N0. 1 2013 INTERNATIONAL MAGAZINE ON DISTRICT HEATING AND COOLING DISTRICT COOLING DBDH - direct access to district heating technology www.dbdh.dk CONTENTS Focus DISTRICT COOLING On the cover: Copenhagen in the winter 4 THE COLUMN 5 Maabjerg bioenergy plant 8 27 childcare institutions in the municipality of Odense protected from damage from leaks and seepage from the water and heating installations TVIS – Multicity District Heating 10 The district cooling potential 13 Society’s stake in district cooling 16 Hydraulic safety analyses – lessons learned 55,000 homes in Vejle, Fredericia, Middelfart and Kolding Municipalities are served with surplus heat through the regional heat transmission network of TVIS. 19 District cooling in the Middle East 21 District cooling the HOFOR way 24 Danfoss substations in Helsinki DC network 26 DBDH WELCOMES NEW MEMBER EKF 27 DBDH WELCOMES NEW MEMBER DANTAET 28 MEMBER COMPANY PROFILE: isoplus Denmark 30 LIST OF MEMBERS Vejle Kolding Copenhagen Fredericia Middelfart Vejle Fredericia HOT|COOL is published four times a year by: DBDH Stæhr Johansens Vej 38 DK-2000 Frederiksberg Phone +45 3818 5440 [email protected] www.dbdh.dk Editor-in-Chief: Lars Gullev, VEKS Total circulation: 7,000 copies in 50 countries Middelfart Kolding ISSN 0904 9681 Layout: DBDH/galla-form.dk Pre-press and printing: Kailow Graphic A/S Coordinating Editor: Kathrine Windahl, DBDH E N E R G Y A N D E N V I R O N M E N T Annonce til tvis nov 2009 60x200 med Danmarkskort.indd 1 05-01-2010 11:59:00 DEMAND MAGNA3 MAGNA3 is more than a pump. 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P _ 4 COLUMN The By Lars Hummelmose, Managing Director, DBDH District cooling is not only a reliable, efficient, environmental District cooling offers benefits to every link in the chain: friendly solution for the rising need for air condition but it is The end-consumer, the utility company and the community also cheaper than individual installed cooling. The articles in in general. For the consumer the benefits include: Better this issue will underline the potential of district cooling and economy, no noise from chiller, reduced risk of sudden the society’s stake in it and also present some case stories. repair costs, no hazardous refrigerants in the building, According to megatrends analyses, some of the largest easier to certify the building with a green certificate global challenges are: and available space on rooftop and basement for other purposes. For the utility the benefits includes: Entering a • USA – electricity demand peaks at 1PM in the summer time new profitable market, establishing a long-term relationship with customers, adding a new product and service to the • Japan – import of LNG and the cooling off excess heat portfolio (which can also help opening the district heating • Middle East, Asia and Africa - the expansion of the market), utilizing district heating operation expertise, power grid cannot fulfill the need for power • Europe – energy policies and goals etc. strengthening environmental image and performance as well as obtaining synergies between power, heat and cooling production. For the community in general the benefits District cooling is a part of the solution to some of these from district cooling are significant, too, as the European largest global energy challenges. industry association Euroheat & Power estimates that if district cooling accounted for 25 % of the European In recent years, urbanization, globalization and rising cooling production, CO2 emissions would be reduced by 50 cooling demands have led to an increased interest in the million tons. environmental and economic benefits of district cooling. The energy demand for cooling is still low compared to the There is also an aesthetic aspect connected to the demand for heating, but as the heating demand is expected technology as most of us agree that old-fashioned to stay at the current level, we will see an exploding demand air conditioning units mounted on building walls and for district cooling the coming years. When we look 50 years balconies result in unsightly blemishes on any building ahead, the energy needed for air condition will overtake and can make even the most attractive, well-designed the energy needed for heating. Therefore, there will be an architectural buildings look ugly. District cooling will be an enormous market potential in district cooling, and in many apt troubleshooter to this problem. ways the advantages of district cooling are similar to those of district heating. There is a considerable synergy effect So district cooling gives local jobs, lowers CO2 emissions, of centralizing the production of energy, which reduces the levels out demand for electricity, gives a better use of the need for peak load installations. District cooling also implies building and for the owner of the house, it frees capital to risk reduction for the individual consumer, and economies other investments. of scale for the energy supply company. ENJOY READING! E N E R G Y A N D E N V I R O N M E N T P _ 5 MAABJERG BIOENERGY PLANT Text originally published in “Fjernvarmen” by Flemming Linnebjerg Rasmussen, Danish District Heating Association. Translated and adapted by Kathrine Windahl, DBDH Denmark’s largest bioenergy plant is now in use and supplies Here 200 million cups of cream cheese are produced annually, power to the electricity grid as well as district heating to local which means that on an annual basis approximately 98,000 towns. tonnes of cheese whey will be left. Previously, the whey was transferred to local farms where it was used as feed, but in Inside, the biogas plant is a complex maze of stainless steel. the future it will be sent via a 2.7 km underground pipeline to The biogas is already flowing through the pipes, and engines the biogas plant. This is easy on the roads and the environment, work in transforming it into electricity and heat. 650,000 tons and means 135,000 km less truck driving per year. of manure and other biomass will each year be converted to almost 18 million cubic meters of biogas. A large part of the THE BEST COMBINED IN ONE gas will be used in the processes at the biogas plant; another Maabjerg Bioenergy is owned by the utilities Vestforsyning large portion will be sent to a local district heating plant; while (71.4%) and Struer Forsyning (28.6%). According to manager the remaining amount produces power for the grid and district Knud Schousboe the technology is actually not new, and one heating for the consumers in the neighboring cities Struer and might say that Maabjerg Bioenergy has tried to collect the Holstebro. best experiences from elsewhere. He emphasizes the fact that Maabjerg Bioenergy is constructed as one huge building, Every day a stream of trucks arrive with manure from the 150 unlike many other plants which end up consisting of a series farmers who supply the plant. The slurry is finely chopped and of smaller buildings. The advantage of a single large building degassed in the large tanks, after which it is heat-treated and is partly that it is cheaper and partly that it assembles the driven back to the fields. The trucks will be cleaned while they technique and thus makes operation and maintenance of the deliver their cargo, and after this they always bring back the facility easier in the future. digested slurry when they return. In addition to the slurry Maabjerg Bioenergy also processes a large amount of organic industrial waste. So far an agreement with one of diary group Arla’s dairies is the most significant. J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 6 MAABJERG BIOENERGY PLANT The location near the Maabjerg CPH Plant means that there The process has proved to be more expensive and demanding is a boiler system nearby, which can buy the biogas. Therefore than expected. Therefore, to begin with, only one receiving Maabjerg Bioenergy does not have a boiler itself, which results station has been built, although two had actually been planned. in a nice saving. The system also only has a gas storage facility The plan now is to gather experience before the second is built. that can accommodate about 5-6 hours of biogas, when the Pumping raw slurry over such large distances has also proven plant is in full production. Therefore it is important that the to more difficult than expected. The slurry is lumpy and difficult system has as many outlet channels, as is the case. to pump, and it requires considerably more pumping power than anticipated. More booster stations must be built and GREEN, GREENER, GREENEST these require power and SCADA control. However, Maabjerg Biogas is basically green energy, but there are still subtle Bioenergy will still be repaid in 20 years. differences that are important. Maabjerg Bioenergy has chosen to divide the biogas production in a pure green line BIOETHANOL IS THE NEXT STEP and an industrial line. It is a well-known fact that it is almost The duo Maabjerg Bioenergy and the Maabjerg plant might impossible to initiate efficient biogas production with just be extended with yet another teammate: plans for an ethanol manure. Typically, biologically industrial waste is added, e.g. from plant have in fact begun to take shape. slaughterhouses and dairies, because it triggers the decay and thus boosts the biogas production. The approach is also used at Maabjerg Bioenergy - but The ethanol will be extracted from straw, and an added bonus according to strict parameters. In short, not all types of is that the waste products of the process can be utilized. The organic industrial waste can be added to the green line. The biogas plant can benefit greatly from the sugar-like mass which degassed manure should obviously be returned to the fields as is the result of the waste product. When the sugar is added in a genuinely green product, and thus it can only be mixed with the slurry tanks, the decay is increased and the production of certain materials. Industrial waste that does not meet the biogas is increased fivefold. In addition to the sugar mixture criteria goes to the industrial line instead. a fiber fraction is created. This can be used at the Maabjerg plant as a supplement to the waste that the plant combusts at A KNOWN TECHNOLOGY – SORT OF its waste line. The local area cannot deliver the waste amounts Although Maabjerg Bioenergy for the most part is built by needed by the plant to operate efficiently. With the liberalized known technology, the plant does boast a novelty: an off-site waste market in mind it is uncertain how much waste can be receiving station. When a plant is as huge as Maabjerg Bioenergy, had in the future. Therefore, a stable supplier as the plant's so much manure is called for that the nearest neighbors are neighbors will be appreciated. The preliminary discussions not enough. In order to restrict the transportation, a receiving about the ethanol plant are in progress. The goal is to start station has been built 16 km from the plant. Here, trucks will production in 2016. deliver raw slurry and pick up digested slurry. Fresh manure is pumped into Maabjerg Bioenergy through a pipe, and the degassed liquid manure will be returned in a parallel pipe. E N E R G Y A N D E N V I R O N M E N T P _ 7 THE PLANT IN NUMBERS: • 650,000 tons of manure / biomass to be treated annually • 17.8 million m3 of biogas is produced annually • The energy efficiency is equivalent to the heat consumption of 5,388 homes and electricity consumption of 14,381 homes • CO2 emissions reduced by 50,000 tons • Reduces nitrogen and phosphorus in the aquatic environment with 109 and 311 tons annually • 8 employees operate the plant • 150 farmers are supplying slurry • The total investment is approximately 412 million DKK / 55 million € • The net gain is 45 million DKK / 6 million € annually, and the socioeconomic gain is estimated at 1 billion DKK / 134 million € • The system means that 300 local jobs can be retained within agriculture and food industry • EU climate commissioner Connie Hedegaard headed the official inauguration of the plant, which took place in June 2012. World-class climate friendly heating CTR – Metropolitan Copenhagen Heating Transmission Company Staehr Johansens Vej 38 • DK - 2000 Frederiksberg Phone +45 3818 5777 . • Fax +45 3818 5799 • [email protected] • www.ctr.dk J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 8 “When the alarm sounds, I only need to follow the simple three-step guide”, explains Gitte Hermansen to mayor Anker Boye. 27 childcare institutions in the municipality of Odense protected from damage from leaks and seepage from the water and heating installations By Beth Werner, Journalist Anker Boye, Mayor of Odense, describes the newly completed schools and in nine of in all 120 child houses, numbering both collaborative development effort with local company DanTaet kindergartens and nurseries. a/s as a genuine win-win project. FEW BUT EFFECTIVE COMPONENTS An investment in the order of DKK 50-60,000, which protects The components for leakage protection of supply water (System from incurring damages easily totaling half a million DKK or KMP-V) and district heating (System KMP-F) installations more. Does that sound too good to be true? Actually, it is respectively are largely identical, consisting of electrically not, according to Jens Oxenvad, Property Engineer in the City operated cut-off valves, control units, external sensors and and Culture Administration of the municipality of Odense, Kamstrup Energy and Water Meters. The two systems have having just completed a collaborative project in around 27 of been developed in close collaboration with ultrasonic flow the municipality's childcare institutions with Odense-based meter manufacturer Kamstrup, and are adapted to suit this company DanTaet a/s. The company is the leading developer company's flow meters. and supplier of protection systems ensuring that leaks and seepage from water and heating installations are detected The collaborative effort with the municipality of Odense has quickly, avoiding costly consequential damage. also included the emergency services, municipal district heating company Fjernvarme Fyn, and the Danish Technological 600 CUBIC METERS OF WATER Institute. CAUSED MAJOR MOLD PROBLEMS “We have unfortunately suffered major mold problems in ALWAYS WATER FOR FIRE EXTINGUISHING AND CLEANING several of Odense's institutions. For instance, a leaking water Tage Laurup, Sales Director of DanTaet, points to two motion pipe in a kindergarten caused 600 cubic meters of water to sensors placed under the ceiling amid the long corridor seep into walls and floors before the leak was discovered. This in Børnehuset, Ejerslykke Nursery in Odense and explains: happened three months after the leak had started, and the “Without these two sensors, the occupants would get little damage, understandably, was comprehensive at that time”, says water, and the cleaning staff would have difficulty filling a Jens Oxenvad, adding that on top of expenses to eradicate the bucket.” The sensors detect motion, and the system in the mold, Odense incurs expenses for alternative housing for the basement is informed that the building is now in use, and water users of the damaged institution while it is being renovated. must be available. If the nursery's fire cabinet is opened, the system in the basement will immediately force open the cut- The project is part of the municipality's active risk management, off valve. Hereafter, exceeding the consumption limit will only and the systems are now operational in 18 of Odense's public cause an alarm while the flow of water remains unimpeded. E N E R G Y A N D E N V I R O N M E N T P _ 9 Gitte Hermansen, the manager of Ejerslykke Nursery casts a glance at the two short-form guides hung on the wall above the control units that issue a text message alarm to her, and to the municipality in the face of leaks or seepage. “The guide is simple and easy to grasp, so I do not expect any difficulty when the alarm finally sounds. I can just read what to do”, she says. This characterization is in line with that of the Technological Institute, which has performed a general evaluation of the KMP-V and KMP-F systems. For further information please contact: Property engineer Jens Oxenvad of Odense municipality's City and Culture Administration at the district heating protection system on Agedrup School, Odense: “The user-friendliness of the systems has been of paramount importance – it must be easy and intuitive for users to respond when the alarm sounds.” This property is essential to the emergency services' approval of the protection system in the nursery. Anker Boye DanTaet a/s Phone: +45 4075 3333 Att.: Tage Laurup, Sales [email protected] Director Højmevej 36-38 Jens Oxenvad DK-5250 Odense SV Phone: +45 6551 2634 Phone: +45 6317 4500 e-mail: [email protected] Fax: +45 6317 4501 HIGHLY USER-FRIENDLY SYSTEMS [email protected] The user-friendliness of the DanTaet systems has been of paramount importance to the municipality. Jens Oxenvad elaborates: “The managers of nurseries and kindergartens are not technicians, nor should they be; therefore the systems must be designed for use by persons with no technical skills.” Using energy at maximum efficiency. Solutions for district heating and cooling. ABB has been providing innovative, energy-efficient and cost-effective solutions for district heating and cooling networks for more than 30 years. Our offering ranges from turnkey solutions for entire district energy networks to integrated products and systems for control and automation, pumping stations and thermal substations. And, it includes start-to-finish project management and an extensive global network of expertise and life cycle services. www.abb.com ABB A/S Tel. +45 4450 4450 E-mail: [email protected] J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 10 by Tarek Barky, Engineer – District Heating, Ramboll FOCUS DISTRICT COOLING THE DISTRICT COOLING POTENTIAL District cooling’s greatest benefit is not its high energy To the utility provider’s benefits include: Entering a new efficiency – it is the scale of economy and the higher utilization profitable market, establishing a long-term relationship with of equipment, which makes it cheaper than locally based customers, adding a new product and service to the portfolio cooling such as central air conditioning or single room air (which can also help opening the district heating market), conditioning. Moreover district cooling goes hand in hand with utilizing district heating operation expertise, strengthening district heating. environmental image and performance as well as obtaining synergies between power, heat and cooling production. In recent years, urbanization, globalization and rising cooling demands have led to an increased interest in the environmental For the community in general the benefits from DC are and economic benefits of district cooling (DC). The term DC is significant. Euroheat & Power estimates that if DC accounted used to describe chilled water that is distributed through an for 25 % of the European cooling production, CO2 emissions underground network in order to provide efficient and reliable would be reduced by 50 million tons. This is equivalent to the cooling for the buildings. annual average emissions from 10 million cars. The electricity demand would be reduced by 50 TWh annually and investments In many ways the advantages of DC are similar to those of in peak electricity generation capacity in the EU could be 30 district heating. There is a considerable synergy effect of billion euro less. centralizing the productions of energy, which reduces the need for peak load installations. DC also implies risk reduction for COMPETITION AND BARRIERS TO ENTRY the individual consumer, and economies of scale for the energy Even though DC has much in common with district heating, supply company. DC is still relatively unknown. One could say that DC today experiences many of the same barriers as district heating did This article will describe some of the benefits and barriers of 30 years ago in Denmark. DC in order to outline what action is necessary to capitalize on the growing potential for DC and harvest the benefits. Few end-consumers consider DC because they are not aware of how much their current cooling costs are. One reason for LARGE MARKET POTENTIAL this is that the cost of electricity for cooling production is In 2006, the international association Euroheat & Power hidden in the overall electricity bill and the cost of the building described the European cooling market and its potential service staff also includes heating, ventilation and other growth in the two reports called Ecoheatcool Work Package 2 building utilities. Furthermore, the investment costs for the and 5. The European cooling market was estimated to be 660 chiller only occur every 10-15 years, which often means that TWh/year. At the same time the current DC market share was no facility manager really knows what the market price of a only 1-2 % of the European cooling market. When DC reaches chiller plant is. a market share of say 25 %, it will be supplying more than 160 TWh/year and the installed cooling capacity will be around 125,000 MW (36 million TR ). This corresponds to investments IDENTIFY DC POTENTIAL in DC of more than 60 billion euros. The market potential for Europe could be enormous. WHO BENEFITS? DC offers benefits to every link in the chain: The end-consumer, FEASIBILITY STUDY BUSINESS DEVELOPMENT the utility company and the community in general. DESIGN DC For the consumer the benefits include: Better economy, no noise from chiller, reduced risk of sudden repair costs, no hazardous refrigerants in the building, easier to certify the INSTALLATION building with a green certificate (such as LEED, BREEAM etc.) and available space on rooftop and basement for other RUN AND OPERATE DC purposes. E N E R G Y A N D E N V I R O N M E N T P _ 11 For the utility companies, the largest challenge is to locate the stage, careful consideration of the local natural resources can potential cooling customers and find profitable DC areas. With really increase both profitability and energy efficiency. district heating every building has a demand, but for DC the type and use of the building has a lot to say about its demand. Thirdly, the actual business development begins and the These entry barriers can be handled by informing the building strategic