. No. 2683-14
09510.1
Acoustical Specialty Panels
limitations. Do not begin installation until wet work such as concrete, terrazzo, plastering,
and painting has been completed and has thoroughly dried out.
1.08
DELIVERY, STORAGE AND HANLING
A.
B.
C.
Deliver materials in manufacturer’s unopened packages, suitably store to protect against
exposure to moisture, sunlight, surface contamination and other unacceptable conditions.
Handle components to prevent panel edge damage or any other damage to components.
Store materials in a secured, well ventilated area of the building, seven days prior to
installation to acclimate to building conditions.
PART 2 – PRODUCTS
2.01
ACCEPTABLE MANUFACTURERS
A.
B.
2.02
Conwed Designscape, Ladysmith, WI
Approved Substitutes
PROPRIETARY PRODUCTS:
A.
B.
Specialty Type “B”
1. Respond ACT Absorptive Wall Panels:
a. Description:
i.
One-piece, 6-7 pcf, noncombustible, and dimensionally stable glass fiber
core, 1-1/2” thick
b. Characteristics:
i.
Edges:
Square, with chemically hardened internal edge
protection
ii.
Corners:
Square
iii.
Panel Finish:
Woven Polyester Fabric, Fabric selected by
Designer from Manufacturer’s standard and
premium selections. Covering the face, all
edges, and a return on the back of a minimum of
1-1/2”
iv.
Noise Reduction
0.95 per ASTM C423
Coefficient:
c. Size:
i.
As indicated on drawings
d. Mounting:
i.
Hook and Loop Fasteners as recommended by manufacturer for
substrate and application encountered
Specialty Type “C”
1. Respond Diffuser Panels:
a. Description:
i.
Rigid, laminate fiberglass, barrel shaped, covered with white gel-coat,
lined
b. Characteristics:
i.
Edges:
Straight
ii.
Corners:
Square
iii.
Panel Finish:
Woven Polyester Fabric, Fabric selected by
Designer from Manufacturer’s standard and
premium selections. Covering the face, all
edges, and a return on the back of a minimum of
1-1/2”
c. Size:
i.
As indicated on drawings
Comm. No. 2683-14
09510.2
Acoustical Specialty Panels
d.
Mounting:
i.
L-angle, / Hook and Loop Fasteners as recommended by manufacturer
for substrate and application encountered
PART 3 – EXECUTION
3.01
INSPECTION
A.
B.
C.
D.
3.02
INSTALLATION
A.
B.
C.
3.03
Examine building before beginning work to determine that the building is properly
enclosed and the structure is in proper condition to receive acoustical materials and
suspension system. Area shall be broom-cleaned and uninterrupted for free movement
of rolling scaffold. Do not proceed until satisfactory conditions have been corrected.
Verify that existing conditions are ready to receive work.
Verify that layout of hangers will not interfere with other work.
Beginning of installation shall be construed as acceptance of existing conditions.
Locate and space acoustical specialty panels where indicated on the Architectural
Drawings.
Mount panels per manufacturer’s directions utilizing recommended mounting system for
substrate / application encountered
Install specialty ceiling and wall treatments plumb, level, square, secure, and in alignment
with adjacent work
CLEANING
A.
B.
After installation is complete, clean soiled or discolored surface of acoustical specialty
units.
Remove debris from site
END OF SECTION
Comm. No. 2683-14
09510.3
Acoustical Specialty Panels
SECTION 09650
RESILIENT FLOORING AND BASE
PART 1
GENERAL
1.01
SECTION INCLUDES
A.
B.
C.
D.
1.02
Vinyl Composition Tile Flooring
Radial Rubber Tile
Rubber Stair Treads
Rubber Base (set on cove)
REFERENCES
A. ASTM E 84 – Surface Burning Characteristics of Building Materials
B. ASTM E 648 – Critical Radiant Flux of Floor Covering Systems using a Radiant
Heat Energy Source
C. ASTM F1344 – Standard Specification for Rubber Floor Tile
D. ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish
E. ASTM E662 Standard Test Method for Specific Optical Density of Smoke
Generated by Solid Materials
F. ASTM E648 Standard Test Method for Critical Radiant Flux of Floor Covering
Systems Using a Radiant Heat Source
G. ASTM F1700 Standard Specification for Solid Vinyl Floor Tile
H. ASTM F970 Standard Test Method for Static Load Limit
I. ASTM F1516 Standard Practice for Sealing Seams of resilient Flooring Products
by the Heat Weld Method
J. ASTM F1913 Standard Specification fro Vinyl Sheet Floor Covering without
Backing
K. ASTM F1861 – Standard Specification for Resilient Wall Base
L. ASTM F-1303 – Standard Specification for Sheet Vinyl Floor Covering with
Backing
M. ASTM D2240 – Standard Test Method for Rubber Property – Durometer
Hardness
N. FS SS W 40a – Wall Base – Rubber and Vinyl Plastic
O. NFPA 253 – Critical Radiant Flux of Floor Covering Systems
P. NFPA 255 – Surface Burning Characteristics of Building Materials
Q. ASTM E 96 / 96M - Standard Test Methods for Water Vapor Transmission of
Materials
R. ASTM F 1869-11 - Standard Test Method for Measuring Moisture Vapor
Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride
S. ASTM F 2170-11 - Standard Test Method for Determining Relative Humidity in
Concrete Floor Slabs Using in situ Probes
T. ASTM F 710 – Standard Practice for Preparing Concrete Floors to Receive
Resilient Flooring
1.03
SUBMITTALS
A. Submit in accordance with Section 01330.
B. Submit manufacturer’s cut sheets and installation instructions for products
specified herein
C. Submit one set of physical samples for products specified herein.
1.
Samples: Minimum 4” x 4” samples of specified vinyl composition tile,
radial rubber tile and rubber stair tread; minimum 2” wide sample of rubber
base.
2.
Submit Manufacturer’s standard colors for selection by Owner
Comm. No. 2683-14
09650.1
Resilient Flooring and Base
D. Manufacturer’s Installation Instructions: Indicate special procedures, and
perimeter conditions requiring special attention.
E. Submittals which do not provide adequate data for the product evaluation will not
be considered.
1.04
QUALITY ASSURANCE
A. Manufacturer: Company specializing in manufacture of products of this Section
with 5 years minimum experience.
B. Installer: Company specializing in installing the products of this Section with 5
years minimum experience, approved by manufacturer.
C. All materials shall be obtained from the same production run, including extra
materials
1.05
REGULATORY REQUIREMENTS
A. Conform to applicable code requirements for combustibility requirements for
materials.
1.06
ENVIRONMENTAL REQUIREMENTS
A. Maintain uniform temperatures of minimum 70 degrees F air temperature at
flooring installation area for 48 hours prior to, during, and 48 hours after
installation. Maintain a minimum temperature of 55 degrees F thereafter.
B. Store flooring, adhesives and other materials for three days prior to installation in
area of application to reach temporary stability.
1.07
SEQUENCING AND SCHEDULING
A. The building shall be enclosed, the heat / air-conditioning system operating with
proper filters in place, and the proper temperature and humidity conditions
stabilized before, during, and following installation until Substantial Completion.
Building areas to receive ceilings shall be free of construction dust and debris
and dust generating activities. Overhead mechanical work shall be completed,
tested and approved.
B. Do not begin installation until wet work such as concrete, terrazzo, plastering,
and painting has been completed and has thoroughly dried out.
1.08
EXTRA MATERIALS
A. Provide extra quantity of products of this Section at the end of the project. Refer
to provisions of Section 01700.
1. Extra materials are the property of the Owner and shall not be used by the
contractor for repairs during construction, completion of puchlist items, or
warranty work during the warranty period
B. Provide extra products of this Section in unopened, clearly marked cartons
equivalent to 2% of the total quantity of products installed.
1.09
DELIVERY, STORAGE, AND HANDLING
A. Deliver products to site under provisions of Section 01600
B. Store and protect products under provisions of section 01600
C. Deliver materials in manufacturer’s unopened packages, suitably store to protect
against exposure to moisture, sunlight, surface contamination and other
unacceptable conditions.
D. Handle components to prevent damage.
Comm. No. 2683-14
09650.2
Resilient Flooring and Base
E. Store materials in a secured, well ventilated area of the building, three days prior
to installation to acclimate to building conditions.
PART 2
PRODUCTS
2.01
VINYL COMPOSITION TILE
A. Manufacturer & Proprietary Product:
1.
Armstrong World Industries
a. Excelon Imperial Series
2.
Mannington Commercial
a. Essentials & Inspirations
3.
Azrok by Domco
a. Cortina Colors & Cortina Complements
4.
Approved Substitute.
B. Size:
1.
12" x 12" x 1/8"
C. Color:
1.
Selected from Armstrong, Excelon Imperial series
2.
Selected from Mannington, Essentials & Inspirations 60 colors.
3.
Selected from Azrok by Domco, Cortina Colors 50 colors and Cortina
Complements 10 colors
4.
Approved Substitute
5.
Different colors of 12” x 12” floor tile will be used on this project. Refer to
plans for extent of tile pattern and layout
2.02
RADIAL RUBBER TILE (raised profile)
A. Manufacturer & Proprietary Product:
1
Johnsonite
1. Roundel RT Round Series
2.
AFCO-USA (American Floor Products Co., Inc.)
a. Orbitile (ES-717)
3.
The R.C. Musson Rubber Company
a. Disc-o-tile
4.
Marley Flexco
a. Radial Rubber Tile Radial II Texture
5.
Approved Substitute.
B. Size:
1.
12” x 12” x 1/8”
C. Color:
1.
Selected from Johnsonite, Roundel Series 40 solid colors and 8 “speckled”
color combinations
2.
Selected from AFCO, Orbitile Series standard colors
3.
Selected from R. C. Musson, Disc-o-tile, Color Series I, II, & III
4.
Selected from Marley Flexco, Flextones
5.
Approved Substitute
D. Applicable Standards:
1.
ASTM F1344 – Standard Specification for Rubber Floor Tile
2.03
RUBBER BASE (set on cove)
A. Manufacturer & Proprietary Product:
1
Johnsonite
a. Rubber Wall Base
Comm. No. 2683-14
09650.3
Resilient Flooring and Base
2.
3.
4.
Burke Mercer
a. Rubber Wall Base
Marley Flexco
a. Rubber Wall Base
Roppe Corporation
a. Rubber Wall Base
Approved Substitute.
5.
B. Size:
1.
4-1/2” inches high minimum. Refer to drawings for other heights
C. Color:
1.
Selected from Johnsonite, ColorMatch and 53 additional colors
2.
Selected from Burke Mercer, Unicolor System
3.
Selected from Marley Flexco, Flextones and Standards
4.
Selected from Roppe Corporation, Match Mates and Premium Colors
5.
Approved Substitute
D. Applicable Standards:
1.
ASTM F1861 – Standard Specification for Resilient Wall Base, Type TP,
Group 1
2.
Federal Specification SS-W-40a
2.04
RUBBER STAIR TREADS
A. Manufacturer & Proprietary Product:
1
Johnsonite
1. Roundel Treads, (round raised disc) with 2” long hinged nose
conforming to ADA recommended stair pan configurations
2.
AFCO-USA (American Floor Products Co., Inc.)
a. Orbitread (ES-718)
3.
The R.C. Musson Rubber Company
a. Disc-o-tread
4.
Burke Mercer
a. 0.125" Square Nose, Rouleau Square Profile
5.
Flexco
a. Tread No. 550, 3/16” gauge.
6.
Approved Substitute.
B. Size:
1.
As required for stairs. Refer to Drawings
C. Color:
1.
