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Turbo-Bar Insertion Turbine
Models TMP-600/60S • TMP-700 • TMP-910/960
Description
EMCO
EMCO
gal/min
EMCO
112.4
EMCO
EMCO
EMCO
112.4
gal/min
EMCO
EMCO
Turbo-Bar insertion flow meters have three main
components: the retractor, the rotor, and the electronics. The
retractor positions the rotor within the pipe and houses a pickup assembly, which detects the rotation of the turbine rotor.
The electronics converts the rotational frequency, which is
proportional to the velocity of the fluid, to industry standard
electrical output signals.
Most Turbo-Bar flow meters can be installed on an isolation
valve, which permits installation and removal without process
shutdown. Integral pressure and/or temperature measurement
may be combined with the Turbo-Bar and flow processor to
provide mass or energy flow measurement from a single pipe
tap.
TMP-600/60S
Features
• Fluid types: liquid, gas, or steam
• Pipe sizes: 3 to 80”
• Rugged construction
• Interchangeable rotors for a wide variety of applications
• Process pressure up to 5000 psig (345 barg)
• Process temperatures up to 750°F
• Industry standard frequency and/or 4 to 20 mA output signals
TMP-700
TMP-910/960
• Optional integral pressure and/or temperature measurement
• Negligible head loss
• EZ-Logic™ menu-driven user interface (microprocessor-based)
• Linearization with EZ-Logic for enhanced accuracy
at low velocities
•Local programming via EZ-Logic keypad or magnet wand
through explosion-proof enclosure
Application Guide
Temperature Range
Maximum Pressure1
Line Sizes2
Model Liquid
Gas
Steam Hot Tap
°F
psi Seal Type
inches
600
yes
yes
no
yes
-40 to 400
125
Viton®
3 to 20
60S
no
no
yes
yes
-65 to 400
125
E/P3
3 to 20
700 yes yes
yes
no5
-200 to 600
20004Swagelok®
3 to 80
910
yes
yes
yes
yes
-200 to 400
flange rating
Teflon®
3 to 80
960
yes
yes
yes
yes
-200 to 750
flange rating
Grafoil®
3 to 80
Note:
1 Maximum pressure at maximum temperature with appropriate connection.
2 In some cases, especially in large pipe sizes, a one or two foot stem extension may be required
(See dimensional outlines).
3 Ethylene-Propylene elastomer.
4 Rating listed is for NPT connection. For flange connections, use ANSI flange rating.
5 The TMP-700 is a fixed insertion meter; it cannot be removed or installed under pressure.
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only.
In the interests of development and improvement of the product, we reserve the right to change the specification.
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8.13
Turbo-Bar Insertion Turbine
Models TMP-600/60S • TMP-700 • TMP-910/960
Operating Specifications
Measurable Velocity Limits
See Rotor Selection Guide, p. 4, for linear and measurable ranges
of available rotors. Continuous operation above the maximum
velocity will shorten the life of the rotor and is not recommended.
Process Viscosity
Maximum 5 centipoise
Ambient Temperature Limit
EZ-Logic Electronics
• 32 to 140°F
All Other Electronics
• –20 to 140°F
Ambient Humidity Limit
0 to 100% relative humidity non-condensing
Power Requirements
EZ-Logic Electronics
• 18 to 40 VDC (with totalizer on), 24 VDC nominal
• 12 to 40 VDC (with totalizer off), 24 VDC nominal
Output Signals
EZ-Logic Electronics (LOC-TOT Option)
Analog
4 to 20 mA, 2-wire system, digitally adjusted span
Frequency
3-wire system, 1 to 10,000 Hz square wave, 50% duty cycle.
• Low Level: 0 to 1 volts
• High Level: power supply voltage-load
Pulse
3-wire system. Output can be scaled so that 1 pulse indicates a specific quantity of fluid passing through the pipe.
Display
2-line by 8-character LCD digital display alternately show flow rate and
totalized flow in user-selectable engineering units.
Performance Specifications
Accuracy (Linear Ranges)
L1, G1–G5 Rotors
±1.0% of reading
G6 Rotor±3.0% of reading
Repeatability (Linear Range)
±0.25% of reading
Rotor Velocity Calibration
Each rotor is factory calibrated in either water or air. Calibration is traceable to NIST.
