Development of the German and international Biogas markets. Partnering opportunities for Brazil. Clemens Findeisen Consultant Development Cooperation German Biogas Association Content • German Biogas Association • The Biogas market in Germany • Political framework in Germany • Different Operation techniques in use • Trainings in the area of safety on Biogas plants • Trends on international Biogas markets • Instruments to develop international Biogas Projects 2 Steering Committee over 400 honorary experts 7 members, elected for a 4-year-period Board of Trustees Elected honorary spokesmen of regional groups, working groups and advisory boards Advisory Boards, Working Groups Advisory boards of plant operators, companies, the legal profession, funders; Working groups for the areas permissions, safety, feeding-in of biogas, environment, heat, waste and fertiliser law Headquarters in Freising 23 employees, organised in 10 departments Berlin Office 5 employees Regional offices (North, South, East, West and Editorial Office Biogas Journal 5 employees 23 Regional groups in Germany Operators of biogas plants Providers of feedstock Research Institutions 4.800 Members Companies and manufacturers Interested private individuals Public authorities Lawyers Corporate finance Planners, advisers, laboratories 3 Member of the European Biogas Association (EBA) Structure of the German Biogas Association German Biogas Association - Objectives Objectives : Lobbying on federal state, federal and EU level in the following fields: • Promotion of the biogas sector • Promotion of a sustainable energy supply • Definition of legal framework for reliable and long-term investments • Creation of adequate technical rules and standards • Promotion of R & D • Exchange of information • Members service • • • • • • • Renewable Energy Act (EEG) Energy management Regulatory approval Environmental law Laws on agricultural issues Tax law … 4 European Biogas Association 26 countries 5 Content • German Biogas Association • The Biogas market in Germany • Political framework in Germany • Different Operation techniques in use • Trainings in the area of safety Biogas plants • Trends on international Biogas markets • Instruments to develop international Biogas Projects 6 Provision of electricity in Germany in 2012 Others 5% Natural gas 11% 618 TWh Renewables 23% Lignite 26% Nuclear power 16% Source: FvB based on AfEE 2013 Hard coal 19% 7 Structure of the German electricity production from renewable energy sources (2012) More than 50 % of the RES are fluctuating Overall: 136 TWh Share renewable energies on overall consumption: 23 % Biowaste 3.6% Wind 33.8% Landfill gas 0.4% Sewage gas 1.0% Biomass 30.0% Photovoltaic 20.6% Biogas 15.1% Solid biofuels 9.2% Liquid biofuels 0.8% Hydro 15.6% Source: FvB based on BMU 2013 8 Flexibility instead of base load: The new role of bioenergy 20 % Renewable Energy Sources Capacity [GW] 40 % Renewable Energy Sources With increasing increasing •• With share of RES RES baseload loses baseload loses importance importance •• Flexible systems fill fill Flexible systems the valleys of wind the valleys of the and sun wind and sun CHP with bioenergy CHP with bioenergy & natural gas & natural gas New role of biogas 80 % Renewable Energy Sources red Demand (2010) green Production Wind & Solar 9 Number of biogas plants & installed electric capacity 9.000 Number of biogas plants in Germany Installed electric capacity in Megawatt [MW] 7.850 3.543 7.515 8.000 3.352 3.804 4.000 7.960 3.500 7.175 3.097 7.000 2.291 6.000 2.500 4.984 1.893 5.000 2.000 3.891 3.711 1.377 4.000 3.500 1.271 1.100 1.500 2.680 3.000 650 2.050 390 2.000 1.000 370 450 139 159 186 274 617 850 1.000 1.750 1.600 1.300 1.050 500 0 © Fachverband Biogas e.V. / German Biogas Association 0 Years 10 Installed electric capacity Number of biogas plants 3.000 5.905 Biogas sector at a glance 11 Feedstock in German biogas plants Excrements Liquid and solid manure, dung… Energycrops Grass, maize, corn, potatoes, fodder beet, mustard, silage… Agricultural by-products Beet leaf, straw, harvest residues., vegetable matter … Biogas plant Vegetable waste Brewer grains, vegetable waste, old fat, molasses, distiller´s wash, Marc, garden and park waste ... Residential and industrial waste separate collected residential, waste, organic fraction of mixed waste, fat separator contents, flotation tailings, food waste, leftovers, expired food, grease, blood, residues from milk production, sewage sludge, … Feedstock in German biogas plants % by weight % by energy output Energy plants Biowaste Liquid & solid manure Industrial & agricultural residues Source: FvB based on DBFZ-Betreiberumfrage (2012/2013) 13 Potential for biogas in Germany 4.000 Energy NawaRoplants Potenzialin in MW installierbare Leistung Potential installed electric capacity already installed electric capacity bereits installierte Leistung in MW in MW Installable capacity in MWelin MWel Installierbare Leistung 3.500 3.000 2.500 2.000 1.500 Animal excrements WD tierischer Herkunft "Nichtflächen"„Non-area“ renewable NawaRos primary products 1.000 Pure Reinby-products pfl. Nebenfrom plants produkteliste 500 Bioabfälle Biowaste 0 Annahme: 4 Mio. ha Ackerf lächen stehen f ür den Anbau von Energiepf lanzen zur Verf ügung, davon 2 Mio. ha f ür Biogas Berechnungen FvB 2012; Datengrundlage KTBL 2010; DBFZ 2011 14 Organic waste Tierische Nebenfrom animals produkte Biogas from biowaste in Germany 14,2 million t/a separately collected biowaste (incl. 8,2 million t/a municipal biowaste) Composting material Fermentation recycling/ recovery Incineration energetic Approx. 