Selected from Johnsonite, Roundel Series ColorMatch and 14 additional
colors
2.
Selected from AFCO, Orbitread Series standard colors
3.
Selected from R. C. Musson, Disc-o-tread, Color Series I, II, & III
4.
Selected from Burke Mercer, Unicolor System
5.
Selected from Flexco, Flextones
6.
Approved Substitute
D. Applicable Standard:
1.
Federal Specification RR-T-650d
2.05
ACCESSORIES
A. Sub-floor filler: Minimum 3000 psi white premix latex, mix with water to produce
cementitious paste type recommended by flooring manufacturer.
B. Primers and Adhesives: Waterproof, low VOC-emitting type, solvent free
stabilized type recommended by flooring manufacturer. Verify compatibility with
water based acrylic curing and sealing compounds specified. Adhesive for
installing rubber base shall be in accordance with the manufacturer's written
instructions, including recommended trowel tooth configuration.
Comm. No. 2683-14
09650.4
Resilient Flooring and Base
C. Tapered Edging Strips: 1/8" thick by 2" wide, vinyl with tapered or rounded
edges, in color to be selected by the Designer.
D. Transition strips: 1/8" thick by 2" wide in manufacturer’s standard and premium
colors as selected by the Designer
E. Adapters, Transitions, Reducers, Thresholds, Edge Guards, Etc.: As required for
complete installation. Colors as selected from manufacturer’s standard and
premium by the Designer
PART 3
3.01
EXECUTION
EXAMINATION
A. Verify substrates are smooth, flat to within 1/8 inch in 10’-0” (non-cumulative),
clean and within tolerances required by manufacturer and are ready to receive
work.
B. Verify concrete floors are dry to a maximum internal relative humidity of 80
percent when evaluated with an approved probe (Vaisala – HMP40S) in
accordance with ASTM F2170.
1.
Verify concrete floors exhibit negative alkalinity, carbonization or dusting.
2.
Test concrete floors in strict accordance with ASTM F-1869 Standard
Test Method for Measuring Moisture Vapor Emission Rate of Concrete
Subfloor Using Anhydrous Calcium Chloride and per ASTM F 2170-11 Standard Test Method for Determining Relative Humidity in Concrete
Floor Slabs Using in situ Probes
3.
One test shall be conducted for every 1000 square feet, or fraction
thereof, of flooring and the results shall not exceed 3 pounds per 1000
square feet in 24 hours. If the test results exceed the limitations, the
installation shall not proceed until the problem has been corrected.
C. Start of installation shall be interpreted as acceptance of substrate.
3.02
PREPARATION
A. New concrete shall be determined to have achieved a final cure. Concrete shall
be free of all curing compounds, grease, dirt. loose particles, protuberances and
all other foreign matter that would prevent adhesion or intended performance of
the adhesive.
1.
Sand concrete slabs with rotary power sander
2.
Sweep, brush, or vacuum all surfaces clean of dust and foreign material.
Remove all particles, protuberances, etc., from the sub-floor that could
eventually “telegraph” through the finish material
3.
Fill and level all joints, depressions and irregularities with approved
patching underlayment compounds in accordance with labeling
instructions, before finish flooring material is installed
3.03
INSTALLATION
A.
General:
1.
Refer to schedules for location of materials to be installed
2.
Lay all floor covering materials strictly as per manufacturer's printed
specifications for particular material and type of tile.
a.
Provide flooring manufacturer approved underlayment / backer board
as required when applying resilient flooring products over wood
substrates.
3.
Installation shall be by experienced and skilled mechanics, in accordance
with the flooring manufacturer's latest printed instructions.
Comm. No. 2683-14
09650.5
Resilient Flooring and Base
4.
B.
C.
D.
E.
3.04
CLEANING
A.
B.
C.
3.05
It is assumed that all sub-floors on which tile work is laid will be smooth
and level. The Contractor shall, however, provide approved
"underlayment", recommended by flooring materials manufacturer for
specific purpose, for filling small cracks and irregularities, as job conditions
require.
a.
“Float” sub-floors as required to provide a smooth/even transition at
the intersection of floor coverings having different thicknesses
5.
At conclusion of work, remove all damaged, defective, scratched, and
discolored flooring materials.
a.
Replace all damaged materials without additional cost.
Resilient Floor Tile:
1.
Lay tiles so as to insure good contact, with close even joints and with all
finished surfaces in a true plane, smooth and with veining in tile all laid in
the same direction.
2.
Tile joints shall be laid in a “basket-weave” pattern alternating the veins in
the tiles 90 degrees in each successive tile
3.
Tiles shall be laid square with the axis of room with widths of tiles at all
sides as nearly even as possible, in no case less than 1/2 tile
4.
Install vinyl plastic edging strip with rounded or tapered edge where
resilient floor terminates at points higher than continuous finished flooring.
5.
Install vinyl feature strip (2” wide) where tile color changes and under doors
where tile continues through from room to room.
6.
Tile shall be laid wall-to-wall extending continuously underneath all
equipment, millwork, casework and other permanently attached items
furnished under this contract.
7.
All vinyl composition floor tile shall be stripped of factory wax finish and
cleaned in accordance with manufacturer's current published
recommendations. Floors shall receive a one (1) coat of wax before
buffing, all in accordance with manufacturer's current published
recommendations.
Rubber Flooring Products:
a.
Install in strict accordance with manufacturer's printed instructions using
manufacturer recommended adhesive.
Rubber Base:
1.
Install rubber base where indicated on drawings and at all casework base
cabinet units indicated on the drawings
2.
Wrap exterior corners neatly
3.
“V” cut inside corners
Rubber Stair Treads
1.
Install rubber stair treads on all interior poured concrete or concrete filled
metal pan stairs.
2.
On metal pan stairs, neatly trim overhang of nose of rubber stair tread even
with the vertical nose of the metal pan as it “breaks back” toward the stair
riser.
Clean work per Section 01700
Remove excess adhesive from floor, base, and wall surfaces, without damage to
any surfaces.
Follow cleaning and maintenance procedures indicated in manufacturer’s
specifications
PROTECTION
A.
B.
Protect finished work per Section 01500
Prohibit traffic from floor finish for 48 hours after installation.
Comm. No. 2683-14
09650.6
Resilient Flooring and Base
3.06
GUARANTEE
A.
The Contractor shall furnish to the Architect a written guarantee that all work
required by this section will be free from defects of materials and workmanship
for a period of one year from date of acceptance of the work by the Architect.
END OF SECTION
Comm. No. 2683-14
09650.7
Resilient Flooring and Base
SECTION 09651
RESILIENT FLEXIBLE TERRAZZO TILE
PART 1 GENERAL
1.01
SUMMARY
A.
B.
1.02
Resilient Flexible Terrazzo Tile Flooring.
Resilient Flexible Terrazzo Tile Base
RELATED SECTIONS
A.
Concrete – Section 03300
1.03
SUBMITTALS
A.
Submit in accordance with Section 01330.
B.
Submit manufacturer’s cut sheets and installation instruction for products
specified herein.
C.
Submit two (2) sets of physical samples for products specified herein.
D.
Submit maintenance data. Refer to Section 01700.
E.
Submit Manufacturer’s standard colors for selection by Owner
F.
Manufacturer’s Installation Instructions: Indicate special procedures, and
perimeter conditions requiring special attention.
1.04
QUALITY ASSURANCE
A.
B.
C.
D.
1.05
REGULATORY REQUIREMENTS
A.
1.06
Tile Manufacturer: Company specializing in manufacture of resilient terrazzo tile
with 5 years minimum experience.
Installer: Company specializing in installing the products of this Section with 3
years minimum documented experience, approved by manufacturer.
The contractor shall have on site presence of the tile manufacturer or their
authorized representative for technical assistance during the preparation and
installation of the work,
Single Source Responsibility:
1.
Obtain precast terrazzo tile from a single manufacturer including all
recommended adhesives and leveling compounds.
2.
All materials shall be obtained from the same production run, including
extra materials specified in paragraph 1.08.
Conform to applicable code requirements for combustibility requirements for
materials.
ENVIRONMENTAL REQUIREMENTS
A.
B.
Maintain uniform temperatures of minimum 70 degrees F air temperature at
flooring installation area without the aid of temporary heating units for 48 hours
prior to, during, and 48 hours after installation. Maintain a minimum temperature
of 70 degrees F thereafter. Allow tile to condition at 70 degrees F or higher for at
least 48 hours prior to installation
Store flooring, adhesives and other materials for three days prior to installation in
area of application to reach temporary stability.
Comm. No. 2683-14
09651.1
Resilient Terrazzo
1.07
SEQUENCING AND SCHEDULING
A.
B.
1.08
The building shall be enclosed, the heat / air-conditioning system operating with
proper filters in place, and the proper temperature and humidity conditions
stabilized before, during, and following installation until Substantial Completion.
Building areas to receive ceilings shall be free of construction dust and debris
and dust generating activities. Overhead mechanical work shall be completed,
tested and approved.
Do not begin installation until wet work such as concrete, plastering, and painting
has been completed and has thoroughly dried out.
EXTRA MATERIALS
A. Provide extra quantity of products of this Section at the end of the project. Refer
to provisions of Section 01700.
1. Extra materials are the property of the Owner and shall not be used by the
contractor for repairs during construction, completion of puchlist items, or
warranty work during the warranty period
B. Provide extra products of this Section in unopened, clearly marked cartons
equivalent to 5% of the total quantity of products in unopened boxes of pattern
and color installed.
1.09
DELIVERY, STORAGE, AND HANDLING
A. Deliver materials in manufacturer’s unopened packages, suitably store to protect
against exposure to moisture, sunlight, surface contamination and other
unacceptable conditions.
B. Handle components to prevent damage.
C. Store materials in a secured, well ventilated area of the building, three days prior
to installation to acclimate to building conditions.
1.10
GUARANTEE
A.
The Contractor shall furnish to the Architect a written guarantee that all work
required by this section will be free from defects of materials and workmanship
for a period of one year from date of acceptance of the work by the Owner.
PART 2 PRODUCTS
2.01
FLEXIBLE TERRAZZO TILE
A.
B.
C.
Manufacturer:
1.
Fritz Industries, Dallas, TX
2.
Floorazzo, Siler City, NC
3.
Approved Substitute
Proprietary Products:
1.
Classic Terrazzo Collection and RG Glass Collection as manufactured
by Fritz Industries
2.
Floorazzo Tile as manufactured by Floorazzo
3.
Approved Substitute
Size:
1.
nominal 12" x 12" x 3/16"
Comm. No. 2683-14
09651.2
Resilient Terrazzo
D.
E.
Color:
1.
As selected from Fritztile Classic Terrazzo Collection and RG Glass
Collection
2.
As selected from Floorazzo Tile
Accessories:
1.
Sub-floor self-leveling and patching compounds:
a.
Self-leveling:
1.)
F10 Fast Track modified pozzolanic cementitious
formula for large areas as manufactured by Fritz
Industries.
2.)
Poz 1. Poz 2, or Poz Patch III skim coating patch
as manufactured by Fritz Industries.
2.
Primers and Adhesives:
a.
FA88 Powdered Cementitious multi-purpose adhesive as
manufactured by Fritz Industries.
b.
FA1100MP latex adhesive as manufactured by Fritz Industries.
3.
Tapered edging strips for flooring termination shall be 1/8" thick by 2"
wide, vinyl with tapered or rounded edges, in color to match flooring.
PART 3 EXECUTION
3.01
INSPECTION
A.
3.02
Verify existing conditions, which have been previously constructed under other
sections, are acceptable for product installation in accordance with
manufacturer’s instructions.
PREPARATION
A.
B.
