MANUAL
B3
FiltraSep©
Series B3
Automatic Wastewater Pre - Treatment System
Separation - Filtration System
Fi
ep©
S
a
lt r
> Only one system Unit
> Easy to Transport and Install
> Environmental Hygienic System
> Easy to Clean and Maintenance
> Separate solid particles and hereafter Filtration
> Automatic Control
> Pump System for Solid - By-Products
> Capacity : up to 80 m3 / Hour Depending of Solid content
> Material Stainless Steel AISI 316
Hilleroedvejen 55 3250 Gilleleje Denmark
Tl.: (+45) 45 76 36 36 Fax.: (+45) 45 76 17 05 E-mail : dantech@d-tech
Processing Systems
1
By-Product Processing Systems
Cleaner Technology Systems
www. D-tech.dk
Waste Water Treatment Systems
Consulting Engineering
Seafood—FoodProcessingSystem, By-Product ProcessingSystem Meal-Oil-Protein. RoeSep© Herring Roe Seaparation, Cleaner Technology Systems FiltraCon © ,
FiltraSep© Filtration Conveyors, Automatic Compact Modular Waste Water Treament Systems FiltraFlo© , Consulting—Engineering.
1 : Preface : DANTECH
Danish Technology Center
2: FiltraCon© A1 Anvendelse
3 : FiltraCon© Installation
4 : FiltraCon© og Pumpe El- StyreTavle Diagrammer
5 : FiltraCon© Styretavle
Datablade for El - Items
6 : FiltraCon© A1 Manual vedligeholdelse for Filterbånd
7 : Spareparts List
8 : EU – Certificate – Manufacture Decleration
9 : Pumper
10 Tegninger
11 : Generally Imformation
2
12 :Raportering
DANTECH Danish Technology Center
Produ ct Catalogue
INDUSTRIAL
WASTE WATER TREATMENT SYSTEM
” Pollution must be Treated where it Originates ”
” Recover By-Products in waste stream where
they are generated when they have values “
Compact Modular Standard System Units
FiltraCon©
FiltraSep©
A
System
A1
A2
A3
A4
A5
A6
A7
A8
RoeSep©
CBY
System
B1
B2
B
B3
S1
S2
R
S3
System
C10
C20
C
C50
ElectroBio©
DisinFect TM
Ozon
System
D1
D2
D
D3
C80
Sludge
Projects
By-Product
Engineering
Consulting
Conferences
Seminar
By-Product
Processing
System
FiltraFlo©
System
S1
S2
S
S3
3
Danish Technology Center
© Copyright Confidential
4
DANTECH Danish Technology Center Aps
Vandmosegaard Hilleroedvejen 55 3250 Gilleleje Denmark
Tel.: (+45) 45 76 36 36
Fax.; (+45) 45 76 17 05
E-mail : [email protected] Home Page: www.d-tech.dk
Danish Technology Center DANTECH As are a 100 % Danish owned Company by
Dir. Eng. Jógvan Joensen.
Since the beginning 1983 Danish Technology Center have design , developed , construction and deliver :
>
>
>
>
>
Processing Systems
By - Product Processing Systems
Cleaner Technology Systems
And the last 10 years Waste Water Treatment Systems
Consulting Engineering
For the Seafood Industry and Food Industry.
Our Company is placed on ”Vandmosegaard” an old renovated farm from 1842 in Gilleleje a wonderfully little
Fishing Town Approx. 45 Min. drive North of Copenhagen.
To day our main activity are based on our Modular Flexible Systems for :
INDUSTRIAL Waste Water Treatment
By - Product Processing - Cleaner Technology
“ Pollution must be treated where it Originates ”
” Recover By-Products in waste st ream where they are generated
while they have values ”
4
Danish
Technology Center
Copyright© Confidential
5
Principle Diagram
DANTECH Danish Technology Center Aps - Danmark
Innovation - Development
Production
Design Construction Mechanic
Electric Software
Mechanical
Test – Trials - Control
Electric
Inspection
System Production
Drawings – Documentation
Project-Systems
Marketing -
Control – 24 Hr Running Test
Manuals – Training- Seminars
Engineering
Fil
Fi
Fi
B-C
Engineering—Supervision
Running In - Training
All Danish Technology Center design,construction and Lay-outs are since 1986
Working out in fully 3D– Computer drawing -
A modern Stainless Steel Factory
With a high technology and well educated Technicians producing our High
quality AISI 316 Steel work.
Danish
5 Technology Center
Danish
Technology Center
Copyright© Confidential
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With many years know how in Processing Areas and ByProduct Processing DANTECH Danish Technology Innovation and Logical Thinking have generated a New way for
Industrial Waste Water Treatment
”
Pollution must be Treated where
it Originates ”
When we in 1997 first time should integrated Wastewater Systems in our projects , we find that all specialist and manufactures for wastewater Treatment first start the Treatment after
the total effluent from a processing plant are led out all mix
together in new big pipe to a Wastewater Treatment plant. For
there to be treated with a bigger system including Chemical
Treatment. Generating a big volume of chemical sludge from
all the organic material ( By-Products )solute in the wastewater.