Accuracy of the Calibration Standard (Linear Range)
Water±0.25% of reading
Air±0.8% of reading
Physical Specifications
Materials
Rotor
Blades: 17–4 PH, ten blade, precision machined
Housing: 316 stainless steel
Pivots: tungsten carbide
Rotor Bearing Type
Liquid: CSJ stellite jewel
Gas or Steam: DEV tungsten carbide
Wetted Parts
316L stainless steel stem and housing (bronze and carbon steel housing TMP-600/60S)
External PartsAluminum, 316 stainless steel, carbon steel (bronze and carbon steel on TMP-600/60S, TMP- 910/960)
Electrical Connection
Junction box with terminal block for external wiring. 0.75” female NPT connection
for conduit.
Electrical Enclosure
383 aluminum. Approved for NEMA 4X for watertight and dust tight requirements
Sensor
Electromagnetic pick–up, 10 mVp–p minimum, 330 Ω nominal resistance.
Retractor Type
TMP-600/60s
Screw thread, rising stem
TMP-700Not retractable
TMP-910/960
Acme thread, non-rising stem
Extended Length Stem (Optional)
Use of the two foot extension is limited Longer stems are available for large pipe sizes or when the mounting dimensions exceed to gas applications only.
the insertion capability. Extended stems are not available for the TMP-600/60S.
Process Connection
TMP-600/60S2” NPT
TMP-7002” NPT
2” 150#, 300#, 600# or 900# ANSI raised face flange
TMP-910/960
2” 150#, 300#, 600# or 900# ANSI raised face flange
Spirax Sarco Inc. • 2150 Miller Drive • Longmont, CO 80501 • Telephone: (303) 682-7060 • Fax: (303) 682-7069
TI-8-603-US
8.13
83
Turbo-Bar Insertion Turbine
Models TMP-600/60S • TMP-700 • TMP-910/960
Isolation Valve (TMP-600/60S only)
2” full-port bronze gate valve, 125 psig (8.62 barg) maximum. For
TMP-910/960, see Accessories.
Includes the RTD option with an additional 4 to 20 mA output, scaled
to the desired temperature range. A temperature transmitter is not
available with 110/220 VAC power and is not CE approved.
Pressure Tap and Bleed Valve
Standard 1/4” NPT pipe nipple with 1/4” stainless steel bleed valve.
Provides connections for mounting optional pressure transmitter
(Model PT).
Remote Mount Electronics (RMT Option)
30 ft signal cable and U-bolts are provided with remote mount
electronics. Cable must be run in conduit (conduit not supplied).
Conduit connection is 3/4” NPT.
Model PT Pressure Transmitter (Optional)
A pressure transmitter can be mounted using the 1/4” NPT
connection on the bleed valve supplied with the meter, eliminating
the need for a separate pressure tap. A 4 to 20 mA output, scaled
to the desired pressure range, is provided. All pressure transmitters
include a siphon tube, bleed valve, plug, nipple, and tee. A pressure
transmitter is not available with 110/220 VAC power. See the PT TIS
for complete details.
Note: Remote mount electronics are only available with EZ-Logic
electronics (LOC-TOT Option).
Temperature Sensor (RTD Option)
A 1000 Ω, platinum RTD can be mounted inside the stem of the flowmeter probe, eliminating the need for a separate temperature tap.
FM Approval (FM Option)
Certified by FM for Class I, Division 2, Groups A, B, C and D; Classes
II, III, Division 2, Groups F and G NEMA 4X locations.
Note: FM not available when used with 4 to 20 mA temperature
transmitter, a pressure transmitter 0 to 1000 psig, or special
scaled pressure transmitter.
Temperature Transmitter (TXX Option)
Accessories
Gate Valve (Model 2GV) - (for Use with TMP-910/960 Only)
Installation with a 2” double flanged, raised-face, full port gate valve
enables the flow sensor to be inserted and removed from the pipe
under full flow conditions. Both the valve and pipe tap must have a
minimum 2” internal diameter clearance.
Flow Processor (Model FP-93)
A microprocessor-based flow processor may be used to significantly increase the accuracy and functionality of any flow metering
application. See the FP-93 TIS for complete details.
Straight Run Piping Requirements
One 90° elbow before the meter
Two 90° elbows before the meter
Two 90° elbows out of plane before the meter
Reduction before the meter
Regulator or valve partially closed before the meter
UpstreamDownstream
10 D
5D
15 D
5D
30 D
5D
10 D
5D
30 D
5D
D is equal to the internal diameter of the pipe.