C.
New concrete shall be determined to have achieved a final cure. Concrete shall
be free of all curing compounds, grease, dirt. loose particles, protuberances and
all other foreign matter that would prevent adhesion or intended performance of
the adhesive
1.
Sweep, brush, or vacuum all surfaces clean of dust and foreign material.
Remove all particles, protuberances, etc., from the sub-floor that could
eventually “telegraph” through the finish material
2.
Fill and level all joints, depressions and irregularities with approved
patching underlayment compounds in accordance with labeling
instructions, before flexible terrazzo tile flooring is installed
Flatness variation of no greater than 1/8” per 10 feet shall be maintained. Chatter
marks shall be sanded smooth or filled and all foreign and deleterious matter that
would prevent adhesion shall be removed from substrate.
Perform bond and moisture tests on concrete sub-floors to determine if surfaces
are sufficiently cured and dry as well as to ascertain presence of curing, sealing,
hardening or any other compounds
1.
Bond Tests shall be in accordance with the tile manufacturer’s warranty
requirements.
2.
Moisture vapor transmission shall not exceed seven pounds per 1,000
square feet in 24 hours using FA88 adhesive. Perform tests in
accordance with ASTM F 1869.
Comm. No. 2683-14
09651.3
Resilient Terrazzo
3.03
INSTALLATION
A.
B.
C.
D.
E.
F.
G.
H.
I.
Install Flexible Terrazzo Tile Flooring and base where indicated on drawings
1.
“Float” sub-floors as required to provide a smooth/even transition at the
intersection of floor coverings having different thicknesses
Installation shall be by experienced and skilled mechanics, in accordance with
the flooring manufacturer's latest printed instructions.
Lay design symmetrically off center lines of rooms. Joints shall be tight,
inconspicuous and in true alignment. Cut tile to fit snugly at fixed vertical
projections. Remove spots or smears of adhesive immediately. Tile shall be
rolled in adhesive with a 150 pound roller in a direction diagonal to tile alignment
until adhesives have set and entire installation is flat and smooth. Traffic shall be
restricted for 24 hours to allow adhesives to cure.
Examine installation for excess adhesive, high tile edges, tile bond and curling.
Repair or replace those areas that are reason to reject the installation.
It is assumed that all sub-floors on which tile work is laid will be smooth and level.
The Contractor shall, however, provide approved "underlayment", recommended
by tile manufacturer for specific purpose, for filling small cracks and irregularities,
as job conditions require.
Lay all floor tile strictly as per manufacturer's printed specifications for particular
material and type of tile.
At conclusion of work, remove all damaged, defective, scratched, and discolored
tile. Replace all damaged or improperly installed materials without additional
cost..
Install protective covering on the new installation until acceptance of the floor. Do
not apply masking tapes directly to the tile
Sealing Tile:
1.
Dust mop with an untreated non-linting mop to remove all loose dust and
dirt
2.
Damp mop using a mixture of two (2) ounces of FCP-500 All-purpose
Cleaner to one (1) gallon of clean water. Follow all precautions on the
product container. Rinse the floor with clear water. Do not flood the new
installation with water. Do not scrub the floor and do not allow water or
dirt to penetrate the tile junctures. Allow the floor to dry completely. If the
factory sealed finish is accidentally removed, restore finish before
applying secondary top-coatings. Note: In areas with water containing a
high mineral content, use a new non-linting, soft polishing pad on a slow
speed buffer to remove dried mineral deposits. If this technique must be
applied, dust mop afterwards with a non-linting, untreated mop.
3.
Allow the floor to completely dry, apply two (2) coats of FCP-102 Floor
Sealer with a clean, non-linting string mop. During application the mop
should be full, but not dripping with solution. Apply both coats all the way
to the edges of the floor. Do not allow the coating to pool or puddle.
Allow the floor to dry completely (min. 45 minutes) between coats. Apply
the second coat of FCP-102 perpendicular to the first coat.
4.
Apply two (2) to four (4) coats of FCP-300 Duro-Gloss Floor Finish with a
clean rayon string mop. Allow each coat to dry before applying the next
coat. FCP-300 can be high speed burnished for a “snap-gloss or can be
left unbuffed for a more subtle gloss. Verify with Owner as to type of
gloss finish.
Comm. No. 2683-14
09651.4
Resilient Terrazzo
3.04
CLEANING
A.
B.
C.
3.05
Clean work per Section 01700
Remove excess adhesive from floor, base, and wall surfaces, without damage to
any surfaces.
Follow cleaning and maintenance procedures indicated in manufacturer’s
specifications
PROTECTION
A.
B.
Protect finished work per Section 01500
Prohibit traffic from floor finish for 48 hours after installation.
END OF SECTION
Comm. No. 2683-14
09651.5
Resilient Terrazzo
SECTION 09670A
RESINOUS URETHANE KITCHEN FLOORING
PART 1
GENERAL
1.01
SECTION INCLUDES
A. Resinous Urethane Flooring
1. Primers, Resin Systems, Aggregate Materials, Cove Building Materials and
Related Materials
B. Top Coat
C. Anti-microbial Additive
1.02
RELATED SECTIONS
A. Concrete - Section 03300.
B. Section 09670 – Quartz-filled Modified Polyamine Epoxy Flooring
C. Floor drains - Division 15.
1.03
REFERENCES
A. Society for Protective Coatings (SSPC) Specifications and Standards:
1.
SSPC-PA-3
A Guide to Safety in Paint Application
2.
SSPC-SP-13 Surface Preparation of Concrete
B. NACE (National Association of Corrosion Engineers
1.
NACE Publication 6D-173
A Manual for Painter Safety
2.
NACE Publication 6G-164
Surface Preparation Abrasives for
Industrial Maintenance Painting
C. ASTM (American Society for Testing and Materials)
1.
ASTM D4541 – L.R.
Standard Method for Pull-off Strength of
Coatings using Portable Adhesion
Testers
2.
ASTM E337– L.R.
Standard Practice Test Method for
Measuring Humidity with a
Psychrometer
3.
ASTM D16.
Terminology Relating to Paint, Varnish,
Lacquer, and Related Products
4.
ASTM D4259.
Standard Practice for Abrading
Concrete
5.
ASTM D4263.
Standard Test Method for Indicating
Moisture in Concrete by the Plastic
Sheet Method
6.
ASTM F1869.
Standard Test Method for Measuring
Moisture Vapor Emission Rate of
Concrete Subfloor Using Anhydrous
Calcium Chloride
7.
ASTM D4414.
Standard Practice for Measurement of
Wet Film Thickness by Notched Gages
8.
ASTM D4262.
Standard Test Method for Measuring
Surface pH of Acid Etched Concrete
D. ICRI (International Concrete Repair Institute)
1.
ICRI Guide # 03732
Selecting and Specifying Concrete
Surface Preparation for Sealers,
Coatings and Polymer Overlays
Comm. No. 2683-14
09670A.1
Resinous Kitchen Flooring
E. SSPC-SP 13/NACE 6 1.03
Surface Preparation of Concrete
SUBMITTALS
A. Submit the following in accordance with Section 01330.
1. Technical data, application instructions and general recommendations for the
resin composition flooring specified herein.
2. Samples for initial selection purposes in form of manufacturer's color charts
showing full range of colors and finishes available.
a. 2-1/2" x 4" samples of color chips from color chart selection
designated by the Designer.
3. Material certificates signed by manufacturer certifying that the resin
composition flooring complies with requirements specified herein.
4. Manufacturer's written instructions for recommended maintenance practices.
5. Mock-Ups: Prepare a mock up for each coating system specified using same
material, tools, equipment and procedures intended for actual surface
preparation and application. Provide two different degrees of slip resistance
(textures) in mock up.
1.04
QUALITY ASSURANCE
A. Manufacturer Qualifications:
1. Specialize in manufacture of coatings with a minimum of 5 years successful
experience
2. Demonstrate successful performance on comparable projects
B. Installer Qualifications:
1. Engage an experienced Installer or applicator (minimum 5 years experience)
who has specialized in installing resinous flooring types similar to that
required for this Project and who is acceptable to manufacturer of primary
materials.
a. Employ persons trained for application of specified coatings.
2. Submit list of a minimum of 5 completed projects of similar size and
complexity to this Work within 50 miles of site. Include the following:
a. Project name and location
b. Name of Owner
c. Name of Contractor
d. Name of Designer
e. Name of Coating Manufacturer
f. Approximate area of coatings applied
g. Date of completion
C. Single-Source Responsibility:
1. Obtain resin composition flooring materials, including primers, resins,
hardening agents, and finish or sealing coats, from a single manufacturer.
D. Do not use or retain contaminated, outdated, or diluted materials for flooring.
E. Do not use materials from previously opened containers
F. Provide the same products for repairs as for the original coating
G. Mix all coating materials in a designated enclosed mixing area.
1. This enclosed area must protect the mixing operation and materials from
direct sunlight, inclement weather, freezing, or other means of damage or
contamination.
H. Pre-application Meeting:
1. Convene a pre-application meeting 2 weeks prior to start of application of
coating systems. Require attendance of parties directly affecting work of this
Comm. No. 2683-14
09670A.2
Resinous Kitchen Flooring
section, including Contractor, Designer, Installer, and Manufacturer’s
Representative. Review the following:
a. Environmental requirements
b. Protection of surfaces not scheduled to be coated
c. Surface preparation
d. Application
e. Repair
f. Field quality control
g. Cleaning
h. Protection of coating systems
i. One-year inspection
j. Coordination with other work
G. Protect all other concrete and metallic surfaces and finishes from any spillage of
material(s) within the mixing area.
1.05
DELIVERY, STORAGE AND HANDLING
A. Deliver products to site under provisions of Section 01600
B. Store and protect products to site under provisions of Section 01600
C. Deliver materials in original packages and containers with seals unbroken
and bearing manufacturer's labels containing brand name and directions
for storage and mixing with other components.
1. Labels on all material containers must show the following information:
a. Name or title of product.
b. Manufacturer’s batch number.
c. Manufacturer’s name.
d. Generic type of material.
e. Application and mixing instructions.
f. Hazardous material identification label.
g. Shelf life date.
D. Store materials to comply with manufacturer's directions to prevent
deterioration from moisture, heat, cold, direct sunlight, or other
detrimental effects.
1. Store materials in a clean dry area and within temperature range in
accordance with manufacturer’s instructions
2. Keep containers sealed until ready for use
3. Don not use materials beyond manufacturer’s shelf life limits
1.06
PROJECT CONDITIONS
A. Environmental Conditions:
1. Comply with resin composition flooring manufacturer's directions for
maintenance of ambient and substrate temperature, moisture, humidity,
ventilation, and other conditions required to execute and protect Work.
a. Prepare surfaces and apply and cure coatings within air and surface
temperature range in accordance with manufacturer’s instructions
b. Surface temperature shall be a minimum of 5 degrees F (3 degrees C)
above dew point
c. Prepare surfaces and apply and cure coatings within relative humidity
range in accordance with manufacturer’s instructions.
2. Provide ventilation during coating evaporation stage in confined or enclosed
areas in accordance with manufacturer’s instructions
3. Schedule coating work to avoid excessive dust and airborne contaminants.
Protect work areas from excessive dust and airborne contaminants during
coating application and curing.
B. Lighting:
Comm. No. 2683-14
09670A.3
Resinous Kitchen Flooring
1. Permanent lighting shall be in place and working before installing resinous
flooring.
PART 2
PRODUCTS
2.01
MANUFACTURER & PROPRIETARY PRODUCT
A.
B.
2.02
Series 245 Urethane Flooring System as manufactured by TNEMEC Company,
Inc., Kansas City, MO
Approved substitute.
