Fiberglass Equipment Scrubbers Eductor Venturi Mist Eliminators Control Panels Fans Duct Bulletin GB 100A Contents TABLE OF CONTENTS Equipment Design/Selection . . . . . . . . . . . . . . . . .Page 1 Scruber/Fan Questionaire . . . . . . . . . . . . . . . . . . .Page 2 Packed-Bed Fume Scrubbers . . . . . . . . . . . . . . . .Page 4 Point-of-Use Scrubber . . . . . . . . . . . . . . . . . . . . . .Page 7 Eductor Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 8 HPE Mist Eliminators . . . . . . . . . . . . . . . . . . . . . .Page 9 Fiberglass Reinforced Plastic Fans . . . . . . . . . .Page 10 HPCA Airfoil Fans . . . . . . . . . . . . . . . . . . . . . . . . .Page 11 HPIA Inline Airfoil Centrifugal Fans . . . . . . . . . .Page 12 HPTA/HPVA Tubeaxial and Vaneaxial Fans . . . . .Page 13 HPR Radial Fans . . . . . . . . . . . . . . . . . . . . . . . . . .Page 14 Laboratory Fans . . . . . . . . . . . . . . . . . . . . . . . . . .Page 15 Fiberglass Duct Systems . . . . . . . . . . . . . . . . . .Page 16 Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 17 Equipment EQUIPMENT DESIGN/SELECTION HEE selects and designs specific equipment for specific requirements. The days of selecting one type of equipment to cover a multitude of applications has long since disappeared. You need the best selection which will incorporate the most suitable equipment, the most efficient and reliable operation, and the most economical price. Our step-by-step process assures that the correct solution is selected for your pollution problem. From initial request to final engineering, you are in good hands with HEE. Questionnaire: Provides the information we need to select and engineer equipment to meet your needs. Scrubber Summary: Provides engineering data, special options, features, and dimensional information for the scrubber. Fan Summary: Provides engineering data, special options, features, and dimensional information for the fan. Auto CAD Drawings: Provided as engineering submittal or record drawings to provide all details of equipment being supplied. PAGE 1 SCRUBBER/FAN QUESTIONNAIRE-Fiberglass Construction Date___________________ Instructions: Please provide as much information as possible to help us determine your particular needs. This will allow us to be of better service to you. Attach any related documents including drawings and equipment specifications. Include a cover sheet and send this to your Representative or to Harrington. Completed by: Company: Customer/Project: Tag: Engineering Firm: Phone: Contact: Quotation required?: Budgetary or Destination: Immediate Purchase New Installation or Replacement/Retrofit Estimated Date Equipment Required on Site: Process or Source Description: Total Air Volume: Actual Cubic Feet per Minute (ACFM) Total External Static Pressure: Inches Water Column (Inch W.C.) at Scrubber Inlet Air Temperature at Scrubber Intel: °F Operation or Duty: Elevation: hours per day, Supply Voltage: 230/460/3/60 feet above sea level days per week, days per year Other: Equipment Required: Scrubber Design: Horizontal (Cross Flow), Qty: Vertical (Counter Current) or Operating Standby As Required Scrubber Model: Chemical Feed System with pH Control Double Containment for Scrubber Sump Standby (redundant) scrubber pump Freeze Protection for Scrubber Sump FRP Exhaust Fan Qty: Design: Centrifugal, Operating FRP Duct, Fittings and Dampers Inline Centrifugal or Standby As Required Control Damper Scrubber Inlet Dust Size: Inches Electrical Controls and Instrumentation Control Panel: Shipped Loose or Mounted and Wired Fan Motor Control: Full Voltage, Soft Start or Variable Frequency Drive (VFD) Control Panel Located: Indoors or Outdoors Explosion Proof Other: PAGE 2 Scrubber/Fan Questionnaire Site Conditions: Installation: Indoors or Outdoors Ground Level or Roof Installation Wind Load: Seismic Zone: Stamped Calcs (Structural, Chemical, Hydraulic) Describe the available space for the exhaust equipment (length, width, height, etc. include sketch): Air Contaminants/Design Parameters: Contaminants – Inlet Loading (ppmv) – Expected Removal Efficiency (%) or Outlet Loading (ppmv) 1. 2. 3. 4. 5. 6. 