ENGINE GENERATORS ® 1. Product Name Industrial Diesel Liquid Cooled Standby/Prime Power Generators 26 32 13 Baldor Electric Co. (IDLC) 2. Manufacturer Baldor Electric Co. 5711 R. S. Boreham, Jr. St. Fort Smith, AR 72901 (800) 828-4920 (479) 646-4711 Fax: (479) 648-5792 E-mail: [email protected] www.baldor.com 3. Product Description BASIC USE The Baldor IDLC generators are a custom product configured to a customer’s defined set of specifications. For peak sharing duty, Baldor’s IDLC generators can supply prime power in parallel with the utility. In the standby mode, the IDLC generator sets can supply emergency power to all critical loads and selected loads as desired. Baldor offers the IDLC product range from 30 - 2000 kW. Every IDLC power system is designed, engineered, built and tested to the customer’s specific specifications. Solid-state engine controls and switchgear systems are designed to meet application requirements. Every Baldor industrial engineered generator set is designed using only the finest, industrialquality components and enclosures. High voltage tests to 7.2 KV and load testing to 2 MW can be performed at Baldor’s modern onsite testing facility. Each component is tested to applicable specifications prior to assembly. Upon completion, each assembly undergoes its own rigorous test. In addition to factory testing, Baldor will design and build products to be tested in actual field conditions to ensure that the product will meet the special requirements of the industrial market and Baldor’s uncompromising standard of reliability. TYPES John Deere Diesel Engines (30 - 250 kW) • Heavy-duty industrial diesel engine • Brushless synchronous alternator; 4-pole construction, dynamically balanced • Full-featured microprocessor based controller; fully programmable for maximum flexibility • Prototype and production tested • Generator set accepts rated load in one step • UL 2200 approved engines available Consult manufacturer • Optional weatherproof and sound attenuated enclosures available Detroit Diesel Engines (275 - 500 kW) • Heavy-duty diesel engine • PMG Excitation System provides 300% rated current for a minimum of 10 seconds to selectively trip breakers (standard 800 kW and up) • Aluminum diecast rotor core provides reliable mechanical integrity and low vibration at operating speed (standard on 800 kW and up) • Solid state CMOS controls feature full adjustability for maximum flexibility • Prototype tested per NFPA 110 Mitsubishi Diesel Engines (600 - 2000 kW) • Heavy-duty industrial diesel engine • Brushless synchronous alternator; 4-pole construction, dynamically balanced • Full-featured microprocessor based controller; fully programmable for maximum flexibility • Prototype and production tested • Generator set accepts rated load in one step • UL 2200 approved engines available Consult manufacturer • Optional weatherproof and sound attenuated enclosures available SIZES John Deere Diesel Engines (30 - 250 kW) • Footprint - 80 - 200 cubes, approximate • Weight - 1465 - 4095 lb (665 - 1859 kg) Detroit Diesel Engines (275 - 500 kW) • Footprint - 270 - 410 cubes, approximate • Weight - 6546 - 9024 lb (2972 - 4097 kg) Mitsubishi Diesel Engines (600 - 2000 kW) • Footprint - 400 - 1600 cubes, approximate • Weight - 11,430 - 26,495 lb (5189 - 12,029 kg) CONTROLS All Baldor IDLC generators are equipped with a digital control module. This Microprocessor Engine/Generator Controller (MEC 2) includes the following features: • Large backlit LCD with alphanumeric readout • Microprocessor based design • 16 programmable alarms/shutdown set points • 4 programmable inputs Baldor IDLC180 (Standby rating 180 kW) atop a 700 gallon double-walled sub-base fuel tank • Alarm horn • Not in automatic alarm (informs end user that the switch has not been set in auto mode) • Digital 3-phase voltage and current monitoring • Password protected front panel programming • 4 programmable outputs • Local emergency stop switch • Optional NFPA 111, Level 1 Engine Protections • Digital oil pressure gauge • Digital water pressure gauge • Digital battery voltmeter • Overspeed shutdown • Emergency stop shutdown • Loss of speed signal • Overcrank shutdown OPTIONS & ACCESSORIES Control Panel • Louver relay - 10 amp • Run relay - 10 amp • Dry contacts for alarms • Remote E-Stop • Control panel heater • Tachometer • Remote Annunciator • Remote communication • Panel lights with switch • Generator voltage adjuster • Modem for remote communication SPEC-DATA ª and MANU-SPEC ª are registered trademarks of Reed Elsevier Inc. The ten part SPEC-DATA format conforms to the editorial style of The Construction Specifications Institute and is used with their permission. The manufacturer is responsible for technical accuracy. ©2006 Reed Construction Data. All Rights