MATERIALS
A.
B.
C.
D.
E.
F.
G.
H.
I.
Resinous Flooring:
1. Decorative Quartz 3/16”
a. System Type: Modified urethane Concrete.
Cove Base
1. Series 222 Deco-Tread quartz mortar with decorative aggregate applied to
form a cant or rolled radius cove base 4 inches high.
Base Coat
1. 245 Ultra-tread quartz granules, broadcast to refusal
Broadcast Coat:
1. 222 Deco-Tread at 100 square feet per gallon, broadcast quartz granules to
refusal.
Grout Coat:
1. Series 284 Deco-Clear at 8.0 to 10.0 mils DFT.
Finish Coat:
1. 2 (two )coats minimum. Each coat to be Series 284 Deco-Clear at 8.0 to
12.0 mils DFT. Final finish to be approved per mock up.
Colors:
1. As indicated, or if not otherwise indicated, as selected by Designer from
manufacturer's standard and premium colors and “custom mixed” colors.
Anti-Microbial Additive:
1. Incorporate antimicrobial chemical additive to prevent growth of most
bacteria, fungi, algae and actinomycetes.
Accessories:
1. Accessories required for application of specified coatings in accordance with
manufacturer’s instructions, including thinners
2. Utilize products of Coating Manufacturer
PART 3
EXECUTION
3.01
INSPECTION
A. Examine the areas and conditions where the resin composition flooring is to be
installed and notify the Designer of conditions detrimental to the proper and
timely completion of the work.
B. Do not proceed with the work until unsatisfactory conditions have been corrected
by the Contractor in conformance with the Contract Documents.
3.02
PREPARATION
A. Substrate:
Comm. No. 2683-14
09670A.4
Resinous Kitchen Flooring
1.
2.
3.
Perform preparation and cleaning procedures according to flooring
manufacturer's instructions for particular substrate conditions involved, and
as specified.
Provide clean, dry, and neutral substrate for flooring application.
Remove protrusions and mortal spatter
B. Concrete Surfaces:
1.
Allow concrete to cure for a minimum of 28 days prior to coating
2.
Perform Standard Test Method for Measuring Moisture Vapor Emission
Rate of Concrete sub-floor Using Anhydrous Calcium Chloride per ASTM
F1869
3.
Shot-blast or mechanically abrade surface to provide profile per ICRI –
CSP 5-7.
a. Remove sufficient material to provide a sound surface free of laitance,
glaze, curing compounds, hardeners, sealers, efflorescence, and any
bond-inhibiting curing compounds or form release agents.
b. Remove grease, oil, and other penetrating contaminates. Repair
damaged and deteriorated concrete to acceptable condition.
c. Leave surface free of dust, dirt, laitance, and efflorescence.
C. Materials:
1.
Mix resin hardener and aggregate when required, and prepare materials
according to flooring system manufacturer's instructions.
3.03
INSTALLATION
A. General:
1.
Install resin composition where scheduled on drawings
2.
Apply each component of resin composition flooring system according to
manufacturer's directions to produce a uniform monolithic flooring surface
of thickness indicated.
3.
Mix and thin coatings, including multi-component materials, in accordance
with manufacturer’s instructions
4.
Keep containers closed when not in use to avoid contamination
5.
Do not use mixed coatings beyond pot life limits
6.
Use application equipment, tools, pressures settings, and techniques in
accordance with manufacturer’s instructions
7.
Uniformly apply coatings at spreading rate required to achieve specified
DFT
8.
Apply coatings to be free of film characteristics or defects that would
adversely affect performance or appearance of coating systems.
9.
Touch-up or repair damaged coatings. Touch-up of minor damage shall be
acceptable where result is not visibly different from adjacent surfaces.
Recoat entire surface where touch-up result is visibly different, either in
sheen, texture or color
10. Repair in accordance with manufacturer’s instructions coatings that exhibit
film characteristics or defects that would adversely affect performance or
appearance of coating systems.
11. Repair or replace damaged materials and surfaces not scheduled to be
coated
12. Repair deficiencies in coatings systems ad determined by Designer in
accordance with Manufacturer’s instructions.
3.04
FIELD QUALITY CONTROL
A. Manufacturer’s Field Services:
Comm. No. 2683-14
09670A.5
Resinous Kitchen Flooring
1.
Manufacturer’s representative shall provide technical assistance and
guidance for surface preparation and application of coating systems
B. Inspector’s Services:
1.
Verify coatings and other materials are as specified
2.
Verify surface preparation and application are as specified
3.
Verify DFT of each coat and total DFT of each coating system are as
specified using wet film and dry film gauges
4.
Check coatings for film characteristics or defect that would adversely affect
performance or appearance of coating systems
5.
Report:
a. Submit written reports describing inspections made and actions taken
to correct nonconforming work
b. Report nonconforming work not corrected
c. Submit copies of report to Designer and Contractor
3.05
CURING, PROTECTION AND CLEANING
A. Cure epoxy resin composition flooring materials according to manufacturer's
directions, taking care to prevent contamination during application stages and
before completing curing process.
B. Close application area for a minimum of 24 hours.
C. Protect surfaces of coating systems from damage during construction
D. Remove temporary coverings and protection of surrounding areas and surfaces
END OF SECTION
Comm. No. 2683-14
09670A.6
Resinous Kitchen Flooring
SECTION 09670
QUARTZ-FILLED MODIFIED POLYAMINE EPOXY FLOORING
PART 1
GENERAL
1.01
SECTION INCLUDES
A. Colored Quartz-Filled Modified Polyamine Epoxy Flooring
1. Primers, Resin Systems, Aggregate Materials, Cove Building Materials and
Related Materials
B. Top Coat
C. Anti-microbial Additive
1.02
RELATED SECTIONS
A. Concrete - Section 03300.
B. Floor drains - Division 15.
1.03
REFERENCES
A. Society for Protective Coatings (SSPC) Specifications and Standards:
1.
SSPC-PA-3
A Guide to Safety in Paint Application
2.
SSPC-SP-13 Surface Preparation of Concrete
B. NACE (National Association of Corrosion Engineers
1.
NACE Publication 6D-173
A Manual for Painter Safety
2.
NACE Publication 6G-164
Surface Preparation Abrasives for
Industrial Maintenance Painting
C. ASTM (American Society for Testing and Materials)
1.
ASTM D4541 – L.R.
Standard Method for Pull-off Strength of
Coatings using Portable Adhesion
Testers
2.
ASTM E337– L.R.
Standard Practice Test Method for
Measuring Humidity with a
Psychrometer
3.
ASTM D4263.
Standard Test Method for Indicating
Moisture in Concrete by the Plastic
Sheet Method
4.
ASTM F1869.
Standard Test Method for Measuring
Moisture Vapor Emission Rate of
Concrete Subfloor Using Anhydrous
Calcium Chloride
5.
ASTM D4414.
Standard Practice for Measurement of
Wet Film Thickness by Notched Gages
6.
ASTM D4262.
Standard Test Method for Measuring
Surface pH of Acid Etched Concrete
7.
ASTM D4259.
Standard Practice for Abrading
Concrete
D. ICRI (International Concrete Repair Institute)
1.
ICRI Guide # 03732
Selecting and Specifying Concrete
Surface Preparation for Sealers,
Coatings and Polymer Overlays
Comm. No. 2683-14
09670.1
Quartz-Filled Modified
Polyamine Epoxy Flooring
1.04
SUBMITTALS
A. Submit the following in accordance with Section 01330.
1. Technical data, application instructions and general recommendations for the
epoxy resin composition flooring specified herein.
2. Samples for initial selection purposes in form of manufacturer's color charts
showing full range of colors and finishes available.
a. 2-1/2" x 4" samples of color chips from color chart selection
designated by the Designer.
3. Material certificates signed by manufacturer certifying that the epoxy resin
composition flooring complies with requirements specified herein.
4. Manufacturer's written instructions for recommended maintenance practices.
5. Mock Ups: Prepare a mock up for each coating system specified using same
materials, tools, equipment and procedure intended for actual surface
preparation and application. Provide two different degrees of slip resistance
(textures) in mock up.
1.05
QUALITY ASSURANCE
A. Installer Qualifications:
1. Engage an experienced Installer or applicator who has specialized in
installing resinous flooring types similar to that required for this Project and
who is acceptable to manufacturer of primary materials.
B. Single-Source Responsibility:
1. Obtain epoxy resin composition flooring materials, including primers, resins,
hardening agents, and finish or sealing coats, from a single manufacturer.
C. Do not use or retain contaminated, outdated, or diluted materials for flooring.
D. Do not use materials from previously opened containers
E. Provide the same products for repairs as for the original coating
F. Mix all coating materials in a designated enclosed mixing area.
1. This enclosed area must protect the mixing operation and materials from
direct sunlight, inclement weather, freezing, or other means of damage or
contamination.
G. Protect all other concrete and metallic surfaces and finishes from any spillage of
material(s) within the mixing area.
1.06
DELIVERY, STORAGE AND HANDLING
A. Deliver products to site under provisions of Section 01600
B. Store and protect products to site under provisions of Section 01600
C. Deliver materials in original packages and containers with seals unbroken
and bearing manufacturer's labels containing brand name and directions
for storage and mixing with other components.
1. Labels on all material containers must show the following information:
a. Name or title of product.
b. Manufacturer’s batch number.
c. Manufacturer’s name.
d. Generic type of material.
e. Application and mixing instructions.
f. Hazardous material identification label.
g. Shelf life date.
D. Store materials to comply with manufacturer's directions to prevent
deterioration from moisture, heat, cold, direct sunlight, or other
detrimental effects.
Comm. No. 2683-14
09670.2
Quartz-Filled Modified
Polyamine Epoxy Flooring
1.07
PROJECT CONDITIONS
A. Environmental Conditions:
1. Comply with epoxy resin composition flooring manufacturer's directions for
maintenance of ambient and substrate temperature, moisture, humidity,
ventilation, and other conditions required to execute and protect Work.
a. Surfaces and surrounding air temperatures must exceed 55° F, but must
be less than 90° F, with materials at not less than 70° F during
application.
2. Do not apply coating materials when dust is being generated.
B. Lighting:
1. Permanent lighting shall be in place and working before installing resinous
flooring.
PART 2
PRODUCTS
2.01
MANUFACTURER & PROPRIETARY PRODUCT
A.
B.
C.
D.
2.02
Series 222 Deco-Tread as manufactured by TNEMEC Company, Inc., Kansas
City, MO
Ceramic Carpet as manufactured by Sherwin Williams, Spring Hill TN (similar
product listed below)
Selbatwede 41 as manufactured by BASF,Shakopee, MN (similar product as
listed below)
Approved substitute.
MATERIALS
A.
B.
C.
D.
E.
Laminate Resinous Flooring:
1. Series 222 Deco-Tread consisting of a two-component modified polyamine cured
epoxy liquid and a colored quartz broadcast aggregate applied by double broadcast
or as a slurry broadcast to provide a minimum 1/8" thickness for new floors and 1/4”
thickness for epoxy flooring over existing flooring materials.
a. Series 222 Deco-Tread is self-priming when installed as a double
broadcast or prime with Series 201 when Series 222 is installed as a
slurry broadcast. Apply Series 201 in this case at 6 to 8 dry mils.
Top Coat:
1. Series 284 Deco-Clear two-component, modified polyamine cured epoxy
glaze.
a. Two (2) coats minimum. Each coat to be Series 284 Clear Coat at
8.0 to 12.0 mils DFT. Final finish to be approved per mock up.
