Fiberglass Equipment Scrubbers Eductor Venturi Mist Eliminators

Fiberglass Equipment
Scrubbers
Eductor Venturi
Mist Eliminators
Control Panels
Fans
Duct
Bulletin GB 100A
Contents
TABLE OF CONTENTS
Equipment Design/Selection . . . . . . . . . . . . . . . . .Page 1
Scruber/Fan Questionaire . . . . . . . . . . . . . . . . . . .Page 2
Packed-Bed Fume Scrubbers . . . . . . . . . . . . . . . .Page 4
Point-of-Use Scrubber . . . . . . . . . . . . . . . . . . . . . .Page 7
Eductor Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 8
HPE Mist Eliminators . . . . . . . . . . . . . . . . . . . . . .Page 9
Fiberglass Reinforced Plastic Fans . . . . . . . . . .Page 10
HPCA Airfoil Fans . . . . . . . . . . . . . . . . . . . . . . . . .Page 11
HPIA Inline Airfoil Centrifugal Fans . . . . . . . . . .Page 12
HPTA/HPVA Tubeaxial and Vaneaxial Fans . . . . .Page 13
HPR Radial Fans . . . . . . . . . . . . . . . . . . . . . . . . . .Page 14
Laboratory Fans . . . . . . . . . . . . . . . . . . . . . . . . . .Page 15
Fiberglass Duct Systems . . . . . . . . . . . . . . . . . .Page 16
Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 17
Equipment
EQUIPMENT DESIGN/SELECTION
HEE selects and designs specific equipment for specific requirements. The days of selecting one type of
equipment to cover a multitude of applications has long since disappeared. You need the best selection which
will incorporate the most suitable equipment, the most efficient and reliable operation, and the most economical price. Our step-by-step process assures that the correct solution is selected for your pollution problem.
From initial request to final engineering, you are in good hands with HEE.
Questionnaire: Provides the information we need to select and engineer equipment to
meet your needs.
Scrubber Summary: Provides engineering data, special options, features, and dimensional
information for the scrubber.
Fan Summary: Provides engineering data, special options, features, and dimensional
information for the fan.
Auto CAD Drawings: Provided as engineering submittal or record drawings to provide all
details of equipment being supplied.
PAGE 1
SCRUBBER/FAN QUESTIONNAIRE-Fiberglass Construction
Date___________________
Instructions: Please provide as much information as possible to help us determine your particular needs. This will allow us to
be of better service to you. Attach any related documents including drawings and equipment specifications. Include a cover
sheet and send this to your Representative or to Harrington.
Completed by:
Company:
Customer/Project:
Tag:
Engineering Firm:
Phone:
Contact:
Quotation required?:
Budgetary or
Destination:
Immediate Purchase
New Installation or
Replacement/Retrofit
Estimated Date Equipment Required on Site:
Process or Source Description:
Total Air Volume:
Actual Cubic Feet per Minute (ACFM)
Total External Static Pressure:
Inches Water Column (Inch W.C.) at Scrubber Inlet
Air Temperature at Scrubber Intel:
°F
Operation or Duty:
Elevation:
hours per day,
Supply Voltage:
230/460/3/60
feet above sea level
days per week,
days per year
Other:
Equipment Required:
Scrubber Design:
Horizontal (Cross Flow),
Qty:
Vertical (Counter Current) or
Operating
Standby
As Required
Scrubber Model:
Chemical Feed System with pH Control
Double Containment for Scrubber Sump
Standby (redundant) scrubber pump
Freeze Protection for Scrubber Sump
FRP Exhaust Fan
Qty:
Design:
Centrifugal,
Operating
FRP Duct, Fittings and Dampers
Inline Centrifugal or
Standby
As Required
Control Damper
Scrubber Inlet Dust Size:
Inches
Electrical Controls and Instrumentation
Control Panel:
Shipped Loose or
Mounted and Wired
Fan Motor Control:
Full Voltage,
Soft Start or
Variable Frequency Drive (VFD)
Control Panel Located: Indoors or Outdoors
Explosion Proof
Other:
PAGE 2
Scrubber/Fan Questionnaire
Site Conditions:
Installation:
Indoors or
Outdoors
Ground Level or
Roof Installation
Wind Load:
Seismic Zone:
Stamped Calcs (Structural, Chemical, Hydraulic)
Describe the available space for the exhaust equipment (length, width, height, etc. include sketch):
Air Contaminants/Design Parameters:
Contaminants – Inlet Loading (ppmv) – Expected Removal Efficiency (%) or Outlet Loading (ppmv)
1.
2.
3.
4.
5.
6.
7.
Has any test been performed to determine contaminants?
Report and data attached
Indicate Your Requirements or the importance of the Following:
Protect the building (inside/outside) from corrosive air?
Protect the employees from air contaminants?
