Contents chapter 3 Safety Detection Solutions Safety interlock switches Selection guide: Safety interlock switches . . . . . . . . . . . . . . . . . . . . . . 3/2 to 3/5 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/6 to 3/21 Safety interlock switches, actuator operated b b b b b 2 Presentation, General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metal, turret head, types XCSA, XCSB, XCSC and XCSE . . . . . . . . . . . . . . . 0HWDO¿[HGKHDGW\SH;&6/ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3ODVWLFGRXEOHLQVXODWHG¿[HGKHDGW\SH;&603 . . . . . . . . . . . . . . . . . . . . Plastic, turret head, types XCSPA, XCSTA and XCSTE . . . . . . . . . . . . . . . . . 3/22 3/24 3/26 3/40 3/44 Safety interlock switches with rotary lever or rotary shaft operator 3 b Presentation, General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/50 b Plastic, double insulated, turret head, W\SHV;&63/;&67/;&635DQG;&675 . . . . . . . . . . . . . . . . . . . . . . . . . . 3/52 Non-contact safety interlock switches 4 b b v v b 5 Presentation, General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plastic, pre-cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . connector on pigtail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/54 3/56 3/57 3/58 Non-contact safety interlock systems b b v v b 6 Presentation, General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plastic, solid-state PNP type output, Pre-cabled connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M12 connector connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/66 3/68 3/69 3/70 Safety limit switches Metal, miniature b Presentation, General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/74 b Pre-cabled, type XCSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/76 7 Compact b Presentation, General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/78 b Metal, type XCSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/80 b Plastic, type XCSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/82 8 9 10 3/0 2 Light curtains Selection guide: Light curtains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/84 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/88 1 Light curtains, type 4 )RU¿QJHURUKDQGSURWHFWLRQ b b b b b 2SWLPXPOLJKWFXUWDLQVZLWKVROLGVWDWHRXWSXWW\SH;86/%. . . . . . . . . . . . . . . 3/92 8QLYHUVDOOLJKWFXUWDLQVZLWKVROLGVWDWHRXWSXWW\SH;86/' . . . . . . . . . . . . . . 3/93 Substitution table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/102 0XWLQJPRGXOHIRU;86/'0XQLYHUVDOOLJKWFXUWDLQVW\SH;36/&0 . . . . . . 3/106 Compact light curtains with solid-state output, W\SH;86/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/111 For body protection b Compact light curtains with solid-state output, W\SH;86/3 v with connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/119 v with terminal block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/120 Light curtains, type 2 2 3 4 For hand protection b Slim, compact light curtains with solid-state output, W\SH;86/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/127 For body protection b Preventa safety modules and single-beam photo-electric sensors, type XPSCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/140 5 Accessories for light curtains types 2 and 4. . . . . . . . . . . . . . . . . . . . . . . . . 3/130 6 7 8 9 10 3/1 3 Selection guide Safety detection solutions Safety interlock switches Applications Protection of operators by stopping the machine when the actuating key (attached to machine guard) is withdrawn from the head of the switch 1 All heavy industrial machines, with quick rundown time (1) All heavy and light industrial machines, with slow rundown time (2) Device Actuator operated safety interlock switches 811020 811019 811021 2 3 4 5 Conformity to standards IEC/EN 60947-5-1, UL 508, CSA C22-2 n°14, JIS C4520 Machine assemblies IEC/EN 60204-1, EN 1088/ISO 14119, EN/ISO 12100 3URGXFWFHUWL¿FDWLRQV UL, CSA Enclosure Metal Degree of protection IP 67 Dimensions (w x h x d) inches (mm) 6 Products Switch 1.58 x 4.47 x 1.73 (40 x 113.5 x 44) 2.05 x 4.47 x 1.73 (52 x 113.5 x 44) 3.86 x 5.75 x 1.73 (98 x 146 x 44) Mounting 1.18 x 2.36 (30 x 60) 1.18 x 2.36 (30 x 60) 3.47 x 3.74 (88 x 95) Features Without locking of actuator. Turret head: 8 positions for insertion of actuator. Manual locking and unlocking of actuator by pushbutton or key operated lock (can be mounted on left or right-hand side of switch head). Turret head: 8 positions for insertion of actuator. Locking and unlocking of actuator by solenoid (either locking without power or locking with power). Manual unlocking (using key lock) of actuator in abnormal conditions. Turret head: 8 positions for insertion of actuator. Contact blocks Safety contacts actuated by the actuator. Slow break with positive opening operation 7 N.C. + N.O. + N.O. (2 N.O. staggered) N.C. + N.C. + N.O. (N.O. staggered) N.C. + N.C. + N.C. 8 9 Connection Screw clamp terminals. Tapped entry for n° 13 cable gland, tapped ISO M20 x 1.5 or tapped 1/2” NPT 1 conduit entry 10 Type references Page N.C. + N.O. + N.O. (2 N.O. staggered) N.C. + N.C. + N.O. (N.O. staggered) N.C. + N.C. + N.C. + N.C. + N.O. auxiliary contact with positive opening operation, controlled by solenoid XCSA 3/24 2 conduit entries XCSB, XCSC XCSE 3/25 (1) Stopping time of machine less than time taken for operator to access hazardous zone. (2) Stopping time of machine greater than time taken for operator to access hazardous zone. 3/2 All light industrial machines, with quick rundown time (1) All light industrial machines, with slow rundown time (2) 811025 811022 540091 1 2 811024 All heavy and light industrial machines, with slow rundown time (2) 3 4 IEC/EN 60947-5-1, IEC 68-2-30, UL 508, CSA C22-2 n° 14, JIS C4520 IEC/EN 60204-1, EN 1088/ISO 14119, EN/ISO 12100 UL, CSA cULus, BG Metal Plastic UL, CSA 5 IP 67 1.58 x 7.64 x 3.09 (40 x 194 x 78) 1.18 x 3.4 x 0.6 (30 x 87 x 15) 1.18 x 2.36 (30 x 60) Centers: 0.79 x 0.87 (20 x 22) Locking and unlocking of actuating key by solenoid (either locking without power or locking with power versions). Manual unlocking (using Ronis key lock) of actuating key in abnormal conditions. Turret head: 4 alternative access points for insertion of actuating key. Without locking of actuator. Fixed head. 2 positions for insertion of actuator. 1.18 x 3.68 x 1.18 (30 x 93.5 x 30) 2.05 x 4.51 x 1.18 (52 x 114.5 x 30) 4.33 x 3.68 x 1.30 (110 x 93.5 x 33) Centers: 0.79 x 0.87 or 1.59 Centers: 0.79 x 0.87 (20 x 22 or 40.3) (20 x 22) Without locking of actuator. Optional accessory: guard retaining device. Turret head: 8 positions for insertion of actuator. Locking and unlocking of actuator by solenoid (either on energization or on de-energization). Turret head: 8 positions for insertion of actuator. 6 7 Safety contacts actuated by the actuator. Slow break with positive opening operation N.C. + N.O. + N.O. (2 N.O. staggered) N.C. + N.C. + N.O. (N.O. staggered) N.C. + N.C. + N.C. + N.C. + N.O. auxiliary contact with positive opening operation, controlled by solenoid N.C. + N.O. (N.O. staggered) N.C. + N.C. N.C. + N.C. + N.O. (N.O. staggered) N.C. + N.C. + N.C. N.C. + N.O. N.C.+N.O. (N.O. staggered) N.O. + N.C. make before break N.C. + N.C. N.C. + N.O. + N.O. (2 N.O. staggered) N.C. + N.C. +N.O. N.C. + N.C. + N.O. (N.O. staggered) Screw clamp terminals. Tapped entry for n° 13 cable gland, tapped ISO M20 x 1.5 or tapped 1/2” NPT Pre-cabled, 4 or 6 x 20 AWG (0.5 mm2), L = 6.6, 16.4, or 32.8 ft. (2, 5, or 10 m) Screw clamp terminals. Tapped entry for n° 11 cable gland, tapped ISO M16 x 1.5 or tapped 1/2” NPT. 2 conduit entries – 1 conduit entry 2 conduit entries 1 conduit entry XCSL XCS MP XCSPA XCSTA XCS TE 3/40 3/44 3/26 N.C. + N.O. + N.O. (2 N.O. staggered) N.C. + N.C. + N.O. (N.O. staggered) N.C. + N.C. + N.C. N.C. + N.O. (N.O. staggered) N.O. + N.C. make before break N.C. + N.C. + N.C. auxiliary contact with positive opening operation, controlled by solenoid 8 9 10 3/45 (1) Stopping time of machine less than time taken for operator to access hazardous zone. (2) Stopping time of machine greater than time taken for operator to access hazardous zone. 3/3 Selection guide (continued) Safety detection solutions Safety interlock switches Applications 1 Protection of operators by stopping the machine when the guard hinge rotates through 5° $OOOLJKWLQGXVWULDOPDFKLQHV¿WWHGZLWKKLQJHGRUURWDU\ protective covers with small opening radius $OOOLJKWLQGXVWULDOPDFKLQHV¿WWHGZLWKKLQJHGDFFHVV doors Safety interlock switches with rotary lever operating head Rotary shaft operated safety interlock switches 540093 Device Protection of operators by stopping the machine when the operating lever (attached to hinged machine guard) is displaced by 5° 540094 540095 540092 2 3 Conformity to Products standards IEC/EN 60947-5-1, UL 508, CSA C22-2 n°14, JIS C4520 4 Machine assemblies 5 6 IEC/EN 60204-1, EN 1088/ISO 14119, EN/ISO 12100 3URGXFWFHUWL¿FDWLRQV UL, CSA Enclosure Plastic Degree of protection IP 67 Dimensions Switch (w x h x d or Ø) inches (mm) Mounting 1.18 x 3.45 x 1.18 (30 x 87.5 x 30) 2.05 x 4.27 x 1.18 (52 x 108.4 x 30) 1.18 x 3.78 x 1.18 (30 x 96 x 30) 2.05 x 4.61 x 1.18 (52 x 117 x 30) Centers: 0.79 x 0.87 (20 x 22) Centers: 0.79 x 0.87 or 1.59 (20 x 22 or 40.3) Centers: 0.79 x 0.87 (20 x 22) Centers: 0.79 x 0.87 x 1.59 (20 x 22 or 40.3) Features W\SHVRIOHYHUVWUDLJKWRUHOERZHGÀXVKZLWKUHDURIVZLWFK 3 lever positions: to left, centered or to right Turret head: 4 positions. Contact blocks or outputs Slow break safety contacts with positive opening operation N.C. contacts open when lever displaced by more then 5° 7 N.C. + N.O. (N.O. staggered) N.C. + N.C. N.C. + N.O. + N.O. (2 N.O. staggered) N.C. + N.C. + N.O. (N.O. staggered) 8 Connection 9 N.C. + N.O. + N.O. (2 N.O. staggered) N.C. + N.C. + N.O. (N.O. staggered) N.C. + N.C. + N.C. 2 types of rotary shafts: length 1.18 or 3.15 in. (30 or 80 mm) Turret head: 4 positions. N.C. + N.O. (N.O. staggered) N.C. + N.C. N.C. + N.O. + N.O. (2 N.O. staggered) N.C. + N.C. + N.O. (N.O. staggered) N.C. + N.O. + N.O. (2 N.O. staggered) N.C. + N.C. + N.O. (N.O. staggered) N.C. + N.C. + N.C. Tapped entry for n° 11 cable gland, tapped ISO M16 x 1.5 or tapped 1/2” NPT Screw terminals 1 conduit entry 2 conduit entries 1 conduit entry 2 conduit entries Pre-cabled – – – – Connector – – – – Type references XCSPL XCSTL XCSPR XCSTR Page 3/52 10 3/4 Protection of operators by stopping the machine when the gate is opened Protection of operators by stopping the machine when the gate is opened $OOOLJKWLQGXVWULDOPDFKLQHV¿WWHGZLWKDFFHVVJDWHVZLWKLPSUHFLVHJXLGDQFHDQGRUVXEMHFWHGWRIUHTXHQW washing All machines with quick rundown time Non-contact safety interlocks, pre-cabled or with connector on pigtail Limit switches Non-contact safety interlock system 1 IEC/EN 60947-5-1, UL 508, CSA C22-2 n° 14 107872-8-Q 540099 540098 540096 540097 525582 2 3 IEC 61508, EN/IEC 62601 IEC/EN 60947-5-1, UL 508, (SIL 2 and SIL 3), CSA C22-2 n° 14 EN 13849-1 (Category 3 and 4), EN/IEC 60947-1, EN/IEC 60947-2, EN/IEC 60947-5-3 IEC/EN 60204-1, EN 1088/ISO 14119, EN/ISO 12100 EN 1088/ISO 14119 IEC/EN 60204-1, EN 1088/ISO 14119 UL, CSA BG combined with safety modules XPS AF, XPS DM, XPS MP UL, CSA, TÜV UL, CSA Plastic Plastic Metal or plastic IP 66 and IP 67 for pre-cabled version IP 67 for connector on pigtail version IP 66, IP 67 and IP69K for pre-cabled version IP 67 for connector version IP 66, IP 67 and IP 68 4 5 0.63 x 2 x 0.27 (16 x 51 x 7) 0.98 x 3.46 x 0.51 (25 x 88 x 13) Ø 30, L 1.51 (Ø 30, L 38.5) 1.33 x 3.94 x 1.26 (34 x 100 x 32) 1.18 x 1.97 x0.62 (30 x 50 x 16) 0.63 (16) 3.07 (78) – 3.23 (82) 0.79 (20) 1 approach direction 9 approach directions Plunger or rotary head Head adjustable in 15° steps throughout 360° 3 approach directions 1.22 x 1.34 x 3.5 (31 x 34 x 89) Independent Reed type contacts operated by coded magnet Self-contained system not Contacts change state from a distance of 0.31 in. (8mm) (0.20 in. (5 mm for XCSDMC) requiring use of safety module Must be used with a Preventa™ safety module or non-magnetic slim N.C. contacts with positive opening operation N.C. + N.O. (N.C. staggered) N.O. + N.O. (1 N.O. staggered) N.C. + N.C. + N.O. (N.O. staggered) slow break N.C. + N.C. + N.O. and N.C. + N.C. + N.O. + N.O. snap action N.C. + N.O. (N.C. staggered) N.O. + N.O. (1 N.O. staggered) N.C. + N.C. + N.O. (1 N.C. staggered) N.C. + N.O. + N.O. (1 N.O. staggered) N.C. + N.O. (N.O. staggered) N.O. + N.O. (1 N.O. staggered) – 2 PNP type Solid-state outputs XCSDM4 : EDM function + 1 alarm output – XCSD and XCS P: tapped entry for Pg 13.5 cable gland, tapped ISO M20 x 1.5 or tapped 1/2” NPT – – – – – 2 contacts: 4 x 23 AWG (0.25 mm2), L = 6.6, 16.4, or 32.8 ft. (2, 5, or 10 m) 2 contacts: 4 x 22 AWG (0.25 mm2) 3 contacts: 6 x 23 AWG (0.25 mm2) L = 6.6, 16.4, or 32.8 ft. (2, 5, or 10 m) 2 contacts: 4 x 22 AWG (0.25 mm2) L = 6.6, 16.4, or 32.8 ft. (2, 5, or 10 m) XCSDM3 : 6 x 23 AWG (0,25 mm2) XCSDM4 : 8 x 22 AWG (0,25 mm2) L = 6.6, 16.4, or 32.8 ft. (2, 5, or 10 m) XSC M: 7 x 21 AWG (0.5 mm2), or 9 x 22 AWG (0.34 mm2), L = 3.3, 6.6, or 16.4 ft. (1, 2, or 5 m) M8 on 0.15 m pigtail M12 on 0.15 m pigtail M12 on 0.15 m pigtail M12 connector (A coding) – XCSDMC XCSDMP XCSDMR ;&6'0;&6'0 XCS M ;&6';&63 3/68 3/76 3/80 3/56 1 conduit entry 6 7 8 9 10 3/5 General Safety detection solutions Safety interlock switches 1 2 Refer to standards (1,62DQG(1,62 Removable or moveable protective guards for potentially dangerous machine functions must be used in conjunction with locking or interlocking devices. Application requiring an interlocking device: high inertia (long rundown time) machines. An interlocking device must be used when the rundown time is greater than the time it takes for a person to reach the danger zone. This device ensures that the guard remains locked until the potentially dangerous movement has stopped. Guard switches 7KHPHFKDQLFDODFWXDWRUJXDUGVZLWFKHVLHVDIHW\LQWHUORFNVZLWFKHVVSHFL¿FDOO\ designed for machine guarding applications, provide an ideal solution for the locking or interlocking of movable guards associated with industrial machinery. They meet the requirements of standards EN/ISO 12100, EN 294/ISO 13852, EN 1088/ISO 14119 and IEC/EN 60204-1. They contribute to the protection of operators working on potentially dangerous machines by breaking the start control circuit of the machine when a protective guard is opened or removed, using positive opening operation contacts, thus stopping the dangerous movement of the machine. The removal/opening of the guard (after the dangerous movement has stopped) can either be: - at the time the machine is switched-off for low inertia machines (machines where the rundown time is less than the time it takes for the operator to access the hazardous zone), or - delayed for high inertia machines (machines where the rundown time is greater than the time it takes for the operator to access the hazardous zone). Control circuit categories Guard switches used in conjunction with a Preventa™ safety module enable designers, with reference to EN 954-1/ISO 13849-1, to establish category 4 control systems. Safety related parts of control systems should be developed taking into account the results of an appropriate Risk Assessment (EN 1050/ISO 14121 - EN/ISO 12100 - 1 and 2). Safety of personnel The start command for the machine can only be initiated following correct operation of the guard switch. On its release, the N.C. safety contacts are opened by positive action or, for non-contact safety interlocks, change state (must be monitored using a Preventa™ safety relay module). Safety of operation Guard switches incorporate slow break or snap action contacts with positive opening operation (except for non-contact safety interlocks where this is not possible). For mechanical actuator guard switches, on closing of the guard the DFWXDWRU¿WWHGWRLWHQWHUVWKHKHDGRIWKHVZLWFKRSHUDWHVWKHPXOWLSOHLQWHUORFN device and closes the N.C. contacts. For non-contact safety interlocks, the presence of the magnet causes the contacts to change state. Safety in use All guard switches are designed to accept a few millimetres of misalignment between the actuator and the switch in order to compensate for mechanical play, vibration, etc. Design to minimize defeat Both mechanically and magnetically actuated guard switches are designed to be RSHUDWHGE\VSHFL¿FDFWXDWRUVVRWKDWWKH\FDQQRWEHGHIHDWHGLQDVLPSOHPDQQHU using common tools, rods, metal plates, simple magnets, etc. When loosening the mounting screws for re-orientation of the turret head on mechanical actuator guard switches, the head itself remains attached to the switch body and the contact states remain unchanged. All guard switches and safety limit switches are designed in such a manner that it is virtually impossible to adjust the head setting, remove the switch or gain access to the contacts without using the appropriate tool. 7KHUHDUHYDULRXVPHWKRGVIRUREWDLQLQJDKLJKHUOHYHORIWDPSHUSURR¿QJIRUH[DPSOH - using a cage device to prevent the insertion of a spare actuator or magnet, or any other foreign body, - mounting the actuator or coded magnet to the guard by means that make it very GLI¿FXOWWRUHPRYHULYHWLQJRUZHOGLQJ 3 4 5 6 7 8 9 10 3/6 Presentation Safety detection solutions Safety interlock switches Metal safety interlock switches with mechanical actuator Without locking of actuator Metal safety interlock switches for use on machines with low inertia and operating in normal conditions (no vibration or shock and guard mounted vertically, without risk of rebound on closing), thus eliminating unintentional opening of the guard. With locking of actuator and manual unlocking Metal safety interlock switches for use on heavy machines with low inertia and operating in arduous conditions (shock or vibration exist), whereby the guard could open unintentionally. A key operated lock or a pushbutton enables the positive locking of the guard and its subsequent unlocking. With interlocking and locking of actuator by solenoid Metal safety interlock switches for use on machines with high inertia or necessitating a controlled opening of the protective guard. The locking of the moving guard can either be on de-energization or energization of the solenoid. A key operated lock enables manual unlocking of the guard in the event of an interlocking circuit malfunction, and also provides extra safety for maintenance personnel likely to be working on the machine. The switches incorporate 2 LEDs: one indicating guard “open/closed” and the other, guard “locked/ unlocked”. Plastic safety interlock switches with mechanical actuator Without locking of actuator Plastic safety interlock switches for use on light machines with low inertia. For use in arduous conditions (shock or vibration exist, guard not vertical or risk of rebound on closing) where the guard could open unintentionally, a guard retaining device (XCSPA or XCSTA) is available as an accessory. 1 2 3 4 5 6 7 With interlocking and locking of actuator by solenoid Plastic safety interlock switches for use on machines with high inertia or necessitating a controlled opening of the protective guard. The locking of the moving guard can either be on de-energization or energization of the solenoid. A special tool enables manual unlocking of the guard in the event of an interlocking circuit malfunction, and also provides extra safety for maintenance personnel likely to be working on the machine. 8 9 10 3/7 Presentation Safety detection solutions Safety interlock switches, safety limit switches and non-contact safety interlock systems 1 Rotary lever and rotary shaft operated guard switches for hinged guards With head for rotary movement (lever or rotary shaft) Plastic safety interlock switches with straight or elbowed operating lever or rotary shaft operator. 6SHFL¿FDOO\GHVLJQHGIRUVPDOOLQGXVWULDOPDFKLQHV ¿WWHGZLWKVPDOOVL]HGhinged doors, covers or protective guards. They protect the operator by stopping the dangerous movement of the machine as soon as the rotary lever or rotary shaft displacement reaches an angle of 5°. Safety limit switches With head for linear movement (plunger) or rotary movement (lever) Metal or plastic limit switches. For use on machines with low inertia and also on machines with high inertia, when used in conjunction with actuator operated guard switches, for monitoring access doors and/or guards. When used on their own, they are always installed in “positive mode” or combined in pairs, with one switch being in “positive mode” and the other in “negative mode”. Non-contact safety interlocks With an associated coded magnet Plastic case guard switches for use on machines with low inertia. 6SHFL¿FDOO\GHVLJQHGIRULQGXVWULDOPDFKLQHV¿WWHG with doors, covers or guards with imprecise guiding. They are ideally suited for machines subjected to frequent washing or liquid spray. They protect the operator by immediately stopping any dangerous movement, as soon as the distance between the switch and its magnet is greater than 0.31 or 0.20 in (8 or 5 mm), depending on the switch model. Non-contact safety interlock systems With dedicated transmitter 2 3 4 5 6 7 Plastic case system for use on machines with low inertia. 6SHFL¿FDOO\GHVLJQHGIRULQGXVWULDOPDFKLQHV¿WWHG with one or more doors, covers or guards with imprecise guiding. They are ideally suited for machines subjected to frequent washing or liquid spray and that are not necessarily equipped with an enclosure or control cabinet. These self-contained category 3 (SIL 2) or 4 (SIL 3) (per IEC 61508 and EN/IEC 62061) systems protect the operator by stopping any dangerous movement, as soon as the distance between the transmitter and receiver is greater than 0.39 in. (10 mm). 8 9 10 3/8 Presentation Safety detection solutions Metal safety interlock switches Actuating keys The actuating keys are common to all XCSA, XCSB, XCSC and XCSE Play Play 10° 10° Their oblong mounting holes enable simple adjustment when mounting on moving guards. A pivoting actuator (both horizontally and vertically) is available when using guard switches in conjunction with hinged guards or guards with imprecise guiding. Straight actuators are supplied with an adaptor shank for simple replacement of an XCK J guard switch by an XCS switch, without the need to drill additional mounting holes for the switch or actuator. Play $OO;&6$;&6%;&6&DQG;&6(DUH¿WWHGZLWKDVTXDUHWXUUHWKHDGZKLFK can be rotated through 360° in 90° steps 8 directions of actuation are possible for the actuating key: - 4 in the horizontal plane, - 4 from above the switch (4 alternative positions of the actuator slot, depending on the orientation of the head). When loosening the mounting screw for re-orientation of the operating head, the head itself remains attached to the body and the contact states remain unchanged. 33 34 4 5 6 7 31 14 13 13 14 21 22 32 32 11 12 22 LED indicators 31 21 22 XCSA, XCSB, XCSC and XCSE incorporate a 3-pole contact block with positive opening operation, which is actuated by insertion or withdrawal of the actuating key attached to the guard. The withdrawal of the actuating key opens the N.C. safety contact(s), even in the event of the contact sticking or welding. The 3-pole contact block enables redundant safety circuits to be established (for example: N.C. + N.C. or N.C. + N.O.) and also, to provide signalling (for example: PLC, illuminated beacon, etc.). 21 Safety contacts 2 3 Play Turret head 1 8 An orange LED (optional for type XCSA, XCSB and XCSC, standard for type XCSE) indicates the position of the machine guard: LED illuminated: actuating key not inserted in head of switch, N.C. contact(s) open, guard open. LED not illuminated: actuating key inserted in head of switch, N.C. contact(s) closed, guard closed. A green LED (incorporated on type XCSE) indicates the locking of the machine guard: LED not illuminated: actuating key not inserted in head of switch: the machine cannot be operated, LED illuminated: actuating key inserted in head of switch and actuating key locked. The machine is either ready for starting, running or decelerating to a standstill. 3/9 9 10 Presentation Safety detection solutions Metal safety interlock switches 1 0DQXDOORFNLQJXQORFNLQJE\ pushbutton or key operated lock on XCSB and XCSC 7KHSXVKEXWWRQRUNH\RSHUDWHGORFN¿WWHGWRW\SH;&6%DQG;&6&DOORZV PDQXDOORFNLQJXQORFNLQJRIWKHPDFKLQHJXDUG Their use is not necessary for the normal operation of the guard switch. For ease of access, the pushbutton or lock may be mounted on the right or the left of the guard switch head. For type XCSC, when the machine guard is locked (key in position “LOCK”), the resistance to forcible withdrawal of the DFWXDWRU¿WWHGWRWKHJXDUGLV 337 lbs. (1500 N). The key is removable from the locking device in the “LOCK” position. /RFNLQJXQORFNLQJE\VROHQRLGRQ XCSE 7\SH;&6(LQFRUSRUDWHDVROHQRLGIRUORFNLQJXQORFNLQJRIWKHPDFKLQH guard With the machine guard closed and locked, the resistance to forcible withdrawal of the DFWXDWRU¿WWHGWRWKHJXDUGLV 450 lbs. (2000 N). 2 3 4 In addition to the 3-pole contact block, positively operated by the actuating key mounted to the guard, XCSE guard switches incorporate a 1&12RU N.C. + N.C. contact block mechanically linked to the solenoid. The N.C. contact(s) are for use in the safety circuit of the machine and the N.O. contact for signalling the status of the solenoid. 5 6 Key operated lock on XCSE 7\SH;&6(DUH¿WWHGZLWKDNH\RSHUDWHGORFNDOORZLQJWKHXQORFNLQJRIWKH machine guard while being held in the lock position by the solenoid (for use by authorized personnel only) 7 8 K LOC OCK UNL 9 10 3/10 The manual unlocking of the guard using the key operated lock is useful in the following cases: - while the machine is undergoing maintenance (with the key turned to the “UNLOCK” position and then removed, the level of protection is higher in preventing an accidental machine start. The safety for maintenance personnel is thus improved), - in the event of a power failure, - in the event of an interlocking circuit malfunction (interlocked condition maintained: positive safety). The electrical supply providing the unlocking via the solenoid always takes priority over manual unlocking using the key operated lock. 7KHORFN¿WWHGWRVWDQGDUGJXDUG switches has key withdrawal from the “LOCK” and “UNLOCK” positions. Presentation Safety detection solutions Metal safety interlock switches type XCSE Example of operation for an XCSE safety interlock switch: locking without power Actuating key locks into the switch when inserted. This is typically preferred as the door is secured, regardless of electrical power availability or power failure. Applying power to the electromagnet will unlock the actuating key and allow it to be removed from the switch. The N.C. Safety contacts will not open until the actuating key is removed. Locked Free “O” (de-energized) “1” (energized) “1” (energized) “O” (de-energized) “O” (de-energized) “1” (energized) 33 21 33 21 33 21 33 21 33 21 14 34 22 14 34 22 14 34 22 14 34 22 14 34 22 14 34 31 13 21 31 13 21 31 13 21 31 13 21 31 13 21 31 13 32 14 22 32 14 22 32 14 22 32 14 22 32 14 22 32 14 21 22 21 22 13 Locked 4 43 51 43 51 43 51 43 51 43 51 52 44 52 44 52 44 52 44 52 Machine has stopped. The guard can be opened. 44 Stop instruction given, the machine stops gradually (deceleration then complete stop of motor). 51 Guard closed, Start instruction actuating key can given, the machine be locked. It will be is running. locked as soon as the start instruction is given. 52 Contact states 1&12RI solenoid Machine cannot be operated. 43 Machine in a non-operational state. 2 3 33 Solenoid status Status Free 13 Free 3-pole contact state for XCSE7ppp Machine stopped, power on Closed 13 Free 3-pole contact state for XCSE5ppp Closed Stopping sequence Closed 13 Guard status 13 Machine stopped, ready to start Closed 13 Power on, machine off Open Machine running Guard position Power off, machine off Open 44 Machine status 1 5 6 2UDQJH/(' Green LED 7 Safety circuit of the machine Open Open Open Closed Closed Open 8 9 10 3/11 Presentation Safety detection solutions Safety interlock switches type XCSE Example of operation for an XCSE safety interlock switch: locking with power “0” (de-energized) 7 Green LED Safety circuit of the machine 8 9 10 3/12 Open Open Open Closed Closed 14 32 14 31 13 34 21 22 21 22 2UDQJH/(' Open 43 51 52 51 52 Machine has stopped. The guard can be opened. 44 13 14 34 21 14 31 32 22 21 22 13 14 51 52 43 31 32 43 44 51 52 Stop instruction given, the machine stops gradually (deceleration then complete stop of motor). 44 21 22 34 14 21 13 14 22 14 31 32 34 21 22 21 22 Guard closed, Start instruction actuating key can given, the machine be locked. It will be is running. locked as soon as the start instruction is given. 13 “1” (energized) 33 “1” (energized) 33 “0” (de-energized) 13 Free 43 13 14 51 Locked 44 14 31 32 34 21 22 52 13 14 21 31 32 22 43 Machine cannot be operated. 44 21 22 51 Contact states of Electromagnet Machine in a non-operational state. 52 6 Status Locked 33 “0” (de-energized) 43 5 Free 13 “0” (de-energized) 3-pole contact state for XCSE7ppp Machine Stopped, Power On Closed 13 Electromagnet state 3-pole contact state for XCSE5ppp 44 4 Closed Stopping sequence Closed 33 Free 13 Free 33 Guard status 13 Machine Stopped, Ready to Start Closed 33 Power On, Machine Off Open Machine running Guard position Power Off, Machine Off Open 14 Machine status 22 3 Note: Locking with power devices does not meet European standards regarding the safety of machinery, especially EN 1088 regarding guard locking. European standards do not allow a “locking with power” function for gate or door guarding/locking. Locking without power devices meet European requirements, and should be used when machinery is to be shipped to Europe or where machinery must meet European standards. 34 2 Actuating key is locked into switch only when actuating key is inserted and power is applied to the electromagnet. Door or guard is not locked in the event of a power failure or when power is removed from the electromagnet. Removing power to the electromagnet will unlock the actuating key and allow it to be removed from the switch. The N.C. safety contacts will not open until the actuating key is removed. 21 1 Presentation Safety detection solutions XCSL safety interlock switches type XCSL ([DPSOHRI2SHUDWLRQIRUDQ;&6/6DIHW\,QWHUORFN6ZLWFK/RFNLQJ:LWKRXW3RZHU Actuating key locks into the switch when inserted. This is typically preferred as the door is secured, regardless of electrical power availability or power failure. Applying power to the electromagnet will unlock the actuating key and allow it to be removed from the switch. Applying power to the electromagnet will open the N.C. safety contacts as well. Status Machine cannot be started. Stop instruction is given, the machine stops gradually (deceleration then complete stop of motor). Machine has stopped. The guard can be opened. 3 4 5 2UDQJH/(' Safety circuit of the machine 2 33 13 14 13 14 34 31 32 22 21 22 34 13 14 14 31 32 22 21 22 34 13 14 14 31 32 22 21 22 14 13 14 34 31 22 21 32 Guard is closed, Start instruction is actuating key can given, the machine be locked. It will be is running. locked as soon as the start instruction is given. 21 “1” (energized) 33 “0” (de-energized) 13 “0” (de-energized) 21 “1” (energized) 33 Free Movement 13 Locked 21 Locked 13 Free Movement 22 14 13 14 34 31 32 22 21 22 13 14 14 31 32 34 21 22 Machine is in non-operational state. Machine Stopped, Power On Closed 33 “1” (energized) 3-pole contact state for XCSL7ppp Closed Stopping sequence Closed 21 “0” (de-energized) 13 Electromagnet state 3-pole contact state for XCSL5ppp 33 Free Movement 21 Free Movement 13 Guard status 33 Machine Stopped, Ready to Start Closed 21 Power On, Machine Off Open Machine running Guard position Power Off, Machine Off Open 22 Machine status 1 Open Open Open Closed Closed Open 6 7 8 9 10 3/13 Presentation Safety detection solutions XCSL safety interlock switches type XCSL Example of operation for an XCSL safety interlock switch: locking with power 5 8 9 10 3/14 33 34 13 14 Machine cannot be operated. Guard closed, Start instruction actuating key can given, the machine be locked. It will be is running. locked as soon as the start instruction is given. Stop instruction given, the machine stops gradually (deceleration then complete stop of motor). Machine has stopped. The guard can be opened. Open Open Open Closed Open 6 7 13 Machine in a non-operational state. 2UDQJH/(' Safety circuit of the machine 14 31 32 22 21 22 14 13 14 34 31 32 22 21 22 34 13 14 14 31 32 22 21 22 34 13 14 14 31 32 22 21 21 “0” (de-energized) 13 “1” (energized) 33 “1” (energized) 21 “0” (de-energized) 33 Free Movement 13 Locked 22 34 13 14 14 31 32 22 21 13 14 22 31 32 34 21 Locked 21 “0” (de-energized) Status Free Movement 33 “0” (de-energized) 3-pole contact state for XCSL7ppp Machine stopped, Power On Closed 13 Electromagnet state 3-pole contact state for XCSL5ppp 22 4 Closed Stopping sequence Closed 21 Free Movement 33 Free Movement 13 Guard status 21 Machine Stopped, Ready to Start Closed 33 Power On, Machine Off Open Machine running Guard position Power Off, Machine Off Open 13 Machine status 22 3 Note: Locking with power devices does not meet European standards regarding the safety of machinery, especially EN 1088 regarding guard locking. European standards do not allow a “locking with power” function for gate or door guarding/locking. Locking without power devices meet European requirements, and should be used when machinery is to be shipped to Europe or where machinery must meet European standards. 14 2 Actuating key is locked into switch only when actuating key is inserted and power is applied to the electromagnet. Door or guard is not locked in the event of a power failure or when power is removed from the electromagnet. Removing power to the electromagnet will unlock the actuating key and allow it to be removed from the switch. Removing power to the electromagnet will open the N.C. safety contacts as well. 21 1 Closed Presentation Safety detection solutions Plastic safety interlock switches Actuating keys The actuating keys are common to all plastic XCSP and XCST switches Their oblong mounting holes enable simple adjustment when mounting on moving guards. Play A pivoting actuator (both horizontally and vertically) is available when using guard switches in conjunction with hinged guards or guards with imprecise guiding. Play 10° 1 10° Straight actuating keys are supplied with an adaptor for simple replacement of an XCKP guard switch by an XCSPA switch, or an XCKT switch by an XCSTA switch, without the need to drill additional mounting holes for the switch or the actuating key. Play 2 Play Turret head 6DIHW\LQWHUORFNVZLWFKHV;&63$;&67$DQG;&67(DUH¿WWHGZLWKDVTXDUHWXUUHWKHDGZKLFKFDQEH URWDWHGWKURXJKLQVWHSV*XDUGVZLWFKHV;&603KDYHD¿[HGKHDG 8 directions of actuation are possible for the actuator: - 4 in the horizontal plane (1 for XCS MP), - 4 from above the switch (1 for XCS MP) (4 alternative positions of the actuator slot, depending on the orientation of the head). 3 4 When loosening the 2 mounting screws for reorientation of the operating head, the head itself remains attached to the body and the contact states remain unchanged (XCSPA, XCSTA, XCS TE). Safety contacts 5 The guard switches incorporate either a 2-pole contact block (XCS MP, XCSPA and XCS TE) or a 3-pole contact block (XCSMP and XCSTA), with positive opening operation, which is actuated by insertion or withdrawal of the actuating key attached to the guard 21 11 12 14 22 22 13 21 21 14 22 13 21 22 14 13 XCSPA, XCS TE 21 13 33 21 31 13 11 21 31 22 14 34 22 32 14 12 22 32 XCSTA OG BN BN/WH OG/WH BU BU/WH OG OG/WH BN BN/WH BU BU/WH OG OG/WH OG BU BU/WH BU/WH Guard retaining device OG/WH BU or XCS MP In addition, guard switches type XCS TE incorporate a N.C. contact block (with positive opening operation) actuated by the solenoid. The N.C. contact is for use in the safety circuit of the machine. The withdrawal of the actuating key opens the N.C. safety contact(s), even in the event of the contact sticking or welding. The 2-pole N.C. + N.C. or 3-pole N.C. + N.C. + N.O. or N.C. + N.C. + N.C. (XCSTA/MP only) contact block enables category 3 control circuits to be established conforming to EN 954-1/ISO 13849-1 by using both N.C. safety contacts in redundancy, or a category 1 control circuit by using one N.C. contact in the safety circuit and the other N.C. contact for signalling (for example: PLC, illuminated beacon, etc.). Alternatively, these guard switches used in conjunction with a Preventa™ XPS safety relay module establish a category 4 control circuit. Designers should follow the relevant recommendations for validation of control systems. The guard retaining device XCS Z21 can be used with all plastic switches type XCSPA and XCSTA that DUHXVHGLQFRQMXQFWLRQZLWKHLWKHUWKHZLGH;&6=RUSLYRWLQJ;&6=DFWXDWLQJNH\ It assists in holding the guard closed by providing an extra retaining force of 11.2 lbs. (50 N). 