Not used
Coving:
1. Series 222 Deco-Tread, a two-component, modified polyamine cured epoxy
liquid, blended as a mortar with decorative aggregate applied to form a cant
or rolled radius cove.
Flexible Underlayment: (second floor applications)
1. Series 206, flexible elastomeric epoxy underlayment used for bridging small
substrate cracks in concrete and as a protective membrane under aggregate
reinforced flooring systems. To be applied at 30 to 40 dry mils. Thickness
and number of coats will vary depending on substrate roughness or profile
depth.
Comm. No. 2683-14
09670.3
Quartz-Filled Modified
Polyamine Epoxy Flooring
F.
Colors:
1. As indicated, or if not otherwise indicated, as selected by Designer from
manufacturer's standard and premium colors.
G.
Waterproofing Membrane:
1. Type recommended or produced by manufacturer of epoxy resin composition
flooring system for type of service and floor condition indicated.
Anti-Microbial Additive:
1. Incorporate antimicrobial chemical additive to prevent growth of most bacteria,
fungi, algae and actinomycetes.
H.
PART 3
EXECUTION
3.01
INSPECTION
A. Examine the areas and conditions where the epoxy resin composition flooring is
to be installed and notify the Designer of conditions detrimental to the proper and
timely completion of the work.
B. Do not proceed with the work until unsatisfactory conditions have been corrected
by the Contractor in conformance with the Contract Documents.
3.02
PREPARATION
A. Substrate:
1.
Perform preparation and cleaning procedures according to flooring
manufacturer's instructions for particular substrate conditions involved, and
as specified.
2.
Provide clean, dry, and neutral substrate for flooring application.
B. Concrete Surfaces:
1.
Shot-blast or mechanically abrade to create a surface profile in accordance
with ICRI minimum CSP 3 or greater.
2.
Remove sufficient material to provide a sound surface free of laitance,
glaze, efflorescence, and any bond-inhibiting curing compounds or form
release agents.
3.
Remove grease, oil, and other penetrating contaminates. Repair damaged
and deteriorated concrete to acceptable condition.
4.
Leave surface free of dust, dirt, laitance, and efflorescence.
C. Materials:
1.
Mix resin hardener and aggregate when required, and prepare materials
according to flooring system manufacturer's instructions.
3.03
INSTALLATION
A. General:
1.
Install epoxy resin composition where scheduled on drawings
2.
Apply each component of epoxy resin composition flooring system
according to manufacturer's directions to produce a uniform monolithic
flooring surface of thickness indicated.
B. Bond Coat:
1.
Apply bond coat over prepared substrate at manufacturer's recommended
spreading rate.
C. Body Coat:
Comm. No. 2683-14
09670.4
Quartz-Filled Modified
Polyamine Epoxy Flooring
1.
Over primer, trowel-apply epoxy mortar mix at minimum 1/8-inch thickness;
hand or power trowel. When cured, sand or grind if necessary to remove
trowel marks and roughness.
D. Finish or Sealing Coats:
1.
After body coat has cured sufficiently, apply grout and finish coats of type
recommended by flooring manufacturer to produce finish matching
approved sample and in number of coats and spreading rates
recommended by manufacturer.
2.
Final finish coat shall be in color and skid retardant profile in conformance
with the Contract Documents.
3.
Coordinate with Owner for skid resistant areas.
4.
Finished floor shall be minimum 1/8" thick, uniform in color and free of
trowel marks.
5.
Apply a minimum of two (2) top coats
E. Cove Base:
1.
Apply cove base mix to wall surfaces at locations shown to form cove base
height of 4 inches unless otherwise indicated.
2.
Follow manufacturer's printed instructions and details including taping,
mixing, priming, troweling, sanding, and top-coating of cove base.
3.04
CURING, PROTECTION AND CLEANING
A. Cure epoxy resin composition flooring materials according to manufacturer's
directions, taking care to prevent contamination during application stages and
before completing curing process.
B. Close application area for a minimum of 24 hours.
END OF SECTION
Comm. No. 2683-14
09670.5
Quartz-Filled Modified
Polyamine Epoxy Flooring
SECTION 09671
SYNTHETIC GYMNASIUM FLOORING
PART 1 GENERAL
1.01
SUMMARY
A.
Scope
1.
The complete installation of a polyurethane surfacing over polyurethane/rubber
granulate base, including adhesives, base mat, polyurethane sealer, polyurethane
resin, surface finish, and game lines.
B.
Related work specified under other sections:
1.
Section 03300 – Cast in Place Concrete
2.
Section 07130 – Membrane Waterproofing
3.
Section 07260 – Vapor Retarder
1.02
SUBMITTALS
A.
B.
C.
1.03
QUALITY ASSURANCE
A.
B.
C.
1.04
Floor System Supplier Qualifications
1.
Supplier shall be an established firm experienced in field and have been in
business for a minimum of ten (10) years; and be a manufacturer approved
supplier
Floor Contractor/Installer Qualifications
1.
Flooring contractor shall be experienced in the flooring field and approved by
Supplier / Manufacturer.
2.
Flooring contractor shall be factory-approved and have completed at least three
projects of similar magnitude and complexity.
3.
Submit three copies of supplier’s recommendations for correct preparation,
finishing and testing of concrete subfloor surface to receive granulated base mat
and polyurethane floor system.
Component substitutions shall not be allowed
DELIVERY AND STORAGE
A.
1.05
Supplier’s Product Data: Submit specification sheets in accordance with Section 01600.
Maintenance Literature: Submit maintenance instructions in accordance with Section
01600.
Samples: Submit one (1) sample of Manufacturer’s system
Delivery of Materials
1.
Material shall not be delivered or installed until all masonry, painting, plastering,
tile work, marble and terrazzo work are completed, and all overhead mechanical
work, lighting, backstops, scoreboards are installed. Room temperature shall be
at least 55 degrees Fahrenheit and moisture content of concrete slab of 4% or
less.
2.
Maintain areas where materials are to be stored at 55 degrees Fahrenheit and
under 50% relative humidity.
JOB CONDITIONS
A.
Schedule of Installation
1.
Do not install floor system until concrete has been cured sixty (60) days, and the
conditions in Paragraphs 1.04 are obtained.
Comm. No. 2683-14
1
Synthetic Gymnasium
Flooring
2.
1.06
Environmental temperatures must average a minimum of 65 degrees Fahrenheit
for one full week preceding, throughout, and 72 hours following application.
GUARANTEE
B.
Warrant synthetic flooring to be free from manufacturing defects and installation defects
for a period of one (1) year.
PART 2 PRODUCTS
2.01
MANUFACTURERS & PROPRIETARY PRODUCT
A.
B.
C.
D.
E.
F.
G.
H.
I.
2.01
Pulastic-9+2 as manufactured by Robbins, Inc., Cincinnati, Ohio,
Padenpor XTR as manufactured by Abacus Sports Installations, Lancaster, PA
Herculan as manufactured by Action Floor Systems, LLC, Mercer, WI
Dynaforce as manufactured by Dynamic Sports Construction, Leander, TX
Monoflex 9+2 as manufactured by Champion Flooring, Pittsburg, KS
Dyna Point Gym Floor
AACER MP Sport
SignaFlor
Approved Substitute
MATERIALS
A.
C.
Robbins Pulastic-9+2
1.
Adhesive
a. Pulastic Tacly Adhesive: a two-component polyurethane
2.
Base Mat (Resilient):
a. Granulated rubber mat containing polyurethane binder shall be
of 9 mm mat thickness.
3.
Base Mat Sealer
a. Pulastic EG-Sealer: a two-component polyurethane sealer
4.
Polyurethane Resin
a. Pulastic-GM1000 Resin: a pigmented two-component
polyurethane
5.
Coating
a. Pulastic Coating-221-W Coating: a pigmented two-component
water dispersed polyurethane surface paint
6.
Game line Paint
a. Pulastic -Line Paints: a pigmented two-component
water dispersed polyurethane paint
Technical Information
Force Reduction (DIN 18032)
35%
Impact Resistance (DIN 18032)
8 Nm
Friction (DIN 18032)
0.46
Ball Rebound (DIN 18032)
99%
Surface Hardness (DIN 53505)
84 Shore A
Gloss (DIN 67530)
3-6%
Flammability (DIM 51960)
Class 1
Abrasion Resistance (ASTM C-501)
- H18 Wheels, 1000 grams load, 1000rev.
0.08 mm loss of thickness
Compression Set (ASTM D-395-B)
<2%
Tensile strength (top) (DIN53455)
1160 psi
Comm. No. 2683-14
2
Synthetic Gymnasium
Flooring
Elongation at break
Tear strength
(DIN53455)
(DIN 53515)
120%
125 psi
PART 3 EXECUTION
3.01
INSPECTION
A.
B.
D.
3.02
PREPARATION
A.
B.
C.
D.
3.02
Inspect substrate for dryness, proper tolerance, and possible contamination and report
any discrepancies to General Contractor in writing.
Broom clean substrate
Perform tests for moisture and adhesion prior to application and report adverse conditions
to the general contractor in writing.
Verify slab depression:
a. Depression shall be thickness equal to total thickness of base
mat (4mm mat thickness) and polyurethane layers (2mm).
Verify slab Tolerance:
a. Slab tolerance is (+/-) 1/8” in radius of 10’. Surface steel
troweled.
Verify that Membrane Waterproofing and Damp proofing has been installed.
a. Concrete subfloors on or below grade shall be adequately
waterproofed beneath and at the perimeter of the slab and on
the earth side of below-grade walls.
Verify that curing agents or sealers have been applied to the concrete slab.
INSTALLATION
A.
B.
Synthetic Flooring:
1.
Mix two-component Tacly Adhesive according to suppliers directions and spread
adhesive using Robbins Pulastic Notched trowel.
2.
Unroll polyurethane/rubber granulated base mat into freshly applied adhesive.
Seams shall be in virtual contact with absence of compression fit. Roll surface of
base mat with a medium-size roller.
3.
Mix two-component EG-Sealer according to supplier’s directions and spread
sealer over base mat using a straight trowel. Allow to cure minimum 12 hours
before proceeding.
4.
Mix two-component Robbins Pulastic-GM1000 pigmented polyurethane resin and
spread over EG-Sealer coat using a straight trowel. Allow to cure minimum 12
hours before proceeding.
5.
Mix two-component Robbins Pulastic-GM1000 pigmented polyurethane resin and
apply at proper thickness in accordance with supplier’s instructions. Allow to cure
minimum 12 hours before proceeding.
6.
Mix two-component Robbins Pulastic polyurethane finish coating and apply using
Robbins Pulastic lambs wool roller. Allow minimum 48 hours curing time before
proceeding.
Game Lines
1.
Mix two-component Robbins Pulastic PU-Line striping paint in accordance with
supplier’s instruction.
2.
Line painting should be in accordance with supplier’s directions.
3.
Color of game lines shall be chosen from Robbins Pulastic PU-Line standard
colors.
4.
Consult architectural drawings for game line locations and chosen colors.
Comm. No. 2683-14
3
Synthetic Gymnasium
Flooring
C.
D.
3.03
Perimeter Molding:
1.
Install a rubber base, anchored to the walls with standard base cement.
Cleaning:
1.
Clean up all unused materials and debris and remove from the premises.
2.
Dispose of empty containers in accordance with federal and local statutes.
PROTECTION
A.
B.
C.
Cure Time
1.
No traffic or other trades shall be allowed on the surface for a period of one week
following completion to allow for complete and proper cure of the finish.
Other Trades
1.
Protect the surface from damage by other trades before acceptance by the owner
or the owner’s authorized agent.
Safety
1.
Permit no smoking, open flames or sparks from electrical equipment or any other
source during the installation process, or in areas where materials are stored.
