ENGINE GENERATORS
®
1. Product Name
Industrial Diesel Liquid Cooled
Standby/Prime Power Generators
26 32 13
Baldor Electric Co.
(IDLC)
2. Manufacturer
Baldor Electric Co.
5711 R. S. Boreham, Jr. St.
Fort Smith, AR 72901
(800) 828-4920
(479) 646-4711
Fax: (479) 648-5792
E-mail: [email protected]
www.baldor.com
3. Product Description
BASIC USE
The Baldor IDLC generators are a custom
product configured to a customer’s defined
set of specifications. For peak sharing duty,
Baldor’s IDLC generators can supply prime
power in parallel with the utility. In the standby mode, the IDLC generator sets can supply
emergency power to all critical loads and
selected loads as desired. Baldor offers the
IDLC product range from 30 - 2000 kW.
Every IDLC power system is designed, engineered, built and tested to the customer’s
specific specifications. Solid-state engine controls and switchgear systems are designed to
meet application requirements.
Every Baldor industrial engineered generator
set is designed using only the finest, industrialquality components and enclosures. High voltage tests to 7.2 KV and load testing to 2 MW
can be performed at Baldor’s modern onsite
testing facility. Each component is tested to
applicable specifications prior to assembly.
Upon completion, each assembly undergoes
its own rigorous test. In addition to factory testing, Baldor will design and build products to be
tested in actual field conditions to ensure that
the product will meet the special requirements
of the industrial market and Baldor’s uncompromising standard of reliability.
TYPES
John Deere Diesel Engines (30 - 250 kW)
• Heavy-duty industrial diesel engine
• Brushless synchronous alternator; 4-pole
construction, dynamically balanced
• Full-featured microprocessor based controller; fully programmable for maximum
flexibility
• Prototype and production tested
• Generator set accepts rated load in one step
• UL 2200 approved engines available Consult manufacturer
• Optional weatherproof and sound attenuated enclosures available
Detroit Diesel Engines (275 - 500 kW)
• Heavy-duty diesel engine
• PMG Excitation System provides 300% rated
current for a minimum of 10 seconds to selectively trip breakers (standard 800 kW and up)
• Aluminum diecast rotor core provides reliable
mechanical integrity and low vibration at operating speed (standard on 800 kW and up)
• Solid state CMOS controls feature full adjustability for maximum flexibility
• Prototype tested per NFPA 110
Mitsubishi Diesel Engines (600 - 2000 kW)
• Heavy-duty industrial diesel engine
• Brushless synchronous alternator; 4-pole
construction, dynamically balanced
• Full-featured microprocessor based controller; fully programmable for maximum
flexibility
• Prototype and production tested
• Generator set accepts rated load in one step
• UL 2200 approved engines available Consult manufacturer
• Optional weatherproof and sound attenuated enclosures available
SIZES
John Deere Diesel Engines (30 - 250 kW)
• Footprint - 80 - 200 cubes, approximate
• Weight - 1465 - 4095 lb (665 - 1859 kg)
Detroit Diesel Engines (275 - 500 kW)
• Footprint - 270 - 410 cubes, approximate
• Weight - 6546 - 9024 lb (2972 - 4097 kg)
Mitsubishi Diesel Engines (600 - 2000 kW)
• Footprint - 400 - 1600 cubes, approximate
• Weight - 11,430 - 26,495 lb (5189 - 12,029 kg)
CONTROLS
All Baldor IDLC generators are equipped with
a digital control module. This Microprocessor
Engine/Generator Controller (MEC 2) includes
the following features:
• Large backlit LCD with alphanumeric readout
• Microprocessor based design
• 16 programmable alarms/shutdown set points
• 4 programmable inputs
Baldor IDLC180 (Standby rating 180 kW) atop a
700 gallon double-walled sub-base fuel tank
• Alarm horn
• Not in automatic alarm (informs end user that
the switch has not been set in auto mode)
• Digital 3-phase voltage and current monitoring
• Password protected front panel programming
• 4 programmable outputs
• Local emergency stop switch
• Optional NFPA 111, Level 1
Engine Protections
• Digital oil pressure gauge
• Digital water pressure gauge
• Digital battery voltmeter
• Overspeed shutdown
• Emergency stop shutdown
• Loss of speed signal
• Overcrank shutdown
OPTIONS & ACCESSORIES
Control Panel
• Louver relay - 10 amp
• Run relay - 10 amp
• Dry contacts for alarms
• Remote E-Stop
• Control panel heater
• Tachometer
• Remote Annunciator
• Remote communication
• Panel lights with switch
• Generator voltage adjuster
• Modem for remote communication
SPEC-DATA ª and MANU-SPEC ª are registered trademarks of Reed Elsevier Inc. The ten part SPEC-DATA format conforms to the editorial style
of The Construction Specifications Institute and is used with their permission. The manufacturer is responsible for technical accuracy. ©2006 Reed Construction Data. All Rights Reserved.