6 7 8 9 It is specially suited for use with light machines operating in arduous conditions (vibration, mechanical shock, guard not vertical, risk of guard rebound on closing, etc.). It can be used for horizontal actuator actuation directions as well as those from above. 10 3/15 Presentation Safety detection solutions Plastic safety interlock switches 1 2 /RFNLQJXQORFNLQJ by solenoid on XCS TE 7\SH;&67(LQFRUSRUDWHDVROHQRLGIRUORFNLQJXQORFNLQJRIWKHPDFKLQHJXDUG Unlocking by special tool for XCS TE Type XCS TE are supplied with a special tool 1 that enables unlocking of the machine guard while being held in the locked position by the solenoid (for use by authorized personnel only) With the machine guard closed and locked, the resistance to forcible withdrawal of WKHDFWXDWRU¿WWHGWRWKHJXDUGLV112 lbs. (500 N). In addition to the 2-pole contact block, positively operated by the actuator mounted to the guard, XCS TE switches incorporate a N.C. contact block mechanically linked to the solenoid. The N.C. contact is for use in the safety circuit of the machine. The manual unlocking of the guard using the tool 1 is useful in the following cases: - while the machine is undergoing maintenance (with the tool turned to the “UNLOCK” position and then removed, the level of protection is higher in preventing an accidental machine start. The safety for maintenance personnel is thus improved), - in the event of a power failure, - in the event of an interlocking circuit malfunction (interlocked condition maintained: positive safety). The electrical supply providing the unlocking via the solenoid always takes priority over manual unlocking using the special tool. 1 3 UNLOCK 4 Example of operation for an XCS TE safety interlock switch: locking without power Actuating key locks into switch when inserted. This is typically preferred as the door is secured regardless of electrical power availability or failure. Applying power to the electromagnet will unlock actuating key and allow it to be removed from the switch. The N.C. safety contacts will not open until the actuating key is removed. 8 Safety circuit of the Open machine 9 10 3/16 Open Closed 13 14 11 12 22 21 22 14 21 22 11 21 12 22 31 32 Closed 32 11 12 31 32 32 Open Stop instruction given, Machine has stopped. the machine stops The guard can be gradually (deceleration opened. then complete stop of motor). 31 14 21 22 21 22 14 11 12 22 21 22 Guard closed, actuating Start instruction given, key can be locked. It will the machine is be locked as soon as running. the start instruction is given. 21 “1” (energized) 13 Free “O” (de-energized) 13 Locked “O” (de-energized) 13 Locked “1” (energized) 31 14 11 22 21 12 Machine cannot be operated. 32 Contact state of solenoid 22 14 21 22 Machine is in non-operational state. Free 31 Status Machine stopped, power on Closed 32 7 11 2-pole contact state for XCS TE7ppp 21 2-pole contact state for XCS TE5ppp Closed Stopping sequence Closed 21 “1” (energized) 13 Free “O” (de-energized) 21 Free Solenoid status 13 Guard status 12 6 Machine stopped, ready to start Closed Running Guard position Power on, machine off Open 22 5 Power off, machine off Open 31 Machine status Open Presentation Safety detection solutions Safety interlock switches Type XCSTE Example of operation for an XCS TE safety interlock switch: locking with power The actuating key is locked into switch only when the actuating key is inserted and power is applied to the electromagnet. The door or guard is not locked in the event of a power failure or when power is removed from the electromagnet. Removing power to the electromagnet will unlock the actuating key and allow it to be removed from the switch. The N.C. safety contacts will not open until the actuating key is removed. Note: Locking with power devices does not meet European standards regarding the safety of machinery, especially EN 1088 regarding guard locking. European standards do not allow a “locking with power” function for gate or door guarding/locking. Locking without power devices meets European requirements, and should be used when machinery is to be shipped to Europe or where machinery must meet European standards. Open Open Closed 22 14 21 11 13 3 4 12 22 14 21 22 11 12 21 22 33 34 Closed 5 34 11 12 33 34 34 Open 2 Stop instruction given, Machine has stopped. the machine stops The guard can be gradually (deceleration opened. then complete stop of motor). 33 14 21 22 21 22 14 11 12 22 21 22 Guard closed, actuating Start instruction given, key can be locked. It will the machine is be locked as soon as running. the start instruction is given. 21 “0” (de-energized) 13 Free Movement “1” (energized) 33 14 11 12 22 21 22 34 Safety circuit of the machine Locked “1” (energized) 34 33 Contact state of Electromagnet Machine cannot be operated. Locked “0” (de-energized) 33 21 14 11 12 22 21 Machine is in non-operational state. Free Movement 13 “0” (de-energized) Status Machine Stopped, Power On Closed 13 Free Movement “0” (de-energized) 2-pole contact state for XCS TE7ppp Closed Stopping Sequence Closed 21 Free Movement Electromagnet State 2-pole contact state for XCS TE5ppp 13 Guard Status 21 Machine Stopped, Ready to Start Closed 13 Power On, Machine Off Open Machine running Guard Position Power Off, Machine Off Open 22 Machine Status 1 Open 6 7 8 9 10 3/17 Presentation Safety detection solutions Rotary lever and rotary shaft operated safety interlock switches Presentation Turret head Safety interlock switches for hinged covers or guards, featuring a hinged lever or rotary shaft operator, incorporate a turret head that can be rotated through 360° in 90° steps. Two additional self-locking screws are included with each switch for positive mounting of the head. 1 2 2 types of body b Plastic body, narrow, with 1 conduit entry for XCSPL and XCSPR. b Plastic body, wide, with 2 conduit entries for XCSTL and XCSTR. 3 4 XCSPL Applications 9 10 3/18 21 13 14 22 31 32 11 12 21 22 22 13 33 14 34 21 7 22 14 13 6 21 2 types of operating lever, 2 rotary shaft lengths b Levers 6WUDLJKWRUHOERZHGÀXVKZLWKUHDURIVZLWFKPDNLQJWKHOHYHU switches suitable for use with all types of hinged guards, whether: - ÀXVKZLWKWKHPDFKLQHIUDPHZRUNXVHDVZLWFKZLWKDQHOERZHG ÀXVKOHYHU - overhanging in relation to the machine framework (use a switch with a straight lever). 3 alternative operating lever positions allow the switches to be used with guards that open to the left, center or right. b Rotary shaft operators 2 shaft lengths: 1.18 or 3.15 in. (30 or 80 mm). Safety contacts Types XCSPL and XCSPR incorporate a 2-pole contact block, with positive opening operation. The contact arrangements can be: N.C. + N.O. (N.O. staggered) or N.C. + N.C. Types XCSTL and XCSTR incorporate a 3-pole contact, with positive opening operation. The contact arrangements can be: N.C. + N.O. + N.O. (2 N.O. staggered) or N.C. + N.C. + N.O.) (N.O. staggered). Opening of the N.C. safety contact(s) occurs when the operating lever or spindle is displaced by an angle equal to or greater than 5°. 5 8 XCSTR These safety interlock switches provide a solution for monitoring hinged protective guards with small opening radius on machines with low inertia (no rundown time). They are specially suitable for existing machines which need to be brought in-line with the latest standards and directives since they can be used in conjunction with existing covers, including those whose mounting is somewhat imprecise. Mounting of these switches improve the machine operator’s level of safety by limiting the opening of the protective guard and reducing the risk of touching any moving parts before they have come to a stop. Presentation Safety detection solutions Non-contact safety interlocks and systems Presentation Non-contact safety interlocks 3 body types b b b b b b PBT plastic body Compact rectangular, XCSDMC Standard rectangular, XCSDMP Cylindrical Ø 30, XCSDMR Pre-cabled, length 6.6, 16.4, or 32.8 ft. (2, 5, or 10 m) Connector on pigtail connection: - M8: DMC - M12: DMP, DMR Contacts 1RQFRQWDFWVDIHW\LQWHUORFNVDUH¿WWHGZLWKSROH ;&6'0&;&6'05;&6'03 or 3-pole (XCSDMP) Reed type contacts and are available with or without a “guard closed” LED indicator. The N.C. and N.O. contacts change state as soon as the magnet is at a distance from the sensor of approximately 0.31 in. (8 mm) for types XCSDMP and XCSDMR and approximately 0.20 in. (5mm) for type XCSDMC. Connection When used in safety circuits, the Reed technology contacts must always be used in conjunction with a Preventa™ safety module. Non-contact safety interlock systems with dedicated transmitter 1 2 3 4 1 body type b PBT plastic body b Self-contained range: category 3 and SIL 2 XCSDM3 and category 4 and SIL 3 - XCSDM4 (SIL 2 and SIL 3 per IEC 61508 and EN/IEC 62061) b Pre-cabled, length 6.6, 16.4, or 32.8 ft. (2, 5, or 10 m) b Pigtail with M12 connector Technology Coded “Hall effect” detection PNP safety outputs Integrated self-monitoring using micro-processors. Detection distance from 0 to 0.39 in. (0 to 10 mm) obtained on approach of dedicated transmitter XCSDMT. Functions b Dynamic EDM (External Device Monitoring) only for XCSDM4, b Fault and short-circuit detection, b Output diagnostics (non safety related) only for XCSDM4 b LED indicator b Series wiring of up to a maximum of 32 systems for XCSDM3 only. Applications These switches provide a solution for monitoring moveable machine guards on machines with quick rundown times. They are particularly suitable for guards without DFFXUDWHJXLGDQFHDQGIRUXVHLQGLI¿FXOWHQYLURQPHQWV (dust, liquids, etc.). Installing self-contained systems provides an optimum solution (no control system required). They enable - monitoring of one or several guards (opening, closing) on small machines, - savings in space and the elimination of enclosures and/or control cabinets. 3/19 5 6 7 8 9 10 Presentation Safety detection solutions Safety limit switches Presentation 1 With head for linear movement (plunger) or rotary movement (lever) b Narrow metal body. b Compact XCS M b With protective cover, preventing both access to the mounting screws or adjustment of the head by non authorized personnel. b Torx mounting screws. b A removable cable entry to facilitate wiring. 2 Contacts XCS M3OLPLWVZLWFKHVDUH¿WWHGZLWKSROHFRQWDFWV and XCS M4VZLWFKHVDUH¿WWHGZLWKSROHFRQWDFWV 4 versions of complete switches are available incorporating these contacts: - metal end plunger, - roller plunger, - thermoplastic roller lever, - 0.75 in. (19 mm) diameter steel roller lever. 3 4 Connection Pre-cabled switches, either 7 x 20 AWG (0.5 mm²) or 9 x 22 AWG (0.34 mm²). Applications 5 These switches provide a solution for monitoring covers, guards or grilles on machines with low inertia (quick rundown time), either in conjunction with actuator operated guard switches or not. When used on their own, they are always installed in “positive mode” or combined in pairs, with one switch being in “positive mode” and the other in “negative mode”, and can, when connected to Preventa™ safety relay modules, establish a category 4 safety control system. 6 7 XPS 8 9 10 3/20 Presentation Safety detection solutions Safety limit switches Presentation With head for linear movement (plunger) or rotary movement (lever) b Compact metal case XCSD and plastic body XCS P. b With protective cover, preventing both access to the mounting screws or adjustment of the head by non authorized personnel. b Torx mounting screws. b A removable cable entry to facilitate wiring. Contacts XCS P3pppp and XCSD3ppppOLPLWVZLWFKHVDUH¿WWHG with 3-pole contacts. 4 versions of complete switches are available incorporating these contacts: - metal end plunger, - roller plunger, - thermoplastic roller lever, - 0.75 in. (19 mm) diameter steel roller lever. Applications These switches provide a solution for monitoring covers, guards or grilles on machines with low inertia (quick rundown time), either in conjunction with actuator operated guard switches or not. When used on their own, they are always installed in “positive mode” or combined in pairs, with one switch being in “positive mode” and the other in “negative mode”, and can, when connected to Preventa™ safety relay modules, establish a category 4 safety control system. 1 2 3 4 5 XPS Application information for all guard switches 2SHUDWLRQRI solenoid locking 6 Application information for all safety interlock and safety limit switches When designing a door or gate guarding system, these guidelines must be followed: b The actuating key, coded magnet or lever alone must not be used as the sole means to hold the gate or guard closed. A separate locking or latching mechanism must be used to hold the door closed. b The safety interlock switch or safety limit switch must not be used as a mechanical stop for the moving guard. A separate mechanical stop must be provided. (EN 1088 - 1995: 5.2.2) b The actuating key must not be used as a gate guiding device. Install a guide for the guard to ensure proper alignment. b Actuating keys must be securely attached to gates, guards, and doors only. They should not be attached to cables, cords or chains. b Actuating keys for safety interlocks should not be inserted further than the maximum depth indicated for that device. b Levers or plungers on safety limit switches should not be operated in excess of the parameters indicated for maximum travel. b Non-Contact safety interlock switches or actuating keys should not be used as a mechanical stop. Their operation is to be non-contact. 7 8 2SHUDWLRQRIVDIHW\LQWHUORFNVZLWFKHVZLWKVROHQRLGORFNLQJ Safety interlocks are available with two types of locking of the actuating key: locking with power and locking without power. The operation of each is described below. b Locking Without Power. Actuating key locks into switch when inserted. This is typically preferred as the door is secured regardless of electrical power availability or power failure. Applying power to the electromagnet will unlock actuating key and allow it to be removed from the switch. The N.C. safety contacts will not open until the actuating key is removed. b Locking With Power. Actuating key locks into switch only when actuating key is inserted and power is applied to the electromagnet. Door or guard is not locked in the event of a power failure or when power is removed from the electro-magnet. Removing power from the electromagnet will unlock actuating key and allow it to be removed from the switch. The N.C. safety contacts will not open until the actuating key is removed. Note: Locking with power devices do not meet European standards regarding the safety of machinery, especially EN 1088 regarding guard locking. European standards do not allow a “locking with power” function for gate or door guarding/locking. Locking without power devices meets European requirements, and should be used when machinery is to be shipped to Europe or where machinery must meet European standards. 3/21 9 10 Presentation Safety detection solutions Safety interlock switches, actuator operated Metal, types XCSA, XCSB, XCSC, XCSE and XCSL Plastic, double insulated, turret head, types XCSMP, XCSPA, XCSTA and XCSTE 1 Metal, types XCS A, XCS B, XCS C, XCSE Safety interlock switches with or without locking of the actuating key 2 3 Pages 3/24 to 3/43 Plastic, types XCS MP, XCSPA XCSTA, XCS TE Safety interlock switches with or without locking of the actuating key 4 5 Pages 3/44 to 3/49 6 Environment characteristics Safety interlock switch type Conformity to standards 7 3URGXFWFHUWL¿FDWLRQV Protective treatment Ambient air temperature Products Machine assemblies For operation For storage 8 Vibration resistance Shock resistance Electric shock protection Degree of protection Cable entry Connecting cable 9 Materials 10 3/22 XCS A, XCS B, XCS C, XCSE, XCSL XCS MP, XCSPA, XCSTA, XCS TE (metal) (plastic) IEC/EN 60947-5-1, UL 508, CSA C22-2 n° 14 IEC/EN 60204-1, EN 1088/ISO 14119, EN/ISO 12100 UL, CSA UL, CSA (c UL for XCS MP) Standard version: “TC” - 13…+ 158 °F (- 25…+ 70 °C) - 13…+ 104 °F (- 25…+ 40 °C) for XCSE - 13…+ 140 °F (- 25…+ 60 °C) for XCS TE - 40…+ 158 °F (- 40…+ 70 °C) - 13…+ 176 °F (- 25…+ 80 °C) for XCS MP 5 gn (10…500 Hz) conforming to IEC/EN 60068-2-6 (6 gn (10…55 Hz) for XCS MP) 10 gn (duration 11 ms) conforming to IEC/EN 60068-2-27 (50 gn (duration 11 ms) for XCS MP) Class I conforming to IEC/EN 60536 Class 2 conforming to IEC/EN 60536 ,3FRQIRUPLQJWR,(&(1DQG,(&(1 (1) 1 entry (XCS A, XCS B, XCS C) or 2 entries 1 entry (XCSPA and XCS TE) or 2 entries (XCSE) tapped for n° 13 (Pg 13.5) cable gland, (XCSTA) tapped for n° 11 (Pg 11) cable gland, tapped M20 or tapped 1/2" NPT tapped M16 or tapped 1/2" NPT (with adaptor) for XCSTA and XCS TE – Pre-cabled, either 4 x 20 AWG (0.5 mm2) or 6 x 20 AWG (0.5 mm2) (XCS MP) XCS A/B/C/E XCS MP/PA/TA/TE/PL/TL/PR/TR Zamak case 3RO\DPLGH3$¿EHUJODVVLPSUHJQDWHG enclosure Actuators (all types): steel XC60, surface treated (1) Live parts of these switches are protected against the penetration of dust and water. However, when installing take all necessary precautions to prevent the penetration of solid bodies, or liquids with a high dust content, into the actuator aperture. Not recommended for use in saline atmospheres. Characteristics Safety detection solutions Safety interlock switches, actuator operated Metal, types XCSA, XCSB, XCSC, XCSE and XCSL Plastic, double insulated, turret head, types XCSMP, XCSPA, XCSTA and XCSTE Contact block characteristics Rated operational characteristics 2 and 3 contact, slow break Conventional thermal current in enclosure Rated insulation voltage 2 and 3 contact Rated impulse withstand voltage Positive operation Resistance across terminals Short-circuit protection 2 and 3 contact 2 and 3 contact 3 contact Connection Pre-cabled Screw clamp terminals 2 contact, snap action 2 and 3 contact XCS A, XCS B, XCS C, XCSTA, XCSPA: a AC-15, A300: Ue = 240 V, Ie = 3 A or Ue = 120 V, Ie = 6 A XCSE, XCS TE: a AC-15, B300: Ue = 240 V, Ie = 1.5 A or Ue = 120 V, Ie = 3 A XCS MP: a AC-15, C300: Ue = 240 V, Ie = 0.75 A or Ue = 120 V, Ie = 1.5 A All models: c DC-13, Q300: Ue = 250 V, Ie = 0.27 A or Ue = 125 V, Ie = 0.55 A conforming to IEC/EN 60947-5-1 XCS A, XCS B, XCS C, XCSPA (2 & 3 slow break contact and 2 snap action contact versions) XCSE, XCS TE, XCSPA (3 snap action contact version): Ithe = 6 A XCS MP: Ithe = 2.5 A 3 contacts (XCS A, XCS B, XCS C, XCSE, XCSTA), 2 contacts (XCSPA, XCS TE), 2 and 3 contacts (XCS MP): Ui = 500 V conforming to IEC/EN 60947-1; Ui = 300 V conforming to UL 508, CSA C22-2 n° 14 3 contacts (XCS A, XCS B, XCS C, XCSE, XCSTA), 2 contacts (XCSPA, XCS TE), 2 and 3 contacts (XCS MP): Uimp = 6 kV conforming to IEC/EN 60947-5-1 N.C. contact(s) with positive opening operation conforming to IEC/EN 60947-5-1, Section 3 y 30 m1 conforming to IEC/EN 60947-5-4 3 contacts (XCS A, XCS B, XCS C, XCSE, XCSTA), 2 contacts (XCSPA, XCS TE), 2 and 3 contacts (XCS MP): 10 A cartridge fuse type gG (gl) XCSPA: 6 A cartridge fuse type gG (gl) 4 x 20 AWG (0.5 mm2) or 6 x 20 AWG (0.5 mm2) (XCS MP), PVC 1 2 3 XCSPA, XCSTA: Clamping capacity, min: 1 x 22 AWG (0.34 mm2), max: 2 x 14 AWG (1.5 mm2) 3 contacts (XCS A, XCS B, XCS C, XCSE, XCSTA), 2 contacts (XCSPA, XCS TE): Clamping capacity, min: 1 x 20 AWG (0.5 mm2), max: 2 x 14 AWG (1.5 mm2) with or without cable end Electrical life 4 Conforming to IEC/EN 60947-5-1 Appendix C. Utilisation categories AC-15 and DC-13. Maximum operating rate: 3600 operating cycles/hour. Load factor: 0.5 5 Millions of operating cycles FRQWDFWYHUVLRQ;&6$%&(7$ and 2 slow break contact version 5 4 3 Ithe 230 V 2 12/24/48 V 110 V 1 6 0,5 0,2 0,1 0,5 1 2 3 4 5 10 Current in A Voltage o V W 24 13 48 9 120 7 7 Electrical Life The product life expressed is based on average usage and normal operating conditions. Actual operating life will vary with conditions. The above statements are not intended to nor shall they create any express or implied warranties as to product operation or life. For information on the limited warranty offered on this product please refer to the Square D ® terms and conditions of sale found in the Square D ® Digest. 8 9 10 3/23 References, characteristics Safety detection solutions Safety interlock switches, actuator operated Metal, turret head (1), types XCSA, XCSB, XCSC and XCSE Conduit entries tapped 1/2” NPT Type of switch Without locking of actuator With locking of actuator, manual unlocking (2) 1 2 LED indication on opening of N.C. contacts Without 13 33 14 13 34 31 31 14 21 32 21 21 22 32 3-pole N.C. + N.C. + N.C. slow break (3) 22 4 11 SROH1&1&12 (N.O. staggered) slow break (3) 12 3 22 References of switches without actuator ( SROH1&1212 (2 N.O. staggered) slow break (3) Weight oz (kg) 1 orange LED 1 orange LED Without z 24/48 V a 110/240 V 1 orange LED 1 orange LED Without z 24/48 V a 110/240 V N.C. contact with positive opening operation) XCSA503 – XCSA523 XCSB503 – – – XCSA703 XCSA713 XCSA723 XCSB703 XCSB713 XCSB723 XCSC703 XCSA803 – – XCSB803 – – XCSC803 15.521 (0.440) 15.521 (0.440) 15.521 (0.440) 16.755 (0.475) 16.755 (0.475) 16.755 (0.475) 16.932 (0.480) Complementary characteristics not shown under General characteristics SDJHDQG 5 Actuation speed Maximum: 19.7 in./s (0.5 m/s), minimum: 0.39 in./s (0.01 m/s) Resistance to forcible withdrawal of actuator XCSB and XCSC: 337 lbs. (1500 N);; XCSE: 450 lbs. (2000 N) Maximum operating rate For maximum life: 600 operating cycles per hour Minimum force for extraction of actuator u 4.5 lbs (20 N) 6 Cable entry XCSA, XCSB, XCSC: 1 conduit entry XCSE: 2 conduit entries Entries tapped for 1/2” NPT (USAS B2-1) conduit Materials Body: zamak. Head: zamak. Safety screws: 5-lobe torque. Protective plate: steel. References of actuators 7 8 9 10 Description Straight actuator Actuator with wide mounting Pivoting actuator Latch for sliding doors (Padlockable in open position) For guard switches XCS A, B, C, E XCS Z01 XCS Z02 XCS Z03 XCS Z05 Weight oz (kg) 0.705 (0.020) 0.705 (0.020) 3.351 (0.095) 21.164 (0.600) (1) Head adjustable in 90° steps throughout 360°. Blanking plug for operating head slot included with switch. (2) Unlocking by pushbutton for XCS Bppp and by key operated lock for XCS Cppp. (3) Schematic diagrams shown represent the contact states while the actuating key is inserted in the head of the switch. The devices listed above are threaded for 1/2" NPT, and are available with metric conduit: b To order devices tapped for 13 mm cable gland, conforming to NFC 68-300 (DIN PG 13.5): Change the last character in the part number to 1. For example: XCSA723 is changed to XCSA721. b To order devices tapped for M20 x 1.5 for ISO cable gland: Change the last character in the part number to 2. For example: XCSA723 is changed to XCSA722. Principle: page 3/7 3/24 Characteristics: page 3/22 References: page 3/24 Dimensions: page 3/33 Wiring Diagrams: page 3/35 References, characteristics (continued) Type of switch Safety detection solutions Safety interlock switches, actuator operated Metal, turret head (1), types XCSA, XCSB, XCSC and XCSE Conduit entries tapped 1/2” NPT With interlocking, locking by solenoid 1 2 Type of interlocking Locking without power and unlocking on energization of solenoid (2). To order a guard switch with locking with power and unlocking on de-energization of the solenoid, replace the 2nd number (3) by 5 in the references shown below. Example: XCSE5313 becomes XCSE5513 LED indication Orange LED: “guard open” signalling. Green LED: “guard closed and locked” signalling. Supply voltage of solenoid a or c 24 V (50/60 Hz on a) a or c 110/120 V (3) (50/60 Hz on a) Type of contact on solenoid N.C. + N.O. N.C. + N.O. 33 34 32 31 13 13 14 21 31 14 21 32 21 22 12 11 3-pole N.C. + N.C. + N.C. slow break (4) 22 SROH1&1&12 (N.O. staggered) slow break (4) 22 References of switches without actuating key ( SROH1&1212 (2 N.O. staggered) slow break (4) Weight oz (kg) 3 4 N.C. contact with positive opening operation) XCSE5313 XCSE5333 XCSE7313 XCSE7333 XCSE8313 XCSE8333 5 (5) 40.212 (1.140) 6 Solenoid characteristics Load factor 100 % Rated operational voltage a or c 24 V Voltage limits - 20%, + 10% of the rated operational voltage (including ripple on c) conforming to IEC/EN 60947-1 Service life 20,000 hours Power consumption Inrush: 10 VA. Sealed: 10 VA a or c9 7 LED indicator characteristics Rated insulation voltage 50 V conforming to IEC/EN 60947-1 250 V conforming to IEC/EN 60947-1 Current power consumption 7 mA 7 mA Rated operational voltage a or c9 a9 Voltage limits a or c 20...52 V (including ripple) a 95...264 V (including ripple) Service life 100,000 hours 100,000 hours Protection against overvoltages Yes Yes 8 (1) Head adjustable in 90° steps throughout 360°. Blanking plug for operating head slot included with switch. (2) A key operated lock enables forced opening of the interlocking mechanism, by authorized personnel, allowing withdrawal of the actuating key and subsequent opening of the N.C. safety contacts. (3) For use on c 110/120 V, remove the LED module. (4) Wiring diagrams shown represent the contact states while the actuating key is inserted in the head of the switch. (5) Switches supplied with a single green LED. (6) The N.O. contacts will close after the N.C. contacts open. They do not change state simultaneously. The devices listed above are threaded for 1/2" NPT, and are available with metric conduit: b To order devices tapped for 13mm cable gland, conforming to NF C 68-300 (DIN Pg 13.5): Change the last character in the part number to 1 For example: XCSE7333 is changed to XCSE7331 b To order devices tapped for M20 x 1.5 for ISO cable gland: Change the last character in the part number to 2 For example: XCSE7333 is changed to XCSE7332 Principle: page 3/7 Characteristics: page 3/22 References: page 3/25 Dimensions: page 3/33 9 10 Wiring Diagrams: page 3/36 3/25 Selection Safety detection solutions Safety interlock switches, actuator operated 0HWDO¿[HGKHDGW\SH;&6/ Conduit entries tapped 1/2” NPT XCS Safety Interlock; Type XCSL Selection 0HWDO7\SH;&6/&RQGXLW(QWU\7DSSHG137/RFNLQJ:LWKRXW3RZHU Positive opening N.C. contacts meet the IEC and EN requirements for positive opening contacts per IEC/EN 60947-5-1; and NEMA ICS-5, part 6 (positive opening action). Standard devices are shown on pages 3/26 and 3/27. If these devices do not meet your application requirements, refer to page 3/28 to build a part number. 1 Type of Switch :LWK,QWHUORFNLQJ/RFNLQJE\(OHFWURPDJQHW% Locking Without Power. Actuating key locks into switch when inserted. This is typically preferred as the door is secured regardless of electrical power availability or power failure. Applying power to the electromagnet will unlock actuating key and allow it to be removed from the switch. Applying power to the electromagnet will open the N.C. safety contacts as well. Type of interlocking 2 XCSL764F3 3 Position of Head (for actuating key) To Right To Left Position of Electromagnet Connector To Left To Right Position of Ronis key release lock Front Front LED indication Supply voltage of electromagnet Orange LED: “guard open” signaling 24 Vdc 120 Vac or 230 Vac or Vdc 6 Vdc 6 24 Vdc 120 Vac or Vdc 6 230 Vac or Vdc 6 13 13 14 34 31 33 22 21 14 N.C. + N.C. + N.O. (N.O. staggered) slow break z¢ 32 4 22 N.C. + N.O. + N.O. (2 N.O. staggered) slow break z¢ 21 5HIHUHQFHVRIVZLWFKHVZLWKRXWDFWXDWLQJNH\VHOHFWDFWXDWLQJNH\IURPSDJH Weight oz (kg) % XCSL766F3 6 z 5 ¢ XCSL564B3 XCSL564F3 XCSL564M3 XCSL566B3 XCSL566F3 XCSL566M3 XCSL764B3 XCSL764F3 XCSL764M3 XCSL766B3 XCSL766F3 XCSL766M3 32 (0.920 kg) 32 (0.920 kg) 32 (0.920 kg) 32 (0.920 kg) 32 (0.920 kg) 32 (0.920 kg) A Ronis key operated lock allows the forced opening of the guard in an emergency situation. When the Ronis key is turned to the unlock position, the actuating key is unlocked and is free to be removed from the switch. The N.C. safety contacts will open when the Ronis key is turned to the unlock position as well. For use on 110/120 Vdc or 220/240 Vdc, remove the LED indicator module. Schematic diagrams shown represent the contact states while the actuating key is fully inserted and engaged in the head of the switch. The N.O. contacts will close after the N.C. contacts open. They do not change state simultaneously. Only the N.C. contacts should be used in the safety control circuit. The N.O. contacts are provided solely for signalling – NOT for safety functions. $FWXDWLQJKHDGVROHQRLGDQGUHODWHGFRPSRQHQWVDUH127¿HOGFRQYHUWLEOHDQGVKRXOGQRWEHURWDWHGRUPRGL¿HG The only replacement parts or components available are covers and LED indicator modules. These devices are not to be UHSDLUHGRUDGMXVWHG The complete switch should be replaced. 6 Complementary Characteristics not shown under general characteristics SDJHVDQG 7 Actuation speed Resistance to Forcible Key Withdrawal 0D[LPXP2SHUDWLQJ5DWH Minimum Force for Positive 2SHQLQJ Maximum: 19.7 in/s (0.5 m/s), Minimum: 0.39 in/s (0.01 m/s) XCSL: 337 lbs. (1500 N) Conduit Entry XCSL: 1 entry. Conduit entry tapped for 1/2 NPT For maximum life: 600 operating cycles per hour, i.e.: 10/min. (or once in 6 seconds) 4.5 lbs (20 N) Electromagnet Characteristics '&HOHFWURPDJQHWLVVXSSOLHGRQDOO;&6/PRGHOV)RUXVHZLWKDQ$&SRZHUVXSSO\DEULGJHUHFWL¿HULVVXSSOLHGLQWKHFRQQHFWRU on all AC devices. Load Factor 100% 5DWHG2SHUDWLRQDO9ROWDJH 24 Vac or Vdc 110/120 Vac or Vdc 220/240 Vac or Vdc Voltage Limits -10%, +10% of the rated operational voltage (including ripple on) conforming to IEC 60947-1 Power consumption Inrush: 10 VA. Sealed: 10 VA 8 /(',QGLFDWRU&KDUDFWHULVWLFV 9 5DWHG2SHUDWLRQDO9ROWDJH 5DWHG,QVXODWLRQ9ROWDJH Current Power consumption Voltage Limits 24 Vac or Vdc 50 V conforming to IEC 60947-1 7 mA 20...30 Vac or Vdc (including ripple) 110 Vac 220 Vac 250 V conforming to IEC 60947-1 2.5 mA 5 mA 95...130 Vac 190...260 Vac (including ripple) (including ripple) Yes 3URWHFWLRQ$JDLQVW2YHU Yes voltages The devices listed above are threaded for 1/2” NPT, and are available with metric conduit: 7RRUGHUGHYLFHVWDSSHGIRUPPFDEOHJODQGFRQIRUPLQJWR1)&',13J&KDQJHWKHODVWFKDUDFWHULQWKHSDUW number to 1 For example: XCSL764B3 is changed to XCSL764B1 7RRUGHUGHYLFHVWDSSHGIRU0[IRU,62FDEOHJODQG&KDQJHWKHODVWFKDUDFWHULQWKHSDUWQXPEHUWR For example: XCSL764B3 is changed to XCSL764B2 10 Principle: page 3/7 3/26 Characteristics: page 3/22 References: page 3/26 Dimensions: page 3/38 Wiring Diagrams: page 3/38 Selection (continued) Safety detection solutions Safety interlock switches, actuator operated 0HWDO¿[HGKHDGW\SH;&6/ Conduit entries tapped 1/2” NPT XCS Safety Interlock: Type XCSL Selection 0HWDO7\SH;&6/&RQGXLW(QWU\7DSSHG137/RFNLQJ:LWK3RZHU Positive opening N.C. contacts meets the IEC and EN requirements for positive opening contacts per IEC/EN 60947-5-1; and NEMA ICS-5, part 6 (positive opening action). Standard devices are shown on pages 3/26 and 3/27. If these devices do not meet your application requirements, refer to page 3/28 to build a part number. XCSL784F3 Type of Switch :LWK,QWHUORFNLQJ/RFNLQJE\(OHFWURPDJQHW % Type of interlocking Locking With Power. Actuating key locks into switch only when actuating key is inserted and power is applied to the electromagnet. Door or guard is not locked in the event of a power failure or when power is removed from the electro-magnet. Removing power from the electromagnet will unlock actuating key and allow it to be removed from the switch. Removing power to the electromagnet will open the N.C. safety contacts as well. 2 Note: Locking with power devices do not meet European standards regarding the safety of machinery, especially EN 1088 regarding guard locking. European standards do not allow a “locking with power” function for gate or door guarding/locking. Locking without power devices meet European requirements, and should be used when machinery is to be shipped to Europe or where machinery must meet European standards. Position of Head (for actuating key) Position of Electromagnet Connector Position of Ronis key release lock LED indication Supply voltage of electromagnet To Right To Left To Left To Right Front Orange LED: “guard open” signaling Front 24 Vdc 24 Vdc 120 Vac or Vdc 6 230 Vac or Vdc 6 3 120 Vac or Vdc 6 230 Vac or Vdc 6 13 34 13 Weight oz (kg). % 6 z ¢ 4 33 14 31 14 22 21 32 N.C. + N.C. + N.O. (N.O. staggered) slow break z¢ 22 N.C. + N.O. + N.O. (2 N.O. staggered) slow break z¢ 21 5HIHUHQFHVRIVZLWFKHVZLWKRXWDFWXDWLQJNH\VHOHFWDFWXDWLQJNH\IURPSDJH XCSL786F3 1 XCSL584B3 XCSL584F3 XCSL584M3 XCSL586B3 XCSL586F3 XCSL586M3 XCSL784B3 XCSL784F3 XCSL784M3 XCSL786B3 XCSL786F3 XCSL786M3 32 (0.920 kg) 32 (0.920 kg) 32 (0.920 kg) 32 (0.920 kg) 32 (0.920 kg) 5 32 (0.920 kg) A Ronis key operated lock allows the forced opening of the guard in an emergency situation. When the Ronis key is turned to the unlock position, the actuating key is unlocked and is free to be removed from the switch. The N.C. safety contacts will open when the Ronis key is turned to the unlock position as well. For use on 110/120 Vdc or 220/240 Vdc, remove the LED indicator module. Schematic diagrams shown represent the contact states while the actuating key is fully inserted and engaged in the head of the switch. The N.O. contacts will close after the N.C. contacts open. They do not change state simultaneously. 6 Only the N.C. contacts should be used in the safety control circuit. The N.O. contacts are provided solely for signalling – NOT for safety functions. $FWXDWLQJKHDGVROHQRLGDQGUHODWHGFRPSRQHQWVDUH127¿HOGFRQYHUWLEOHDQGVKRXOGQRWEHURWDWHGRUPRGL¿HG The only replacement parts or components available are covers and LED indicator modules. These devices are not to be repaired RUDGMXVWHG The complete switch should be replaced. Complementary Characteristics not shown under general characteristics SDJHVDQG Actuation Speed Resistance to Forcible Key Withdrawal 0D[LPXP2SHUDWLQJ5DWH 0LQLPXP)RUFHIRU3RVLWLYH2SHQLQJ Maximum: 19.7 in/s (0.5 m/s), Minimum: 0.39 in/s (0.01 m/s) XCSL: 337 lbs. (1500 N) For maximum life: 600 operating cycles per hour, i.e.: 10/min. (or once in 6 seconds) 4.5 lbs (20 N) Conduit Entry XCSL: 1 entry. Conduit entry tapped for 1/2 NPT 7 Electromagnet Characteristics 8 '&HOHFWURPDJQHWLVVXSSOLHGRQDOO;&6/PRGHOV)RUXVHZLWKDQ$&SRZHUVXSSO\DEULGJHUHFWL¿HULVVXSSOLHGLQWKHFRQQHFWRURQDOO$&GHYLFHV Load Factor 5DWHG2SHUDWLRQDO9ROWDJH Voltage Limits Power consumption 100% 24 Vac or Vdc 110/120 Vac or Vdc 220/240 Vac or Vdc -10%, +10% of the rated operational voltage (including ripple on) conforming to IEC 60947-1 Inrush: 10 VA. Sealed: 10 VA /(',QGLFDWRU&KDUDFWHULVWLFV 9 5DWHG2SHUDWLRQDO9ROWDJH 24 Vac or Vdc 5DWHG,QVXODWLRQ9ROWDJH 50 V conforming to IEC 60947-1 250 V conforming to IEC 60947-1 Current Power consumption 7 mA 7 mA 5 mA Voltage Limits 20...30 Vac or Vdc (including ripple) 95...264 Vac (including ripple) 190...260 Vac (including ripple) 3URWHFWLRQ$JDLQVW2YHUYROWDJHV Yes Yes 110/240 Vac 220 Vac 10 The devices listed above are threaded for 1/2” NPT, and are available with metric conduit: 7RRUGHUGHYLFHVWDSSHGIRUPPFDEOHJODQGFRQIRUPLQJWR1)&',13J&KDQJHWKHODVWFKDUDFWHULQWKHSDUWQXPEHUWR For example: XCSL784B3 is changed to XCSL784B1 7RRUGHUGHYLFHVWDSSHGIRU0[IRU,62FDEOHJODQG&KDQJHWKHODVWFKDUDFWHULQWKHSDUWQXPEHUWR For example: XCSL784B3 is changed to XCSL784B2 Principle: page 3/7 Characteristics: page 3/22 References: page 3/28 Dimensions: page 3/38 Wiring Diagrams: page 3/38 3/27 Selection (continued) Safety detection solutions Safety interlock switches, actuator operated 0HWDO¿[HGKHDGW\SH;&6/ Conduit entries tapped 1/2” NPT XCS Safety Interlock: Type XCSL Selection 0HWDO7\SH;&6/&RQGXLW(QWU\7DSSHG137 Positive opening N.C. contacts meets the IEC and EN requirements for positive opening contacts per IEC/EN 60947-5-1; and NEMA ICS-5, part 6 (positive opening action). If the devices shown on pages 3/26 and 3/27 do not meet you application needs, use the table below to build a part number. A complete part number requires a code character from each of the following columns: Base Number, Ronis Key Position, Actuating Key and Connector, Electromagnet Voltage, and Conduit Connection. A code character column Connector is optional, and is only used if a connector is required for the application. 1 All devices have an Orange LED as standard. 2 5HIHUHQFHVRIVZLWFKHVZLWKRXWDFWXDWLQJNH\VHOHFWDFWXDWLQJNH\IURPSDJH Base Number Ronis Key Position Actuating Key and Connector Electromagnet voltage Conduit Connection Connector (Optional) Contact Arrangement 3 N.C. + N.O. + N.O. XCSL5 N.C. + N.C. + N.O. XCSL7 Locking Without Power Front Ronis Key Position 4 6 Right 2 Left 0 Back 4 Locking With Power Note: A Ronis key lock is NOT provided on the Locking With Power devices. 