2.
After synthetic flooring is installed and game lines are painted, keep area locked
to allow curing time for the paint and finish system(s).
3.
No other trades are allowed on floor until it is accepted in writing by owner or
owner’s authorized agent.
END OF SECTION
Comm. No. 2683-14
4
Synthetic Gymnasium
Flooring
SECTION 09680
CARPET
PART 1 GENERAL
1.01
SECTION INCLUDES
A.
1.02
RELATED SECTIONS
A.
1.03
C.
D.
Deliver products to site under provisions of Section 01 60 00.
Store and protect products under provisions of Section 01 60 00.
Deliver carpet in original mill wrappings with each roll and have the
register number tags attached or stenciled on the bale.
Carpet shall be stored in an enclosed and dry area and protected from
damage and soiling. Do not store rolls on end.
QUALITY ASSURANCE
A.
B.
C.
1.06
Provide submittals under provisions of Section 01 33 00
Submit to the Architect for approval and/or transmittal to the Owner the
following:
1. Certification from an independent testing agency of the fire hazard
classification of the carpet furnished.
2. Certification from the carpet manufacturer that the register numbers of the
rolls furnished were manufactured in accordance with the specification
requirements.
3. Three copies of manufacturer's printed installation instruction.
4. Two copies of manufacturer's printed maintenance manual.
The delivery to the Architect of the submittals listed herein shall be a
precedent condition to the acceptance of the work.
DELIVERY, STORAGE, AND HANDLING
A.
B.
C.
1.05
Preparation of concrete substrate in proper condition to receive carpeting,
except sweeping, is specified in “Cast in Place Concrete" section under
Division 3.
SUBMITTALS
A.
B.
1.04
Patterned Loop Carpet Tiles
Carpet shall comply with Department of Commerce Standard Flammability Test
for Soft Floor Materials under Flammable Acts Test DOC-FF-1-70.
Meet requirements of ASTM E-648 flooring radiant panel class I
Meet requirements of ASTM E-662 NBS smoke chamber less than 450
WARRANTY
A.
B.
Manufacturer shall guarantee that carpet will not generate static discharges in
excess of 3.5 KV when tested per AATCC-134.
Guarantee shall include lifetime warranty protection for the following:
1.
Lifetime fiber performance for wear
2.
Lifetime fiber performance for static
3.
Lifetime protection from delamination failure
4.
Lifetime dimensional stability
Comm. No. 2683-14
09680.1
Carpet
5.
C.
Lifetime protection for Tuff bind strength (Edge Ravel , Yarn Pulls and
Zippering)
Should the carpet fail to meet these standards, the affected area shall be
repaired or replaced with comparable carpet at no additional cost to the Owner.
PART 2 PRODUCTS
2.01
CARPET # 1 (CPT-1):
A.
B.
C.
D.
E.
2.02
Manufacturer:
1.
Patcraft, Dalton GA
2.
Approved substitute
Proprietary Products:
1.
Idea I0294 modular as manufactured by Patcraft
Characteristics: Material, construction and appearance are based on the
following specifications:
1.
Face Yarn – Solution Q Extreme Nylon
2.
Dye Method - Solution Yarn Dyed
3.
Surface Texture - Patterned Loop
4.
Secondary Backing – EcoWorx Tile
5.
Protective Treatment SSP Shaw Soil Protection
6.
Standard Size – 24” x 24”
7.
Pattern Repeat – n/a
8.
Yarn Weight - 22 oz. per square yard
9.
Gauge - 1/12"
10.
Stitches / inch – 10
11.
Density - 7615 Oz. per cubic yard
12.
Warranty – Lifetime
Color:
1.
Colors shall be as selected by the Designer from the manufacturer's
standard colors.
Accessories:
1.
Binder bar shall be “Knaplock", or equal, chrome-hammered and
anodized aluminum, of standard color to complement the color of
the carpet, as selected by the Architect.
2.
Sealer shall be type recommended by the carpet manufacturer, equal to
Patcraft or Shaw.
CARPET # 2 (CPT-2):
A.
B.
C.
Manufacturer:
1.
Patcraft, Dalton GA
2.
Approved substitute
Proprietary Products:
1.
Hue 10296 modular as manufactured by Patcraft
Characteristics: Material, construction and appearance are based on the
following specifications:
1.
Face Yarn – Solution Q Extreme Nylon
2.
Dye Method - Solution Yarn Dyed
3.
Surface Texture - Patterned Loop
4.
Secondary Backing – EcoWorx Tile
5.
Protective Treatment SSP Shaw Soil Protection
6.
Standard Size – 24” x 24”
7.
Pattern Repeat – n/a
Comm. No. 2683-14
09680.2
Carpet
D.
E.
2.03
Yarn Weight - 24 oz. per square yard
Gauge – 5/64"
Stitches / inch – 11
Density - 6968 Oz. per cubic yard
Warranty – Lifetime
Colors shall be as selected by the Designer from the manufacturer's
standard colors.
Accessories:
1.
Binder bar shall be “Knaplock", or equal, chrome-hammered and
anodized aluminum, of standard color to complement the color of
the carpet, as selected by the Architect.
2.
Sealer shall be type recommended by the carpet manufacturer, equal to
Bigelow or Armstrong sealer.
CARPET # 3 (CPT-3):
A.
B.
C.
D.
E.
2.04
8.
9.
10.
11.
13.
Color:
1.
Manufacturer:
1.
Patcraft, Dalton GA
2.
Approved substitute
Proprietary Products:
1.
AhHa I0293 modular as manufactured by Patcraft
Characteristics: Material, construction and appearance are based on the
following specifications:
1.
Face Yarn – Solution Q Extreme Nylon
2.
Dye Method - Solution Yarn Dyed
3.
Surface Texture - Patterned Loop
4.
Secondary Backing – EcoWorx Tile
5.
Protective Treatment SSP Shaw Soil Protection
6.
Standard Size – 24” x 24”
7.
Pattern Repeat – n/a
8.
Yarn Weight - 22 oz. per square yard
9.
Gauge - 1/12"
10.
Stitches / inch – 10.5
11.
Density - 7615 Oz. per cubic yard
14.
Warranty – Lifetime
Color:
1.
Colors shall be as selected by the Designer from the manufacturer's
standard colors.
Accessories:
1.
Binder bar shall be “Knaplock", or equal, chrome-hammered and
anodized aluminum, of standard color to complement the color of
the carpet, as selected by the Architect.
2.
Sealer shall be type recommended by the carpet manufacturer, equal to
Bigelow or Armstrong sealer.
CARPET # 4 (CPT-4):
A.
B.
Manufacturer:
1.
Patcraft, Dalton GA
2.
Approved substitute
Proprietary Products:
1.
Jot I0295 modular as manufactured by Patcraft
Comm. No. 2683-14
09680.3
Carpet
C.
D.
E.
Characteristics: Material, construction and appearance are based on the
following specifications:
1.
Face Yarn – Solution Q Extreme Nylon
2.
Dye Method - Solution Yarn Dyed
3.
Surface Texture - Patterned Loop
4.
Secondary Backing – EcoWorx Tile
5.
Protective Treatment SSP Shaw Soil Protection
6.
Standard Size – 24” x 24”
7.
Pattern Repeat – n/a
8.
Yarn Weight - 22 oz. per square yard
9.
Gauge - 1/12"
10.
Stitches / inch – 10
11.
Density - 7615 Oz. per cubic yard
15.
Warranty – Lifetime
Color:
1.
Colors shall be as selected by the Designer from the manufacturer's
standard colors.
Accessories:
1.
Binder bar shall be “Knaplock", or equal, chrome-hammered and
anodized aluminum, of standard color to complement the color of
the carpet, as selected by the Architect.
2.
Sealer shall be type recommended by the carpet manufacturer, equal to
Patcraft or Shaw.
PART 3 EXECUTION
3.01
MANUFACTURER’S INSTRUCTIONS
A.
3.02
EXAMINATION
A.
3.03
Compliance: Comply with manufacturer’s product data, including product
technical bulletins, product catalog installation instructions and product carton
instructions.
Site Verification of Conditions: Verify existing conditions, which have
been previously constructed under other sections, are acceptable for
product installation in accordance with manufacturer’s instructions
PREPARATION
A.
B.
C.
Concrete floor surfaces to receive carpet shall be free of all oil, grease, and
similar foreign substances and shall be smooth, clean and dry when carpet is
installed.
Surfaces to receive carpeting shall be inspected by the carpet subcontractor
and he shall promptly notify the Contractor and the Architect of any and all
defects in the floor which would affect his work, so that they may be corrected
before work begins. In areas where no notification is given, the carpet
contractor shall be responsible thereafter for proper installation of his work.
The carpet subcontractor shall sweep floor surfaces as necessary to remove
any remaining dust and loose materials immediately prior to installation of
carpet. Remove old adhesive as necessary for proper installation of the new
work.
Comm. No. 2683-14
09680.4
Carpet
3.04
INSTALLATION
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
3.05
CLEANING
A.
B.
3.06
Furnish and install carpet in areas where scheduled or noted on the drawings.
Carpet shall be installed by direct glue-down method in accordance with the
carpet manufacturer's recommended procedure. Adhesive shall be applied in
accordance with adhesive manufacturer's instructions. Verify compatibility with
existing curing and sealing compounds.
Work shall be done by skilled workmen fully experienced in the type of work
specified.
The installation area will be conditioned to a minimum of 60 degrees F for at
least 24 hours (preferably 48 hours) prior to installation, with the relative
humidity between 35% and 65%. Keep temperature constant 24 hours a day
during installation.
The carpet subcontractor shall be responsible for the accuracy of measurement
and the fit of his work.
Carpet shall be installed wall to wall. Cut edges shall be trued and appropriately
treated forming invisible and non-raveling joints where exposed.
Metal binder bars shall be installed at areas where floor covering material
changes and at carpet edges that do not abut a vertical surface.
Taper minor transitions in elevations as necessary with recommended floor filler
to prevent lines and ridges showing through surface of carpet.
Remnants and usable scraps and overage of carpet shall be wrapped in heavy
kraft paper, labeled and delivered to the Owner at the job site.
Repair or replace damaged or improperly installed products
Clean installed products in accordance with manufacturer’s instructions prior to
Owner’s acceptance.
Immediately before final inspection and acceptance of the building, clean carpet
of soil and stains with spot remover and clean the entire carpeted areas with
upright beater bar type vacuum cleaner.
PROTECTION
A.
B.
C.
No traffic shall be allowed on carpet for a minimum of 24 hours after
installation, or longer if recommended by the adhesive manufacturer.
Installed carpet shall be free of spots, dirt, or soil, and shall be without
tears, frayed or pulled tufts.
After installation, carpet shall be protected from damage by subsequent
construction operations by covering with heavy building paper in traffic
ways and elsewhere if required by construction conditions.
END OF SECTION
Comm. No. 2683-14
09680.5
Carpet
SECTION 09900
PAINTING
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Surface Preparation
B. Exterior and Interior Painting
C. Graphics
1
As indicated on drawings.
1.02 PRODUCTS SUPPLIED BUT NOT INSTALLED UNDER THIS SECTION
A. Furnish first coat of stain finish to Section 06400 - Architectural Woodwork.
1.03 RELATED SECTIONS
A. Section 02513 - Asphaltic Concrete Paving: Pavement Markings.
B. Division 5 - Metals:
1.
Surface Preparation
2.
Shop paint application
C. Section 07175 - Water Repellent Coatings
D. Section 07810 – Spray Applied Fireproofing
E. Section 07920 - Sealants and Caulking
F. Division 15 - Mechanical:
1.
