Chapter 6 Assembly Drawings Topics Exercises
Chapter 6 Assembly Drawings Topics Exercises Copyright ©2006 by K. Plantenberg Restricted use only Assembly : Topics Summary 6.1) Definitions 6.2) Views Used in Assembly Drawings 6.3) Things to Include/Not Include 6.4) Standard Parts - Specifications for General Fasteners - Specifications for Bolts and Nuts (Advanced Topic) Copyright ©2006 by K. Plantenberg Restricted use only Assembly: Exercises Exercise 6-1: Section lines in assemblies Exercise 6-2: Working drawing package 1 Exercise 6-3: Working drawing package 2 (advanced exercise) Copyright ©2006 by K. Plantenberg Restricted use only Assembly Drawings Summary Copyright ©2006 by K. Plantenberg Restricted use only Summary What will we learn in Chapter 6? → How to create an assembly drawing. → How to create a standard parts sheet. Key Points. → Assembly drawings show how individual parts fit together to make a machine. → A standard parts sheet contains purchased items. Copyright ©2006 by K. Plantenberg Restricted use only Assembly Drawings 6.1) Definitions Copyright ©2006 by K. Plantenberg Restricted use only Assembly Drawing What is an assembly drawing and why do we need them? An assembly drawing is a drawing of an entire machine or system with all of its components located and identified. We need to know how to put the machine together. Copyright ©2006 by K. Plantenberg Restricted use only Parts List (Bill of Materials) Part#’s Subassembly Drawing Subassembly: Two or more parts that form a portion of an assembly. Can you think of some examples of subassemblies? → A car engine → A bike derailleur → A compressor in an AC Copyright ©2006 by K. Plantenberg Restricted use only Definitions Does an assembly drawing normally show size? No. Its job is to locate parts. How do we show the size of an individual part? A detail drawing is a drawing of an individual part, which includes an orthographic projection and dimensions. Copyright ©2006 by K. Plantenberg Restricted use only Working Drawing Package Working Drawing Package: A packet of drawings that gives the specifications necessary to manufacture a design. A typical working drawing package A standard part sheet includes; contains information about → an assembly drawing, purchased items and will be discussed later. → detailed drawings, → and a standard parts sheet. Copyright ©2006 by K. Plantenberg Restricted use only Drawing Order Drawings included in a working drawing package should be presented in the following order. → → → → → Assembly drawing (first sheet) Part Number 1 Part Number 2 .... Standard parts sheet (last sheet) Copyright ©2006 by K. Plantenberg Restricted use only Assembly Drawings 6.2) Views Used in Assembly Drawings Copyright ©2006 by K. Plantenberg Restricted use only Selecting Views Does an assembly drawing need a FRONT, TOP and RIGHT SIDE view? Sometimes We need as many views as it takes to identify and locate each part. →It may only take one view. Copyright ©2006 by K. Plantenberg Restricted use only Needed 3 views to locate all of the parts. Needed only 1 view to locate all of the parts. Sectional Views Sectional views are used quite often when drawing assemblies. Why? Assemblies often have parts fitting into or overlapping other parts and we need to look inside the assembly to see clearly. Copyright ©2006 by K. Plantenberg Restricted use only Section Lines in Assemblies Section Lines: Section lines in adjacent parts are drawn in opposing directions. → In the largest area, section lines are drawn at 45 → Next largest = 135 (- 45o) → Additional areas = 30 and 60 → Smaller areas = The distance between the section lines may also be varied to further distinguish between parts. Copyright ©2006 by K. Plantenberg Restricted use only Exercise 6-1 Section lines in assemblies Copyright ©2006 by K. Plantenberg Restricted use only Exercise 6-1 Draw the section lines for the assembly shown. Copyright ©2006 by K. Plantenberg Restricted use only Fill in the section line is the largest area. Fill in the section line is the 2nd largest area. 45o Fill in the section line is the next largest area. -45o Fill in the section line is the last area. -30o, smaller spacing 30o Assembly Drawings 6.3) Things to Include/ Not Include Copyright ©2006 by K. Plantenberg Restricted use only Things to Include / Not Include When deciding what to include in an assembly drawing remember; → The purpose of an assembly drawing is to show how the individual parts fit together. → It is not used as a manufacturing print. Copyright ©2006 by K. Plantenberg Restricted use only Things to Include / Not Include The assembly drawing should not look overly cluttered. → Some lines that are necessary in a detailed drawing may be left off the assembly drawing to enhance clearness. Copyright ©2006 by K. Plantenberg Restricted use only Hidden Lines Do we include hidden lines? Usually → They should be used wherever necessary for clearness. → They