4,6 million t/a biowaste 984 approved biogas plants (approx. 300 plants from which 100 municipal plants) Source: Statistisches Bundesamt, 2011 15 Feedstock for the plants using waste Quelle: RAL-Gütesicherung Gärprodukt (RAL-GZ 245); Stand 2013, Datenbasis: 113 Biogasanlagen, Input: 3,2 Mio. t FM 16 Sanitation and stabilisation of biowaste Biowaste Option 1 Option 2 Sanitation stabilisation Thermophilic Digestion (> 50°C) Pasteurisation (>70°C; 1h; 12 mm) Mesophilic Digestion Option 3 Thermophilic Composting Option 4 Other validated method Sanitized and stabilized digestate Fields of Application for Biogas 18 Content • German Biogas Association • The Biogas market in Germany • Political framework in Germany • Different Operation techniques in use • Trainings in the area of safety Biogas plants • Trends on international Biogas markets • Instruments to develop international Biogas Projects 19 German Renewable Energy Act (EEG) • Priority connection, purchase and transmission for electricity from renewable energy sources • A consistent fee for this electricity paid by the grid operators for a 20- year period The core elements of the EEG guarantee : • Mid and long term planning and investment security • • • • Calculable cost for consumers Specific fees for different technologies Low bureaucratic effort Participation for local and regional players 20 German Renewable Energy Act The EEG is an efficient support mechanism for RES (copied by moren than 70 countries) But: Germany‘s unique success in Biogas would not be possible with today‘s law and the relatively low tariffs – so it is worthwile to have a look at the older versions of the EEG 21 Development of the Renewable Energy Act EEG (2000-2014) • Consistent fee for 20 years • Priority connection • 250 new plants a year EEG 2000 EEG 2004 • Bonus for energy crops • Bonus for using heat • 450 new plants a year • Bonus for new techniques • Bonus for emission reduction • Bonus for manure • 1000 new plants a year EEG 2009 EEG 2014 22 EEG 2012 • New system • New requirements on efficiency and ecology • 340 new plants a year NEW EEG 2014 (as of 1st August 2014) For New Plants: • No more bonus for energy crops and manure • No more bonus for biogas upgrading • No more heat utilization obligation • Max. 100 MW gross additional plants each year • Special feed-in-tariff for: - small „manure pants: 23,73 ct/kWh - waste fermentation plants: 15,26 ct/kWh 23 NEW EEG 2014 For New Plants: • Common tariff (§44) ≤ 150 kW 13,66 Cent/kWh ≤ 500 kW 11,78 Cent/kWh ≤ 5 MW 10,55 Cent/kWh ≤ 20 MW 5,85 Cent/kWh No sufficient compensation for plants (except small plants and waste fermentation plants) Missed chance to promote alternative energy crops for now 24 Content • German Biogas Association • The Biogas market in Germany • Political framework in Germany • Different Operation techniques in use • Trainings in the area of safety on Biogas plants • Trends on international Biogas markets • Instruments to develop international Biogas Projects 25 Systematization of the digestion systems Characterization : Difference 1 Moisture level of substrate 2 Process temperature 3 Process stages Single- or multistage process 4 Material flow Continuous or discontinuous process Wet- or Dryfermentation Mesophilic or thermophilic digestion Quelle: Prof. Weiland, FAL Braunschweig, 2006 26 Technologies in use in Germany Wet digestion Complete Mixed Reactor Dry continuous digestion Plug Flow Reactor Dry batch digestion Garage Systems < 15 % dm 15 – 30 % dm > 30 % dm Thermophilic Thermophilic Thermophilic Mesophilic Mesophilic Mesophilic Complete mixed reactor Storage of biogas Cover of the reactor Gas leakage Air supply Relief pressure valve Spill over Isolation Mixer Concrete packaging Withdrawal of biogas Input Heating installation Heater For biogas utilisation Condensate trap Source: Biogashandbuch Bayern 28 Inside a digester The inside of a digester ©Fachverband Biogas e.V. 29 Gas storage facilities Gas hood with EPDM foil Foil roof (tight) Fotos: Biolene, Cenotec Transport air foil roof External gas storage facilities Fotos: Cenotec, Sattler 30 Plug flow reactor biogas Input digestate Origen: Axpo Kompogas AG, Kompostwerk Lemgo 31 Plug flow reactor •Origen: Axpo-Kompogas / Büchl Entsorgungswirtschaft GmbH; BioIN GmbH 32 Plug flow reactor •Origen: Berlin Ruhleben, BSR 33 Garage System Origen: Bekon 34 Garage System Foto: Bekon Energy Technologies GmbH & Co. KG 35 Garage System Foto: Bekon Energy Technologies GmbH & Co. KG 36 Content • German Biogas Association • The Biogas market in Germany • Political framework in Germany • Different Operation techniques in use • Trainings in the area of safety on Biogas plants • Trends on international Biogas markets • Instruments to develop international Biogas Projects 37 Biogas Training Network Since October 2013 38 Biogas Training Network • Standardization of Trainings • Uniforming quality criteria for the planning, organization, implementation and certification • Mandatory curriculum including learning objective descriptions • Coordinated examination questions . 