SL-3000 SERIES ™ HIGH TRAFFIC COMMERCIAL SLIDE GATE OPERATORS INSTALLATION INSTRUCTIONS & MANUAL BOOK FOR ARCHITECTS, GENERAL CONTRACTORS & DEALERS www.eliteaccess.com © COPYRIGHT 1988 BY ELITE ACCESS SYSTEMS, INC. TABLE OF CONTENTS GATE POST WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 WARNING SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 TYPES OF INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 HOW TO CONNECT THE CHAIN FOR DIFFERENT TYPES OF INSTALLATIONS . . . . . . . . . .5 CEMENT WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 DISTANCE BETWEEN THE OPERATOR AND GATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 CHOOSING MOVEMENT DIRECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 HOW TO CONNECT POWER (120V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 ADJUSTING GATE TRAVELING DISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 TWO-WAY ADJUSTABLE REVERSING SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 ADJUSTABLE TIMER & ADDITIONAL LIMIT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 MASTER & SLAVE WITH TIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 MASTER & SLAVE / NO TIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 THREE PUSH-BUTTON SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 TERMINAL INPUT CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 SAFETY AND EXIT LOOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 EMERGENCY RELEASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 HOW TO REPLACE THE CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 YOU WILL HEAR A “BEEP” SOUND WHEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 TROUBLESHOOTING / LED INFORMATION CENTER . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 SL-3000 PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 LIST OF SL-3000 PARTS AND MAINTENANCE . . . . . . . . . . . . . . . . . . .INSIDE BACK COVER © 1988 BY ELITE ACCESS SYSTEMS, INC. ALL RIGHTS RESERVED. NO PART OF THIS MANUAL MAY BE REPRODUCED IN ANY MEANS: GRAPHIC, ELECTRONIC OR MECHANICAL, INCLUDING PHOTOCOPYING WITHOUT THE EXPRESSED WRITTEN PERMISSION OF THE PUBLISHER. MATERIALS, COMPONENTS AND RELEASE 4 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. PLEASE DO NOT TOUCH ME!... ...UNLESS YOU ARE AN AUTHORIZED SERVICE TECHNICIAN! THANK YOU. 1 GATE POST WARNING IMPORTANT NOTICE! Because the coasting distance may vary due to changes in temperature, Elite does NOT recommend the installation of a stop or catch post in front of the gate's path as shown in Fig. A. To do so will cause the gate to hit the post in certain instances. Elite only recommends installation of catch rollers on the side of a catch post with a minimal distance of three inches between the rollers as shown in Fig. B1 & B2. Also when fully open the end of the sliding gate must stop at least five inches from any wall or other object as shown in Fig. C. WRONG Fig. A Clos ing Fig.B1 CORRECT Clos ing Fig.B2 3" .25" catch roller catch roller Fig. C 2"x 2" gate frame wall ning Ope 5" 2 WARNING SIGNS WARNING IMPORTANT! Installers are required to adhere to this procedure: The UL required Warning Signs must be installed in plain view and on both sides of each commercial gate installed. Each sign is made with fastening holes in each corner and should be permanently secured in a suitable manner. Also the warning sticker should be placed on the operator so it is clearly visible. Moving Gate Can Cause Serious Injury or Death KEEP CLEAR! Gate May Move at Any Time Do Not Allow Children to Operate Gate or Play in Gate Area Operate Gate Only When Gate Area is in Sight and Free of People and Obstructions ! WARNING Moving Gate Can Cause Serious Injury or Death Operate Gate Only When Gate Area is in Sight, Free Free of of People, People, and and Clear Clear of of Obstructions Obstructions Do Not Allow Children to Operate Gate or Play in Gate Area This Entrance Entrance is is for for Vehicles Vehicles Only. Only. Pedestrians Pedestrians This Must Use Separate Entrance Read Owner’s Manual and Safety Instructions 3 TYPES OF INSTALLATIONS FRONT INSTALLATIONS Reason: Cost efficient. REAR INSTALLATIONS Reason: Chain is not visible. CEILING MOUNT UNDERGROUND PARKING Reason: Space efficient - chain is not visible. 