The Supply Chain Metrics Group LMARS Support for Pipeline Measurement Performance Paul Blackwell Office of the Deputy Assistant Secretary of Defense for Supply Chain Integration March12, 2013 0 Agenda Supply Chain Metrics Group and Contributing Efforts OSD Priorities for Pipeline Measurement Supply Chain Metrics Center Measurable Supply Chain Attributes “DNA” Chart for each Metric Upgrading Supply Chain Metrics Center Way Ahead Supply Chain Metrics Strategy • Purpose: Integrate the metrics originating from several Department-level supply chain metrics efforts into a comprehensive set of metrics monitoring the health of the DoD supply chain. • Objectives: • Establish a framework of enterprise metrics for managing with measurements • Develop definitions, secure data sources, and establish data collection procedures for selected metrics. • Expand or enhance metrics as pipeline measurement improvements are incorporated • Incorporate enterprise metrics into the OSD supply chain metrics center along with enhanced analytical and reporting capabilities. 1 Supply Chain Metrics Group and Contributing Efforts Supply Chain Metrics Group Enable new measures Ongoing Efforts Validate the effectiveness of measures • Comprehensive Inventory Management Improvement Plan TDD Compliance • Joint Supply Chain Architecture • DPO Distribution Management (Distribution Performance Reviews) Collaborate with related metrics efforts Standardize definitions, measurements &computations LRT CWT • Pipeline Measurement • Strategic Network Optimization • Business Process Improvements Integrate into performance framework Ensure consistent approaches 2 OSD Priorities for Enhancement of Pipeline Measurement Addressing weaknesses identified as supply chain high risks: Unmet delivery standards and timelines for cargo shipments Incomplete delivery data for surface shipments Inadequate RFID to track cargo shipments to and within theater Lack of common operating picture for integrated distribution data Development of guidance on implementing performance management Alignment to enterprise-wide supply chain performance metrics Lack of performance measures across the enterprise Tracking of retrograde of materiel Retrograde Team Report– Sent to the Acting, USD(AT&L) on April 1, 2012 3 Supply Chain Metrics Center Supply Chain Metrics Center Metrics to be incorporated (S) NMC Rates (S) Customer Wait Time (CWT) (L) Order Fulfillment (C) Procurement Lead Time (C) Value of Inventory (C) Excess On-Hand (C) Excess On-Order (B) Inventory Turn (B) Logistics Cost Baseline (LCB) (D) Denial Rates (C) Supply Availability (S) Retrograde Time (C) NMCS Backorders (L) Logistics Response Time (LRT) (S) Repair Turnaround Time (F) Order Response Time (N) First Pass Effectiveness (S) Retrograde Asset WriteOffs (S) Retrograde Over-Aged Due-Ins (C) Demand Forecast Error (C) Total Supply Chain Management Costs (C) Customer Price Change (DATA SOURCES) LEGEND (C) Military Services & DLA (S) Military Services CWT Tool LRT Tool LCB Tool Strat & SSIR Tools (B) Working Capital Fund Budgets Drill down into Service CWT records. Drill down into LMARS and DLA/TRANSCOM LRT records. Drill down into LCB records. Drill down into Component inventory records (L) Logistics Metrics Analysis Reporting System (LMARS) (N) Navy (F) Air Force (D) DLA Analysis Tools 4 Metrics Structure DoD Supply Chain Metrics by Measurable Attributes Attribute/ Outcome Definition Currently Collected Metrics Materiel Readiness The ability of the supply chain to support weapon systems in undertaking and sustaining their assigned missions at planned peacetime and wartime utilization rates • NMC Rates • NMCS Backorders Responsiveness The ability of the supply chain to respond to customer materiel requests according to priority by providing the right support when it is needed and where needed • Customer Wait Time (O Level) • Logistics Response Time Reliability The dependability and consistency of the supply chain providers in delivery of required material support at a time and destination specified by the customer • Denial Rates • TDD Compliance • Wholesale Perfect Order Fulfillment (DLA) • Wholesale Supply Availability Planning and Precision The ability of the supply chain to accurately anticipate customer requirements and plan, coordinate and execute accordingly. • Excess On-Hand • Excess On-Order • Repair Turnaround Time (D Level) • Retrograde Time • Procurement Lead Time Cost The amount of supply chain resources required to deliver a specific performance outcome • Value of Secondary Item Inventory • Inventory Segmentation (No Demand 5 or More Years) ($) • Total Supply Chain Cost (Log Cost Baseline) Standard Not Standard Across DOD Proposed Additional Metrics • Response Time Effectiveness (e.g. Air Force Order Response Time, Navy First Pass Effectiveness) • Demand Forecast Error /Bias • Retrograde Over-Aged Due-Ins • Lead Time Variance • Total Supply Chain Management Costs • Tiered Inventory Turns • Price Change • Retrograde Asset Write-Offs 5 “DNA” Chart for Each Metric Customer Wait Time Official definition for metric Relates metric to a supply chain attribute Organizational Maintenance (CWTOM) DEFINITION A measurement of the total elapsed time