3M Cubitron II ™ ™ 3M Abrasive Systems 3M™ Cubitron™ II Fibre Discs Brochure abrasive revolution Everything you need for your toughest grinding applications on carbon or stainless steel in grades 36+, 60+ and 80+. Join the Cubitron™ II abrasive revolution and take your productivity to the next level. For more information visit our website www.3M.com/abrasives 3M™ Cubitron™ II Fibre Disc 982C Diameter Grade Part Number Max RPM MOQ 100mm 36+ 27769 15,200 100 100mm 60+ 27770 15,200 100 100mm 80+ 27771 15,200 100 115mm 36+ 55075 13,500 100 115mm 60+ 27623 13,500 100 115mm 80+ 27627 13,500 100 180mm 36+ 27698 8,500 100 180mm 60+ 27740 8,500 100 180mm 80+ 27741 8,500 100 3M™ Cubitron™ II Fibre Disc 987C Diameter Grade Part Number Max RPM MOQ 100mm 36+ 27772 15,200 100 100mm 60+ 27773 15,200 100 100mm 80+ 27774 15,200 100 115mm 36+ 27619 13,500 100 115mm 60+ 27645 13,500 100 115mm 80+ 27649 13,500 100 180mm 36+ 27744 8,500 100 180mm 60+ 27742 8,500 100 180mm 80+ 27743 8,500 100 Product Use: All statements, technical information and recommendations contained in this document are based upon tests or experience that 3M believes are reliable. However, many factors beyond 3M’s control can affect the use and performance of a 3M product in a particular application, including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform. Since these factors are uniquely within the user’s knowledge and control, it is essential that the user evaluate the 3M product to determine whether it is fit for a particular purpose and suitable for the user’s method of application. Warranty and Limited Remedy: Unless stated otherwise in 3M’s product literature, packaging inserts or product packaging for individual products, 3M warrants that each 3M product meets the applicable specifications at the time 3M ships the product. Individual products may have additional or different warranties as stated on product literature, package inserts or product packages. 3M makes no other warranties, express or implied, including, but not limited to, any implied warranty of merchantability or fitness for a particular purpose or any implied warranty arising out of a course of dealing, custom or usage of trade. User is responsible for determining whether the 3M product is fit for a particular purpose and suitable for user’s application. If the 3M product is defective within the warranty period, your exclusive remedy and 3M’s and seller’s sole obligation will be, at 3M’s option, to replace the product or refund the purchase price. Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or strict liability. 3M™ Cubitron™ II Fibre Disc 982C and 987C Now available in grades 36+, 60+ and 80+ Recommended for Cubitron II 3M Angle Grinder 64864 Cubitron II Requirements The Solution High Speed Speed range 6,000 to 12,000 rpm (best in class) Good torque Special motor design Low lasting motor Cooler motor and gear box Well isolated motor Special design to avoid short cuts and overheating Overload protection (temperature) 3 3M Back-up Pads available 100mm, 115mm and 180mm Abrasive Systems Division 3M Gulf Ltd. Dubai Internet City PO Box 20191, Dubai, U.A.E Tel : +971 4 3670 777 Fax : +971 4 3670 629 3M Saudi Arabia (Branch of the 3M Company) Post Box 21840 Riyadh 11485 Saudi Arabia Tel : +9661 465 0052 Fax : +9661 465 8980 Kuwait Branch Post Box 148 Safat 13002 Kuwait Tel : +965 2249 1649 Fax : +965 2249 1648 The Future is Now. The coolest way to increase productivity Dare to wear it out 40 • • • • • Then More productivity More throughput More disc life More comfort More grinding speed Unique + Grades for revolutionary products Projected Grinding Force * 1200 Product B 982C 1000 Cut (g/5 minutes) When you’ve doubled your standard part count with a single disc, you’ll be tempted to get a new disc. But keep grinding. Some customers have seen up to 5 times the life. Triangular-shaped grain (right image) is electrostatically oriented to form sharp peaks, each acting like individual cutting tools that slice through metal, wear evenly and provide super-long life and consistency at any grinding pressure. For Less Product A Now 800 600 400 982C removes as much stock with 14 lbs of force as the competitors remove with 20 lbs of force. Engineered triangular shapes can’t be boxed into the screens used for grading today. Precision-shaped grain is bigger, better, faster