8 Actuating Key and Connector Position Actuating Key Position 5 Connector Position Front Right Left 6 Back Left 1 Right 2 Back 3 Left 4 Front 5 Right 6 Front 7 Left 8 Right 9 Front 0 Electromagnet Supply Voltage 24 Vdc B 110 Vac F 220 Vac M Conduit Connection 7 PG 13.5 1 M20 x 1.5 2 1/2 inch NPT 3 Connector (optional) 5 Pin Mini (LEDs not wired/powered) CA 6 Pin Mini (use with LEDs) DA 7\SHRI,QWHUORFNLQJ 8 Locking Without Power. Actuating key locks into switch when inserted. This is typically preferred as the door is secured regardless of electrical power availability or power failure. Applying power to the electromagnet will unlock actuating key and allow it to be removed from the switch. Applying power to the electromagnet will open the N.C. safety contacts as well. Locking With Power. Actuating key locks into switch only when actuating key is inserted and power is applied to the electromagnet. Door or guard is not locked in the event of a power failure or when power is removed from the electromagnet. Removing power from the electromagnet will unlock actuating key and allow it to be removed from the switch. Removing power to the electromagnet will open the N.C. safety contacts as well. Note: Locking with power devices do not meet European standards regarding the safety of machinery, especially EN 1088 regarding guard locking. European standards do not allow a “locking with power” function for gate or door guarding/locking. Locking without power devices meet European requirements, and should be used when machinery is to be shipped to Europe or where machinery must meet European standards. 9 10 Principle: page 3/7 3/28 Characteristics: page 3/22 References: page 3/26 Dimensions: page 3/38 Wiring Diagrams: page 3/38 References Safety detection solutions Safety interlock switches, actuator operated Metal, turret head, types XCSA, XCSB, XCSC and XCSE Separate components Description 8 1 orange LED indicator module with cover, seal and 2 mounting screws For use with XCSA XCSB XCSC 1 orange LED + XCSE73pp 1 green LED indicator module with cover + lock (1), seal and 4 mounting screws (2 keys included for lock) 8 XCS Z3p Supply voltage a or c 24/48 V Reference Weight oz (kg) 1.41 (0.040) XCS Z31 a 110/240 V XCS Z32 1.41 (0.040) a or c 24/48 V XCS Z43 6.17 (0.175) 809848 (1) Lock incorporated as standard on safety interlock switches XCSE: key withdrawal in LOCK and UNLOCK positions. 1 2 3 4 XCS Z4p Description Blanking plugs for operating head slot (Sold in lots of 10) For use with XCSA, XCSB, C, XCSE Key withdrawal positions from lock – Tubular high security XCSC, keys to manually XCSE unlock and open guards (Sold in lots of 10) – Padlocking XCSA, attachment XCSB, C, to prevent insertion XCSE of actuating key, for up to 3 padlocks (padlocks not included). – Unit reference XCS Z27 XCS Z25 Weight oz (kg) 1.76 (0.050) 5 3.53 (0.100) 8 6 XCS Z90 1.94 (0.055) 7 The padlock attachment cannot be used as a lock-out tag-out means. XCS Z90 Description For use with Unit reference 137FRQGXLW adaptor (Sold in lots of 5) XCS A, XCS B, XCS C, XCSE DE9 RA2012 M20 x 1.5 adaptor (Sold in lots of 5) XCS A, XCS B, XCS C, XCSE DE9 RA13520 Weight oz (kg) 1.69 (0.048) 8 0.35 (0.010) 9 10 Principle: pages 3/7 Characteristics page 3/22 References: page 3/29 Dimensions: page 3/33 Wiring Diagrams: page 3/35 3/29 References (continued) ;&66DIHW\,QWHUORFN6ZLWFKHV Safety interlock switches, actuator operated 0HWDO¿[HGKHDGW\SH;&6/ Actuating keys and accessories, for XCSL only 1 Description Indicator light module, 1 orange LED with cover, seal, and 2 mounting screws. Type Catalog Number 24/48 Vac or Vdc XCSZ33 110/230 Vac XCSZ34 DC ZCKJ921 AC &RQWDLQVDUHFWL¿HUEULGJHLQVLGHFRQQHFWRU for use on AC ZCKJ922 Cable 6.6 ft. (2m) length XSZCA1501Y Cable 13.1 ft. (4m) length XSZCA1502Y Cable 6.6 ft. (2m) length XSZCA1601Y Cable 13.1 ft. (4m) length XSZCA1602Y XCSZ33 2 Connector for electromagnet (supplied with switches as standard) BH206 ZCKJ921 Plug and cable assemblies mini-style 5 pins 3 Plug and cable assemblies mini-style 6 pins ZCKY071 Straight actuating key ZCKY071 Actuating key for perpendicular mounting/mounting ZCKY081 Adjustable actuating key for Horizontal movement ZCKY091 Adjustable actuating key for Vertical movement ZCKY061 Sliding bolt actuating key ZCKY101 Overriding key: Ronis 520 key (sold in lots of 2) Q9990912 Padlock attachment to lock into actuating key opening. Painted yellow. Prevents actuating key from entering switch. Note: Cannot be used as a lock-out tag-out means. ZCKZ01 4 ZCKY081 5 ZCKY091 6 More varieties and lengths of connector cables are available. See Sensors catalog # 9006CT0101. ZCKY061 7 ZCKY101 8 ZCKZ01 9 10 Principle: page 3/7 3/30 Characteristics: page 3/22 References: page 3/26 Dimensions: page 3/38 Wiring Diagrams: page 3/38 References (continued) Safety detection solutions Safety interlock switches, actuator operated Metal, turret head, types XCSA, XCSB, XCSC, XCSE, XCSL XCS Safety Interlock Pre-wired Mini Connectors 3UH:LUHG0LQL&RQQHFWRUVIRU;&66DIHW\,QWHUORFNV 3 pin 1 2 3 1-Green 2-Black 3-White The XCS safety interlock switches are available with mini connectors in several different wiring schemes. Each wiring option shown below has a notation of ZKLFKGHYLFHVDUHDYDLODEOHZLWKWKDWRSWLRQ$GGWKHIROORZLQJVXI¿[HVWRWKH appropriate XCS catalog number. Only a small number of the pre-wired options available are listed here and on the next page. Many other connectors and wiring schemes are available. New wiring schemes to meet your applications are available upon request. 1 . 5 pin 1 5 2 4 3 1-White 2-Red 3-Green 4-Orange 5-Black 6 pin 1 5 6 2 4 3 1-Orange 2-Blue 3-Black 4-White 5-Red 6-Green 3LQIRUDOO;&6([FHSW;&6(;&603DQG;&6'06XI¿[$$ Switch Terminals Wire Color 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green 2 3LQIRUDOO;&6([FHSW;&6(;&603DQG;&6'06XI¿[&$9 Switch Terminals Wire Color 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green 3LQIRU;&6(6XI¿[&&9 Switch Terminals Wire Color 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green 3LQIRUDOO;&6([FHSW;&6(;&603DQG;&6'06XI¿[&%9 Switch Terminals Wire Color 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green 3LQIRU;&6(6XI¿[&'9 Switch Terminals Wire Color 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green 3LQIRUDOO;&6ZLWK/('H[FHSWIRU;&6(6XI¿['$ Switch Terminals Wire Color 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green 9 Not for XCSDevices with all N.C. contacts. Device must have at least 1 N.O. contact. More connector versions are available on the next page 3 4 5 NOTE: View of connectors shown above are the male views as it is installed in the switch. 6 7 8 9 10 Principle: page 3/7 Characteristics: page 3/22 References: page 3/31 3/31 References (continued) Safety detection solutions Safety interlock switches, actuator operated Metal, turret head, types XCSA, XCSB, XCSC, XCSE, and XCSL 3UH:LUHG0LQL&RQQHFWRUVIRU;&66DIHW\,QWHUORFNV (continued) 7 pin 1 1 2 6 7 3 5 4 1-White-Blk. Tr. 2-Black 3-White 4-Red 5-Orange 6-Blue 7-Green 3LQIRU;&6(6XI¿[($9 Switch Terminals Wire Color 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . White with Black tracer/stripe 2 9 pin 1 3 4 2 6 7 8 9 3 4 5 1 - Orange 2 - Blue 3 - Red-Blk. Tr. 4 - Green-Blk. Tr. 5 - White 6 - Red 7 - Green 8 - White-Blk. Tr. 9 - Black NOTE: View of connectors shown above are the male views as it is installed in the switch. 5 The XCS safety interlock switches are available with mini connectors in several different wiring schemes. Each wiring option shown EHORZDQGRQWKHSUHYLRXVSDJHKDVDQRWDWLRQRIZKLFKGHYLFHVDUHDYDLODEOHZLWKWKDWRSWLRQ$GGWKHIROORZLQJVXI¿[HVWRWKH appropriate XCS catalog number. Only a small number of the pre-wired options available are listed here and on the previous page. Many other connectors and wiring schemes are available. New wiring schemes to meet your applications are available upon request. 3LQIRU;&6(6XI¿[(%9 Switch Terminals Wire Color 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . White with Black tracer/stripe 3LQIRU;&6(ORFNLQJZLWKRXWSRZHU6XI¿[(&9 Switch Terminals Wire Color 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . White with Black tracer/stripe Jumper between 52 and 21 (installed by Schneider Electric) Jumper between 22 and X2 (installed by Schneider Electric) Jumper between 34 and X3 (installed by Schneider Electric) 3LQIRU;&6(ORFNLQJZLWKRXWSRZHU6XI¿[('9 Switch Terminals Wire Color 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . White with Black tracer/stripe Jumper between 52 and 21 (installed by Schneider Electric) Jumper between 22 and X2 (installed by Schneider Electric) Jumper between 34 and X3 (installed by Schneider Electric) 3LQIRU;&6(6XI¿[(( Switch Terminals Wire Color 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . White with Black tracer/stripe 3LQIRU;&6(6XI¿[() Switch Terminals Wire Color 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . White with Black tracer/stripe 3LQIRU;&6(6XI¿[*$9 3LQIRU;&6(6XI¿[*%9 Switch Terminals Wire Color Switch Terminals Wire Color 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Red with Black tracer/stripe 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Red with Black tracer/stripe 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green with Black tracer/stripe 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green with Black tracer/stripe E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . White with Black tracer/stripe E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . White with Black tracer/stripe 3LQIRU;&6(/RFNLQJZLWK3RZHU6XI¿[*& 3LQIRU;&6(/RFNLQJZLWKRXW3RZHU6XI¿[*' Switch Terminals Wire Color Switch Terminals Wire Color 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .White 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Red with Black tracer/stripe 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Red with Black tracer/stripe 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green with Black tracer/stripe 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green with Black tracer/stripe E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . White with Black tracer/stripe E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . White with Black tracer/stripe 9 Not for XCSDevices with all N.C. contacts. Device must have at least 1 N.O. contact. More connector versions are available on the the previous page. 6 7 8 9 10 Principle: page 3/7 3/32 Characteristics: page 3/22 References: page 3/31 Dimensions Safety detection solutions Safety interlock switches, actuator operated Metal, turret head, types XCSA, XCSB, XCSC and XCSE Dimensions Safety interlock switches XCSAppp 1 XCSBppp, XCSCppp 2 .28 7 1.46 .28 2.05 37 7 1.3 33 33 33 33 52 1.3 1.3 1.3 1.71 1.71 1.5 38 43.5 1.5 2xØ.21 43.5 3 2xØ.21 1.12 38 2xØ5.3 2xØ5.3 28.5 4.47 113.5 4.47 113.5 2.36 2.36 60 60 4 = 1.18 .63 (1) 1.73 1.57 44 40 40 (1) 1/2” NPT conduit entry (1) 1/2” NPT conduit entry Ø: 2 elongated holes Ø 5.3 x 7.3 Ø: 2 elongated holes Ø 5.3 x 7.3 Safety interlock switches M20 x 1.5 adaptor DE9 RA13520 XCSEpppp 5 137FRQGXLWDGDSWRU DE9 RA2012 1.89 (1) 48 .75 19 1.1 7 1.3 (1) Tapped entry for 1/2" NPT conduit (2) M20 x 1.5 threaded shank .14 33 7 3.5 .47 1.71 12 1.5 6 Ø26 (1) M20 x 1.5 tapped entry (2) Pg 13.5 threaded shank 33 (2) Ø1.02 24 1.3 .84 21.3 28 .94 .28 = 30 16 1.73 1.57 44 = 1.18 .63 (1) = 30 16 43.5 38 8 2xØ.21 2xØ5.3 5.75 3.74 146 (1) 95 4.45 113 9 1.02 26 (1) = .63 1.73 16 44 .24 6 = 3.46 3.86 98 88 (1) Dual Dimensions: 1.02 INCHES Millimieters 26 10 (1) 1/2” NPT conduit entry Ø: 2 elongated holes Ø 5.3 x 7.3 Principle: page 3/7 Characteristics: page 3/22 References: page 3/24 Dimensions: page 3/33 Wiring Diagrams: page 3/35 3/33 Dimensions (continued) Safety detection solutions Safety interlock switches, actuator operated Metal, turret head, types XCSA, XCSB, XCSC and XCSE Dimensions (continued) XCS Z01 1 XCS Z02 0.1 3.21 0.1 .12 2.5 1.38 2.5 81.5 Adaptor shank (1) 35 .43 2.19 3 11 55.5 == .98 20 33 25 == 14 1.38 2.01 35 .43 .79 0.3 11 20 7.5 51 = .79 1.3 3 .55 15 == 2 .59 25 = .98 1.3 33 0.1 2.5 (1) Adaptor (included with actuator XCS Z01) for replacing, without drilling additional mounting hole, a safety interlock switch XCK J with actuating key ZCK Y07 by an XCSA, B, C or E with actuating key XCS Z01. Ø: 2 elongated holes Ø 5.3 x 10 XCS Z03 Ø: 2 elongated holes Ø 5.3 x 10 XCS Z05 0.1 .28 .2.99 2.5 41 4 1.89 1.18 48 1.57 1.02 40 26 30 1.18 30 7 1.61 76 1.18 30 .98 .98 1.65 25 25 .43 .43 11 11 42 4.53 2.4 115 64 .49 .28 7 12.5 1.57 .24 5.51 40 5 6 140 Ø.21 .43 Ø5.3 11 0.1 1.3 .67 33 17 .91 1.26 .71 32 .79 18 20 23 2.5 4xM5 6 Mounting axis % related to actuator. Ø.39 .79 3.94 .79 20 100 20 Ø10 .24 6 Ø: 4 elongated holes Ø 5.3 x 7.3 2SHUDWLQJUDGLXVUHTXLUHGIRUDFWXDWRU XCS Z01 XCS Z02 RR RR == 2708 20 0.70 7 20 00 00 3.35 85 RR RR == = 7280 20 .070 .07 0 2708 0.70 20 00 00 3.35 85 85 8 = 728 0 2.28 58 85 58 2.28 58 58 XCS Z03 .65 2.17 55 16.5 0 .7 1 9 5. 50 9 15 40 = 22 = R .87 R 3.11 10 79 Dual Dimensions: 3.11 79 INCHES Millimieters R = minimum radius Principle: page 3/7 3/34 Characteristics: page 3/22 References: page 3/24 Dimensions: page 3/34 Wiring Diagrams: page 3/35 Wiring diagrams Safety detection solutions Safety interlock switches, actuator operated Metal, turret head, types XCSA, XCSB, XCSC and XCSE Functional diagrams XCS p5ppp XCS p7ppp XCS p8ppp Contact operation 1 G Contact closed H Contact open 1.22 31 .91 1.22 .98 .98 25 .91 23 31 G Contact in transition 31 25 2 .91 23 21-22 .89 11-12 31-32 .83 21 .98 25 23 21-22 22.5 1.22 21-22 .87 13-14 .85 33-34 21.5 22 31-32 13-14 Dual Dimensions: INCHES Millimieters 3 Wiring diagrams Note: These diagrams are given as examples only, the designer must refer to the relevant safety standards for guidance :LULQJWRFDWHJRU\FRQIRUPLQJWR(1 ,62 Example with 3-pole N.C. + N.O. + N.O. contact and protection fuse to prevent jumpering of the N.C. contact, either by cable damage or by tampering. :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62 Example with 3-pole N.C. + N.O. + N.O. contact with mixed redundancy of the contacts and the associated control relays. To activate K1, it is necessary to remove and re-insert the actuating key when the supply is switched on. F1 F1 4 O K1 33 21 K2 KM1 34 22 14 34 22 14 13 33 13 21 K1 5 (1) O I K2 I KM2 KM1 X K1 K2 KM2 X K1 K2 H1 M (1) Signalling contact 6 M H1: “actuating key not inserted” indicator 7 :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62:LULQJPHWKRGXVHGLQFRQMXQFWLRQZLWK3UHYHQWDVDIHW\PRGXOH (The guard switch should be used in conjunction with a safety limit switch to give electrical/mechanical redundancy) Method for machines with quick rundown time (low inertia) Locking or interlocking device based on the principle of redundancy and self-monitoring. The safety modules ensure these functions. Method for machines with long rundown time (high inertia) 8 XPS VNE XPS Locking of actuating key and operation in positive mode associated with a safety module. 9 XPS Interlocking device for actuating key mounted on guard and zero speed detection. 10 Principle: page 3/7 Characteristics: page 3/22 References: page 3/24 Dimensions: page 3/33 Wiring Diagrams: page 3/35 3/35 Wiring diagrams (continued) Safety detection solutions Safety interlock switches, actuator operated Metal, turret head, type XCSE :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62 Wiring examples with protective fuse to prevent jumpering of the N.C. contact, either by cable damage or by tampering. 1 /RFNLQJZLWKRXWSRZHU1&1212 XCSE53pp /RFNLQJZLWKSRZHU1&1212 XCSE55pp F1 F1 2 14 33 34 21 (2) 14 33 34 (1) 44 51 OG GN X3 E1 X1 X1 O 5 X2 E2 43 X2 E2 43 OG GN X3 E1 4 22 13 51 (1) 52 22 13 52 21 44 3 (2) O I I X X X X 6 M M 7 (1) Solenoid (2) Auxiliary contact E1-E2: Solenoid supply 43-44: Solenoid signalling contact 13-14: Safety contact, available for redundancy 33-X1: LED (orange): actuating key withdrawn 51-X1: LED (green): actuating key inserted and locked 21-52: Safety pre-wiring provided (1) Solenoid (2) Auxiliary contact E1-E2: Solenoid supply 51-52: Solenoid signalling contact 13-14: Safety contact, available for redundancy 33-X1: LED (orange): actuating key withdrawn 43-X1: LED (green): actuating key inserted and locked 21-44: Safety pre-wiring provided 8 Note: These wiring diagrams are given as examples only, the designer must refer relevant safety standards for guidance. 9 10 Principle: page 3/7 3/36 Characteristics: page 3/22 References: page 3/25 Dimensions: page 3/33 Wiring Diagrams: page 3/36 Wiring diagrams (continued) Safety detection solutions Safety interlock switches, actuator operated Metal, turret head, type XCSE :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62 Wiring examples with redundancy for the switch contacts, without monitoring or redundancy in the power circuit /RFNLQJZLWKRXWSRZHU1&1&12 XCSE73pp 1 /RFNLQJZLWKRXWSRZHU1&1&12 XCSE75pp F1 F1 (1) 22 32 14 K1 I KM1 E2 43 O KM2 E1 X2 22 32 14 K2 X3 OG GN X2 3 O KM1 I KM2 4 X1 X1 KM1 K1 K1 44 51 44 51 X3 OG GN 21 31 13 (1) K2 E1 E2 43 (2) 52 21 31 13 52 (2) 2 F2 F2 K2 KM1 KM2 K1 K2 KM2 M (1) Solenoid (2) Auxiliary contact E1-E2: Solenoid supply 43-44: Solenoid signalling contact 21-22 and 31-32: Safety contacts, available for redundancy 13-X1: LED (orange): actuating key withdrawn 51-X1: LED (green): actuating key inserted and locked 21-52: Safety pre-wiring provided M 5 (1) Solenoid (2) Auxiliary contact E1-E2: Solenoid supply 51-52: Solenoid signalling contact 21-22 and 31-32: Safety contacts, available for redundancy 13-X1: LED (orange): actuating key withdrawn 43-X1: LED (green): actuating key inserted and locked 21-44: Safety pre-wiring provided 6 7 8 9 10 Principle: page 3/7 Characteristics: page 3/22 References: page 3/25 Dimensions: page 3/33 Wiring Diagrams: page 3/36 3/37 Dimensions Safety detection solutions Safety interlock switches, actuator operated 0HWDO¿[HGKHDGW\SH;&6/ XCS Safety Interlock: Type XCSL Dimensions Metal, turret head, type XCSL dimensions XCSL%66%% 1 2.99 1.65 42 XCSL%64%% 2.99 1.65 76 1.38 42 1.38 35 35 1.38 1.38 35 35 4.89 4.89 2 76 124 124 0.24 7.64 7.64 6 194 194 1.38 2xØ 0.21 35 1.38 0.24 35 6 2xØ 0.21 5.3 3 5.3 2.36 2.36 60 60 (1) (1) 1.18 = 1.32 1.73 Ø = 33.5 1.58 1.73 40 44 1.18 = 1.32 30 33.5 1.58 Ø = 30 40 44 4 5 Ø: 2 elongated holes Ø 0.21 x 0.29 (5.3 x 7.3) Ø: 2 elongated holes Ø 0.21 x 0.29 (5.3 x 7.3) (1) 1 tapped entry for 1/2” NPT conduit entry (1) 1 tapped entry for 1/2” NPT conduit entry Wiring Diagrams :LULQJGLDJUDPH[DPSOHXVLQJDSROH1&1&12VDIHW\LQWHUORFNVZLWFK LED wiring Shown with actuating key inserted 6 LED, 24 Vac Recommended wiring diagram Locking with and without power LED, 110/120 Vac or 220/240 Vac X3 21 22 X1 13 31 14 32 X3 21 22 7 X1 13 31 14 32 + 24 V X 0V Contact Status Relative to Actuating Key Position 8 E1 22 21 32 31 14 13 X3 OG 10A X1 Function Diagrams 1&1&12 1&1212 1.65 1.65 42 42 9 E2 1.5 1.5 38 38 21-22 21-22 N.C. + N.C. + N.O. 31-32 N.C. + N.O. + N.O. 13-14 33-34 13-14 Dual Dimensions: 10 INCHES Millimieters Contact closed (1) Contact open (0) Principle: page 3/7 3/38 Characteristics: page 3/22 References: page 3/26 Dimensions: page 3/38 Wiring Diagrams: page 3/38 Dimensions (continued) Safety detection solutions Safety interlock switches, actuator operated 0HWDO¿[HGKHDGW\SH;&6/ Actuating Keys for Metal, Turret Head, Type XCSL Actuating Keys ZCKY071 ZCKY081 1 ZCKY091 1.65 42 42 1.65 0.77 12 42 19.6 = = 1.65 0.47 1.58 0.2 0.2 0.1 5 2xØ 0.21 5 2.5 40 0.1 2 2.5 5.3 0.32 8 46 3.05 2.17 0.59 0.24 15 6 77.5 55 1.58 0.59 1.14 = = 15 1.58 40 2.01 0.33 29 1.18 40 30 3 51 8.3 2xØ 0.21 2xØ 0.21 = 1.81 75 = 2.96 5.3 5.3 ZCKY061 ZCKY101 10 7 4xØ 0.21 41 12 .39 4 0.28 1.62 0.47 5.3 1.65 1.89 42 48 1.58 1.02 40 26 1.54 39 1.77 .39 10 45 2xØ 0.21 0.49 5.3 4.53 2.52 115 64 5 0.28 7 12.5 0.24 1.30 3.05 33 77.5 0.99 5.51 Ø 0.43 140 11 6 1.26 0.79 32 20 6 25 4xØ M0.21 5.3 0.79 2xØ 0.21 20 5.3 3.94 0.79 100 20 0.71 18 0.24 6 2SHUDWLQJUDGLXVUHTXLUHGIRUDFWXDWLQJNH\ 7 Horizontal mounting ZCKY071 ZCKY081 ZCKY091 118.2 2.32 39.4 2.29 3000 59 1000 58 (1) 3.21 ZCKY101 5.91 2.80 150 71 81.5 (1) (1) 8 Vertical mounting ZCKY071 ZCKY081 98.5 1.65 42 2500 (1) 1.65 42 ZCKY061 ZCKY101 59.1 1.65 7.88 1500 42 200 (1) 2.48 63 9 (1) 10 (1) For mounting the actuating key on hinged guards (minimum radius) Principle: page 3/7 Characteristics: page 3/22 Dual Dimensions: References: page 3/26 Dimensions: page 3/38 INCHES Millimieters Wiring Diagrams: page 3/38 3/39 References, characteristics Safety detection solutions Safety interlock switches, actuator operated 3ODVWLFGRXEOHLQVXODWHG¿[HGKHDGW\SH;&603 Pre-cabled, length 6.6, 16.4, or 32.8 ft (2, 5, or 10 m) Type of switch Without locking of actuating key 1 2 OG OG/WH OG OG OG/WH OG/WH OG BN BN/WH OG/WH BU BU/WH BU BU/WH BN 6 BN/WH 3-pole N.C. + N.C. + N.C. slow break (2) 6.6 ft (2m) cable (3) BU SROH1&1&12 break before make, slow break (2) 6.6 ft (2m) cable (3) XCS MP79L2 BU/WH 5 2-pole N.C. + N.C. slow break (2) 6.6 ft (2m) cable (3) N.C. contact with positive opening operation) (1) XCS MP59L2 BU 4 References of switches without actuating key ( SROH1&12 break before make, slow break (2) 6.6 ft (2m) cable (3) BU/WH 3 Weight oz (kg) XCS MP70L2 XCS MP80L2 3.880 (0.110) Complementary characteristicsQRWVKRZQXQGHUJHQHUDOFKDUDFWHULVWLFVSDJHDQG 7 Actuation speed Resistance to forcible withdrawal of actuating key Connection Maximum operating rate Minimum force for extraction of key Maximum: 59 in./s (1.5 m/s), minimum: 2 in./s (0.05 m/s) 1.8 lbs. (8 N) Pre-cabled, 4 x 20 AWG (0.5 mm2) or 6 x 20 AWG (0.5 mm2) For maximum life: 1200 operating cycles per hour 1.8 lbs. (8 N) References of actuating keys Description Straight key Right-angled key Pivoting key For right-hand door For left-hand door 8 9 For switches XCS MP Weight oz (kg) XCS Z81 0.529 (0.015) XCS Z83 2.998 (0.085) XCS Z85 2.998 (0.085) Spare parts Description 10 XCS Z84 0.882 (0.025) Unit reference Weight oz (kg) 0.176 (0.005) Blanking plugs XCS Z29 (Sold in lots of 10) (1) Blanking plug for operating head slot included with switch (2) Schematic diagrams shown represent the contact states while the operating key is inserted in the head of the switch. (3). Part numbers shown have a 6.6 ft. (2 m) cable. Other cable lengths are available: replace the 2 at the end of the part number with 5 for a 16.4 ft. (5m) cable, or with 10 for a 32.8 ft. (10 m) cable. Example: XCSMP59L2 becomes XCSMP59L10 for a switch with a 32.8 ft. (10 m) long cable. Principle: page 3/7 3/40 Characteristics: page 3/22 References: page 3/40 Dimensions: page 3/41 Wiring Diagrams: page 3/43 Dimensions Safety detection solutions Safety interlock switches, actuator operated 3ODVWLFGRXEOHLQVXODWHG¿[HGKHDGW\SH;&603 Pre-cabled, length 6.6, 16.4, or 32.8 ft (2, 5, or 10 m) Dimensions XCS MP XCS Z81 1.18 .59 .04 .79 15 1 20 30 1.41 1.11 35.9 28.2 .55 .04 8.4 .53 .14 14 13.5 3.5 1 1 .33 1.38 2xØ.35 35 2xØ9 2xØ.17 2 2xØ4.3 .22 3.07 Ø.17 5.6 .14 2.44 3.5 62 78 Ø4.4 3 XCS Z84 2.28 58 .20 .55 5 2xØ.17 .35 14 2xØ4.3 9 2xØ.35 .14 2xØ9 3.5 1.34 .55 34 14 4 .46 11.6 (1) (1) Ø 0.29 in (7.6 mm); length 6.6, 16.4, or 32.8 ft (2, 5, or 10 m). 1.33 .33 33.8 8.4 5 XCS Z83 .14 = 3.5 .98 25 = 1.34 6 34 = = (1) .59 15 .51 1.11 13 28.2 .33 8.4 7 (1) 2 elongated holes Ø 4.2 x 6. XCS Z85 = .14 3.5 8 .33 9 .98 = 25 1.34 34 = = (1) .59 15 .51 1.11 13 28.2 8.4 (1) 2 elongated holes Ø 4.2 x 6. Dual Dimensions: Principle: page 3/7 Characteristics: page 3/22 References: page 3/40 Dimensions: page 3/41 INCHES Millimieters Wiring Diagrams: page 3/43 3/41 10 Dimensions, Functional diagrams Safety detection solutions Safety interlock switches, actuator operated 3ODVWLFGRXEOHLQVXODWHG¿[HGKHDGW\SH;&603 Pre-cabled, length 6.6, 16.4, or 32.8 ft (2, 5, or 10 m) 2SHUDWLQJUDGLXVUHTXLUHGIRUNH\ 1 XCS Z81 XCS Z84 1 0m 60.3m 60 6m 9.0m 230230 30 m 6.0 m 60 16 1 .6 m 306 m 30 93 9 16 = = R= R= R R 2 2.63 66,8 2.63 66,8 66.8 66.8 1.43 36,4 1.43 36,4 36.4 36.4 XCS Z83 XCS Z85 R R = = 50 43.8 43.8 4 501. 9 50m7 m 97 m 1. m 50 97 m 1. m0 50 5 1.72 43,8 1.72 43,8 43.8 43.8 R = 5 = 501. 97 50mm 1.72 43,8 1.72 43,8 R 3 Functional diagrams XCS MP59p XCS MP79p XCS MP70p XCS MP80p 6 1.11 28.2 0.22 5.5 7 8 1.11 0.20 0.20 5.2 5.2 5.5 1.11 1.11 28.2 28.2 0.20 5.2 BU-BU/WH BN-BN/WH OG-OG/WH BU-BU/WH OG-OG/WH BU-BU/WH OG-OG/WH Contact operation 28.2 0.22 Contact closed Contact open 0.20 5.2 BU-BU/WH BN-BN/WH OG-OG/WH Dual Dimensions: INCHES Millimieters 9 10 Principle: page 3/7 3/42 Characteristics: page 3/22 References: page 3/40 Dimensions: page 3/41 Wiring Diagrams: page 3/43 Wiring diagrams Safety detection solutions Safety interlock switches, actuator operated 3ODVWLFGRXEOHLQVXODWHG¿[HGKHDGW\SH;&603 Pre-cabled, length 6.6, 16.4, or 32.8 ft (2, 5, or 10 m) Wiring diagrams :LULQJWRFDWHJRU\FRQIRUPLQJWR(1 ,62 Example with 3-pole N.C. + N.C. + N.O. contact and protective fuse to prevent jumpering of the N.C. contact, either by cable damage or by tampering. :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62 1 Example with 2-pole N.C. + N.O. contact with mixed redundancy of the contacts and the associated control relays. Actuating key withdrawal and re-insertion necessary on power-up, in order to activate K1. F1 F1 O BU K2 BU/WH OG OG/WH 2 K1 OG BN BN/WH K1 OG/WH BU BU/WH (1) KM1 I O K2 K1 KM1 K1 I 3 KM2 K2 KM2 K1 K1 K2 4 M M (1) Signalling contact 5 :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62:LULQJPHWKRGXVHGLQFRQMXQFWLRQZLWK3UHYHQWDVDIHW\UHOD\ WKHNH\HGVDIHW\LQWHUORFNVZLWFKLVJHQHUDOO\XVHGLQFRQMXQFWLRQZLWKDVDIHW\OLPLWVZLWFK Method for machines with quick rundown time (low inertia) Locking or interlocking mechanism uses the principles of redundancy and autocheck. The safety relays help to ensure these functions. 6 XCS MP 7 XCS M 8 XPS Locking by actuating key and actuation in positive mode associated with a safety relay module 9 10 Principle: page 3/7 Characteristics: page 3/22 References: page 3/40 Dimensions: page 3/41 Wiring Diagrams: page 3/43 3/43 References, characteristics Safety detection solution Safety interlock switches, actuator operated Plastic, turret head (1), types XCSPA, XCSTA and XCSTE Conduit entries tapped 1/2” NPT Type of switch Without locking of actuator 1 21 13 14 13 22 21 33 13 31 14 34 21 22 11 22 13 14 12 21 22 31 32 3-pole N.C. + N.C. + N.C. (2) slow break 21 SROH1&1&12 (2) (N.O. staggered) slow break 32 4 22 SROH1&1212 (2) (2 N.O. staggered) slow break 21 2-pole N.C. + N.C. (2) slow break 11 3 22 SROH121& (2) make before break slow break 14 References of switches without actuating key ( SROH1&12 (2) break before make slow break 12 2 Weight oz (kg) 5 6 N.C. contact with positive opening operation) XCSPA593 – XCSPA693 – XCSPA793 – – XCSTA593 – XCSTA793 – XCSTA893 3.880 (0.110) 5.644 (0.160) Complementary characteristics not shown under General characteristics SDJHVDQG Actuation speed Maximum: .19.6 in./s(0.5 m/s), minimum: 0.39 in./s (0.01 m/s) Resistance to forcible withdrawal of actuator XCSPA, XCSTA: 2.3 lbs (10 N) (11.3 lbs (50 N) using actuators XCSZ12 or XCSZ13 together with guard retaining device XCSZ21) XCSTE: 112 lbs (500 N) Maximum operating rate For maximum life: 600 operating cycles per hour Minimum force for positive opening 3.4 lbs (15 N) Cable entry XCSPA: 1 entry tapped for 1/2” NPT (USAS B2-1) conduit. XCSTEHQWU\WDSSHGPPDQG¿WWHGZLWKPHWDODGDSWRU'(5$IRU” NPT (USAS B2-1) conduit. XCSTAHQWULHVWDSSHGPP¿WWHGZLWKPHWDODGDSWRU'(5$IRU” NPT (USAS B2-1) conduit. 6HFRQGHQWU\¿WWHGZLWKEODQNLQJSOXJ Materials Body: zamak. Head: zamak. Safety screws: 5-lobe torque. Protective plate: steel. XCSZ91 Description DF523736 7 809927 References of accessories XCSZ200 8 For use with Unit reference Weight oz (kg) Blanking plugs for operating head slot (Sold in lots of 10) XCSPA, XCSTA, XCSTE XCSZ28 1.764 (0.050) Tool for forced opening of interlocking device (Sold in lots of 10) XCSTE XCSZ100 1.764 (0.050) Padlocking device to prevent insertion of actuator, for up to 3 padlocks (padlocks not included) XCSPA, XCSTA, XCSTE XCSZ91 1.870 (0.053) Actuator centering device (3) (Mounting screws included) XCSPA, XCSTA, XCSTE XCSZ200 0.776 (0.022) (1) Head adjustable in 90° steps throughout 360°. Blanking plug for operating head slot included with switch. (2) Wiring diagrams shown represent the contact states while the actuating key is inserted in the head of the switch. (3) Do not use with XCSZ91. 9 The devices listed above are threaded for 1/2" NPT (using the supplied adaptor on the XCSTA), and are available with metric conduit: b To order devices tapped for 11 mm cable gland, conforming to NFC 68-300 (DIN Pg 11): Change the last character in the part number to 1. For example: XCSPA593 is changed to XCSPA591 b To order devices tapped for M16 x 1.5 for ISO cable gland: Change the last character in the part number to 2. For example: XCSPA593 is changed to XCSPA592 10 Principle: page 3/7 3/44 Characteristics: page 3/22 References: page 3/44 Dimensions: page 3/46 Wiring Diagrams: page 3/48 References, characteristics (continued) Type of switch Safety detection solutions Safety interlock switches, actuator operated Plastic, turret head (1), types XCSPA, XCSTA and XCSTE Conduit entries tapped for 1/2” NPT With interlocking, locking by solenoid 1 Type of interlocking Locking without power and unlocking on energization of solenoid (2). To order a guard switch with locking with power and unlocking on de-energization of the solenoid, replace the 2nd number (3) by 5 in the references shown below. Example: XCSTE5313 becomes XCSTE5513. Supply voltage of solenoid a or c 24 V (50/60 Hz on a) 21 13 14 13 22 21 21 22 11 22 2-pole N.C. + N.C. (3) slow break 12 SROH121& (3) make before break slow break 14 References of switches without actuating key ( SROH1&12 (3) break before make slow break Weight oz (kg) a or c 120 V (50/60 Hz on a) 2 a or c 230 V (50/60 Hz on a) N.C. contact with positive opening operation) XCSTE5313 XCSTE5333 XCSTE5343 XCSTE6313 XCSTE6333 XCSTE6343 XCSTE7313 XCSTE7333 XCSTE7343 3 4 12.7 (0.360) 12.7 (0.360) 12.7 (0.360) a or c 120 V a or c 230 V Solenoid characteristics Load factor 100 % Rated operational voltage a or c 24 V Voltage limits - 20%, + 10% of the rated operational voltage (including ripple on c) conforming to EN/IEC 60947-1 Service life 20,000 hours Power power consumption 10 VA max. 5 References of actuating keys and guard retaining device 6 Description Straight actuator Actuator with wide mounting (5) Pivoting actuator Right-angled Guard retaining actuator device (4) For interlock switches XCSPA, TA, TE XCSZ11 XCSZ12 XCSZ15 XCSZ13 XCSZ14 XCSZ21 Weight oz (kg) 0.5 (0.015) 0.5 (0.015) 0.4 (0.012) 3.0 (0.085) 0.9 (0.025) 2.8 (0.080) (1) Head adjustable in 90° steps throughout 360°. Blanking plug for operating head slot included with switch. (2) A special tool included with the guard switch enables forced opening of the interlocking mechanism, by authorized personnel, allowing withdrawal of the actuating key and subsequent opening of the N.C. safety contacts. (3) Wiring diagrams shown represent the contact states while the actuating key is inserted in the head of the switch. (4) Only for use with guard interlock switches XCSPA and XCSTA (without the actuator centering device XCSZ200), used in conjunction with actuators XCSZ12, XCSZ13 or XCSZ15. (5) 2 actuator lengths, XCSZ12: L = 1.57 in (40 mm), XCSZ15: L = 1.14 in (29 mm). 7 8 The devices listed above are threaded for 1/2" NPT (using the supplied adaptor on the XCSTA), and are available with metric conduit: b To order devices tapped for 11 mm cable gland, conforming to NFC 68-300 (DIN Pg 11): Change the last character in the part number to 1. For example: XCSTE5313 is changed to XCSTE5311 b To order devices tapped for M16 x 1.5 for ISO cable gland: Change the last character in the part number to 2. For example: XCSTE5313 is changed to XCSTE5312. 9 10 Principle: page 3/7 Characteristics: page 3/22 References: page 3/44 Dimensions: page 3/46 Wiring Diagrams: page 3/48 3/45 Dimensions Safety detection solutions Safety interlock switches, actuator operated Plastic, turret head, types XCSPA, XCSTA and XCSTE Dimensions 1 XCSPAp91, XCSPAp92 XCSPAp93 0.28 7 0.28 1.18 30 1.18 30 2 1.18 30 7 1.18 30 1.54 1.34 39 34 1.54 1.34 39 34 3.68 93.5 3.68 93.5 0.53 3 13.5 0.79/0.87 0.79/0.87 20/22 (1) 0.52 = = 1.18 4 1.18 30 XCSTAp9p INCHES Dual Dimensions: 1.18 30 (1) 1 tapped entry for cable gland Ø: 2 elongated holes Ø 0.17 x 0.33 in (4.3 x 8.3 mm) on 0.87 in (22 mm) centers, 2 holes Ø 0.17 in (4.3 mm) on 0.79 in (20 mm) centers 20/22 = 13.2 (1) 1.18 30 = 0.52 13.2 Millimieters 30 (1) 1 tapped entry for 1/2" NPT conduit Ø: 2 elongated holes Ø 0.17 x 0.33 in (4.3 x 8.3 mm) on 0.87 in (22 mm) centers, 2 holes Ø 0.17 in (4.3 mm) on 0.79 in (20 mm) centers XCSTEpppp 0.28 5 7 0.28 1.18 7 30 0.59 1.18 15 30 1.34 1.54 (3) 34 39 1.70 1.50 43 38 6 3.68 4.51 93.5 114.5 0.49 12.5 7 14.5 20/22 0.49 (1) 0.57 0.79/0.87 (1) 1.59 1.18 0.16 4 4.33 110 40.3 30 40 20/22 33 12.5 1.57 0.79/0.87 1.30 2.05 52 8 (1) 2 tapped entries for cable gland or 1/2" NPT conduit adaptor (2) 2 elongated holes Ø 0.17 x 0.33 in (4.3 x 8.3 mm) on 0.87 in (22 mm) centers, 2 holes Ø 0.17 in (4.3 mm) on 0.79 in (20 mm) centers (3) 2 elongated holes Ø 0.21 x 0.52 in (5.3 x 13.3 mm) 137FRQGXLWDGDSWRU M16 x 1.5 adaptor Actuator centering device DE9 RA1012 DE9 RA1016 XCSZ200 0.83 0.51 (1) 21 9 (1) 1 tapped entry for cable gland or 1/2" NPT conduit adaptor Ø: 2 elongated holes Ø 0.17 x 0.33 in (4.3 x 8.3 mm) on 0.87 in (22 mm) centers, 2 holes Ø 0.17 in (4.3 mm) on 0.79 in (20 mm) centers 13 0.71 0.94 26 17.4 0.25 24 1.18 (1) Tapped entry for 1/2" NPT conduit (2) Pg 11 threaded shank (1) M16 x 1.5 tapped entry (2) Pg 11 threaded shank 18 0.16 4 0.23 0.69 1.02 0.22 5.8 6.4 1.39 5.5 35.35 29.85 0.25 2 x Ø 0.22 6.4 2 x Ø 5.5 0.69 17.4 10 1.18 29.85 2 x Ø 0.12 2xØ3 Dual Dimensions: Principle: page 3/7 3/46 Characteristics: page 3/22 References: page 3/44 Dimensions: page 3/46 INCHES Millimieters Wiring Diagrams: page 3/48 Dimensions (continued) Safety detection solutions Safety interlock switches, actuator operated Plastic, turret head, types XCSPA, XCSTA and XCSTE Dimensions (continued) XCSZ11 XCSZ12, XCSZ15 Adaptor shank (1) 1 0.43 11 2.56 0.87 0.19 L 2 == 5 0.87 0.08 6 0.20 37 2 22 4.7 1.02 = 22 0.24 1.46 0.08 65 0.51 26 13 0.47 0.59 0.47 12 0.51 1.57 12 15 2 2.17 13 40 0.19 0.59 55 4.7 = 15 (1) Adaptor (included with actuating key XCSZ11) for replacing, without drilling additional mounting hole, an XCK T with actuating key XCK Y01 by a safety interlock switch XCSTA with actuating key XCSZ11. Ø a: 2 elongated holes Ø 0.19 x 0.39 in (4.7 x 10 mm) Ø b: 1 elongated hole for M4 or M4.5 screw XCSZ13 0.08 2 Ø: 2 elongated holes Ø 0.19 x 0.39 in (4.7 x 10 mm) L = 1.57 in (40 mm) (XCSZ12) or 1.14 in (29 mm) (XCSZ15) XCSZ14 0.47 3 1.67 12 42.5 2.05 0.08 0.59 52 15 2 0.24 1.06 1.67 0.20 6 27 = 0.19 13 1.02 4.7 1.38 26 2.17 35 4 2 22 0.51 42.5 0.08 0.87 5 0.47 0.51 55 12 13 1.02 = 26 5 0.91 23 1.26 1.12 32 28.5 2.60 66 Ø: 2 elongated holes Ø 0.19 x 0.39 in (4.7 x 10 mm) Ø: 1 elongated hole Ø 0.19 x 0.39 in (4.7 x 10 mm) 2SHUDWLQJUDGLXVUHTXLUHGIRUDFWXDWRU XCSZ11 6 XCSZ12, XCSZ15 471200 .24 06 591.500 6 .0 0 59150 4 .2 0 47120 = 2.80 71 R= = R= R R 2.80 7 d 71 d 8 d = 1.81 in (46 mm) (XCSZ12) or 1.38 in (35 mm) (XCSZ15) XCSZ14 XCSZ13 R= 06 591.500 .24 471200 R= 1 .8 11 300 91 5. 150 = = R R 9 1.89 2.83 72 10 48 2.83 1.89 72 48 R = minimum radius Principle: page 3/7 Dual Dimensions: Characteristics: page 3/22 References: page 3/44 Dimensions: page 3/46 INCHES Millimieters Wiring Diagrams: page 3/48 3/47 Setting-up, Wiring diagrams Safety detection solutions Safety interlock switches, actuator operated Plastic, turret head, types XCSPA, XCSTA and XCSTE Setting-up 1 2 Functional diagrams XCSPA5pp, XCSTE5ppp XCSPA6pp, XCSTE6ppp XCSPA7pp, XCSTE7ppp XCSTA5pp, XCSTA7pp, 0.94 0.94 0.94 0.94 0.94 24 0.73 0.67 18.5 24 0.59 17 0.67 17 15 0.63 3 0.67 18.5 0.73 17.5 0.67 16 0.73 17 21-22 21-22 0.69 24 Contact operation G Contact closed H Contact open Setting-up 0.67 24 0.75 19 0.75 0.67 19 17 17 21-22 31-32 21-22 11-12 21-22 0.75 18.5 17 13-14 24 0.63 19 16 13-14 0.69 0.63 13-14 33-34 17.5 16 13-14 Dual Dimensions: G Contacts in transition INCHES Millimieters Wiring diagrams Note: These wiring diagrams are given as examples only, the designer must refer to the relevant safety standards for guidance Functional diagrams XCSTA8pp Example with 3-pole N.C. + N.O. + N.O. contact and protection fuse to prevent jumpering of the N.C. contact, either by cable damage or by tampering. 