7. Has any test been performed to determine contaminants? Report and data attached Indicate Your Requirements or the importance of the Following: Protect the building (inside/outside) from corrosive air? Protect the employees from air contaminants? Comply with local air quality regulations? Water consumption? Power consumption? Treatment of scrubber below down liquid? Any products or materials not approved? Equipment located near residential area? Note: PAGE 3 Scrubbers PACKED-BED FUME SCRUBBERS HEE wet packed-bed scrubbers provide an efficient and practical means of removing acidic and caustic mists and gases from corrosive exhaust streams. Scrubbers operate on two fundamental principles mass transfer and impaction by which the contaminants are transferred from the exhaust to a liquid phase maintained within the scrubber. Once the contaminants are captured they can be neutralized within the scrubber to form an inert salt that is safely discharged from the scrubber. • HEE is a recognized leader in the packed-bed fume scrubber market. Years of experience and testing have qualified us to provide a proven product where quality, scrubbing efficiency and ease of maintenance matter most. • HEE's computer-aided process modeling enables each scrubber selection to be custom tailored to ensure that we meet your needs. • Our engineers review each application, then custom design solutions to suit your specific requirements. Our ability to be flexible with custom designs means that we meet your requirements instead of asking you to meet ours. PAGE 4 • HEE combines advanced computeraided process modeling along with more than three decades of manufacturing experience and a proven track record of installations as evidence of our ability to meet your needs. We also stand behind our products with a guarantee of service that places HEE at the top of our field. Scrubbers PACKED-BED FUME SCRUBBERS Features • Premium quality resin and glass systems with resin rich interiors for maximum corrosion resistance, along with fire retardant and UV stabilized exteriors. • Integral sump and pump box design for seamless construction, which allows for a leak-proof sump and security against unwanted spills. • Transitions are engineered to offer the optimum laminar flow throughout the entire length of the scrubber, which allows maximum scrubbing efficiency and minimum pressure losses. • Ease of servicing components, most of which can be done while the unit is in operation to save unnecessary and costly non-scheduled shutdowns. Options Stand-by pumps Direct read flow meters Electronic flow controllers Pump pressure gauges Basket strainers Containment pans pH, ORP or conductivity controllers Pressure loss gauges Chemical dosing systems Blow down systems Any special requirements you might have PAGE 5 Scrubbers PACKED-BED FUME SCRUBBERS Vertical • Floor space savings • Counter current flow • Enhanced removal efficiencies • Discharge transition included • Easy access to sump for cleaning Horizontal • Low profile design • Cross flow • Slightly lower pressure drop • Inlet & discharge transitions included • Ease of maintenance Typical applications include: • Semiconductor manufacturing • Circuit board manufacturing • Chemical manufacturing & processing • Metal plating & finishing • Rubber and synthetic manufacturing • Fertilizer manufacturing • Battery manufacturing • Power plants • Pulp & paper operations • Waste treatment facilities PAGE 6 Scrubbers POINT-OF-USE SCRUBBERS HEE’s point-of-use scrubbers effectively clean effluent gases from various semiconductor manufacturing processes. Dependable HEE's point-of-use scrubbers are quality engineered and manufactured using high-grade components. Maintainable The internal parts of the unit are easily accessible for cleaning. When maintenance is required, ease of service maximizes up time. Safe HEE scrubbers are manufactured of corrosion resistant polypropylene and/or clear PVC. Gas tight construction and integrated secondary containment protect against spills. Versatile Our scrubbers are designed for a 99.9%+ removal efficiency of specialty semiconductor gases such as HCl, HF, BCl3, BF3, SiCl4, NH3, WF6. The composite mesh pad mist eliminator removes 99%+ of particles 2 microns and larger—including acid aerosols. Options Single and dual chamber designs are available to meet your capacity requirements. Controls may be customized to meet your facility requirements and budget. PAGE 7 Eductor EDUCTOR VENTURI HEE's model HPEV Eductor Venturi scrubbers are designed to remove particulates and nuisance gases from process tanks and gas streams. Our Eductor Venturi utilizes a high pressure spray to draw the exhaust gas into the venturi (no fan required). Scrubbing action is achieved by means of impaction in the venturi. Our HPEV systems are designed to achieve 98% to 99% removal of mists that are 3 microns or larger. Features • All fiberglass construction utilizing premium quality resin and glass systems with resin rich interiors for maximum corrosion resistance, and fire retardant, UV stabilized exteriors. • High pressure spray nozzle which provides the motive suction at the venturi inlet (no fan required). • No pump required if facility water flow and pressure are adequate for equipment sizing. • Maximum liquid/gas separation at minimum capital and operating cost. Typical applications include: • Emergency chlorine and ammonia vents • Storage tank vents • Reaction tank vents • Corrosive dust particles • Corrosive mists or fumes PAGE 8 Eliminators HPE MIST ELIMINATORS HEE’s model HPE mist eliminators are designed to remove