and organizational setups are designed. Internally, owner of the hidden costs related to traditional chiller plants, a go-to-market plan, a marketing plan and legal matters are for instance by using scanning tools developed for identification cleared. Externally, key customers are visited and interviewed of potential DC customers. regarding their interest in DC and willingness to join the project. The first contracts with key customers are made at FROM VISION TO OPERATION this stage. For utility companies thinking about going into DC, the process from idea to operation is described in the following and shown Finally, the DC system must be designed, and – based on the on the previous page. concepts developed in the feasibility stage – the final concept is developed and designed for realization. The optimal control Firstly, the potential benefits of the project need to be strategies for operating the DC plant are also developed here. estimated. As the location and size of the DC distribution system has a large influence on the profitability of the Following installation, operation begins and this stage focusses system, the developers of a DC project have to map the on optimizing operational costs and increasing the customer potential customers in a certain area. In order to identify base. the most optimal location of a new DC plant within a certain area, it can be beneficial to use an automated mapping tool THE FUTURE OF DC that uses the estimated cooling demand and geographical So far, DC is still a blue ocean market. As described earlier, the location of each building in an area to calculate the economic market seems to be in a transition from steady to exponential difference between traditional cooling and a DC system. The growth. result is a map, like the one showed in the picture below. The green dots represent potential customers, and the blue/ The package of EU-directives (for buildings, renewable energy purple circles illustrate the radius of piping that keeps each and energy efficiency) will hopefully stimulate the development consumer profitable for the business case, if they change from and national or local authorities develop integrated heating traditional cooling to DC. Profitability of initiating a DC system and cooling strategies. does therefore occur where the purple circles are overlapping. City authorities should plan for district heating and cooling infrastructure as an integrated part of the urban RAMBOLL DC MAPPER infrastructure whenever it is cost effective. Thus, the building owner will get the opportunity to meet “nearly zero carbon criteria” in a more cost effective way using renewable energy (free cooling) and efficient combined heat and power via the district heating and cooling grids. For utility companies DC is expected go from a “nice to have” to a “need to have” service in order to grasp all the optimization synergies with respect to heat and cold production and integration The mapper can also be used as a first draft for a customer into the smart grid. database. Secondly, a feasibility study should be carried out and different concept designs should be tested in order to optimize profitability. Factors considered include but are not limited to cash flow, life cycle costs, investment costs, operational costs and income. In order to ensure a profitable project, risk management and mitigation begin at this stage as well. In this J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 12 THE DISTRICT COOLING POTENTIAL HOW IS DC PRODUCED? Today, most commercial buildings make use of traditional compressor-based cooling to suit their cooling needs. DC is normally produced by means of one or more of the following technologies: For further information please contact: Ramboll Att.: Tarek Barky Hannemanns Allé 53 DK-2300 Copenhagen S Phone: + 45 5161 6680 • Conventional compressor-based cooling • Absorption cooling, transforming waste heat into cooling • Free cooling, utilizing cool ambient air or cool water from the ocean, lake or river These three technologies are often combined to obtain the most optimal DC system in a certain setting. If the surroundings include access to cold air or water, free cooling is very often the most desirable cooling method, as the operation expenses just comprises maintenance costs. On the other hand, if there is easy access to cheap surplus heat, the chemical process of absorption cooling can be an optimal solution. Compressor-based cooling has low investment costs, and operates efficient – even at low loads. However, the operational costs of compressorbased cooling depend on the electricity price, and the maintenance cost of the mechanical parts can be high. One of the biggest advantages of DC systems is however the option of using storage tanks to even out the cooling demand throughout the day and optimise the production. This lowers need for installed capacity due to higher utilisation of equipment and makes the energy production cheaper and more energy-efficient, as the peak load is spread out and everyone can get a lower cooling price. CURRENT MARKET FOR DC Individual, energy efficient pump solutions Some of the most developed markets in Europe are Sweden and France. In Sweden the DC market share is estimated to be 25 % and from 2005 to 2009 they increased their installed cooling capacity with almost 50 %. In 2005 France had 400 MW (110,000 TR) installed and in 2009, the capacity was more than 600 MW (170,000 TR). In Denmark, the number of DC projects is steadily increasing. As of today, the total installed capacity is estimated to be about 50 MW, but the potential is much larger. Besides the more traditional pump solutions, DESMI also supplies solutions with standard pumps in serial operation with extensive flexibility and high efficiency as the result. DESMI’s pump solutions guarantee: Operational reliability Energy efficient solutions Easy servicing Call 72 44 02 50 for further options On the Asian continent, Japan and Korea have more than 5000 MW (1.4 million TR) installed capacity. In the Northern America, USA has 14,000 MW (4 million TR) of installed DC capacity. Due to the climate, the Middle East has a large potential for DC and the DC development here has been very intense in the last couple of years. From 2007-2015 the increase in capacity is estimated to be 65,000 MW (18.6 million TR), and still the DC market here is only in its PROVEN TECHNOLOGY www.desmi.com start-up phase. E N E R G Y A N D E N V I R O N M E N T P _ 13 Photo (manipulative) of what it could look like, with cooling tanks at Frederiksberg Utility by Jakob Bjerregaard, Project Assistant – District Energy, Ramboll SOCIETY’S STAKE FOCUS DISTRICT COOLING IN DISTRICT COOLING District cooling can often present the best business case to isolated in a few places around the globe – even in countries building owners and tenants. But of equal impotence, it can famous for their DH? offer a number of benefits to the surrounding community The answers may lie for a large part, with challenges common locally and nationally. with DH services. It requires large up-front long term District cooling (DC) is most often a more energy efficient investment, a stable policy framework, and collaboration way of providing cooling than conventional central or single- between various stakeholders. room air-conditioning, and thus it is a more resource efficient solution. From an energy system perspective DC like district DC is a capital intensive business, just as DH, and thus the heating (DH) can also provide a better background for the barrier of financing is ever present. The required investment implementation of renewable energy sources, solar and wind in a network to supply the chilled water to the end-consumer in particular. It does so by offering to even out the demand is relatively large. For a given amount of energy the DC pipes profile and enabling a more stable production. are also much bigger than an equivalent pipe for distributing heat as hot water. The capital intensive issue makes DC not the Also the switch from central or single-room cooling solutions preferred business for many investors. to DC can smoothen the demand curve of electricity. As with DH this is done through the use of energy storages, but also The lack of a stable policy framework (or the lack of a policy the demand profiles are aggregated, which allows for a more framework at all), furthermore increases insecurity and makes steady production. Moreover, the cooling needs not come a sound financing difficult. The lack of framework makes from an electricity dense production, but can make use of interested companies, e.g. an established DH company, abstain free cooling, such as rivers and lakes, or surplus heat through from taking initiatives in establishing DC schemes. Creating absorption chillers. In that case the demand for electricity in a DC scheme ultimately means laying pipes on private and the process is significantly reduced. public ground, and it would benefit from a clear set of rules on how to gain access to laying pipes and which conditions the So, if DC is desirable, and we agree as well that cooling as a investment is subject to. service is needed, why is it then still so underdeveloped and J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 14 SOCIETY’S STAKE IN DISTRICT COOLING This also leads to the next point of collaboration between boundary, and the interface unit is the responsibility of the stakeholders, it is often seen to be difficult for different end-user just as an individual gas boiler would be. business and developers to work together and share risks. The result is often bilateral agreements leading to small schemes If we investigate the lesson learnt from DH in Denmark, it is with only one or a few actors involved. based on a number of principles, which has been crucial for its success. The result is potentially an unregulated market in which a number of small schemes is scattered throughout a city. Central planning in the late 1970es was the one initiative This can be a good baseline for connecting the DC “islands” that kick-started the further expansion of DH in Denmark. and establishing a citywide network, but in many cases the At that time the market share of DH was app. 30 % of the technical specifications of each network system differ, making heat demand. It highlighted the potential by laying out areas an efficient city wide scheme difficult. dedicated for DH only. But at the same time set the boundaries for DH expansion and where natural gas for individual boilers Even when citywide DC systems do emerge in an unregulated was to be provided. environment, the result is a monopoly for first movers, which may be desirable for the first mover but not necessarily for the Production and distribution were set up as non-profit users and the community. organisations publicly or cooperatively owned. The setup ensured that any profits would be paid back in terms of To avoid a situation where the DC market is either characterized improvements to the system or though reduced heating by a number of small islands or a monopoly taking advantage of charges, but it has also prevented accumulation of capital the situation, the DC market could learn from other