4 HOW TO CONNECT THE CHAIN FRONT INSTALLATIONS Weld front bracket with gate in open position. Weld rear bracket with gate in closed position. REAR INSTALLATIONS Cut the cover by 171⁄2” Make sure the sprocket box is sealed. REAR INSTALLATIONS: HOUSING MODIFICATION A The housing must be modified for a rear installation. Important: For safe operation of the gate opener do not cut the slots any wider or longer than shown. Do not modify the 1 17 ⁄2" housing in any way other than specified. B Cut the chain access slots to the exact specifications shown in picture “B”at the right. 2" 5 CEMENT WORK FOR THE PAD AND GATE Suggested installation for dirt ground. The measurements depend on the type of ground (ie., asphalt, cement, dirt) BELL BOX 3 ⁄4" PVC 6" 24" 10" 8" 24" CONCRETE BED 1 24" ⁄2" x 31⁄2" RED HEAD BOLT 24" 10" 8" 24" 20’ 24" 22’ 6" 24" 12" 6 12" DISTANCE BETWEEN THE OPERATOR AND GATE 4" 4" MIN. OF 4" SPACE BETWEEN GATE & SPROCKET CORRECT INSTALLATION INCORRECT INSTALLATION CORRECT INSTALLATION INCORRECT INSTALLATION CHOOSING MOVEMENT DIRECTION “OPEN THE ELECTRIC BOX” Plug the motor wires to left open socket. Plug the motor wires to right open socket. 7 HOW TO CONNECT POWER (120V) USE PROPER WIRE NUTS BLACK = 115VAC WHITE = NEUTRAL GREEN = GROUND SUGGESTION: Once you are through wiring hookups, you may want to seal all open holes with silicon or another substance. DO NOT DRILL USE (U.L. LISTED) CONDUIT FOR SUPPLYING POWER TO THE UNIT 120V FIELD WIRING COMPARTMENT WIRE GAUGE REQUIREMENT FOR 115VAC POWER SUPPLY: 1/2 HP & DUAL MOTOR ONLY 16 GAUGE 14 GAUGE 12 GAUGE 10 GAUGE 8 GAUGE 4 GAUGE 150 FEET 250 FEET 400 FEET 650 FEET 1000 FEET 2200 FEET CAUTION: ELITE ACCESS SYSTEMS, INC. IS NOT RESPONSIBLE FOR CONFLICTS BETWEEN THE INFORMATION LISTED IN THE ABOVE CHART AND THE REQUIREMENTS OF YOUR LOCAL BUILDING CODES. THE INFORMATION IS FOR SUGGESTED USE ONLY. CHECK YOUR LOCAL CODES BEFORE INSTALLATION. ADJUSTING GATE TRAVELING DISTANCE BEFORE ADJUSTING, DO THE FOLLOWING: 1 – Shut off the power. 2 – Push the silver plate inward. Roll the green colored nut to the direction desired. 3 – Place the plate back in the notch. 4 – Turn the machine off. 5 – If you need more adjusting - repeat the process. 8 *Each notch indicates an estimated 1” of gate traveling distance. TWO WAY ADJUSTABLE REVERSING SENSOR A MAX. Adjusted by qualified service personnel. J3 J4 MIN. J2 W4 A J1 DO NOT TOUCH! The level of sensitivity has to do with the weight of the gate and the condition of installation. Too sensitive = if the gate stops or reverses by itself. Not sensitive enough = if the gate hits an object and does not stop or reverse. CAUTION: If the power supply to the gate operator is less than 99 volts you should adjust the alarm pot! ADJUSTABLE TIMER & ADDITIONAL LIMIT SWITCH Additional External Open Limit Switch, (under the existing Open Limit Switch). 5 6 ON OFF NC NO COM TIMER 60 Rubber Bumper 0 SAFETY DEVICES ON Timer can be set from 0 to 60 seconds, or for push open/push close type operation. OFF Photocell TIMER 60 0 PRECAUTION: Adding an additional external open limit switch as shown will prevent the gate from closing upon activation of the safety devices, (when the gate is fully open). 9 MASTER AND SLAVE WITH TIMER 115 Volt 10 8 6 115 Volt 4 2 10 8 9 7 6 4 2 3 1 PLACE 4 LOW VOLTAGE WIRES BETWEEN OPERATORS 9 7 5 3 1 MASTER J2 5 SLAVE J2 1. Connect pin #1 of J2 Master to pin #1 of J2 Slave. Connect pin #2 of J2 Master to pin #2 of J2 Slave. Connect pin #6 of J2 Master to pin #8 of J2 Slave. Connect pin #5 of J2 Master to pin #7 of J2 Slave. 