Comply with local air quality regulations?
Water consumption?
Power consumption?
Treatment of scrubber below down liquid?
Any products or materials not approved?
Equipment located near residential area?
Note:
PAGE 3
Scrubbers
PACKED-BED FUME SCRUBBERS
HEE wet packed-bed scrubbers provide an efficient and practical means of removing acidic and caustic mists
and gases from corrosive exhaust streams. Scrubbers operate on two fundamental principles mass transfer
and impaction by which the contaminants are transferred from the exhaust to a liquid phase maintained
within the scrubber. Once the contaminants are captured they can be neutralized within the scrubber to form
an inert salt that is safely discharged from the scrubber.
• HEE is a recognized leader in the
packed-bed fume scrubber market. Years
of experience and testing have qualified
us to provide a proven product where
quality, scrubbing efficiency and ease
of maintenance matter most.
• HEE's computer-aided process
modeling enables each
scrubber selection to
be custom tailored to
ensure that we meet
your needs.
• Our engineers review
each
application, then custom design
solutions to suit your
specific
requirements. Our
ability to be flexible with custom designs means that
we meet your requirements instead
of asking you to
meet ours.
PAGE 4
• HEE combines
advanced computeraided process modeling
along with more than
three decades of manufacturing experience and a proven track
record of installations as evidence of
our ability to meet your needs. We also
stand behind our products with a guarantee of service that places HEE at the top
of our field.
Scrubbers
PACKED-BED FUME SCRUBBERS
Features
• Premium quality resin and glass
systems with resin rich interiors for maximum corrosion resistance, along with fire
retardant and UV stabilized exteriors.
• Integral sump and pump box design for
seamless construction, which allows for a
leak-proof sump and security against
unwanted spills.
• Transitions are engineered to offer the
optimum laminar flow throughout the
entire length of the scrubber, which allows
maximum scrubbing efficiency and minimum pressure losses.
• Ease of servicing components, most of
which can be done while the unit is in
operation to save unnecessary and costly
non-scheduled shutdowns.
Options
Stand-by pumps
Direct read flow meters
Electronic flow controllers
Pump pressure gauges
Basket strainers
Containment pans
pH, ORP or conductivity controllers
Pressure loss gauges
Chemical dosing systems
Blow down systems
Any special requirements you might have
PAGE 5
Scrubbers
PACKED-BED FUME SCRUBBERS
Vertical
• Floor space savings
• Counter current flow
• Enhanced removal efficiencies
• Discharge transition included
• Easy access to sump for cleaning
Horizontal
• Low profile design
• Cross flow
• Slightly lower pressure drop
• Inlet & discharge transitions included
• Ease of maintenance
Typical applications include:
• Semiconductor manufacturing
• Circuit board manufacturing
• Chemical manufacturing &
processing
• Metal plating & finishing
• Rubber and synthetic
manufacturing
• Fertilizer manufacturing
• Battery manufacturing
• Power plants
• Pulp & paper operations
• Waste treatment facilities
PAGE 6
Scrubbers
POINT-OF-USE SCRUBBERS
HEE’s point-of-use scrubbers effectively clean effluent gases from
various semiconductor manufacturing processes.
Dependable HEE's point-of-use scrubbers are quality engineered and
manufactured using high-grade components.
Maintainable The internal parts of the unit are easily accessible
for cleaning. When maintenance is required, ease of service
maximizes up time.
Safe HEE scrubbers are manufactured of corrosion
resistant polypropylene and/or clear PVC. Gas tight
construction and integrated secondary containment
protect against spills.
Versatile Our scrubbers are designed for a
99.9%+ removal efficiency of specialty
semiconductor gases such as HCl, HF,
BCl3, BF3, SiCl4, NH3, WF6. The
composite mesh pad mist eliminator
removes 99%+ of particles 2 microns
and larger—including acid aerosols.
Options Single and dual chamber
designs are available to meet your
capacity requirements. Controls may
be customized to meet your facility
requirements and budget.
PAGE 7
Eductor
EDUCTOR VENTURI
HEE's model HPEV Eductor Venturi
scrubbers are designed to remove particulates
and nuisance gases from process tanks and gas
streams.
Our Eductor Venturi utilizes a high pressure spray
to draw the exhaust gas into the venturi (no fan
required). Scrubbing action is achieved by means
of impaction in the venturi.
Our HPEV systems are designed to achieve 98%
to 99% removal of mists that are 3 microns or
larger.
Features
• All fiberglass construction utilizing premium
quality resin and glass systems with resin rich
interiors for maximum corrosion resistance, and
fire retardant, UV stabilized exteriors.
• High pressure spray nozzle which provides the
motive suction at the venturi inlet (no fan
required).
• No pump required if facility water flow and
pressure are adequate for equipment sizing.