0.94 24 Example with 2-pole N.C. + N.O. contact with mixed redundancy of the contacts and the associated control relays. To activate K1, it is necessary to remove and re-insert the actuator when the supply is switched on. F1 O 17 Contact operation G Contact closed H Contact open G Contact in transition K1 21 13 (1) K2 KM1 22 33 K1 14 13 34 11-12 21-22 14 16.5 31-32 6 :LULQJWRFDWHJRU\FRQIRUPLQJWR(1 ,62 F1 0.67 21 5 0.65 22 4 :LULQJWRFDWHJRU\FRQIRUPLQJWR(1 ,62 I O K2 KM2 KM1 X I K1 K2 KM2 X 7 K1 K2 M M (1) Signalling contact 8 :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62 :LULQJPHWKRGXVHGLQFRQMXQFWLRQZLWKVDIHW\UHOD\PRGXOH (The guard interlock switch should be used in conjunction with a safety limit switch to give electrical/mechanical redundancy) Method for machines with quick rundown time (low inertia) Locking or interlocking device based on the principle of redundancy and self-monitoring. Method for machines with long rundown time (high inertia) 9 XPS XPS VNE XPS 10 Locking of actuator and operation in positive mode associated with a safety relay module. Principle: page 3/7 3/48 Characteristics: page 3/22 References: page 3/44 ,QWHUORFNLQJGHYLFHIRUDFWXDWRU¿WWHGRQJXDUGDQG]HURVSHHG detection. Dimensions: page 3/46 Wiring Diagrams: page 3/48 Wiring diagrams (continued) Safety detection solutions Safety interlock switches, actuator operated Plastic, turret head, type XCSTE Wiring diagrams (continued) :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62 Wiring examples with protection fuse to prevent jumpering of the N.C. contact, either by cable damage or by tampering Locking without power 1&12 XCSTE53pp Locking with power 1&12 XCSTE55pp F1 F1 2 (1) (1) (2) E1 E2 1 (32) 21 22 13 14 (2) E1 31 33 E2 31 (34) 21 22 13 14 3 33 4 O O I X I X M M X X (1) Solenoid (2) Auxiliary contact E1-E2: Solenoid supply 13-14: Safety contact, available for redundancy or signalling (1) Solenoid (2) Auxiliary contact E1-E2: Solenoid supply 13-14: Safety contact, available for redundancy or signalling 5 :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62 Wiring examples with redundancy for the guard switch contacts, without monitoring Locking without power N.C. + N.C. XCSTE73pp Locking with power N.C. + N.C. XCSTE75pp F1 6 F1 F2 F2 (1) K2 K2 (2) (34) 21 22 11 12 O (2) (32) 21 22 11 12 O E2 31 33 E1 I E2 31 33 I KM2 KM2 KM1 KM1 KM2 KM2 M M K1 K1 K2 (1) Solenoid (2) Solenoid auxiliary contact E1-E2: Solenoid supply 11-12: Safety contact, available for redundancy Principle: page 3/7 Characteristics: page 3/22 8 KM1 KM1 E1 7 K1 K1 (1) K2 (1) Solenoid (2) Solenoid auxiliary contact E1-E2: Solenoid supply 11-12: Safety contact, available for redundancy References: page 3/45 Dimensions: page 3/46 9 10 Wiring Diagrams: page 3/49 3/49 Presentation Safety detection solutions Safety interlock switches with lever or shaft operator Plastic, double insulated, turret head, types XCSPL, XCSTL, XCSPR and XCSTR XCSPL with 1 conduit entry :LWKURWDU\RSHUDWLQJKHDGZLWKHOERZHGOHYHUÀXVKZLWKUHDURIVZLWFKRU straight lever, for hinged covers and guards 1 2 Page 3/52 3 XCSPR with 1 conduit entry With rotary operating head, with rotary shaft, for hinged covers and guards 4 5 Page 3/52 XCSTL with 2 conduit entries :LWKURWDU\RSHUDWLQJKHDGZLWKHOERZHGOHYHUÀXVKZLWKUHDURIVZLWFKRU straight lever, for hinged covers and guards 6 7 8 Page 3/52 XCSTR with 2 conduit entries With rotary operating head, with rotary shaft, for hinged covers and guards 9 10 Page 3/52 3/50 Characteristics Safety detection solutions Safety interlock switches with lever or shaft operator Plastic, double insulated, turret head, types XCSPL, XCSTL, XCSPR and XCSTR Environment characteristics Conformity to standards 3URGXFWFHUWL¿FDWLRQV Protective treatment Ambient air temperature Products Machine assemblies For operation For storage Vibration resistance Shock resistance Electric shock protection Degree of protection Cable entry Materials EN/IEC 60947-5-1, EN/IEC 60947-5-4, UL 508, CSA C22-2 n° 14 EN/IEC 60204-1, EN 1088/ISO 14119, EN/ISO 12100 UL, CSA, BG Standard version: “TC” and “TH” -13…+158 °F (- 25…+70 °C) -40…+158 °F (- 40…+70 °C) 50 gn (10…500 Hz) conforming to IEC 60068-2-6 50 gn (duration 11 ms) conforming to IEC 60068-2-27 Class 2 conforming to IEC 60536 ,3FRQIRUPLQJWR,(& Depending on model, either: 1 tapped entry for n° 11 (Pg 11) cable gland, tapped M16 x 1.5 or tapped 1/2" NPT 3RO\DPLGH3$¿EHUJODVVLPSUHJQDWHGFDVH Stainless steel lever and mountings 2 and 3 contact versions slow break Rated insulation voltage 2 and 3 contact versions Rated impulse withstand voltage 2 and 3 contact versions Positive operation 2 3 Contact block characteristics Rated operational characteristics 1 XCSPL, XCSTL, XCSPR, XCSTR: a AC-15, A300: Ue = 240 V, Ie = 3 A or Ue = 120 V, Ie = 6 A All models: c DC-13, Q300: Ue = 250 V, Ie = 0.27 A or Ue = 125 V, Ie = 0.55 A conforming to IEC/EN 60947-5-1 XCSPL, XCSTL, XCSPR, XCSTR : Ui = 500 V conforming to IEC/EN 60947-1 Ui = 300 V conforming to UL 508, CSA C22-2 n° 14 XCSPL, XCSTL, XCSPR, XCSTR: Uimp = 6 kV conforming to IEC/EN 60947-5-1 4 N.C. contacts with positive opening operation conforming to EN/IEC 60947-5-1 Section 3 y 30 m1 conforming to EN/IEC 60947-5-4 Resistance across terminals Short-circuit protection 2 and 3 contact versions Connection 2 contact version Minimum actuation speed 3 contact version XCSPL, XCSTL, XCSPR, XCSTR: 10 A cartridge fuse type gG (gl) XCSPL, XCSTL, XCSPR, XCSTR: Clamping capacity, min: 1 x 21 AWG (0.5 mm2), max: 2 x 15 AWG (1.5 mm2) with or without cable end 0.39 in./s (0.01 m/s) 5 Electrical life Conforming to EN/IEC 60947-5-1 Appendix C. Utilisation categories AC-15 and DC-13. Maximum operating rate: 3600 operating cycles/hour. Load factor: 0.5 6 Millions of operating cycles 2 and 3 slow break contact versions a.c. supply a 50/60 Hz o inductive circuit 5 4 3 Ithe 230 V 2 12/24/48 V 7 110 V 1 0,5 0,2 0,1 0,5 1 2 3 4 5 10 Current in A 8 d.c. supply c Power broken in W for 1 million operating cycles Voltage o V W 24 13 48 9 120 7 Electrical Life The product life expressed is based on average usage and normal operating conditions. Actual operating life will vary with conditions. The above statements are not intended to nor shall they create any express or implied warranties as to product operation or life. For information on the limited warranty offered on this product please refer to the Square D ® terms and conditions of sale found in the Square D ® Digest. 9 10 3/51 6DIHW\GHWHFWLRQVROXWLRQV References, characteristics Safety interlock switches with lever or shaft operator Plastic, double insulated, turret head, types XCSPL, XCSTL, XCSPR and XCSTR Conduit entries tapped 1/2” NPT Type (OERZHGOHYHUÀXVKZLWKUHDURIVZLWFK 6WUDLJKWOHYHU 6SLQGOH To left To right To right OR to left Centered Length 1.18 in (30 mm) (2) 1 2 2SHUDWRU 13 21 XCSPL553 XCSPR553 XCSPL793 XCSPL783 XCSPL773 XCSPL763 XCSPL753 XCSPR753 :HLJKWR]NJ 3.351 (0.095) 3.351 (0.095) 3.351 (0.095) 3.351 (0.095) 3.351 (0.095) 3.704 (0.105) 2SHUDWRU To left Centered To right To right OR to left Centered Length 1.18 in (30 mm) (2) 2-pole N.C. + N.C. slow break 4 22 XCSPL563 21 XCSPL573 11 XCSPL583 12 XCSPL593 22 3 1&FRQWDFWZLWKSRVLWLYHRSHQLQJRSHUDWLRQ 2-pole N.C. + N.O. break before make slow break 14 5HIHUHQFHV( Centered 5 :HLJKWR]NJ 8 33 34 31 13 13 14 21 31 32 14 21 22 32 3-pole N.C. + N.C. + N.C. slow break 21 3-pole N.C. + N.C. + N.O. (N.O. staggered) slow break 11 7 22 1&FRQWDFWZLWKSRVLWLYHRSHQLQJRSHUDWLRQ 12 5HIHUHQFHV( 3-pole N.C. + N.O. + N.O. (2 N.O. staggered) slow break 22 6 – XCSTL583 – XCSTL563 XCSTL553 XCSTR553 XCSTL793 XCSTL783 XCSTL773 XCSTL763 XCSTL753 XCSTR753 – XCSTL883 XCSTL873 XCSTL863 – XCSTR853 5.115 (0.145) 5.115 (0.145) 5.115 (0.145) 5.115 (0.145) 5.115 (0.145) 5.467 (0.155) &RPSOHPHQWDU\FKDUDFWHULVWLFVQRWVKRZQXQGHU*HQHUDOFKDUDFWHULVWLFVSDJHVDQG 7ULSSLQJDQJOH 5° 0HFKDQLFDOOLIH PLOOLRQRSHUDWLQJF\FOHV 0LQLPXPWRUTXH For tripping: 0.07 lb-ft; for positive opening: 0.18 lb-ft (XCSPL and XCSPR), 0.33 lb-ft (XCSTL and XCSTR) XCSPp: 1 entry tapped for 1/2” NPT conduit XCSTp: 2 entries tapped for n° 11 cable gland conforming to NF C 68-300 (DIN Pg 11). with one DE9RA1012 conduit adaptor for 1/2” NPT &DEOHHQWU\ 9 (1) Head adjustable in 90° steps throughout 360°. Switches supplied with 2 additional self-locking screws for positive mounting of the head. (2) For switches with 3.15 in. (80 mm) spindle: replace the 2nd number in the reference (5) by 6. Example: XCSPR553 becomes XCSPR563.. The weight increases by 1.1 oz. (0.032 kg.) 10 The devices listed above are threaded for 1/2" NPT, (using the supplied adaptor on the XCST) and are available with metric conduit: b To order devices tapped for 11 mm cable gland, conforming to NFC 68-300 (DIN Pg 11): Change the last character in the part number to 1. For example: XCSPL593 is changed to XCSPL591. b To order devices tapped for M16 x 1.5 for ISO cable gland: Change the last character in the part number to 2.For example: XCSPL593 is changed to XCSPL592. Principle: page 3/7 3/52 Characteristics: page 3/22 References: page 3/52 Dimensions: page 3/53 Wiring Diagrams: page 3/53 6DIHW\GHWHFWLRQVROXWLRQV Operation, dimensions, wiring diagrams Safety interlock switches with lever or shaft operator Plastic, double insulated, turret head, types XCSPL, XCSTL, XCSPR and XCSTR Conduit entries tapped for 1/2” NPT conduit 2SHUDWLRQ 2SHUDWRUGLVSODFHPHQW XCSPLp93, PLp73, PLp63 XCSPLp83, PLp53 XCSTLp93, TLp73, TLp63 XCSTLp83, TLp53 XCSPRp53 XCSTRp53 XCSTL583, TL553 XCSPR553 XCSTR553 1 or or )XQFWLRQDOGLDJUDPV XCSPL593, PL573, PL563 -5˚+5˚ -90˚ 0 +90˚ 180˚ XCSTL563 5˚ 0 180˚ 21-22 13-14 21-22 13-14 XCSPL793, PL773, PL763 180° -5°+5° 0 +90° -90° 11-12 21-22 XCSTL793, TL773, TL763 5˚ 0 XCSTL783, TL753 -90˚ 180˚ 11-12 21-22 -5˚ +5˚ 0 +90˚ XCSTL873, TL863 G contact closed H contact open 5° 0 180° XCSPR753 -270° XCSTL883, TL853 10˚ 4 -5°+5° -270° 0 +270° 11-12 21-22 31-32 11-12 21-22 31-32 :LULQJGLDJUDPV XCSTLpp3 &DWHJRU\WR(1,62 70 0.10 16 0.10 2.5 0.21 2.5 2.85 72.5 1.69 5.3 2.5 4.27 (3) 108,35 1.30 1.10 (2) 0.49 0.92 33 28 33 28 72.5 70 21 2.85 2.76 1.30 1.10 22 43 5.3 12.5 23.35 0.53 13.5 0.92 (1) 23.35 12.5 0.79/0.87 13.2 20/22 30 30 30 (1) 1 tapped entry for 1/2” NPT conduit Ø: 2 elongated holes Ø 0.17 x 0.33 in (4.3 x 8.3 mm) on 0.87 in (22 mm) centers, 2 holes Ø 0.17 in (4.3 mm) on 0.79 in (20 mm) centers INCHES M4 0.47 32.1 0.31 5 M4 28 1.10 2x 41.75 0.13 3.79 0.51 0.87 2x 0.13 0.33 8.5 0.51 13 0.87 (3) 22 4.61 117 0.49 0.33 96.25 K2 12.5 8.5 0.53 13.5 13 41.75 K1 (2) K1 22 0.49 (1) 0.52 0.79/0.87 13.2 20/22 12.5 1.18 1.18 30 0.79/0.87 20/22 1.59 40.3 2.05 52 30 (1) 1 tapped entry for 1/2” NPT conduit Ø: 2 elongated holes Ø 0.17 x 0.33 in (4.3 x 8.3 mm) on 0.87 in (22 mm) centers, 2 holes Ø 0.17 in (4.3 mm) on 0.79 in (20 mm) centers L = 1.18 in (30 mm) (XCSPRp53) or 3.15 in (80 mm) (XCSPRp63) Principle: page 3/7 I 1.64 Characteristics: page 3/22 (1) 2 tapped entries for n° 11 cable gland (2) 2 elongated holes Ø 0.17 x 0.33 in (4.3 x 8.3 mm) on 0.87 in (22 mm) centers, 2 holes Ø 0.17 in (4.3 mm) on 0.79 in (20 mm) centers (3) 2 elongated holes Ø 0.21 x 0.52 in (5.3 x 13.3 mm) L = 1.18 in (30 mm) (XCSTRp53) or 3.15 in (80 mm) (XCSTRp63) References: page 3/52 K2 K2 8 KM1 1.10 5 1.64 K1 K2 0.31 0.20 1.26 KM2 KM1 H1 M KM2 To activate K1, the lever or spindle must be rotated when the supply is switched on. H1: “lever or spindle displaced from initial position” indicator. When used in conjunction with an XPSsafety relay module and another safety switch, the rotary lever or spindle operator guard switch can provide a category 3 or 4 control and monitoring system for moving guards to EN 954-1/ISO 13849-1. Dimensions: page 3/53 7 O 13 0.47 28 30 F1 K1 L 0.20 1.18 ([DPSOHZLWKSROH1&1212FRQWDFW ZLWKPL[HGUHGXQGDQF\RIWKHFRQWDFWVDQGWKH DVVRFLDWHGFRQWUROUHOD\V (1) 2 tapped entries for n° 11 cable gland (2) 2 elongated holes Ø 0.17 x 0.33 in (4.3 x 8.3 mm) on 0.87 in (22 mm) centers, 2 holes Ø 0.17 in (4.3 mm) on 0.79 in (20 mm) centers (3) 22 elongated holes Ø 0.21 x 0.52 in (5.3 x 13.3 mm) 30 (1) &DWHJRU\WR(1,62 Millimieters XCSTRpp3 1.18 M X 14 XCSPRpp3 X 52 Dual Dimensions: 1.18 1.18 I 0.79/0.87 20/22 1.59 40.3 2.05 0.49 1.18 0.52 6 O 3.44 87.5 5 F1 43 1.69 0.21 33 0.10 ([DPSOHZLWKFDEOHVKRUWFLUFXLWSURWHFWLRQ IXVH 34 27.4 16 13 27.4 0.63 1.08 0.63 2.76 14 1.08 32.1 21-22 31-32 13-14 XCSTR853 -5°+5° 0 +90° -90° 3 +5˚ -5˚ 0 +270˚ 10˚ 11-12 21-22 31-32 XCSPLpp3 1.26 -270˚ 11-12 21-22 'LPHQVLRQV (1) XCSTR753 +5° -5° 0 +270° 21-22 31-32 13-14 21-22 31-32 13-14 10˚ &RQWDFWRSHUDWLRQ 10˚ 21 5° 0 XCSPL783, PL753 21-22 13-14 33-34 21-22 13-14 10˚ 10˚ 10˚ 2 +5˚+5˚ -5˚ +270˚ -270˚ 0 +270˚ -5˚+5˚ -270˚ 0 +270˚ 21-22 13-14 33-34 21-22 13-14 33-34 10˚ 10˚ -5˚+5˚ -90˚ 0 +90˚ 22 5˚ 0 XCSPL583, PL553 Wiring Diagrams: page 3/53 3/53 9 10 Presentation 6DIHW\GHWHFWLRQVROXWLRQV Non-contact safety interlock switches Plastic XCSDMC 5HFWDQJXODUFRPSDFW[[LQ[[PP 3UHFDEOHGFRQQHFWLRQ 1 &RQQHFWRURQSLJWDLOFRQQHFWLRQ 2 3 3/56 and 3/57 XCSDMP 5HFWDQJXODUVWDQGDUG[[LQ[[PP 3UHFDEOHGFRQQHFWLRQ 4 &RQQHFWRURQSLJWDLOFRQQHFWLRQ 5 6 3/56 and 3/57 7 XCSDMR &\OLQGULFDOGLDPHWHULQPPOHQJWKLQPP 3UHFDEOHGFRQQHFWLRQ 8 9 3/56 and 3/57 10 3/54 &RQQHFWRURQSLJWDLOFRQQHFWLRQ 6DIHW\GHWHFWLRQVROXWLRQV Characteristics Non-contact safety interlock switches Plastic (QYLURQPHQW &RQIRUPLW\WRVWDQGDUGV Products IEC/EN 60947-5-1, UL 508, CSA C22 2 n° 14 Machine assemblies IEC/EN 60204-1, EN/ISO 12100, EN 1088/ISO 14119 (XCSDMp5pp only) 3URGXFWFHUWL¿FDWLRQV UL-CSA, BG 3URWHFWLYHWUHDWPHQW Standard version: “TH” $PELHQWDLUWHPSHUDWXUH For operation )& -13…+185 (- 25…+ 85) For storage )& -40…+185 (- 40…+ 85) 2 9LEUDWLRQUHVLVWDQFH 10 gn (10…150 Hz) conforming to IEC 60068-2-6 6KRFNUHVLVWDQFH 30 gn (11 ms) conforming to IEC 60068-2-7 6HQVLWLYLW\WRPDJQHWLF¿HOGV mT (OHFWULFVKRFNSURWHFWLRQ 1 3 * 0.3 Class II conforming to IEC 60536 'HJUHHRISURWHFWLRQ Conforming to IEC 60529 IP 66 and IP 67 for non-contact safety interlock switches with pre-cabled connection IP 67 for non-contact safety interlock switches with connector on pigtail connection Thermoplastic case (PBT) PVC cable (ROHS) 0DWHULDOV &RQWDFWEORFNFKDUDFWHULVWLFV 5DWHGRSHUDWLRQDOFKDUDFWHULVWLFV Ue: c 24 V, Ie: 100 mA max. 5DWHGLQVXODWLRQYROWDJH(Ui) Ui: c 100 V 5DWHGLPSXOVHZLWKVWDQGYROWDJH(U imp) 5HVLVWDQFHDFURVVWHUPLQDOV N9 2.5 conforming to EN/IEC 60947-5-1 Contact with LED 1 57 Contact without LED 1 10 5 3URWHFWLRQ(not using safety module) External cartridge fuse: 500 mA gG (gl) &RQQHFWLRQ &RQWDFWPDWHULDO Pre-cabled, 4 x 22 AWG, length: 2, 5 or 10 m depending on model or M8 connector on 5.95 in. (0.15 m) pigtail Pre-cabled, 4 x 22 AWG, length: 2, 5 or 10 m depending on model or M12 connector on 5.95 in. (0.15 m) pigtail Pre-cabled, 6 x 22 AWG, length: 2, 5 or 10 m depending on model or M12 connector on 5.95 in. (0.15 m) pigtail Pre-cabled, 4 x 22 AWG, length: 2, 5 or 10 m depending on model or M12 connector on 5.95 in. (0.15 m) pigtail Rhodium (OHFWULFDOOLIH 1.2 million operating cycles XCSDMC XCSDMP 2 contact model 3 contact model XCSDMR V c 100 Contact with LED mA 5…100 Contact without LED mA 0.1…100 MW 1000 Contact with LED VA 3 Contact without LED VA 10 +] 150 0D[LPXPVZLWFKLQJYROWDJH 6ZLWFKLQJFDSDFLW\ ,QVXODWLRQUHVLVWDQFH 0D[LPXPEUHDNLQJFDSDFLW\ 0D[LPXPVZLWFKLQJIUHTXHQF\ 4 6 7 8 9 10 Characteristics: Page 3/55 References: Page 3/56 Accessories: Page 3/58 Dimensions: Page 3/60 Wiring Diagrams: Page 3/61 3/55 6DIHW\GHWHFWLRQVROXWLRQV References, characteristics Non-contact safety interlock switches Plastic, pre-cabled 5HFWDQJXODU Type Compact 2.01 x 0.63 x 0.28 in (51 x 16 x 7 mm) 1 &\OLQGULFDO Standard 3.46 x 0.98 x 0.51 in (88 x 25 x 13 mm) Diameter: 1.18 in (30 mm) Length: 1.51 in (38.5 mm) 2 3 5HIHUHQFHVRIVZLWFKHV(1)PXVWEHXVHGLQFRQMXQFWLRQZLWK;36VDIHW\UHOD\PRGXOHVVHHSDJHVWR 8 9 BN XCSDMC7902 XCSDMP7902 XCSDMR7902 – XCSDMP5002 – – XCSDMP7002 – XCSDMC5912 XCSDMP5912 XCSDMR5912 XCSDMC7912 XCSDMP7912 XCSDMR7912 – XCSDMP5012 – – XCSDMP7012 – BN BU XCSDMR5902 WH BK BN BU WH PK BN BK BU BU BU BN + BN + Weight oz (kg) 3.563 (0.101) 6.349 (0.180) 5.150 (0.146) (1) Magnetic switch + coded magnet (XCSZCpppp). Switch pre-cabled with 6.6 ft.(2m) long cable. For other cable lengths, replace the last number of the reference (2) by 5 for a 16.4 ft. (5 m) long cable or by 10 for a 32.8 ft. (10 m) long cable. Example: XCSDMC5902 rectangular, compact switch with N.C. + N.O. contacts and 10 m cable becomes XCSDMC59010. (2) Only to be wired in conjunction with an XPSAF module (see pages 3/63 and 3/65). (3) The green LED is lit when the coded magnet is positioned in front of the switch (guard closed). ·N.O. contact PK-GY is to be used as an indicator of the device state, typically to a PLC. It is not to be used for the safety function. &RPSOHPHQWDU\FKDUDFWHULVWLFVQRWVKRZQXQGHU*HQHUDOFKDUDFWHULVWLFVSDJH 2SHUDWLQJ]RQH Sao: 0.20 in (5 mm) Sar: 0.59 in. (15 mm) 3 directions $SSURDFKGLUHFWLRQV 10 BN BU GY PK 3-pole N.C. + N.O. + N.O. (2) (3) (1 N.O. staggered) With LED BK 7 3-pole N.C. + N.C. + N.O. (3) (1 N.C. staggered) With LED XCSDMP5902 + WH BU 2-pole N.O. + N.O. (2) (3) (1 N.O. staggered) With LED + GY BK 2-pole N.C. + N.O. (3) (N.C. staggered) With LED WH BK 3-pole N.C. + N.O. + N.O. (2) (1 N.O. staggered) 6 WH BK 3-pole N.C. + N.C. + N.O. (1 N.C. staggered) GY PK 5 GY BK 2-pole N.O. + N.O. (2) (1 N.O. staggered) XCSDMC5902 BN WH BK 2-pole N.C. + N.O. (N.C. staggered) PK 4 WH BU WH &RQWDFWVWDWHVVKRZQDUHZLWKWKHPDJQHWSRVLWLRQHGLQIURQWRIWKHVZLWFK Sao: 0.31 in. (8 mm) Sar: 0.79 in. (20 mm) 3 directions Sao: 0.31 in. (8 mm) 0.79 in. (20 mm) 1 direction $FFHVVRULHVSDJH Characteristics: Page 3/55 3/56 References: Page 3/56 Accessories: Page 3/58 Dimensions: Page 3/60 Wiring Diagrams: Page 3/61 6DIHW\GHWHFWLRQVROXWLRQV References, characteristics Non-contact safety interlock switches Plastic, connector on 5.9 in (151 mm) pigtail (continued) 5HFWDQJXODU Type &\OLQGULFDO Compact 2.01 x 0.63 x 0.28 in (51 x 16 x 7 mm) Standard 3.46 x 0.98 x 0.51 in (88 x 25 x 13 mm) Diameter: 1.18 in (30 mm) Length: 1.51 in (38.5 mm) 0FRQQHFWRU 0FRQQHFWRU 0FRQQHFWRU 1 2 3 5HIHUHQFHVRIVZLWFKHV(1)PXVWEHXVHGLQFRQMXQFWLRQZLWK;36VDIHW\UHOD\PRGXOHVVHHSDJHVWR 1 3 1 XCSDMC790L01M8 XCSDMP790L01M12 XCSDMR790L01M12 – XCSDMP500L01M12 – – XCSDMP700L01M12 – XCSDMC591L01M8 XCSDMP591L01M12 XCSDMR591L01M12 XCSDMC791L01M8 XCSDMP791L01M12 XCSDMR791L01M12 – XCSDMP501L01M12 – – XCSDMP701L01M12 – 4 3 5 3 1 3 XCSDMR590L01M12 4 3 1 1 3 1 6 7 3 7 7 3-pole N.C. + N.O. + N.O. (2) (3) (1 N.O. staggered) With LED 2 3-pole N.C. + N.C. + N.O. (3) (1 N.C. staggered) With LED 6 6 4 2-pole N.O. + N.O. (2) (3) (1 N.O. staggered) With LED XCSDMP590L01M12 1 4 4 2 4 2 6 7 6 2 4 2-pole N.C. + N.O. (3) (N.C. staggered) With LED 1 4 2 7 3-pole N.C. + N.O. + N.O. (2) (1 N.O. staggered) XCSDMC590L01M8 3 3-pole N.C. + N.C. + N.O. (1 N.C. staggered) 2 2-pole N.O. + N.O. (2) (1 N.O. staggered) 4 2-pole N.C. + N.O. (N.C. staggered) 2 2 &RQWDFWVWDWHVVKRZQDUHZLWKWKHPDJQHWSRVLWLRQHGLQIURQWRIWKHVZLWFK Weight oz (kg) 3.563 (0.101) 6.349 (0.180) (1) Magnetic switch + coded magnet (XCSZCpppp). (2) Only to be wired in conjunction with an XPSAF module (see pages 3/63 and 3/65). (3) The green LED is lit when the coded magnet is positioned in front of the switch (guard closed). N.O. contact PK-GY is to be used as an indicator of the device state, typically to a PLC. It is not to be used for the safety function. 5.150 (0.146) 8 &RPSOHPHQWDU\FKDUDFWHULVWLFVQRWVKRZQXQGHU*HQHUDOFKDUDFWHULVWLFVSDJH 2SHUDWLQJ]RQH Sao: 0.20 in (5 mm) Sar: 0.59 in. (15 mm) 3 directions $SSURDFKGLUHFWLRQV Sao: 0.31 in. (8 mm) Sar: 0.79 in. (20 mm) 3 directions 9 Sao: 0.31 in. (8 mm) Sar: 0.79 in. (20 mm) 1 direction $FFHVVRULHVSDJH Characteristics: Page 3/55 References: Page 3/56 10 Accessories: Page 3/58 Dimensions: Page 3/60 Wiring Diagrams: Page 3/61 3/57 References, characteristics 6DIHW\GHWHFWLRQVROXWLRQV (continued) Accessories Non-contact safety interlock switches $FFHVVRULHV 1 2 $FFHVVRULHVIRUQRQFRQWDFWVDIHW\LQWHUORFN VZLWFKHV XCSDMCppp2 XCSDMCpppL XCSDMPppp2 XCSDMPpppL XCSDMRppp2 XCSDMRpppL 0RXQWLQJFODPS :HLJKWR]NJ – – $GGLWLRQDOFRGHGPDJQHW :HLJKWR]NJ XCSZC1 0.317 (0.009) XCSZP1 1.764 (0.050) XCSZR1 0.635 (0.018) 1RQPDJQHWLFVKLPV :HLJKWR]NJ XCSZCC (lot of 2) 0.282 (0.008) XCSZCP (lot of 2) 0.423 (0.012) XCSZCR 0.071 (0.002) XSZ B130 2.822 (0.080) 3UHZLUHGIHPDOHFRQQHFWRUVIRUFRQQHFWRUYHUVLRQVZLWFKHV 3UHZLUHGFRQQHFWRUFKDUDFWHULVWLFV 3 3UHZLUHGFRQQHFWRUW\SH 7\SHRIFRQQHFWLRQ 1XPEHURIFRQGXFWRUVSLQV 'HJUHHRISURWHFWLRQ $PELHQWDLUWHPSHUDWXUH 4 5 Static Dynamic &DEOLQJ /('VLJQDOOLQJ 1RPLQDOYROWDJH 1RPLQDOFXUUHQW ,QVXODWLRQUHVLVWDQFH &RQWDFWUHVLVWDQFH XZCP0941Lp, XZCP1041Lp XZCP29P11Lp Screw threaded (metal Screw threaded (metal clamping ring) clamping ring) 4 8 IP 67 (with clamping ring correctly tightened) - 31…+ 194 °F (- 35…+ 90 °C) - 31…+ 194 °F (- 35…+ 90 °C) + 23…+ 194 °F (- 5…+ 90 °C) + 23…+ 194 °F (- 5…+ 90 °C) Ø 0.205” (5.2 mm) cable, Ø 0.205” (5.2 mm) cable, wire c.s.a.: wire c.s.a.: 2 8 x 24 AWG (0.25 mm2) 4 x 22 AWG (0.34 mm ) XZCP1141Lp, XZCP1241Lp Screw threaded (metal clamping ring) 4 – a 60 V, c 75 V 4A > 109 1 y 5 m1 – a 250 V, c 300 V 4A > 109 1 y 5 m1 – a 250 V, c 300 V 2A > 109 1 y 5 m1 - 31…+ 194 °F (- 35…+ 90 °C) + 23…+ 194 °F (- 5…+ 90 °C) Ø 0.205” (5.2 mm) cable, wire c.s.a.: 4 x 22 AWG (0.34 mm2) 5HIHUHQFHVRISUHZLUHGFRQQHFWRUV 7\SHRI FRQQHFWRU 6 Female, M8 1XPEHU )RUXVHZLWK RISLQV 4 XCSDMCpppL &DEOH OHQJWK IWP Straight 6.56 (2) Type 16.40 (5) 5HIHUHQFH XZCP0941L2 XZCP0941L5 32.81 (10) XZCP0941L10 XZ CP0941Lp Elbowed 6.56 (2) 7 16.40 (5) XZCP1041L2 XZCP1041L5 32.81 (10) XZCP1041L10 XZ CP1041Lp Female, M12 8 XCSDMPpppL Straight 6.56 (2) 16.40 (5) 8 XZCP29P11L2 XZCP29P11L5 32.81 (10) XZCP29P11L10 Female, M12 XZ CP29P11Lp 4 XCSDMRpppL/ XCSDMPpppL Straight 6.56 (2) 16.40 (5) 9 XZCP1141L2 XZCP1141L5 32.81 (10) XZCP1141L10 Elbowed 6.56 (2) 16.40 (5) XZCP1241L5 6.702 (0.190) XZ CP1241Lp 3/58 References: Page 3/56 Accessories: Page 3/58 Dimensions: Page 3/60 12.699 (0.360) 2.822 (0.080) 6.349 (0.180) 12.699 (0.360) 3.527 (0.100) 10.229 (0.290) 16.579 (0.470) 3.175 (0.090) 6.702 (0.190) 13.051 (0.370) 3.175 (0.090) XZ CP1141Lp Characteristics: Page 3/55 R]NJ 2.822 (0.080) 6.349 (0.180) XZCP1241L2 32.81 (10) XZCP1241L10 10 :HLJKW Wiring Diagrams: Page 3/61 13.051 (0.370) 6DIHW\GHWHFWLRQVROXWLRQV Function diagrams Non-contact safety interlock switches )XQFWLRQGLDJUDPVZLWKPDJQHWSUHVHQWSUHFDEOHGYHUVLRQ XCSDMC59pp 0 Color (N.O.): BN/BU (N.C.): BK/WH 0.55 0.20 14 5 XCSDMC79pp Sao F O 0.55 0 0.20 5 14 Sao F F Sar 8 0.79 0.55 20 Color 0 0.79 0.31 8 0.55 20 0 20 14 F O O 8 Sao Color Sar (N.O.): BN/BU (N.O.): BK/WH (N.C.): GY/PK 0.79 0.31 0.55 1 20 14 F F O 2 Color Sar (N.O.): BN/BU 14 Sao (N.C.): BK/WH F O Sao 0.55 XCSDMR79pp;&6'03pp Sar (N.O.): BN/BU 14 8 Color Sar (N.O.): BN/BU (N.C.): BK/WH (N.C.): GY/PK 0.79 0.31 15 XCSDMR59pp;&6'03pp 0.31 0 XCSDMP70pp 0.59 15 Sao Color (N.O.): BN/BU (N.O.): BK/WH Sar 0.59 0 XCSDMP50pp (N.O.): BK/WH F F 3 )XQFWLRQGLDJUDPVZLWKPDJQHWSUHVHQWFRQQHFWRURQSLJWDLOYHUVLRQ XCSDMC59pp 0 Pin (N.O.): 1/3 (N.C.): 4/2 0.55 0.20 14 5 XCSDMC79pp Sao F O 0 0.55 0.20 14 5 Sao F F Sar 8 0.79 0.55 14 20 8 0.55 14 20 Pin 0 Sar (N.O.): 1/3 (N.C.): 4/2 (N.C.): 6/7 F F O 0.79 0.31 8 Sao 0.55 14 20 Pin Sar (N.O.): 1/3 4 (N.O.): 4/2 (N.C.): 6/7 XCSDMR79pp;&6'03pp Pin 0 Sar (N.O.): 1/3 (N.C.): 4/2 F O F O O 0.79 0.31 Sao 15 XCSDMR59pp;&6'03pp 0.31 0 XCSDMP70pp 0.59 15 Sao Pin (N.O.): 1/3 (N.O.): 4/2 Sar 0.59 0 XCSDMP50pp Contact closed Contact open F F 0.79 0.31 8 Sao 0.55 14 20 5 Pin Sar (N.O.): 1/3 (N.O.): 4/2 6 6DRVSHFL¿HGRSHUDWLQJGLVWDQFH 6DUVSHFL¿HGWULSSLQJGLVWDQFH Conforming to EN/IEC 60947-5-3. Contact in transition 7 8 9 10 Characteristics: Page 3/55 References: Page 3/56 Accessories: Page 3/58 Dimensions: Page 3/60 Wiring Diagrams: Page 3/61 3/59 6DIHW\GHWHFWLRQVROXWLRQV Dimensions Non-contact safety interlock switches Plastic 1RQFRQWDFWVDIHW\LQWHUORFNVZLWFKHV 1 &RGHGPDJQHWfor XCSDMC XCSDMC PUHFDEOHGFRQQHFWLRQ CRQQHFWRURQSLJWDLOFRQQHFWLRQ 0.63 0.28 7 (1) 0.63 0.28 16 0.49 7 (1) 0.63 0.28 16 0.49 7 (1) 12.5 0.31 0.31 8 8 0.63 0.63 16 2.01 51 2xØ1.34 0.31 8 0.63 16 16 2.01 2.01 51 51 2xØ1.34 2xØ1.34 2xØ 3.5 2xØ 3.5 3 16 0.49 12.5 12.5 2 XCSZC1 5.94 2xØ 3.5 (2) 151 Dual Dimensions: (1) Counterbored: 0.24 x 0.14 in. (Ø 6 x 3.5 mm.) 4 (1) Counterbored: 0.24 x 0.14 in. (Ø 6 x 3.5 mm.) (2) M8 4-pin connector. INCHES Millimieters (1) Counterbored: 0.24 x 0.14 in. (Ø 6 x 3.5 mm.) &RGHGPDJQHWfor XCSDMP XCSDMP 3UHFDEOHGFRQQHFWLRQ &RQQHFWRURQSLJWDLOFRQQHFWLRQ 5 XCSZP1 (1) 5.94 151 2x Ø0.17 2x Ø4.5 6 3.07 3.46 78 88 3.07 3.07 78 78 3.46 3.07 88 78 7 0.31 0.14 0.26 3.5 6.5 8 8 0.26 3.5 0.14 0.31 3.5 6.5 0.51 0.98 8 13 25 0.98 25 8 0.14 0.31 0.26 6.5 0.98 25 (1) 4 or 6-pin M12 connector. &RGHGPDJQHWfor XCSDMR XCSDMR 3UHFDEOHGFRQQHFWLRQ &RQQHFWRURQSLJWDLOFRQQHFWLRQ XCSZR1 M30 x 0.06 M30 x 1.5 0.28 9 7 (1) M30 x 0.06 0.63 M30 x 1.5 1.52 38.5 10 1.52 5.94 38.5 151 0.51 13 (1) M12 4-pin connector. Characteristics: Page 3/55 3/60 1.18 16 References: Page 3/56 Accessories: Page 3/58 (1) (1) 0.08 x Ø 0.17 (2 x Ø 4.3), countersunk: Ø 7.5 at 45°. Dimensions: Page 3/60 Wiring Diagrams: Page 3/61 6DIHW\GHWHFWLRQVROXWLRQV Dimensions (continued), wiring diagrams, mounting Non-contact safety interlock switches Plastic $FFHVVRULHV 0RXQWLQJFODPS 1RQPDJQHWLFVKLPV XSZ B130 XCSZCC XCSZCP 1.51 13 Ø1.18 38.3 16 0.49 25 0.47 = 12 12.5 Ø30 0.85 0.47 = Ø1.18 12 Ø30 21.6 0.63 0.63 1.40 35.5 16 1.2 31 0.73 16 2.01 51 2.56 0.85 3.07 65 4xØ1.34 78 0.31 8 4xØ 3.5 21.7 1.54 (1) 2xØ4.3 88 0.14 2 2xØ0.17 3.46 18.5 3.5 1 XCSZCR 0.98 0.63 0.51 39 3 Ø0.17 Ø4.5 0.16 0.87 0.31 4 22 8 0.45 11.5 (1) 2 elongated holes Ø 4 x 8. 3UHZLUHGIHPDOHFRQQHFWRUV XZ CP0941Lp XZ CP1041Lp 0.39 Ø10 XZ CP1141Lp Ø0.57 27.4 M12x0.04 Ø14.8 19.7 XZ CP29P11Lp 1.08 Ø0.58 0.78 M8x0.04 XZ CP1241Lp M12x1 M12x1 M8x1 Ø0.58 Ø0.39 Ø14.8 Ø10 1.36 M8x0.04 34.5 M12x0.04 M8x1 1.36 M12x1 1.73 1.65 44 42 L L L Ø0.43 Ø0.30 Ø7.5 Ø7.5 5 L L 34.6 Ø0.30 4 M12x0.04 Ø14.5 Ø11 Ø0.43 Ø11 Ø0.43 Ø11 :LULQJGLDJUDPV 0SUHZLUHGIHPDOHFRQQHFWRU 0SUHZLUHGIHPDOHFRQQHFWRU XZ CP0941Lp XZ CP1141Lp, XZ CP1241Lp BK 4 3 WH BU 2 6 XZ CP29P11Lp GY 5 BK 3 4 YE 2 1 GN 4 PK 6 1 BN BU WH BN 3 7 7 BU 1 2 BN WH 8 RD 0RXQWLQJ XCSDMC XCSDMP XCSDMR d d b B 9 XCS DMC DMP D b F 1.57 (40) 0.51 (13) min. – 3.94 (100) 0.39 (10) min. – d 3.19 x 2.17 (81 x 55) 4.65 x 2.17 (118 x 55) e – – 1RQPDJQHWLFVKLPV A XCSZCC B XCSZCP DMR 1.57 (40) Ø 1.77 (45) Ø 1.77 (45) – – 0.79 (20) 0.51 (13) 0.79 (20) 0.67 (17) C Characteristics: Page 3/55 0.47 (12) min. – 0.47 (12) min. – > 0.39 (10 ) > 0.39 (10 ) < 0.39 (10) < 0.39 (10) References: Page 3/56 Accessories: Page 3/58 C a A Ød a a b B b A 8 c e 10 XCSZCR Dual Dimensions: Dimensions: Page 3/60 INCHES Millimieters Wiring Diagrams: Page 3/61 3/61 6DIHW\GHWHFWLRQVROXWLRQV Wiring diagrams Non-contact safety interlock switches Plastic, pre-cabled XCSDMP5pppZLWK;36'0% :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62 Example with 3-pole N.C. + N.C. + N.O. (1 N.C. staggered) contact. 1 F1 + 24 V To PLC Guard 1 closed + 24 V Start GY WH BN+ BK BU 2 PK S1 F S3 K3 ESC XCS DM A1 K4 S11 S12 S13 Y1 Y2 13 23 14 24 XPS DMB Supply A1/A2 3 K1 Fault Fault K1/K2 Logic K2 F BK BU BN+ 4 S23 WH S21 S2 S22 PK A2 GY K1/K2 Y34 Y44 To PLC XCS DM K3 + 24 V K4 To PLC 0V Guard 2 closed Channel 1 5 2 solid-state outputs Channel 2 Safety outputs ESC: External start conditions. ,QSXWV666RU666 8QXVHGLQSXWVPXVWEHMXPSHUHGIURP6BWR6B)RUH[DPSOH6WR6 7KHRUGHULQZKLFKWKHLQSXWVDUHZLUHGRUMXPSHUHGZLOOQRWDIIHFWGHYLFHRSHUDWLRQ XCSDMC5ppp, XCSDMP5ppp, XCSDMR5pppZLWK;36'0( :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62Example with 2-pole N.C. + N.O. (N.C. staggered) contact. 6 + 24 V F1 S1 S5 S7 XCS DM BN+ WH BN+ WH BN+ BK BU BK BU S12 S13 S32 S33 S52 S53 S31 S51 Start ESC BU S11 Guard 5 closed XCS DM WH A1 S3 XCS DM BK 7 Guard 3 closed Guard 1 closed K3 K4 Y1 Y2 13 23 14 24 XPS DME Supply A1/A2 S13 S33 S53 Fault S12 S32 S52 S23 S43 S63 S22 S42 S62 0V Guard 2 closed S62 S6 BK XCS DM S61 WH S4 S43 Guard 4 closed K2 S63 Y34 To PLC K3 Chnl. 1 Chnl. 2 Safety outputs ESC: External start conditions. ,QSXWV6B6B6B 8QXVHGLQSXWVPXVWEHMXPSHUHGIURP6BWR6B)RUH[DPSOHLILQSXW666LVQRWXVHGWKHQWHUPLQDOV6DQG6PXVWEHMXPSHUHG 7KHRUGHULQZKLFKWKHLQSXWVDUHZLUHGRUMXPSHUHGZLOOQRWDIIHFWGHYLFHRSHUDWLRQ Characteristics: Page 3/55 3/62 References: Page 3/56 Accessories: Page 3/58 K4 Guard 6 closed 2 solid-state outputs 10 Y44 XCS DM BU S42 BU WH 9 XCS DM S41 BK BK S2 S23 BN+ S22 WH S21 BU A2 BN+ 8 K1/K2 BN+ Logic K1/K2 K1 Fault Dimensions: Page 3/60 Wiring Diagrams: Page 3/61 6DIHW\GHWHFWLRQVROXWLRQV Wiring diagrams (continued) Non-contact safety interlock switches Plastic, pre-cabled &RQQHFWLRQRIXSWRQRQFRQWDFWVDIHW\LQWHUORFNVZLWFKHVZLWKDQ/('RQRQHLQSXWZLWK;36'0p (1) :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62 Example with 2-pole N.C. + N.O. contact 1 Example with 3-pole N.C. + N.C. + N.O. contact + 24 V F XCS DM BU BN+ BU BN+ BK WH BK PK GY 2 S1.2 BN+ XCS DM BU 3 S1.3 S22 S23 BN+ S21 BU S13 WH S12 BK BN+ BU S11 4 GY WH BK XCS DM S12 S13 To PLC XCS DM PK WH BK S1.3 PK GY BN+ BK XCS DM S1.2 WH S1.1 XCS DM BU WH S1.1 S11 S21 S22 S23 5 (1) Input: S11, S12, S13 or S21, S22, S23. XCSDMp7ppp ZLWK;36$) :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62Example with 2-pole N.C. + N.C. contact (not conforming to standard EN 1088/ISO 14119) 6 F1 L ( +) K3 S2 Start K4 (1) ESC A1 S33 7 (2) S34 S39 13 23 33 XPS AF K1 T 8 Logic K2 S21 S22 WH BK S1 S12 14 24 34 XCS DM BU S11 9 BN+ A2 K3 K4 N( ) 10 (1) With start button monitoring. (2) Without start button monitoring. ESC: External start conditions. Characteristics: Page 3/55 References: Page 3/56 Accessories: Page 3/58 Dimensions: Page 3/60 Wiring Diagrams: Page 3/61 3/63 6DIHW\GHWHFWLRQVROXWLRQV Wiring diagrams (continued) Non-contact safety interlock switches Plastic, connector on pigtail XCSDMP5ppp ZLWK;36'0% :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62 Example with 3-pole N.C. + N.C. + N.O. (1 N.C. staggered) contact. 1 F1 + 24 V To PLC Guard 1 closed + 24 V Start S1 F 6 2 1 4 3 2 7 S3 K3 ESC XCS DM A1 K4 S11 S12 S13 Y1 Y2 13 23 14 24 XPS DMB Supply A1/A2 3 K1 Fault Fault K1/K2 Logic K2 S22 S23 7 4 3 2 1 A2 6 K1/K2 S21 Y34 Y44 S2 4 F To PLC XCS DM K3 + 24 V K4 To PLC 0V Guard 2 closed Channel 1 5 2 solid-state outputs Channel 2 Safety outputs ESC: External start conditions. ,QSXWV666RU666 8QXVHGLQSXWVPXVWEHMXPSHUHGIURP6BWR6B)RUH[DPSOH6WR6 7KHRUGHULQZKLFKWKHLQSXWVDUHZLUHGRUMXPSHUHGZLOOQRWDIIHFWGHYLFHRSHUDWLRQ XCSDMC5ppp, XCSDMP5ppp, XCSDMR5pppZLWK;36'0( 6 :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62Example with 2-pole N.C. + N.O. (N.C. staggered) contact. + 24 V F1 Guard 3 closed Guard 1 closed S1 S3 XCS DM Guard 5 closed S5 XCS DM S7 XCS DM Start 2 1 2 1 2 1 3 4 3 4 3 7 4 ESC K3 K4 A1 S11 S12 S13 S31 S32 S33 S51 S52 S53 Y1 Y2 13 23 14 24 XPS DME 8 Supply A1/A2 S13 S33 S53 Fault S12 S32 S52 S23 S43 S63 S22 S42 S62 Logic K1/K2 A2 S21 S22 S2 S42 S4 S43 S62 S6 S63 Y34 Y44 3 4 3 4 3 2 1 2 1 XCS DM 1 XCS DM S61 K2 4 XCS DM S41 K1/K2 2 9 S23 K1 Fault To PLC K3 0V Guard 2 closed Guard 4 closed Guard 6 closed 2 solid-state outputs 10 K4 Chnl. 1 Chnl. 2 Safety outputs ESC: External start conditions. ,QSXWV6B6B6B 8QXVHGLQSXWVPXVWEHMXPSHUHGIURP6BWR6B)RUH[DPSOHLILQSXW666LVQRWXVHGWKHQWHUPLQDOV6DQG6PXVWEHMXPSHUHG 7KHRUGHULQZKLFKWKHLQSXWVDUHZLUHGRUMXPSHUHGZLOOQRWDIIHFWGHYLFHRSHUDWLRQ Characteristics: Page 3/55 3/64 References: Page 3/56 Accessories: Page 3/58 Dimensions: Page 3/60 Wiring Diagrams: Page 3/61 6DIHW\GHWHFWLRQVROXWLRQV Wiring diagrams (continued) Non-contact safety interlock switches Plastic, connector on pigtail &RQQHFWLRQRIXSWRQRQFRQWDFWVDIHW\LQWHUORFNVZLWFKHVZLWKDQ/('RQRQHLQSXWZLWK;36'0p (1) :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62 Example with 2-pole N.C. + N.O. contact 1 Example with 3-pole N.C. + N.C. + N.O. contact + 24 V F XCS DM S1.1 S1.1 1 2 3 2 6 XCS DM S1.2 4 4 3 7 1 2 XCS DM S1.2 6 2 1 7 4 3 3 S1.3 XCS DM 4 S22 S23 S12 S13 To PLC S21 1 S13 3 S12 2 1 3 S11 4 2 4 XCS DM 6 S1.3 7 4 3 1 2 XCS DM S11 S21 S22 S23 5 (1) Input: S11, S12, S13 or S21, S22, S23. XCSDMp7pppZLWK;36$) :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,62Example with 2-pole N.C. + N.C. contact (not conforming to standard EN 1088/ISO 14119) 6 F1 L ( +) K3 Start S2 K4 (1) ESC A1 S33 7 (2) S34 S39 13 23 33 XPS AF K1 8 Logic T K2 A2 S11 S21 S22 S1 S12 14 24 34 4 3 2 1 XCS DM 9 K3 K4 10 N( ) (1) With start button monitoring. (2) Without start button monitoring. ESC: External start conditions. Characteristics: Page 55 References: Page 56 Accessories: Page 58 Dimensions: Page 60 Wiring Diagrams: Page 61 3/65 Presentation 6DIHW\GHWHFWLRQVROXWLRQV Non-Contact safety interlock switches 1 1RQ&RQWDFWVDIHW\LQWHUORFNVZLWFKHV 3UHFDEOHGFRQQHFWLRQ 6,/DQG&DWHJRULHVDQG XCSDM3791pp ;&6'0pp 2 3 page 6 4 1RQ&RQWDFWVDIHW\LQWHUORFNVZLWFKHV 0FRQQHFWRUFRQQHFWLRQ 6,/DQG&DWHJRULHVDQG ;&6'00;&6'00 5 6 page 18 7 8 9 10 3/66 6DIHW\GHWHFWLRQVROXWLRQV Characteristics Non-Contact safety interlock switches 1RQ&RQWDFWVDIHW\LQWHUORFNW\SH 6,/&DWHJRU\ XCSDM3 6,/&DWHJRU\ XCSDM4 1 (QYLURQPHQW &RQIRUPLW\WRVWDQGDUGV IEC 61508, EN/IEC 62061( SIL2 and SIL3), EN 13849-1 (Category 3 and Category 4), EN 1088/ISO 14119, EN/IEC 60947-5-1; EN/IEC 60947-5-2 ; EN/IEC 60947-5-3 e, UL, CSA, TÜV 3URGXFWFHUWL¿FDWLRQV $PELHQWDLUWHPSHUDWXUH For operation )& -13...+158 (-25...+70) For storage )& + 40 ...+ 185 (-40...+85) 9LEUDWLRQUHVLVWDQFH Conforming to IEC 60068-2-6 10 gn (10…500 Hz) 6KRFNUHVLVWDQFH Conforming to IEC 60068-2-7 30 gn, 11 ms 6HQVLWLYLW\WRPDJQHWLF¿HOGV mT y 0,5 (OHFWULFVKRFNSURWHFWLRQ Conforming to IEC 61140 Class III 'HJUHHRISURWHFWLRQ Conforming to IEC 60529 Pre-cabled version: IP 66, IP 67 Connector version: IP 67 Conforming to DIN 40050 Pre-cabled version: IP 69K 0DWHULDOV 2 3 Thermoplastic case (PBT); PVC cable &KDUDFWHULVWLFV 5DWHGRSHUDWLRQDOFKDUDFWHULVWLFV Ub : c 24 V + 10% - 20% 5DWHGLQVXODWLRQYROWDJH(Ui) Ui : c 36V 5DWHGLPSXOVHZLWKVWDQGYROWDJH (U imp) Conforming to EN 60947-5-1 kV ,QWHJUDWHGRXWSXWSURWHFWLRQ 4 2,5 Overload and short-circuit protection &RQQHFWLRQ Conforming to IEC 60947-5-2-A3 and IEC 61076 Pre-cabled, 6 x 22 AWG (0.25 mm²), length: 6.6, 16.4 or 32.8 ft. (2, 5, or 10 m) depending on model or M12 connector (A coding) &DEOHGLDPHWHU LQ PP 0.24 (6.1 +/- 0.3) &DEOHUHVLVWDQFH m1P 90 Pre-cabled, 8 x 22 AWG (0.25 mm²), length: 6.6, 16.4 or 32.8 ft. (2, 5, or 10 m) depending on model or M12 connector (A coding) 6DIHW\RXWSXWV266' 2XWSXW6LJQDO6ZLWFKLQJ'HYLFHV 2 PNP type (NO) solid-state outputs, 1.5 A (2 A up to 140 °F (60°C)), c 24 V (short-circuit protected) $ODUPRXWSXW – 6LJQDOOLQJ LED (green/red/orange) 0D[LPXPVZLWFKLQJIUHTXHQF\ +] 3 $FWLYDWLRQGHOD\ PV 100 'LVFRUGDQFHWLPH V 2 +)7+DUGZDUH)DXOW7ROHUDQFH 1 solid-state output, 0.5 A, c 24 V, PNP OEIW 1P 0D[LPXPVHULHVPRXQWLQJ 6 1 7 Test interval: 12 months 7LJKWHQLQJWRUTXH 5 1.327 (1.8) maximum 32 maximum with 6.6 ft. (2 m) long cable – - LED status signalling - Auto/Manual start via “Start”input - Monitoring of external switching devices (EDM: External Devices Monitoring) - Display of operating modes (LED) - Monitoring of the function (open or closed) as well as the response time of the power components. )XQFWLRQV )XQFWLRQV 8 9 10 Characteristics: Page 3/67 References: Page 3/68 Accessories: Page 3/70 Dimensions: Page 3/71 Wiring Diagrams: Page 3/73 3/67 6DIHW\GHWHFWLRQVROXWLRQV References, characteristics Non-contact safety interlock switches Plastic, solid-state PNP type output 1RQ&RQWDFWVDIHW\LQWHUORFNVZLWFKHVZLWKGHGLFDWHGWUDQVPLWWHU 3UHFDEOHGFRQQHFWLRQ Type 1 2 3 5HIHUHQFHV 'HVFULSWLRQ 4 0DJQHWLFV\VWHPZLWKGHGLFDWHG WUDQVPLWWHU(1) 7\SHRIFRQQHFWLRQ 6,/&DWHJRU\ 6,/&DWHJRU\ :HLJKW R]NJ Pre-cabled, L = 6.6 ft (2 m) XCSDM379102 XCSDM480102 11.288 (0.320) Pre-cabled, L = 16.4 ft. (5 m) XCSDM379105 XCSDM480105 16.932 (0.480) Pre-cabled, L = 32.8 ft. (10 m) XCSDM379110 XCSDM480110 26.279 (0,745) (1) Self-contained system not requiring use of safety module or non-magnetic shim. 5 6 'HWHFWLRQFKDUDFWHULVWLFV $VVXUHGRSHUDWLQJGLVWDQFH Sao : 0.39 in. (10 mm) $VVXUHGWULSSLQJGLVWDQFH Sar : 0.79 in. (20 mm) $SSURDFKGLUHFWLRQV 9 $SSURDFKVSHHG 0.03 ft./s (0.01 m/s) mini 2XWSXWVWDWXVSUHFDEOHGFRQQHFWLRQ Output states shown are with the dedicated transmitter positioned in front of the receiver. XCSDM3791pp XCSDM4801pp 0.55 0.55 14 7 0 0.39 Sao 10 14 0.79 0 20 Sao 10 0.79 20 I1/O1 - GY/BK (NO) I2/O2 - PK/WH (NO) I1/O1 - GY/BK (NO) I2/O2 - PK/WH (NO) Sar Sar 8 0.39 Er - VT(NC) ON OFF “OFF” = Error 6DR6SHFL¿HGRSHUDWLQJGLVWDQFH 6DU6SHFL¿HGWULSSLQJGLVWDQFH Conforming to EN/IEC 60947-5-3 Output closed Output open Transitional state $SSURDFKGLUHFWLRQV 9 10 Characteristics: Page 3/67 3/68 References: Page 3/68 Accessories: Page 3/70 Dimensions: Page 3/71 Wiring Diagrams: Page 3/73 References, characteristics (continued) 6DIHW\GHWHFWLRQVROXWLRQV Non-contact safety interlock switches Plastic, solid-state PNP type output 1RQFRQWDFWVDIHW\LQWHUORFNZLWKGHGLFDWHGWUDQVPLWWHU 0FRQQHFWRUFRQQHFWLRQ Type 1 2 3 5HIHUHQFHV 'HVFULSWLRQ 7\SHRI FRQQHFWLRQ 1RQ&RQWDFWVDIHW\LQWHUORFNVZLWFKHVZLWK M12 connector GHGLFDWHGWUDQVPLWWHU(1) 6,/&DWHJRU\ 6,/&DWHJRU\ XCSDM3791M12 XCSDM4801M12 :HLJKW R]NJ 7.584 (0.215) 4 1) Self-contained system not requiring use of safety module or non-magnetic shim. 