and longer lasting than ANSI-graded abrasives thanks to the clean cut provided by the sharp minerals that cut through metal. You can count on 3M to meet or beat your current grinding process time. 14 18 Grinding force (lbs) *Projected due to standardization of the data based on actual internal grinding force tests. Target applications • Weld removal • Mill scale removal • Removing pits and surface imperfections • Beveling • Edge chamfering Material Previous Disc Type Grade Replaced Results Plate grinding High Nickel Alloy Ceramic 24 2.5 times life Plate grinding Stainless Steel Ceramic 24 2 times life Removing Mill Scale Carbon Steel Ceramic 36 2-4 times life Gate removal 718 Inconel Ceramic blend 24 2-3 times life Weld removal 25 15 20 10 15 5 0 300 1 2 3 4 5 6 7 8 9 100 2 40 0 10 11 12 13 14 15 1 3 3 4 5 6 7 8 9 10 11 12 13 14 15 304 Stainless Steel Total Cut Data 304 Stainless Steel Total Cut Data Application Weld (edge & flat) 50 100 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Flame cut Minutes 1 2 4 5 6 7 8 9 10 11 12 13 14 15 Weld prep (flat) Aluminum oxide 36 5 times life Weld removal Edge work 1200 Product B 1000 80 1000 800 60 Product C 800 600 40 400 600 Product D 400 Faster Cut Longer Life 20 200 200 0 0 1 3 Minutes 5 7 9 11 13 15 1 80 Material 60 carbon steel 40 20 steel carbon 982C Results ceramic, grade 36 2 - 3 times more life experienced by ALL operators “Much better cut” 2 times life “A lot better; Faster Cutcuts faster longer” ceramic, grade 24 1 carbon steel 3ceramic, 5 Minutes grade 36 Total cut data 982C 1400 Previous Disc Type Operator Comments 7 9 2 times life 11 Product A 1200 Product B 1000 800 Product C 600 Product D 400 “Don’t have to 13 15 push as hard; tougher material” carbon steel ceramic, grade 36 4 hot welds/disc “Cuts into a hot weld where other discs won’t” carbon steel ceramic, grade 36 2 - 3 times life “Got life from disc without having to push hard at the end” Actual results will vary based on end user manufacturing processes. Longer Life 200 0 1 3 Minutes 1600 0 3 1400 Product A 100 1200 1800 100test results 982C Customer Longer Life 982C1600 1400 120 Longer Life 1800 Total cut data Cut rate 1600 120 Cut rate data Minutes Stainless Steel 1800 140 140 250 300 0 50 60 Minutes Minutes 200 250 80 20 Minutes 1 You have too data much to do to settle Cut rate for a disc that can’t keep up. With the 982C, you get a disc that cuts faster, lasts longer and requires less grinding pressure than conventional abrasives. In fact, 982C works harder so you don’t have to. Without increasing Faster Cut the grinding force you currently 5 7 9 11 13use, 3M 15 guarantees you’ll get longer life and more parts with a Cubitron™ II fibre disc. 120 785C Ave 987C Ave Ceramic 985C Ave Competitor 1-A Ave 785C Ave Ceramic Ceramic Competitor Competitor 1-B Ave 1-A Ave Ceramic Ceramic Competitor 2 Competitor 1-B Ave Ceramic Competitor 2 10 0 0 Actual results will vary based on end user manufacturing processes. Internal Test Results Faster Cut 30 20 100 150 987C Customer Test Results Application Faster Cut 304 Stainless Steel Cut Rate Data 35 25 5 140 987C Ave 985C Ave 40 30 150 200 Multiple grading systems have been created as mineral technology evolves, and Cubitron™ II abrasives are no exception. 200 0 Try 987C for yourself and we’ll guarantee you’ll see improvement over your existing fibre disc. 304 Stainless Steel Cut Rate Data 35 Grams removed per minute Get More If you work with heat-sensitive materials like stainless steel, you’ll appreciate the way the 987C disc digs in and cuts faster, lasts longer and requires less grinding pressure than conventional abrasives. Grams removed per minute Cubitron™ II Fibre Discs are made with revolutionary 3M precisionshaped ceramic grain technology, engineered with ultra-sharp, fast-cutting points that wear evenly, run cool and optimize mineral breakdown to maximize disc life. Grams removed Cubitron™ II Fibre Disc 982C: Grams removed Grams removed per minute • Disc 987C: Your complete stainless steel solution • Disc 982C: Your complete carbon steel solution Cubitron™ II Fibre Disc 987C: Grams removed Leave conventional abrasives in the past and do more than you thought possible with Cubitron™ II Fibre Discs. 3 5 7 9 Minutes Internal Test Results: CAM, Weld Simulation 11 13 15
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