• Maximum liquid/gas separation at minimum
capital and operating cost.
Typical applications include:
• Emergency chlorine and ammonia vents
• Storage tank vents
• Reaction tank vents
• Corrosive dust particles
• Corrosive mists or fumes
PAGE 8
Eliminators
HPE MIST ELIMINATORS
HEE’s model HPE mist eliminators are designed to remove corrosive mists through impaction from an
exhaust stream when a scrubber is not required.
Our systems are designed to achieve >99% removal of mists that are 12 microns or larger (2 microns and
larger with optional mesh pad stage).
Operation of our HPE mist eliminators is simple with only periodic wash down required to prevent
material buildup.
Features
• One-piece fiberglass
housing construction
guarantees leak-free
operation.
• Patented profile mist
eliminator blades.
• Periodic water wash down
system complete with
plumbing and valve.
• Premium quality materials
and components.
• Maximum liquid/gas
separation at minimum
cost.
• Some operations may
recapture mists and restore
liquid to the process tank.
• High velocity design results in smaller
equipment that requires less space.
Options
• Mounting base
• Inlet & outlet transition
• Basket strainers
• Containment pans
• Any special requirements you might have
Typical applications include:
• Circuit board manufacturing
• Chemical manufacturing & processing
• Metal plating & finishing
• Battery manufacturing
• Power plants
PAGE 9
Fans
FIBERGLASS REINFORCED PLASTIC FANS
HEE has been manufacturing fiberglass reinforced plastic
fans since the early 1970s. Since that time, we have continued to improve our product to meet the increasing
need for high quality, corrosion
resistant, reliable exhaust fans.
HEE currently manufactures five types of fans:
centrifugal, inline centrifugal, inline axial,
radial and laboratory models. Each
individual design has been engineered
and refined to offer maximum
performance with options to meet
the demanding conditions in today's
industrial applications.
All of our fan lines are manufactured
using premium quality resin and glass
systems, along with globally-known and
accepted components such as motors
and bearings. With fans ranging in
airflows from 500 to 165,000 cfm, and
static pressures up to 20+ inches w.g.,
HEE has a fan to meet your needs.
PAGE 10
Typical applications include:
• Semiconductor manufacturing
• Circuit board manufacturing
• Chemical manufacturing &
processing
• Metal plating & finishing
• Rubber and synthetic
manufacturing
• Fertilizer manufacturing
• Battery manufacturing
• Power plants
• Pulp and paper operations
• Waste treatment facilities
Fans
HPCA AIRFOIL FANS
HEE has continued its tradition of excellence with development of the only true fiberglass airfoil fan on the
market today. We have dedicated thousands of hours to the development and refining of our airfoil wheel,
which is the heart of our fan. Manufactured from premium quality resin and glass, with a light weight, highdensity interior, our airfoil wheel offers the ultimate in performance and economical operation. Fans are
available in sizes up to 73 inches in diameter. When considering performance, our fans are of the highest
quality and they are finished to reflect the care we take building them to your specifications. Quality performance and workmanship assure that all of our fans will provide you with many years of reliable service.
Features
• AMCA certification guarantees specified performance.
• Maximum class III rotational speeds without distortion or bond separation.
• Capable of static pressures up to 18+ inches w.g.
• Static efficiency ratings up to 83%.
• 8 different discharge positions.
• Standard arrangements are 1, 8 (direct coupled) and 9, with others available.
• Factory balanced to ASTM specifications.
• Premium quality materials and components.
• Capacities up to 165,000 cfm
PAGE 11
Fans
HPIA INLINE AIRFOIL CENTRIFUGAL FANS
HEE’s inline fans can solve your space limitation problems by mounting directly to our ECV series vertical fume
scrubbers, or mounting vertically or horizontally in a duct line. Our HPIA series features our flat blade centrifugal fan wheel and is available in sizes from 12-1/4” up to 18-1/4”. Larger sizes from 20” up to 54-1/4” utilize our
airfoil centrifugal fan wheel and offer capacities to over 80,000 cfm.
Features
• Bolted access door
• Streamlined inlet cone
• Outlet recovery vanes
• Sealed bearing and shaft center tub
• Sealed bearings with extended lube lines to exterior of housing
• Capable of static pressures up to 12 inches w.g.
• Factory balanced to ASTM specifications
• Premium quality material and components
PAGE 12
Options
• Shaft and seal material
• Motor cover
• Horizontal mounting stands
• Vertical mounting clips
• Vibration isolators
• Inlet or outlet dampers
• Stacks
• Variable frequency drives
• Gravity dampers
Fans
HPTA/HPVA TUBEAXIAL AND VANEAXIAL FANS
HEE’s inline axial fans are designed for applications requiring large amounts of air volume at low to medium
static pressures. Ideal applications include roof ventilation and odor control facilities where conventional
metal fans breakdown when exposed to the corrosive environment. From the plating shop to the semiconductor facility, tubeaxial and vaneaxial fans have proven extremely effective in moving more air with less
horsepower. Our sizes range from 12” up to 54” with capacities to over 80,000 cfm. Our HPVA vaneaxial fan
offers a fiberglass vane section mounted on the discharge side of the fan, which straightens the air leaving
the fan, allowing the air to move through the system more efficiently.