energy which made all investments debt financed. markets such as the electricity market, and separate the process in different business entities. Last but not least all changes and expansions of the DH schemes had to be evaluated based on socio-, company- and This is not naturally bound to happen, as e.g. transmission user economic principles to ensure that the solutions were capacity only serves as a service and market place. It may good, not only for business, but for the customers and society either generate no revenue for the service or take advantage as well. of controlling the monopolized marketplace with the benefits that follows. These market distortions are also likely to happen The effect of these principles has been instant expansion of if there is only one producer, or for that matter in a monopsony DH with solid economic ground, which proved a success for with only one consumer. society, DH companies and the users. In the case of Denmark, DH has been vital in decoupling economic growth and CO2 Besides the monopoly challenges, the history of DH and DC emissions and in general the transition to renewable energy systems bears evidence that the scale of and return on the sources and urban air quality. investment make both the funding and the organizational setup very important when considering a scheme. And the market These advances have not come without a cost. Consumers are driven approach often shows a limitations in the development locked into their heat provider. Some schemes have proved and expansion of both DH and DC schemes. uneconomically despite the preparatory work. Capitals for future investments have not been accumulated. So how do we go about creating a market place for cooling services that secures a distribution of the benefits The consumer lock-in is a trait of collective solutions, which between the parties; producers, consumers and facilitators cannot be solved, as competing collective solutions would (distribution)? cannibalize each other and remove the benefits. But it is also only a disadvantage, when the collective solution is not optimized. The typical delivery of a scheme or system can be divided into Uneconomical schemes have often related to a reliance on a three main areas for boundaries of services: single fuel, where prices have grown disproportionally, whereas • Production the lack of equity and venture capital has resulted in lack of • Distribution expansion of schemes and, at least in Denmark, in a lack of • End- user connections investments in e.g. DC. In smaller schemes all three are often incorporated in one The consequence of that is not only for users not getting supply and operational company whereas for larger schemes access to cheap cooling or heating, but also for society failing the production is often separate. The distribution company to reap the benefits of converting to more clean and efficient then buys heat or chilled water from the production company form of cooling. to sell on to its customers. The responsibility of the enduser connections often finishes with the individual dwelling E N E R G Y A N D E N V I R O N M E N T P _ 15 Therefore separation of production and distribution is needed, expansion of district heating and cooling, by committing as mentioned earlier. The distribution could be owned by the member states to assess the potential and take initiative stakeholders, to avoid the powers of the monopoly belonging to for the execution. These initiatives have to ensure the right a private company. We also need to ensure third party access market conditions. If they do, district cooling can become a for producers to the network – this will ensure competitive very important tool for delivering on national energy efficiency, energy prices and minimize the risk of uneconomical schemes. CO2 emission and renewable energy. Capital needs to be accumulated in distribution companies in order to secure the development of the schemes. But until For further information please contact: capital is accumulated, local authorities should guarantee Ramboll loans, as well as highlight the potential of DC in roadmaps and Att.: Jakob Bjerregaard Phone: +45 51615677 the like. Hannesmanns Allé 53 [email protected] DK-2300 Copenhagen S www.ramboll.com/energy Now, why should authorities get involved in the project? The thing at stake is whether the result will be schemes for the good of the local community, in terms MAKING MODERN LIVING POSSIBLE of cheap, sustainable energy contributing to the stability of the energy systems and helping to achieve local climate ambitions. Or if it is going to be a cash heaven for the first mover capitalizing on the lack of energy regulation or rather lack of consumer protection, possibly with the effect of further destabilizing the electricity market due to demand peaks on electricity driven cooling. The delivery and operating company seen within DH is frequently referred to as an Energy Services Company (ESCO). There Discover a heat exchanger for every district heating application Versatility and variety are at the core of intelligent design. Built for next generation performance and efficiency, our new range of brazed and gasketed heat exchangers covers every district heating application across the network. And with an extended product suite that houses the latest fishbone pattern plates and our revolutionary Micro Plate™ technology, we have the ideal solution for your specific needs. For heat exchangers that fit around you visit mphe.danfoss.com are a number of models that can be identified which can be used to establish Danfoss plate heat exchangers – Innovation transferred an ESCO. Each of these models has been driven by Local Authority leadership, influenced by specific local priorities, and constrained by policies governing the 10% apportionment of risk and public sector borrowing. Better heat transfer It is here important to point out that Thanks to our patented Micro Plate™ technology Ramboll is not familiar with any DH scheme (in the world) that has not had involvement by a local authority at some level in its delivery. Therefore the recommendation is for authorities to get involved in the DC market. Not by subsidizing the core business but by setting a framework that allows for financing of the infrastructures, building a strong market with third party access and ensures the socio-economic optimization of solutions. mphe.danfoss.com The newly adopted European Energy Efficiency Directive paves the way for Ad_HEX_City2_120x200_P.indd 1 J O U R N A L N 0 . 1 / 2 0 1 3 27-02-2013 08:54:02 www.dbdh.dk P _ 16 FOCUS DISTRICT COOLING HYDRAULIC SAFETY ANALYSES – LESSONS LEARNED By Hilmar Ómarsson, Hydraulic specialist, COWI A/S and Niels Henrik Harbo, Technical director and senior cooling specialist, COWI A/S District cooling systems are becoming a more common part end of the hose. This will lead to a sudden pressure drop just of the energy supply systems, also in cooler parts of the world after the valve (the train cars are pulled apart). such as Scandinavia. The systems are mainly made in densely populated areas or large facilities such as airports, military Now consider the garden hose example above. Instead of 1/2" and university campuses etc. garden hose we now have a rigid steel pipe with a diameter of 1,000 mm. The same physics apply, when the water in motion The usual design approach for district cooling systems does is suddenly stopped, the pressure increases or decreases. normally not include transient analyses. In COWI, we take Because of the dimension of the steel pipe, and because of advantage of our long experience within design of hydraulic the steel pipe's rigidity, the forces that are now at work are distribution systems. Thus, it is normal practice in COWI to much, much greater than in "normal" operation. In fact, the include transient analyses when designing district heating and forces can be so strong that the pressure inside the steel pipe district cooling systems. can exceed both the lower and the upper pressure limits of the district cooling system, risking failure of pipes and other WHY SAFETY ANALYSES? system components. District cooling systems are in many ways very similar to district heating systems. Both systems use water as main To investigate the risk of exceeding the pressure limits of energy transport medium and comprise components such the system and facing a reduced lifetime of the system or in as pipes, fittings, valves and heat exchangers. The energy is, worst case ruptured pipes or ruined pumps, detailed flow and however, produced differently, e.g. boilers, CHP (combined heat pressure analyses are performed - safety analyses. and power) for district heating systems and e.g. electric chillers or absorption chillers for district cooling systems. Compared EXAMPLE - AIRPORT DISTRICT COOLING SYSTEM to district heating systems, the temperature difference at the The conceptual layout of an airport district cooling system consumers is much lower in district cooling systems. Typically, is illustrated in a simplified PI diagram and pressure profile district heating systems are designed for temperature in Figure 1. There is one primary circuit that circulates water differences of 35-40°C with supply temperatures of 70-90°C, between the chillers and the thermal energy storage tank whereas district cooling systems are designed for temperature (TES), and two secondary circuits where chilled water is differences around 10°C or lower and supply temperatures of supplied from the TES and circulated to the consumers. 4.5-6°C. The low temperature difference in cooling systems results in a relatively high water flow compared to the amount of supplied power. With increased velocity there is a higher risk of critical pressure transients in the system. Consider a soft plastic 1/2" garden hose with water flowing inside (flowers being watered, pool being filled etc.). The water is then suddenly cut off by releasing the grip on the sprayer pistol, the hose twists and wiggles for a short time. What happens inside the hose is that, at the time the grip is released on the sprayer pistol, the water in motion is suddenly stopped, resulting in an increased water pressure at the sprayer pistol - like a train when it hits an obstacle, each car Figure 1 Simplified PI diagram and pressure profile is slamming into the one ahead. Water is nearly incompressible, and therefore the soft garden hose expands a bit, resulting This airport system has about 9,400 metres of double-, pre- in a lower pressure increase compared to e.g. a pipe of steel. insulated pipes buried in the ground. The landscape is very flat, but the consumer stations at the aprons are elevated, the Consider the same scenario as described, but instead of maximum elevation difference from ground being 5-6 metres. cutting off the water flow with a sprayer pistol at the end of The largest pipe section is DN1200, and the water volume in the hose, the water is cut off by closing the valve at the other the pipes is 4,400 m3. E N E R G Y A N D E N V I R O N M E N T P _ 17 The TES is located at the chiller plant between the primary trip, the net flow to the TES tank is positive, the tank is being and secondary circuits. The volume of the tank is 6,500 m3 filled with water, but the water level changes only very little. with a height of 18 metres. The holding pressure (hydrostatic This pressure transient propagates through circuit 1, resulting pressure) is therefore 1.8 bar(g) when TES is in operation. The in even lower pressures than at the pump's discharge side. system can also be operated with pressurization pumps. This pressure development was foreseen in the first system There are two secondary circuits (circuit 1 and circuit 2). concept design, but the extent of the pressure development Circuit 1 has 7 pumps, and circuit 2 has 3 pumps. 