This is Danish Technology Center`s Slogan , because it is
not only logic but make sense and facts.
And the useless chemical Sludge are so transport to next treatment-Biogas - Rendering plants also moving Pollution to an
other places.
Cleaner Wastewater
We build in 1997/98 five projects using these traditional Systems but find :
> The systems are big and difficulty and costly to transport,
separate building and local Installation– engineering ,
Running in , Manpower - High Chemical cost -
” Recover By-Products in waste stream
where they are generated while they
have values”
Less solute organic material give lower value for
COD, BOD, S/S, Fat , P and N.
Cleaner By-Products - Higher yield
Recover By-Products f– Benefit—waste is money
Less Chemicals and Less Sludge
Less chemicals for treatment—Less Sludge—Less cost for
Transport and deposit.
> Hygienic - Environmental was not good
> There was Smell problems .
Less Smell problems
> And many placed are chemical treated sludge in big
Scale costly to transport and to get after treated ,some
Places it is hopeless to come away with.
Separated Organic material closed upon the generated
Pollution give less organic material in wastewater and hereby
Less smell. –shorter transport, closed systems give less
Smell - Cleaner Technology Less Smell.
> The newest EU directives for Effluent Outlet to Local
Council Central Treatment Station :
EU 91/271—Mogden Formula :
C = R+(V or VB or M) + ( Ot/Os)xB + ( St/Ss)xS
And EU directives for Control , Registration , Sampling
and for By-Products - Chemical handling
are coming up for to be as EU directives for the
Food Processing Industry.
Food Industry of the Future require that :
> Processing Systems
> By-Product Systems
> Cleaner Technology Systems Hygiene - Environmental
> Wastewater treatment—Effluent outlet
All above systems need to hanging together for design , construct a total project for a Food Industry.
Therefore DANTECH add Innovative Logical development of
Wastewater Treatment Systems in 1997 based on our Know
How - Processing Systems - By-Product Systems—Cleaner
Technology Systems .’
Innovation - Logical Thinking - Modular Flexible System Units
Shorter Pipe System - Shorter Transport way
from where the pollution originates to
the Treatment Plant
Less organic material in wastewater and short distance from
Where the pollution originates to treatment System give
lower COD, BOD, S/S , Fat, N and P
Cleaner Technology and Compact Hygienic
Modular System Units in and just after Processing
Give the best result
> Cleaner Wastewater > Cleaner By-Products
> Better Environmental Hygiene > Best economic
Installation cost > Low Maintenance Cost
> Small dimension can be placed inside the factory building
Normally each Processing Plant get max. Effluent outlet
Directives from the Local Council - How many kg COD,
BOD , S/S , Fat , N and P must be led out within 24 Hr.
And the pH value must be between 6 and 10,
COD Chemical Oxygen Demand
Is a measure off the mount of oxygen required to oxidise
The organic material in the Effluent, i.e. it is proportional
To the amount of organic material in the effluent.
Normally used is mg/l.
TSS Total suspended Solid
Normally used mg/l
As well COD as TSS are important to know according the Effluent
Outlet EU Mogden Formula for Effluent outlet Price Calculation.
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Danish
Technology Center
Copyright© Confidential
7
INDUSTRIAL
WASTEWATER TREATMENT SYSTEMS
” Pollution must be Treated where it
Originates ”
” Recover By-Products in waste
Stream where they are generated
while they have value ”
Traditional Wastewater Treatment
FiltraCon© FiltraFlo©
DANTECH 1997
DANTECH 2007
Total COD mg/l
0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
.0 0
0 0 0 0 0 0 0
0 9 0
8 7 6 5 4 3 2 1
1
0
0
0
9
0
0
0
8
0
0
0
7
0
0
0
6
0
0
0
5
0
0
0
4
0
0
0
3
0
0
0
2
0 0
0
0
1
FiltraFlo© Modular Systems
Total COD mg/l
FiltraCon©
Processing
Area
Processing
Area
High
Pollution
All mixed in
only one
Drain
High
Low
Pollution
Pollution
Using Two Drain
FiltraSep© FiltraCon© FiltraFlo©
Pumping Wastewaterwith Highamount Organic
material in long
pipelines give
high organic
solute in the
Waste Water and
hereby high value
COD, BOD, S/S,
Fat, N and P.
Smaller amount Solid and Sludge
No Recover
By-Products
Smaller Dimension
All in one only Complted Unit.