corrosive mists through impaction from an exhaust stream when a scrubber is not required. Our systems are designed to achieve >99% removal of mists that are 12 microns or larger (2 microns and larger with optional mesh pad stage). Operation of our HPE mist eliminators is simple with only periodic wash down required to prevent material buildup. Features • One-piece fiberglass housing construction guarantees leak-free operation. • Patented profile mist eliminator blades. • Periodic water wash down system complete with plumbing and valve. • Premium quality materials and components. • Maximum liquid/gas separation at minimum cost. • Some operations may recapture mists and restore liquid to the process tank. • High velocity design results in smaller equipment that requires less space. Options • Mounting base • Inlet & outlet transition • Basket strainers • Containment pans • Any special requirements you might have Typical applications include: • Circuit board manufacturing • Chemical manufacturing & processing • Metal plating & finishing • Battery manufacturing • Power plants PAGE 9 Fans FIBERGLASS REINFORCED PLASTIC FANS HEE has been manufacturing fiberglass reinforced plastic fans since the early 1970s. Since that time, we have continued to improve our product to meet the increasing need for high quality, corrosion resistant, reliable exhaust fans. HEE currently manufactures five types of fans: centrifugal, inline centrifugal, inline axial, radial and laboratory models. Each individual design has been engineered and refined to offer maximum performance with options to meet the demanding conditions in today's industrial applications. All of our fan lines are manufactured using premium quality resin and glass systems, along with globally-known and accepted components such as motors and bearings. With fans ranging in airflows from 500 to 165,000 cfm, and static pressures up to 20+ inches w.g., HEE has a fan to meet your needs. PAGE 10 Typical applications include: • Semiconductor manufacturing • Circuit board manufacturing • Chemical manufacturing & processing • Metal plating & finishing • Rubber and synthetic manufacturing • Fertilizer manufacturing • Battery manufacturing • Power plants • Pulp and paper operations • Waste treatment facilities Fans HPCA AIRFOIL FANS HEE has continued its tradition of excellence with development of the only true fiberglass airfoil fan on the market today. We have dedicated thousands of hours to the development and refining of our airfoil wheel, which is the heart of our fan. Manufactured from premium quality resin and glass, with a light weight, highdensity interior, our airfoil wheel offers the ultimate in performance and economical operation. Fans are available in sizes up to 73 inches in diameter. When considering performance, our fans are of the highest quality and they are finished to reflect the care we take building them to your specifications. Quality performance and workmanship assure that all of our fans will provide you with many years of reliable service. Features • AMCA certification guarantees specified performance. • Maximum class III rotational speeds without distortion or bond separation. • Capable of static pressures up to 18+ inches w.g. • Static efficiency ratings up to 83%. • 8 different discharge positions. • Standard arrangements are 1, 8 (direct coupled) and 9, with others available. • Factory balanced to ASTM specifications. • Premium quality materials and components. • Capacities up to 165,000 cfm PAGE 11 Fans HPIA INLINE AIRFOIL CENTRIFUGAL FANS HEE’s inline fans can solve your space limitation problems by mounting directly to our ECV series vertical fume scrubbers, or mounting vertically or horizontally in a duct line. Our HPIA series features our flat blade centrifugal fan wheel and is available in sizes from 12-1/4” up to 18-1/4”. Larger sizes from 20” up to 54-1/4” utilize our airfoil centrifugal fan wheel and offer capacities to over 80,000 cfm. Features • Bolted access door • Streamlined inlet cone • Outlet recovery vanes • Sealed bearing and shaft center tub • Sealed bearings with extended lube lines to exterior of housing • Capable of static pressures up to 12 inches w.g. • Factory balanced to ASTM specifications • Premium quality material and components PAGE 12 Options • Shaft and seal material • Motor cover • Horizontal mounting stands • Vertical mounting clips • Vibration isolators • Inlet or outlet dampers • Stacks • Variable frequency drives • Gravity dampers Fans HPTA/HPVA TUBEAXIAL AND VANEAXIAL FANS HEE’s inline axial fans are designed for applications requiring large amounts of air volume at low to medium static pressures. Ideal applications include roof ventilation and odor control facilities where conventional metal fans breakdown when exposed to the corrosive environment. From the plating shop to the semiconductor facility, tubeaxial