1 pump in was not expected. Before any transient analyses were carried each group is used as a backup pump in case the other fail. The out, it was expected that the pressure would be within design pressure is 10 bar(g), PN10. pressure limits in case of pump trip. The simulation results illustrated the risk of cavitation. This is in contrast to the fact When the network is fully in operation, the chiller plant can that the general design approach for district cooling systems supply 12,500 tonnes per hour of 5°C cold water at maximum was applied. thermal load, corresponding to 125 MW. In the solution process, the first suggestion was to add a nonTHE USUAL DESIGN APPROACH return valve in parallel with each pump group as this would - NOT ENOUGH TO AVOID PROBLEMS be the easiest and cheapest solution. This should enable the The transient analyses that were carried out simulated a simple water on the suction side of the pumps to bypass the pumps power outage of the pumps, a pump trip. A hydraulic computer and make a more easy passage through the pump group model was established, and steady-state hydraulic simulations assembly. This actually helped a bit; the low-pressure problem were performed. The steady-state results were acceptable, on the discharge side of the pumps was solved. However, and therefore the next step was transient simulations. the pressure transients induced by the pump trip were still propagated throughout circuit 1. The first set of the transient simulations was a scenario where the TES was not in operation, and the simulations indicated no The solution was found by introducing surge vessels at correct sign of hydraulic problems. locations in the network and with sufficient capacity (water volume). A surge vessel is typically a cylinder fitted with a rubber In the next set of transient simulations, the TES was in bladder inside, which is partially filled with air (or nitrogen). operation, and now the simulation results indicated the risk The air acts as a cushion and expands as the water pressure of cavitation at the discharge side of the circuit 1 pumps and decreases - water is pressed out of the surge vessel in order several other locations in circuit 1, see Figure 2. to maintain current pressure in the system. The simulation revealed that there was a need for surge tanks with a total volume of 60 m3 in circuit 1 (50 m3 at pump discharge and 2x5 m3 near the aprons) and 8 m3 in circuit 2. Simulation results from the improved system are illustrated in Figure 3. Figure 2 Simulation results for the original design, TES in operation. Pumps trip at t= 30 seconds When the pumps trip, the water flow is restricted by the pumps - causing the sudden drop in pressure at the discharge side. The pressure drops down to -1 bar(g) (vacuum), which is not acceptable. Normally, such a pump trip would also lead to Figure 3 Simulation result for the improved design. The pressure is within pressure limits, and the pressure development is calmer compared to the original design a sudden pressure rise at the suction side, but the TES tank, which in this case is relatively large compared to the network water volume, holds the pressure nearly unchanged. At pump J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 18 HYDRAULIC SAFETY ANALYSES – LESSONS LEARNED CONCLUDING REMARKS The lesson learned in this case is that even though normal design approach was followed, transient hydraulic problems were identified, and the design had to be altered. Luckily, the project was still in the early design phase when the transient problems surfaced, which made the solution easier to implement, compared to a system that is already in operation. For further information please contact: COWI Parallelvej 2 Att.: Hilmar Ómarsson, DK-2800 Kongens Lyngby [email protected] or Denmark Niels Henrik Harbo, Phone: +45 5640 0000 [email protected] Fax: +4556 40 9999 This emphasises the importance of including transient analyses already in the early planning and design of district cooling systems. One task is identifying this kind of hydraulic problems. Transient pressure problems are not apparent. In this case, regular steady-state calculations did not reveal any hydraulic problems. Once the problems have been identified, a suitable solution must be found. Solving transient hydraulic problems is not a trivial task and most often involves computer models and capable software, but not least qualified Customised Boiler Solutions - Optimised Revenue Potentials engineers to give the correct inputs to the models and validate the results. The results of a pump trip, valve closing or other action leading to pressure surges may be fatal to the system. Sometimes the results can not be identified immediately, but repetitive Industries: Heat Recovery after Gas Turbines pressure surge can cause fatigue - Combined Cycle Power Plants - Combined Heat and Power - Cogeneration Benefits: - Highest efficiency in the market - Prepared for fast start-up/shut-down - Easy operation and maintenance failures, i.e. failures that develop over Industries: a period of time. In other cases, the results are instantaneous failure of system components. When cavitation occurs, the water column is separated with air bubbles, followed by implosion of the air bubbles, and severe pressure Process Steam Production spikes may occur. Many thick-walled pipes and other system components can withstand a but other components, e.g. heat exchangers and expansion joints, are more exposed. Excessive pressures in hydraulic Benefits: - Fuel savings using HRSG with added burners - HRSG availability in case of turbine stoppage - Fuel flexibility (natural gas, waste gas, oils) Industries: sub-atmospheric pressure down to -1 bar(g) (vacuum), - Refineries - Paper/Pulp - Mining Industrial Waste Heat Recovery - Ferro Silocon Production - Steel Production - Cement Production - Metal Furnaces Benefits: - CO2 savings - Power production potentials - Optimised waste/dust handling networks are unwanted. Excessive pressure may lead to reduced lifetime of network, but - more importantly - lead to sudden, unpredicted and prolonged system stops with and without a failure of system components. Aalborg Engineering A/S | DENMARK | Phone: +45 96 31 39 50 Aalborg Engineering Slovakia s.r.o. | SLOVAKIA | Phone: +42 136 631 5518 www.aalborg-engineering.com E N E R G Y A N D E N V I R O N M E N T P _ 19 By Akram J. Mourad, Senior Vice President, District Energy Middle East & Africa, LOGSTOR DISTRICT COOLING IN FOCUS DISTRICT COOLING THE MIDDLE EAST District cooling in the Middle East is driven by growing in the Gulf Cooperation Council (GCC) region and help reduce governments’ environmental awareness, as well as shortage carbon footprints through increased energy efficiency and and high cost of power. lower CO2 emissions. District cooling is getting more and more anchored as the most That said, it is important to note that providing the required viable cooling solution in the Middle East where temperatures cooling effect from a central facility efficiently does set higher frequently exceed 45 degree Celsius and air-conditioning standards to efficient high performing cooling plants and a consumes almost 60-70% of the electricity during periods of reliable distribution network to consumers in such extreme all peak demand. year ambient temperatures. Most of us agree by now that old-fashioned air conditioning Centralised supply via a network of purposeful and customised units mounted on building walls and balconies result in unsightly factory insulated pipe systems in which there is hardly blemishes on any building. They can make even the most any loss of thermal energy is a must to make it possible to attractive, well-designed architectural buildings look ugly. achieve substantial economies of scale. Such insulated pipes Besides proven to use large amounts of electricity to produce supplement the rest of a system of advanced technologies a relatively limited cooling effect, they are noisy and occupy designed basically to operate and perform in an environmentally valuable space in commercial premises. According to figures aware mode during the whole process, from production of from Euroheat & Power, centralised district cooling set-ups cooling to distribution all the way to end consumers, efficiently. are more than five times as energy-efficient as traditional single-unit air-conditioning. In contrast, modern district cooling represents a paradigm shift in ensuring efficient comfortable indoor environments all year around. Insulated pipes for efficient thermal distribution A major concern in the region has been that district cooling also requires a lot of water, which, like electricity, is relatively limited and therefore, expensive in the GCC region. Currently, The region’s rapidly expanding industrial base and population district cooling plants use potable water, but the search is on have increased the demand for power, which averages an for technologies that will allow them to use non-desalinated annual growth rate of nearly 5% average. The rising air seawater. Even though a few plants are already using seawater, conditioning needs account for almost 70% of this growth in the corrosion-resistant equipment needed will increase their power demand. already expensive equipment cost. As power shortage is rampant in this region, the governments As part of their green initiatives and to encourage saving of are turning to district cooling to cool buildings, which has water resources and protect the environment the government proved itself as a less expensive and greener alternative to air of Dubai issued specific directives to reduce the consumption conditioning. This solution can both mitigate the power crisis of desalinated water in cooling processes. J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 20 DISTRICT COOLING IN THE MIDDLE EAST A good example of innovation driven by governments’ For further information please contact: eagerness to save scarce resources and the environment, innovative regional utility companies - such as EMPOWER LOGSTOR which is LOGSTOR’s joint venture regional partner and one of Att.: Akram J. Mourad the larger district cooling utility companies in the UAE - have Danmarksvej 11 Phone: +45 9966 1201 started using fibre optic networks in their larger district DK-9670 Løgstør [email protected] cooling plants in their strive to conserve water resources used in cooling production and distribution without compromising the efficiency and quality of their service to customers. The way it works in EMPOWER’s plants is through higher speed