Field painting of mechanical equipment, piping, and ductwork.
2.
Mechanical identification
G. Division 16 - Electrical: Electrical identification
1.04 NOT USED
1.05 DEFINITIONS
A. “Paint” means all coating systems materials, including primers, emulsions, enamels, stains,
sealers and fillers, and other applied materials whether used as prime, intermediate, or
finish coats.
B. “Finished space” means a room or space scheduled or indicated as having finish materials
on the walls and/or ceiling.
1.06 FIELD SAMPLES
A. The Contractor shall finish one complete room, space, or item, for each color scheme
or finish required, showing selected colors, finished texture, materials and
workmanship. After approval, these sample rooms or items shall serve as standard for
similar work throughout the building.
B. Simulate finished lighting condition for review of in-place work.
1.07 SUBMITTALS
A Submit under provisions of Section 01330.
B. Submit list of equivalent products proposed for use, when other than the products named.
1.
Cross-reference named products for comparison.
2.
Include product data for each product.
C. Submit color chips for Designer for selection.
Comm. No. 2683-14
09900.1
Painting
1.08 DELIVERY, STORAGE, AND HANDLING:
A. Deliver products to site in original sealed containers, with labels intact.
B. Store materials in single location.
1.09 PROJECT CONDITIONS
A. Do not apply paint until concrete and mortar has cured 60 days minimum.
B. Do not apply exterior paint in snow, rain, fog or mist. Apply paint only when relative
humidity does not exceed 85 percent.
C. Do not apply paint to damp or wet surfaces.
D. Apply paint only when temperature of surfaces to be painted and surrounding air
temperature are within the range permitted by manufacturer’s printed instructions for the
product used.
E. Before starting interior paint application, broom clean area and remove excessive dust.
1.
After installation has started, do not broom or otherwise generate dust.
F. Ensure lighting level of 80 ft. candles, measured at substrate surface and mid-height of
vertical surfaces, is provided during paint application.
G. Coordinate with Spray Applied Fireproofing subcontractor with regard to areas of structure
that do not receive a painted finish
1.10 EXTRA MATERIALS
A. Furnish extra stock to Owner under provisions of Section 01770.
1.
Extra materials are the property of the Owner and shall not be used by the
contractor for repairs during construction, completion of puchlist items, or warranty
work during the warranty period
B. Provide one gallon unopened container of each product in each color used.
1.
Label with color identification and locations where used.
PART 2 PRODUCTS
2.01 MANUFACTURERS
A. Paint Materials (one of the following)
1.
PPG Pittsburgh Paints, PPG Industries, Inc.
2.
The Sherwin-Williams Company.
3.
Glidden Coatings & Resins Div., SCM Corporation.
4.
Pratt and Lambert, Inc./Southern Coatings, Inc.
5.
Devoe and Raynolds Co.
6.
Duron Paint Manufacturing Co.
B. Spackling Putty and patching Plaster
1.
United States Gypsum Company
C. No substitutions except under provisions of Section 01630.
2.02 MATERIALS
A. Paint Materials:
1.
As scheduled, manufactured by Pittsburgh Paints, PPG Industries, Inc.
2.
Provide materials that are VOC Compliant.
B. Thinning and Tinting Materials:
1.
Recommended by paint manufacturer.
C. Accessory Materials:
1.
As required to perform the work and achieve specified results.
Comm. No. 2683-14
09900.2
Painting
D. Spackling Putty:
1.
Durabond Spackling Putty, manufactured by United States Gypsum Company.
E. Patching Plaster:
1.
Durabond Patching Plaster, manufactured by United States Gypsum Company.
2.03 EXTERIOR PAINT SYSTEMS:
A. Exterior Ferrous Metals (POLYURETHANE ENAMEL SYSTEM):
1.
First Coat: PPG Aquapon Polyamide-Epoxy Inhibitive Primer Pitt-Guard Rapid
Coat 95-245.
2.
Second and Third Coats: PPG Pitthane Acrylic-Aliphatic Urethane Enamel
Pitthane Ultra 95-812.
B. Exterior Aluminum (WATER BASED ACRYLIC SYSTEM)
1.
First Coat: PPG Pitt-Tech Primer/Finish Industrial Enamel 90-712 or 90-709
Gray.
2.
Second and Third Coats: PPG Pitt-Tech DTM Industrial Enamel 90-374 Gloss
or 90-474 Satin.
C. Exterior Galvanized Metal (WATER BASED ACRYLIC SYSTEM):
1.
First Coat: PPG Pitt-Tech Primer/Finish Industrial Enamel 90-712 or 90-709
Gray.
2.
Second and Third Coats: PPG Pitt-Tech DTM Industrial Enamel 90-374 Gloss
or 90-474 Satin.
D. Exterior Copper (Water Based Acrylic System)
1.
First Coat: PPG Pitt-Tech Primer/Finish Industrial Enamel 90-712 or 90-709 Gray.
2.
Second and Third Coats: PPG Pitt-Tech DTM Industrial Enamel 90-374 Gloss
or 90-474 Satin.
E. Exterior Concrete and Concrete Block [non-waterproof areas (Except Floors)]:
1.
First Coat: Speedhide 6-7 Block Filler
2.
Second and Third Coats: PPG Speedhide Acrylic Latex House Paint, 6-610 Flat or
6-900 Semi-Gloss.
F. Exterior Concrete Block [poured concrete or brick in non-waterproof areas (Except Floors)]
1.
First Coat: PPG Speedhide Alkali-Resistant Acrylic Primer, Perma-Crete 4-603.
2.
Second and Third Coats: PPG Speedhide Acrylic Latex House Paint, 6-610 Flat
or 6-900 Semi-Gloss.
G. Concrete Floors [dry concrete areas (ALKYD SYSTEM)]:
1.
First coat and Second Coats: PPG Alkyd Oil Floor and Deck Enamel, 3-Series.
H. Concrete Floors [concrete in areas exposed to moisture (SOLVENT BASED EPOXY)]:
1.
First and Second Coats: PPG Aquapon Polyamide Epoxy, Aquapon 35, 95-1
series. Note: Check manufacturer’s recommendation for application.
I. Concrete Floors [concrete in areas exposed to moisture where low odor is required
(WATER BASED EPOXY)]:
1.
First and Second Coats: PPG Aquapon Waterborne Epoxy, 98- Series. Note:
Check manufacturer’s recommendation for application.
J. Concrete Stucco:
1.
First Coat: PPG Speedhide Alkali-Resistant Acrylic Primer, Perma-Crete 4-603
2.
Second and Third Coats: PPG Speedhide Acrylic Latex House Paint, 6-610
Flat.
K. Concrete Masonry Units [areas exposed to the elements (ABOVE GRADE
WATERPROOF SYSTEM)]:
1.
First and Second Coats: PPG Pitt-Glaze High Performance Acrylic Latex Block
Filler 16-90.
2.
Third Coats:
PPG Pitt Flex Exterior Masonry Coating, 100% AcrylicElastomeric, 4-110.
L. Exterior Wood Surfaces [redwood or cedar (Alkyd Stain Systems)]
1.
First and Second Coats: PPG Rez Solid Color Stain PPG Sunproof or Rez
Semi-Transparent Stain 77-1310 or 77-1660
Comm. No. 2683-14
09900.3
Painting
M. Exterior Wood Surfaces [all woods except redwood or cedar (Latex Stain Systems)]
1.
First and Second Coats: PPG Rez Solid Color Stain PPG Sunproof or Rez
Semi-Transparent Stain 77-1110 or 77-1460
N. Exterior Wood Surfaces (Paint System)
1.
First Coat: PPG Speedhide Exterior Oil-based Primer, 6-809.
2.
Second and Third Coats: PPG Speedhide Acrylic Latex House Paint, 6-610 Flat or
6-900 Semi-Gloss.
O. Not Used
P. Exterior Plywood (Latex Stain Systems)
1.
First and Second Coats: PPG Sun Proof Solid Color Stain or PPG Sun Proof SemiTransparent Stain 77-1110 or 77-1460.
Q. Exterior Plywood (Paint Systems)
1.
First Coat: PPG Speedhide Exterior Oil-based Primer, 6-809.
2.
Second and Third Coats: PPG Speedhide Acrylic Latex House Paint, 6-610 Flat or
6-900 Semi-Gloss.
R. Exterior Gypsum Board Soffits:
1.
First Coat: PPG Speedhide Exterior Oil-Based Primer 6-809.
2.
Second and Third Coats: PPG Speedhide Acrylic Latex House Paint flat 6-610 or
Semi-gloss 6-900 Series.
2.04 INTERIOR PAINT SYSTEMS
A. Interior Ferrous Metals [for use on handrails, metal doors and door frames, metal in
high-traffic areas, etc.(CONVENTIONAL ALKYD SYSTEM)]
1.
First Coat: PPG Speed Hide Inhibitive Steel Primer, 6-208.
2.
Second and Third Coats: PPG Speedhide Interior Enamel, 6-1110.
B. Interior Ferrous Metals [for use on exposed metals out-of-reach of general public
(Latex)]
1.
First Coat: PPG 90-712 Pitt Tech Acrylic DTM Primer.
2.
Second and Third Coats: PPG Sppedhide Interior Vinyl Acrylic Latex SemiGloss Enamel, 6-500.
C. Interior Ferrous Metals [for high moisture areas (EPOXY SYSTEM)]:
1.
First Coat: PPG Multiprme Inhibitive Primer, 97-680 or 97-689.
2.
Second and Third Coats: PPG Aquapon Polyamide-Epoxy, 95-1 series.
D. Ferrous Beams, Joists and Deck [dry fog applications]
1.
First Coat (If Not Primed): PPG Speedhide Rust Inhibitive Steel Primer, 6-212.
2.
Second and Third coats: PPG Speedhide Interior Solvent Based Dry fog, 6-160 flat,
6-161 Eggshell.
E. Galvanized Beams, Joists and Decks [dry fog applications]
1.
First Coat: PPG Interior Flat Dry fog Galvanized Steel Primer/Finish, #6-157.
F. Galvanized Metal (Water Reducible Acrylic System)
1.
First Coat: PPG Pitt-Tech Primer/Finish Industrial Enamel 90-712 or 90-709 Gray.
2.
Second and Third Coats: PPG Pitt-Tech DTM Industrial Enamel 90-374 Gloss or
90-474 Satin.
G. Aluminum (Water Reducible Acrylic System)
1.
First Coat: PPG Pitt-Tech Primer/Finish Industrial Enamel 90-712 or 90-709 Gray.
2.
Second and Third Coats: PPG Pitt Tech DTM Industrial Enamel 90-374 Gloss or
90-474 Satin.
H. Not used
I. Not used
J. Concrete and Masonry (Acrylic Latex Semi-Gloss)
1.
First Coat: Speedhide 6-7 Block Filler
2.
Second and Third Coats: PPG Speedhide Vinyl Acrylic Latex Semi-Gloss
Enamel, 6-500 Series.
Comm. No. 2683-14
09900.4
Painting
K. Concrete and Masonry [high traffic areas, corridors, cafeterias, stairwells, lobbies, etc
(Industrial Enamel)]
1.
First Coat: Speedhide 6-7 Block Filler
2.
Second and Third Coats: PPG Pitt-Tech DTM Industrial Enamel 90-374 Gloss
or 90-474 Satin.
L. Concrete Floors [wet areas, showers, etc]
1.
First Coat: Aquapon High Build S/G Light Gray 97-131 at 5 mils DTF
2.
Second Coat: Aquapon High Build S/G Light Gray 97-131 at 5 mils DTF with
anti-slip (99-6620 2 oz bag per gallon).
M. Masonry Walls [wet areas, showers, etc]
1.