2. Turn the timer pod, in the slave gate operator, all the way counter clockwise. 3. For time range automatic close adjustment, use Master timer only. 4. Caution! Do not shut off any of the two timers. Place the timer switch on “ON” position only. SLAVE MASTER ON OFF ON TIMER 60 0 OFF TIMER 60 For time range automatic close adjustment, use Master timer only. 10 0 MASTER AND SLAVE / NO TIMER 115 Volt 10 8 6 115 Volt 4 2 10 8 6 4 2 9 7 5 3 1 PLACE 2 LOW VOLTAGE WIRES BETWEEN OPERATORS 9 7 5 3 1 MASTER J2 SLAVE J2 1. Connect pin #2 of J2 Master to pin #2 of J2 Slave. 2. Connect pin #1 of J2 Master to pin #1 of J2 Slave. 3. Place both timer switches on “OFF” positions. SLAVE MASTER ON OFF ON TIMER 60 0 OFF TIMER 60 0 PARTIAL MASTER & INDIVIDUAL CONTROL IN ORDER FOR THE FOLLOWING OPERATION TO OCCUR, FOLLOW THE INSTRUCTIONS. EXAMPLE: There is a double gate, the entry gate is to be opened with a radio transmitter and the exit gate with a free exit loop. Only one safety loop system is to open both gates, and a fire department switch should open both gates at the same time. 1. Connect the radio receiver to entry gate only. 2. Connect the exit loop to exit gate only. 3. Connect the safety loop to entry and exit gates. 4. Connect the fire department switch to entry and exit gates. 11 THREE PUSH-BUTTON SYSTEM THREE PUSH BUTTON SYSTEM (OPEN-STOP-CLOSE) Step 1- Connect open push button to terminal #3 & 4 on the main terminal block. Step 2- Connect close push button to pin #7 & 8 on the J2. Step 3- Connect push stop button to pin #3 & 4 on the J2 and cut off the jumper wire #W4. CAUTION! Make sure each push button is dry contact and there are no jumper wires between them. J2 10 8 6 4 2 OPEN STEP 1 STOP W4 9 7 5 3 1 CLOSE OPERATING INSTRUCTIONS FOR OPTIONAL SYSTEMS J2 8 6 4 2 9 7 5 3 1 W4 10 1 & 2 - Master & Slave (Opening orders) 3 & 4 - Output for Disconnecting Switch, Push Stop or Pilot Door 5 & 6 - Master (Timer output) 7 & 8 - Slave (Timer input) 9 &10 - Alarm output 12 • See Master & Slave section. • If this option is required, cut jumper W4 and connect Pin #3 to COM, & Pin #4 to N.C. on the switch or push button. • See Master & Slave section. • See Master & Slave section. • 5 AMP. Dry contact relay (Contactors N.O. & COM) TERMINAL INPUT CONNECTIONS • • • • • FIRE DEPT. STRIKE OPEN SAFETY LOOP EXIT LOOP RADIO REC. 1&2 3&4 5&6 7&8 8&9&10 • • POWER GATE LOCKED ON ELEC. BRAKE • Output power OPEN RELAY 8 = ground (-) 10 = 24 DC (+) 8 = 24 volt 9 = relay 10 = radio power RESET MOTOR 1 2 3 4 5 6 7 8 9 10 FIRE KEY OR ANY KEY SWITCH RADIO RECEIVER EXIT LOOP CARD READER PHOTO CELL PUSH BUTTON SAFETY LOOP TELEPHONE ENTRY SYSTEM DIGITAL LOCK 13 SAFETY LOOP The reason for a safety loop is, to prevent the gate from closing on a car or any other object while it is exiting or stopped in the middle of the gate area. 4’ 4’ 4’ 4’ 4’ 4’ 8’ 4’ TWIST WIRES 12’ ⁄4” 1 20’ 11⁄2” Suggested Safety Loop Installation: WIRE SPECIFICATIONS: Follow the manufacturer’s instructions. Wire has to be wrapped inside the groove three times. Once you have completed the process, fill up the grooves with a proper sealer. EXIT LOOP 20’ 4’ TWIST WIRES 8’ ⁄4” 1 4’ 12’ 14 4’ 11⁄2” The reason for an exit loop is so the gate will open automatically when a car is exiting. EMERGENCY RELEASE STANDARD 1. Turn the power OFF 2. Make sure the crank tool fits the crank input, as shown above: Turn the crank to open the gate. To speed up the process you may use a wireless power drill (6”/sec). OPTION 1: MODEL CP-17 Pull firmly on the “T” Handle to release the chain. Turn off the power to operator and unlock the fire box. The chain is held in place by a spring