monitoring, steering, regulating and control of their production and distribution various processes. operational The parameters of the building’s energy transfer stations (ETS) are then continuously monitored and stored in the plants’ Supervisory Control and Data Power your Communication – with MULTICAL® 602 Acquisition System/SCADA. Meanwhile, the control system in the building continuously monitors the chilled water temperatures and regulates the chilled water flow in order to meet the temperature obligations of Empower towards its customers while securing continuous efficient use of the valuable chilled water. The control systems in the district cooling plants serve the chilled water required in a much more efficient manner and in line with the government’s directives. The new MULTICAL® 602 gives you a staggering choice of communication technologies. Whether manual or automatic, mains powered or battery operated, wired or wireless, MULTICAL® 602 is the first choice for accurate metering and powerful data communication. Get prolonged battery lifetime, high-power radio communication and long term stability and let MULTICAL® 602 power your communication. Kamstrup A/S · Industrivej 28 · DK-8660 Skanderborg · Tel: +45 89 93 10 00 · www.kamstrup.com HotCool MC602 120 x 200.indd 1 01-09-2011 13:55:15 E N E R G Y A N D E N V I R O N M E N T P _ 21 By Søren Clemen Ellern Gøttsche, HOFOR Communications FOCUS DISTRICT COOLING DISTRICT COOLING THE HOFOR WAY Since 2008, HOFOR (Copenhagen Energy), which is the largest tanks, electrical panels, and installations in systems which are Danish Utility Company, has been working hard on deploying a typically located in the company's basement. On the company's district cooling system in Copenhagen. The greener, cheaper roof, it frees 100% space, since the cooling towers are alternative to conventional cooling systems is catching the removed completely. With district cooling, these installations customers' attention, and HOFOR's commercial objective is are replaced by just one exchanger station in the basement, well on the way to be fulfilled. which takes up far less space". District cooling is the future, when it comes to cooling for Space savings became a reality to Berlingske Media, Denmark’s both comfort and servers. This has already been discovered largest news publishing group, which, after switching to by large customers, such as department store Magasin, Hotel district cooling, freed up enough space for a roof top terrace, d'Angleterre, Tivoli Congress Center, and the Confederation a lunch room for all employees, and several conference of Danish Industries. District cooling reduces electricity rooms in their domicile in the inner city. The building's owner, consumption by up to 80 %, and carbon dioxide emissions by Jeudan A/S, Denmark’s biggest property and estate company, almost 70 % compared to if each property has its own electric switched the old ventilation systems to district cooling cooling system, Henrik Bøgeskov explains. Henrik Bøgeskov is systems during an undergoing renovation a couple of years the head of district cooling at HOFOR. In spite of the great ago. Operational manager at Jeudan Ole Frederiksen explains savings in these areas, there is one challenge that overshadows that it was obvious to select district cooling, and he refers to the others when it comes to selling district cooling."We are the system's high level of dependability as well as maintenance the new kid on the block, when it comes to cooling methods. work reduced to a minimum as two of the main arguments. Our challenge is to make people aware of the fact that there The third important argument was space saving. Previously, is an alternative to conventional cooling methods," Henrik there were several tons of cooling and ventilation systems Bøgeskov says. in the building, and today there is only one exchanger of four square meters located in the basement. This has freed a lot of SPACE-SAVING ALTERNATIVE square meters in the same space, which Berlingske Media now “Finances is an important argument when selling district rents from Jeudan A/S. In this way, space saving also became cooling - and that is why it is important to the solution that a financial matter, since the price per square meter is high in we can demonstrate an overall financial saving by switching to cities such as Copenhagen. district cooling. But as a runner up to the financial argument is the space-saving argument”, Henrik Bøgeskov says."District cooling frees approximately 80% of the space in a building, which is usually filled with cooling units, pumping units, buffer J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 22 DISTRICT COOLING THE HOFOR WAY The cooling center located at Kongens Nytorv has a fullyfledged capacity of approx. 18 MW and supplies properties in the city center. At present, HOFOR has entered into agreements on 29 MW, while the objective is to enter into written agreements on the total of 57 MW in 2019. Copenhagen Municipality's objective is to be CO2 neutral in 2025, and future projects are estimated to save the atmosphere from up to 30,000 tons of CO2 a year. SUPPORTED BY THE CONFEDERATION OF DANISH INDUSTRIES The Confederation of Danish Industries has also had district cooling installed in the newly rebuilt Industriens Hus. In this way, the organization contributes to Copenhagen Municipality's objective of CO2 neutrality and concurrently achieves substantially lower energy consumption compared to producing cooling through conventional compressor cooling. "Sustainability but also CO2 emissions were influential factors, when we decided on district cooling. But included was also the fact that we will have less electricity consumption in the building itself, as well as a very dependable solution in the long run," project manager Anne G. Jensen from the Confederation of Danish Industries explains. TWO DISTRICT COOLING STATIONS COVER THE CITY CENTER Denmark's first major district cooling plant is located centrally in Copenhagen and supplies district cooling to companies located around Kongens Nytorv. Yet another plant is under construction near Rådhuspladsen, the town hall square, and will be ready during May 2013. With this development, HOFOR is able to offer district cooling to commercial customers and public buildings located in the city center. Therefore, on the face of it, it is possible to connect all properties in the area surrounding Kongens Nytorv and Rådhuspladsen to the existing district cooling system. HOFOR customizes the future piping system around the city center according to the customers' needs. Therefore, there is also a good possibility of laying out cooling pipes in areas which are located a bit away from the pre-existing areas. However, the amount of achievement depends, among other things, on whether it will be possible to find funding for the development. “The demand for cooling is there, so if able to find funding for a development in the areas mentioned, HOFOR will be able to reduce energy consumption and CO2 emissions The Confederation of Danish Industries expects an annual in Copenhagen even further”, Mr. Bøgeskov says, and adds that cooling consumption of 2,200 MWh and an annual CO2 saving HOFOR District Cooling is based on market terms. of 27 tons compared to a new local system. 30,000 TONS LESS CO2 The district cooling centers in the streets Tietgensgade and Adelgade are the first steps in HOFORs' strategy to ensure CO2 neutral cooling to the Copenhagen business environment. The plan is to introduce district cooling to other locations in Copenhagen and to continuously expand the piping system in step with the flow of new customers. E N E R G Y A N D E N V I R O N M E N T P _ 23 Who is HOFOR? • HOFOR is a merger between Copenhagen Energy and seven local water supply companies and is also responsible for waste water supply in most of the municipalities. HOFOR produces cooling centrally in three different ways: • In winter months, cooling is produced using seawater, which is brought in to the cooling center via a pipe between the harbor and the center. It is a zero-carbon production and is known as zero-carbon cooling. However, a small amount of electricity is used, when pumping cold water to customers. The water temperature is a maximum of six degrees, when it is used for cooling. • In summer months, the sea water is not cold enough for it alone to be used for cooling production. During this period of time, cooling is produced by waste heat from the power plants. This method is known as absorption cooling. CATCHING UP WITH LARGE CITIES ABROAD • When there is a great demand for cooling, and there HOFOR District Cooling has been busy the past few years, and is not enough waste heat; cooling production may be has seen a steady increase in the turnover in recent years. supplemented by electric cooling compressors. This type of cooling is the most carbon dioxide damaging Moreover, another advantage to the customers is the fact and is equivalent to conventional, decentralized cooling. that they can count on HOFOR to continuously implement The majority of HOFOR’s cooling production is based on new technologies for cooling in the district cooling plants, zero-carbon cooling and waste heat and to lesser extent when profitable. Cooling customers, who today choose to buy electric compressors. Thus, it is a better alternative a conventional electric system with a life span of e.g. twenty than local, decentralized systems. years, have to accept the same technological level up to 2033, while HOFOR's customers benefit from the continuous CFC ban optimization without having to compromise with the security By the end of 2014, many companies have to change their of supply. cooling systems due to the CFC ban on cooling systems. Financially, it is profitable to replace the old cooling systems with district cooling. In most cases, district For further information please contact: cooling is less expensive to run during a period of 20 years. HOFOR Att.: Søren Clemen Ellern Gøttsche Phone: +45 3395 3395 Ørestads Boulevard 35 Fax: +45 2795 2012 DK-2300 København S [email protected] Steel pipes • Flex pipes Pre-insulated fittings • Joints Valves • isoCalc • isoAlarm We offer complete heat loss efficient pre-insulated piping systems for district heating, district cooling, steam and pipe systems for industrial use. And we have more than 30 years of technical know-how and expertise. isoplus Denmark A/S • Korsholm Alle 20 • DK-5500 Middelfart • Tel.: +45 64 41 61 09 • [email protected] • www.isoplus.dk J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 24 FOCUS DISTRICT COOLING By Jesper With, journalist DANFOSS SUBSTATIONS IN HELSINKI DC NETWORK When Danfoss delivers its district cooling (DC) substations tearing down surrounding structures. ”Danfoss has many to clients in the Helsinki DC network, it is being done on the years of experience in manufacturing tailored substations in basis of many years of experience within district heating and Finland - even as big as this one - so we were soon able to cooling. ”Many customers know us as a well-known deliverer dimension a solution based on the particular demands and plan of district heating (DH) substations. Because