Advanced technolgy featuring benefits • • • • generous aerodynamic flow paths designed for sensibly reducing pressure drops external epoxy powder paint coating offering a perfect and long lasting finish internal aluminium surfaces passivated with anti- corrosion treatment modular configuration thanks to junction kits for coupling two or more filters in series High-quality filter elements are installed inside the filters: ACCESSORIES • Automatic condensate drain – internal float type to be incorporated in the coalescer type filter: - AD14 is recommended for draining 1/4” ÷ 1” filter housing sizes. - AD28 is recommended for draining ≥ 1” and larger filter housing sizes. - ETHADRAINtrim: a highly reliable solenoid valve is connected to an electronical timed cycle to offer a simple low cost but reliable solution. According to site conditions, a purge period is set by the Operator whilst a second set is controlling the evacuation time. A test push button is provided to check proper operation from time to time. • Differential pressure equipment: - DLS: clogging indicator. This is a simple instrument thanks to the green or red bell indicating the operator to check for element replacement. - DPS6: it is a most exhaustive accessory and is designed for monitoring through a progressive reference scale the DP across the element. The operator can then programme filter element maintenance with larger anticipation. - DPS6E: This is the advanced model of the DPS6 and is fitted with a N.O. or N.C. contact for remote transmission of an alarm signal. www.studiograficoedigrafsrl.com - marzo 2009 • Mounting equipment: - wall mounting brackets for quick clean installation - junction kits for coupling two or more filters together Via dell’Artigianato, 16/18 • 36050 SOVIZZO (VI) Italia Tel. (00 39) 0444 376402 • Fax (00 39) 0444 376415 www.ethafilter.com • e-mail: [email protected] FILTER IN ALUMINIUM • outer drainage sock made of synthetic needle felt is fitted as standard all over the range (available instead at price adder by Competitor’s design). It is resistant up to 120 °C but, above all, does not lacerate as often happening with reticular foam, thus loosing soon coalescing efficiency. • endcaps made of synthetic material resistant up to 120 °C, ensuring absolutely corrosion free solution (unlike aluminium heads) • compatible with all synthetic oils • 12 months guarantee under normal recommended use. • simply “push-on” place feature facilitating replacing filtering elements above all in limited space “STARPLUG” connection arrangement offers dual advantage: it first facilitates the filter integration in the most confined space whilst making filter element replacement quick and easy by reducing service clearence. Second is the absence of tie-rod, therefore for contributing in precious gain for the flow path through the endcap collar. Coalescent and dust removal filters Complete FILTER model NEA 108 … NEA 110 … NEA 115 … NEA 220 … NEA 225 … NEA 226 … NEA 232 … NEA 340 … NEA 350 … NEA 351 … NEA 465 … NEA 480 … NEA 481 … ETHAFILTER has been serving industries since 1992 with highquality systems for filtering compressed air and which satisfy the various ISO 8573-1 standards. The wide range of products offered span from coalescing and particle filters designed for removing oil, bacteria and dust from compressed air to sterile filters for medical applications and protection filters for vacuum pumps. ø /4” 3 /8” 1 /2” 3 /4” 1” 1” 1 1/4” 11/2” 2” 2” 2 1/2” 3” 3” 1 Capacity in Nm3/h nom. À max Á 18 30 60 120 150 216 300 400 600 850 1.200 1.440 1.650 Water separators - ws Filter ELEMENT Complete FILTER model EAL 1308 … EAL 1410 … EAL 1415 … EAL 2620 … EAL 2625 … EAL 2630 … EAL 2640 … EAL 3946 … EAL 3952 … EAL 3972 … EAL 41275 … EAL 41287 … EAL 41229 … 30 60 105 180 210 290 460 600 850 1175 1350 1620 1920 NEA 108 WS NEA 110 WS NEA 115 WS NEA 220 WS NEA 225 WS NEA 226 WS NEA 232 WS NEA 340 WS NEA 350 WS NEA 351 WS NEA 465 WS NEA 480 WS NEA 481WS ø Capacity Nm3/h /4” /8” 1 /2” 3 /4” 1” 1” 1 1/4” 11/2” 2” 2” 2 1/2” 3” 3” Nl/min 24 36 65 150 180 240 420 480 600 930 1320 1440 1650 1 3 400 600 1.083 2.500 3.000 4.000 7.000 8.000 10.000 15.500 22.000 24.000 27.500 NOTES: ¬ Á Â Ã Ä Å VARIOUS GRADES of FILTRATION CONDENSATE SEPARATORS grade WS A special internal filtering device has been specifically conceived to separate heavy condensate traces from compressed air. Unlike “centrifugal” separators which are highly efficient only when operated at a full load, the WS range guarantees removal of condensate even when operating at a reduced capacity. The condensate flows down the corrugated baflles down to the bottom of the filter where it is collected and then discharged