'HWHFWLRQFKDUDFWHULVWLFV 5 $VVXUHGRSHUDWLQJGLVWDQFH Sao : 0.39 in. (10 mm) $VVXUHGWULSSLQJGLVWDQFH Sar : 0.79 in. (20 mm) $SSURDFKGLUHFWLRQV 9 $SSURDFKVSHHG 0.03 ft./s (0.01 m/s) mini 2XWSXWVWDWXVSUHFDEOHGFRQQHFWLRQ Output states shown are with the dedicated transmitter positioned in front of the receiver. XCSDM3791M12 0.55 0.55 14 0 0.39 Sao 10 6 XCSDM4801M12 14 0.79 0 20 0.39 Sao 10 0.79 20 I1/O1 - 5/4 (NO) I2/O2 - 6/4 (NO) I1/O1 - 7/4 (NO) I2/O2 - 6/2 (NO) Sar Sar Er- 7(NC) ON “OFF” = Error 7 OFF 6DR6SHFL¿HGRSHUDWLQJGLVWDQFH 6DU6SHFL¿HGWULSSLQJGLVWDQFH Conforming to EN/IEC 60947-5-3 Output closed Output open Transitional state 8 9 10 Characteristics: Page 3/67 References: Page 3/68 Accessories: Page 3/70 Dimensions: Page 3/71 Wiring Diagrams: Page 3/73 3/69 References, characteristics (continued) 6DIHW\GHWHFWLRQVROXWLRQV Non-contact safety interlock switches Accessories $FFHVVRULHV 'HVFULSWLRQ 1 2 )RUXVHZLWK 5HIHUHQFH :HLJKW R]NJ 5HSODFHPHQWGHGLFDWHG WUDQVPLWWHU XCSDM3/4ppp02/05/10 XCSDM3/4pppM12 XCSDMT 3.527 (0.100) $UFVXSSUHVVRU(pair) XCSDM3/4ppp02/05/10 XCSDM3/4pppM12 XUSLZ500 0.705 (0.020) 3UHZLUHGIHPDOHFRQQHFWRUVIRUFRQQHFWRUYHUVLRQ1RQFRQWDFWVDIHW\LQWHUORFNVZLWFKHV 3UHZLUHGFRQQHFWRUFKDUDFWHULVWLFV 3UHZLUHGFRQQHFWRUW\SH 3 XZ CP29P12Lp 7\SHRIFRQQHFWLRQ Screw threaded (metal clamping ring) 1XPEHURIFRQWDFWV 8 'HJUHHRISURWHFWLRQ $PELHQWDLUWHPSHUDWXUH &DEOLQJ IP 67 (with clamping ring correctly tightened) Operation )& - 13 ...+ 158 (- 25 ...+ 70) Storage )& - 40 ...+ 185 (- 40…+ 85) Conforming to IEC 60947-5-2 Ø 6.1 mm PUR cable, wire c.s.a.: 8 x 22 AWG (0.25 mm2) /('VLJQDOOLQJ 4 – 1RPLQDOFXUUHQW A 2 ,QVXODWLRQUHVLVWDQFH 1 > 109 &RQWDFWUHVLVWDQFH m1 y5 5HIHUHQFHVRISUHZLUHGFRQQHFWRUV 5 DF536653 7\SHRI FRQQHFWRU 1RRI )RUXVHZLWK FRQWDFWV )HPDOH0 8 &RGLQJ$ Type &DEOH OHQJWK IWP XCSDM3/4ppp02 Straight 6.6 (2) XCSDM3/4ppp05 XCSDM3/4ppp10 16.4 (5) 32.8 (10) XZ CP29P12Lp 5HIHUHQFH XZCP29P12L2 3.527 (0.100) XZCP29P12L5 10.229 (0.290) XZCP29P12L10 16.579 (0.470) 6 7 8 9 10 Characteristics: Page 3/67 3/70 References: Page 3/68 Accessories: Page 3/70 Dimensions: Page 3/71 :HLJKW R]NJ Wiring Diagrams: Page 3/73 6DIHW\GHWHFWLRQVROXWLRQV Dimensions Non-contact safety interlock switches Plastic 1RQFRQWDFWVDIHW\LQWHUORFN VZLWFKHV 3UHFDEOHGFRQQHFWLRQ ;&6'0ppp $FFHVVRU\ 0FRQQHFWRU&RGLQJ$FRQQHFWLRQ ;&6'0pppM12 1.26 5HSODFHPHQWGHGLFDWHGWUDQVPLWWHU XCSDMT 1.26 32 0.31 0.47 12 34 32 0.31 1.34 8 1.34 8 0.20 0.47 12 5 34 0.20 0.20 5 5 3.23 8 3 0.24 6 4 4.6 3.23 3.23 82 27 0.18 4.6 4.6 0.31 1.06 0.18 0.18 2 1.26 32 1 82 82 3.94 3.94 3.94 100 100 5 100 0.35 9 6 Ø 0.16 Ø 0.16 Ø4 Ø4 Ø 0.16 Ø4 Dual Dimensions: INCHES 3UHZLUHGIHPDOHFRQQHFWRUV 8 XZ CP29P12Lp Ø0.57 Ø14.5 7 Millimieters M12x0.04 M12x1 9 1.65 L 42 10 Ø0.43 Ø11 Characteristics: Page 3/67 References: Page 3/68 Accessories: Page 3/70 Dimensions: Page 3/71 Wiring Diagrams: Page 3/73 3/71 6DIHW\GHWHFWLRQVROXWLRQV Wiring diagrams, mounting Non-contact safety interlock switches :LULQJGLDJUDP 1 0SUHZLUHGIHPDOHFRQQHFWRU XZ CP29P12Lp GY BK 2 PK 5 4 6 3 BU 7 2 8 WH VT 1 BN OG 0RXQWLQJ 3 ;&6'0'0 u 0.79 u 0.79 u 20 u 0.79 u 20 u 20 u 0.79 u 20 4 u 20 u 0.79 u 0.79 u 0.79 u 20 u 20 u 0.79 u 20 u 0.79 u 20 5 Dual Dimensions: 6 7 8 9 10 Characteristics: Page 3/67 3/72 References: Page 3/68 Accessories: Page 3/70 Dimensions: Page 3/71 Wiring Diagrams: Page 3/73 INCHES Millimieters 6DIHW\GHWHFWLRQVROXWLRQV Wiring diagrams Non-contact safety interlock switches :LULQJGLDJUDPV &DWHJRU\(this Category 3 wiring can attain SIL2) 3UHFDEOHGFRQQHFWLRQ 0FRQQHFWRU$FRGLQJFRQQHFWLRQ XCSDM3791pp XCSDM3791M12 N F1 L BN + 1 F1 2A I1 GY I1 7 1 + 2A + NO NO GND L 2 O1 4 I2 PK I2 6 + O2 2 K2 Supply ABL8 pppp O2 WH NO N O1 BK K2 NO K1 GND BU 0V K1 6 4 1 2 7 24V 3 (1) (1) – 3 3 – 6,/&DWHJRU\ 3UHFDEOHGFRQQHFWLRQ 0FRQQHFWRU$FRGLQJFRQQHFWLRQ XCSDM4801pp XCSDM4801M12 F1 N F1 2A BN + + Diag L Er VT I1 GY To + PLC O1 BK I2 PK + GND 1 + Diag N K2 Supply ABL8pppp K1 GND 0V Start + (1) O2 2 5 6 K2 K1 3 (1) 4 7 3 1 Start input 8 – 8 5 2 – + K2 + K2 4 24V BU OG input + O1 4 I2 6 L NO NO Er 7 I1 5 NO NO O2 WH 2A + To PLC K1 K1 6HULHVPRXQWLQJQRQFRQWDFWVDIHW\LQWHUORFNVZLWFKHV(2) 6 :LULQJWR6,/&DWHJRU\ZLWKVDIHW\UHOD\PRGXOH XCSDM3791pp ([DPSOH;&6'0ppppp + XPSAFL5130 F1 F1 + 2A I1 NO 2A + NO O1 I2 NO 7 O1 + I2 O2 N – + L NO O2 F2 (3) I1 NO A1 GND O1 N L 13 23 14 24 8 XPS Apppp Supply ABL8pppp I2 NO I1 K1 Logic T O2 K2 – GND + NO 0V 24V A2 I1 O1 S33 9 K1 K1 I2 S3 K1 NO S34 K2 O2 K2 10 K2 – (1) Mechanically linked contacts (2) Maximum series mounting: 32 maximum with 6.6 ft. (2 m) long cable. (3) 2A maximum 3/73 Presentation 2 6DIHW\GHWHFWLRQVROXWLRQV Safety limit switches Miniature design, metal, type XCS M XCS M 520576 1 :LWKKHDGIRUOLQHDUPRYHPHQWSOXQJHU0RXQWLQJE\WKHERG\ SUHFDEOHG 2 page 3/76 520577 :LWKKHDGIRUURWDU\PRYHPHQWOHYHU0RXQWLQJE\WKHERG\ 3 4 page 3/76 5 6 7 8 9 10 3/74 Characteristics 2 6DIHW\GHWHFWLRQVROXWLRQV Safety limit switches Miniature design, metal, type XCS M (QYLURQPHQW &RQIRUPLQJWRVWDQGDUGV Products Machine assemblies 3URGXFWFHUWL¿FDWLRQV 3URWHFWLYHWUHDWPHQW $PELHQWDLUWHPSHUDWXUH 9LEUDWLRQUHVLVWDQFH 6KRFNUHVLVWDQFH (OHFWULFVKRFNSURWHFWLRQ 'HJUHHRISURWHFWLRQ 0DWHULDOV 5HSHDWDFFXUDF\ IEC/EN 60947-5-1, UL 508, CSA C22-2 No. 14 IEC/EN 60204-1, EN 1088 UL, CSA Standard version: “TC” Operation: - 13…+ 158 °F(- 25...+ 70 °C). Storage: - 40…+ 158 °F (- 40…+ 70 °C) XCS M snap action: 5 gn. XCS M slow break: 25 gn (10…500 Hz) conforming to IEC 60068-2-6 25 gn, (18 ms) conforming to IEC 60068-2-27 Class I, conforming to IEC 6140 and NF C 20-030 ,3,3DQG,3(1)FRQIRUPLQJWR,(&,.FRQIRUPLQJWR(1 Body: zamak. Head: zamak. Protective cover: steel. 0.002 in. (0.05 mm) on the tripping points with 1 million operating cycles for head with end plunger 1 2 &RQWDFWEORFNFKDUDFWHULVWLFV 5DWHGLQVXODWLRQYROWDJH 5DWHGLPSXOVHZLWKVWDQGYROWDJH 3RVLWLYHRSHUDWLRQ(depending on model) 5HVLVWDQFHDFURVVWHUPLQDOV 6KRUWFLUFXLWSURWHFWLRQ 0LQLPXPDFWXDWLRQVSHHG (OHFWULFDOOLIH Millions of operating cycles a.c. supply a 50/60 Hz o inductive circuit a$&%8H 9,H $ c'&58H 9,H $FRQIRUPLQJWR,(&$SSHQGL[$ EN 60947-5-1 Ui = 400 V degree of pollution 3 conforming to IEC 60947-5-1 Ui = 300 V conforming to UL 508, CSA C22-2 No. 14 U imp = 4 kV conforming to IEC 60947-1, IEC 60664 N.C. contacts with positive opening operation conforming to IEC/EN 60947-5-1 Appendix K )25 m1 conforming to IEC 60255-7 category 3 6 A cartridge fuse type gG (gl) Snap action contact: 0.01 m/minute Break before make, slow break: 6 m/minute b Conforming to 60947-5-1 Appendix C b Utilisation category AC-15 and DC-13 b Maximum frequency: 3600 operating cycles/hour b Load factor: 0.5 ;&60VQDSDFWLRQ ;&60VORZEUHDN (N.C.+ N.C. + N.O., N.C.+ N.C. + N.O. + N.O. 1&1&12FRQWDFW FRQWDFWV 5 4 3 2 1 Millions of operating cycles 5DWHGRSHUDWLRQDOFKDUDFWHULVWLFV Ithe 48 V 110 V 0,5 5 4 3 3 4 5 Ithe 12/24/48 V 2 230 V 1 110 V 6 0,5 12/24 V 230 V 0,1 0,1 0,5 d.c. supply c 0,5 1 2 3 Power broken in W for 5 million operating cycles Voltage V 24 o W 3 (OHFWULFDO/LIH 1 2 4 56 10 Current in A 48 2 120 1 3 4 56 10 Current in A Power broken in W for 5 million operating cycles Voltage V 24 o W 4 7 48 3 120 3 The product life expressed is based on average usage and normal operating conditions. Actual operating life will vary with conditions. The above statements are not intended to nor shall they create any express or implied warranties as to product operation or life. For information on the limited warranty offered on this product please refer to the Square D ® terms and conditions of sale found in the Square D ® Digest. 8 9 10 Characteristics: Page 3/75 References: Page 3/76 Accessories: Page 3/76 Dimensions: Page 3/77 Wiring Diagrams: Page 3/77 3/75 6DIHW\GHWHFWLRQVROXWLRQV References, characteristics 2 Safety limit switches Miniature design, metal, type XCS M Pre-cabled 7\SHRIKHDG 3OXQJHUPRXQWLQJE\WKHERG\ 5RWDU\PRXQWLQJE\WKHERG\ Metal end plunger Thermoplastic roller lever 1 2 7\SHRIRSHUDWRU Roller plunger Steel roller lever 3-pole N.C.+N.C.+N.O. VQDSDFWLRQFRQWDFW BU BK RD 5HIHUHQFHVZLWKIWPFDEOH XCS M3910L2 BN RD-WH 3 BK-WH GN-YE XCS M3902L2 1,8 4,2(P) BK-BK-WH RD-RD-WH BN-BU RD-RD-WH BK-BK-WH BN-BU 5 mm 0 BU BK RD 0,8 3-pole N.C.+N.C.+N.O. EUHDNEHIRUHPDNH VORZEUHDNFRQWDFW VT BU BK RD 4-pole N.C.+N.C.+N.O.+N.O. VQDSDFWLRQFRQWDFW BN VT-WH RD-WH BK-WH 2,6 5 mm XCS M4110L2 BK-BK-WH RD-RD-WH BN-BU VT-VT-WH RD-RD-WH BK-BK-WH BN-BU VT-VT-WH 1,8 0,8 5.820 (0.165) closed open XCS M3916L2 25˚ 70˚(P) BK-BK-WH RD-RD-WH BN-BU RD-RD-WH BK-BK-WH BN-BU 0 90˚ 12˚ XCS M3715L2 3,1(A) 5,6(P) 25˚ 4,6 mm 0 4,2(P) BK-BK-WH RD-RD-WH BN-BU VT-VT-WH BK-BK RD-RD-WH BN-BU VT-VT-WH 45˚(P) 0 36˚ 90˚ XCS M4115L2 mm 1,4 5.997 (0.170) BK-BK-WH RD-RD-WH BN-BU VT-VT-WH RD-RD-WH BK-BK-WH BN-BU RD-RD-WH 0 90˚ 25˚ 45˚(P) BK-BK-WH RD-RD-WH BN-BU 0 3,1(A) 7(P) 25˚ 70˚(P) BK-BK-WH RD-RD-WH BN-BU RD-RD-WH BK-BK-WH BN-BU 12˚ XCS M3716L2 BK-BK-WH RD-RD-WH BN-BU XCS M4102L2 5 mm 0 :HLJKWR]NJ &RQWDFWRSHUDWLRQ mm BK-BK-WH RD-RD-WH BN-BU GN-YE 6 0 1,8 3,1(P) BK-BK-WH RD-RD-WH BN-BU 0 5 3,1(A) 7(P) BK-BK-WH RD-RD-WH BN-BU BK-BK-WH RD-RD-WH BN-BU 1,4 XCS M3702L2 XCS M3710L2 BN RD-WH 4 BK-WH GN-YE XCS M3915L2 90˚ 12˚ 36˚ 90˚ XCS M4116L2 25˚ 70˚(P) 0 0 BK-BK-WH RD-RD-WH BN-BU VT-VT-WH RD-RD-WH BK-BK-WH BN-BU RD-RD-WH 25˚ 70˚(P) 0 90˚ 12˚ 7.231 (0.205) 7.408 (0.210) (A) = cam displacement (P) = positive opening point N.C. contact with opening positive operation &RPSOHPHQWDU\FKDUDFWHULVWLFVQRWVKRZQXQGHUJHQHUDOFKDUDFWHULVWLFVSDJH 6ZLWFKDFWXDWLRQ 7\SHRIDFWXDWLRQ On end By 30° cam 7 0D[LPXPDFWXDWLRQVSHHG 0LQLPXPIRUFHRUWRUTXH 8 &DEOLQJ Tripping Positive opening 3-pole contacts 4-pole contacts 1.64 ft/s (0.5 m/s) 1.64 ft/s (0.5 m/s) 4.9 ft/s (1.5 m/s) 1.9 lb (8.5 N) 1.6 lb (7 N) OELQ1P 9.6 lb (42.4 N) 7.9 lb (35 N) OELQ1P PVR pre-cabled, 7 x 20 AWG (0.5 mm2) PVR pre-cabled, 9 x 22 AWG (0.34 mm2), (1) Devices shown have a 6.6 ft (2 m) cable, and are available with other lengths of cable: For a 3.3 ft (1 m) long cable, replace L2 with L1. For a 16.4 ft (5 m) long cable, replace L2 with L5. 9 10 Characteristics: Page 3/75 3/76 References: Page 3/76 Accessories: Page 3/76 Dimensions: Page 3/77 Wiring Diagrams: Page 3/77 6DIHW\GHWHFWLRQVROXWLRQV Dimensions, Wiring diagrams 2 Safety limit switches Miniature design, metal, type XCS M Pre-cabled 'LPHQVLRQV XCSM pp10L1 XCSM pp02L1 .14 Ø.28 Ø7 1 Ø.46 Ø11.6 3.5 .79 20 Ø.16 Ø4 Ø.16 Ø4 1.20 (1) 1.57 30.4 2.77 70.4 2.36 60 (1) 1.97 1.97 1.57 40 50 20 .63 20 1.18 16 1.18 16 2 .79 .79 .63 40 50 30 30 (1) Protective cover mounted with 5-lobe torque safety screws. XCSM pp15L1 XCSM pp16L1 1.22 1.22 31 31 .94 3 .94 24 24 Ø.63 Ø16 .22 5.5 Ø.63 Ø16 .22 5.5 1.35 1.35 34.4 2.13 (1) 1.57 54 3.70 Ø.16 Ø4 2.13 (1) 1.57 54 3.70 94 94 40 40 .79 .79 20 .63 1.28 4 34.4 Ø.16 Ø4 30 1.18 16 1.28 32.4 5 20 .63 1.18 16 30 32.4 Dual Dimensions: INCHES Millimieters (1) Protective cover mounted with 5-lobe torque safety screws. :LULQJGLDJUDPV :LULQJWRFDWHJRU\FRQIRUPLQJWR(1 ,(& Example with 3-pole N.C.+N.C.+N.O. contact and protective fuse to prevent jumpering of the N.C. contacts, either by cable damage or by tampering. BU BK RD O BU BK RD Example with 3-pole N.C.+N.C.+N.O. contact with mixed redundancy of the contacts and the associated control relyas. Opening and closing of the guard necessary to activate K1. F1 (1) F1 K2 BN BK-WH RD-WH KM1 K2 O 7 K1 K1 GN-YE BN BK-WH GN-YE RD-WH 6 :LULQJWRFDWHJRU\FRQIRUPLQJWR(1,(& I KM2 KM1 KM2 I K K1 M K M K2 (1) Signalling contact 8 K2 H1 K1 H1: “guard closed” indicator light ([DPSOHRIJXDUGPRQLWRULQJXVLQJVZLWFKHVDQGVDIHW\UHOD\PRGXOHFDWHJRU\ 2SHUDWLRQLQSRVLWLYHDQGQHJDWLYHFRPELQHGPRGH 9 10 XPS Characteristics: Page 3/75 References: Page 3/76 Accessories: Page 3/76 Dimensions: Page 3/77 Wiring Diagrams: Page 3/77 3/77 Presentation 6DIHW\GHWHFWLRQVROXWLRQV 2 Safety limit switches Compact design, metal, type XCSD Compact design, plastic, type XCS P b XCSD, XCS P 5629 5629 5629 562943 1 :LWKKHDGIRUOLQHDUPRYHPHQWSOXQJHU XCSD XCS P ZLWKFRQGXLWHQWU\ FRQIRUPLQJWR(1 2 XCS P 5 5 :LWKKHDGIRUURWDU\PRYHPHQWOHYHU XCSD 5 Pages 3/82 and 3/83 5 3 Pages 3/80 and 3/81 4 5 Pages 3/80 and 3/81 6 7 8 9 10 3/78 Pages 3/82 and 3/83 Characteristics 2 6DIHW\GHWHFWLRQVROXWLRQV Safety limit switches Compact design, metal, type XCSD Compact design, plastic, type XCS P (QYLURQPHQWDOFKDUDFWHULVWLFV &RQIRUPLW\WRVWDQGDUGV 3URGXFWFHUWL¿FDWLRQV 3URWHFWLYHWUHDWPHQW $PELHQWDLUWHPSHUDWXUH 9LEUDWLRQUHVLVWDQFH 6KRFNUHVLVWDQFH (OHFWULFVKRFNSURWHFWLRQ 'HJUHHRISURWHFWLRQ Products Machine assemblies Standard version For operation For storage Conforming to IEC 60068-2-6 Conforming to IEC 60068-2-27 Conforming to IEC 60529 Conforming to EN 50102 5HSHDWDFFXUDF\ &DEOHHQWU\ 0DWHULDOV Depending on model IEC/EN 60947-5-1, UL 508, CSA C22-2 n° 14 IEC/EN 60204-1, EN 1088/ISO 14119 UL, CSA “TC” - 13…+ 158 °F (- 25…+ 70 °C) - 40…+ 158 °F (- 40…+ 70 °C) 25 gn (10…500 Hz) 50 gn (11 ms) Class I conforming to IEC 61140 and NF C 20-030 for XCSD Class II conforming to IEC 61140 and NF C 20-030 for XCS P ,3DQG,3 ,.IRU;&6' ,.IRU;&63 0.004 in (0.1 mm) on the tripping points, with 1 million operating cycles for head with end plunger Tapped entry for 13.5 cable gland, tapped ISO M20 x 1.5 or tapped 1/2” NPT XCSD zamak bodies and heads, XCS P plastic bodies, zamak heads Plastic protective cover, secured by 5-lobe socket head safety screw 1 2 3 &RQWDFWEORFNFKDUDFWHULVWLFV a AC-15; B300 (Ue = 240 V, Ie = 1.5 A); Ithe = 6 A c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC/EN 60947-5-1 Appendix A Ui = 400 V degree of pollution 3 conforming to EN/IEC 60947-1 Ui = 300 V conforming to UL 508, CSA C22-2 n° 14 U imp = 4 kV conforming to EN/IEC 60947-1, IEC 60664 5DWHGRSHUDWLRQDO FKDUDFWHULVWLFV 5DWHGLQVXODWLRQYROWDJH Snap action Slow break N.C. contacts with positive opening operation conforming to IEC/EN 60947-5-1 Appendix K y 25 m1 conforming to IEC 60255-7 category 3 6 A cartridge fuse type gG (gl) Clamping capacity, min: 1 x 22 AWG (0.34 mm2), max: 1 x 18 AWG (1 mm2) or 2 x 18 AWG (0.75 mm2) 0.39 in/ (0.01 m) per minute 19.7 ft/ (6 m) per minute a.c. supply a 50/60 Hz o inductive circuit Ithe 5 1 0,5 110 V 230/400 V 24 V Millions of operating cycles b Conforming to EN/IEC 60947-5-1 Appendix C b Utilisation categories AC-15 and DC-13 b Maximum operating rate: 3600 operating cycles/hour b Load factor: 0.5 6QDSDFWLRQFRQWDFWV 6ORZEUHDNFRQWDFWV (OHFWULFDOOLIH Millions of operating cycles 5DWHGLPSXOVHZLWKVWDQG YROWDJH 3RVLWLYHRSHUDWLRQ 5HVLVWDQFHDFURVVWHUPLQDOV 6KRUWFLUFXLWSURWHFWLRQ &RQQHFWLRQ (screw clamp terminals) 0LQLPXPDFWXDWLRQVSHHG (for head with end plunger) 4 5 6 Ithe 5 4 3 2 230 V 1 12/24/48 V 110 V 7 0,5 0,2 48 V 0,1 0,5 d.c. supply c 1 2 3 4 5 10 Current in A Power broken in W for 5 million operating cycles. Voltage V 24 48 120 o W 3 2 1 0,1 0,5 1 2 3 4 5 10 Current in A 8 Power broken in W for 5 million operating cycles. Voltage V 24 48 120 o W 4 3 2 (OHFWULFDO/LIH The product life expressed is based on average usage and normal operating conditions. Actual operating life will vary with conditions. The above statements are not intended to nor shall they create any express or implied warranties as to product operation or life. For information on the limited warranty offered on this product please refer to the Square D ® terms and conditions of sale found in the Square D ® Digest. 9 10 Characteristics: Page 3/79 References: Page 3/80 Accessories: Page 3/80 Dimensions: Page 3/80 Wiring Diagrams: Page 3/80 3/79 References, characteristics, dimensions 7\SHRIKHDG 6DIHW\GHWHFWLRQVROXWLRQV Safety limit switches Compact design, metal, type XCSD 2 3OXQJHU 5RWDU\ 1 2 7\SHRIRSHUDWRU Metal end plunger Steel roller plunger Thermoplastic roller lever Steel roller lever 5HIHUHQFHVRIFRPSOHWHVZLWFKHVZLWKSROH1&1&12VQDSDFWLRQFRQWDFW :LWK´137FDEOHHQWU\ 3 XCSD3910N12 XCSD3902N12 XCSD3918N12 XCSD3919N12 XCSD3910P20 XCSD3902P20 XCSD3918P20 XCSD3919P20 ;&6'* ;&6'* ;&6'* ;&6'* 7.585 (0.215) 7.760 (0.220) 8.995 (0.255) 8.995 (0.255) :LWK,620[FDEOHHQWU\ :LWK3JFDEOHHQWU\ :HLJKWR]NJ 31 21 13 22 14 &RQWDFWIXQFWLRQDOGLDJUDPV 32 4 3-pole N.C. + N.C. + N.O. VQDSDFWLRQFRQWDFW 1,8 4,5(P) 21-22 31-32 13-14 21-22 31-32 13-14 0 5 3,1(A) 7,8(P) 21-22 31-32 13-14 21-22 31-32 13-14 0 5mm 0,9 &RQWDFWRSHUDWLRQ 25˚ 70˚(P) 25˚ 70˚(P) 21-22 31-32 13-14 21-22 31-32 13-14 21-22 31-32 13-14 21-22 31-32 13-14 0 mm 1,5 0 90˚ 12˚ 90˚ 12˚ contact closed (A) = cam displacement (P) = positive opening point contact open N.C. contact with positive opening operation &RPSOHPHQWDU\FKDUDFWHULVWLFVQRWVKRZQXQGHUJHQHUDOFKDUDFWHULVWLFVSDJH 6ZLWFKDFWXDWLRQ 7\SHRIDFWXDWLRQ On end By 30° cam 6 0D[LPXPDFWXDWLRQVSHHG 0LQLPXPIRUFHRUWRUTXH For tripping For positive opening &RQGXLWHQWU\ 7 1.64 ft/s (0.5 m/s) 4.9 ft/s (1.5 m/s) 3.72 lb (15 N) 2.70 lb (12 N) OELQ1P 10.12 lb (45 N) 8.09 lb (36 N) OELQ1P 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm 1 entry tapped Pg 13.5 for cable gland, clamping capacity 9 to 12 mm 1 entry tapped for 1/2” NPT (USAS B2-1) conduit 'LPHQVLRQV XCSD3p10ppp XCSD3p02ppp .49 12.5 .14 .49 8 12.5 .08 Ø.46 Ø11.6 3.5 Ø.28 Ø7 .08 2 2 1.20 .79 30.5 20 2.01 2.56 51 65 9 2.01 2.56 51 65 19 (2) .75 19 (3) (3) .55 1.18 30 10 (2) .75 (1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland or 1/2” NPT conduit. (2) 2 elongated holes Ø.17 x .25 in. (Ø 4.3 x 6.3 mm) on .87 in. (22 mm) centers or 2 holes Ø.17 in. ( Ø 4.3 mm) on .79 in. (20 mm) centers. (3) .08 x Ø.12 in. (2 x Ø 3 mm) holes for studs, depth . 16 in. (4 mm). 1.36 34.5 14 (1) = .79/.87 20/22 .55 = 1.18 30 1.36 1.34 14 = (1) 20/22 34 15° 15° .49 12.5 Dual Dimensions: Characteristics: Page 3/79 3/80 References: Page 3/80 = 1.34 34.5 34 .79/.87 Accessories: Page 3/80 Dimensions: Page 3/80 INCHES Millimieters Wiring Diagrams: Page 3/80 References, characteristics, dimensions (continued) 6DIHW\GHWHFWLRQVROXWLRQV Safety limit switches Compact design, metal, type XCSD 2 7\SHRIKHDG 3OXQJHU 5RWDU\ 1 7\SHRIRSHUDWRU Metal end plunger Steel roller plunger Thermoplastic roller lever 2 Steel roller lever 5HIHUHQFHVRIFRPSOHWHVZLWFKHVZLWKSROH1&1&12EUHDNEHIRUHPDNHVORZEUHDNFRQWDFW :LWK´137FDEOHHQWU\ XCSD3710N12 XCSD3702N12 XCSD3718N12 XCSD3719N12 XCSD3710P20 XCSD3702P20 XCSD3718P20 XCSD3719P20 ;&6'* ;&6'* ;&6'* ;&6'* 7.585 (0.215) 7.760 (0.220) 8.995 (0.255) 8.995 (0.255) :LWK,620[FDEOHHQWU\ 3 :LWK3JFDEOHHQWU\ :HLJKWR]NJ 4 13 14 21 22 32 31 &RQWDFWIXQFWLRQDOGLDJUDPV 3-pole N.C. + N.C. + N.O. EUHDNEHIRUHPDNH VORZEUHDNFRQWDFW &RQWDFWRSHUDWLRQ 1,8 3,2(P) 3,1(A) 5,6(P) 21-22 31-32 13-14 21-22 31-32 13-14 0 3 21-22 31-32 13-14 21-22 31-32 13-14 0 5mm 25˚ 70˚(P) 25˚ 70˚(P) 5,2 mm 0 42˚ 90˚ 0 42˚ 90˚ contact closed (A) = cam displacement (P) = positive opening point contact open N.C. contact with positive opening operation 5 &RPSOHPHQWDU\FKDUDFWHULVWLFVQRWVKRZQXQGHUJHQHUDOFKDUDFWHULVWLFVSDJH 6ZLWFKDFWXDWLRQ 7\SHRIDFWXDWLRQ On end 0D[LPXPDFWXDWLRQVSHHG 0LQLPXPIRUFHRUWRUTXH 1.64 ft/s (0.5 m/s) 4.9 ft/s (1.5 m/s) 3.72 lb (15 N) 2.70 lb (12 N) OELQ1P 10.12 lb (45 N) 8.09 lb (36 N) OELQ1P 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm 1 entry tapped Pg 13.5 for cable gland, clamping capacity 9 to 12 mm 1 entry tapped for 1/2” NPT (USAS B2-1) conduit For tripping For positive opening &RQGXLWHQWU\ By 30° cam 6 7 'LPHQVLRQV XCSD3p18ppp, XCSD3p19ppp 1.57 40 .22 5.5 .94 .75 24 Ø19 8 .49 1.30 12.5 33 .08 2.07 2 2.56 65 52.5 2.01 51 (2) .75 19 9 (3) .55 1.18 30 (1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland or 1/2” NPT conduit. (2) 2 elongated holes Ø.17 x .25 in. (Ø 4.3 x 6.3 mm) on .87 in. (22 mm) centers or 2 holes Ø.17 in. ( Ø 4.3 mm) on .79 in. (20 mm) centers. (3) .08 x Ø.12 in. (2 x Ø 3 mm) holes for studs, depth . 16 in. (4 mm). Characteristics: Page 3/79 References: Page 3/80 1.36 14 = (1) .79/.87 20/22 = 1.34 34 34.5 15° 15° 10 .49 12.5 Dual Dimensions: Accessories: Page 3/80 Dimensions: Page 3/80 INCHES Millimieters Wiring Diagrams: Page 3/80 3/81 6DIHW\GHWHFWLRQVROXWLRQV References, characteristics, dimensions (continued) Safety limit switches Compact design, plastic, type XCS P 2 7\SHRIKHDG 3OXQJHU 5RWDU\ 1 2 7\SHRIRSHUDWRU Metal end plunger Steel roller plunger Thermoplastic roller lever Steel roller lever 5HIHUHQFHVRIFRPSOHWHVZLWFKHVZLWKSROH1&1&12VQDSDFWLRQFRQWDFW :LWK´137FDEOHHQWU\ 3 XCS P3910N12 XCS P3902N12 XCS P3918N12 XCS P3919N12 XCS P3910P20 XCS P3902P20 XCS P3918P20 XCS P3919P20 ;&63* ;&63* ;&63* ;&63* 7.585 (0.215) 7.760 (0.220) 8.995 (0.255) 8.995 (0.255) :LWK,620[FDEOHHQWU\ :LWK3JFDEOHHQWU\ :HLJKWR]NJ 13 21 3-pole N.C. + N.C. + N.O. VQDSDFWLRQFRQWDFW 14 32 31 &RQWDFWIXQFWLRQDOGLDJUDPV 22 4 21-22 31-32 13-14 21-22 31-32 13-14 0 5 3,1(A) 7,8(P) 1,8 4,5(P) 21-22 31-32 13-14 21-22 31-32 13-14 0 5mm 25˚ 70˚(P) 21-22 31-32 13-14 21-22 31-32 13-14 0 mm 1,5 0,9 &RQWDFWRSHUDWLRQ 25˚ 70˚(P) 21-22 31-32 13-14 21-22 31-32 13-14 0 90˚ 12˚ 90˚ 12˚ contact closed (A) = cam displacement (P) = positive opening point contact open N.C. contact with positive opening operation &RPSOHPHQWDU\FKDUDFWHULVWLFVQRWVKRZQXQGHUJHQHUDOFKDUDFWHULVWLFVSDJH 6ZLWFKDFWXDWLRQ 7\SHRIDFWXDWLRQ On end By 30° cam 6 0D[LPXPDFWXDWLRQVSHHG 0LQLPXPIRUFHRUWRUTXH For tripping For positive opening &RQGXLWHQWU\ 7 1.64 ft/s (0.5 m/s) 4.9 ft/s (1.5 m/s) 3.72 lb (15 N) 2.70 lb (12 N) OELQ1P 10.12 lb (45 N) 8.09 lb (36 N) OELQ1P 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm 1 entry tapped Pg 13.5 for cable gland, clamping capacity 9 to 12 mm 1 entry tapped for 1/2” NPT (USAS B2-1) conduit 'LPHQVLRQV XCS P3p10ppp XCS P3p02ppp .49 12.5 .14 .49 8 12.5 .08 Ø.46 Ø11.6 3.5 Ø.28 Ø7 .08 2 2 1.20 .79 30.5 20 2.01 2.56 51 65 9 2.01 2.56 51 65 19 (2) .75 19 (3) (3) .55 1.18 30 10 (2) .75 (1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland or 1/2” NPT conduit. (2) 2 elongated holes Ø.17 x .25 in. (Ø 4.3 x 6.3 mm) on .87 in. (22 mm) centers or 2 holes Ø.17 in. ( Ø 4.3 mm) on .79 in. (20 mm) centers. (3) .08 x Ø.12 in. (2 x Ø 3 mm) holes for studs, depth . 16 in. (4 mm). 1.36 34.5 14 (1) = .79/.87 20/22 .55 = 1.18 30 1.36 1.34 14 = (1) 20/22 34 15° 15° .49 12.5 Dual Dimensions: Characteristics: Page 3/79 3/82 References: Page 3/82 = 1.34 34.5 34 .79/.87 Accessories: Page 3/82 Dimensions: Page 3/82 INCHES Millimieters Wiring Diagrams: Page 3/82 References, characteristics, dimensions (continued) 6DIHW\GHWHFWLRQVROXWLRQV Safety limit switches Compact design, plastic, type XCS P 2 7\SHRIKHDG 3OXQJHU 5RWDU\ 1 7\SHRIRSHUDWRU Metal end plunger Steel roller plunger Thermoplastic roller lever 2 Steel roller lever 5HIHUHQFHVRIFRPSOHWHVZLWFKHVZLWKSROH1&1&12EUHDNEHIRUHPDNHVORZEUHDNFRQWDFW :LWK´137FDEOHHQWU\ XCS P3710N12 XCS P3702N12 XCS P3718N12 XCS P3719N12 XCS P3710P20 XCS P3702P20 XCS P3718P20 XCS P3719P20 ;&63* ;&63* ;&63* ;&63* 7.585 (0.215) 7.760 (0.220) 8.995 (0.255) 8.995 (0.255) 3 :LWK,620[FDEOHHQWU\ :LWK3JFDEOHHQWU\ :HLJKWR]NJ 4 13 14 21 22 32 31 &RQWDFWIXQFWLRQDOGLDJUDPV 3-pole N.C. + N.C. + N.O. EUHDNEHIRUHPDNH VORZEUHDNFRQWDFW &RQWDFWRSHUDWLRQ 1,8 3,2(P) 3,1(A) 5,6(P) 21-22 31-32 13-14 21-22 31-32 13-14 0 3 0 5mm 25˚ 70˚(P) 25˚ 70˚(P) 21-22 31-32 13-14 21-22 31-32 13-14 5,2 mm 0 42˚ 90˚ 0 42˚ 90˚ 5 contact closed (A) = cam displacement (P) = positive opening point contact open N.C. contact with positive opening operation &RPSOHPHQWDU\FKDUDFWHULVWLFVQRWVKRZQXQGHUJHQHUDOFKDUDFWHULVWLFVSDJH 6ZLWFKDFWXDWLRQ 7\SHRIDFWXDWLRQ On end By 30° cam 6 0D[LPXPDFWXDWLRQVSHHG 0LQLPXPIRUFHRUWRUTXH For tripping For positive opening &RQGXLWHQWU\ 1.64 ft/s (0.5 m/s) 4.9 ft/s (1.5 m/s) 3.72 lb (15 N) 2.70 lb (12 N) OELQ1P 10.12 lb (45 N) 8.09 lb (36 N) OELQ1P 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm 1 entry tapped Pg 13.5 for cable gland, clamping capacity 9 to 12 mm 1 entry tapped for 1/2” NPT (USAS B2-1) conduit 7 'LPHQVLRQV XCS P3p18ppp, XCS P3p19ppp 1.57 40 .22 5.5 .94 8 .75 24 Ø19 .49 1.30 12.5 33 .08 2.07 2 2.56 65 52.5 2.01 51 (2) .75 9 19 (3) .55 1.18 (1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland or 1/2” NPT conduit. (2) 2 elongated holes Ø.17 x .25 in. (Ø 4.3 x 6.3 mm) on .87 in. (22 mm) centers or 2 holes Ø.17 in. ( Ø 4.3 mm) on .79 in. (20 mm) centers. (3) .08 x Ø.12 in. (2 x Ø 3 mm) holes for studs, depth . 16 in. (4 mm). Characteristics: Page 3/79 References: Page 3/82 30 1.36 14 = (1) .79/.87 20/22 = 1.34 34 34.5 10 15° 15° .49 Dual Dimensions: 12.5 Accessories: Page 3/82 Dimensions: Page 3/82 INCHES Millimieters Wiring Diagrams: Page 3/82 3/83 Selection guide 6DIHW\GHWHFWLRQVROXWLRQV Light curtains 1 $SSOLFDWLRQV )XQFWLRQV 0DFKLQHWRROPDWHULDOKDQGOLQJDXWRPRWLYHHWF )LQJHUSURWHFWLRQLQPPRUKDQGSURWHFWLRQLQPP 'HYLFH Light curtains, type 4 Multi-beam, infrared transmission, light curtains (1 transmitter-receiver pair) Optimum Type Universal Type 2 3 4 5 6 7 &RQIRUPLW\ Product standards ANSI/RIA R15.06, ANSI B11:19-1990, OSHA 1910.217(C), OSHA 1910.212, EN/IEC 61496-1 and EN/IEC 61496-2 and IEC 61508-1, 2 (Type 4 ESPE) European directives Machinery directive 98/37/EC, Work equipment directive 89/655/EEC and EMC directive 89/336 EEC ROHS directive 2002/95/EC 3URGXFWFHUWL¿FDWLRQV CE, TUV, UL, CSA 'HJUHHRISURWHFWLRQ IP 65 &URVVVHFWLRQ 1.50 x 1.97 in. (38 x 50 mm) 3URWHFWHGKHLJKW Conforming to EN 999 WRLQWRPP¿QJHUSURWHFWLRQ 12.6 to 83.5 in (320 to 2120 mm) (hand protection) 1RPLQDOVHQVLQJGLVWDQFH WRIW¿QJHUSURWHFWLRQ 1 to 65 ft (hand protection) 5HVSRQVHWLPH 'HSHQGLQJRQKHLJKWSURWHFWHGWRPV¿QJHUSURWHFWLRQ Depending on height protected: 23 to 32 ms (hand protection) 7\SHRIRXWSXWV Safety 2 solid-state PNP outputs (N.O.) c 24 V, ) 625 mA Short-circuit protection Auxiliary 1 solid-state 100 mA, c 24 V, PNP or NPN output depending on model 8 0DLQIXQFWLRQV 9 - Auto/manual Test EDM (External Devices Monitoring) Light beam coding ³0XWLQJ´IXQFWLRQ (inhibition of the light curtain “detection” function) 10 - Auto/manual Test EDM (External Devices Monitoring) Light beam coding %ODQNLQJ¿[HGDQGÀRDWLQJ Cascadable (up to 4 segments) Muting 6XSSO\YROWDJH c 24 V ± 20%, 2 A 7\SHUHIHUHQFHV XUSLB XUSLD 3DJHV 3/92 3/93 3/84 0DFKLQHWRROPDWHULDOKDQGOLQJDXWRPRWLYHHWF )LQJHUSURWHFWLRQLQPPRUKDQGSURWHFWLRQLQPP 1 Light curtains, type 4 Multi-beam, infrared transmission, light curtains (1 transmitter-receiver pair) Compact model, solid-state safety outputs (PNP) 2 3 4 ANSI/RIA R15.06, ANSI B11:19-1990, OSHA 1910.217(C), OSHA 1910.212, type 4 (ESPE) conforming to IEC 61496-1 and 2 Machinery directive 98/37/EC, Work equipment directive 89/655/EEC and EMC directive 89/336 EEC 5 CE, TUV, UL, CSA IP 65 (IP 67 with protection tube) 1.38 x 1.97 in. (35 x 50 mm) WRLQWRPP¿QJHUSURWHFWLRQ 13.8 to 82.5 in. (351 to 2095 mm) (hand protection) 6 WRIWWRP¿QJHUSURWHFWLRQ 0.98 to 29.5 ft (0.3 to 9 m) or 0.98 to 65.7 ft (0.3 to 20 m) (hand protection) 'HSHQGLQJRQKHLJKWSURWHFWHG«PV¿QJHUSURWHFWLRQ Depending on height protected: 20…35 ms (hand protection) 7 2 solid-state PNP outputs (N.O.) c 24 V, ) 500 mA Short-circuit protection 8 1 solid-state 100 mA, c 24 V, PNP or NPN output depending on model Functions integrated in the light curtain: Auto/Manual start and manual 1st cycle, - EDM (external devices monitoring), - test input, - Blanking (ECS/B), Floating Blanking (FB) and Blanking + Floating Blanking, - Muting via external module 9 c 24 V ± 20%, 2 A 10 XUSLT 3/111 3/85 6DIHW\GHWHFWLRQVROXWLRQV Selection guide (continued) Light curtains 1 $SSOLFDWLRQV )XQFWLRQV 3DFNDJLQJFRQYH\RUV\VWHPVPDWHULDOVKDQGOLQJZDUHKRXVLQJVWRFNLQJHWF %RG\SURWHFWLRQDQGPP +DQGSURWHFWLRQLQPP 'HYLFH Light curtains, type 4 Light curtains, type 2 1 to 6 beam light curtains with infrared transmission (1 transmitter-receiver pair) Multi-beam light curtains with infrared transmission (1 transmitter-receiver pair) Type 4 model, solid-state output Slim, compact model, solid-state output Automatic or manual start ANSI/RIA R15.06, ANSI B11:19-1990, OSHA 1910.217(C), OSHA 1910.212, type 4 (ESPE) conforming to IEC 61496-1 and 2 Machinery directive 98/37/EC, Work equipment directive 89/655/EEC and EMC directive 89/336/ EEC IEC 61496-1 and IEC 61496-2 type 2 (ESPE) 3URGXFWFHUWL¿FDWLRQV CE, TUV, UL, CSA CE, TUV. UL, CSA 'HJUHHRISURWHFWLRQ IP 67 IP 65 &URVVVHFWLRQ 2.05 x 2.17 in. (52 x 55 mm) 1.12 x 1.26 in. (28.5 x 32 mm) 29.53 to 70.87 in. (750 to 1800 mm) (1 to 6 light beams) 5.91 to 59.06 in. (150 to 1500 mm) (hand protection) 1RPLQDOVHQVLQJGLVWDQFH «PRU«PGSJRQFRQ¿JXUDWLRQ 0.8…8 m for light curtains with passive receiver 0.98 to 49.21 ft (0.3 to 15 m) 5HVSRQVHWLPH < 16…< 24 ms depending on light beam coding selected 14…24 ms Safety 2 solid-state PNP outputs (N.O.) c 24 V, ) 650 mA Short-circuit protection 2 solid-state PNP outputs (N.O.) c 24 V, ) 500 mA Short-circuit protection Auxiliary 1 solid-state 100 mA, c 24 V PNP output 1 x 100 mA, c 24 V PNP alarm output Functions integrated in the light curtain: Functions integrated in the light curtain: - automatic or manual start depending on version 2 3 4 &RQIRUPLW\ Product standards European directives 5 6 7 3URWHFWHGKHLJKW 7\SHRIRXWSXWV Conforming to EN 999 Machinery directive 98/37/EC, Work equipment directive 89/655/EEC and EMC directive 89/336/ EEC 8 0DLQIXQFWLRQV Auto/Manual start and manual 1st cycle, 9 ³0XWLQJ´IXQFWLRQ (inhibition of the light curtain “detection” function) - EDM (external devices monitoring), - test input, - 3 light beam codings available, - Muting via external module - Muting via external module 6XSSO\YROWDJH c 24 V ± 20%, 2 A c 24 V ± 20%, 2 A 7\SHUHIHUHQFHV XUS LPpppp ;86/1*&pppp;86/1*'pppp 3DJHV 3/119 3/127 10 3/86 3DFNDJLQJFRQYH\RUV\VWHPVPDWHULDOVKDQGOLQJZDUHKRXVLQJVWRFNLQJHWF %RG\SURWHFWLRQ 1 Light curtains, type 2 Single-beam, infrared transmission, light curtains (Preventa™ safety monitoring module + 1 to 4 thru-beam photo-electric sensors) Type 2 model, relay outputs (N.O.) 2 3 4 IEC 60947-1, EN 61496-1, EN 60825-1, UL 508, type 2 (ESPE) conforming to IEC 61496-1 and 2 Machinery directive 98/37/EC, Work equipment directive 89/655/EEC and EMC directive 89/336/EEC EN 60825-1 (emission class 1) 5 CE type approval BIA/Cologne. UL, CSA IP 67 Ø of sensors: 18 mm 29.5 to 47.2 in. (750 to 1200 mm) (1 to 4 light beams) 6 26.2 ft (8 m) < 20 ms (sensors + safety module) 7 Solid-state PNP Preventa™ safety module XPS CM outputs 2 guided contact relays, each 1 N.O. AC-15: C300, 1800 VA inrush, 180 VA maintained DC-13: c 24 V/1.5 A, L/R = 50 ms Maximum thermal current = 2.5 A 8 c 24 V, 20 mA “Muting” integrated in the safety monitoring module XPS CM 9 Safety module XPS CM: c 24 V (19…29 V) Sensors XU2S: c 24 V (10…30 V) 10 XU2 Sppppppp + XPS CM 3/140 3/87 General 6DIHW\GHWHFWLRQVROXWLRQV Light curtains 3UHVHQWDWLRQ 1 2 The absence of a door or guard reduces the time required for loading, inspection or adjustment operations as well as making access easier. 'LUHFWLYHVDQGVWDQGDUGV &RQIRUPLW\WRVWDQGDUGV 7KHVHOLJKWFXUWDLQVFRQIRUPWR b European Machinery Safety Directive 98/37/EC and European Work Equipment Directive 89/655/EEC, b Low Voltage Directives 73/23/EEC and 93/68/EEC and also, the Electromagnetic Compatibility Directive 89/336/EEC, b Standard EN/IEC 61496-1, EN/IEC 61496-2 (electro-sensitive protection equipment: ESPE), b Standard EN 60825 (emission power), b Standard EN 999/ISO 13855 (installation positioning), 3 4 7KHVHOLJKWFXUWDLQVDUH8/&6$DQG7h9FHUWL¿HG $SSOLFDWLRQV 0DLQDSSOLFDWLRQV b Applications for type 2 products: - assembly and packaging lines, - conveying and handling lines, - warehousing and storage systems, - waste disposal skips. 5 b Types of machine requiring the use of type 4 products: - presses (all types), shears and trimmers, - hoisting equipment, - saws (all types), - machine tools (lathes, milling machines, machining centers), - woodworking machines (planing machines, lathes, spindle moulding machines, side and face milling cutters), - textile machinery (carding machines, weaving looms, steam rooms), - assembly machines, - assembly robots. 6 7 3URWHFWLRQRISHUVRQQHO Light curtains are electro-sensitive protection equipment (ESPE) designed for the protection of persons operating or working in the vicinity of machinery, by stopping the dangerous movement of parts as soon as one of the light beams is broken. In particular, they provide protection for the VDIHW\RISHUVRQQHO operating dangerous machinery (annex IV of 98/37/EC) but they are equally suitable for use with many other types of machines. They make it possible to protect personnel while allowing free access to machines. 6DIHW\UHTXLUHPHQWV 'HWHFWLRQRIDQRPDOLHV 'HWHFWLRQRIDQRPDOLHVOLDEOHWRFRPSURPLVHVDIHW\DQGVWRSSLQJRIWKH PDFKLQH 8 The design of the machine and its control system must be to the same level of safety as that of the light curtain in order to provide the immediate stopping of the machines dangerous movement as soon as the hazardous zone, protected by the light curtain, is entered. 9 It must not be possible to enter the protected zone without breaking the protective light beams. The light curtain must therefore be installed in such a manner that the light beams cannot be avoided. The machine can only be restarted if no danger exists and no personnel are present in the hazardous zone. The risk that persons might be inside the protected zone but out of the protective light beams must be addressed. 10 3/88 General (continued) 6DIHW\GHWHFWLRQVROXWLRQV Light curtains )XQFWLRQV 3URWHFWLRQPRGH AUTO/MAN (automatic/manual): this is what standard EN/IEC 61496 calls start (or restart) interlock of the light curtain: b in AUTO mode: on power-up or after the beams have been cleared, the light curtain resets itself automatically (closing of the OSSD output safety circuits), b in MANUAL mode: on power-up or after the beams have been cleared, the light curtain keeps its output safety circuits in the “open” position. Pressing (and releasing) the reset button will cause actual resetting of the light curtain (and closing of its OSSD output safety circuits). 1RWH in all cases, a general start instruction for the machine will trigger its actual start-up. 1 2 0RQLWRULQJRIH[WHUQDOVZLWFKLQJGHYLFHV Also called EDM (External Devices Monitoring) by standard EN/IEC 61496, this consists of monitoring the function (open or closed), together with the time taken to reach that condition, of the machines power switching components. 3 $X[LOLDU\RXWSXW 7KLVLVDORZSRZHUVROLGVWDWHRXWSXWIRUVLJQDOOLQJZKHQFRQ¿JXUDEOH;86/0 XUSLP), to the automation system. This output closes when the light curtain switches to run mode. 4 $ODUP This is a low power solid-state output for signalling to the automation system. This output closes when the light curtain switches to alarm mode. 6LJQDOOLQJ 5 LED display of operating modes and alarm. $OLJQPHQWDLG Display by visible infrared LED of each beam broken. 0XWLQJLQKLELWLRQ When activated, the “muting” function inhibits the detection function of the light curtain. Activation (or deactivation) is achieved by means of standard sensors (photo-electric or other). When activated, a signal is sent to the automation system. This function is used to allow objects to access the hazardous zones during the process. Signalling informs the operator or operators that they are not protected. %ODQNLQJ This function makes it possible to inhibit detection by a selected group of light beams in the light curtain (and not all the beams as with muting). This function (adapted to the size of the objects) allows the presence of objects during process operations. Blanking effectively increases the Minimum Object Sensitivity (MOS). This imposes a greater safety distance , increasing the minimum distance between the light curtain and the hazard. In addition, the use of additional protection each side of the object present must be included, in order to prevent any intrusion into the free areas. )ORDWLQJEODQNLQJ 6 7 8 This function makes it possible to inhibit one or two light beams (adjacent or RWKHUZLVHDQ\ZKHUHLQWKHOLJKWFXUWDLQ7KLVFRQ¿JXUDWLRQLVXVHGIRUH[DPSOHIRU metal plate feeding applications on folding presses or shears. %ODQNLQJSOXVÀRDWLQJEODQNLQJ 7KH%ODQNLQJ¿[HGLQKLELWLRQRIOLJKWEHDPVDQG)ORDWLQJ%ODQNLQJPRYLQJLQKLELWLRQ of one or two light beams) functions can be combined. 9 10 3/89 Characteristics 6DIHW\GHWHFWLRQVROXWLRQV Safety light curtains, type 4 Light curtains Optimum XUSLB and Universal XUSLDM with solid-state output /LJKWFXUWDLQW\SH 1 XUSLBQ6Apppp XUSLDMQ6Apppp LQPP ANSI/RIA R15.06, ANSI B11:19-1990, OSHA 1910.217(C), OSHA 1910.212, EN/IEC 61496-1 and EN/IEC 61496-2 and IEC 61508-1, 2 (Type 4 ESPE) &HUWL¿FDWLRQV e, TUV, UL, CSA (XURSHDQGLUHFWLYHV Machinery directive 98/37/EC, Work equipment directive 89/655/EEC and EMC directive 89/336 EEC ROHS directive 2002/95/EC $PELHQWDLUWHPSHUDWXUH Operating )& 14…+ 131 (- 10…+ 55) For storage )& - 13…+ 167 (- 25…+ 75) 5HODWLYHKXPLGLW\ 95% maximum, without condensation 'HJUHHRISURWHFWLRQ 6KRFNDQGYLEUDWLRQ UHVLVWDQFH 3 XUSLDMY5Appppp LQPP (QYLURQPHQWFKDUDFWHULVWLFV &RQIRUPLW\WRVWDQGDUGV 2 XUSLBR5Apppp LQPP IP 65 Conforming to IEC 61496-1 Shock resistance: 10 gn, impulse 16 ms Vibration resistance: 10…55 Hz, amplitude: 0.35 ± 0.05 mm 0DWHULDOV &DVLQJDOXPLQLXPZLWKHOHFWURVWDWLFDOO\DSSOLHGUHG5$/SRO\HVWHUSDLQW¿QLVK HQGFDSV¿EHUJODVVLPSUHJQDWHGSRO\FDUERQDWH 0RXQWLQJ End brackets (included) 2SWLFDOFKDUDFWHULVWLFV 0LQLPXPGHWHFWLRQFDSDFLW\026 4 LQPP¿QJHU 1.18 in. (30 mm) (hand) 1RPLQDOVHQVLQJGLVWDQFH6Q IWP 1…23 (0.3…7) or 9.8 (3) with PDM (1) 1…26.2 (0.3…8) or 65.6 (20) with PDM (1) 3URWHFWHGKHLJKW LQ PP 11…53.5 (280…1360) 12.6…83.5 (320…2120) 1…65.6 (0.3…20) or 26.2 (8) with PDM (1) (IIHFWLYHDSHUWXUHDQJOH($$ 2.5° at 9.8ft. (3 m) (3° when used with IP 67 protection tube) /LJKWVRXUFH GaAIAs LED, 880 nm ,PPXQLW\WRDPELHQWOLJKW Conforming to IEC/EN 61496-2 (OHFWULFDOFKDUDFWHULVWLFV 5 5HVSRQVHWLPH 0D[LPXPFXUUHQW FRQVXPSWLRQQRORDG 6 7 23…32 c 24 V ± 20% 2 A conforming to EN/IEC 61496 and EN/IEC 60204-1 Transmitter mA 285 Receiver A 1.8 (with maximum load) Transmitter mA 285 Receiver mA 450 Conforming to EN 61496-1 6DIHW\RXWSXWV266'(Output Signal Switching Devices) 2 solid-state PNP (N/O) outputs y625 mA, c 24 V (Short-circuit protected) $X[LOLDU\RXWSXW 1 solid-state output 100 mA, c 24 V, PNP or NPN (depending on model) 0RQLWRULQJDFWLYDWLRQRIRXWSXWVZLWFKLQJGHYLFHV 03&(('0 50 mA, c 24 V and start/restart 10 mA 6LJQDOOLQJ Transmitter 1 LED (power supply) Receiver 4 LEDs (stop, run, interlock, ECS/B Blanking or FB Floating Blanking) Transmitter M12, 5-pin, female connector &RQQHFWLRQV(2) Light curtains XPSLCM1 3UHZLUHGFRQQHFWRUVFVD -XPSHUFDEOHVFVD Receiver M12, 8-pin, female connector Transmitter/Receiver 0SLQIHPDOHFRQQHFWRURQÀ\LQJOHDG Receiver M12, 4-pin, female connector Transmitter/Receiver 22 AWG (0.32 mm2) conductors with M12, 5-pin, male connector Receiver 22 AWG (0.32 mm2) conductors with M12, 8-pin, male connector 22 AWG (0.32 mm2) conductors with M12, 4-pin, male/female connectors Transmitter/receiver &DEOHUHVLVWDQFHRISUHZLUHG Transmitter/receiver FRQQHFWRUV &DEOHOHQJWKV 9 23…41 ,PPXQLW\WRLQWHUIHUHQFH Segments XUSLDS 8 PV 3RZHUVXSSO\ 1 0.1686 per ft. (0.05531 per m) Pre-wired connectors with cable lengths of 16.4, 32.8, 49.2, and 98.4 ft (5, 10, 15 and 30 m) are available separately. The maximum cable length is 196.9 ft (60 m), depending on the load current and power supply. (1) PDM: Programming and Diagnostic Module, available as option, see page 3/96. (2) Pre-wired connectors to be ordered separately, see page 3/96. 