of this they also and organize the project. The combination of knowledge and trust that we can deliver district cooling substations on the experience convinced the customer from the start,” Juuso same high level,” export sales manager from Danfoss, Juuso Vitikainen says. Vitikainen, explains. Danfoss has delivered and installed several substations to customers in Helsinki’s DC network. One of Danfoss has developed the DC substation to Stockmann, them is a 7.8 MW substation to the Stockmann department which exchanges the water coming from the DC pipeline. The store in the heart of Helsinki - the largest department store exchanger separates the street pipeline water from the water in Finland. in Stockmann’s internal system. The chill from the water in the street pipeline is used to cool the water of the building. Central Helsinki has Finland’s biggest concentration of office Through an already existing ventilation system the cooled air buildings, department stores and hotels. Most of these, all is then blown out in the various rooms of the building and to of which have a big cooling need, are customers of Helsinki installations like refrigerated counters. ”The temperature Energy, the utility company that produces and sells DC to its can be regulated internally in the building through our heat customers. exchanger, whereas the staff cannot regulate the cooling temperature individually. Moreover it is possible to regulate SUBSTATION PLACED IN A SMALL UNDERGROUND CAVE the temperature through the ventilation system”, Juuso Juuso Vitikainen tells that he was contacted by the contractor Vitikainen says. The substation was planned in detail before the of Stockmann’s enlargement project and received the preparation of the prefabricated piping parts was started. general specifications and requirements for the substation. Due to the prefabricated piping the assembly work in the He also received information about the planned location for Danfoss factory was relatively simple and almost no welding the substation: a machine room located in an underground was needed. cave close to the cave roof. The contractor was interested in finding out whether the space was big enough for the substation. If not, they would have to enlarge the space by E N E R G Y A N D E N V I R O N M E N T P _ 25 CHP SURPLUS HEAT USED FOR COOLING Helsinki has a highly developed DH system connected to combined heat and power (CHP) plants. Therefore it was obvious for Helsinki Energy to start developing DC as well. The utility company got its first customer in 1998 and today it has laid down 60 kilometres of underground DC pipelines in central Helsinki. New kilometres are added every year. However it has to be profitable which demands a concentration of customers with a big need for cooling relatively near to each other. ”DC is a splendid way of using heat from our CHP’s. We also function as a kind of recycle centre during summer, since we supply energy-efficient buildings with cooling and at the same time we take away heat from these buildings, because they are built so tight that they become too warm to have a comfortable indoor climate. This heat is being recycled in our DH system,” Marko Riipinen says. Helsinki Energy delivers cooling with a high degree of security of supply, so that the customer can concentrate on doing his main business. According to Marko Riipinen it is crucial for Helsinki Energy to know its potential customers and buildings well. They need to be carefully examined before investments in new pipelines and connections are being done, since installation of DC is not cheap. “In Helsinki this is quite easy, since almost all our potential customers are already DH customers, so we OWN COMPONENTS IN DANFOSS SUBSTATIONS mostly know each other very well,” Marko Riipinen says. “Our many years of company experience within DH have been transferred to DC, since the principles of the construction of The Helsinki network is still growing. Data centres are becoming substations are basically the same. Still, it has been necessary bigger and bigger and needs still more cooling capacity. A new to develop a special control system for the DC systems,” market is also residential buildings, though this market is only Manager of Danfoss District Energy Application Centre, Jan in the beginning and is only connected if they are placed along Eric Thorsen, explains. DC pipelines, which are anyway being established. He adds that one of the advantages of the substations is that main components for the installations are developed FACTS and produced by the Danfoss Group itself. Thus, the Danfoss Danfoss delivers DC substations at sizes from 50 kW up solution includes a deep understanding of the components and to 8 MW. By adding modules the effect can be enlarged the application itself, which is utilised to the full extent. when needed. Danfoss mostly delivers a total substation solution to the Danfoss has delivered around 10 substations and several customer. The substation then only needs to be connected to heat exchangers for building cooling stations at the site the existing internal pipe system in the building of the customer. in the Helsinki DC network. ”But we also deliver special solutions, when customers like Stockmann have special needs, so we are very flexible,” Jan Eric Helsinki Energy has 132 MW connected cooling capacity. Thorsen says. In 2007 the number was 40 MW. DC is first of all about stability and comfort, but central cooling production also has the advantage that it is more environmentally friendly and leads to much lower CO2emissions than individual cooling. “Moreover the customer saves money for reparations of noisy compressors and he doesn’t need compressor rooms in his buildings anymore. He also gets rid of tons of installations on the rooftop - square meters that can be used for something better,” Jan Eric For further information please contact: Danfoss Att.: Jan Eric Thorsen, Manager of Danfoss District Energy Application Centre District Energy Division 6430 Nordborg Phone: +45 7488 2222 Fax: +45 7449 0949 [email protected] Thorsen explains. J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 26 DBDH WELCOMES NEW MEMBERS EKF AND DANTAET EKF These days it takes more than just a good product to succeed THE FULL EXPORT CYCLE in export markets. It is just as important to be able to secure The nature of EKF’s activities is to support exporters, financing for your business transactions on competitive terms customers and the banks behind them if the risk gets too and to offer your buyer credit or an attractive financing high or the time horizon gets too long for them to handle it facility. However, the risks in international trade are often so on their own. EKF has a product portfolio which embraces the great that banks have been known to refuse to finance export full export cycle from the order over production to invoicing, transactions without additional security. A “yes” from EKF credit and final payment. Nevertheless, EKF tends to think in can offer greater security on the Russian & CIS markets. EKF solutions for the parties involved rather than in products. Thus covers many of the financial and political risks which may be if the exporter cannot find the exact product to match the associated with trading and investing here. demands, EKF will strive to tailor a financing solution. INSURING AGAINST THE POTENTIAL RISKS OF TRADING > EKF Eksport Kredit Fonden was established in 1922 as just EKF helps Danish companies to make it possible and attractive the third export credit agency in the world. for Russian customers to buy products and services from > EKF is Denmark’s official export credit agency. Denmark, and does so by insuring Danish exporters against the potential financial and political risks of trading in Russia & CIS and by providing guarantees to ensure the necessary financing for customers. The Development of District Heating District heating is expanding wherever it is potentially possible at Vestegnen, the suburban area west of Copenhagen. Converting into district heating is a cheap, secure and environmental friendly alternative to natural gas and oil – with half the emission of CO2. But it can be even better: VEKS aims for a CO2-neutral heat supply by 2025. VEKS is an environmentally certified heat-transmission company supplying 20 local district heating companies with heat generated at Vestegnen. The heat supplied equals the consumption of 150,000 families. The majority of heat is supplied to VEKS from the Avedøre Power Plant and the other CHP plants in Copenhagen as well as from the waste incineration plants KARA/NOVEREN and Vestforbrænding. VEKS is a non-profit company. Further information: www.veks.dk E N E R G Y A N D E N V I R O N M E N T P _ 27 DANTAET DanTaet a/s develops, manufactures and markets leakage protection systems for all types of pipe installations. Through innovation, patents, economic independence and strong partners, DanTaet has maintained a highly specialized niche on domestic and foreign markets since 1986. DanTaet Leakage Protection significantly reduces water damage as well as wastage, making DanTaet the obvious choice for protection of district heating, supply water, and cooling water installations in new construction as well as renovation and resource optimization projects. Our comprehensive after-sales service contributes to maintaining a very high level of reliability, so that customers and partners alike may have faith in the DanTaet systems. DISTRICT HEATING AND COOLING ENERGY KNOW-HOW FROM MORE THAN 30 OFFICES WORLD-WIDE COWI has been working with energy for 40 years and has completed more than 2,000 energy projects. We aim to transfer state-of-the-art knowledge to different regions of the world and apply it in a local context. Some of our services are: › Energy planning › District heating systems › Combined heat and power (CHP) › Cooling plants design and optimisation › Low-temperature district heating › Integrated energy systems › Hydraulic analyses › Waste-to-Energy › SCADA systems › Geothermal heat plants › Solar heat www.cowi.com/energy Contact Henning Lambertsen Project and market director [email protected] J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 28 ISOPLUS DENMARK MEMBER COMPANY PROFILE By Jesper With, journalist The international political focus on CO2 reductions has grown are heating companies in the Nordic Countries and Estonia a lot within the last few years. States and cities have put plus Great Britain,” Verner Rosendal says. The pipes themselves up reduction goals and in order to reach the goals, district are produced at factories in Austria and Germany, due to the heating has come more into fact that isoplus Denmark focus. Whether that is the is part of the isoplus group. reason why pipe producer However, isoplus Denmark has doubled has its own Danish character, its turnover in 2011 and since employees, who know 2012 director the Danish district heating Managing Verner Rosendal isoplus Denmark cannot market by heart, run it with a say for sure. “Many cities high degree of independence. throughout Managing Europe have director Verner realized that without district Rosendal himself has worked heating their ambitious CO2 