If there is not sufficient straight run of pipe, a flow rectifier may be used to reduce
the above diameter measurements.
Consult your local representative or the factory for your specific application.
Other Installation Considerations
Tap Size
2.0” minimum diameter.
Mounting Position
Turbo-Bar probes may be installed in vertical, horizontal, or angled
pipe sections. The meter is attached perpendicular to the axis of the
pipe and should not be mounted “upside-down” (with its top section hanging below the pipe mount). For liquid service, the fluid must
completely fill the pipe.
Site Selection
The flow measurement location should be selected to minimize turbulence and swirl. The extent of these flow disturbances depends
upon the piping configuration. Valves, elbows, pumps, and other
piping components may add disturbances to the flow.
Hot Tap Comapatibility
The TMP-600/60S is hot tap compatible, which means that the sensor can be installed and removed under full flow conditions. The
TMP-910/960 is hot tap compatible when installed with a 2” double
flanged, full port ball or gate valve that adheres to the dimensions
shown on page 5.
TI-8-603-US
Spirax Sarco Inc. • 2150 Miller Drive • Longmont, CO 80501 • Telephone: (303) 682-7060 • Fax: (303) 682-7069
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05.12
Turbo-Bar Insertion Turbine
Models TMP-600/60S • TMP-700 • TMP-910/960
Rotor Selection Guide
G6 (1" rotor)
Liquid Minimum and Maximum Velocity Rates
G1 through G5,
L1 (1.5" rotor)
RotorFlow All
Units Sizes
3 to 5”
6”
8+”
V V V V V V V
L1
ft/sec
30
1.4 0.5 1.5
0.6
1.6
0.7
max
lin
min
lin
min
lin
min
Selection of the turbine rotor model depends upon
the fluid type and operating velocity range of the fluid.
• For all liquids, the model L1 rotor, with a
maximum velocity of 30 ft/sec, must be used.
• For gases and steam, six different rotors are available with maximum velocities ranging from 55 to 175 ft/sec. See Table for maximum
velocity limits (V ) for all rotors.
max.
The turbine rotor typically will respond linearly over
the velocity range from V to V – within ±1.0% (3.0%
for G6 rotor). This is defined as the “linear” range of
the rotor. The minimum “measurable”
velocity (V ) can be considered the application
minimum. Velocities from V to V are
measurable and repeatable, but less accurate.
lin
max
Note: Rotors have moving parts that require periodic maintenance.
min
min
lin
When determining the fluid velocity limits for a given
rotor, the following equations can be used to
compute fluid velocity.
Note: All values in the above table are approximate and depend on the
density of the fluid. Accuracy in both the linear and nonlinear ranges
may be improved by using the advanced curve fitting techniques present in the FP-93 flow processors or the EZ-Logic electronics. Consult
your local representative if your application falls outside the above
limits.
Average Fluid Velocities
Fluid
Liquid
0.4085 Gas 3.056
Q
D2
Steam 0.051
M
p D2
D = pipe inside diameter
in
gal/min
Q = gas actual volumetric flow
ft2/min
2
.
lin
min
ρ
N/A
= density of fluid [lb/ft3]
= not applicable
ft/sec
Q = liquid volumetric flow
1
1
2
Where:
V = average fluid velocity
V = maximum velocity of fluid [ft/sec]
V
= minimum velocity of fluid at which rotor response is linear [ft/sec]
V = minimum measurable velocity of fluid [ft/sec]
max
Q
D2
M = mass flow rate
lb/h
ρ = fluid density
lb/ft3
Note: Measurable flow rates for your specific application are
available using EMCOSIZE (downloadable at spiraxsarco.com/us/
resources).
TI-8-603-US
05.12
Spirax Sarco Inc. • 2150 Miller Drive • Longmont, CO 80501 • Telephone: (303) 682-7060 • Fax: (303) 682-7069
85
Turbo-Bar Insertion Turbine
Models TMP-600/60S • TMP-700 • TMP-910/960
Dimensions and Weights
Dimensions are in inches
TMP-600/60S
* Add 12” for each additional foot of retractor length.