10 Principle: page 3/88 3/90 Characteristics: page 3/90 References: page 3/92 Dimensions: page 3/98 Wiring Diagrams: page 3/100 Characteristics (continued) 6DIHW\GHWHFWLRQVROXWLRQV Safety light curtains, type 4 Light curtains Optimum XUSLB and Universal XUSLDM with solid-state output /LJKWFXUWDLQW\SH XUSLBpppppp XUSLDMppppp )XQFWLRQV )XQFWLRQV Accessible by cabling alone (1) v v v v v Accessible via programming and diagnostic module v Auto/Manual v Monitoring of external switching devices (EDM: External Device Monitoring) v Light beam coding (A or B) v Sensing distance (short, long) v Programming and downloading of FRQ¿JXUDWLRQVHWWLQJVYLDSURJUDPPLQJ and diagnostic module (PDM) v Display of operating modes and anomalies by LED and/or PDM (2) 1 Automatic start Auxiliary output (PNP, status signalling) Test (MTS: Monitoring Test Signal) Alignment aid by display of each light beam broken LED display of operating modes and anomalies v Auto/Manual, manual 1st cycle v Monitoring of external switching devices (EDM: External Device Monitoring) v Blanking (ECS/B) v Monitored Blanking v Floating Blanking (FB) v Reduction of resolution v Response time (normal, slow) v Light beam coding (A or B) v Sensing distance (short, long) v Auxiliary output (alarm or status signalling, PNP or NPN) v Start button (N/O or N/C, 0 V or 24 V) v Muting (see page 18) v Cascadable versions with up to 4 segments total (256 light beams max., PRGXODU¿QJHUKDQGXVLQJVHJPHQWV XUSLDS v Programming and downloading of FRQ¿JXUDWLRQVHWWLQJVYLDSURJUDPPLQJ and diagnostic module (PDM) v Display of operating modes and anomalies by LED and/or PDM (2) 0RQLWRULQJRIH[WHUQDOVZLWFKLQJGHYLFHV (EDM = External Device Monitoring) Monitoring of the function (open or closed) as well as the response time of the power components. ³7HVW´IXQFWLRQ Instigates the stop instruction of the light curtain by opening the contact (simulated intrusion) v With external module XPSLCM1150 v Integrated when using connection module XPSLCM1 for connecting sensors and “muting” indicator light v or with module XPSLCM1150 ³0XWLQJ´IXQFWLRQ(inhibition) 2 3 4 5 6 (1) Not requiring use of PDM. (2) PDM: Programming and Diagnostic Module, available as option, see page 3/96. 7 8 9 10 Principle: page 3/88 Characteristics: page 3/90 References: page 3/92 Dimensions: page 3/98 Wiring Diagrams: page 3/100 3/91 6DIHW\GHWHFWLRQVROXWLRQV References Safety light curtains, type 4 Light curtains Optimum XUSLB with solid-state output 7UDQVPLWWHUUHFHLYHUSDLUVIRU¿QJHUSURWHFWLRQ(1) 'HWHFWLRQFDSDFLW\LQPP6HQVLQJGLVWDQFHWRIWWRP RUIWPZLWK3'0 b 2 PNP safety outputs 1 3URWHFWHG KHLJKW LQPP 2 3 XUSLBQ6Apppp 4 5HVSRQVH WLPH 1XPEHURI OLJKWEHDPV $X[LOLDU\ 5HIHUHQFH RXWSXW (2) :HLJKW PV OENJ 11 (280) 23 24 PNP XUSLBQ6A0280 3.95 (1.790) 12.6 (320) 23 32 PNP XUSLBQ6A0320 4.34 (1.970) 14.2 (360) 23 36 PNP XUSLBQ6A0360 4.74 (2.150) 17.3 (440) 23 44 PNP XUSLBQ6A0440 5.51 (2.500) 20.5 (520) 23 52 PNP XUSLBQ6A0520 6.33 (2.870) 23.6 (600) 23 60 PNP XUSLBQ6A0600 7.10 (3.220) 28.3 (720) 32 72 PNP XUSLBQ6A0720 8.29 (3.760) 29.9 (760) 32 76 PNP XUSLBQ6A0760 8.69 (3.940) 34.6 (880) 32 88 PNP XUSLBQ6A0880 9.85 (4.470) 36.2 (920) 32 92 PNP XUSLBQ6A0920 10.25 (4.650) 37.8 (960) 32 96 PNP XUSLBQ6A0960 10.65 (4.830) 40.9 (1040) 32 104 PNP XUSLBQ6A1040 11.44 (5.190) 44.1 (1120) 32 112 PNP XUSLBQ6A1120 12.21 (5.540) 47.2 (1200) 32 120 PNP XUSLBQ6A1200 13.01 (5.900) 53.5 (1360) 41 136 PNP XUSLBQ6A1360 13.62 (6.180) 7UDQVPLWWHUUHFHLYHUSDLUVIRUKDQGSURWHFWLRQ(1) 'HWHFWLRQFDSDFLW\LQPP6HQVLQJGLVWDQFHWRIWWRP RUIWPZLWK3'0 b 2 PNP safety outputs 5 6 7 XUSLBR5Apppp 8 3URWHFWHG KHLJKW 5HVSRQVH WLPH LQPP PV 12.6 (320) 23 1XPEHURI OLJKWEHDPV $X[LOLDU\ 5HIHUHQFH RXWSXW (2) 16 PNP :HLJKW OENJ XUSLBR5A0320 4.34 (1.970) 14.2 (360) 23 18 PNP XUSLBR5A0360 4.74 (2.150) 17.3 (440) 23 22 PNP XUSLBR5A0440 5.51 (2.500) 20.5 (520) 23 26 PNP XUSLBR5A0520 6.33 (2.870) 23.6 (600) 23 30 PNP XUSLBR5A0600 7.10 (3.220) 26.8 (680) 23 34 PNP XUSLBR5A0680 7.89 (3.580) 29.9 (760) 23 38 PNP XUSLBR5A0760 8.69 (3.940) 34.6 (880) 23 44 PNP XUSLBR5A0880 9.85 (4.470) 36.2 (920) 23 46 PNP XUSLBR5A0920 10.25 (4.650) 40.9 (1040) 23 52 PNP XUSLBR5A1040 11.44 (5.190) 47.2 (1200) 23 60 PNP XUSLBR5A1200 13.01 (5.900) 53.5 (1360) 23 68 PNP XUSLBR5A1360 14.59 (6.620) 55.1 (1400) 23 70 PNP XUSLBR5A1400 14.99 (6.800) 59.8 (1520) 32 76 PNP XUSLBR5A1520 16.16 (7.330) 61.4 (1560) 32 78 PNP XUSLBR5A1560 16.53 (7.500) 64.6 (1640) 32 82 PNP XUSLBR5A1640 17.35 (7.870) 67.7 (1720) 32 86 PNP XUSLBR5A1720 18.14 (8.230) 70.9 (1800) 32 88 PNP XUSLBR5A1800 18.94 (8.590) 75.6 (1920) 32 96 PNP XUSLBR5A1920 20.11 (9.120) 83.5 (2120) 32 106 PNP XUSLBR5A2120 22.09 (10.020) (1) Supplied with a test rod, 2 sets of 2 brackets with mounting hardware, user guide with FHUWL¿FDWHRIFRQIRUPLW\RQ&'520DQGDUFVXSSUHVVRUVHW Programming and Diagnostic Module (if required) and pre-wired connectors to be ordered separately, see page 3/96. (2) To order a receiver only, add the letter R to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLBR5A0320 becomes XUSLBR5A0320R for the receiver only. To order a transmitter only, add the letter T to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLBR5A0320 becomes XUSLBR5A0320T for the transmitter only. 9 10 2WKHUYHUVLRQV Combining type 4 safety light curtains with external module for muting function (see page 2/218).. 6HSDUDWHFRPSRQHQWVDQGDFFHVVRULHVSDJH Principle: page 3/88 3/92 Characteristics: page 3/90 References: page 3/92 Dimensions: page 3/98 Wiring Diagrams: page 3/100 References (continued) 6DIHW\GHWHFWLRQVROXWLRQV Safety light curtains, type 4 Light curtains Universal XUSLDM with solid-state output 7UDQVPLWWHUUHFHLYHUSDLUVIRU¿QJHUSURWHFWLRQ(1) 'HWHFWLRQFDSDFLW\LQPP6HQVLQJGLVWDQFHWRIWWRP RUIWPZLWK3'0 b 2 PNP safety outputs 3URWHFWHG 5HVSRQVHWLPH KHLJKW 1RUPDO Slow LQPP 11 (280) XUSLDMQpppp PV PV 23 38 1XPEHU RIOLJKW EHDPV $X[LOLDU\ RXWSXW 5HIHUHQFH (2) 24 PNP/NPN XUSLDMQ6A0280 1 :HLJKW OENJ 3.95 (1.790) 12.6 (320) 23 38 32 PNP/NPN XUSLDMQ6A0320 4.34 (1.970) 14.2 (360) 23 38 36 PNP/NPN XUSLDMQ6A0360 4.74 (2.150) 17.3 (440) 23 38 44 PNP/NPN XUSLDMQ6A0440 5.51 (2.500) 20.5 (520) 23 38 52 PNP/NPN XUSLDMQ6A0520 6.39 (2.900) 23.6 (600) 23 38 60 PNP/NPN XUSLDMQ6A0600 7.10 (3.220) 28.3 (720) 32 53 72 PNP/NPN XUSLDMQ6A0720 8.29 (3.760) 29.9 (760) 32 53 76 PNP/NPN XUSLDMQ6A0760 8.69 (3.940) 34.6 (880) 32 53 88 PNP/NPN XUSLDMQ6A0880 9.85 (4.470) 36.2 (920) 32 53 92 PNP/NPN XUSLDMQ6A0920 10.25 (4.650) 37.8 (960) 32 53 96 PNP/NPN XUSLDMQ6A0960 10.65 (4.830) 40.9 (1040) 32 53 104 PNP/NPN XUSLDMQ6A1040 11.44 (5.190) 44.1 (1120) 32 53 112 PNP/NPN XUSLDMQ6A1120 12.21 (5.540) 47.2 (1200) 32 53 120 PNP/NPN XUSLDMQ6A1200 13.01 (5.900) 53.5 (1360) 41 68 136 PNP/NPN XUSLDMQ6A1360 14.59 (6.620) 2 3 4 7UDQVPLWWHUUHFHLYHUSDLUVIRUKDQGSURWHFWLRQ(1) 'HWHFWLRQFDSDFLW\LQPP6HQVLQJGLVWDQFHWRIWWRP RUIWPZLWK3'0 b 2 PNP safety outputs 3URWHFWHG 5HVSRQVHWLPH KHLJKW 1RUPDO Slow XUSLDMYpppp LQPP PV 12.6 (320) 23 1XPEHU $X[LOLDU\ RIOLJKW RXWSXW EHDPV 5HIHUHQFH (2) 16 XUSLDMY5A0320 :HLJKW OENJ 38 PNP/NPN 4.34 (1.970) 14.2 (360) 23 38 18 PNP/NPN XUSLDMY5A0360 4.74 (2.150) 17.3 (440) 23 38 22 PNP/NPN XUSLDMY5A0440 5.51 (2.500) 20.5 (520) 23 38 26 PNP/NPN XUSLDMY5A0520 6.33 (2.870) 23.6 (600) 23 38 30 PNP/NPN XUSLDMY5A0600 7.10 (3.220) 26.8 (680) 23 38 34 PNP/NPN XUSLDMY5A0680 7.89 (3.580) 29.9 (760) 23 38 38 PNP/NPN XUSLDMY5A0760 8.69 (3.940) 34.6 (880) 23 38 44 PNP/NPN XUSLDMY5A0880 9.85 (4.470) 36.2 (920) 23 38 46 PNP/NPN XUSLDMY5A0920 10.25 (4.650) 40.9 (1040) 23 38 52 PNP/NPN XUSLDMY5A1040 11.44 (5.190) 47.2 (1200) 23 38 60 PNP/NPN XUSLDMY5A1200 13.01 (5.900) 53.5 (1360) 23 38 68 PNP/NPN XUSLDMY5A1360 14.59 (6.620) 55.1 (1400) 23 38 70 PNP/NPN XUSLDMY5A1400 14.99 (6.800) 59.8 (1520) 32 53 76 PNP/NPN XUSLDMY5A1520 16.16 (7.330) 61.4 (1560) 32 53 78 PNP/NPN XUSLDMY5A1560 16.53 (7.500) 64.6 (1640) 32 53 82 PNP/NPN XUSLDMY5A1640 17.35 (7.870) 67.7 (1720) 32 53 86 PNP/NPN XUSLDMY5A1720 18.14 (8.230) 70.9 (1800) 32 53 88 PNP/NPN XUSLDMY5A1800 18.94 (8.590) 20.11 (9.120) 75.6 (1920) 32 53 96 PNP/NPN XUSLDMY5A1920 83.5 (2120) 32 53 106 PNP/NPN XUSLDMY5A2120 22.09 (10.020) (1) Supplied with a test rod, 2 sets of 2 brackets with mounting hardware, user guide with FHUWL¿FDWHRIFRQIRUPLW\RQ&'520DQGDUFVXSSUHVVRUVHW Programming and Diagnostic Module (if required) and pre-wired connectors to be ordered separately, see page 3/96. (2) To order a receiver only, add the letter R to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLDMY5A0320 becomes XUSLDMY5A0320R for the receiver only. To order a transmitter only, add the letter T to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLDMY5A0320 becomes XUSLDMY5A0320T for the transmitter only. 2WKHUYHUVLRQV Combining type 4 safety light curtains with external module for muting function (see page 2/218). 6HSDUDWHFRPSRQHQWVDQGDFFHVVRULHVSDJH Principle: page 3/88 Characteristics: page 3/90 References: page 3/92 5 Dimensions: page 3/98 Wiring Diagrams: page 3/100 3/93 6 7 8 9 10 6DIHW\GHWHFWLRQVROXWLRQV Presentation Safety light curtains, type 4 Segments XUSLDS for Universal XUSLDM light curtains 6HJPHQWVIRUFDVFDGDEOH8QLYHUVDOOLJKWFXUWDLQV Cascadable versions with up to 4 segments total (256 light beams max., modular ¿QJHUKDQGXVLQJVHJPHQWV;86/'6 1 &RQ¿JXUDWLRQRIVHJPHQWV;86/'6 7ZRVHJPHQWV 1XPEHURIOLJKWEHDPV 5HVSRQVHWLPH PV 2 0 to 65 23 66 to 120 32 121 to 174 41 175 to 229 50 230 to 256 59 7KUHHVHJPHQWV 3 1XPEHURIOLJKWEHDPV 5HVSRQVHWLPH PV XUSLDM + XUSLDS 4 0 to 59 23 60 to 114 32 115 to 168 41 169 to 223 50 224 to 256 59 )RXUVHJPHQWV 1XPEHURIOLJKWEHDPV 5HVSRQVHWLPH PV 5 0 to 53 23 54 to 108 32 109 to 162 41 163 to 217 50 218 to 256 59 6HSDUDWHFRPSRQHQWVDQGDFFHVVRULHVSDJH 6 7 8 9 10 Principle: page 3/88 3/94 Characteristics: page 3/90 References: page 3/92 Dimensions: page 3/98 Wiring Diagrams: page 3/100 6DIHW\GHWHFWLRQVROXWLRQV References Safety light curtains, type 4 Segments XUSLDS for Universal XUSLDM light curtains 7UDQVPLWWHUUHFHLYHUSDLUVIRU¿QJHUSURWHFWLRQ(1) 'HWHFWLRQFDSDFLW\LQPP6HQVLQJGLVWDQFHGHSHQGLQJRQ ;86/'0OLJKWFXUWDLQXVHG b Segments for cascadable Universal light curtains (2) 3URWHFWHG KHLJKW 1XPEHURI OLJKWEHDPV 5HIHUHQFH (3) 24 XUSLDSQ6A0280 :HLJKW LQPP 11 (280) XUSLDSQ6Apppp 1 OENJ 3.95 (1.790) 12.6 (320) 32 XUSLDSQ6A0320 4.34 (1.970) 14.2 (360) 36 XUSLDSQ6A0360 4.74 (2.150) 17.3 (440) 44 XUSLDSQ6A0440 5.51 (2.500) 20.5 (520) 52 XUSLDSQ6A0520 6.33 (2.870) 23.6 (600) 60 XUSLDSQ6A0600 7.10 (3.220) 28.3 (720) 72 XUSLDSQ6A0720 8.29 (3.760) 29.9 (760) 76 XUSLDSQ6A0760 8.69 (3.940) 34.6 (880) 88 XUSLDSQ6A0880 9.85 (4.470) 36.2 (920) 92 XUSLDSQ6A0920 10.25 (4.650) 10.65 (4.830) 37.8 (960) 96 XUSLDSQ6A0960 40.9 (1040) 104 XUSLDSQ6A1040 11.44 (5.190) 44.1 (1120) 112 XUSLDSQ6A1120 12.21 (5.540) 47.2 (1200) 120 XUSLDSQ6A1200 13.01 (5.900) 2 3 4 7UDQVPLWWHUUHFHLYHUSDLUVIRUKDQGSURWHFWLRQ(1) 'HWHFWLRQFDSDFLW\LQPP6HQVLQJGLVWDQFHGHSHQGLQJRQ;86/'0 OLJKWFXUWDLQXVHG b Segments for cascadable Universal light curtains (2) 3URWHFWHG KHLJKW 1XPEHURI OLJKWEHDPV 5HIHUHQFH (3) 16 XUSLDSY5A0320 :HLJKW LQPP 12.6 (320) XUSLDSY5Apppp OENJ 14.2 (360) 18 XUSLDSY5A0360 4.74 (2.150) 17.3 (440) 22 XUSLDSY5A0440 5.51 (2.500) 20.5 (520) 26 XUSLDSY5A0520 6.33 (2.870) 23.6 (600) 30 XUSLDSY5A0600 7.10 (3.220) 26.8 (680) 34 XUSLDSY5A0680 7.89 (3.580) 29.9 (760) 38 XUSLDSY5A0760 8.69 (3.940) 34.6 (880) 44 XUSLDSY5A0880 9.85 (4.470) 36.2 (920) 46 XUSLDSY5A0920 10.25 (4.650) 40.9 (1040) 52 XUSLDSY5A1040 11.44 (5.190) 47.2 (1200) 60 XUSLDSY5A1200 13.01 (5.900) 53.5 (1360) 68 XUSLDSY5A1360 14.59 (6.620) 55.1 (1400) 70 XUSLDSY5A1400 14.99 (6.800) 59.8 (1520) 76 XUSLDSY5A1520 16.16 (7.330) 61.4 (1560) 78 XUSLDSY5A1560 16.53 (7.500) 64.6 (1640) 82 XUSLDSY5A1640 17.35 (7.870) 67.7 (1720) 86 XUSLDSY5A1720 18.14 (8.230) 18.94 (8.590) 70.9 (1800) 88 XUSLDSY5A1800 75.6 (1920) 96 XUSLDSY5A1920 20.11 (9.120) 83.5 (2120) 106 XUSLDSY5A2120 22.09 (10.020) (1) Supplied with 2 sets of 2 brackets and hardware. Jumper cables to be ordered separately, see 3/96. (2) The segments are to be connected to the M12 4-pin connector on top of the XUSLDM light curtains. (3) To order a receiver only, add the letter R to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLDSY5A0320 becomes XUSLDSY5A0320R for the receiver only. To order a transmitter only, add the letter T to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLDSY5A0320 becomes XUSLDSY5A0320T for the transmitter only. 6HSDUDWHFRPSRQHQWVDQGDFFHVVRULHVSDJH Principle: page 3/88 Characteristics: page 3/90 References: page 3/92 Dimensions: page 3/98 5 4.34 (1.970) 6 7 8 9 10 Wiring Diagrams: page 3/100 3/95 References (continued) 6DIHW\GHWHFWLRQVROXWLRQV 0 Safety light curtains, type 4 Light curtains Optimum XUSLB and Universal XUSLDM/LDS with solid-state output 6HSDUDWHFRPSRQHQWV 3RZHUVXSSOLHVPLUURUDGDSWRUVSURWHFWLYHFRYHUVDQWLYLEUDWLRQNLW PRXQWLQJEDVHVODVHUDOLJQPHQWWRRO 1 3/97 and 3/130 to 3/137. $FFHVVRULHV 'HVFULSWLRQ )RUXVHZLWK /HQJWK 5HIHUHQFH IWP 2 3 563528 XUSLPDM 3URJUDPPLQJDQG 'LDJQRVWLF0RGXOH3'0 Light curtains XUSLB/LDM +ROGHUPRXQW 3UHZLUHGFRQQHFWRUV IRUOLJKWFXUWDLQV ;86/%;86/'0 4 XSZ BCTpp XSZ BCRpp -XPSHUFDEOHV IRUVHJPHQWV;86/'6 M12 male/female, 4-pin, straight 0.62 (0.280) Programming and – diagnostic module XUSLPDM XUSLZPDM 0.09 (0.040) Transmitter type Transmitter type 5 Receiver type 6 -XPSHUVIRUUHSODFHPHQWRI OLJKWFXUWDLQV;86/7E\ XUSLB or XUSLDM 9 XSZBCT05 0.86 (0.390) 32.8 (10) XSZBCT10 1.52 (0.690) 49.2 (15) XSZBCT15 2.27 (1.030) 98.4 (30) XSZBCT30 4.25 (1.930) 16.4 (5) XSZBCR05 0.99 (0.450) 32.8 (10) XSZBCR10 1.72 (0.780) 49.2 (15) XSZBCR15 2.43 (1.100) 98.4 (30) XSZBCR30 5.03 (2.280) XSZDCT003 0.11 (0.050) 1.6 (0.5) XSZDCT005 1 (0.3) 0.15 (0.070) 3.3 (1) XSZDCT010 0.24 (0.110) 6.6 (2) XSZDCT020 0.46 (0.210) 9.9 (3) XSZDCT030 0.66 (0.300) 16.4 (5) XSZDCT050 1.08 (0.490) 32.8 (10) XSZDCT100 2.09 (0.950) 1 (0.3) XSZDCR003 0.11 (0.050) 1.6 (0.5) XSZDCR005 0.15 (0.070) 3.3 (1) XSZDCR010 0.24 (0.110) 6.6 (2) XSZDCR020 0.46 (0.210) 9.9 (3) XSZDCR030 0.66 (0.300) 16.4 (5) XSZDCR050 1.08 (0.490) 32.8 (10) XSZDCR100 2.12 (0.960) XSZTBDMCT003 0.13 (0.060) Receiver type Male/ 1 (0.3) Female 8 pins XSZTBDMCR003 0.13 (0.060) )RUXVHZLWK 8QLWUHIHUHQFH 5HSODFHPHQWFDSV IRU0FRQQHFWRU 6ROGLQORWVRI Light curtains XUSLDM and segments XUSLDS XUSLZ600 0.002 (0.001) 5HSODFHPHQWFDSV IRU0FRQQHFWRU (programming and diagnostic module XUSLPDM connection to light curtains) 6ROGLQORWVRI Light curtains XUSLB/LDM and segments XUSLDS XUSLZ610 0.02 (0.010) PRXQWLQJNLW(2 brackets) Light curtains XUSLB/LDM and segments XUSLDS XUSLZ228 0.22 (0.100) 6OLGLQJQXWV(4 nuts) for rear or side mounting with XUSLZ228 Light curtains XUSLB/LDM XUSLZ330 0.09 (0.040) $UFVXSSUHVVRU(pair) All types of light curtain XUSLZ500 0.04 (0.020) 'HVFULSWLRQ Transmitter type Male/Female 5 pins 16.4 (5) 1 (0.3) 7 8 OENJ XUSLPDM Receiver type – ,3SURWHFWLRQWXEH (see page 3/97) 8VHUJXLGHRQ CD-ROM 10 3/96 :HLJKW :HLJKW OENJ – All types of light curtain XUSLZ450 0.02 (0.010) &RQQHFWLRQPRGXOHIRUVHQVRUV Light curtains XUSLDM DQG0XWLQJLQGLFDWRUOLJKW (see page 3/104) XPSLCM1 0.42 (0.190) 6DIHW\GHWHFWLRQVROXWLRQV Characteristics, references 0 Safety light curtains, type 4 Protection tubes for light curtains with solid-state output XUSLB/XUSLDM and segments XUSLDS ,3SURWHFWLRQWXEHVIRUOLJKWFXUWDLQV;86/%;86/'0 DQGVHJPHQWV;86/'6 XUSLZD7pppp 1 (QYLURQPHQWFKDUDFWHULVWLFV $LUWHPSHUDWXUH For operation )& 32...+ 104 (0...+ 40) For storage )& - 13...+ 158 (- 25...+ 70) 'HJUHHRISURWHFWLRQ IP 67 conforming to IEC 60529 0DWHULDO Acrylic 6HQVLQJGLVWDQFH (Sn)UHGXFWLRQFRHI¿FLHQW 0.90 2 (QYLURQPHQWDOFKHPLFDOV &KHPLFDOUHVLVWDQFH Aliphatic hydrocarbons Resistant Alkalis 3 Aqueous solutions Detergents and cleaners Inorganic diluted acids Chlorinated or aromatic hydrocarbons Limited resistance Esters Ketones (QYLURQPHQWDO UHVLVWDQFH Adverse weather, sunlight (UV) 4 Resistant Humidity Immersion in water 5HIHUHQFHVRI,3SURWHFWLRQWXEHV 108048 'HVFULSWLRQ +HLJKW LQPP 5HIHUHQFH ,3SURWHFWLRQWXEHVIRU XUSLpp6A0280 ;86/%/'0WUDQVPLWWHUUHFHLYHU XUSLpppA0320 SDLUDQGVHJPHQWV XUSLpppA0360 XUSLDSppp 11.2 (284.4) XUSLZD70280 5.84 (2.650) 12.8 (324.8) XUSLZD70320 6.19 (2.810) 14.4 (364.5) XUSLZD70360 6.53 (2.960) 6Q (1) 6ROGLQORWVRI XUSLpppA0440 17.5 (443.9) XUSLZD70440 7.21 (3.270) XUSLpppA0520 20.6 (523.4) XUSLZD70520 7.89 (3.580) XUSLpppA0600 23.8 (604.1) XUSLZD70600 8.58 (3.890) XUSLpp5A0680 26.9 (683.6) XUSLZD70680 9.24 (4.190) XUSLpp6A0720 28.5 (724) XUSLZD70720 9.59 (4.350) XUSLpppA0760 30 (763) XUSLZD70760 9.92 (4.500) XUSLpppA0880 34.8 (882.8) XUSLZD70880 10.93 (4.960) XUSLpppA0920 36.3 (922.5) XUSLZD70920 11.28 (5.120) XUSLpp6A0960 37.9 (963.6) XUSLZD70960 11.62 (5.270) XUSLpppA1040 41.1 (1042.9) XUSLZD71040 12.30 (5.580) XUSLpp6A1120 44.2 (1122.3) XUSLZD71120 12.99 (5.890) XUSLpppA1200 47.4 (1203.8) XUSLZD71200 13.67 (6.200) XUSLpppA1360 53.6 (1362) XUSLZD71360 15.01 (6.810) XUSLpp5A1400 55.2 (1401.7) XUSLZD71400 15.37 (6.970) XUSLZD7ppp )RUXVHZLWK :HLJKW OENJ XUSLpp5A1520 59.9 (1521.5) XUSLZD71520 16.38 (7.430) XUSLpp5A1560 61.5 (1563.3) XUSLZD71560 16.71 (7.580) XUSLpp5A1640 64.6 (1641.3) XUSLZD71640 17.89 (7.890) XUSLpp5A1720 67.7 (1720.8) XUSLZD71720 18.08 (8.200) XUSLpp5A1800 71 (1802.9) XUSLZD71800 18.76 (8.510) XUSLpp5A1920 75.7 (1922.8) XUSLZD71920 19.78 (8.970) XUSLpp5A2120 83.5 (2120.7) XUSLZD72120 21.47 (9.740) 5 6 7 8 9 6HQVLQJGLVWDQFHUHGXFWLRQFRHI¿FLHQWWREHWDNHQLQWRDFFRXQWIRUHDFKSDLURI,3SURWHFWLRQWXEHVXVHG 10 Characteristics:: page 3/97 References: page 3/97 Dimensions: page 3/99 3/97 6DIHW\GHWHFWLRQVROXWLRQV 3UHYHQWD Dimensions Safety light curtains, type 4 Light curtains Optimum XUSLB and Universal XUSLDM with solid-state output /LJKWFXUWDLQV 1 3URJUDPPLQJDQG GLDJQRVWLFPRGXOH XUSLB 2.08 52.8 XUSLDM 1.93 (1) 2.08 49.1 52.8 2.31 2.31 58.6 58.6 XUSLPDM 1.93 (1) 49.1 2.56 2.31 2.31 58.6 58.6 65 0.06...0.2 2 1.46 1.55 39.4 2.07 1.46 1.55 37.2 39.4 1.50 1.5...5 5.16 53 37.2 131 1.50 38 38 1.97 1.97 50 b b1 H b H b1 50 3 2.28 2.28 58 58 1.46 1.46 37.2 37.2 4 3.04 3.04 77.3 77.3 (3) 1.50 (2) 38.1 (3) 1.50 (2) 38.1 2.42 2.42 61.5 61.5 2.33 2.33 59.3 5 59.3 2.33 2.33 59.2 59.2 Dual Dimensions: 90° XUS 6 7 8 9 10 b 90° b1 H 3URWHFWHG KHLJKW XUS b INCHES Millimieters b1 H 3URWHFWHG KHLJKW LBppp0280 11.2 (284.4) 16.6 (420.4) 15 (381.7) 11 (280) LDMpp0280 11.2 (284.4) 16.6 (420.4) 15 (381.7) 11 (280) LBppp0320 12.8 (324.8) 18.1 (460.8) 16.6 (422.1) 12.6 (320) LDMpp0320 12.8 (324.8) 18.1 (460.8) 16.6 (422.1) 12.6 (320) LBppp0360 14.4 (364.5) 19.7 (500.5) 18.2 (461.8) 14.2 (360) LDMpp0360 14.4 (364.5) 19.7 (500.5) 18.2 (461.8) 14.2 (360) LBppp0440 17.5 (443.9) 22.8 (579.9) 21.3 (541.2) 17.3 (440) LDMpp0440 17.5 (443.9) 22.8 (579.9) 21.3 (541.2) 17.3 (440) LBppp0520 20.6 (523.4) 26 (659.4) 24.4 (620.7) 20.5 (520) LDMpp0520 20.6 (523.4) 26 (659.4) 24.4 (620.7) 20.5 (520) LBppp0600 23.8 (604.1) 29.1 (740.1) 27.6 (701.4) 23.6 (600) LDMpp0600 23.8 (604.1) 29.1 (740.1) 27.6 (701.4) 23.6 (600) LBppp0680 26.9 (683.6) 32.3 (819.6) 30.7 (780.9) 26.8 (680) LDMpp0680 26.9 (683.6) 32.3 (819.6) 30.7 (780.9) 26.8 (680) LBppp0720 28.5 (724) 33.9 (860) 32.3 (821.3) 28.3 (720) LDMpp0720 28.5 (724) 33.9 (860) 32.3 (821.3) 28.3 (720) LBppp0760 30 (763) 35.4 (899) 33.9 (860.3) 29.9 (760) LDMpp0760 30 (763) 35.4 (899) 33.9 (860.3) 29.9 (760) LBppp0880 34.8 (882.8) 40.1 (1018.8) 38.6 (980.1) 34.6 (880) LDMpp0880 34.8 (882.8) 40.1 (1018.8) 38.6 (980.1) 34.6 (880) LBppp0920 36.3 (922.5) 41.7 (1058.5) 40.1 (1019.8) 36.2 (920) LDMpp0920 36.3 (922.5) 41.7 (1058.5) 40.1 (1019.8) 36.2 (920) LBppp0960 37.9 (963.6) 43.3 (1099.6) 41.8 (1060.9) 37.8 (960) LDMpp0960 37.9 (963.6) 43.3 (1099.6) 41.8 (1060.9) 37.8 (960) LBppp1040 41.1 (1042.9) 46.4 (1178.9) LDMpp1040 41.1 (1042.9) 46.4 (1178.9) 44.9 (1140.2) 40.9 (1040) LBppp1120 44.2 (1122.3) 49.5 (1258.3) 48 (1219.6) 44.1 (1120) LDMpp1120 44.2 (1122.3) 49.5 (1258.3) 48 (1219.6) 44.1 (1120) LBppp1200 47.4 (1203.8) 52.7 (1339.8) 51.2 (1301.1) 47.2 (1200) LDMpp1200 47.4 (1203.8) 52.7 (1339.8) 51.2 (1301.1) 47.2 (1200) LBppp1360 53.6 (1362) 59 (1498) LDMpp1360 53.6 (1362) 57.5 (1459.3) 53.5 (1360) LBppp1400 55.2 (1401.7) 60.5 (1537.7) 59 (1499) 55.1 (1400) LDMpp1400 55.2 (1401.7) 60.5 (1537.7) 59 (1499) 55.1 (1400) LBppp1520 59.9 (1521.5) 65.3 (1657.5) 63.7 (1618.8) 59.8 (1520) LDMpp1520 59.9 (1521.5) 65.3 (1657.5) 63.7 (1618.8) 59.8 (1520) LBppp1560 61.5 (1563.3) 66.9 (1699.3) 65.4 (1660.6) 61.4 (1560) LDMpp1560 61.5 (1563.3) 66.9 (1699.3) 65.4 (1660.6) 61.4 (1560) LBppp1640 64.6 (1641.3) 70 (1777.3) 68.4 (1738.6) 64.6 (1640) LDMpp1640 64.6 (1641.3) 70 (1777.3) 68.4 (1738.6) 64.6 (1640) LBppp1720 67.7 (1720.8) 73.1 (1856.8) 71.6 (1818.1) 67.7 (1720) LDMpp1720 67.7 (1720.8) 73.1 (1856.8) 71.6 (1818.1) 67.7 (1720) LBppp1800 71 (1802.9) 76.3 (1938.9) 74.8 (1900.2) 70.9 (1800) LDMpp1800 71 (1802.9) 76.3 (1938.9) 74.8 (1900.2) 70.9 (1800) LBppp1920 75.7 (1922.8) 81.1 (2058.8) 79.5 (2020.1) 75.6 (1920) LDMpp1920 75.7 (1922.8) 81.1 (2058.8) 79.5 (2020.1) 75.6 (1920) LBppp2120 83.5 (2120.7) 88.8 (2256.7) 87.3 (2217.3) 83.5 (2120) LDMpp2120 83.5 (2120.7) 88.8 (2256.7) 87.3 (2217.3) 83.5 (2120) 44.9 (1140.2) 40.9 (1040) 57.5 (1459.3) 53.5 (1360) 59 (1498) (1) 2 elongated holes 0.73 x 0.27 in (18.5 x 6.8 mm). (2) 4 elongated holes 0.91 x 0.27 in (23.2 x 6.8 mm). (3) M12 male connector on 10.6 in. (0.27 m) pigtail. Principle: page 3/88 3/98 Characteristics: page 3/90 References: page 3/90 Dimensions: page 3/98 Wiring Diagrams: page 3/100 6DIHW\GHWHFWLRQVROXWLRQV 3UHYHQWD Dimensions (continued) Safety light curtains, type 4 Segments XUSLDS for Universal XUSLDM light curtains Protection tube &DVFDGDEOHVHJPHQWV XUSLDS XUSLDS 1.55 XUS 39.4 2.31 15.8 (401.5) 15 (381.7) 14.3 (363.1) 11 (280) 16.6 (422.1) 15.9 (403.5) 12.6 (320) LDSppp0360 14.4 (364.5) 19.7 (500.5) 19 (482) 18.2 (461.8) 17.4 (443.2) 14.2 (360) LDSppp0440 17.5 (443.9) 22.8 (579.9) 22.1 (561.4) 21.3 (541.2) 20.6 (522.6) 17.3 (440) LDSppp0520 20.6 (523.4) 26 (659.4) 25.2 (640.9) 24.4 (620.7) 23.7 (602.1) 20.5 (520) LDSppp0600 23.8 (604.1) 29.1 (740.1) 28.4 (721.6) 27.6 (701.4) 26.9 (682.8) 23.6 (600) LDSppp0680 26.9 (683.6) 32.3 (819.6) 31.5 (801.1) 30.7 (780.9) 30 (762.3) LDSppp0720 28.5 (724) 33.9 (860) 33.1 (841.5) 32.3 (821.3) 31.6 (802.7) 28.3 (720) LDSppp0760 30 (763) 35.4 (899) 34.7 (880.5) 33.9 (860.3) 33.1 (841.7) 29.9 (760) LDSppp0880 34.8 (882.8) 40.1 (1018.8) 39.4 (1000.3) 38.6 (980.1) 37.9 (961.5) 34.6 (880) 2.31 LDSppp0920 36.3 (922.5) 41.7 (1058.5) 40.9 (1040) 40.1 (1019.8) 39.4 (1001.2) 36.2 (920) 58.8 LDSppp0960 37.9 (963.6) 43.3 (1099.6) 42.6 (1081.1) 41.8 (1060.9) 41 (1042.3) b b2 38 (1) 58.8 1.55 39.4 b XUSLDM b1 3URWHFWHG KHLJKW 17.4 (442.3) 2.31 H H1 16.6 (420.4) 39.4 58 H 18.1 (460.8) 1.55 2.28 b2 LDSppp0320 12.8 (324.8) 1.5 H1 50 b1 LDSppp0280 11.2 (284.4) 58.8 1.97 b 37.8 (960) 44.9 (1140.2) 44.2 (1121.6) 40.9 (1040) LDSppp1120 44.2 (1122.3) 49.5 (1258.3) 48.8 (1239.8) 48 (1219.6) LDSppp1200 47.4 (1203.8) 52.7 (1339.8) 52 (1321.3) 51.2 (1301.1) 50.5 (1282.5) 47.2 (1200) LDSppp1360 53.6 (1362) 57.5 (1459.3) 56.7 (1440.7) 53.5 (1360) 59 (1498) 58.2 (1479.5) 3 44.1 (1120) LDSppp1400 55.2 (1401.7) 60.5 (1537.7) 59.8 (1519.2) 59 (1499) 3.04 LDSppp1520 59.9 (1521.5) 65.3 (1657.5) 64.5 (1639) 63.7 (1618.8) 63 (1600.2) 77.3 LDSppp1560 61.5 (1563.3) 66.9 (1699.3) 66.2 (1680.8) 65.4 (1660.6) 66.1 (1679.2) 61.4 (1560) LDSppp1640 64.6 (1641.3) 70 (1777.3) 68.4 (1738.6) 67.7 (1720) 69.2 (1758.8) 2 26.8 (680) LDSppp1040 41.1 (1042.9) 46.4 (1178.9) 45.7 (1160.4) 47.3 (1201) 1 58.3 (1480.4) 55.1 (1400) 59.8 (1520) 4 64.6 (1640) LDSppp1720 67.7 (1720.8) 73.1 (1856.8) 72.4 (1838.3) 71.6 (1818.1) 70.8 (1799.5) 67.7 (1720) LDSppp1800 71 (1802.9) 76.3 (1938.9) 75.6 (1920.4) 74.8 (1900.2) 74.1 (1881.6) 70.9 (1800) LDSppp1920 75.7 (1922.8) 81.1 (2058.8) 80.3 (2040.3) 79.5 (2020.1) 78.8 (2001.5) 75.6 (1920) LDSppp2120 83.5 (2120.7) 88.8 (2256.7) 88.1 (2237.5) 87.3 (2217.3) 86.6 (2198.7) 83.5 (2120) 5 (1) Flexible 4.33 in (0.11 m) long cable. 3URWHFWLRQWXEHIRUOLJKWFXUWDLQV;86/%;86/'0DQGVHJPHQWV;86/'6 XUSLZD7pppp 4.40 6 111.5 2.05 Ø0.28 Ø7 52.1 4.51 114.5 3.25 4.07 82.5 7 1.04 26.5 b Ø80 b1 Ø3.15 103.5 1.46 37 XUS 3.66 2.83 LZD70280 93 72 4.09 104 4.86 123.5 5.43 138 3.88 98.5 Dual Dimensions: Principle: page 3/88 Characteristics: page 3/90 b b1 11.2 (284.4) 19.8 (502.8) XUS LZD71040 b b1 41.1 (1042.9) 49.7 (1261.3) LZD70320 12.8 (324.8) 21.4 (543.2) LZD71120 44.2 (1122.3) 52.8 (1340.7) LZD70360 14.4 (364.5) 22.9 (582.9) LZD71200 47.4 (1203.8) 56 (1422.2) LZD70440 17.5 (443.9) 26.1 (662.3) LZD71360 53.6 (1362) 62.2 (1580.4) LZD70520 20.6 (523.4) 29.2 (741.8) LZD71400 55.2 (1401.7) 63.8 (1620.1) LZD70600 23.8 (604.1) 32.4 (822.5) LZD71520 59.9 (1521.5) 68.5 (1739.9) LZD70680 26.9 (683.6) 35.5 (902) LZD71560 61.5 (1563.3) 70.1 (1781.7) LZD70720 28.5 (724) 37.1 (942.4) LZD71640 64.6 (1641.3) 73.2 (1859.2) LZD70760 30 (763) 38.6 (981.4) LZD71720 67.7 (1720.8) 76.3 (1939.2) LZD70880 34.8 (882.8) 43.4 (1101.2) LZD71800 71 (1802.9) 79.6 (2021.2) LZD70920 36.3 (922.5) 44.9 (1140.9) LZD71920 75.7 (1922.8) 84.3 (2141.2) LZD70960 37.9 (963.6) 46.5 (1182) LZD72120 83.5 (2120.7) 92.1 (2338.4) INCHES 8 9 10 Millimieters References: page 3/92 Dimensions: page 3/98 Wiring Diagrams: page 3/100 3/99 6DIHW\GHWHFWLRQVROXWLRQV Wiring diagrams Safety light curtains, type 4 Light curtains Optimum XUSLB and Universal XUSLDM with solid-state output 'LUHFWFRQQHFWLRQZLWK;86/%/'0ppp N 1 L F1 Earth N L 2 (1) GND Earth 0 V 24 V 0 V 24 V MPCE/EDM Start AUX K1 To PLC (2) (3) 3 4 7UDQVPLWWHU;86/%/'0 5HFHLYHU;86/%/'0 Power supply Start NC K2 OSSD1 GND OSSD2 0 V 24 V MTS MTS Ret Test K1 K2 (4) (4) (1) For testing prior to installation, the user can select MPCE/EDM OFF (default factory setting). In this case, the MPCE/EDM line must be connected to the 0 V line of the system. (2) The auxiliary output connects to a PLC (optional). (3) If remote start is not used, connect the start line to the 0 V line. (4) The K1 and K2 coils must be protected using the arc suppressors included in the documentation kit. Note: Relays K1 and K2 must have mechanically linked contacts. 5 &RQQHFWLRQYLDD3UHYHQWD;36$)/PRGXOH Control panel L K3 N L F1 6 A1 C8 C7 F3 Start K4 S33 S34 F4 13 S39 23 33 Control circuit XPS AFL GND N L T Power supply K1 K3 K2 K4 Logic 7 A2 GND 0 V 24 V S11 S12 S11 S22 14 K3 To PLC (1) 24 34 K4 N Test 8 GND 0 V 24 V MPCE/EDM Start AUX OSSD1 GND OSSD2 5HFHLYHU;86/%/'0 (2) 0 V 24 V MTS MTS Ret 7UDQVPLWWHU;86/%/'0 9 (1) The auxiliary output connects to a PLC (optional). 7KHOLJKWFXUWDLQPXVWEHFRQ¿JXUHGZLWK03&(('02))DQGZLWKDXWRPDWLFVWDUW 10 Note: Relays K1 and K2 must have mechanically linked contacts. Principle: page 3/88 3/100 Characteristics: page 3/90 References: page 3/92 Dimensions: page 3/98 Wiring Diagrams: page 3/100 Wiring diagrams (continued) 6DIHW\GHWHFWLRQVROXWLRQV Safety light curtains, type 4 Light curtains Optimum XUSLB and Universal XUSLDM with solid-state output 7UDQVPLWWHU 7UDQVPLWWHUVWDWXVLQGLFDWRU MTS (1) BK 1 WH BU c0V 1 OK 7UDQVPLWWHUFRQQHFWRU MTS return (1) BN c + 24 V GR 2 1 Yellow LED (1) Light curtain test input. 5HFHLYHU 5HFHLYHUFRQQHFWRU 3 5HFHLYHUVWDWXVLQGLFDWRU Start YE MPCE/EDM RD Auxiliary output OSSD2 WH GR PK BN BU c + 24 V BK 4 1 2 3-4 c0V OSSD1 5 1 Blanking: Orange LED 2 Interlock or Alarm: Yellow LED 3 - 4 Machine run: Green LED Machine stop: Red LED 3URJUDPPLQJDQGGLDJQRVWLFPRGXOH 'HVFULSWLRQDQGFRQQHFWLRQWROLJKWFXUWDLQV;86/%/'0 6 XUSLPDM 1 ENTER 7 2 XUS LPDM 8 1 Screen 2 Navigation button for displaying menus and selecting functions 9 10 Principle: page 3/88 Characteristics: page 3/90 References: page 3/92 Dimensions: page 3/98 Wiring Diagrams: page 3/100 3/101 Substitution table Light curtains with closest functionalities 6DIHW\GHWHFWLRQVROXWLRQV Safety light curtains, type 4 Light curtains Optimum XUSLB and Universal XUSLDM with solid-state output /LJKWFXUWDLQV2SWLPXP 'HWHFWLRQFDSDFLW\LQPP 1 2 3 4 Old light curtain XUSLTQ6A0260, XUSLTQ6B0260 1HZOLJKWFXUWDLQ XUSLBQ6A0280 XUSLTQ6A0350, XUSLTQ6B0350 XUSLBQ6A0320, XUSLBQ6A0360 XUSLTQ6A0435, XUSLTQ6B0435 XUSLBQ6A0440 XUSLTQ6A0520, XUSLTQ6B0520 XUSLBQ6A0520 XUSLTQ6A0610, XUSLTQ6B0610 XUSLBQ6A0600 XUSLTQ6A0700, XUSLTQ6B0700 XUSLBQ6A0720 XUSLTQ6A0785, XUSLTQ6B0785 XUSLBQ6A0760 XUSLTQ6A0870, XUSLTQ6B0870 XUSLBQ6A0880, XUSLBQ6A0920 XUSLTQ6A0955, XUSLTQ6B0955 XUSLBQ6A0960 XUSLTQ6A1045, XUSLTQ6B1045 XUSLBQ6A1040 XUSLTQ6A1130, XUSLTQ6B1130 XUSLBQ6A1120 XUSLTQ6A1215, XUSLTQ6B1215 XUSLBQ6A1200 XUSLTQ6A1305, XUSLTQ6B1390, XUSLTQ6A1390, XUSLTQ6B1390 XUSLBQ6A1360 'HWHFWLRQFDSDFLW\LQPP 5 6 7 8 Old light curtain 1HZOLJKWFXUWDLQ XUSLTR5A0350, XUSLTR5B0350 XUSLBR5A0320, XUSLBR5A0360, XUSLBR5A0440 XUSLTR5A0520, XUSLTR5B0520 XUSLBR5A0520, XUSLBR5A0600 XUSLTR5A0700, XUSLTR5B0700 XUSLBR5A0680, XUSLBR5A0760 XUSLTR5A0870, XUSLTR5A0870, XUSLBR5A0880, XUSLBR5A0920 XUSLTR5A1045, XUSLTR5B1045 XUSLBR5A1040 XUSLTR5A1215, XUSLTR5B1215 XUSLBR5A1200, XUSLBR5A1360 XUSLTR5A1390, XUSLTR5B1390 XUSLBR5A1400, XUSLBR5A1520 XUSLTR5A1570, XUSLTR5B1570 XUSLBR5A1560, XUSLBR5A1640 XUSLTR5A1745, XUSLTR5B1745 XUSLBR5A1720, XUSLBR5A1800 XUSLTR5A1920, XUSLTR5B1920 XUSLBR5A1920 XUSLTR5A2095, XUSLTR5B2095 XUSLBR5A2120 Note: the characteristics of the ranges (optics, connections, dimensions, mounting, functions, etc.) are not exactly the same. Please refer to the detailed characteristics of the XUSLBppppppp and XUSLDppppppp ranges and associated accessories when replacing a light curtain from the XUSLTppppppp range. 9 10 3/102 Substitution table Light curtains with closest functionalities 6DIHW\GHWHFWLRQVROXWLRQV Safety light curtains, type 4 Light curtains Optimum XUSLB and Universal XUSLDM with solid-state output /LJKWFXUWDLQV8QLYHUVDO 'HWHFWLRQFDSDFLW\LQPP XUSLTY5A0520, XUSLTY5B0520 1HZOLJKWFXUWDLQ XUSLDMY5A0320, XUSLDMY5A0360, XUSLDMY5A0440 XUSLDMY5A0520, XUSLDMY5A0600 XUSLTY5A0700, XUSLTY5B0700 XUSLDMY5A0680, XUSLDMY5A0760 XUSLTY5A0870, XUSLTY5B0870 XUSLDMY5A0880, XUSLDMY5A0920 XUSLTY5A1045, XUSLTY5B1045 XUSLDMY5A1040 XUSLTY5A1215, XUSLTY5B1215 XUSLDMY5A1200, XUSLDMY5A1360 XUSLTY5A1390, XUSLTY5B1390 XUSLDMY5A1400, XUSLDMY5A1520 XUSLTY5A1570, XUSLTY5B1570 XUSLDMY5A1560, XUSLDMY5A1640 XUSLTY5A1745, XUSLTY5B1745 XUSLDMY5A1720, XUSLDMY5A1800 XUSLTY5A1920, XUSLTY5B1920 XUSLDMY5A1920 XUSLTY5A2095, XUSLTY5B2095 XUSLDMY5A2120 Old light curtain XUSLTY5A0350, XUSLTY5B0350 Note: Caution, the characteristics of the ranges (optics, connections, dimensions, mounting, functions, etc.) are not exactly the same. Please refer to the detailed characteristics of the XUSLBppppppp and XUSLDppppppp ranges and associated accessories when replacing a light curtain from the XUSLTppppppp range. 1 2 3 4 5 6 7 8 9 10 3/103 6DIHW\GHWHFWLRQVROXWLRQV Operating principle 1 Connection module Preventa™ XPSLCM1 For “muting” function on light curtains type XUSLDM c + 24 V Sensors 1 “Muting” indicator light 2 When the system is switched on by the start command and the light curtain protection not interrupted, the main circuit is closed by the safety outputs of the XUSLDM light curtain (solid-state safety outputs). In addition to the safety outputs, the light curtain incorporates signalling LEDs and an auxiliary output (alarm or status signalling) for sending system status information to the PLC. Four LEDs on the light curtain and one on the front face of connection module XPSLCM1 provide information on the safety circuit status. 3 $QLQWHUUXSWLRQRIWKHSURWHFWLRQ¿HOGPRQLWRUHGE\WKHHOHFWURVHQVLWLYHSURWHFWLRQ equipment causes instantaneous opening of the safety outputs; the process PLC receives a stop command and the LED display mounted on the front face indicates the change of state of the safety circuits. The “open” state is maintained until the light EHDPVDUHXQREVWUXFWHGDQGLILQFOXGHGLQWKHOLJKWFXUWDLQFRQ¿JXUDWLRQWKH6WDUW key switch operated. Receiver Transmitter 4 The “muting” function cannot be activated by supplying the “muting” sensors unless the safety outputs have been closed beforehand. To trigger the “muting” function, the ³PXWLQJ´GHYLFHVPXVWEHDFWLYDWHGZLWKLQWKHFRQ¿JXUDEOHWLPHLQWHUYDO (50 milliseconds to 5 seconds in increments of 50 milliseconds). During the activated ³PXWLQJ´SKDVHPDWHULDOVFDQEHWUDQVSRUWHGWKURXJKWKHSURWHFWLRQ¿HOGZLWKRXW deactivating the safety outputs. In the event of intrusion into the hazardous zone, a person cannot activate the “muting” sensors in the same way and the system stops. While the “muting” function is activated, a “muting” status indicator light is controlled by the connection module XPSLCM1. A fault at indicator light level (short-circuit, open circuit) is immediately recognized and deactivates the “muting” function. The indicator light only illuminates when a “muting” signal is generated and indicates the inhibition of the protection function. 5 6 “Muting” indication Entry direction 7 Hazardous zone ESPE (Light curtain) m A D B C Materials trolley Materials trolley dM 8 2SHUDWLQJSULQFLSOH Universal XUSLDM light curtains have an integrated “muting” function that is FRQ¿JXUDEOHXVLQJWKHSURJUDPPLQJDQGGLDJQRVWLFPRGXOH;86/3'07KLV function enables the automatic passage of parts for machining or loaded pallets, without interrupting the transportation movement within the zone protected by the electro-sensitive protection equipment (ESPE) system. In addition to the safety light curtain, a connection module XPSLCM1, which is connected directly to the top of the light curtain receiver, enables the cabling of 2 to 4 “muting” sensors as well as an LQGLFDWRUOLJKW,QWKHHYHQWRIDVHTXHQFHHUURUWKH³PXWLQJ´LQGLFDWRUOLJKWÀDVKHV (1 second interval) and turning the Start key switch off and back on restarts the system. &RQGLWLRQVWREHREVHUYHGIRUWKH³0XWLQJ´IXQFWLRQ b The “muting” sensors must either be v thru-beam: XUK 0ARCTL2 (sensing distance 98.4 ft (30 m)) + XUK 0ARCTL2T v SRODULVHGUHÀH[;8.$5&7/VHQVLQJGLVWDQFHIWPUHÀHFWRU;8=& or mechanical limit switches with contacts. b dM )m to obtain continuous validation of the “muting” function. b Avoid the intrusion of persons during the “muting” phase. This phase is indicated by the indicator light connected to the “muting” indicator output of connection module XPSLCM1. b A materials trolley must provide the “muting” signal before entering the protection ¿HOGDQGFHDVHLWRQFHLWKDVFOHDUHGDOOWKHVHQVRUVRIWKHSURWHFWLRQ¿HOGRQH[LWLQJ ESPE: electro-sensitive protection equipment (light curtain). A, B, D, C: “muting” sensors. m: trolley length and dM = distance between A, B and D, C. 9 10 Principle: page 3/104 3/104 Characteristics: page 3/105 References: page 3/106 Dimensions: page 3/106 Wiring Diagrams: page 3/107 Characteristics 6DIHW\GHWHFWLRQVROXWLRQV 1 Connection module Preventa™ XPSLCM1 For “muting” function on light curtains type XUSLDM &KDUDFWHULVWLFV &RQQHFWLRQPRGXOHW\SH &HUWL¿FDWLRQV 3URGXFWGHVLJQHGIRUPD[ XVHLQVDIHW\UHODWHGSDUWV RIFRQWUROV\VWHPV $PELHQWDLUWHPSHUDWXUH 'HJUHHRISURWHFWLRQ conforming to IEC 529 XPSLCM1 For operation For storage 1 e, TÜV, CSA, UL Category 4 Conforming to EN 954-1/ISO 13849-1 )& )& Terminals Enclosure 32…+ 131 (0…+ 55) - 13…+ 167 (- 25…+ 75) 2 IP 20 IP 20 3RZHUVXSSO\E\OLJKWFXUWDLQ Voltage XUSLDM Maximum current 0D[LPXPFRQVXPSWLRQ V mA W c 24 (- 20…+ 20 30 0.7 5DWHGLQVXODWLRQYROWDJH(Ui) V 500 5DWHGLPSXOVHZLWKVWDQGYROWDJH(Uimp) 6KRFNUHVLVWDQFH Conforming to IEC 68-2-6 9LEUDWLRQUHVLVWDQFH Conforming to IEC 68-2-29 1XPEHURIOLJKWFXUWDLQVWKDWFDQEHFRQQHFWHG ,QSXWVIRU³PXWLQJ´VHQVRUV - number of inputs to be monitored - supply voltage of sensors - output current of each sensor 7\SHRI³PXWLQJ´VHQVRUV 6\QFKURQL]DWLRQWLPHRI³PXWLQJ´VHQVRUV 0D[LPXP³PXWLQJ´WLPH 6DIHW\RXWSXWV - number and type - breaking capacity of outputs ³0XWLQJ´LQGLFDWRUOLJKWRXWSXW ³0XWLQJ´LQGLFDWRUOLJKWSRZHU ³0XWLQJ´LQGLFDWRUOLJKWW\SH 6LJQDOOLQJ N9 JQ JQ 1.1 6 (10...55 Hz) 10 (16 ms) 1 transmitter-receiver pair &RQQHFWLRQ 1-wire connection 2-wire connection Type Without cable end With cable end With cable end Without cable end Without cable end V mA PV PLQ mA W 3 2 to 4 per “muting” function c 24 < 20 7KUXEHDPSRODUL]HGUHÀH[RUVHQVRUVZLWKYROWIUHHFRQWDFWV WRFRQ¿JXUDEOHLQOLJKWFXUWDLQ;86/'0LQLQFUHPHQWVRIPV 2 or unlimited 4 2 PNP (terminals 1 and 2) 30 V/100 1 NPN 1 to 7 max. /('RU¿ODPHQWEXOE 1 LED 5 Captive screw clamp terminals, non removable 6ROLGRUÀH[LEOHFDEOH$:*PP2) :LWKRXWEH]HOÀH[LEOHFDEOH$:*PP2) :LWKEH]HOÀH[LEOHFDEOH$:*PP2) :LWKRXWEH]HOÀH[LEOHFDEOH$:*PP2) 'RXEOHZLWKEH]HOÀH[LEOHFDEOH$:*PP2) 6 7 8 9 10 Principle: page 3/104 Characteristics: page 3/105 References: page 3/106 Dimensions: page 3/106 Wiring Diagrams: page 3/107 3/105 6DIHW\GHWHFWLRQVROXWLRQV Description, references, dimensions 1 Connection module Preventa™ XPSLCM1 For “muting” function on light curtains type XUSLDM 'HVFULSWLRQ XPSLCM1 To aid diagnostics, the connection module has 1 LED on the front face 1. 