and vaneaxial fans have proven extremely effective in moving more air with less horsepower. Our sizes range from 12” up to 54” with capacities to over 80,000 cfm. Our HPVA vaneaxial fan offers a fiberglass vane section mounted on the discharge side of the fan, which straightens the air leaving the fan, allowing the air to move through the system more efficiently. Features • Fiberglass encapsulated steel inner tub • 316 stainless steel shafts • Sealed bearing and shaft center tub • Sealed bearings with extended lube lines to exterior of housing • Capable of static pressures up to 4 inches w.g. • Factory balanced to ASTM specifications • Premium quality material and components Options • Shaft and seal material • Motor cover • Horizontal mounting stands • Vertical mounting clips • Vibration isolators • Inlet or outlet dampers • Stacks • Variable frequency drives • Gravity dampers PAGE 13 Fans HPR RADIAL FANS HEE’s radial fans have been designed to offer low to medium quantities of air at high static pressures up to 20+ inches w.g. The radial fan is ideal for applications where corrosion resistance and material handling (such as particulates in the airstream) are required. Our self-cleaning wheel design allows materials in the airstream to be sloughed off as the wheel rotates to reduce the possibility of buildup. With a wide performance range of 440 cfm to 50,000 cfm, along with quality materials and workmanship, our HPR radial fans are sure to fit your needs. Features • Capable of static pressures up to 20+ inches w.g. • Self-cleaning wheel design • 8 different discharge positions • Standard arrangements are 1, 8 (direct coupled) and 9, with others available • Factory balanced to ASTM specifications • Premium quality material and components PAGE 14 Options • Flanged inlet • Outlet transition • Shaft and seal material • Motor cover or rotating assembly guards • Vibration isolators • Inlet or outlet dampers • Stacks • Variable frequency drives • Gravity dampers Fans LABORATORY FANS HEE’s HPC-0800 laboratory fan is ideally suited for lab or backdraft hoods requiring 300 to 900 cfm of air flow with static pressures in the range of 1/8” to 1” maximum. This fan is powerful, light weight and compact. This fan typically operates on 110 volt 60 Hz power and is available with an optional speed controller. Features • Molded fiberglass housing • Direct drive 1/3 hp O.D.P. motor • Molded polypropylene impeller • 8” round inlet and discharge • Fully rotatable fan housing provides unlimited discharge positions • Premium quality material and components Options • Motor cover • Vibration isolators • Inlet or outlet flex connectors • 0 to 2,000 rpm speed controller • TEFC or TEEP motors PAGE 15 Duct FIBERGLASS DUCT SYSTEMS HEE’s fiberglass duct systems are a preferred method of venting in a variety of applications. Our manufacturing process ensures uniform duct thickness and high quality products. We use premium quality resin and glass systems with resin rich interiors for corrosion resistance and fire retardant exteriors that are UV stabilized. Our duct and fittings are manufactured in accordance with the National Bureau of Standards, Voluntary Product Standards P.S. 15-69. We manufacture both round and rectangular duct. Round duct is available in standard 3” to 144” diameter sizes, with non-standard and rectangular sizes available upon request. Fittings include 90 degree, and 45 degree elbows, locking quadrant dampers, tee and wye branches, and all custom configurations as required. Our shop can also spool your duct project as required. Typical applications include: • Semiconductor manufacturing • Circuit board manufacturing • Chemical manufacturing & processing PAGE 16 • Metal plating & finishing • Battery manufacturing • Power plants • Waste treatment facilities Control CONTROL PANELS HEE offers premium quality control panels and control systems to complement our quality line of air pollution control equipment. The best assurance of proper integration is to have the exhaust system and control system engineered and manufactured by a single source. HEE’s control panels and systems are designed and manufactured to U.L. 508 and N.E.C. standards. Our control systems cover the spectrum from simple combination motor starters, to fully automated control systems with automatic duct pressure control, automatic lead lag of standby equipment, man-machine interface and factory management system capabilities. HEE’s control panels can be engineered to your specifications using the components and manufacturers you require. HEE controls ensure the reliability of your exhaust systems operation. PAGE 17 2143 Convention Center Way, Suite 180, Ontario, CA 91764 Ph: 909-230-6120 • Fax: 909-230-6159 REPRESENTED BY 1-800-253-8110 With Locations Nation Wide In All Major Market Areas Visit us on-line at www.hee-llc.com
© Copyright 2024