Dimensions
Model ConnectionC
inches
600/60S
2” NPT
4.5 min
18 max
700
2” NPT
3 min
11.25 max
2” 150#
3 min
12.75 max
2” 300#
3 min
12.5 max
2” 600#
3 min
12.25 max
2” 900#
3 min
12 max
TMP-910/960
TMP-700
* Add 12” for each additional foot of retractor length.
Weight
Dimensions
Model ConnectionWeight
Model Stem Length
lb
600/60S
2” NPT
28 max
910/960 Standard
7001
2” NPT
9
2” 150#
12
2” 300#
14
2” 600#
16
2” 900#
20
910/9602
2” 150#
30
2” 300#
35
2” 600#
40
2” 900#
47
1
2
B
A
inchesinches
1.5 min
30
20 max
Add 2.5lb for each additional foot of
retractor length.
Add 5 lb for each additional foot of
retractor length.
Gate Valve
X
Y
Z
Type
inchesinchesinches
150# 7 3.515.325
300# 8.5 3.7516.325
600# 11.5 3.7517.875
Type
2" 150#
2" 300#
2" 600#
Weight
lb
46
58
84
TI-8-603-US
Spirax Sarco Inc. • 2150 Miller Drive • Longmont, CO 80501 • Telephone: (303) 682-7060 • Fax: (303) 682-7069
86
05.12
Turbo-Bar Insertion Turbine
Models TMP-600/60S • TMP-700 • TMP-910/960
Integral Electronics
Pipe Mount Remote Electronics
Remote Electronics Configuration
Pipe Mount
Wiring Diagrams
EZ-Logic Electronics: Analog Output
Scalable 4 to 20 mA output, 2-wire principle. Load resistor may be installed on supply or return line. V = 18 to 40 VDC.
See graph below for permissible R values.
s
load
EZ-Logic Electronics: Pulse Output
3 wire system. Output can be scaled so that 1 pulse indicates a
specific quantity of fluid passing through the pipe. Vs = 18 to 40 VDC.
TI-8-603-US
05.12
Spirax Sarco Inc. • 2150 Miller Drive • Longmont, CO 80501 • Telephone: (303) 682-7060 • Fax: (303) 682-7069
87
Turbo-Bar Insertion Turbine
Models TMP-600/60S • TMP-700 • TMP-910/960
Pressure and Temperature Transmitter Wiring
Remove the field wiring condulet cap to access the field wiring
terminal block for power and signal wiring. Flow, pressure, and
temperature output wiring connects to the terminal block. Refer
to the previous section on 24 VDC power and signal wiring for
Note: Maximum voltage with optional
pressure transmitter is 30 VDC and
110/220 VAC power supply is not available with pressure and/or temperature
transmitters.
appropriate load resistance and power supply values. Pressure and
temperature transmitters are scaled to the appropriate ranges at the
factory.
Wiring with Analog Output
where: V
R
R
R
s
p
T
F
= 18 to 30 VDC
= Pressure measuring resistance
= Temperature measuring resistance
= Flow rate measuring resistance
Remote Mount Wiring Diagram
(Only Available with EZ-Logic Electronics)
Output wiring from remote electronics is identical to output wiring from integral electronics. Wiring from the remote electronics condulet to the electrical
junction box must be performed in the field. Connect the remote cable to the
terminal block in the junction box as shown. If nonconductive conduit is used,
attach a ground strap from the ground screw on the remote electronics condulet. If the remote cable is cut to a shorter length, insulate shield with tape at
electrical junction box.
Note: If remote mounting is required with a
pressure and/or temperature transmitter, two
power supplies are required for operation: one
for the remote flow transmitter and one for the
pressure and/or temperature transmitter.