1 Lamp PE +VDC 0VDC RET +RS 1 Status 2 S3S1 S2S4 5HIHUHQFHV 3 &RQQHFWLRQPRGXOH 'HVFULSWLRQ &RQQHFWLRQ PRGXOHIRU ³PXWLQJ´ IXQFWLRQ 4 7\SHRI WHUPLQDO EORFN FRQQHFWLRQ Non removable 6XSSO\ ³0XWLQJ´ LQGLFDWRUOLJKW RXWSXW 5HIHUHQFH c 24 V XPSLCM1 1 NPN :HLJKW R]NJ 6.70 (0.190) 6SDUHSDUWV 'HVFULSWLRQ 5 6 Power W 5HIHUHQFH ³0XWLQJ´LQGLFDWRUOLJKWNLW(1) 5 XSZCM01 5HSODFHPHQWEXOEVIRU ³PXWLQJ´LQGLFDWRUOLJKWNLW comprising one lot of 10 replacement bulbs and 1 removal/insertion tool XBF X13 XSZCM02 1 to 7 :HLJKW R]NJ 0.42 (0.012) 0.56 (0.016) ;9%RU;9'ZLWKVWHDG\OLJKW/('RU¿ODPHQWEXOEFDQDOVREHXVHG 'LPHQVLRQV XPSLCM1 Mounting on 35 mm rail 7 Lamp PE +VDC 0VDC RET +RS 3.9 Status 99.1 S3S1 S2S4 8 4.5 .9 114.3 22.5 ³0XWLQJ´LQGLFDWRUOLJKWNLW;6=&0 9 .43 11 1.7 44 1.2 31 Ø.70 10 Ø18 (1) Dual Dimensions: (1) Faston connector 4.7. Principle: page 3/104 3/106 Characteristics: page 3/105 References: page 3/106 Dimensions: page 3/106 Wiring Diagrams: page 3/107 INCHES Millimieters 6DIHW\GHWHFWLRQVROXWLRQV Wiring diagrams 1 Connection module Preventa™ XPSLCM1 For “muting” function on light curtains type XUSLDM &RQQHFWLRQRIOLJKWFXUWDLQV;86/'0ZLWKFRQQHFWLRQPRGXOH;36/&0 ([DPSOHFRQ¿JXUDWLRQZLWKOLJKWFXUWDLQV;86/'0 N 1 L F1 N L 7UDQVPLWWHU;86/'0 5HFHLYHU;86/'0 2 ABL 8RPS Dedicated power supply (1) 0V 24 V GND 0 V 24 V MPCE/EDM Start AUX OSSD1 OSSD2 GND 0V K1 (3) K2 6WDUW NC 3 7HVW To PLC (2) K1 24 V MTS MTS Ret. Rer K2 (4) (4) OG 4 BN c+V BU S1-In + Sensor A’ PNP dark switching – BK A 5 OG BR XPS LCM1 BU Return S1-In BN BU –RS485 S1-In 6 OG S1-In Sensor B’ PNP light switching – BK A WH +RS485 + OG BN BU + Sensor C’ PNP dark switching – BK A Lamp Shield 7 OG BK BN GND BU + – BK A Sensor D’ PNP light switching “Muting” indicator light 8 (1) For testing prior to installation, the user can select MPCE/EDM OFF (default factory setting). In this case, the MPCE/EDM line must be connected to the 0 V line of the system. (2) The auxiliary output connects to a PLC (optional). (3) If remote start is not used, connect the start line to the 0 V line. (4) The K1 and K2 coils must be protected using the arc suppressors included in the documentation kit. 9 10 Principle: page 3/104 Characteristics: page 3/105 References: page 3/106 Dimensions: page 3/106 Wiring Diagrams: page 3/107 3/107 Functional diagrams 6DIHW\GHWHFWLRQVROXWLRQV Connection module Preventa™ XPSLCM1 For “muting” function on light curtains type XUSLDM )XQFWLRQDOGLDJUDPRIOLJKWFXUWDLQ;86/'0ZLWKFRQQHFWLRQPRGXOH;36/&0 1 ³6WDUWUHVWDUWLQWHUORFN´PRGHZLWKVHQVRUV Power supply ,QKLELWLRQPLQ« 1 Light curtain interrupted 1 Light curtain interrupted &RQ¿JXUDWLRQRIPRGXOH t 50…500 ms t<3s t < 1 ms t < 1 ms Connection module alarm 2 EDM/MPCE Inputs Start (1) “Muting” sensor 1 3 Channel 1 inputs “Muting” sensor 2 OSSD OSSD 4 Outputs M-lamp OSSD 5 OSSD Outputs Auxiliary Auxiliary PNP Alarm Auxiliary Auxiliary PNP Alarm 6 (1) Press Start button. 2YHUULGHIXQFWLRQ After 10 minutes 7 st 1 Sensor 2nd Sensor “Muting” indicator light OSSD 1 OSSD 2 8 Start Key 0 1 9 10 Principle: page 3/104 3/108 Characteristics: page 3/105 References: page 3/106 Dimensions: page 3/106 Wiring Diagrams: page 3/107 1 6DIHW\GHWHFWLRQVROXWLRQV Functional diagrams 1 Connection module Preventa™ XPSLCM1 For “muting” function on light curtains type XUSLDM (continued) )XQFWLRQDOGLDJUDPRIOLJKWFXUWDLQ;86/'0ZLWKFRQQHFWLRQPRGXOH;36/&0 ³6WDUWUHVWDUWLQWHUORFN´PRGHZLWKVHQVRUV 1 Inhibition : < 10 minutes Power supply &RQ¿JXUDWLRQRIPRGXOH 1 Light curtain interrupted 1 Light curtain interrupted t<3s t<3s t < 1 ms Connection module alarm 2 EDM/MPCE Inputs Start (1) 3 “Muting” sensor 1 “Muting” sensor 2 Channel 1 inputs “Muting” sensor 3 “Muting” sensor 4 4 OSSD 1A OSSD 1B Outputs M-lamp 1 5 OSSD A OSSD B Outputs Auxiliary Auxiliary PNP Alarm 6 Auxiliary Auxiliary PNP Alarm 7 (1) Press Start button. 2YHUULGHIXQFWLRQ After 10 minutes 1st Sensor 2nd Sensor 8 3rd Sensor 4th Sensor “Muting” indicator light OSSD 1 OSSD 2 9 Start Key 0 1 10 Principle: page 3/104 Characteristics: page 3/105 References: page 3/106 Dimensions: page 3/106 Wiring Diagrams: page 3/107 3/109 Characteristics 6DIHW\GHWHFWLRQVROXWLRQV Light curtains, type 4 Compact light curtains XUS LT with solid-state output /LJKWFXUWDLQW\SH 1 XUSLTQ6pppp LQPP $PELHQWDLUWHPSHUDWXUH 3 4 5HODWLYHKXPLGLW\ 'HJUHHRISURWHFWLRQ 6KRFNDQGYLEUDWLRQ UHVLVWDQFH 0DWHULDOV Operating For storage 6 7 )& )& Conforming to IEC 61496-1 0RXQWLQJV 2SWLFDOFKDUDFWHULVWLFV LQPP ¿QJHU IWP 1 to 24.6 ft. (0.3 to 7.5 m) 3URWHFWHGKHLJKW (IIHFWLYHDSHUWXUHDQJOH($$ /LJKWVRXUFH ,PPXQLW\WRDPELHQWOLJKW LQPP 10.2 to 54.7 (260 to 1390) 13.8 to 82.5 (350 to 2095) 2.5° at 3 m (3° when used with IP 67 protection tube) GaAIAs LED, 850 nm Conforming to IEC/EN 61496-2 0D[LPXPFXUUHQWSRZHU FRQVXPSWLRQQRORDG PV Transmitter Receiver Transmitter Receiver ,PPXQLW\WRLQWHUIHUHQFH 6DIHW\RXWSXWV266'(Output Signal Switching Devices) $ODUPRXWSXW 0RQLWRULQJDFWLYDWLRQRIRXWSXWVZLWFKLQJGHYLFHV 03&(('0 6LJQDOOLQJ Transmitter Receiver &RQQHFWLRQV(1) Transmitter Receiver &RQGXFWRU Transmitter Receiver &DEOHUHVLVWDQFH Transmitter Receiver mA A mA mA 1 to 65 ft. (0.3 to to 20 m) 20…40 20…35 c 24 V ± 20% 2 A conforming to EN/IEC 61496 and EN/IEC 60204-1 285 1.4 (with maximum load) 285 300 Conforming to EN 61496-1 2 solid-state PNP (N.O.) outputs )500 mA, c 24 V (Short-circuit protected) 1 solid-state output 100 mA, c 24 V, PNP or NPN depending on model 50 mA, c 24 V $:* (mm2) $:* (mm2) 1 1 IWP 7LJKWHQLQJWRUTXH 1 LED (power supply) 4 LEDs (stop, run, interlock, ECS/B Blanking or FB Floating Blanking) M12, 5-pin, male connector on 9.8 in. (0.25 m) pigtail M12, 8-pin, male connector on 9.8 in. (0.25 m) pigtail 22 (0.34). Tinned wires. Power supply and output signals: 20 (0.5) (white, orange and yellow wires); 22 AWG (0.34) (grey, pink and violet wires). Tinned wires. 0.169 per ft (0.056 per m) for 22 AWG (0.34 mm2) wire 0.012 per ft. (0.039 per m) for 22 AWG (0.50 mm2) wire Pre-wired connectors with shielded (60% coverage) cable lengths of 32.8, 49.2, and 98.4 ft (5, 10, and 30 m) are available separately. The maximum cable length is 196.8 ft. (60 m), depending on the load current and power supply. Receiver end cap assembly screw: 8 lb-in. (0.9 Nm) )XQFWLRQV )XQFWLRQV 9 0RQLWRULQJRIH[WHUQDOVZLWFKLQJGHYLFHV (EDM = External Devices Monitoring) ³7HVW´IXQFWLRQ 10 1.18 (30) (hand) 1 to 29.5 ft. (0.3 to 9 m) (OHFWULFDOFKDUDFWHULVWLFV &DEOHOHQJWKV 8 ANSI/RIA R15.06, ANSI B11:19-1990, OSHA 1910.217(C), OSHA 1910.212, EN/ IEC 61496-1 and EN/IEC 61496-2 (Type 4) e, TUV, UL, CSA Machinery directive 98/37/EC, Work equipment directive 89/655/EEC and EMC directive 89/336 EEC + 32…+ 131 (0…+ 55) - 13…+ 167 (- 25…+ 75) 95% maximum, without condensation IP 65 Shock resistance: 10 gn, impulse 16 ms, Vibration resistance: 10…55 Hz, amplitude: 0.35 ± 0.05 mm &DVLQJDOXPLQLXPZLWKHOHFWURVWDWLFDOO\DSSOLHGUHG5$/SRO\HVWHUSDLQW¿QLVK HQGFDSV¿EHUJODVVLPSUHJQDWHGSRO\FDUERQDWH End brackets (included) 0LQLPXPGHWHFWLRQFDSDFLW\ 1RPLQDOVHQVLQJGLVWDQFH(Sn) 5HVSRQVHWLPH 3RZHUVXSSO\ 5 XUSLTY5ppppp LQPP (QYLURQPHQWDOFKDUDFWHULVWLFV &RQIRUPLW\WRVWDQGDUGV &HUWL¿FDWLRQV (XURSHDQGLUHFWLYHV 2 XUSLTR5ppppp LQPP ³0XWLQJ´IXQFWLRQ(inhibition) (1) Pre-wired female connectors to be ordered separately, see page 3/112. Principle: page 3/88 3/110 Characteristics: page 3/110 - Auto/Manual, manual 1st cycle, - Monitoring of external switching devices (EDM: External Devices Monitoring), - Test (MTS: Monitoring Test Signal), - Blanking (ECS/B), - Floating Blanking (FB), - Alignment aid by display of each light beam broken, - LED display of operating modes and alarm. 6HOHFWLRQRI$XWR0DQXDOEODQNLQJUHOD\PRQLWRULQJÀRDWLQJEODQNLQJDQGEODQNLQJ ÀRDWLQJEODQNLQJUHOD\PRQLWRULQJE\FRQ¿JXUDWLRQVZLWFKHV Monitoring of the function (open or closed) as well as the response time of the power components. 3DUDPHWHUDEOHXVLQJFRQ¿JXUDWLRQVZLWFKHV Instigates the stop instruction of the light curtain by opening the contact (simulated intrusion) Possible with external module XPS LCM1150 References: page 3/111 Dimensions: page 3/114 Wiring Diagrams: page 3/116 References Safety detection solutions Light curtains, type 4 Compact light curtains XUS LT with solid-state output 107 7UDQVPLWWHUUHFHLYHUSDLUVIRU¿QJHUSURWHFWLRQ(1) 'HWHFWLRQFDSDFLW\LQPP6HQVLQJGLVWDQFHWRIWWRP b 2 PNP safety outputs 3URWHFWHG 5HVSRQVH 1XPEHURI $ODUP 5HIHUHQFH :HLJKW KHLJKW WLPH OLJKWEHDPV RXWSXW (2) (3) LQPP PV OENJ 10.24 (260) 20 24 PNP XUSLTQ6A0260 8.82 (4.000) 13.78 (350) 20 32 PNP XUSLTQ6A0350 9.41 (4.270) 17.13 (435) 20 40 PNP XUSLTQ6A0435 9.99 (4.530) 20.47 (520) 25 48 PNP XUSLTQ6A0520 10.58 (4.800) 24.02 (610) 25 56 PNP XUSLTQ6A0610 11.16 (5.060) 27.56 (700) 25 64 PNP XUSLTQ6A0700 11.75 (5.330) 30.91 (785) 30 72 PNP XUSLTQ6A0785 12.35 (5.600) 34.25 (870) 30 80 PNP XUSLTQ6A0870 12.92 (5.860) 37.60 (955) 35 88 PNP XUSLTQ6A0955 14.82 (6.720) 41.14 (1045) 35 96 PNP XUSLTQ6A1045 15.41 (6.990) 44.49 (1130) 35 104 PNP XUSLTQ6A1130 15.98 (7.250) 47.83 (1215) 40 112 PNP XUSLTQ6A1215 16.58 (7.520) 51.38 (1305) 40 120 PNP XUSLTQ6A1305 17.15 (7.780) 54.72 (1390) 40 128 PNP XUSLTQ6A1390 17.75 (8.050) 6XSSOLHGZLWKDWHVWURGVHWVRIEUDFNHWVZLWKPRXQWLQJVDQGDXVHUJXLGHZLWKFHUWL¿FDWHRI conformity and 1 arc suppressor set. Pre-wired female connectors to be ordered separately, see page 3/112. (2) To order a transmitter-receiver pair with an NPN alarm output, replace the letter A by the letter B in the reference. Example: reference XUSLTQ6A0260 becomes XUSLTQ6B0260, with an NPN alarm output. (3) To order a receiver only, add the letter R to the end of the reference for the corresponding transmitterreceiver pair. Example: reference XUSLTQ6A0260 becomes XUSLTQ6A0260R for the receiver only. To order a transmitter only, replace the letter A or B by E and add the letter T to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLTQ6A0260 becomes XUSLTQ6E0260T for the transmitter only. XUSLTQ6Apppp 1 2 3 4 5 7UDQVPLWWHUUHFHLYHUSDLUVIRUKDQGSURWHFWLRQ(1) 'HWHFWLRQFDSDFLW\LQPP6HQVLQJGLVWDQFHWRIWWRP b 2 PNP safety outputs 107 3URWHFWHG KHLJKW LQPP 13.78 (350) 20.47 (520) 27.56 (700) 34.25 (870) 41.14 (1045) 47.83 (1215) 54.72 (1390) 61.81 (1570) 68.70 (1745) 75.59 (1920) 82.48 (2095) 5HVSRQVH WLPH PV 20 20 20 20 25 25 25 30 30 35 35 1XPEHURI OLJKWEHDPV $ODUP RXWSXW 5HIHUHQFH (2) (3) 16 24 32 40 48 56 64 72 80 88 96 PNP PNP PNP PNP PNP PNP PNP PNP PNP PNP PNP XUSLTR5A0350 XUSLTR5A0520 XUSLTR5A0700 XUSLTR5A0870 XUSLTR5A1045 XUSLTR5A1215 XUSLTR5A1390 XUSLTR5A1570 XUSLTR5A1745 XUSLTR5A1920 XUSLTR5A2095 :HLJKW OENJ 9.41 (4.270) 10.58 (4.800) 11.75 (5.330) 12.92 (5.860) 15.41 (6.990) 16.58 (7.520) 17.75 (8.050) 18.92 (8.580) 20.08 (9.110) 21.25 (9.640) 22.40 (10.160) 'HWHFWLRQFDSDFLW\LQPP6HQVLQJGLVWDQFHWRIWWRP b 2 PNP safety outputs To order a transmitter-receiver pair with a sensing distance 1 to 65 ft. (0.3 to 20 m) . replace the letter R by Y. Example: reference XUSLTR5A0350 becomes XUSLTY5A0350, with a sensing distance 1 to 65 ft. (0.3 to 20 m). 6XSSOLHGZLWKDWHVWURGVHWVRIEUDFNHWVZLWKPRXQWLQJVDQGDXVHUJXLGHZLWKFHUWL¿FDWHRI conformity and 1 arc suppressor set. Pre-wired female connectors to be ordered separately, see page 3/112. (2) To order a transmitter-receiver pair with an NPN alarm output, replace the letter A by the letter B in the reference. Example: reference XUSLTR5A0350 becomes XUSLTR5B0350, with an NPN alarm output. (3) To order a receiver only, add the letter R to the end of the reference for the corresponding transmitterreceiver pair. Example: reference XUSLTR5A0350 becomes XUSLTR5A0350R for the receiver only. To order a transmitter only, replace the letter A or B by E and add the letter T to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLTR5A0350 becomes XUSLTR5E0350T for the transmitter only. 2WKHUYHUVLRQV Combining type 4 light curtains with external module for muting function (page 2/218). XUSLTR/Ypppppp 6HSDUDWHFRPSRQHQWVDQGDFFHVVRULHVSDJH Principle: page 3/88 Characteristics: page 3/110 References: page 3/111 Dimensions: page 3/114 Wiring Diagrams: page 3/116 3/111 6 7 8 9 10 References (continued) 6DIHW\GHWHFWLRQVROXWLRQV Light curtains, type 4 Compact light curtains XUS LT with solid-state output 6HSDUDWHFRPSRQHQWV 3RZHUVXSSOLHVPLUURUDGDSWRUVSURWHFWLYHFRYHUVDQWLYLEUDWLRQNLW PRXQWLQJEDVHV 1 See pages 3/113 and 3/130 to 3/137 $FFHVVRULHV 'HVFULSWLRQ 0RXQWLQJVNLW(2 brackets) 2 5 3UHZLUHGIHPDOHFRQQHFWRUV 8VDJH /HQJWK IWP For light curtains – XUS LT Transmitter type 16.4 (5) 3 Receiver type XSZ TCTpp XSZ TCRpp 4 XUSLZ213 XSZ TCT05 32.8 (10) XSZ TCT10 49.2 (15) XSZ TCT15 98.4 (30) XSZ TCT30 16.4 (5) XSZ TCR05 32.8 (10) XSZ TCR10 49.2 (15) XSZ TCR15 98.4 (30) XSZ TCR30 (QGFDSZLWKFRQQHFWRU Receiver type – XUSLZ222 9DOLGDWLRQNLW For light curtains – XUS LT All types of light – curtain XUSLZ100 All types of light curtain XUSLZ450 $UFVXSSUHVVRU(pair) 5 5 5HIHUHQFH 3URWHFWLRQWXEH (see page 3/113) 8VHUJXLGHRQ&'520 – XUSLZ500 XUZ LZ100 6 7 8 9 10 Principle: page 3/88 3/112 Characteristics: page 3/110 References: page 3/111 Dimensions: page 3/114 Wiring Diagrams: page 3/116 :HLJKW R]NJ 3.52 (0.100) 12.69 (0.360) 24.34 (0.690) 35.27 (1.000) 68.08 (1.930) 16.23 (0.460) 31.75 (0.900) 45.50 (1.290) 86.07 (2.440) 0.35 (0.010) 0.25 (0.007) 0.71 (0.020) 0.35 (0.010) Characteristics, references 6DIHW\GHWHFWLRQVROXWLRQV Light curtains, type 4 Compact light curtains XUS LT with solid-state output ,3SURWHFWLRQWXEHVIRUFRPSDFWOLJKWFXUWDLQV;86/7 XUSLZ7pppp (QYLURQPHQWDOFKDUDFWHULVWLFV $LUWHPSHUDWXUH 1 For operation )& + 32…+ 104 (0...+ 40) For storage )& - 13…+ 158 (- 25...+ 70) 'HJUHHRISURWHFWLRQ IP 67 conforming to IEC 60529 0DWHULDO Acrylic 6HQVLQJGLVWDQFH (Sn) UHGXFWLRQFRHI¿FLHQW 0.90 2 (QYLURQPHQWDOFKHPLFDOV &KHPLFDOUHVLVWDQFH (QYLURQPHQWDO UHVLVWDQFH Aliphatic hydrocarbons Alkalis Aqueous solutions Detergents and cleaners Inorganic diluted acids Chlorinated or aromatic hydrocarbons Esters Ketones Adverse weather, sunlight (UV) Humidity Immersion in water Resistant 3 Limited resistance Resistant 4 5HIHUHQFHVRI,3SURWHFWLRQWXEHV 'HVFULSWLRQ +HLJKW 5HIHUHQFH :HLJKW LQPP OENJ ,3SURWHFWLRQWXEHVIRU XUSLTppp260 10.4 XUSLZ70260 5.95 XUS LTppp (262.9) (2.700) WUDQVPLWWHUUHFHLYHUSDLU XUSLTppp350 13.8 XUSLZ70350 5.95 6Q (1) (350) (2.700) (Sold in sets of 2) XUSLTppp435 17.2 XUSLZ70435 5.95 (436) (2.700) XUSLTppp520 20.6 XUSLZ70520 7.05 (523.8) (3.200) XUSLTppp610 24.1 XUSLZ70610 7.05 (610.9) (3.200) XUSLTppp700 27.5 XUSLZ70700 7.05 (697.7) (3.200) XUSLTppp785 30.9 XUSLZ70785 7.05 (784.6) (3.200) XUSLTppp870 34.3 XUSLZ70870 7.05 (871.1) (3.200) XUSLTppp955 37.7 XUSLZ70955 7.05 (958.6) (3.200) XUSLTppp1045 41.2 XUSLZ71045 9.04 (1045.5) (4.100) XUSLTppp1130 44.6 XUSLZ71130 9.04 (1132) (4.100) XUSLTppp1215 48 XUSLZ71215 9.92 (1219.5) (4.500) XUSLTppp1305 51.4 XUSLZ71305 9.92 (1306.3) (4.500) XUSLTppp1390 54.9 XUSLZ71390 9.92 (1393.4) (4.500) XUSLTppp1570 61.7 XUSLZ71570 14.99 (1567.4) (6.800) XUSLTppp1745 68.6 XUSLZ71745 14.99 (1741.4) (6.800) XUSLTppp1920 75.4 XUSLZ71920 14.99 (1915.4) (6.800) XUSLTppp2095 82.3 XUSLZ72095 14.99 (2089.7) (6.800) 6HQVLQJGLVWDQFHUHGXFWLRQFRHI¿FLHQWWREHWDNHQLQWRDFFRXQWIRUHDFKSDLURI,3 protection tubes used. XUS LZ7ppp Principle: page 3/88 Characteristics: page 3/113 References: page 3/113 )RUXVHZLWK Dimensions: page 3/115 Wiring Diagrams: page 3/116 3/113 5 6 7 8 9 10 6DIHW\GHWHFWLRQVROXWLRQV Dimensions Light curtains, type 4 Compact light curtains XUS LT with solid-state output /LJKWFXUWDLQV XUSLTppp 1 2.33 2.08 59.1 52.8 (1) 1.05 26.7 2 1.45 36.8 1.38 35 1.97 b b1 3 H 50 XUS LTppp0260 LTppp0350 LTppp0435 LTppp0520 LTppp0610 LTppp0700 LTppp0785 LTppp0870 LTppp0955 LTppp1045 LTppp1130 LTppp1215 LTppp1305 LTppp1390 LTppp1570 LTppp1745 LTppp1920 LTppp2095 4 1.47 37.3 1.5 5 38.1 0.40 10.2 16° (2) 6 b LQPP 10.35 (263) 13.82 (351) 17.24 (438) 20.59 (523) 24.13 (613) 27.56 (700) 30.91 (785) 34.29 (871) 37.71 (958) 41.18 (1046) 44.61 (1133) 47.99 (1219) 51.42 (1306) 54.88 (1394) 61.81 (1570) 68.74 (1746) 75.59 (1920) 82.48 (2095) b1 LQPP 13.67 (347.3) 17.14 (435.3) 20.56 (522.3) 23.91 (607.3) 27.45 (697.3) 30.88 (784.3) 34.22 (869.3) 37.61 (955.3) 41.04 (1042.3) 44.50 (1130.3) 47.93 (1217.3) 51.31 (1303.3) 54.74 (1390.3) 50.33 (1478.3) 65.13 (1654.3) 72.06 (1830.3) 78.91 (2004.3) 85.80 (2179.3) H LQPP 12.87 (327) 16.34 (415) 19.76 (502) 23.11 (587) 26.65 (677) 30.08 (764) 33.43 (849) 36.81 (935) 40.24 (1022) 43.70 (1110) 47.13 (1197) 50.51 (1283) 53.94 (1370) 57.40 (1458) 64.33 (1634) 71.26 (1810) 78.11 (1984) 85.00 (2159) 3URWHFWHGKHLJKW LQPP 10.24 (260) 13.78 (350) 17.13 (435) 20.47 (520) 24.02 (610) 27.56 (700) 30.91 (785) 34.25 (870) 37.60 (955) 41.14 (1045) 44.49 (1130) 47.83 (1215) 51.38 (1305) 54.72 (1390) 61.81 (1570) 68.70 (1745) 75.59 (1920) 82.48 (2095) (1) 6 elongated holes .45 x .27 in. (11.45 x 6.75 mm). (2) M12 male connector on 10.63 in. (0.27 m) pigtail. Dual Dimensions: 7 INCHES Millimieters 8 9 10 Principle: page 3/88 3/114 Characteristics: page 3/110 References: page 3/111 Dimensions: page 3/114 Wiring Diagrams: page 3/116 6DIHW\GHWHFWLRQVROXWLRQV Dimensions (continued) Light curtains, type 4 Compact light curtains XUS LT with solid-state output 3URWHFWLRQWXEHIRUFRPSDFWOLJKWFXUWDLQV;86/7 XUSLZ7pppp 1 4.40 111.5 2.00 2.05 Ø0.28 Ø7 52.1 50.7 2.82 71.7 2 0.62 3.2 15.7 82. Ø3.15 Ø80 b 3 0.83 21.1 3.4 2.21 XUS 88. 56.1 3.04 77.1 LZ70260 LZ70350 LZ70435 LZ70520 LZ70610 LZ70700 LZ70785 LZ70870 LZ70955 b LQPP 10.35 (263) 13.82 (351) 17.24 (438) 20.59 (523) 24.13 (613) 27.56 (700) 30.91 (785) 34.29 (871) 37.71 (958) XUS LZ71045 LZ71130 LZ71215 LZ71305 LZ71390 LZ71570 LZ71745 LZ71920 LZ72095 b LQPP 41.18 (1046) 44.61 (1133) 47.99 (1219) 51.42 (1306) 54.88 (1394) 61.81 (1570) 68.74 (1746) 75.59 (1920) 82.48 (2095) 4 5 5.43 138 3.88 6 98.5 Dual Dimensions: INCHES Millimieters 7 8 9 10 Principle: page 3/88 Characteristics: page 3/113 References: page 3/113 Dimensions: page 3/115 Wiring Diagrams: page 3/116 3/115 6DIHW\GHWHFWLRQVROXWLRQV Wiring diagrams Light curtains, type 4 Compact light curtains XUS LT with solid-state output 'LUHFWFRQQHFWLRQZLWK;86/7ppp 1 N F1 GND 2 L N L Power supply 5HFHLYHU;86/7 GND GND 7UDQVPLWWHU;86/7 (1) 0 V 24 V 0 V 24 V MPCE/EDM Start AUX K1 To PLC OSSD1 GND OSSD2 0 V 24 V MTS MTS Ret (5) 3 4 Test (2) (3) Start NC K2 K1 K2 (4) (4) (1) For testing prior to installation, the user can select MPCE/EDM OFF (default factory setting). In this case, the MPCE/EDM line must be connected to the 0 V line of the system. (2) The auxiliary output connects to a PLC (optional). (3) If remote start is not used, connect the start line to the 0 V line. (4) The MPCE/EDM coils must be protected using the arc suppressors included in the documentation kit. (5) Connect the 0 V terminal to ground. Note: There must not be an unshielded connection exceeding 3.3 ft. (1 m) in length (for example: start button, auxiliary outputs, power supply, MPCE/EDM, OSSD1 and OSSD2). Relays K1 and K2 must have mechanically linked contacts. 5 &RQQHFWLRQYLDD3UHYHQWD;36$)/PRGXOH Control panel L K3 N L F1 6 A1 C8 C7 F3 Start K4 S33 S34 F4 13 S39 23 33 Control circuit XPS AFL GND N L T Power supply K1 K3 K2 K4 Logic 7 A2 GND 0 V 24 V S11 S12 S11 S22 14 (2) K3 To PLC (1) 24 34 K4 N Test 8 GND 0 V 24 V MPCE/EDM 9 10 Start AUX OSSD1 GND OSSD2 0 V 24 V MTS MTS Ret 7UDQVPLWWHU;86/7 5HFHLYHU;86/7(3) (1) The auxiliary output connects to a PLC (optional). (2) Connect the 0 V terminal to ground. 7KHOLJKWFXUWDLQPXVWEHFRQ¿JXUHGZLWK03&(('02))DQGZLWKDXWRPDWLFVWDUW Note: There must not be an unshielded connection exceeding 3.3 ft. (1 m) in length (for example: start button, auxiliary outputs, power supply, MPCE/EDM, OSSD1 and OSSD2). Relays K1 and K2 must have mechanically linked contacts. Principle: page 3/88 3/116 Characteristics: page 3/110 References: page 3/111 Dimensions: page 3/114 Wiring Diagrams: page 3/116 Wiring diagrams (continued) 6DIHW\GHWHFWLRQVROXWLRQV Light curtains, type 4 Compact light curtains XUS LT with solid-state output 7UDQVPLWWHU 5HPRWHFRQQHFWRURIWUDQVPLWWHU 7UDQVPLWWHUVWDWXVLQGLFDWRU 1 MTS (1) BU MTS return (1) Screening Non isolated wire 1 BK 2 BN WH + 24 V 0V 1 Yellow LED (1) Light curtain test input. 3 5HFHLYHU 5HPRWHFRQQHFWRURIUHFHLYHU 5HFHLYHUVWDWXVLQGLFDWRU 1 Start MPCE/EDM PK 2 3 4 &RQ¿JXUDWLRQLQGLFDWRU 5 OSSD2 GY YE 1 VT Alarm output OSSD1 6 P WH BN 3 4 5 6 5 6 3 4 1 2 ON + 24 V 4 1 2 2 OG ON 0V Screening Non isolated wire 5 3 1 %ODQNLQJRUÀRDWLQJEODQNLQJ orange LED 2 Interlock or Alarm yellow LED 3 Connector 4 Machine stop red LED 5 Machine run green LED 6 Programming button 1 Switches A 2 Switches B 3 Connector 6 7 8 9 10 Principle: page 3/88 Characteristics: page 3/110 References: page 3/111 Dimensions: page 3/114 Wiring Diagrams: page 3/116 3/117 Characteristics Safety detection solutions Light curtains, type 4 Compact light curtains XUS LP with solid-state output /LJKWFXUWDLQW\SH 1 XUSLPpppp (QYLURQPHQWDOFKDUDFWHULVWLFV &RQIRUPLW\WRVWDQGDUGV &HUWL¿FDWLRQV (XURSHDQGLUHFWLYHV $PELHQWDLUWHPSHUDWXUH 2 5HODWLYHKXPLGLW\ 'HJUHHRISURWHFWLRQ 6KRFNDQGYLEUDWLRQ UHVLVWDQFH 0DWHULDOV Operating For storage )& )& Conforming to IEC 61496-1 0RXQWLQJV 3 4 ANSI/RIA R15.06, ANSI B11:19-1990, OSHA 1910.217(C), OSHA 1910.212, EN/ IEC 61496-1-2 for type 4 ESPE e, TUV, UL, CSA Machinery directive 98/37/EC, Work equipment directive 89/655/EEC and EMC directive 89/336 EEC + 32…+ 131 (0…+ 55) - 13…+ 167 (- 25…+ 75) 95% maximum, without condensation IP 65 and IP 67 Shock resistance: 10 gn, impulse 16 ms, Vibration resistance: 10…55 Hz, amplitude: 0.35 ± 0.05 mm &DVLQJDOXPLQLXPZLWKHOHFWURVWDWLFDOO\DSSOLHGUHG5$/SRO\HVWHUSDLQW¿QLVK HQGFDSV¿EHUJODVVLPSUHJQDWHGSRO\FDUERQDWH)URQWFRYHUDFU\OLF End brackets (included) 2SWLFDOFKDUDFWHULVWLFV 0LQLPXPGHWHFWLRQFDSDFLW\ LQ PP 11.8, 15.7, 19.7, 23.6 (300, 400. 500. 600) and single beam (Body protection) 1RPLQDOVHQVLQJGLVWDQFH(Sn) IWP WRRUWRWRRUWRGHSHQGLQJRQFRQ¿JXUDWLRQDQG 2.6 to 26.2 (0.8 to 8) for light curtains with passive receiver Depending on number of light beams, see table on page 3/123 2.5° at 9.8 ft (3 m) GaAIAs LED, 850 nm Conforming to EN/IEC 61496-2 PV < 16…< 24 depending on light beam coding selected c 24 V ± 20% 2 A conforming to EN/IEC 61496 and EN/IEC 60204-1 100 1.6 (with maximum load) 100 300 Conforming to EN/IEC 61496-1 2 solid-state PNP (N.O.) outputs )650 mA, c 24 V (Short-circuit protected) 3URWHFWHGKHLJKW (IIHFWLYHDSHUWXUHDQJOH($$ /LJKWVRXUFH ,PPXQLW\WRDPELHQWOLJKW (OHFWULFDOFKDUDFWHULVWLFV 5HVSRQVHWLPH 3RZHUVXSSO\ 5 6 7 0D[LPXPFXUUHQWSRZHU FRQVXPSWLRQQRORDG Transmitter Receiver Transmitter Receiver ,PPXQLW\WRLQWHUIHUHQFH 6DIHW\RXWSXWV266'(Output Signal Switching Devices) $X[LOLDU\RXWSXW 0RQLWRULQJDFWLYDWLRQRIRXWSXWVZLWFKLQJGHYLFHV 03&(('0 6LJQDOOLQJ Transmitter Receiver &RQQHFWLRQV(1) Transmitter Receiver &RQGXFWRU Transmitter/receiver pre-wired connector &DEOHUHVLVWDQFH Transmitter/receiver &DEOHOHQJWKV mA A mA mA 1 solid-state output 100 mA, c 24 V, PNP 50 mA, c 24 V $:* (mm2) 1 IWP 1 LED (power supply) 3 LEDs (stop, run, interlock) and a 2-digit display for diagnostics M12, 5-pin, male connector or terminal block M12, 8-pin, male connector or terminal block 22 (0.35). Tinned wires. 0.016 per ft. (0.055 per m) for 22 AWG (0.35 mm2) wire Pre-wired connectors with cable lengths of 16.4, 32.8, 49.2 and 98.4 ft. (5,10, 15, 30 m) are available separately. The maximum cable length is 394 (120), depending on the load current and power supply. )XQFWLRQV )XQFWLRQV 8 9 0RQLWRULQJRIH[WHUQDOVZLWFKLQJGHYLFHV (EDM = External Devices Monitoring) ³7HVW´IXQFWLRQ ³0XWLQJ´IXQFWLRQ(inhibition) (1) Pre-wired female connectors to be ordered separately, see page 3/121 Start: - Auto/Manual, manual 1st cycle, - Monitoring of external switching devices (EDM: External Devices Monitoring), - Test (MTS: Monitoring Test Signal) for XUS LPZ only, - Alignment aid by display of each light beam broken, - Display of operating modes and alarm by LEDs and 2-digit display. Selection of Auto/Manual, relay monitoring, alarm or auxiliary output functions, light EHDPFRGLQJDQGVHOHFWLRQRIVHQVLQJGLVWDQFHXVLQJFRQ¿JXUDWLRQVZLWFKHV Monitoring of the function (open or closed) as well as the response time of the power components. 3DUDPHWHUDEOHXVLQJFRQ¿JXUDWLRQVZLWFKHV Instigates the stop instruction of the light curtain by opening the contact (simulated intrusion) Possible with external module XPS LCM1150 10 Principle: page 3/88 3/118 Characteristics: page 3/118 References: page 3/119 Dimensions: page 3/122 Wiring Diagrams: page 3/124 References Safety detection solutions Light curtains, type 4 Compact light curtains XUS LP with solid-state output, with connector 7UDQVPLWWHUUHFHLYHUSDLUVIRUERG\SURWHFWLRQ(1) 1 'HWHFWLRQFDSDFLW\LQPP DQGVLQJOHEHDP 6HQVLQJGLVWDQFHWRIWRUWRIWWRPRUWRP GHSHQGLQJRQFRQ¿JXUDWLRQ 1 b 2 PNP safety outputs 105561 'HWHFWLRQ FDSDFLW\ XUSLPZ1AM XUSLPZ3AppppM 1XPEHURI $X[LOLDU\ 5HIHUHQFH OLJKWEHDPV RXWSXW (2) LQPP – 5HVSRQVHWLPH /LJKWEHDPFRGLQJ A B C PV PV PV < 24 < 20 < 16 1 PNP XUSLPZ1AM 19.69 (500) < 24 < 20 < 16 2 PNP XUSLPZ2A0500M 23.62 (600) < 24 < 20 < 16 2 PNP XUSLPZ2A0600M 15.75 (400) < 24 < 20 < 16 3 PNP XUSLPZ3A0400M 19.69 (500) < 24 < 20 < 16 3 PNP XUSLPZ3A0500M 11.81 (300) < 24 < 20 < 16 4 PNP XUSLPZ4A0300M 11.81 (300) < 24 < 20 < 16 5 PNP XUSLPZ5A0300M 11.81 (300) < 24 < 20 < 16 6 PNP XUSLPZ6A0300M :HLJKW OENJ 9.92 (4.500) 13.89 (6.300) 14.77 (6.700) 15.87 (7.200) 18.96 (8.600) 18.08 (8.200) 20.94 (9.500) 22.93 (10.400) 6XSSOLHGZLWKVHWVRIEUDFNHWVZLWKPRXQWLQJVDQGDXVHUJXLGHZLWKFHUWL¿FDWHRI conformity. Pre-wired female connectors to be ordered separately, see page 3/121. (2) To order a receiver only, add the letter R to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLPZ2A0600M becomes XUSLPZ2A0600MR for the receiver only. To order a transmitter only, add the letter T to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLPZ2A0600M becomes XUSLPZ2A0600MT for the transmitter only. 7UDQVPLWWHUUHFHLYHUSDLUVIRUERG\SURWHFWLRQZLWKSDVVLYH UHFHLYHU(1) 1 'HWHFWLRQFDSDFLW\DQGLQDQGPP6HQVLQJGLVWDQFH WRIWWRP b 2 PNP safety outputs 'HWHFWLRQ FDSDFLW\ 1XPEHURI $X[LOLDU\ 5HIHUHQFH OLJKWEHDPV RXWSXW (2) LQPP 19.69 (500) 5HVSRQVHWLPH /LJKWEHDPFRGLQJ A B C PV PV PV < 24 < 20 < 16 2 PNP XUSLPB2A500M 23.62 (600) < 24 2 PNP XUSLPB2A600M < 20 < 16 3 4 5 6 :HLJKW OENJ 13.89 (6.300) 14.77 (6.700) 6XSSOLHGZLWKVHWVRIEUDFNHWVZLWKPRXQWLQJVDQGDXVHUJXLGHZLWKFHUWL¿FDWHRI conformity. Pre-wired female connectors to be ordered separately, see page 3/121. (2) To order a passive receiver, replace the letter M by the letter P to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLPB2A500M becomes XUSLPB2A500P for the passive receiver. To order a transmitter only, add the letter R to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLPB2A600M becomes XUSLPB2A600MR for the transmitter only. 2WKHUYHUVLRQV 2 Combining type 4 light curtains with external module for muting function (page 2/218). 7 8 9 6HSDUDWHFRPSRQHQWVDQGDFFHVVRULHVSDJH 10 XUSLPB2pp Principle: page 3/88 Characteristics: page 3/118 References: page 3/119 Dimensions: page 3/122 Wiring Diagrams: page 3/124 3/119 References (continued) Safety detection solutions Light curtains, type 4 Compact light curtains XUS LP with solid-state output, with terminal block 7UDQVPLWWHUUHFHLYHUSDLUVIRUERG\SURWHFWLRQ(1) 'HWHFWLRQFDSDFLW\LQPPDQGVLQJOH EHDP 6HQVLQJGLVWDQFHWRIWRUWRIWWRPRUWRP GHSHQGLQJRQFRQ¿JXUDWLRQ 53 1 b 2 PNP safety outputs 'HWHFWLRQ FDSDFLW\ 2 535340 3 4 XUSLPZ1AB XUSLPZ3AppppB 5 1XPEHURI $X[LOLDU\ 5HIHUHQFH OLJKWEHDPV RXWSXW (2) LQPP – 5HVSRQVHWLPH /LJKWEHDPFRGLQJ A B C PV PV PV < 24 < 20 < 16 1 PNP XUSLPZ1AB 19.69 (500) < 24 < 20 < 16 2 PNP XUSLPZ2A0500B 23.62 (600) < 24 < 20 < 16 2 PNP XUSLPZ2A0600B 15.75 (400) < 24 < 20 < 16 3 PNP XUSLPZ3A0400B 19.69 (500) < 24 < 20 < 16 3 PNP XUSLPZ3A0500B 11.81 (300) < 24 < 20 < 16 4 PNP XUSLPZ4A0300B 11.81 (300) < 24 < 20 < 16 5 PNP XUSLPZ5A0300B 11.81 (300) < 24 < 20 < 16 6 PNP XUSLPZ6A0300B Combining type 4 light curtains with external module for muting function (page 2/218). 6HSDUDWHFRPSRQHQWVDQGDFFHVVRULHVSDJH 7 8 9 10 Principle: page 3/88 3/120 Characteristics: page 3/118 OENJ 9.92 (4.500) 13.89 (6.300) 14.77 (6.700) 15.87 (7.200) 18.96 (8.600) 18.08 (8.200) 20.94 (9.500) 22.93 (10.400) 6XSSOLHGZLWKVHWVRIEUDFNHWVZLWKPRXQWLQJVDQGDXVHUJXLGHZLWKFHUWL¿FDWHRI conformity. (2) To order a receiver only, add the letter R to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLPZ2A0600B becomes XUSLPZ2A0600BR for the receiver only. To order a transmitter only, add the letter T to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUSLPZ2A0600B becomes XUSLPZ2A0600BT for the transmitter only. 2WKHUYHUVLRQV 6 :HLJKW References: page 3/119 Dimensions: page 3/122 Wiring Diagrams: page 3/124 References (continued) Safety detection solutions Light curtains, type 4 Accessories for compact light curtains XUS LP 6HSDUDWHFRPSRQHQWV 3RZHUVXSSOLHVPLUURUDGDSWRUVSURWHFWLYHFRYHUVDQWLYLEUDWLRQNLW PRXQWLQJEDVHV See pages 3/130 to 3/137. 1 $FFHVVRULHV 'HVFULSWLRQ 0RXQWLQJVNLW(2 brackets) 5 3UHZLUHGIHPDOHFRQQHFWRUV 8VDJH /HQJWK m For light curtains – XUS LP Transmitter type 16.40 (5) XUSLZ219 XSZ PCT05 $UFVXSSUHVVRU(pair) 2 0.77 (0.350) 1.54 (0.700) XSZ PCT10 49.21 (15) XSZ PCT15 2.25 (1.020) 98.43 (30) XSZ PCT30 16.40 (5) XSZ PCR05 4.45 (2.020) 0.77 (0.350) 32.81 (10) XSZ PCR10 49.21 (15) XSZ PCR15 98.43 (30) XSZ PCR30 – – XUSLZ320 All types of light curtain All types of light curtain – XUSLZ450 – XUSLZ500 XSZ PCRpp 6OLGLQJQXWVIRUVLGHPRXQWLQJ (4 nuts) 8VHUJXLGHRQ&'520 :HLJKW OENJ 0.99 (0.450) 32.81 (10) Receiver type XSZ PCTpp 5HIHUHQFH 1.54 (0.700) 2.25 (1.020) 4.45 (2.020) 0.99 (0.450) 0.04 (0.020) 0.04 (0.020) 3 4 5 6 7 8 9 10 Principle: page 3/88 Characteristics: page 3/118 References: page 3/119 Dimensions: page 3/122 Wiring Diagrams: page 3/124 3/121 Dimensions Safety detection solutions Light curtains, type 4 Compact light curtains XUS LP with solid-state output /LJKWFXUWDLQV XUS LPZppp b1 1 b G b1 b1 3 b1 G b b G b1 b1 2 4 5 Ø0.28x0.66 Ø0.28x0.66 Ø0.28x0.66 Ø6.8x16.7 Ø6.8x16.7 Ø6.8x16.7 Ø0.28x0.66 Ø0.28x0.66 Ø6.8x16.7 Ø6.8x16.7 8.31 8.31 211.2 211.2 9.12 231.6 6 2.17 2.08 52.8 8 3.15 80 80 5.13 5.13 130.4 130.4 2.05 2.05 55 7 3.15 XUS LPZ1Ap LPZ2A0500p LPZ2A0600p LPZ3A0400p LPZ3A0500p LPZ4A0300p LPZ5A0300p LPZ6A0300p 52 0.40 2.08 10.2 b LQPP 9.12 (231.6) 28.80 (731.6) 32.74(831.6) 40.61 (1031.6) 48.49 (1231.6) 44.93 (1141.1) 56.36 (1431.6) 68.17 (1731.6) 52.8 b1 LQPP – 19.69 (500) 23.62 (600) 15.75 (400) 19.69 (500) 11.81 (300) 11.81 (300) 11.81 (300) 52 0.40 10.2 Dual Dimensions: INCHES Millimieters * LQPP 8.69 (220.7) 28.37 (720.7) 32.31 (820.7) 40.19 (1020.7) 48.06 (1220.7) 44.12 (1120.7) 55.56 (1411.2) 67.37 (1711.2) 9 10 Principle: page 3/88 3/122 Characteristics: page 3/118 References: page 3/119 Dimensions: page 3/122 Wiring Diagrams: page 3/124 Dimensions (continued) Safety detection solutions Light curtains, type 4 Compact light curtains XUS LP with solid-state output /LJKWFXUWDLQV XUS LPBppp 1 4.33 4.33 110 110 G b1 G b b1 2 3 4.33 4.33 110 110 4 2.17 55 2.89 2.89 73.5 73.5 1.99 1.99 50.52 50.52 Dual Dimensions: XUS LPB2A500M LPB2A600M b LQPP 30.75 (781.1) 34.69 (881.1) b1 LQPP 19.69 (500) 23.62 (600) INCHES Millimieters * LQPP 29.95 (760.7) 33.89 (860.7) 5 6 7 8 9 10 Principle: page 3/88 Characteristics: page 3/118 References: page 3/119 Dimensions: page 3/122 Wiring Diagrams: page 3/124 3/123 6DIHW\GHWHFWLRQVROXWLRQV Wiring diagrams Light curtains, type 4 Compact light curtains XUS LP with solid-state output 'LUHFWFRQQHFWLRQZLWK;86/3ppp N L 1 F1 GND 2 N L Power supply 5HFHLYHU;86/3=DQGWUDQVPLWWHUUHFHLYHU;86/3% GND 0 V 24 V GND (1) 0 V 24 V MPCE/EDM Start AUX K1 To PLC OSSD1 K2 0 V 24 V MTS MTS Ret Test Start 3 GND OSSD2 (2) (3) 4 7UDQVPLWWHU;86/3= K1 K2 NO (1) For testing prior to installation, the user can select MPCE/EDM OFF (default factory setting). In this case, the MPCE/EDM line must be connected to the 0 V line of the system. (2) The auxiliary output connects to a PLC (optional). (3) If remote start is not used, connect the start line to the 0 V line. &RQQHFWLRQYLDD3UHYHQWD;36$)/PRGXOH Control panel L 5 K3 N L F1 A1 C8 C7 F3 Start K4 S33 S34 F4 13 S39 23 33 Control circuit XPS AFL GND 6 N L T Power supply K1 K3 K2 K4 Logic GND 0 V 24 V A2 7 S11 S12 S11 S22 14 K3 To PLC (1) 24 34 K4 N Test 8 GND 0 V 24 V MPCE/EDM Start AUX OSSD1 GND OSSD2 0 V 24 V MTS MTS Ret 7UDQVPLWWHU;86/3= 9 5HFHLYHU;86/3=DQGWUDQVPLWWHUUHFHLYHU;86/3% (2) (1) The auxiliary output connects to a PLC (optional). 7KHOLJKWFXUWDLQPXVWEHFRQ¿JXUHGZLWK03&(('02))DQGZLWKDXWRPDWLFVWDUW 10 Principle: page 3/88 3/124 Characteristics: page 3/118 References: page 3/119 Dimensions: page 3/122 Wiring Diagrams: page 3/124 Wiring diagrams (continued) Safety detection solutions Light curtains, type 4 Compact light curtains XUS LP with solid-state output ;86/3=/3%p 7UDQVPLWWHU 3UHZLUHGFRQQHFWRURIWUDQVPLWWHU;86/3= MTS return 7UDQVPLWWHUVWDWXV LQGLFDWRU MTS BK 1 3 2 1 2 3 ON 2 WH 1 Yellow LED c + 24 V GN 5HFHLYHU 3UHZLUHGFRQQHFWRURIUHFHLYHU;86/3=DQGSUHZLUHG FRQQHFWRURIWUDQVPLWWHUUHFHLYHU;86/3% Start MPCE/EDM GY PK Output Aux 5HFHLYHUVWDWXVLQGLFDWRU 1 2 3 4 OSSD2 YE BU GN BN WH c + 24 V 1 CODE ON 1 c 0V &RQ¿JXUDWLRQLQGLFDWRU XUS LPB CODE ON BU BN &RQ¿JXUDWLRQLQGLFDWRU XUS LPZ RD &RQ¿JXUDWLRQLQGLFDWRU ;86/3=DQG;86/3% 1 Interlock or Alarm yellow LED 2 Machine stop red LED 3 Machine run green LED 4 2-digit display CODE ON ON 3 MODE ON 1 2 3 1 2 3 4 c 0V OSSD1 5 &RQQHFWLRQWRWHUPLQDOEORFN &RQQHFWLRQWR0FRQQHFWRU 6 7 8 9 10 Principle: page 3/88 Characteristics: page 3/118 References: page 3/119 Dimensions: page 3/122 Wiring Diagrams: page 3/124 3/125 Characteristics 6DIHW\GHWHFWLRQVROXWLRQV Light curtains, type 2 Slim, compact light curtains XUS LN with solid-state output /LJKWFXUWDLQW\SH 1 &RQIRUPLW\WRVWDQGDUGV &HUWL¿FDWLRQV (XURSHDQGLUHFWLYHV $PELHQWDLUWHPSHUDWXUH 2 ;86/1*ppppLQPP (QYLURQPHQWDOFKDUDFWHULVWLFV 5HODWLYHKXPLGLW\ 'HJUHHRISURWHFWLRQ 6KRFNDQGYLEUDWLRQ UHVLVWDQFH 0DWHULDOV Operating For storage )& )& Conforming to IEC 61496-1 0RXQWLQJV 3 4 IEC 61496-1 and IEC 61496-2 (Type 2 ESPE) e, TUV, UL, CSA Machinery directive 98/37/EC, Work equipment directive 89/655/EEC and EMC directive 89/336 EEC + 32…+ 131 (0…+ 55) - 13…+ 167 (- 25…+ 75) 95% maximum, without condensation IP 65 Shock resistance: 10 gn, impulse 16 ms, Vibration resistance: 10…55 Hz, amplitude: 0.35 ± 0.05 mm &DVLQJDOXPLQLXPZLWKHOHFWURVWDWLFDOO\DSSOLHGUHG5$/SRO\HVWHUSDLQW¿QLVK HQGFDSV¿EHUJODVVLPSUHJQDWHGQ\ORQIURQWFRYHUDFU\OLF End brackets (included) 2SWLFDOFKDUDFWHULVWLFV 0LQLPXPGHWHFWLRQFDSDFLW\ LQ PP 1.18 (30) (Hand) 1RPLQDOVHQVLQJGLVWDQFH(Sn) 3URWHFWHGKHLJKW IWP LQ PP 1 to 49.3 (0.3 to 15) 5.29 to 57.87 in. (150 to 1500 mm) (IIHFWLYHDSHUWXUHDQJOH($$ /LJKWVRXUFH ,PPXQLW\WRDPELHQWOLJKW 5° at 3 m conforming to IEC 61496-1 and IEC 61496-2 (Type 2 ESPE) GaAIAs LED, 880 nm Conforming to IEC/EN 61496-2 (OHFWULFDOFKDUDFWHULVWLFV 5HVSRQVHWLPH 3RZHUVXSSO\ 5 0D[LPXPFXUUHQWSRZHU FRQVXPSWLRQQRORDG 6 7 PV Transmitter Receiver Transmitter Receiver ,PPXQLW\WRLQWHUIHUHQFH 6DIHW\RXWSXWV266'(Output Signal Switching Devices) 6LJQDOOLQJ Transmitter Receiver &RQQHFWLRQV(1) Transmitter Receiver 3UHZLUHGFRQQHFWRUV Transmitter/Receiver &DEOHUHVLVWDQFH &DEOHOHQJWKV Transmitter/Receiver mA A mA mA $:* (mm2) 1 IWP 14…24 c 24 V ± 20% 2 A conforming to IEC 61496 and IEC 60204-1 (- 10% using the EDM function) 50 1.09 (with maximum load) 50 90 Conforming to EN 61496-1 and EN 61496-2 2 solid-state PNP (N.O.) outputs )500 mA, c 24 V (Short-circuit protection) 2 LEDs (power supply and diagnostic) 4 LEDs (stop, run, top alignment and bottom alignment) M12, 4-pin, male connector M12, 5-pin, male connector 22 (0.25) Tinned wires. SHUIRRWSHUPIRU$:*2PP2) wire Pre-wired connectors with cable lengths of 9.84, 32.81, and 98.43 ft. (3, 10, and 30 m) are available separately. The maximum cable length is 164 ft. (50 m), depending on the load current and power supply. )XQFWLRQV )XQFWLRQV 8 ³0XWLQJ´IXQFWLRQ(inhibition) (1) Pre-wired female connectors to be ordered separately, see page 3/127. b Start: v Automatic: model ;86/1*& v Manual: model ;86/1*' b Alignment aid using 2 LEDs b LED display of operating modes b Monitoring of external switching devices EDM/MPCE Possible with external module XPS LCM1150 9 10 Principle: page 3/88 3/126 Characteristics: page 3/126 References: page 3/127 Dimensions: page 3/128 Wiring Diagrams: page 3/129 6DIHW\GHWHFWLRQVROXWLRQV References Light curtains, type 2 Slim, compact light curtains XUS LN with solid-state output 1 7UDQVPLWWHUUHFHLYHUV\VWHPIRUKDQGSURWHFWLRQ(1) 'HWHFWLRQFDSDFLW\LQPP6HQVLQJGLVWDQFHWRIWWRP b 2 PNP safety outputs - Automatic start 3URWHFWHG KHLJKW LQPP 5.91 (150) 11.81 (300) 17.72 (450) 23.62 (600) 29.53 (750) 35.43 (900) 41.34 (1050) 47.24 (1200) 53.15 (1350) 59.06 (1500) 5HVSRQVH WLPH PV 14 15 16 17 18 19 20 21 22 23 1XPEHURI OLJKWEHDPV $ODUP RXWSXW 5HIHUHQFH (2) 7 14 21 28 35 42 49 56 63 70 PNP PNP PNP PNP PNP PNP PNP PNP PNP PNP ;86/1*& ;86/1*& ;86/1*& ;86/1*& ;86/1*& ;86/1*& ;86/1*& ;86/1*& ;86/1*& ;86/1*& :HLJKW OENJ 5.95 (2.700) 6.39 (2.900) 7.05 (3.200) 7.50 (3.400) 7.94 (3.600) 8.60 (3.900) 9.04 (4.100) 9.48 (4.300) 9.92 (4.500) 10.58 (4.800) b 2 PNP safety outputs - Manual start 3URWHFWHG 5HVSRQVH 1XPEHURI $ODUP 5HIHUHQFH :HLJKW KHLJKW WLPH OLJKWEHDPV RXWSXW (2) LQPP PV OENJ 5.91 (150) 14 7 PNP ;86/1*' 5.95 (2.700) 11.81 (300) 15 14 PNP ;86/1*' 6.39 (2.900) 17.72 (450) 16 21 PNP ;86/1*' 7.05 (3.200) 23.62 (600) 17 28 PNP ;86/1*' 7.50 (3.400) 29.53 (750) 18 35 PNP ;86/1*' 7.94 (3.600) 35.43 (900) 19 42 PNP ;86/1*' 8.60 (3.900) 41.34 (1050) 20 49 PNP ;86/1*' 9.04 (4.100) 47.24 (1200) 21 56 PNP ;86/1*' 9.48 (4.300) 53.15 (1350) 22 63 PNP ;86/1*' 9.92 (4.500) 59.06 (1500) 23 70 PNP ;86/1*' 10.58 (4.800) 6XSSOLHGZLWKDWHVWURGVHWVRIEUDFNHWVZLWKPRXQWLQJVDQGDXVHUJXLGHZLWKFHUWL¿FDWHRI conformity and 1 arc suppressor set. Pre-wired female connectors to be ordered separately, see below. (2) To order a transmitter only, replace the letter C or D by E and add the letter T to the end of the reference for the corresponding transmitter-receiver pair. Example: reference XUS LNG5C0150 becomes XUS LNG5E0150T for the transmitter only. To order a receiver only, add the letter R to the end of the reference for the corresponding transmitterreceiver pair. Example: reference XUS LNG5C0150 becomes XUS LNG5C0150R for the receiver only. XUSLNG5ppppp 1 2 3 4 5 6 2WKHUYHUVLRQV Combining type 2 light curtains with external module for muting function and monitoring 2 to 4 light curtains. See pages 2/218. 