Reserved. ENGINE GENERATORS 26 32 13 ® Baldor Electric Co. Miscellaneous • Weatherproof enclosure • Sound attenuated enclosure • Trailer mounted • Vibration isolators • Coolant heater • Oil heater • Bypass oil filter • Export crating 4. Technical Data APPLICABLE STANDARDS Institute of Electrical and Electronics Engineers (IEEE) • IEEE 446 Recommended Practice for Emergency and Standby Power Systems for Industrial and Commercial Applications • IEEE 587/C62.41.2 Recommended Practice on Characterization of Surges in Low-Voltage (1000 V and Less) AC Power Circuits Baldor manufactures a full line of generators from 1.1 kW to 2 megawatts, including light towers, portable, automatic emergency and mobile diesel units. Engine Exhaust System • Industrial silencer • Residential silencer • Critical silencer • Exhaust flex • Exhaust extension • Rain cap Generator Accessories • Main line circuit breaker • Exciter field circuit breaker • Ground fault module with breaker shunt trip • Reconnectable link bars • Drip cover IP22 • Manual voltage control • Space heater • RTD’s stator windings • RTD’s bearing (rear) • PMG • Manual voltage control (MVC300) Engine Electrical System • Batteries • Battery rack • Battery cables • Battery charger - Automatic • Battery charger - Trickle Engine Fuel System • Day tank • Sub-base fuel tank • Flexible fuel lines National Fire Protection Association (NFPA) • NFPA 70 - National Electric Code • NFPA 110 - Standard for Emergency and Standby Power Systems Designed and built by Baldor as an integrated system at a large glass factory, the 6 twomegawatt generators allow the plant to operate “off grid” when required by the local utility. Underwriters Laboratories, Inc. (UL) - UL 2200 Stationary Engine Generator Assemblies 5. Installation APPROVALS Baldor IDLC Engineered Generator Systems are designed to meet/exceed the following approvals: UL 2200, NFPA 70 and NFPA 110. The 60 Hz generator set offers a UL 2200 listing on ratings from 30 - 250 kW under UL file number AU3604. Baldor meets NFPA 70 standard for electrical components and applications. Baldor IDLC generator sets meet NFPA 110, which covers performance requirements for power systems providing emergency electrical power to loads in buildings and facilities should normal power fail. PHYSICAL/CHEMICAL PROPERTIES Baldor’s IDLC generators are a custom product configured to a defined set of specifications. As such, performance characteristics vary widely by engine type and power rating. Detailed performance information, such as engine technical data/operation values, alternator technical/performance data and installation/application data, is available in pdf. format from www.baldor.com or by request from Baldor’s factory trained technical support personnel. PREPARATORY WORK Handle and store products according to manufacturer’s recommendations. METHODS Installation methods will vary widely depending on the application specified. Refer to project plans and specifications. Consult manufacturer for installation procedures and recommendations. 6. Availability & Cost AVAILABILITY Baldor products are available from 36 sales offices/warehouses in North America and 12 offices serving international markets. COST For a negotiated bid quote or for a specific specification quote, consult a local Baldor District Office. 7. Warranty Baldor Generators will replace or repair free of charge any part or parts of the generator of their manufacture that are defective in workmanship and materials for a period of time as set forth in the Warranty Period chart, which is available upon request. Complete warranty terms and conditions SPEC-DATA ª and MANU-SPEC ª are registered trademarks of Reed Elsevier Inc. The ten part SPEC-DATA format conforms to the editorial style of The Construction Specifications Institute and is used with their permission. The manufacturer is responsible for technical accuracy. ©2006 Reed Construction Data. All Rights Reserved. ENGINE GENERATORS ® are available from the manufacturer. For details, consult Baldor Electric Company. 8. Maintenance Baldor products are backed by a worldwide network of parts outlets and service centers. 9. Technical Services A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Baldor Electric Co. 10. Filing Systems • Reed First Source • MANU-SPECª • Additional product information is available from the manufacturer upon request. SPEC-DATA ª and MANU-SPEC ª are registered trademarks of Reed Elsevier Inc. The ten part SPEC-DATA format conforms to the editorial style of The Construction Specifications Institute and is used with their permission. The manufacturer is responsible for technical accuracy. ©2006 Reed Construction Data. All Rights Reserved. 26 32 13 Baldor Electric Co.
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