loaded pin. ADJUST THE CLUTCH WITH A WRENCH. OPTION 2: MODEL DC 1000-SL POWER BACK-UP OPTION A: In case of power failure the gate opens automatically one time and stays open. when power is restored the operator returns to normal condition. OPTION B: In case of power failure the gate will not open automatically until activated by a key switch or push button. FOR MORE DETAILS ASK YOU LOCAL DEALER 15 HOW TO REPLACE THE CONTROL BOARD A B Pull out 2 plugs. Unscrew 3 nuts and pull out the control board. YOU WILL HEAR A “BEEP” SOUND WHEN 1. The gate is too heavy. • 2. Unwanted objects are on the gate track including mud, rocks, dirt, etc. • 3. The gate is hitting a wall or any other object. CRUNCH! • 4. The gate has one or more broken wheels. 16 • 5. A car has hit the gate and the gate is off of its track. TROUBLESHOOTING/LED INFORMATION CENTER • • • • • FIRE DEPT. STRIKE OPEN SAFETY LOOP EXIT LOOP RADIO REC. 1&2 3&4 5&6 7&8 8&9&10 • • • POWER GATE LOCKED ON ELEC. BRAKE OPEN RELAY RESET MOTOR • OPEN RELAY RESET MOTOR If the gate is not moving in any direction and the reset motor light is on, take a screwdriver and reset the motor as directed in the picture. • • • • FIRE DEPT. STRIKE OPEN SAFETY LOOP EXIT LOOP RADIO REC. • 1&2 3&4 5&6 7&8 8&9&10 • • POWER GATE LOCKED ON ELEC. BRAKE • • • • • • OPEN RELAY FIRE DEPT. STRIKE OPEN SAFETY LOOP EXIT LOOP RADIO REC. RESET MOTOR 1&2 3&4 5&6 7&8 8&9&10 EXAMPLE: The radio receiver LED is on and the gate remains open. The radio receiver has malfunctioned in the "ON" position. • • POWER GATE LOCKED ON ELEC. BRAKE • OPEN RELAY RESET MOTOR EXAMPLE: The radio receiver LED is not on and the gate will not open with the a transmitter. The radio receiver has malfunctioned in the "OFF" position. 17 SL-3000 PARTS Q008 Q114 Q010 Q033 Q031 Q032 Q030 Q028 Q026 Q029 Q027 Q023 Q025 Q021 Q101 Q022 Q020 Q017 Q018 Q009 Q016 Q014 Q015 Q006 Q013 Q005 Q004 A H-110 18 Q003 SL-3000 PARTS LIST AH-110 - CHAIN #41 Q021 - GEAR PULLEY Q003 - CHAIN BOLT Q022 - ELECTRIC BOX Q004 - CHAIN BRACKET Q023 - LIMIT SWITCH BOX Q005 - SL-3000 CHASSIS Q025 - MOTOR PULLEY Q006 - PC BOARD NUTS (SET) Q026 - CRANK INPUT Q008 - COVER - NON UL Q027 - MOTOR CAPACITOR Q009 - ELECTRONIC ACCESS PANEL Q028 - CRANK Q010 - LIMITED SWITCH COVER BOX Q029 - LIMIT SWITCH Q013 - IDLER SPROCKET Q030 - LIMIT SWITCH / CHAIN Q014 - DRIVE SPROCKET Q031 - LIMIT SWITCH/ SHAFT Q015 - GEAR REDUCER Q032 - LIMIT SWITCH NUTS Q016 - LIMITED SWITCH DRIVE SPROCKET Q033 - LIMIT SWITCH SPROCKET Q017 - ELECTRONIC CONTROL BOARD Q101 - LIMIT SWITCH BEARING HOLDER Q018 - 1/2 HP ELECTRIC MOTOR Q114 - COVER - UL Q020 - DRIVE BELT MAINTENANCE 1. MAKE SURE THE REVERSING SENSOR IS FUNCTIONING PROPERLY (SEE PAGE 9). 2. MAKE SURE THE GATE TRACK IS CLEAR OF DIRT, ROCKS OR OTHER SUBSTANCES. 3. MAKE SURE THE WHEELS ARE OPERATING SMOOTHLY ON THE TRACK. 4. IF YOU HEAR A “BEEP”, REFER TO PAGE 16. 5. CLEAN THE COVER ON A REGULAR BASIS. 6. FOR A LIST OF PARTS, SEE PAGE 18 AND ABOVE. IF YOU NEED FURTHER ASSISTANCE, PLEASE CALL YOUR LOCAL SERVICE COMPANY. ELITE ACCESS SYSTEM AVAILABLE PRODUCTS OUTDOOR DIGITAL LOCK WITH INTERCOM INDOOR INTERCOM SPEAKER OUTDOOR INTERCOM SPEAKER OUTDOOR DIGITAL LOCK CARD READER FIRE BOX KEY STATION KEY SWITCH ELECTRIC EYE THREE PUSH BUTTON SAFETY LOOP REMOTE CONTROL SYSTEM SUGGESTION We suggest the following items manufactured by Elite Access Systems for a better and safer operation: Warning Sign A SR1 Rubber Bumper 5’H A UHM Rubber Rollers 4” & 6” Power Wheels ATTENTION In order to reduce any severe injuries, Elite Access Systems recommends the electric gate be either: covered with a mesh (picture B) or installed in such a way which to prevent small children or any other persons from being able to stand, hang or climb on the electric gate (Picture A). A B
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