xi LIST OF TABLES Table Description Page No. No. CHAPTER-1 1.1 Comparison of membrane modules used for pervaporation 23 CHAPTER-2 2.1 Global suppliers of pervaporation equipment 48 2.2 Dehydration of ethanol/water azeotropic mixtures using 51 different membranes 2.3 Membranes reported in literature for n-butanol/water 58 separation CHAPTER-3 3.1 List of solvents used for the experiments 63 3.2 List of polymers used for the experiments 64 3.3 Properties of industrial solvents subjected to pervaporation 64 studies 3.4 Advantages and drawbacks of inorganic membranes vis-a- 66 vis polymeric membranes 3.5 Physical Properties of PEBAX-2533 polymer 75 3.6 Membrane module fabrication 87 3.7 List of characterization techniques and relevant properties 94 CHAPTER-4 4.1 Comparison of pervaporation results for hydrazine hydrate 108 with data reported in the literature 4.2 Properties of PTFE membrane 111 4.3 Selectivity of microporous PTFE and dense PEBAX-2533 114 TFC membranes for different glycerol/water feed mixture compositions 4.4 Effect of permeate pressure on flux at constant temperature (32oC) and constant vacuum (1 mmHg) for PEBAX-2533 membrane 116 xii 4.5 Activation energy calculated from Arrhenius plot 119 4.6 Physical properties of NMP solvent 137 4.7 Physical properties of zeolites 138 4.8 Degree of swelling and diffusion coefficients of membrane 146 samples immersed in NMP/water mixtures 4.9 Effect of 4A zeolite incorporation on flux and selectivity for 147 NMP/water mixtures at constant temperature (30oC) and pressure (1 mmHg) CHAPTER-5 5.1 Solubility parameters of various solvents 158 5.2 Specifications of commercial PEEK hollow fiber membrane 162 module CHAPTER-6 6.1 Comparison of experimental and simulated data for stage 187 cut and permeate composition in complete mixing case 6.2 Mesh details and solver parameters used for simulation 198 xiii LIST OF FIGURES Figure Description Page No. No. CHAPTER-1 1.1 Schematic of a membrane 5 1.2 Structures of different types of membranes 6 1.3 Illustration of solution-diffusion mechanism of mass transfer 9 1.4 Pictorial depiction of membrane distillation process 14 1.5 Simple apparatus for membrane casting 15 1.6 Schematic of plate and frame module 18 1.7 Schematic of spiral wound module 20 1.8 Schematic of hollow-fiber membrane module 21 1.9 Schematic of tubular membrane module 22 1.10 Schematic representation of solubility parameter using 24 Liquid mixture systems that can undergo separation by 32 vectors 1.11 pervaporation CHAPTER-2 2.1 Pervaporation unit operation using tubular membrane 39 2.2 Pervaporation process operated under (a) vacuum and (b) with 40 inert sweep gas 2.3 Comparison of membrane and VLE based selectivity in 42 pervaporation process CHAPTER-3 3.1 Representation of different membrane morphologies; shaded 65 parts indicate polymer chains 3.2 Schematic representation of supported membrane morphology 67 3.3 Ternary phase diagram of phase inversion process involving 68 polymer, solvent and non-solvent 3.4 Illustration of phase inversion process for membrane 70 preparation 3.5 Photograph of membrane casting unit 71 xiv 3.6 Chemical structure of PPSu polymer 73 3.7 Chemical structure of PEBAX-2533 polymer 74 3.8 Step-wise procedure for preparation of zeolite incorporated 76 mixed matrix membrane 3.9 3.10 Chemical structures of chitin and chitosan biopolymers 77 Structural representation of ionic crosslinking reaction of 79 chitosan with phosphoric acid 3.11 Schematic of laboratory vacuum pervaporation/membrane 83 distillation set-up 3.12 Flow sheet of pilot pervaporation system in the laboratory 85 3.13 Photograph of PEEK pervaporation module and its stainless 86 steel housing 3.14 Arrangement of tubular membranes in a module 88 3.15 Arrangement of tubular membranes between end plates 88 3.16 Tubular membrane configuration 89 3.17 Principle of analysis by Gas Chromatography 93 3.18 Actual photograph of Gas Chromatograph (Nucon Make, 93 Model 5765) 3.19 Principle for XRD analysis 96 3.20 Measurement of contact angle on a dense surface 100 3.21 Significance of contact angle measurement 100 CHAPTER-4 4.1 SEM picture of cross-section of PEBAX membrane on PPSu 105 support 4.2 Standard RI curve of Hydrazine/water system 106 4.3 Effect of feed water concentration on flux and selectivity of 107 PEBAX membrane for Hydrazine/water system 4.4 Standard RI curve of glycerol/water system 110 4.5 SEM image of (a) surface and (b) cross-section of PTFE 112 membrane 4.6 Sorption results membrane for glycerol-water mixtures in PEBAX 113 xv 4.7 Performance comparison of nonporous hydrophilic PEBAX 115 and porous hydrophobic PTFE membranes for glycerol dehydration 4.8 Effect of permeate pressure on flux of PEBAX-2533 membrane 117 at constant feed concentration (90% glycerol) and temperature (32oC) 4.9 Effect of feed temperature on glycerol/water separation 118 through PTFE membrane 4.10 SEM pictures of surfaces of (a) CS and (b) P-CS membranes 121 4.11 SEM picture of cross-sections of (a) CS and (b) P-CS 122 membranes 4.12 FTIR spectra of (a) CS and (b) P-CS membranes 123 4.13 XRD spectra of (a) CS and (b) P-CS membranes 124 4.14 TGA curves of (a) CS and (b) P-CS membranes 126 4.15 Sorption behavior of P-CS membrane in water and ethanol at 127 varying time intervals 4.16 Sorption behavior of P-CS membrane in low concentrations of 128 water 4.17 Effect of feed water concentration on flux and selectivity for P- 129 CS membrane (50m) at a pressure of 0.5 mmHg and temperature of 30oC 4.18 Effect of low feed concentrations of ≤ 11wt.