Features
• Fiberglass encapsulated steel inner tub
• 316 stainless steel shafts
• Sealed bearing and shaft center tub
• Sealed bearings with extended lube lines to exterior of housing
• Capable of static pressures up to 4 inches w.g.
• Factory balanced to ASTM specifications
• Premium quality material and components
Options
• Shaft and seal material
• Motor cover
• Horizontal mounting stands
• Vertical mounting clips
• Vibration isolators
• Inlet or outlet dampers
• Stacks
• Variable frequency drives
• Gravity dampers
PAGE 13
Fans
HPR RADIAL FANS
HEE’s radial fans have been designed to offer low to medium quantities of air at high static pressures up
to 20+ inches w.g. The radial fan is ideal for applications where corrosion resistance and material handling (such as particulates in the airstream) are required. Our self-cleaning wheel design allows materials
in the airstream to be sloughed off as the wheel rotates to reduce the possibility of buildup. With a wide
performance range of 440 cfm to 50,000 cfm, along with quality materials
and workmanship, our HPR radial fans are sure to fit your needs.
Features
• Capable of static pressures up to 20+
inches w.g.
• Self-cleaning wheel design
• 8 different discharge positions
• Standard arrangements are 1, 8 (direct
coupled) and 9, with others available
• Factory balanced to ASTM specifications
• Premium quality material and components
PAGE 14
Options
• Flanged inlet
• Outlet transition
• Shaft and seal material
• Motor cover or rotating
assembly guards
• Vibration isolators
• Inlet or outlet dampers
• Stacks
• Variable frequency drives
• Gravity dampers
Fans
LABORATORY FANS
HEE’s HPC-0800 laboratory fan is ideally suited for lab or backdraft hoods requiring 300 to 900 cfm of air
flow with static pressures in the range of 1/8” to 1” maximum.
This fan is powerful, light weight and compact. This fan typically operates on 110 volt 60 Hz power and is
available with an optional speed controller.
Features
• Molded fiberglass housing
• Direct drive 1/3 hp O.D.P. motor
• Molded polypropylene impeller
• 8” round inlet and discharge
• Fully rotatable fan housing provides unlimited
discharge positions
• Premium quality material and components
Options
• Motor cover
• Vibration isolators
• Inlet or outlet flex connectors
• 0 to 2,000 rpm speed controller
• TEFC or TEEP motors
PAGE 15
Duct
FIBERGLASS DUCT SYSTEMS
HEE’s fiberglass duct systems are a preferred method of
venting in a variety of applications.
Our manufacturing process ensures uniform duct
thickness and high quality products.
We use premium quality resin and glass systems with
resin rich interiors for corrosion resistance and fire
retardant exteriors that are UV stabilized.
Our duct and fittings are manufactured in
accordance with the National Bureau of Standards,
Voluntary Product Standards P.S. 15-69.
We manufacture both round and
rectangular duct.
Round duct is available in standard 3” to
144” diameter sizes, with non-standard
and rectangular sizes available upon
request.
Fittings include 90 degree,
and 45 degree elbows, locking
quadrant dampers, tee and wye
branches, and all custom
configurations as required.
Our shop can also spool your
duct project as required.
Typical applications include:
• Semiconductor manufacturing
• Circuit board manufacturing
• Chemical manufacturing & processing
PAGE 16
• Metal plating & finishing
• Battery manufacturing
• Power plants
• Waste treatment facilities
Control
CONTROL PANELS
HEE offers premium quality
control panels and control
systems to complement our quality line of air pollution
control equipment.
The best assurance of proper
integration is to have the
exhaust system and control
system engineered and
manufactured by a single source.
HEE’s control panels
and systems are designed and
manufactured to U.L. 508 and
N.E.C. standards.
Our control systems cover the spectrum from
simple combination motor starters,
to fully automated control systems
with automatic duct pressure control,
automatic lead lag of standby equipment,
man-machine interface and factory
management system capabilities.
HEE’s control panels can be engineered
to your specifications using the
components and manufacturers
you require.
HEE controls ensure the reliability
of your exhaust systems operation.
PAGE 17
2143 Convention Center Way, Suite 180, Ontario, CA 91764
Ph: 909-230-6120 • Fax: 909-230-6159
REPRESENTED BY
1-800-253-8110
With Locations Nation Wide In All Major Market Areas
Visit us on-line at www.hee-llc.com