between submission of a customer order from organizational maintenance and receipt of that order by organizational maintenance. SUPPLY CHAIN Responsiveness: Timely receipt of ATTRIBUTE replacement parts by organizational maintenance is key to reducing the time to replace failed parts that are causing a not-mission-capable condition for weapon systems. BUSINESS VALUE Customer wait time for organizational maintenance (CWTOM): • indicates how responsive the DoD supply chain is from an end user’s perspective • links supply chain performance to the operational availability of weapon systems as the mean logistics delay time (MLDT) factor Business value of the metric Days 45 CWT – FY2012 Military Service Cumulative Year to Date 40 35 30 25 Proposed SC Metrics Center display DEFINITION IN POLICY BUSINESS RULES DATA SOURCE OSD D ATA REQUIREMENT GOALS OR OBJECTIVES DISPLAY Proposed definitions were drafted. Upon approval, definitions for CWTOM , CWT for performance budget reporting, CWT for depot maintenance, and order response time will be inserted into DoD 4140.01-M. Proposed business rule for computing mean CWTOM excludes the 1% of the observations that represent the longest fulfillment times, which may be attributable to data errors and/or extraordinary circumstances. All Military Services data sources identified. Military Services submit CWTOM records to SCI on a monthly basis and will discontinue submission of aggregate data to DLA Transaction Services for DD2829 report. FY2012 performance goals: 15.5 days for Army, 15 days for Navy, and 7.5 days for Air Force. Supply Chain Metrics Center is being changed to reflect military service year-to-date performance against goals as well as monthly performance. CHALLENGES AND WAY AHEAD • Revision of Marine Corps submission to consider orders filled locally – Marines are developing new specifications for collected CWTOM data. • Revision of Army submission to exclusively measure performance only against those orders from organizational maintenance – Army is reviewing use of data from maintenance systems to identify orders.. 20 CURRENT METRIC PERFORMANCE 15 10 5 0 Army Navy Air Force Marine Corps Oct-11 16.9 11.0 6.1 41.5 Nov-11 Dec-11 15.5 15.3 11.7 12.2 5.8 5.8 38.0 37.2 Jan-12 14.9 12.8 5.7 38.5 Feb-12 14.4 12.8 5.8 37.3 Mar-12 13.9 12.8 5.7 32.3 Apr-12 13.7 12.7 5.8 33.5 May-12 13.4 12.9 5.8 Jun-12 13.3 Jul-12 Aug-12 Sep-12 • All Military Services are performing within goal • There were no negative trends or anomalies in this performance period. Guidance & pending action Computational rules Identifies data source(s) Reporting procedures Applicable goals Viewing options 5.8 Source: CWT Tool, outliers omitted. Note: Army and Marine Corps CWT includes all source of supply, Navy includes Navy source of supply, and Air Force includes Air Force source of supply. A single information resource for all metrics related data 6 Logistics Response Time (LRT) DEFINITION A measurement of the total elapsed time (in days) from customer requisition to receipt of materiel ordered from a DoD organic or commercial source of supply. SUPPLY CHAIN ATTRIBUTE Responsiveness: Timely receipt of materiel demanded from wholesale sources of supply to retail activities and end-use customers is key to DoD supply chain performance. BUSINESS VALUE This metric: • indicates how timely the wholesale echelon of supply and distribution system is responding to their customers – the largest segment being retail activities • links DoD supply chain performance to negotiated standards for responsiveness (e.g., TDD Standards) CIMIP STATUS OF SCMG ACTIONS COMPLETED PENDING WORKING FUTURE DEFINITION IN POLICY Definition approved for insertion in draft DoD 4140.01-M. BUSINESS RULES The measurement of LRT is from the date the retail supply activity requisition is submitted to a DoD or designated commercial source of supply until the date the requisitioned materiel is received and posted in the materiel management system of the requisitioner. DATA SOURCE Logistics Metrics Analysis Reporting System (LMARS) OSD DATA REQUIREMENT DLA Transaction Services submits LMARS records to SCI on a monthly basis. GOALS OR OBJECTIVES TDD standards are used by supply chain providers to evaluate their performance in delivering ordered materiel and do not consider backorder time. However, no consensus exists on how to measure backorder time. DISPLAY Current display shows Total Pipeline Times and CONUS Segment Times by source of supply, Geographic COCOM, and a myriad of other options. CHALLENGES AND WAY AHEAD • Analyzing alternatives for measuring backorder time and to evaluate LRT from a customer’s viewpoint versus a provider’s viewpoint. • Discussing how to handle new LMARS records resulting from BRACdirected transfer of retail supply to DLA at maintenance depots. CURRENT METRIC PERFORMANCE There were no negative trends or anomalies in this performance period. 