through to a drainage port. These separators are the ideal solution for applications with a high water content such as on outlets of storage tanks or on refrigerated air dryers. PRE-FILTER - SEPARATOR grade VF25 The 25 µm. nominal efficiency of these filters make them the perfect solution for installation on the inlets of refrigerated dryers with the scope of maintaining their heat exchangers surfaces clean, thus ensuring longevity and trouble free performance. PRE-FILTER grade FF5 This is a multippurpose filter with a 5 µm. nominal grade and the perfect solution for effectively removing bulk oil which contains burnt-by products such as laquers. We recommend this filter for installation on compressors which operate at very high temperatures such as reciprocating type compressors. This 5 µm. pre-filter is also recommended to be used to protect high efficiency coalescers. MICROFILTER grade MFO This is a depth filter with a fibre media having an average pore size of ≤ 0.6 µm. and is designed to remove very small solid particles as well as reducing oil mist content to ≤ 0.1 mg/m3 by coalescence. These filters are typically used downstream of refrigerated dryers and/or preceeding a superior grade SMA. nominal flow rates are referred to a main line (v = 6÷9 m/s) in order to guarantee a low ∆P maximum flow rates are referred to branch lines (v = 12÷15 m/s) where a higher ∆P is admitted the maximum pressure for the housings is 16 bar; if the filter is equipped with the internal float drain, this limits the usage to 12 bar manufactured according to the European Directive CE 97/23 – PED, where applicable flow rates are referred to 7 bar (g) and +20 °C. In case of different parameters, please refer to the here below correction factors VF25, FF5, MFO and SMA filter are supplied with internal float drain. WS, CA and RD filters are supplied with manual drain cock. All the filters are supplied without differential pressure indicator, which can be bought as an optional (except for CA grade, for which is not possible to mount any DPS) Æ CA filters cannot operate under oil saturation and the elements must be replaced every 6 months. They are not suitable for removing poisonous gaseous contaminants such as CO and CO2. Please consult Ethafilter for specific requirements. SPECIFICATION (at ISO 8573.1) DUST FILTERS WS Flow direction ACTIVATED CARBON grade CA This filter consists of a composite layer of activated dust free carbon charcoal. This specific filter is designed to absorb oil vapour traces down to ≤ 0.005 mg/m3 as well as reducing smell and odours normally associated with mineral and synthetic oils. DUST FILTERS grade RD For applications which require the removal of dust and particles, ETHAFILTER offers a range of dust filters. These filters are typically installed downstream adsorption dryers. This range of filters is available within the following various ratings: RD25: removal rating up to 25 µ RD1: removal rating up to 1 µ RD5: removal rating up to 5 µ RDA: removal rating up to 0.01 µ Pressure feed bar (g) Correction factor Working temperature °C Correction factor 1 0,27 5° 1,05 FF5 RD25 98,5 % at 3 µ 30 mg/m3 not applicable 70 mbar not applicable ≤ 70°C SUBMICROFILTER grade SMA This depth filter is designed to trap even smaller particles removing sub-micronic particulate having a size of ≤ 0.01 µm and via coalescing atomised oil down to ≤ 0.01 mg/m3 with a 99.9999% efficiency. These filter elements are tested for their integrity (random sample or individually upon request) to ensure they are not damage or faulty prior to delivery. Being a very selective filter we recommend it is installed whislt protected upward by an MFO grade filter (typically). VF25 µ Maximum particle size Efficiency Maximum oil content (at 20°C) Initial ∆p µ clean and dry Initial ∆p µ saturated (not for RD grade) ∆p max. µ change of element Recommended operating temperature FILTER GRADES RD5 25 µ 100 % 10 mg/m3 30 mbar 50 mbar MFO RD1 5µ 100 % 5 mg/m3 40 mbar 75 mbar 3 0,54 0,01 µ 99,9999 % 0,01 mg/m3 100 mbar 300 mbar 0,01 µ 99,9999 % 0,005 mg/m3 75/150 mbar ogni 4 mesi ≤ 25°C 120° C ≤ 50°C grades VF25, FF5, MFO, SMA e CA µ from inside to outside for every RD grade solid particle filters µ from outside to inside 4 0,67 5 0,79 6 0,90 7 1 8 1,08 9 1,16 CORRECTION FACTOR for temperature increase Ä 10° 1,03 CA RDA 1µ 99,99 % 0,1 mg/m3 75 mbar 150 mbar 400 mbar CORRECTION FACTOR for operating pressure increase Ä 2 0,41 SMA 15° 1,01 INNOVATIVE CLEAN TECHNOLOGY 20° 1 25° 0,98 30° 0,96 35° 0,95 10 1,23 derate À 11 1,30 derate À 40° 0,93 12 1,36 45° 0,92 13 1,41 50° 0,90 14 1,46 15 1,51 55° 0,89 16 1,56 60° 0,87
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