should be left off when they impair clearness. → When a section view is used, hidden lines should not be used in that view. Copyright ©2006 by K. Plantenberg Restricted use only Dimensions Do we include dimensions? Usually not → As a rule, dimensions are not given on assembly drawings. → If dimensions are given, they are limited to some function of the object as a whole. Copyright ©2006 by K. Plantenberg Restricted use only Identification Ballooning: A part is located and identified, in an assembly drawing, by using a circle containing the part number and a leader line that points to the corresponding part. Copyright ©2006 by K. Plantenberg Restricted use only Leader lines point to the corresponding part. Balloons containing part numbers. Balloons are placed in orderly horizontal or vertical rows. The leader lines; - should not cross, - be as parallel as possible. Parts List / Bill of Material The parts list is an itemized list of the parts that make up the assembled machine. Copyright ©2006 by K. Plantenberg Restricted use only Parts List / Bill of Material Parts lists contain the → part number, part name, the number required and the material of the part. Copyright ©2006 by K. Plantenberg Restricted use only Parts List / Bill of Material Parts lists contain the → Other information can be included, such as, stock sizes of materials and weights of the parts. Copyright ©2006 by K. Plantenberg Restricted use only Parts List / Bill of Material Parts are listed in order of their part#. Part#’s are usually assigned based on the size or importance of the part. Copyright ©2006 by K. Plantenberg Restricted use only The parts list may be placed in the upper right corner of the drawing. - Part# 1 is at the top. The parts list may be placed in the lower right corner of the drawing. - Part# 1 is at the bottom. Assembly Drawings 6.4) Standard Parts Copyright ©2006 by K. Plantenberg Restricted use only Standard Parts Standard parts include any part that can be bought off the shelf. → They do not need to be drawn. → Purchasing information is given on the standard parts sheet attached to the back of the working drawing package. Copyright ©2006 by K. Plantenberg Restricted use only Standard Parts Sheet Example Part Name Part Number Information needed to purchase the item Copyright ©2006 by K. Plantenberg Restricted use only Standard Parts What type of information should be included? Copyright ©2006 by K. Plantenberg Restricted use only General Fastener Specifications Thread specification (for threaded fasteners) Name of fastener Head/Point style or shape (if applicable) Fastener length or size Fastener series Material Special requirements (coatings, finishes, specifications to meet) REQ’D (i.e. number required) Copyright ©2006 by K. Plantenberg Restricted use only Skip advanced topic Bolts and Nuts Specifications Thread specification contained in the thread note Style of head and name of the bolt or nut Length of bolt Material Special requirements (coatings, finishes, specifications to meet) REQ’D (i.e. number required) Copyright ©2006 by K. Plantenberg Restricted use only Exercise 6-2 Working drawing package 1 Copyright ©2006 by K. Plantenberg Restricted use only Example 6-2 Draw an assembly drawing of the Trolley shown. Draw detailed drawings of the individual parts. Create a standard parts sheet Copyright ©2006 by K. Plantenberg Restricted use only 1. Fill in the part numbers in the appropriate balloons. 2. Complete the parts list and title block information. Draw the missing section view and complete the title block information. Place the remaining 6 dimensions and complete the title block information. Place the remaining 9 dimensions and complete the title block information. Draw in the missing dimensions and complete the title block information. Draw and dimension part #5, and fill in the title block. Draw and dimension part #6, and fill in the title block. Complete the information on the standard parts and fill in the title block Exercise 6-3 Working drawing package 2 Copyright ©2006 by K. Plantenberg Restricted use only Example 6-3 Draw an assembly drawing of the Drill Jig shown. Draw detailed drawings of the individual parts. Create a standard parts sheet Copyright ©2006 by K. Plantenberg Restricted use only Complete the section view by adding the appropriate section lines. Fill in the part number in the correct balloon, the parts list, and the title block. What is the tap drill size for the M12x1.75 thread? 10.3 How much further does the tap drill depth proceed past the thread depth? 3P = 3*1.75 = 5.25 Draw and dimension the threaded features and fill in the title block Dimension part #2 and fill in the title block. Draw and dimension part #3 and fill in the title block. Create a standard parts sheet and fill in the title block. Assembly Drawings The End Copyright ©2006 by K. Plantenberg Restricted use only
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