Spirax Sarco Inc. • 2150 Miller Drive • Longmont, CO 80501 • Telephone: (303) 682-7060 • Fax: (303) 682-7069
88
TI-8-603-US
05.12
Turbo-Bar Insertion Turbine
Models TMP-600/60S • TMP-700 • TMP-910/960
Category
Suffix Codes
Model
TMP-600
Liquid or gas service, 400°F9
TMP-60S
Steam service, 400°F9
Liquid, gas, or steam service, 600°F TMP-700
Liquid, gas, or steam service, 400°F TMP-910
TMP-960
Liquid, gas, or steam service, 750°F 7
Connection
2”, male NPT (model 700)
2NPT
2”, 150# flange (model 700, 910, 960)
2F150
2”, 300# flange (model 700, 910, 960)
2F300
2”, 600# flange (model 700, 910, 960)
2F600
2”, 900# flange (model 700, 910, 960)
2F900
3”, 150# flange (model 910, 960 extended stem)83F150
8
3”, 300# flange (model 910, 960 extended stem) 3F300
Rotor
Liquid, 30 ft/sec maximum (9 m/sec) (40° pitch)
L1
Gas or steam, 55 ft/sec maximum (40° pitch)
G1
Gas or steam, 70 ft/sec maximum (30° pitch)
G2
Gas or steam, 85 ft/sec maximum (20° pitch)
G3
Gas or steam, 115 ft/sec maximum (15° pitch)
G4
Gas or steam, 145 ft/sec maximum (10° pitch)
G5
Gas or steam, 175 ft/sec maximum (5° pitch)1 G6
Electronics
EZ-Logic with local rate and total3LOC-TOT
Remote, only available with LOC-TOT option4RMT
FM Approval5FM
Pressure Transmitter
No pressure transmitter
XX
PT for pressure range 0 to 50 psig (0 to 3.44 barg)
50
0 to 100 psig (0 to 6.89 barg) (models 600/60S, 700, 910/960)
100
0 to 150 psig (0 to 10.34 barg) (models 600/60S, 700, 910/960)
150
0 to 200 psig (0 to 13.79 barg) (models 600/60S, 700, 910/960)
200
0 to 250 psig (0 to 17.24 barg) (models 700, 910/960)
250
0 to 500 psig (0 to 34.47 barg) (models 700, 910/960)
500
0 to 1000 psig (0 to 68.95 barg) (models 700, 910/960)
1000
Special scaling requests6 PXX
Temperature Sensor or Transmitter
No temperature transmitter
XXX
RTD only
RTD
Temperature sensor with preamplifier scaled from 32 to 68°F2T09
0 to 250°F2T10
–40 to 150°F2T11
212 to 400°F2T12
212 to 800°F (models 700, 960)2T13
–17.7 to 121.1°C2T20
–40 to 65°C2T21
100 to 204°C2T22
100 to 260°C (models 700, 910/960)2T23
Special scaling requests 6, 2TXX
Extended Stem
None (standard length)
XX
1’ extension (not available for models 600/60S)
E1
2’ extension (gas/steam applications only)
E2
(not available for models 600/60S)
Pick-up Coil Wires
TMP-700 Only: Teflon®, - 200 to 400°F T
TMP-700 Only: Fiberglass, 150 to 600°F 7F
TMP-700- 3F300- G3-LOC-TOT- 200- T12- E1- T
1
2
3
4
5
The G6 is the only available 1” shrouded rotor. Not available for use with bidirectional meters.
Not available with European CE Mark.
Unidirectional only. Unit has 4 to 20 mA and
frequency output.
Remote mount electronics are required for high process temperatures. The standard remote mount option comes with 30 feet (9.1 meters) of cable.
Certified by FM for Class I, Div. 2, Groups A, B, C, & D; Class II,III, Div. 2, Groups F & G; NEMA 4X. FM approval with only LOC-TOT and RMT electronics options. If FM is required, use RTD option only for
temperature selection. 0 to 1000 psia and special 6
7.
8
9
sealing pressure transmitter not available with FM.
Special transmitter scaling is available. Please note scaling range below model code with ordering. If no special scaling is indicated, transmitter will be scaled per model code.
Not available with FM approval.
A 3” flange and 3” hole tap size are recommended for extended stems.
For models 600 and 60s, the gate valve and
thread-o-let must be ordered separately. See price list for details.
Spirax Sarco Inc. • 2150 Miller Drive • Longmont, CO 80501 • Telephone: (303) 682-7060 • Fax: (303) 682-7069
Please specify the following information
with your order:
• Fluid type or composition
• Maximum, minimum, & normal operating flow rate
• Maximum, minimum, & normal operating temperatures
• Maximum, minimum, & normal operating pressures
• Specific weight & viscosity at normal operating conditions
TI-8-603-US
© Spirax Sarco, Inc. 2012
This example represents a liquid, gas, or steam Turbo-Bar TMP-700 at 600ºF, 3” 300# flange connection, 85 ft/sec gas or steam rotor,
EZ-Logic electronics, 0 to 200 psig pressure transmitter, 212 to 400ºF temperature sensor, 1’ extended stem, and Teflon® coil wires.
05.12
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