39 Curricula of the 2 days operators qualifications training in Germany • • • • • • • • • Legal Framework of plant construction and operation Risk assessment Explosion protection Documentation Mandatory obligations for the plant operator Damage and accident management Safety relevant checks and maintenance Best-practice-example (on-site check and evaluation) Multiple-choice exam 40 Saftey – Establishment of Regulations and Standards – Training standards for operators, etc. Sustainable Image of Biogas! 41 42 Content • German Biogas Association • The Biogas market in Germany • Political framework in Germany • Different Operation techniques in use • Trainings in the area of safety • Trends on international Biogas markets • Instruments to develop international Biogas Projects 43 Biogas Plants in Europe 2012 Source: EBA Biogas Report 2013 44 Biogas Plants in Europe 2011 and 2012 Source: EBA Biogas Report 2013 45 Types of support schemes in Europe Source: EBA Biogas Report 2013 46 Motiviation / Trends in developing and emerging countries • Clean Development Mechanism (CDM) – focus on the reduction of methane rather than electricity production • Decentralized energy solutions driven by industry – avoid energy black outs • Costs of importing fossil fuels • Environmental regulations (waste water, municipal waste, agricultural waste) • Biogas upgrading • Feed in Tariffs • Establishment of neutral National Biogas Associations! Content • German Biogas Association • The Biogas market in Germany • Political framework in Germany • Different Operation techniques in use • Trainings in the area of safety on Biogas plants • Trends on international Biogas markets • Instruments to develop international Biogas Projects 48 Instruments to promote international biogas projects Cooperation between Private Sector objectives Development Cooperation objectives GIZ Services for Energy Project portfolio: 140 activities in 40 countries Volume of orders: 500 million € Yearly turnover: 110 million € ongoing biogas components Financings for Biogas Projects Project structures and financing criteria Large plants (5-10 MW) for processing industry of agricultural products (Eg meat, fishand milk production , ethanol , palm oil, fruit and vegetable processing ) Several smaller systems (500 kW - 1 MW) of the same type (in terms of plant type, substrate, supply and purchase structure) at different locations in a country Substrate: organic residues and sewage (no energy crops) , tested fermentability, other use for food production (eg as fertilizer or animal feed) is not carried out or remains Energetic use of biogas (heat / cooling, steam, electricity ) by the substrate supplier or reliable private customers (medium businesses in the area ) Feed-in (PPA) Substrate supplier is economically responsible (as a shareholder, owner, operator or through long-term supply commitment (take or pay) and has a real interest in the biogas plant Costs and reliability of logistics and qualified staff! Generation of CO2 certificates. Support for entering new markets: Development Partnerships • develoPPP.de is initiated by the German Federal Ministry for Economic Cooperation and Development • Applications are open to German and EU companies (OECD-DAC list) • Execution organisations are GIZ, DEG und sequa. • EU based companies, annual turnover of at least EUR 1 million, ten employees, three years of business operation Development Partnerships are usefull from the development policy and economic perspective, positive impact on the development of the partner country can not be realised without public contribution are not required by law are jointly funded (max. 50% public contribution – EUR 200.000), the private Partner has a commercial interest the sustainibility is ensured after the public contribution ends • Energypedia is a renewable energy wiki in the context of development cooperation https://energypedia.info www.biogas.org 55 biogas.org german-biogas-industry.com 56 Conclusion • Biogas is as an allrounder and a key in the Energy Mix • Five main trends in Germany: 1. New EEG is challenging for the german Biogas industry 2. Feedstock: Manure/Waste - no Energy crops 3. Using of the natural gas grid as storage 4. Direct marketing / Flexibility (balancing the fluctuating power generation) 5. Export Business of the manufactures (60 % forecast 2014) • Huge potential and interest for biogas worldwide (Know-How necessary) • Importance of National Biogas Associations, Safety standards and Operators Training! • Partnerships! 57 58 Thank you for your attention! BIOGAS Convention & Trade Fair … we will see us in Bremen! 27. – 29. 01 2015 • Know-How Transfer! • International Panel on Development & Emerging Countries! • Biogas Basics! • Best practise on Waste digestion! www.biogas.org 59 Clemens Findeisen Consultant Development Cooperation German Biogas Association Telefon: 0049 (0) 1763 / 17 88 290 Email: [email protected] Internet: www.biogas.org 61
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