77 TDD Compliance DEFINITION SUPPLY CHAIN ATTRIBUTE BUSINESS VALUE The concept that, within a specified degree of probability, the logistics system is capable of delivering required materiel to the customer within a given period of time. As a metric, it measures the count and percentage of shipments that meet the time definite delivery (TDD) standards for a given combatant command and transportation mode. For this metric, backorder time is excluded. Reliability: The DoD TDD standards provide delivery performance target by combatant command, region within COCOM and transportation mode as dictated by the customer’s priority. This metrics quantifies the reliability of the DoD supply chain in meeting negotiated times when responding to customer requisitions. STATUS OF SCMG ACTIONS COMPLETED PENDING WORKING FUTURE DEFINITION IN POLICY To be documented in emerging DoD 4140.01-M BUSINESS RULES U.S. TRANSCOM rules DATA SOURCE U. S. TRANSCOM Strategic Distribution Database OSD DATA REQUIREMENT Monthly submission of DPO JDDE Metric Executive Dashboard statistics GOALS OR OBJECTIVES 85% of deliveries meet TDD standard DISPLAY DPO JDDE Metric Executive Dashboard CHALLENGES AND WAY AHEAD (U.S. TRANSCOM) •Velocity-focused metric…must be balanced against other efficiency metrics •Efficiency improvements may reduce the velocity causing TDD compliance decrease •Future initiatives must be analyzed as they may alter future TDD Standards or compliance goals. CURRENT METRIC PERFORMANCE Current global performance is below goal. 8 Customer Wait Time Organizational Maintenance (CWTOM) DEFINITION A measurement of the total elapsed time between submission of a customer order from organizational maintenance and receipt of that order by organizational maintenance. SUPPLY CHAIN ATTRIBUTE Responsiveness: Timely receipt of replacement parts by organizational maintenance is key to reducing the time to replace failed parts that are causing a not-mission-capable condition for weapon systems. BUSINESS VALUE Customer wait time for organizational maintenance (CWTOM): • indicates how responsive the DoD supply chain is from an end user’s perspective • links supply chain performance to the operational availability of weapon systems as the mean logistics delay time (MLDT) factor CIMIP COMPLETED PENDING WORKING FUTURE STATUS OF SCMG ACTIONS DEFINITION IN Definitions for CWTOM , CWT for performance budget POLICY reporting, and CWT for depot maintenance approved for insertion in draft DoD 4140.01-M. BUSINESS Excludes the 1% of the observations that represent the RULES longest fulfillment times, which may be attributable to data errors and/or extraordinary circumstances. DATA SOURCE All Military Services have established data sources except Marine Corps. OSD DATA Military Services submit CWTOM records to SCI on a REQUIREMENT monthly basis and will discontinue submission of aggregate data to DLA Transaction Services for DD2829 report. GOALS OR FY2013 performance goals are: 15 days for Army and OBJECTIVES Navy, and 7.5 days for Air Force. DISPLAY In addition to current display capability, the Supply Chain Metrics Center is being changed to reflect military service year-to-date performance against goals as well as monthly performance. Additional recommendation made by Components. CHALLENGES AND WAY AHEAD Complete Marine effort to provide an accurate and complete process for collecting its CWT data. CURRENT METRIC PERFORMANCE Air Force is performing within their goal, while the Army and Navy are above their goal. 9 Inventory in Pipeline Overview DEFINITION DEFINITION SOURCE SUPPLY CHAIN ATTRIBUTE BUSINESS VALUE Measures the average value of inventory that has been shipped but not yet received by the customer SNO Working Definition Investment Cost: The amount of supply chain resources required to deliver a specific performance outcome Average Inventory in Pipeline: • Allows SNO to estimate a monetary value to apply to LRT measurements Millions Average Inventory Value in Pipeline Across Services $160 $140 $120 $100 $80 $60 $40 $20 $- DATA SOURCE USAF IPG1 USMC IPG1 Navy IPG1 Army IPG1 BUSINESS RULES (DRAFT) DATA REPORTING ORGANIZATION LMARS Inventory in Pipeline is calculated on a quarterly basis, using data from LMARS. The monthly reported value of items shipped (filtered by SOS, customer, Class IX, and IPG) is divided by 90 to get a daily average value of items shipped, and then multiplied by the average quarterly LRT. Logistics Metrics Analysis Reporting System (LMARS) LEVEL OF DETAIL Data filtered to include only Class IX, DLA sourced goods, excluding DVDs. LRT numbers are reported by CONUS/OCONUS and by Service. ITEM POPULATION LRT and inventory value numbers are reported by CONUS/OCONUS and by Service. CALCULATION Monthly reported value of items shipped is divided by 90, then multiplied by the average LRT for the respective month REVIEW PERIOD October 2009-present BASELINE FY10 CHALLENGES • None 10 Metrics Center Upgrade UPGRADING CENTER A unified platform for: • Enhanced metric reporting • Greater spreadsheet integration • Advanced and flexible data analysis • Improved information displays & data visualization • Streamlined user interface • Simplified customization • Reduced update cycle 11 Way Ahead Update POA&M for responsiveness and reliability metrics as LMARS is enhanced with pipeline measurement improvements: Expand or complete metrics Update procedures for collecting and reporting measurements Establish or revisit goals for metrics 12
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