7 $FFHVVRULHV 'HVFULSWLRQ )RUXVHZLWK 0RXQWLQJNLW (2 brackets) Light curtains XUSLN Transmitter type Light curtains XUSLN Receiver type Light curtains XUSLN 5 3UHZLUHG IHPDOH FRQQHFWRUV $UFVXSSUHVVRU(pair) 8VHUJXLGHRQ&'520 All types of light curtain All types of light curtains and accessories /HQJWK IWP – 5HIHUHQFH XUSLZ218 :HLJKW R]NJ 0.99 (0.450) 9.84 (3) 32.81 (10) 98.43 (30) 9.84 (3) 32.81 (10) 98.43 (30) – XSZ NCT03 XSZ NCT10 XSZ NCT30 XSZ NCR03 XSZ NCR10 XSZ NCR30 XUSLZ500 1.50 (0.680) 2.01 (0.910) 3.00 (1.360) 1.50 (0.680) 2.01 (0.910) 3.00 (1.360) 0.04 (0.020) – XUSLZ450 0.04 (0.020) 8 9 6HSDUDWHFRPSRQHQWV 3RZHUVXSSOLHVPLUURUDGDSWRUVDQWLYLEUDWLRQNLWDQGPRXQWLQJEDVHV XSZ NCTpp Principle: page 3/88 XSZ NCRpp See pages 3/130 and 3/132 to 3/137 Characteristics: page 3/126 References: page 3/127 10 Dimensions: page 3/128 Wiring Diagrams: page 3/129 3/127 6DIHW\GHWHFWLRQVROXWLRQV Dimensions, Wiring diagrams Light curtains, type 2 Slim, compact light curtains XUS LN with solid-state output 'LPHQVLRQV 1 6OLPFRPSDFWOLJKWFXUWDLQV XUSLNppp 1.22 1.74 31 44.3 1.12 1.26 1.12 28.5 32 28.4 1.66 b b1 3 4 H 42.1 2 2.76 70.1 XUS (1) (2) 0.54 5 6 13.6 Dual Dimensions: INCHES Millimieters 8x18° LNppp0150 LNppp0300 LNppp0450 LNppp0600 LNppp0750 LNppp0900 LNppp1050 LNppp1200 LNppp1350 LNppp1500 b LQPP 5.79 (147) 11.57 (294) 17.36 (441) 23.15 (588) 28.94 (735) 34.72 (882) 40.51 (1029) 46.30 (1176) 52.09 (1323) 57.87 (1470) b1 LQPP 10.71 (272) 16.50 (419) 22.28 (566) 28.07 (713) 33.86 (860) 39.65 (1007) 45.43 (1154) 51.22 (1301) 57.01 (1448) 62.80 (1595) H LQPP 9.67 (245.6) 15.46 (392.6) 21.24 (539.5) 27.03 (686.6) 32.82 (833.6) 38.61 (980.6) 44.39 (1127.6) 50.18 (1274.6) 55.97 (1421.6) 61.76 (1568.6) 3URWHFWHGKHLJKW LQPP 5.91 (150) 11.81 (300) 17.72 (450) 23.62 (600) 29.53 (750) 35.43 (900) 41.34 (1050) 47.24 (1200) 53.15 (1350) 59.06 (1500) (1) 1 elongated hole Ø 0.27 x 0.66 in. (Ø 6.75 x 16.75 mm.) (2) M12 male connector. &RQQHFWLRQV 7 7UDQVPLWWHU 3UHZLUHGFRQQHFWRURIWUDQVPLWWHU;6=1&7 c0V 8 4/BK 3/BU 1/BN 2/WH 7UDQVPLWWHUVWDWXVLQGLFDWRU 1 1 Interlock or Alarm yellow LED 2 Switch-on/Machine run green LED 2 c + 24 V 5HFHLYHU 9 3UHZLUHGFRQQHFWRURIUHFHLYHU;6=1&5 c 0V OSSD2 4/BK 3/BU 1/BN 2/WH 5HFHLYHUVWDWXVLQGLFDWRU 1 2 3 4 10 c + 24 V 5/GY 1 Top alignment yellow LED 2 Bottom alignment yellow LED 3 Stop red LED 4 Run green LED OSSD1 Start Principle: page 3/88 3/128 Characteristics: page 3/126 References: page 3/127 Dimensions: page 3/128 Wiring Diagrams: page 3/129 6DIHW\GHWHFWLRQVROXWLRQV Wiring diagrams (continued) Light curtains, type 2 Slim, compact light curtains XUS LN with solid-state output Wiring diagrams (continued) 'LUHFWFRQQHFWLRQZLWK;86/1*'ppp N 1 L F1 GND N L 5HFHLYHU;86/1 Power supply 7UDQVPLWWHU;86/1 2 (24 V) 0V GND 0 V 24 V Start K1 OSSD1 0 V 24 V OSSD2 K1 3 (2) K2 Start NC K2 K1 K2 (1) (2) (1) (1) The K1 and K2 coils must be protected using the arc suppressors included in the documentation kit. (2) For the EDM function, contactors LC1DppBD and control relays CADppBD, CA4KNppBW3 and CA3KNppBD are recommended 4 &RQQHFWLRQRIOLJKWFXUWDLQ;86/1&pppYLDD3UHYHQWD;36$)/PRGXOH Control panel 5 L K3 N L F1 A1 F3 Start K4 S33 S34 F4 13 S39 23 33 Control circuit XPS AFL N GND L T Power supply K1 K3 K2 K4 6 Logic GND 0 V 24 V A2 S11 S12 S11 S22 14 K3 24 34 7 K4 N 8 0 V 24 V Start OSSD1 0 V 24 V OSSD2 7UDQVPLWWHU;86/1 5HFHLYHU;86/1 9 10 Principle: page 3/88 Characteristics: page 3/126 References: page 3/127 Dimensions: page 3/128 Wiring Diagrams: page 3/129 3/129 References Safety detection solutions Preventa™ 0 Accessories for safety light curtains types 2 and 4 90° mirror adaptor for light curtains Glass mirror (0.88 Sn) (1) 1 Description 537571 90° mirror adaptor with rotatable mounting 2 3 XUSZM/ZApppp 4 For use with light curtains XUSLB/LDM XUSLP – XUSLPZ1Ap – – XUSLB/LDM0280 – XUSLB/LDM0320 – XUSLB/LDM0360 XUSLB/LDM0440 – XUSLB/LDM0520 XUSLPp2A500p XUSLB/LDM0600/0680 XUSLPp2A0600p XUSLB/LDM0720 – XUSLB/LDM0760 – XUSLB/LDM0880 XUSLPZ3A0400p XUSLB/LDM0920/0960 XUSLB/LDM1040 XUSLPZ3A0500p XUSLB/LDM1120 XUSLPZ4A0300p XUSLB/LDM1200 XUSLPZ5A0300p XUSLB/LDM1360 – XUSLB/LDM1400 – XUSLB/LDM1520 – XUSLB/LDM1560 XUSLPZ6A0300p XUSLB/LDM1640/1720 – XUSLB/LDM1800 – XUSLB/LDM1920/2120 – Height (2) in (mm) 5.5 (140) 7.5 (191) 13.5 (343) 19.5 (495) Reference XUSLN – – XUSLNppp0150 XUSLNppp0300 XUSZM0102 XUSZM0152 XUSZM0305 XUSZM0457 Weight lb (kg) 2.3 (1.040) 2.9 (1.300) 4.2 (1.900) 5.5 (2.500) XUSLNppp0450 – XUSLNppp0600 – XUSLNppp0750 – XUSLNppp0900 – XUSLNppp1050 XUSLNppp1200 XUSLNppp1350 – XUSLNppp1500 – – – – 21.5 (546) 25.5 (648) 29.5 (749) 31.5 (800) 33.5 (851) 37.5 (953) 41.5 (1054) 43.5 (1105) 49.5 (1257) 53.5 (1359) 55.5 (1410) 57.5 (1461) 61.5 (1562) 65.5 (1664) 73.5 (1867) 73.5 (1867) 85.5 (2172) XUSZM0508 XUSZM0610 XUSZM0711 XUSZM0762 XUSZM0813 XUSZM0914 XUSZM1016 XUSZM1067 XUSZM1219 XUSZM1321 XUSZM1372 XUSZM1422 XUSZM1524 XUSZM1626 XUSZM1830 XUSZM1830 XUSZM2134 6.2 (2.800) 7.1 (3.200) 8.2 (3.700) 8.4 (3.800) 8.8 (4.000) 9.9 (4.500) 11 (5.000) 11.5 (5.200) 13 (5.900) 13.9 (6.300) 14.3 (6.500) 14.8 (6.700) 15.9 (7.200) 16.8 (7.600) 18.7 (8.500) 18.7 (8.500) 21.6 (9.800) Stainless steel mirror (0.82 Sn) (1) Description For use with light curtains Height (2) XUSLB/LDM XUSLP XUSLN in (mm) 90° mirror adaptor – XUSLPZ1Ap – 5.5 (140) with rotatable – – – 7.5 (191) mounting XUSLB/LDM0280 – XUSLNppp0150 13.5 (343) XUSLB/LDM0320 – XUSLNppp0300 19.5 (495) XUSLB/LDM0360 XUSLB/LDM0440 – XUSLNppp0450 21.5 (546) XUSLB/LDM0520 XUSLPp2A500p – 25.5 (648) XUSLB/LDM0600/0680 XUSLPp2A0600p XUSLNppp0600 29.5 (749) XUSLB/LDM0720 – – 31.5 (800) XUSLB/LDM0760 – XUSLNppp0750 33.5 (851) XUSLB/LDM0880 XUSLPZ3A0400p – 37.5 (953) XUSLB/LDM0920/0960 XUSLNppp0900 41.5 (1054) XUSLB/LDM1040 XUSLPZ3A0500p – 43.5 (1105) XUSLB/LDM1120 XUSLPZ4A0300p XUSLNppp1050 49.5 (1257) XUSLB/DM1200 XUSLPZ5A0300p XUSLNppp1200 53.5 (1359) XUSLB/LDM1360 – XUSLNppp1350 55.5 (1410) XUSLB/LDM1400 – – 57.5 (1461) XUSLB/LDM1520 – XUSLNppp1500 61.5 (1562) XUSLB/LDM1560 XUSLPZ6A0300p – 65.5 (1664) XUSLB/LDM1640/1720 – – 73.5 (1867) XUSLB/LDM1800 – – 73.5 (1867) XUSLB/LDM1920/2120 – – 85.5 (2172) 6HQVLQJGLVWDQFHUHGXFWLRQFRHI¿FLHQWWREHWDNHQLQWRDFFRXQWIRUHDFKPLUURUDGDSWRUXVHG 8VDEOHUHÀHFWLYHKHLJKW 5 6 7 8 Reference XUSZA0102 XUSZA0152 XUSZA0305 XUSZA0457 Weight lb (kg) 2.4 (1.090) 2.9 (1.300) 4.4 (2.000) 6 (2.700) XUSZA0508 XUSZA0610 XUSZA0711 XUSZA0762 XUSZA0813 XUSZA0914 XUSZA1016 XUSZA1067 XUSZA1219 XUSZA1321 XUSZA1372 XUSZA1422 XUSZA1524 XUSZA1626 XUSZA1830 XUSZA1830 XUSZA2134 6.6 (3.000) 7.7 (3.500) 8.6 (3.900) 9.3 (4.200) 9.7 (4.400) 9.9 (4.500) 11.9 (5.400) 12.3 (5.600) 14.1 (6.400) 15 (6.800) 15.4 (7.000) 16.1 (7.300) 17.2 (7.800) 18.3 (8.300) 20.3 (9.200) 20.3 (9.200) 23.4 (10.600) Accessories Description 9 Laser alignment tool Usage Reference All types of light curtain XUSLAT1 Weight lb (kg) 0.75 (0.340) Power supplies for light curtains XUSLp Input voltage Secondary Output Nominal voltage power Reset Nominal current Conforming Reference to standard EN 61000-3-2 Weight lb (kg) Single phase (N-L1) or 2-phase (L1-L2) connection 10 $%/536 Characteristics: page 3/88 3/130 a 100…120 V - 200...500 V - 15 %,+ 10 % 50/60 Hz References: page 3/130 c 72 W 24...28,8 V 120 W 240 W 3A 5A 10 A Dimensions: pages 3/134 and 3/137 Auto/manu Auto/manu Auto/manu Yes Yes Yes Wiring diagrams: page 3/137 ABL8RPS24030 ABL8RPS24050 ABL8RPS24100 0.7 (0.300) 1.5 (0.700) 2.2 (1.000) &KDUDFWHULVWLFV references Safety detection solutions Preventa™ 0 Accessories for safety light curtains types 2 and 4 XUSZWSpppp Protective covers for light curtains XUSLB/XUSLDM/XUSLP Environmental characteristics Air temperature For operation For storage Material Sensing distance (Sn)UHGXFWLRQFRHI¿FLHQW 1 °F (°C) °F (°C) 32 ...+ 131 (0...+ 55) - 13... + 158 (- 25... + 70) polycarbonate 0.91 (1) Environmental chemicals Chemical resistance Acids, aliphatic hydrocarbons Alcohols, Alkalis Detergents and cleaners Greases and oils Silicone oils and greases not containing alkaline products Amines Aromatic hydrocarbons Detergents and cleaners containing alkaline Esters 2 Resistant Limited resistance Not resistant 3 Halogenated hydrocarbons Ketones Silicone oils and greases containing alkaline products 4 References of protective covers Description 537574 537568 polycarbonate protective covers for transmitterreceiver pair (0.91 Sn) (1) (Sold in sets of 2) Description XUSLZWBpppp For use with XUSLB/DM280 XUSLB/DM320 XUSLB/DM360 XUSLB/DM440 XUSLB/DM520 XUSLB/DM600 XUSLB/DM680 XUSLB/DM720 XUSLB/DM760 XUSLB/DM880 XUSLB/DM920 XUSLB/DM960 XUSLB/DM1040 XUSLB/DM1120 XUSLB/DM1200 XUSLB/DM1360 XUSLB/DM1400 XUSLB/DM1520 XUSLB/DM1560 XUSLB/DM1640 XUSLB/DM1720 XUSLB/DM1800 XUSLB/DM1920 XUSLB/DM2120 For use with XUSZWSP polycarbonate protective covers for single beam device (0.91 Sn) (1) (Sold in sets of 2) XUSLP Height in (mm) 12.2 (310) 13.8 (350) 15.4 (390) 18.5 (470) 21.7 (550) 24.8 (630) 28 (710) 29.5 (750) 31.1 (790) 35.8 (910) 37.4 (950) 39 (990) 42.1 (1070) 45.3 (1150) 48.4 (1230) 54.7 (1390) 56.3 (1430) 61 (1550) 62.6 (1590) 65.7 (1670) 68.9 (1750) 72 (1830) 76.8 (1950) 84.6 (2150) Reference Height in (mm) 2.5 (62.48) Reference XUSLZWB0280 XUSLZWB0320 XUSLZWB0360 XUSLZWB0440 XUSLZWB0520 XUSLZWB0600 XUSLZWB0680 XUSLZWB0720 XUSLZWB0760 XUSLZWB0880 XUSLZWB0920 XUSLZWB0960 XUSLZWB1040 XUSLZWB1120 XUSLZWB1200 XUSLZWB1360 XUSLZWB1400 XUSLZWB1520 XUSLZWB1560 XUSLZWB1640 XUSLZWB1720 XUSLZWB1800 XUSLZWB1920 XUSLZWB2120 XUSZWSP Weight lb (kg) 0.6 (0.282) 0.7 (0.318) 0.8 (0.354) 0.9 (0.426) 1.1 (0.497) 1.3 (0.569) 1.4 (0.641) 1.5 (0.677) 1.6 (0.713) 1.8 (0.821) 1.9 (0.857) 2.0 (0.893) 2.1 (0.965) 2.3 (1.037) 2.4 (1.108) 2.8 (1.252) 2.8 (1.288) 3.1 (1.396) 3.2 (1.432) 3.3 (1.504) 3.5 (1.576) 3.6 (1.648) 3.9 (1.756) 4.3 (1.935) Weight lb (kg) 2.2 (0.100) 6HQVLQJGLVWDQFHUHGXFWLRQFRHI¿FLHQWWREHWDNHQLQWRDFFRXQWIRUHDFKSDLURISRO\FDUERQDWH SURWHFWLYHFRYHUVXVHG 5 6 7 8 9 10 Characteristics: page 3/131 References: page 3/131 Dimensions: page 3/134 3/131 References (continued) Safety detection solutions Preventa™ 0 Accessories for safety light curtains types 2 and 4 Anti-vibration kit Selection according to weight and application 1 Weight classes Light curtain type Height in (mm) XUSLN 5.9...23.6 (150...600) XUSLB/LDMQ/LDSQ/XUSLTQ 2 XUSLBR/LDMY/LDSY/XUSLTR/Y XUSLPZ1A XUSLPZ2A0500 et XUSLPZ2A0600 XUSLPZ3A0400 XUSLPZ3A0500 XUSLPZ4A0300 XUSLPZ5A0300 et XUL LPZ6A0300 XUSLPB2A500 et XUSLPB2A600 3 Weight class 1 2 p 3 4 Type of mirror Height adaptors in (mm) XUSZM (1) Weight class 1 2 3 p 4 (102) 29.5...59.1 (750...1500) p 12...18 (305...457) 11...40.9 (280…1040) p 20...28 (508…711) p 44.1...53.5 (1120…1360) 12.6...40.9 (320…1040) 44.1...83.5 (1120…2120) – – – – – – – p p p p p p 4 p p p 32...40 (813…1016) p XUSZA 4 (102) p 12...42 (305…1067) p 48...64 (1219…1626) p 72...84 (1830…2134) 8VHRIWKHDQWLYLEUDWLRQNLWLVQRWUHFRPPHQGHGIRUPLUURU DGDSWRUVJUHDWHUWKDQLQPPLQKHLJKW p p p Applications Weight class Anti-shock applications (1) Shear mounted Number of Reference mountings per head (3) 2 XSZSMK 2 XSZSMK1 4 1 2 6 XSZSMK XSZSMK1 2 Anti-vibration applications (2) Shear mounted Compression mounted Number of Reference Number of Reference mountings mountings per head (3) per head (3) 2 or 4 XSZSMK 2 XSZSMK1 2 or 4 XSZSMK1 2 or 4 2 or 4 2 3 4 XSZSMK 2 XSZSMK 2 or 4 4 XSZSMK1 2 or 4 XSZSMK1 4 2 or 4 XSZSMK2 2 or 4 4 4 XSZSMK 2 XSZSMK 4 4 XSZSMK1 4 XSZSMK1 4 2 XSZSMK2 2 or 4 /RZIUHTXHQF\KLJKDPSOLWXGHDSSOLFDWLRQVVXFKDVSXQFKLQJSUHVVHVZKHUHDSRZHUIXOVKRFNFDQH[LVW +LJKIUHTXHQF\ORZDPSOLWXGHDSSOLFDWLRQVVXFKDVRIIVHWSULQWLQJPDFKLQHVZKHUHFRQVWDQWYLEUDWLRQFDQH[LVW +HDGWUDQVPLWWHUUHFHLYHURUPLUURU 5 2 or 4 2 or 4 Compression mounted Number of Reference mountings per head (3) Not recommended XSZSMK1 XSZSMK XSZSMK1 XSZSMK2 XSZSMK XSZSMK1 XSZSMK2 XSZSMK XSZSMK1 XSZSMK2 2 2 or 4 XSZSMK XSZSMK1 2 or 4 4 XSZSMK XSZSMK1 2 4 XSZSMK XSZSMK1 Shock absorber characteristics Characteristics per shock absorber 7 For antivibration kit XSZSMK XSZSMK1 XSZSMK2 Compression mounted Maximum load Torque lb (kg) 18.0 (8.16) 4.8 (2.177) 55.0 (24.94) OELQ1P 222.5 (25.16) 96.1 (10.86) 949.7 (107.39) Natural frequency Hz 11 14 13 Shear mounted Maximum load lb (kg) 3.0 (1.36) 2.5 (1.13) 23.0 (10.43) Torque OELQ1P 27.7 (3.13) 20.7 (2.34) 132.2 (14.94) Natural frequency Hz 9.5 9 7.5 References of anti-vibration kits 537583 Description 8 For use with Anti-vibration kit All types of light curtain and kit consisting of 8 shock absorbers, 90° mirror adaptors VWXG¿[LQJ 16 washers and 16 nuts included with kit. 9 XSZ SMKp 537570 Mounting kit for XUSLN (2 brackets) 10 XUSLZ227 Characteristics: page 3/132 3/132 References: page 3/132 Dimensions : page 3/135 Anti-vibration kit Reference XSZSMK Weight lb (kg) 0.07 (0.030) XSZSMK1 0.04 (0.020) XSZSMK2 0.1 (0.045) XUSLZ227 1.0 (0.450) References (continued) Safety detection solutions Preventa™ 0 Accessories for safety light curtains types 2 and 4 XUSZCpppp Mounting base for light curtains and mirrors Environmental characteristics Ambient air temperature Operating For storage 1 °F (°C) °F (°C) Materials - 13…+ 158 (- 25…+ 70) - 13…+ 158 (- 25…+ 70) Mounting base: steel (QGSURWHFWLRQEODFNSRO\FDUERQDWH¿EHUJODVV 2 References Mounting bases Désignation For use with Light curtains Height in (mm) Mounting 5.9 …35.4 base (150…900) XUSZCpppp 36.2 …59.1 (920…1500) IP 67 tube Protected Reference height Weight Mirrors Height in (mm) 7.2 …35.2 (182…894) Height in (mm) 19.8 …38.6 (503…981) in (mm) 47.2 (1200) lb (kg) 25 (11.340) XUSZC1200 39.2 …59.2 43.4 …63.8 70.9 (995…1503) (1102…1620) (1800) XUSZC1800 35 (15.880) 59.8 …70.9 63.2 …67.2 68.5 …76.3 82.7 (1520…1800) (1605…1706) (1740…1939) (2100) XUSZC2100 45 (20.410) 75.6 …82.5 75.2 (1920…2095) (1910) 79.6 …84.3 94.5 (2021…2141) (2400) XUSZC2400 60 (27.220) – 92 (2336) XUSZC3100 66 (29.940) For use with Reference Mounting base XUSZCpppp XUSZCA Weight lb (kg) 1.0 (0.450) Floor mounting kit Mounting base XUSZCpppp Consisting of: 4 bolts, 4 rawplugs, 12 washers, 8 standard nuts, 4 lock nuts, 4 rubber insulators, 4 spacers (tube) XUSZCB 88.2 (2240) 122 (3100) Accessories Description Mounting kit (sold in lots of 2) 3 4 5 1.0 (0.450) 6 XUSZCpppp 7 8 9 10 Characteristics: page 3/133 References: page 3/133 Dimensions : page 3/136 3/133 'LPHQVLRQV Safety detection solutions Preventa™ 0 Accessories for safety light curtains types 2 and 4 90° mirror adaptors + Mounting clamps XUSZMpppp/XUSZApppp 1 1.26 Mounting clamp (quantity 2) 5.71 32 .31xØ.28 145 8xØ7 2.05 XUS Glass Stainless steel ZA102 ZA152 ZA0305 ZA0457 ZA0508 ZA0610 ZA0711 ZA0762 ZA0813 ZA0914 ZA1016 ZA1067 ZA1219 ZA1321 ZA1372 ZA1422 ZA1524 ZA1626 ZA1830 ZA2134 .51 13 b H 2 3 4 .51 13 .94 ZM0102 ZM0152 ZM0305 ZM0457 ZM0508 ZM0610 ZM0711 ZM0762 ZM0813 ZM0914 ZM1016 ZM1067 ZM1219 ZM1321 ZM1372 ZM1422 ZM1524 ZM1626 ZM1830 ZM2134 b H in. (mm) in. (mm) 5.5 (140) 0.7 (182) 7.5 (191) 9.2 (233) 13.5 (343) 15.2 (386) 19.5 (495) 21.2 (538) 21.5 (546) 23.2 (589) 25.5 (648) 27.2 (690) 29.5 (749) 31.2 (792) 31.5 (800) 33.2 (843) 33.5 (851) 35.2 (894) 37.5 (953) 39.2 (995) 41.5 (1054) 43.2 (1097) 43.5 (1105) 45.2 (1148) 49.5 (1257) 51.2 (1300) 53.5 (1359) 55.2 (1402) 55.5 (1410) 57.2 (1452) 57.5 (1461) 59.2 (1503) 61.5 (1562) 63.2 (1605) 65.5 (1664) 67.2 (1706) 73.5 (1867) 75.2 (1910) 85.5 (2172) 87.2 (2214) 52 2.7 68.6 .12 3 1.1 28 1.1 28 Ø1.69 Ø43 4.02 102 4.45 Dual Dimensions: 113 5 Protective cover XUSZWppp for XUL B/D b 6 7 1.54 39.2 1.4 35.6 9 XUS LZWB0280 LZWB0320 LZWB0360 LZWB0440 LZWB0520 LZWB0600 LZWB0680 LZWB0720 LZWB0760 LZWB0880 LZWB0920 LZWB0960 LZWB1040 LZWB1120 LZWB1200 LZWB1360 LZWB1400 LZWB1520 LZWB1560 LZWB1640 LZWB1720 LZWB1800 LZWB1920 LZWB2120 b in. (mm) 12.2 (310) 13.8 (350) 15.4 (390) 18.5 (470) 21.7 (550) 24.8 (630) 28 (710) 29.5 (750) 31.1 (790) 35.8 (910) 37.4 (950) 39 (990) 42.1 (1070) 45.3 (1150) 48.4 (1230) 54.7 (1390) 56.3 (1430) 61 (1550) 62.6 (1590) 65.7 (1670) 68.9 (1750) 72 (1830) 76.8 (1950) 84.6 (2150) XUSZWSP for XUSLP 1.22 2.46 30.98 62.48 2.05 52.07 10 Characteristics: page 3/130 and 3/131 3/134 1.2 30.5 2.05 24 8 52 References : pages 3/130 and 3/131 Dimensions: page 3/134 INCHES Millimieters 'LPHQVLRQV(continued) Safety detection solutions Preventa™ 0 Accessories for safety light curtains types 2 and 4 Anti-vibration kits (1) XSZSMK XSZSMK1 XSZSMK2 1 Ø.24 Ø.24 Ø6 Ø6 Ø.24 Ø6 .38 9.65 .38 9.65 .63 Ø.75 16 Ø19 .38 9.65 .38 .5 12.7 9.65 Ø.38 Ø9.65 .5 12.7 .5 .75 12.7 19 Ø1 Ø25.4 2 7KHDQWLYLEUDWLRQNLWFRQVLVWVRIVKRFNDEVRUEHUVZDVKHUVDQGQXWV Mounting brackets for anti-vibration kit XUSLZ227 and XUSLN .39 .39 .21 10 10 5.28 3 .66 16.75 1.19 30.30 (1) 4 (2) 1.75 44.3 Ø .58 Ø 14.81 1.19 30.10 5 .09 2.27 1.12 28.50 Dual Dimensions: INCHES Millimieters 6 HORQJDWHGKROHV[LQ[PP HORQJDWHGKROH[LQ[PP 7 8 9 10 Characteristics : page 3/132 References : page 3/132 Dimensions: page 3/135 3/135 'LPHQVLRQV(continued) Safety detection solutions Preventa™ 0 Accessories for safety light curtains types 2 and 4 Mounting base Floor mounting kit (quantity 4) for mounting base XUSZCpppp XUSZCpppp XUSZCB Echelle 2,5 1 1 2 3 4 Ø1.69 Ø43 2.5 5 2 7 Bolt, 1 lock nut, 3 washers, Rubber insulator, Spacer (tube), 2 standard nuts, Rawplug. b 6 63.5 1 2 3 4 5 6 7 3 5.98 152 Dual Dimensions: 4 6.1 155 8 203 XUS ZC1200 6.1 155 .16xØ1.26 ZC1800 8 203 5 4xØ32 ZC2100 ZC2400 ZC3100 b in (mm) 47.3 (1200) 70.9 (1800) 82.7 (2100) 94.5 (2400) 122 (3100) 6 7 8 9 10 characteristics : page 3/133 3/136 References : page 3/133 Dimensions: page 3/136 INCHES Millimieters 'LPHQVLRQV(continued) :LULQJGLDJUDPV Safety detection solutions Preventa™ 0 Accessories for safety light curtains types 2 and 4 Dimensions ABL8RPS24ppp common side view 1 0.47 ABL8 12 a b RPS24030 RPS24050 RPS24100 L1 N/L2 L3 4.92 5.63 125 143 a in (mm) b in (mm) 4.7 (120) 4.7 (120) 5.5 (140) 1.7 (44) 2.2 (56) 3.3 (85) 2 +IN – +OUT– 11 14 .24 6 Dual Dimensions: INCHES Millimieters .24 6 3 Internal wiring diagrams C LV + + 14 11 14 C HV 4 PFC + + + + PFC 11 PFC ABL8RPS24100 HV LV C ABL8RPS24050 HV LV ABL8RPS24030 5 6 7 8 9 10 Characteristics: page 3/130 References: page 3/130 Dimensions: page 3/137 Wiring diagrams: page 3/137 3/137 2SHUDWLQJSULQFLSOH Safety detection solutions Preventa™ safety modules and single-beam photo-electric sensors With a test input associated with a built-in “muting” function Operating principle XPSCM safety modules form, with XU2S single-beam photo-electric sensors (periodically tested), a category 2 light curtain conforming to standards IEC/EN 61496 parts 1 and 2 and EN 60825-1. The connection of 1 to 4 pairs of XU2S photo-electric sensors makes it possible to create a protected space up to 47.2 in. (1200 mm) high conforming to EN 999/ISO 13855 and 26.2 ft. (8 m) long. 1 The built-in “muting” function allows for the automatic passage of parts to be machined or loaded pallets without interrupting the transportation movement. When the system is engaged by the operating control (in series with the main circuit feedback loop) and the light protection is not interrupted, the main circuit is closed by the two safety relays of the XPSCM module. 2 $Q LQWHUUXSWLRQ RI WKH SURWHFWLRQ ¿HOG FDXVHV WKH VDIHW\ RXWSXWV WR RSHQ instantaneously, and the process PLC receives a stop command. The LED on the XPSCM front panel changes from green to red. The “open” state is maintained until the module is restarted using the start button. 3 The “muting” function allows the light protection to be inhibited (muted). This possibility allows a trolley transporting materials to pass through without triggering the main circuit. The “muting” function cannot be activated by supplying the inhibition devices unless the safety outputs have been switched on beforehand. 4 To trigger the “muting” function, the inhibition devices (muting sensors) must be activated within the 3-second time interval. This synchronization time for the two LQKLELWLRQLQSXWVFDQEHGHDFWLYDWHGE\FRQQHFWLQJWZRFRQ¿JXUDWLRQWHUPLQDOV7KH ³PXWLQJ´F\FOHKDVDPD[LPXPGXUDWLRQRIVHFRQGV'XULQJWKLVSHULRGPDWHULDOV FDQ EH WUDQVSRUWHG WKURXJK WKH SURWHFWLRQ ¿HOG ZLWKRXW GHDFWLYDWLQJ WKH VDIHW\ RXWSXWV7KH VHFRQGOLPLWYDOXHRIWKH³PXWLQJ´F\FOHPD\EHPDGHLQ¿QLWHE\ FRQQHFWLQJWZRFRQ¿JXUDWLRQWHUPLQDOV 5 During the “muting” operation process, a light indicating the “muting” state is controlled by the XPSCM module. An error at the level of the indicator light (shortcircuit, open-circuit) will be recognized, and will deactivate the “muting” function. The indicator light comes on when a “muting” signal is generated and indicates the inhibition of the protection function. 6 “Muting” indication Hazardous zone D4 Penetration direction D3 m 7 D2 MA1 Materials trolley D1 MB1 MB2 MA2 Materials trolley dM 8 D1, D2, D3, D4: monitoring photo-electric sensors. MA1, MB1, MA2, MB2: “Muting” photo-electric sensors. m = trolley length dM = distance between MA1, MB1 and MA2, MB2. Conditions to be observed for the “muting” function b “Muting” sensors must be of the XU2 M18PP340 thru-beam or XU9 M18PP340 SRODUL]HGUHÀH[W\SHRUPHFKDQLFDOOLPLWVZLWFKHVZLWKFRQWDFWV b dM )m to obtain continuous validation of the “muting” function. b Avoid the intrusion of persons during the “muting” phase. This phase is indicated by an indicator light on the “muting” indicator output of the XPSCM module. b A materials transportation trolley (i.e.: Automatically Guided Vehicle (AGV)) must JHQHUDWHWKH³PXWLQJ´VLJQDOEHIRUHLWHQWHUVWKHSURWHFWLRQ¿HOGDQGLQWHUUXSWWKH VLJQDOZKHQLWLVRQFHDJDLQUHOHDVHGIURPDOOWKHVHQVRUVRIWKHSURWHFWLRQ¿HOG 9 10 Principle: page 3/138 3/138 Characteristics: page 3/139 References: page 3/140 Dimensions: page 3/143 Wiring Diagrams: page 3/143 &KDUDFWHULVWLFV Safety detection solutions Preventa™ safety modules and single-beam photo-electric sensors With a test input associated with a built-in “muting” function Characteristics of safety modules Module type Products designed for max. use in safety related parts of control systems conforming to EN 954-1 Ambient air temperature Degree of protection conforming to IEC 529 Supply Voltage Maximum power consumption Module fuse protection Rated insulation voltage (Ui) V Rated impulse withstand voltage (Uimp) kV Number of inputs to be monitored Input voltage Supply voltage of sensors Supply current of sensors Inputs for the Number of “muting” inputs “muting” function Input voltage 0D[LPXPFXUUHQW Synchronization time for the activation of the MA/MB “muting” signal ³0XWLQJ´PD[LPXPGXUDWLRQ Single-beam thru-beam photo-electric sensors for input monitoring Z1-Z2-Z3-Z4 - VHQVRUVDXWKRUL]HGIRUWKHSURWHFWLRQ¿HOGPD[ - “muting” sensors - Sensor supply resistivity Safety outputs - number and type - solid-state output breaking capacity - breaking capacity in AC-15 - breaking capacity in DC-13 - PD[LPXPWKHUPDOFXUUHQW,WKH - VXPRIPD[LPXPWKHUPDOFXUUHQW - minimum current (volt-free contact) - minimum voltage (volt-free contact) - short-circuit protection XPSCM1144 XPSCM1144P Category 2 (type 2) conforming to IEC/EN 61496-1 °F (°C) V mA s Operation: + 14…+ 131 (-10...+ 55). Storage: - 13…+ 185 (- 25…+ 85) Terminals: IP 20, enclosure: IP 40 c 24, voltage limits: - 20…+ 20 % < 15, with thru-beam photoelectric sensors and “muting” signalling Internal, electronic 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 and 2) 4 (overvoltage category 3, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 and 2) 4 (terminals Z1, Z2, Z3, Z4) c 24 c 24 (terminal U+/U-) < 200 2 (terminals MA, MB) c 24 (terminal U+/U-) < 200 3 (+/- 20 %) s 60 (- 10…+ 30 %) V W Inputs for sensors “Muting” signalling sensors for incandescent lamp Response time on input change of state Electrical life Display Connection Type - 1-wire connection - 2-wire connection Without cable ends With cable ends With cable ends Without cable ends With cable ends With cable ends 1 V V mA Vibration resistance Shock resistance Degree of protection Connection Pre-cabled Connector Materials Nominal sensing distance Rated supply voltage Voltage limits Switching capacity (sealed) Voltage drop, closed state Current power consumption, no-load Maximum switching frequency Delays Principle: Characteristics: page 3/138 page 3/139 3 4 XU2S18PP340ppp (infrared) 1 VA A A mA V A ms XU2 M18PP340ppp or XU9 M18PP340ppp photo-electric sensors or XC limit switches PD[ 2 N.O. (terminals 13-14, 23-24), hard contacts 4 N.O. 24 V/20 mA, (Y33-Y34, Y33-Y44, Y33-Y54, Y33-Y64) C300: inrush 1800, maintained 180 24 V/1.5 A, L/R = 50 ms 5.6 11 10 17 4 gG or 6 fast-acting fuse cartridge, conforming to EN/IEC 60947-5-1 and DIN VDE 0660 part 200 1XPEHUWHUPLQDO+PD[LPXPSRZHU:c9PD[LPXPSRZHU:c 24 V < 25 See page 2/172 4 LEDs Captive screw clamp terminals Captive screw clamp terminals, separate removable terminal block 6ROLGRUÀH[LEOHFDEOH$:* 6ROLGRUÀH[LEOHFDEOH$:* :LWKRXWEH]HOÀH[LEOHFDEOH$:* :LWKRXWEH]HOÀH[LEOHFDEOH$:* :LWKEH]HOÀH[LEOHFDEOH$:* :LWKEH]HOÀH[LEOHFDEOH$:* 6ROLGRUÀH[LEOHFDEOH$:* Solid cable: 24-18 AWG, ÀH[LEOHFDEOH$:* :LWKRXWEH]HOÀH[LEOHFDEOH$:* :LWKRXWEH]HOÀH[LEOHFDEOH$:*2 'RXEOHZLWKEH]HOÀH[LEOHFDEOH$:* 'RXEOHZLWKEH]HOÀH[LEOHFDEOH$:* Characteristics of photo-electric sensors 3URGXFWFHUWL¿FDWLRQ Ambient air temperature 2 e, conforming to EN/IEC 61496-1/-2 and EN/IEC 60825-1 °F (°C) Operation: - 13…+ 131 (- 25…+ 55) (infrared transmission sensors), Storage: - 40…+ 158 (- 40…+ 70) 7 gn (f = 10…55 Hz), conforming to EN/IEC 60068-2-6 JQD[HVWLPHVFRQIRUPLQJWR(1,(& IP 67 conforming to EN/IEC 60529 39&FDEOHGLDPHWHULQPPIWPORQJZLUH[$:*2PPë for thru-beam transmitter) M12 male connector, 4-pin (suitable jumper cables and female connectors M12, 4-contact, see our catalogue “Global detection”) Case: nickel-plated brass (infrared transmission sensors). Lenses: PMMA ft. (m) 26.2 (8) (infrared transmission sensors) V c 12…24 (with protection against reverse polarity) V c 10…30 V (including ripple) mA )100 mA (with overload and short-circuit protection) V ) 1.5 mA )35 Hz 500 ms Response: ) 1; recovery: ) 1 References: Dimensions: Wiring Diagrams: page 3/140 page 3/143 page 3/143 3/139 5 6 7 8 9 10 References Safety detection solutions Preventa™ safety modules and single-beam photo-electric sensors With a test input associated with a built-in “muting” function Safety modules Description Type of terminal block connection Safety modules Integrated in for the monitoring module of single-beam photo-electric sensors with a test input associated with a built-in “muting” function 580000 1 2 Number Additional Supply of outputs safety circuits 2 4 c 24 V Reference Weight XPSCM1144 oz (kg) 12.35 (0.350) XPSCM1144p 3 Separate, 2 can be removed from module 4 c 24 V XPSCM1144P 4 5 6 7 8 9 10 Principle: page 3/138 3/140 Characteristics: page 3/139 References: page 3/140 Dimensions: page 3/143 Wiring Diagrams: page 3/143 12.35 (0.350) References (continued) Safety detection solutions Preventa™ safety modules and single-beam photo-electric sensors With a test input associated with a built-in “muting” function Single-beam photo-electric sensors with a test input 811176 Description 811175 PNP thru-beam pair (transmitter + receiver) Light or dark programmable switching XU2S18p3/ Transmission type Infrared Sensing distance: 26.2 ft. (8 m) Line of Connection sight Along Pre-cabled FDVHD[LV L = 16.4 ft (5 m) M12 connector XU2S18PP340L5 XU2S18PP340D Weight oz (kg) 17.11 (0.485) 5.47 (0.155) XU2S18PP340WL5 17.11 (0.485) M12 connector XU2S18PP340WD 5.47 (0.155) Along Pre-cabled FDVHD[LV L = 16.4 ft (5 m) XU2S18KP340L5T 8.29 (0.235) XU2S18KP340DT 2.65 (0.075) XU2S18KP340WL5T 8.29 (0.235) 1 2 811181 811180 90° to Pre-cabled FDVHD[LV L = 16.4 ft (5 m) Reference 3 XU2S18p3:/ 811176 Thru-beam transmitter alone (for XPSCM1144p) Infrared 4 M12 connector XU2S.3/7 811180 90° to Pre-cabled FDVHD[LV L = 16.4 ft (5 m) M12 connector XU2S.3:/7 811178 PNP thru-beam Infrared receiver alone (for XPSCM1144p) XU2S33'5 Along Pre-cabled FDVHD[LV L = 16.4 ft (5 m) M12 connector XU2S18KP340WDT 5.47 (0.155) XU2S18PP340L5R 8.82 (0.250) XU2S18PP340DR 2.82 (0.080) 5 6 811181 7 90° to Pre-cabled FDVHD[LV L = 16.4 ft (5 m) XU2S18PP340WL5R 8.82 (0.250) XU2S18PP340WDR 2.82 (0.080) XU2S33:/5 M12 connector 8 9 10 Principle: page 3/138 Characteristics: page 3/139 References: page 3/140 Dimensions: page 3/143 Wiring Diagrams: page 3/143 3/141 )XQFWLRQDOGLDJUDPV Safety detection solutions Preventa™ safety modules and single-beam photo-electric sensors With a test input associated with a built-in “muting” function Functional diagram of XPSCM module 1 Supply voltage 3URWHFWLRQ¿HOG interrupted 3URWHFWLRQ¿HOG free 3URWHFWLRQ¿HOG free Terminals A1-A2 Sensors Z1-Z4 2 Start button Output 13-14/23-24 Solid-state output Y33-Y34 (A1/A2 - Fuse) Solid-state output Y33-Y44 (Starting required) 3 Solid-state output Y33-Y54 (OSSD activated) Solid-state output Y33-Y64 (muting faulty) 1 Key 4 Start Start 0 Functional diagram of the XPSCM module with “muting” function Protection ¿HOG free MA muting activated Supply voltage Muting Protection MA muting Protection de-activated ¿HOG activated ¿HOG interrupted free Muting Protection MB muting Protection de-activated ¿HOG ¿HOG activated interrupted free Muting MB activated MA muting activated Protection ¿HOG interrupted MB muting activated 5 Muting Profaulty tection ¿HOG Muting free de activated Terminals A1-A2 Sensors Z1-Z4 Start button 6 Output 13-14/23-24 Solid-state output Y33-Y34 (A1/A2 Fuse) Solid-state output Y33-Y44 (starting required) 7 Solid-state output Y33-Y54 (OSSD activated) Solid-state output Y33-Y64 (muting faulty) MA muting input 8 MB muting input Lamp muting Start 1 Key 9 0 Start >3s > 60 s < 60 s Key to LEDs 1 2 3 4 10 < 300 ms <3s A1-A2 supply voltage, electronic internal fuse status Signalling for restarting Safety output closed Safety output open 1 2 3 4 Principle: page 3/138 3/142 Characteristics: page 3/139 References: page 3/140 Dimensions: page 3/143 Wiring Diagrams: page 3/143 2SHUDWLRQ GLPHQVLRQV ZLULQJGLDJUDPV Safety detection solutions Preventa™ safety modules and single-beam photo-electric sensors With a test input associated with a built-in “muting” function Operation Light switching No object in beam Output state (PNP) indicator, yellow LED (illuminated when sensor output is on) Dark switching No object in beam Object in beam 1 Object in beam Curves Infrared detection curve Functional check Ø of beam cm 2 Signal 1.5 level 1 0.7 E 36.1 ft Red LED 11 m Optimum alignment LED on – LED off 26.25 ft + 3 Dimensions XU2S18PP340L5, XU2S18PP340L5L 0.16 M.71x.04 (2) 4 XU2S18PP340D 0.16 (1) M.71x.04 (2) 4 4 0.2 0.94 2.17 0.94 2.17 55 (1) M18x1 M18x1 55 24 24 3.15 3.15 80 80 3.62 92 (1) LED 3RWHQWLRPHWHU Mounting nut tightening torque: 17.7 lb-ft (24 N.m) Connector tightening torque: 1.5 lb-ft (2 N.m) XU2S18PP340WL5 0.16 M.71x.04 (2) 4 0.16 (1) M.71x.04 (2) 4 (1) M18x1 M18x1 .16 4 2.17 55 5 XU2S18PP340WD 55 24 3.74 6 0.94 2.17 0.94 24 3.15 80 95 Dual Dimensions: 4.21 INCHES Millimieters 107 (1) LED 3RWHQWLRPHWHU Mounting nut tightening torque: 17.7 lb-ft (24 N.m) Connector tightening torque: 1.5 lb-ft (2 N.m) 7 Wiring diagrams (3-wire c) Cable connection Transmitter Receiver Light switching (no object present). PNP output + BN VI BU OG Test – Plug-in connector Transmitter BU BN BK OG VI BK BU – (Blue) (Brown) (Black) (receiver) (Orange) (receiver) (Violet) (transmitter) Characteristics: page 3/139 1 + 4 3 – Connector diagrams Sensor connector pin view Transmitter Receiver 1 (+) 2 Test References: page 3/140 BN + BK BU OG – 8 Receiver Dark switching (no object present). PNP output 1 + 4 3 2 – 9 Beam break test (for transmitter only) Beam made Beam broken 1 ( +) 4 3 (–) Principle: page 3/138 + 2 Test Cable connections (–) (+) (OUT) (Prog.) (Test) BN Receiver Light switching (no object present). PNP output 1 2 3 Receiver Dark switching (no object present). PNP output 2 Switching 4 Output 3 (–) Dimensions: page 3/143 BN/1 + BN/1 VI/2 VI/2 BU/3 – BU/3 + 10 – Wiring Diagrams: page 3/143 3/143 :LULQJGLDJUDPV(continued) Safety detection solutions Preventa™ safety modules and single-beam photo-electric sensors With a test input associated with a built-in “muting” function Wiring Diagrams 1 Connection of XPSCM module with 4 pairs of XU2S single-beam sensors (Connection of 1 to 4 pairs of XU2S sensors to XPSCM, see page 3/147) 24 V F1 OG (1) Sensor 3 2 De-activation of time intervals BN BU VI BN BU BK A ESC K3 3 s de-activated A S1 Start BN BU BK K4 A1 4 U U T1 Z1 Z3 Y2 Y1 60 s de-activated (1) Sensor 1 BN BU VI 3 H1 Muting OG STM Y3 Y4 Y5 UV H1 13 23 Y33 14 24 Y34 T K1 Logic K2 5 XPS CM Z2 Z4 A (1) Sensor 4 7 BN BU BK BN BU BK A (2) Sensor B2 OG (2) Sensor B1 OG BN BU VI A BN BU BK Y64 A BN BU BK BN BU BK Muting faulty A Y54 OSSD activated 6 BN BU BK Y44 (2) Sensor A2 OG OG BN BU VI UV MA MB (1) Sensor A1 (1) Sensor 2 Starting required T2 T3 A1/A2 - Fuse U OG U OG A2 A K3 K4 N( ) Motor main control object 8 XU2SVHQVRUVFDQEHSURJUDPPHGIRUOLJKWVZLWFKLQJRUGDUNVZLWFKLQJGDUNVZLWFKLQJZLWKVHQVRUVDQGDQGOLJKWVZLWFKLQJZLWKVHQVRUVDQGIRUH[DPSOH (6&H[WHUQDOVWDUWFRQGLWLRQV Y1-Y2: feedback loop. STM: for stopping time measurement. 3URWHFWLRQ¿HOGVHQVRUV (2) Muting sensors 9 10 Principle: page 3/138 3/144 Characteristics: page 3/139 References: page 3/140 Dimensions: page 3/143 Wiring Diagrams: page 3/143 :LULQJGLDJUDPV(continued) Safety detection solutions Preventa™ safety modules and single-beam photo-electric sensors With a test input associated with a built-in “muting” function Wiring Diagrams (continued) Connection of XPSCM module with 1 pair of XU2S sensors Connection of XPSCM module with 2 pairs of XU2S sensors 1 Sensor 1 Sensor 1 + + Test A – – BN BU BK BN BU VI A1 U+ U– T1 Z1 + + Test A – – BN BU BK A1 U+ U– T1 Z3 XPS CM 2 Z1 Z3 Z2 Z4 XPS CM Z2 A2 U+ U– T2 T3 Z4 Sensor 2 BN BU VI Connection of XPSCM module with 3 pairs of XU2S sensors Test A – BN BU BK 4 Sensor 3 Test A – BN BU BK BN BU VI + + BN BU Test A Sensor 1 + + Test A – – – BK – BN BU BK A1 U+ U– T1 BN BU VI Z1 Z3 XPS CM 6 OG + – 5 OG OG (2 for dark switching, 2 for light switching) + Sensor 1 BN BU VI + – OG BN BU VI + Connection of XPSCM module with 4 pairs of XU2S sensors (2 for dark switching, 1 for light switching) Sensor 3 + + Test A – – BN BU BK A1 U+ U– T1 Z1 Z3 Z2 Z4 XPS CM Sensor 2 + – BN BU BK BN BU VI A Test A2 U+ U– T2 T3 Sensor 2 + – Z4 OG Z2 + + – – Test A Sensor 4 BN BU VI OG A2 U+ U– T2 T3 BN BU VI 3 OG A2 U+ U– T2 T3 + + Test A – 7 8 BN BU BK OG BN BU VI OG (dark switching) OG (dark switching) – 9 BN BU BK 10 Principle: page 3/138 Characteristics: page 3/139 References: page 3/140 Dimensions: page 3/143 Wiring Diagrams: page 3/143 3/145
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