First and Second Coats: PPG 95-217 Cementitious Waterproofing Block Filler
(applied at a rate to fill block pinhole free).
2.
Third Coat: PPG High Performance Coatings 97-130 Aquapon S/G Epoxy at 6
mils DTF
N. Interior Woodwork (Painted)
1.
First Coat: PPG Speedhide Quick-Drying Enamel Undercoater, 17-956.
2.
Second Coat: PPG Speedhide Acrylic Latex Interior Eggshell Enamel, 6-411
series.
O. Interior Woodwork (Stained)
1.
PPG Olympic 44500 Wood Stain,
2.
Second and Third Coats: PPG Olympic Polyurethane Clear Finishes, 43884Gloss/ 43886- Satin
P. Wood Floors [all wood floors except gymnasium floors]
1.
Natural Finish
a.
First Coat: PPG Olympic 44500 Wood Stain. (May be omitted if Natural
Finish is desired).
b.
Second and Third Coats: PPG Olympic Polyurethane Clear Finishes,
43884- Gloss/ 43886- Satin.
2.
Painted
a.
First and Second Coats: PPG Alkyd Oil Floor and Deck Enamel, 3Series.
Q. Drywall [for use in laboratories, shop areas, etc.(Epoxy Finish)]
1.
First Coat: PPG Seal Grip 17-921 100% Acrylic Primer.
2.
Two Coats PPG Pitt-Glaze Water Based Acrylic Epoxy, 16-551 Series.
R. Drywall (acrylic latex flat)
1.
First Coat: PPG Latex Sealer, 6-2.
2.
Second and Third Coats: PPG Speedhide Acrylic Latex Interior Flat Wall Paint,
6-70 Series.
S. Drywall (acrylic latex Eggshell)
1.
First Coat: PPG Latex Sealer, 6-2.
2.
Second and Third Coats: PPG Speedhide Acrylic Latex Interior Eggshell
Enamel, 6-411 Series.
T. Equipment and Other Metal Surfaces
1.
First Coat: PPG Speedhide Inhibitive Steel Primer, 6-208.
2.
Second and Third Coats: PPG Speedhide Gloss Oil Interior/Exterior 6-282
Series.
U. PVC Pipe and Insulated Pipe Covering
1.
First and Second Coats: PPG Pitt-Tech DTM Industrial Enamel 90-374 Gloss or
90-474 Satin.
V. Wood Benches (Natural Finish) NOTE: All Exposed Surfaces, including bottom, shall
receive finish as indicated below.
1.
PPG Olympic Polyurethane Gloss Varnish, 43884
*Reduce 35-40% with Mineral Spirits for First Coat.
2.
Second and Third Coats: PPG Olympic Polyurethane Gloss Varnish, 43884.
*Sand Between First and Second Coats.
Comm. No. 2683-14
09900.5
Painting
W. Cementitious Wood Fiber Acoustical Panels
1.
First and Second Coats: PPG Speedhide Acrylic Latex Interior Flat Wall Paint,
6-70 Series.
2.05 COLORS
A. Colors as selected by designer from Manufacturer’s standard, premium and custom colors.
1.
Owner reserves the right to select “custom” mixed colors for accent painting
PART 3 EXECUTION
3.01 EXAMINATION
A. Verify that defects in surfaces to be finished can be corrected by customary cleaning,
sanding, and puttying operations.
B. Measure moisture content of substrate. Do not apply finishes when moisture content of
concrete masonry, and gypsum board exceeds 12 percent and when moisture content of
exterior wood exceeds 15 percent.
C. Measure alkalinity of concrete, plaster, and masonry surfaces. Do not apply finish when
alkaline is sufficient to cause blistering of finish paint.
3.02 SURFACE PREPARATION
A. General:
1.
Remove any foreign materials which will adversely affect adhesion or appearance of
applied coating.
2.
Remove mildew and neutralize the surface.
3.
Treat efflorescence after causes have been corrected.
4.
Ensure screws in steel doors and frames and similar locations, are countersunk.
Fill and finish flush with adjacent surfaces.
B. Galvanized Steel: (Non Ferrous Metal)
1.
Clean galvanized steel with Xylor. Wipe dry.
2.
Repair galvanized surfaces and coat welds with zinc-rich primer.
3.
Check Galvanized Steel with Copper Sulfate to Determine if Stabilizer is
Present Check with Paint Manufacturer on Test to Perform.
C. Ferrous Metal:
1.
Wash with Mineral Spirits to remove soil, grease, and dirt. Wipe dry.
2.
Remove rust, scale, and defective paint by scraping and wire brushing.
a.
Clean welds. Grind to remove shoulders.
3.
Touch up bare metal and damaged shop coat with specified shop primer.
4.
When shop coat has been repaired, omit the primer from the specified paint system.
D. Concrete and Masonry:
1.
Remove form oil from cast-in-place concrete.
2.
Patch large holes with pointing mortar and finish flush with adjacent surface.
a.
Fill small holes, after priming, with prepared patching material.
3.
Acid etch all concrete floors scheduled to have a paint finish applied.
E. Wood:
1.
Sandpaper to a smooth, even finish, then dust off.
2.
Before application of primer, apply shellac, (4 lbs. cut), to knots, pitch, and resinous
sapwood.
3.
After primer coat has dried, putty nail holes, cracks, open joints, and other defects.
Color putty to match finish.
Comm. No. 2683-14
09900.6
Painting
F. Gypsum Board:
1.
Fill scratches and uneven areas with spackling compound and sand to a smooth
finish, avoid raising nap of paper.
2.
For surfaces scheduled to receive epoxy, semi-gloss or gloss enamel finish, apply
skim coat of joint compound to entire surface.
G. Existing Plaster:
1.
Fill hairline cracks with spackling putty.
2.
At deep cracks or holes cut away loose or bulging plaster from the edges and
undercut in an inverted “V” cross-section.
3.
Ensure that bottom of cracks and holes are wider than top so that material is keyed
to surface and will not fall out. After undercutting, dust out opening and soak sides
and bottom with water so that existing plaster will not absorb excess water from new
plaster.
4.
Patch with patching plaster. Allow a minimum of 15 hours for drying. After patch
dries, sand smooth and dust completely.
5.
Spot primer patched areas before painting.
6.
For patching walls, spot prime patch and apply primer over entire wall.
7.
For other walls, omit primer.
8.
Check all walls for pH content before painting.
H. Concrete floors in showers:
1.
Mechanically profile the floor to medium grit sandpaper texture, remove curing
compounds and other surface hardeners and floor coatings in accordance with the
manufacturer’s instructions
3.03 PAINTING PREPARATION
A. Remove door and casework hardware, electrical device plates, light fixture trim, and
fittings.
1.
Protect and reinstall upon completion of each room or space.
B. Remove electrical panel box covers and doors before painting walls.
1.
Paint separately and reinstall when paint is dry.
C. Provide drop cloths, shields and protective methods to prevent spray or droppings from
disfiguring other surfaces.
3.04 APPLICATION
A. Coordinate with fireproofing applicator prior to applying paint to areas of structure receiving
spray applied fireproofing (various fireproofing products will not adhere to paint).
B. Apply paint systems in accordance with manufacturer’s directions. Walls shall be
completely painted. “Cut-outs” for wall surfaces that receive surface mounted equipment,
fixtures, appliances, etc. will not be permitted.
C. Use applicators and techniques best suited for substrate and type of material being applied.
D. Apply materials at not less than manufacturer’s recommended spreading rate to provide a
total dry film thickness not less than recommended, for the system used, by the specified
manufacturer.
E. Thin paint only when specifically allowed by manufacturer and not to exceed
manufacturer’s directions.
F. Apply paint smoothly to produce surface free of runs, holidays, brush marks, air bubbles,
excessive roller stripple, and other surface imperfections.
G. Apply each coat of paint slightly darker than preceding coat.
H. Sand lightly between coats to achieve uniform finish.
I. Allow each coat to dry before next coat is applied.
K. Number of coats identified in paragraphs 2.03 & 2.04 above are minimums only. Apply
additional coats when undercoats, soil, or other conditions shown through the final coat of
paint, until paint film is of uniform finish, color, and appearance.
Comm. No. 2683-14
09900.7
Painting
L. Apply paste wood filler by wiping across the grain, then in a circular motion to obtain a
smooth filled surface. Allow to dry overnight and sand, with the grain, to obtain a smooth
surface before applying finish.
M. Apply stain and varnish smoothly to produce surface free of laps, runs, cloudiness, brush
marks, or other surface imperfections.
N. Apply transparent and semi-transparent finishes to product surface uniform in shading with
only color variations those caused by natural wood grain.
O. Apply block filler on masonry walls in high moisture areas (ie: showers, areas exposed to
the elements, etc.) at a rate to fill CMU units to pinhole free condition
P. Employ the services of a professional commercial artist/graphics painter to paint graphics,
symbols, painted lettering, etc.
1.
Commercial artist/graphics painter shall have a minimum of five (5) years regularly
engaged experience in painting graphics of a size and nature comparable to those
encountered in the existing building or as shown on drawings
3.05 CLEANING
A. As work proceeds, promptly remove paint where spilled, splashed, or splattered.
B. During progress or work, maintain premises free of unnecessary accumulation of tools,
equipment, surplus materials, and debris.
C. Collect cotton waste, cloths, and materials which may constitute a fire hazard, place in
closed metal containers, and remove daily from site.
3.06 PAINTING SCHEDULE
A. Painting is not required in concealed areas and generally inaccessible areas, such as
foundations spaces, attic spaces, furred areas, utility tunnels, pipe chases, duct shafts, and
elevator shafts.
B. Where existing work is cut, patched, or added to, paint or touch-up surfaces to match
existing work as closely as possible.
C. Where existing work is scheduled for repainting, put in condition to receive and provide
good adhesion for paint.
D. Do not paint over any code-required labels, such as Underwriters’ Laboratories and Factory
Mutual, or any equipment identification, performance rating, name, or nomenclature plates.
E. Paint surfaces behind movable equipment and furnishings same as similar exposed
surfaces.
F. Paint exterior doors on tops, bottoms, and side edges, same as exterior face. Paint side
edges of interior doors same as faces; paint tops and bottoms with prime coat only.
G. When not scheduled, finish closets same as adjoining room or space.
H. Paint back sides of access panels, and removable or hinged covers to match exposed
surfaces.
I. Apply sealer to both sides and edges of plywood used for mounting electrical and
telephone equipment, before installation.
J. Paint exposed conduit, boxes, and electric equipment, except prefinished items, in finished
spaces.
K. Paint all exterior mechanical equipment, prefinished or unfinished, with the exception of
color anodized or Kynar finished products.
L. Paint mechanical equipment, except prefinished items, in interior finished spaces.
M. Paint exposed ducts, hangers and supports, except prefinished items in finished spaces.
N. Paint interior surfaces of ducts, that are visible through grilles and louvers, to limit of sight
line.
O. Paint louvers, grilles, covers and access panels, except prefinished items. Paint dampers
to match face of grilles.
Comm. No. 2683-14
09900.8
Painting
P. Provide labeling for all fire-rated and/or smoke tight ceiling assemblies and fire-rated and/or
smoke tight partitions above acoustical tile ceiling at 20’ - 0’ o.c. both sides of wall with the
following:
1.
“Fire Rated Assembly. (State rating, ie: 1hr, 2hr, 4hr) Seal All Penetrations”
2.
“Smoke Tight Partition - Seal All Penetrations”
Q. Paint metal pan stair risers
R. Paint concrete stair risers when rubber risers are not required
END OF SECTION
Comm. No. 2683-14
09900.9
Painting