Can be placed inside the Plant
L x W xH = 8 x 2,4 x 3,4 m
Effluent
Outlet
Recover
Clean
By-Products
DANTECH System
1997
Desinfect
Systems
By - Products
Processing
Big amount Solid and Sludge
Bigger Dimension
Separate Fundament
And Building
L x W x H = 22 x 4,5 x 4,5 m
Effluent Outlet
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Danish Technology Center
Copyright© Confidential
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INDUSTRIAL
WASTEWATER TREATMENT SYSTEMS
” Pollution must be Treated where it Originates ”
” Recover By-Products in waste Stream where
They are Generated while they have value ”
F : Breweries Industry
> F1 : Beer Breweries
> F2 : Juice Processing Industry
E : Vegetable Industry
>
>
>
>
>
>
>
>
E1 :
E2 :
E3 :
E4 :
E5 :
E6 :
E7 :
E8 :
8
Danish
Technology Center
Rice - Pasta Processing Industry
Vegetabil Oil Processing Industry
Fast Food Processing Industry
Potatoes - Chips Processing Industry
Canning Industry
Oliven Oil Industry
Jam Processing Industry
Petfood Industry
G : Offshore Industry.
H : Central Council Wastewater
Treatment Stations
Copyright© Confidential
INDUSTRIAL
WASTEWATER TREATMENT SYSTEMS
Pollution must be treated where it Originates.
Recover By-Products in waste stream where
they are generated when they have values.
A
B
C
FiltraCon©
FiltraSep©
FiltraFlo©
Separation
µ Filtration
µ Filtration
Flotation
µ Filtration
Automatic Compact
Wastewater Treatment System
C10
A1
B1
A 1a
B2
C20
A2
A3
Filtr
p©
aSe
C50
B3
A4
COMPACT MODULAR
STANDARD SYSTEM UNIT
Stainless Steel AISI 316
A5
C80
DANTECH
Danish Technology Center
Hilleroedvejen 55 3250 Gilleleje Denmark
Tel.: +45 45 76 36 36 Fax. +45 45 76 17 05
E-mail : [email protected] www. d-tech.dk
A6
FF-C- FL 1 (2)
A7
FiltraFlo©
A8
FiltraFlo©
FiltraFlo©
9
© Copyright Confidential DANTECH Danish Tehnology Center Denmark
FiltraFlo©
A4 FiltraCon© Beskrivelse
6
FiltraCon© DEL.
A1
µ Filtration
A wide range of Filtration Conveyors for Industrial
water and separation of By– Products.
Filtration of Process
> Cleaner By-Products Higher Benefit
> Cleaner Wastewater
Principle Diagram
FiltraCon©
Waste Water IN
Scraper System
Drum motor
Outlet after Filtration
Tank for Filtrated
water
Separated Solid
Out Used Spray water
Clean In Water for Spray System
Two Spray System
Food Graded conveyor
sites
Easy to clip of for
cleaning
Tank for Filtrated water
Spray Nozzles
In Clean Spraywater
Outlet for Filtrated
water
10
Out Used Spray water
Danish Technology Center
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Filter
19
A1
3 : FiltraCon© Installation
FiltraCon©
Series A 1 - 17000-500 ‘1000
Pre-Treatment Filtration System
µ Filtration
60 - 100 - 200 - 300 - 400 - 500 -600 - 1000µ
Also after costumer requirement.
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Danish Technology Center
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B3
3 : FiltraSep© Installation
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Danish Technology Center
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B3
3 : FiltraSep© Installation
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Danish
Technology Center
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B3
3 : FiltraSep© Installation
A4
FiltraCon©
Series A 4 - 3000
Pre-Treatment Filtration System
µ Filtration
60 - 100 - 200 - 300 - 400 - 500 -600 - 1000µ
Fødder for Alweiler Pumpe
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Technology Center
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B3
3 : FiltraSep© Installation
FiltraCon©
A4
Series A 4 - 3000
Pre-Treatment Filtration System
µ Filtration
60 - 100 - 200 - 300 - 400 - 500 -600 - 1000µ
Also after costumer requirement.
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Technology Center
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B3
3 : FiltraSep© Installation
Avløbsvand Ind :
Fra Fødepumpe føres avløbsvann med rør Ø 110
eller ø 160 afhængig af Flow. Til Tromlefilters
indgang.
Hvor der er en gummi skive hvor der skæres Kors
i center hvor rør stikkes ind i Tromlefilter ca. 300
mm.
Normalt sætter vi ventil på indgangsrør så Flow
manuelt kan justeres.
Filtreret avløbsvann. :
Udgangsflange :
DN 2576 DN 100 PN 10.
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B3
3 : FiltraSep© Installation
Overløb føres tilbage til PIT.
Rensevand føres tilbage til PIT.