ENGINE GENERATORS
26 32 13
®
Baldor Electric Co.
Miscellaneous
• Weatherproof enclosure
• Sound attenuated enclosure
• Trailer mounted
• Vibration isolators
• Coolant heater
• Oil heater
• Bypass oil filter
• Export crating
4. Technical Data
APPLICABLE STANDARDS
Institute of Electrical and Electronics Engineers
(IEEE)
• IEEE 446 Recommended Practice for
Emergency and Standby Power Systems for
Industrial and Commercial Applications
• IEEE 587/C62.41.2 Recommended Practice on
Characterization of Surges in Low-Voltage
(1000 V and Less) AC Power Circuits
Baldor manufactures a full line of generators
from 1.1 kW to 2 megawatts, including light towers, portable, automatic emergency and
mobile diesel units.
Engine Exhaust System
• Industrial silencer
• Residential silencer
• Critical silencer
• Exhaust flex
• Exhaust extension
• Rain cap
Generator Accessories
• Main line circuit breaker
• Exciter field circuit breaker
• Ground fault module with breaker shunt trip
• Reconnectable link bars
• Drip cover IP22
• Manual voltage control
• Space heater
• RTD’s stator windings
• RTD’s bearing (rear)
• PMG
• Manual voltage control (MVC300)
Engine Electrical System
• Batteries
• Battery rack
• Battery cables
• Battery charger - Automatic
• Battery charger - Trickle
Engine Fuel System
• Day tank
• Sub-base fuel tank
• Flexible fuel lines
National Fire Protection Association (NFPA)
• NFPA 70 - National Electric Code
• NFPA 110 - Standard for Emergency and
Standby Power Systems
Designed and built by Baldor as an integrated
system at a large glass factory, the 6 twomegawatt generators allow the plant to operate “off grid” when required by the local utility.
Underwriters Laboratories, Inc. (UL) - UL 2200
Stationary Engine Generator Assemblies
5. Installation
APPROVALS
Baldor IDLC Engineered Generator Systems
are designed to meet/exceed the following
approvals: UL 2200, NFPA 70 and NFPA 110. The
60 Hz generator set offers a UL 2200 listing on
ratings from 30 - 250 kW under UL file number
AU3604.
Baldor meets NFPA 70 standard for electrical
components and applications. Baldor IDLC
generator sets meet NFPA 110, which covers
performance requirements for power systems
providing emergency electrical power to loads
in buildings and facilities should normal power
fail.
PHYSICAL/CHEMICAL PROPERTIES
Baldor’s IDLC generators are a custom product configured to a defined set of specifications. As such, performance characteristics
vary widely by engine type and power rating.
Detailed performance information, such as
engine technical data/operation values,
alternator technical/performance data and
installation/application data, is available in
pdf. format from www.baldor.com or by
request from Baldor’s factory trained technical support personnel.
PREPARATORY WORK
Handle and store products according to
manufacturer’s recommendations.
METHODS
Installation methods will vary widely depending on the application specified. Refer to project plans and specifications. Consult manufacturer for installation procedures and recommendations.
6. Availability & Cost
AVAILABILITY
Baldor products are available from 36 sales
offices/warehouses in North America and 12
offices serving international markets.
COST
For a negotiated bid quote or for a specific
specification quote, consult a local Baldor
District Office.
7. Warranty
Baldor Generators will replace or repair free
of charge any part or parts of the generator
of their manufacture that are defective in
workmanship and materials for a period of
time as set forth in the Warranty Period chart,
which is available upon request.
Complete warranty terms and conditions
SPEC-DATA ª and MANU-SPEC ª are registered trademarks of Reed Elsevier Inc. The ten part SPEC-DATA format conforms to the editorial style
of The Construction Specifications Institute and is used with their permission. The manufacturer is responsible for technical accuracy. ©2006 Reed Construction Data. All Rights Reserved.
ENGINE GENERATORS
®
are available from the manufacturer. For
details, consult Baldor Electric Company.
8. Maintenance
Baldor products are backed by a worldwide
network of parts outlets and service centers.
9. Technical Services
A staff of factory trained service personnel
offers design assistance and technical support. For technical assistance, contact Baldor
Electric Co.
10. Filing Systems
• Reed First Source
• MANU-SPECª
• Additional product information is available
from the manufacturer upon request.
SPEC-DATA ª and MANU-SPEC ª are registered trademarks of Reed Elsevier Inc. The ten part SPEC-DATA format conforms to the editorial style
of The Construction Specifications Institute and is used with their permission. The manufacturer is responsible for technical accuracy. ©2006 Reed Construction Data. All Rights Reserved.
26 32 13
Baldor Electric Co.