with pipe systems in Denmark emission, targets will be more since 1981. In 1999 he became than difficult to fulfil. Our leader of isoplus Denmark. successes during these years “I of financial crisis might sound that we run the company surprising. They surely have independently but at the to do with the political focus, same time we contain the but there are other reasons quality and size of the isoplus as well,” Verner Rosendal says. group”, Verner Rosendal says. When the present isoplus He points out that one reason domicile was built in 2008, it for the growth of isoplus replaced several addresses Denmark within the last few in the company hometown of years is the development Middelfart. At that time the and production of pipes with company had 34 employees. gas diffusion barrier. The Now The gas diffusion barrier leads location on the island of Fyn to heat savings of around 20 there are 65. in the middle of Denmark is a strategic advantage. A bridge leads the traffic from Fyn to think it’s a strength % compared to traditionally produced pipes throughout the service life of the pipe. the peninsula Jutland, which means a short distance to almost every DH network in Denmark and fine access to highways DENMARK STILL A GROWING MARKET leading abroad. ”Efficient logistics ensures delivery on time. The success of isoplus Denmark also has to do with the Our ambition is to be the fastest in the industry. We process growing Danish DH market, since Isoplus accounts for a good incoming orders as soon as we receive them, so if you are a share of this growth. Though being a country of only 5.5 customer of isoplus, you can be certain of reliable deliveries,” million inhabitants, Denmark has 1.6 million DH customers. And Verner Rosendal says. the market is still growing. It is a political target to increase the amount of customers by 400,000. ”That really is a huge HIGH DEGREE OF INDEPENDENCE ambition in a country where DH is already highly developed. We From Middelfart, isoplus Denmark every year delivers thousands are lucky that we have become the supplier of pre-insulated of kilometres of pre-insulated pipes in sizes ranging from pipes to HOFOR, the biggest Danish utility company. The city DN20 all the way up to DN 1200. ”Our product range includes has announced that it wants to become a sustainable city. pre-insulated pipe systems for district heating, district cooling The politicians know that this will not happen without DH in and steam as well as for industrial use. The biggest customers combination with CHP. Moreover the district cooling network E N E R G Y A N D E N V I R O N M E N T P _ 29 is constantly being enlarged in central Copenhagen,” Verner Therefore isoplus has developed the concept “Total Quality”. Rosendal says. He adds that there are constantly renovation This means that the company does everything possible to projects going on in other large Danish cities as well. In deliver high quality service to its customers throughout the less populated areas, heating plants that used to function cooperation: all the way from the first order until the pipes are separately are now being interconnected with new pipe in the ground and the system is up and running. ”We are always systems in order to streamline and to reduce CO2 emissions. entering a cooperation with new customers by letting them know that we have come to start a long lasting relationship. isoplus Denmark has all the Nordic countries under its wings. In that way they understand that we will offer them the best ”Norway is developing fast as a DH market at the moment service possible”, Verner Rosendal explains. and we have high expectations to this market. But all Nordic countries actually have promising perspectives for us,” Verner The employees are working with a high degree of responsibility. Rosendal says. Many of them have been working with DH for years and have therefore built up a lot of experience. ”They know their job and SAME SERVICE TO EVERYBODY they like it, I dare say. That makes them reliable to customers. isoplus Denmark treats no customers as more important than We want to have all the needed competences inside the house others. ”Our keywords are “flexible - fast – reliable”. This covers and we have that: From design, technical and static calculations the service we offer to all our customers. Whether you are to marketing. Everything is being done here at our address,” a big city utility or a small town heating company, you should Verner Rosendal says. feel that we offer you the same high quality service,” Verner Rosendal says. isoplus Denmark was established in 1993 and is part of the isoplus Group, which produces pre-insulated pipe systems. isoplus Denmark employs 65 people whereas the isoplus Group employs around 1400 people. All production is being done at factories in Austria, Germany, Hungary, Czech Republic, Italy, Romania, Serbia and Kuwait. In 2012, isoplus Denmark accomplished its biggest single project so far: the delivery of a 34 km long DN 500 transmission pipeline in Estonia, carried out by the use of isoplus welding couplers. Next to the delivery of pipes, isoplus Denmark took care of design, static calculations and electrical pre-heating. J O U R N A L N 0 . 1 / 2 0 1 3 www.dbdh.dk P _ 30 LIST OF MEMBERS Aalborg Engineering Supplier of boilers and boiler systems ABB Monitoring and control for district heating networks Aerovit Boiler cleaning AffaldVarme Aarhus Amager Ressource Center Waste and energy company ARCON Solar A/S Large-scale thermal solar systems BROEN Ballomax valves Brunata Heat cost allocators, heat meters, water meters and heat and water accounting service Phone +45 9631 3950 Fax +45 9631 3951 [email protected] www.aalborg-engineering.com Phone +45 4450 4450 Fax +45 4450 4311 [email protected] www.abb.com Phone +45 8692 4422 Fax +45 8692 2919 [email protected] www. aerovit.dk Phone +45 8940 1500 [email protected] www.affaldvarme.dk Phone +45 3268 9300 Fax +45 3268 9393 [email protected] www.amfor.dk Dansk Energi Service Phone +45 7572 5311 Fax +45 7641 3954 [email protected] www.dansk-energi-service.dk DanTaet Phone +45 6317 4500 Fax +45 6317 4501 [email protected] www.dantaet.dk Leakage protection systems for all types of pipe installations DESMI Pumps, pump systems and equipment EKF Fjernvarme Fyn Municipal district heating supply Forsyning Helsingør Phone +45 6471 2095 Fax +45 6471 2195 [email protected] www.broen.com Frederiksberg Forsyning Phone +45 7777 7000 Fax +45 7777 7001 [email protected] www.brunata.com Grontmij BWSC Municipal district heating supply Consulting engineers and planners Grundfos Cowi Phone +45 5640 0000 Fax +45 5640 9999 [email protected] www.cowi.dk HentechSolution ApS Phone +45 3818 5777 Fax +45 3818 5799 [email protected] www.ctr.dk HOFOR Phone +45 2987 2222 [email protected] www.dallenergy.com Hydro-X Phone +45 7488 2222 Fax +45 7449 0949 [email protected] www.danfoss.com isoplus Denmark CTR Metropolitan Copenhagen Heating Transmission Company Dall Energy New Biomass Technologies Danfoss Heating controls, metering and pump speed control Pumps, controls and related equipment Mechanical seals Copenhagen Energy Boiler water treatment Preinsulated piping systems for district heating and cooling E N E R G Y A N D Phone +45 6547 3000 Fax +45 6547 3001 [email protected] www.fjernvarmefyn.dk Phone +45 4840 5050 [email protected] www.fh.dk Muncipal district heating supply Phone +45 4814 0022 Heat & power plant developer, turnkey Fax +45 4814 0150 and operation contractor [email protected] www.bwsc.dk Consulting engineers and planners Phone +45 3546 2600 [email protected] www.ekf.dk Denmark’s official export credit agency Phone +45 9839 1477 Fax +45 9839 2005 www.arcon.dk Phone +45 9632 8111 Fax +45 9817 5499 [email protected] www.desmi.com Phone +45 3818 5100 Fax +45 3818 5199 [email protected] www.frb-forsyning.dk Phone +45 4348 6060 Fax +45 4348 6660 [email protected] www.grontmij.com Phone +45 8750 1400 Fax +45 8750 1490 [email protected] www.grundfos.com Phone +45 4390 4720 Fax +45 4390 4775 [email protected] www.huhnseal.dk Phone +45 3395 3395 Fax +45 3395 2020 [email protected] www.hofor.dk Phone +45 9828 2111 Fax +45 9828 3021 [email protected] www.hydro-x.dk Phone +45 6441 6109 Fax +45 6441 6159 [email protected] www.isoplus.dk E N V I R O N M E N T P _ 31 Kamstrup Supplier of energy meters & automatic meter reading systems for heat, cooling, water and gas Logstor Preinsulated transmission and distribution pipes Niras Consulting engineers and planners Rambøll Consulting engineers and planners Schneider Electric Quality software for profitable operation of industriel plants and utilities SK Forsyning Municipal district heating supply J O U R N A L N 0 . Phone +45 8993 1000 Fax +45 8993 1001 [email protected] www.kamstrup.com SPX Flow Technology Phone +45 9966 1000 Fax +45 9966 1180 [email protected] www.logstor.com TVIS Phone +45 6312 1581 Fax +45 4014 2784 [email protected] www.niras.dk VEKS Phone +45 5161 1000 Fax +45 5161 1001 [email protected] www.ramboll.com Vestforbrænding Phone +45 45 900 700 Fax +45 4590 0701 [email protected] www.schneider-electric.com DBDH Supplier of plate heat exchangers, hybrid heat exchangers and solutions for district energy Heat transmission company of Denmark’s ”triangle area”. West Copenhagen Heating Transmission Company Power and heat supply based on waste incineration Secretariat Phone +45 7027 8444 Fax +45 7632 4110 [email protected] www.apv.com Phone +45 7594 0711 [email protected] www.tvis.net Phone +45 4366 0366 Fax +45 4366 0369 [email protected] www.veks.dk Phone +45 4485 7000 Fax +45 4485 7001 [email protected] www.vestfor.dk Phone +45 3818 5440 [email protected] www.dbdh.dk Phone +45 5836 2500 Fax +45 5836 2501 [email protected] www.skforsyning.dk 1 / 2 0 1 3 www.dbdh.dk District cooling and district heating - the pipe technology is the same – so is your supplier Solid credentials LOGSTOR is the world’s leading supplier of the supremely effective pre-insulated pipe systems at the heart of district heating installations. Almost half a century of district heating experience and more than 160,000 km of laid pipe puts unparalleled know-how at your disposal. Exactly the same pipes and exactly the same manufacturing technology are at the heart of LOGSTOR district cooling solutions. LOGSTOR A/S Danmarksvej 11 · DK-9670 Løgstør · Denmark Tel. +45 9966 1000 · Fax +45 9966 1180 [email protected] · www.logstor.com What goes in is what comes out District cooling is currently one of the most effective ways of cutting back on CO2 emissions and combating global warming, by replacing old-fashioned, energy-greedy air conditioning with a transmission infrastructure that virtually ensures no energy loss. What goes in is what comes out. Everyone benefits, because conserving thermal energy is one of the most effective ways to minimise environmental impacts. Over and under LOGSTOR district cooling solutions feature a 30-year service life. This adds up to “install and forget” – ideal in urban environments. LOGSTOR pre-insulated pipes can be run over rooftops, on the surface or underground, ideal for energyefficient comfort cooling in buildings of all types.
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