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Danish
Technology Center
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B3
3 : FiltraSep© Installation
RENSE SYSTEM for Filter dug.
Der to Spulerør med dysser—det første spuler inde fra igennem dugen ( Forrensning) det næste spuler ca. 45 Gr. Imod den
nederste Layer udefra og ind.
Man kan hvor der er storemængder fedt i det første spulerør køre med varmt vand .
Der skal anvendes rent spulevand med ca. 4-5 BAR.
Spulrørene med dysser er forbundet med Quick Connectorer og sidder i en bajonetfatning. Der skal derfor være plads på
siderne af FiltraSep© således at man kan komme til at tage spule dysse rør ud for at rengøre dysser.
ØVERSTE Spuling 3/4” rør tilslutning
Nederste Spuling 3/4” rørtilslutning
Der er på FiltraSep© for hver af spulerørene påmonteret et Manuel ventil for at justere Spule flow ,
dette indstilles således at dysserne sprayer homogent ind over hinanden så hele dugen bliver rengjort. Den magnetiske ventil er for automatisk ON/
OF styring af spuling over styre systemet..
Tilsvarende er gældende for spulerøret på Tromle
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B3
3 : FiltraSep© Installation
Sikkerheds låse på hængedøre til Tromle Filter
Der er monteret sikkerheds switche på dørene hvis man åbner en dør stopper anlægget.
Bi– Produkt Pumpe System.
Ved rengøring skal man huske at spule Niveau måle pindene rene.
Den anvendte pumpe har en DN 80 udgang , normalt sætter vi når vi monterer anlæg en konisk på fra 80 til 110 mm og anvender ø 110 mm rørføring.
Husk ved rengøring at tage
denne låge af og rengør
afskraber grundigt.
Samt Tragt. Og pindfølere.
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B3
3 : FiltraSep© Installation
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A1
V
4 : FiltraCon© og Tromlefilter StyreTavle Diagrammer
Funktionsbeskrivelse
:
I position” O” erstyretavle
nulstillet—Ved
afbrydel
seafstrømtilstyretavle
skaldennenulstillestvedattrykkepå”Reset”
I postion” Manual”erspulingaktiveretogfilterbælte
kørermedenhastighed
påca.400mm/sek.
Indenmanualrengøring
affilterbælte
kanmanladdetteståogkørei ” Manual”idetFiltraCon
© daselvrenserFilterduginden
dennerengøresmedmanuelspulingellerhøjstryksspuler.
I ” Automatisk” StartesFiltaCon,Rensespulingogpumpernårenafrensemaskinerne
startes
edophopning
ellertilstopning
, kanmanforhverpum
pekøre” Revers” vedatsætteStyreknapper
påreverse.
Manual-0 - Automatisk Omskifter
For Tromle Filter FiltraSep©
Rest Knap
Manual-0 - Automatisk Omskifter
For FiltraCon©
Hovedafbryder
Nødstop ( der kan monteres externt
nødstop se klemliste)
Ekstra NØDSTOP placeret på højre
Side øverst på FiltraCon©
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B3
4 : FiltraCon© og FiltraSep© El- StyreTavle Diagrammer
V
Omron Frekvens Converter
Tryk Transducer for FiltraCon
Filter for Frekvens Converter
Sikkerheds Relæ
E&H modul for Timer funktioAfbryder for Automatisk programmeret kørsel af FiltraCon. Hvor man med timer
kan indstille Pause—drift
Auto kørsel af Filter bælte.
Dette er gjort for uikke at have gammelt tørstof liggende i
længere tid på filterdug samt
at filterdug med mellemrum
kører en omgang og renser
sig selv.
Sikkerhedrelæ for FiltraSep
Delay timer for Filtertromle
hvor vi kan indstille forsinket
frafald således at filter tromle
renser sig selv efter drift.
Hoved afbryder
Afbrydere forv styring FiltraCon
Overload F 06
Transformator
Overload F05
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B3
4 : FiltraCon© FiltraSep© El- StyreTavle Diagrammer
V
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4 : FiltraCon© FiltraSep© El- StyreTavle Diagrammer
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B3
4 : FiltraCon© FiltraSep© El- StyreTavle Diagrammer
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B3
4 : FiltraCon© og Pumpe El- StyreTavle Diagrammer
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B3
4 : FiltraCon© FiltraSep© El- StyreTavle Diagrammer
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4 : FiltraCon© FiltraSep© El- StyreTavle Diagrammer
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4 : FiltraCon© FiltraSep© El- StyreTavle Diagrammer
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4 : FiltraCon© FiltraSep© El- StyreTavle Diagrammer
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4 : FiltraCon© FiltraSep© El- StyreTavle Diagrammer
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4 : FiltraCon© FiltraSep© El- StyreTavle Diagrammer
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B3
8 : Spareparts List
V
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8 : Spareparts List
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