Lithium-ion Franck Cecchi Investors day – Jacksonville, November 2014 Agenda 1. SAFT Lithium Ion Footprint 2. Product Strategy for cells 3. Product Strategy for Systems 4. Jacksonville 5. Takeaway 2 Investors day – Jacksonville, November 2014 1. SAFT Lithium Ion Footprint 3 Investors day – Jacksonville, November 2014 SAFT Lithium-ion Flash Back Early 90s 1996 Mid 90s 4 Investors day – Jacksonville, November 2014 2004 1998 2009 2005 2012 2011 2013/ 14 Lithium ion Footprint Cockeysville (MD) – Development USA Multi technology cells and systems manufacturing Research & Development Center for North America Jacksonville (FL) – High Volume Production Opened since September 2011 Large volume, multi application manufacturing Prismatic and cylindrical cell, Modules and Batteries Europe Bordeaux (France) – Development Multi technology cells and systems manufacturing Research & Development Center for Europe Nersac (France) – High Volume Production World’s 1st production facility for Li-ion automotive batteries Opened since January 2008 - Automotive ISO/TS 16949 Qualified Cylindrical cell and modules Battery Assembly using standard products could be in different locations 5 Investors day – Jacksonville, November 2014 2. Product Strategy for cells 6 Investors day – Jacksonville, November 2014 7 Differentiating Strategy for Li-ion (cell) Saft offers 3 Li-ion chemistries: NMC – NCA - SLFP 3 different types of cells: Energy / Medium Power / High Power 2 different shapes: cylindrical and prismatic However all chemistries use: Same or similar processes for electrodes manufacturing Very low capex needed to produce a new chemistry in same hardware Standard cell hardware for cylindrical or prismatic: Same or similar processes for cell assembly / filling and formation Same mechanical interface could be used at pack level Different management algorithms depending on chemistry 7 Investors day – Jacksonville, November 2014 Saft Li-ion Large Cells Offer NCA SLFP VL30P, VL41M, VL45E and VL80E VL30P Fe, VL41M Fe and VL43E Fe Main Markets Main Markets ESS, PV Telecom Hybrids Long life Stable Impedence NMC Prismatic: LP28M Main Markets Motive power ESS Energy Density 8 Investors day – Jacksonville, November 2014 Mobility Rail traction Marine Medical carts SPECIAL CELLS Extreme High Power Defense and Formula 1 Space Cells 3. Product Strategy for Systems 9 Investors day – Jacksonville, November 2014 10 Differentiating Strategy for Li-ion (system) Different applications often have similar and overlapping requirements This allows creating of a portfolio of modules and system components for a group of markets with similar requirements As result installed manufacturing capacity can be better utilized serving variety of markets 10 Investors day – Jacksonville, November 2014 Battery system: Lithium ion requires new competences Mission: Design & Qualification of battery system Battery system design : Skills & Expertise Program Management Risk analysis Testing and validation Prototype manufacturing Customer support & integration Quality Purchasing Saft has acquired these skills during the last 20 years 11 Investors day – Jacksonville, November 2014 Architecture Mechanical / Thermal Electrical Electronics / Software & algorithms Battery system: from standard to Customized products Components Cells Electronics Mechanical integration 12 Investors day – Jacksonville, November 2014 Standard Modules Customized Batteries SAFT has a product for each targeted Market 1 Energy Storage Systems 2 Telecommunications standby systems 3 Evolion modules – 48 V, 4.0 kWh Vehicles Solutions 13 Intensium Max containers – Up to 2 MW containerized battery Synerion E modules – 48 V modules, 2.2 kWh Heavy duty Bus & Truck Forklift / AGV’s / Cart 4 Aviation 5 Railways 6 Military 7 Naval Investors day – Jacksonville, November 2014 4. Jacksonville 14 Investors day – Jacksonville, November 2014 15 Overview Land: 4.8 hectares Building: 22 000 m2 Dry/clean rooms (ISO 6): 5 300 m2 Formation: 1 700 m2 Office area: 1 400 m2 LEED® Silver certification 1.02 MW power output; 4 340 solar modules 235 watt poly-crystalline Siliken® modules 115 214 ft2 (10 704 m2) total PV array 2 Inverters Satcon® 500 kW inverters 21 miles electrical wiring Energy savings, annual (1 300) MWhr (903) metric tons CO2 (2,100) barrels of oil 15 Investors day – Jacksonville, November 2014 Plant History 16 1 Project Kick-off Dec 2009 2 Groundbreaking Mar 2010 3 Start construction May 2010 4 Construction complete Mar 2011 5 Line #1 installed Jul 2011 6 Grand Opening Sep 2011 7 1st product delivery Dec 2011 Investors day – Jacksonville, November 2014 Jacksonville: A World Class Manufacturing Plant Scale up from Nersac processes Worldwide best in class equipment suppliers Dry and Clean Rooms Fully Automated Processes Lean Manufacturing Continuous Improvement Quality integrated from development to product delivery ISO 9001 / 14000 / TS (in 2015) Experienced, skilled and trained personnel 17 Investors day – Jacksonville, November 2014 Evolion for Telecom Key Features Voltage 48 V Total Energy 4 kWh Max power (continuous) 1 kW System 36% 14 cells 1 Module Integrated Board 18 Investors day – Jacksonville, November 2014 cells 64% ESS batteries in container Key Features IM20+ Voltage 784 V Total Energy 1 000 kWh Max power (continuous) 500 kW System 50% 19 6664 cells 476 Modules Electronics layers Racks / Air conditionning Fire Suppression System Investors day – Jacksonville, November 2014 cells 50% Product Flow - General Formation Future Workshop #3 Workshop #2 – Prismatic Cells Workshop #1 – Cylindrical Cells Filling/sealing cell assembly - winding calendering slitting coating mixing OCV Raw Material Sort/Grade Battery Assembly 20 Investors day – Jacksonville, November 2014 Ship & Receiv e Container Finish Assembly, Goods Testing Offices Process Flow Chart Electrode Manufacturing Materials Cell Assembly Pack Assembly 21 Investors day – Jacksonville, November 2014 Mixing Coating Slitting Calendering Winding Assembly Filling Formation Module Battery/Container VIDEO 22 Investors day – Jacksonville, November 2014 5. Takeaway 23 Investors day – Jacksonville, November 2014 Takeaway High volume Manufacturing plants in Europe and America Jacksonville and Nersac can produce multi technology products Standard approach in Development Saft has a solution/product for each targeted market Combined Sales capacity about 300M$ 24 Investors day – Jacksonville, November 2014 Plant tour 25 Investors day – Jacksonville, November 2014 26 Investors day – Jacksonville, November 2014
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