% water on 130 performance of P-CS membrane (50m) at 30oC 4.19 Effect of permeate pressure on flux and selectivity of P-CS 131 membrane (50m) using azeotropic feed composition at 30oC 4.20 Role of membrane thickness on performance of P-CS 133 membrane using azeotropic feed composition operated at 30oC and pressure of 0.5 mmHg 4.21 Effect of crosslinking time of P-CS membrane (50m) on flux 135 and selectivity using azeotropic feed composition at 30oC temperature and 0.5 mmHg permeate pressure 4.22 Chemical structure of n-Methyl-2-Pyrrolidone (NMP) 136 4.23 FTIR spectra of TDI crosslinked (a) PEBAX-2533 and (b) 30% 140 4A zeolite filled PEBAX membranes xvi 4.24 XRD patterns of (a) PEBAX-2533 and (b) 30% 4A zeolite filled 141 PEBAX-2533 membranes 4.25 SEM images of (a) surface and (b) cross-section of PEBAX- 142 2533 membrane 4.26 SEM images of (a) surface and (b) cross-section of 30% 4A 143 zeolite filled PEBAX-2533 membrane 4.27 Effect of feed NMP/water concentration on swelling of 30% 4A 144 zeolite filled PEBAX membrane at 30oC 4.28 Effect of feed NMP/water concentration on individual 149 component and total fluxes of 30% 4A zeolite filled PEBAX membranes 4.29 Effect of feed NMP/water concentration on selectivity using 150 30% 4A zeolite filled PEBAX membrane at 30oC temperature and 1 mmHg permeate pressure 4.30 Effect of feed AcN/water concentration on pervaporation 152 performance using silica tubular membrane at 27oC and feed velocity of 108 L/h and permeate pressure between 8-15 mbar 4.31 Effect of feed AcN/water temperature on pervaporation performance using silica tubular membrane at 153 feed concentration of 20 wt.% water and feed velocity of 108 L/h at permeate pressure between 8-15 mbar 4.32 Hybrid process scheme for AcN recovery in pharmaceutical 154 industry CHAPTER-5 5.1 Blow up of hollow fiber membrane module 160 5.2 Structure of PEEK polymer repeat unit 162 5.3 Result of feed MTBE concentration on flux and selectivity of 165 PEEK hollow fiber membrane 5.4 Effect of feed MTBE velocity on selectivity and flux of PEEK 169 hollow fiber membrane at 30oC 5.5 Efficiency of MTBE separation at varying feed cross flow velocity 170 xvii 5.6 Effect of feed temperature on flux and selectivity for MTBE- 171 water separation through PEEK hollow fiber membrane 5.7 Effect of feed MTBE concentration of flux and selectivity of 172 PDMS membrane 5.8 Effect of feed IPA concentration on flux and selectivity of 173 hydrophobic PEEK hollow fiber membrane 5.9 Effect of EDC concentration on flux and selectivity of 174 hydrophobic PEEK hollow fiber membrane 5.10 Effect of n-butanol concentration on flux and selectivity of 176 PEEK hollow fiber membrane CHAPTER-6 6.1 Schematic of (a) complete mixing and (b) plug flow patterns in 181 pervaporation process 6.2 (a) Simulation plot of retentate water concentration versus 187 permeate composition for complete mixing and plug flow models at constant feed weight fraction of 0.05 % water 6.2 (b) Simulation plots of retentate water concentration versus stage 188 cut for complete mixing and plug flow models at constant feed weight fraction of 0.05 % water 6.3 Effect of retentate water concentration on membrane area 189 requirement for complete mixing and plug flow models 6.4 Geometries of (a) impeller 1 and (b) impeller 2 190 6.5 Path line on the membrane surface for two different rotational 191 speeds of impellers 1 and 2 6.6 Turbulent kinetic energy (TKE) on impellers 1 and 2 alongside 193 the different planes parallel to the membrane surface 6.7 Comparison of TKE on the impeller and membrane plane for 194 (a) impeller 1 and (b) impeller 2 6.8 Vortex formation on the centre plane due to rotation of 194 impeller 1 at two different velocities 6.9 Computational domain of flat sheet pervaporation module 196 6.10 Meshed computational domain for numerical simulation 197 6.11 Experimental and simulation results for the effect of feed 198 water concentration on NMP flux xviii 6.12 Representation of concentration distribution (in mol/m3) of water with in the membrane module; feed 200 water concentration= 10 wt.% 6.13 Experimental and CFD simulation results depicting effect of feed temperature on NMP flux at two different 202 feed concentrations, Pr =1mm Hg 6.14 Process flow diagram for NMP dehydration using integrated process of distillation and pervaporation 203
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