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Kind Attn : The Chief Engineer // The Maintenance Manager :
Sub : PERIODICAL & ANNUAL SHUT DOWN MAINTENANCE of STEEL Structures & Fabrications
RE-PAINTING of MS & GI Structures / PEBs / Metal Buildings / Off-Shore: All Rusted / Non –
Rusted Steel Fabrications : SOLAR POWER Plants, HVAC / RMPs / Trusses, Factory Steel Structures
Tank Farms, Chimneys , Steam ,Water, Chemicals / Petro-solvents Pipe-lines , Columns & I-Beams:
Dear Sirs : INNOVATIVE COATING INDUSTRIES MIDC, Pimpri , Pune 411018 offers a COMPLETE RANGE OF
Rust Cleaning , Metal Protecting & Metal Finishing ANTI-RUST Coating Products for Regular Maintenance work , Salvage, RePainting and Yearly Shut Down work for all STEEL BUILDINGS, Structural Fabrications , Trusses, Chimneys, Pipelines, TankFarms, SILOS & all such structures working in Extreme Corrosive conditions. I am sure our Premium grade Anti corrosion
products will prove quite useful to you , All these products prove to be most ideal & offer Excellent for protection of Mild Steel
Rusted fabrications from atmospheric Rusting, Oxidation and Corrosion. When carried out properly this process will enhance the
life of painted structures.
PROCESS SEQUENCE for RE-PAINTING :
PRE-CLEANING : Complete REMOVAL of Oil & Grease, Surface Rust must be ensured. This can be carried by
Chemical cleaning , Solvent Cleaning, Sand Blasting, Sand papering, Grinding, Mechanical cleaning or any
other means. CORROSION, Rusting, Oxidation of Mild steel is a SUB SURFACE PHENOMENON. Hence TOTAL
Pre-cleaning becomes a most important pre-condition for getting OPTIMUM FINAL RESULTS.
MOST IMPORTANT : TOTAL Removal of Water , Residual cleaning of even traces of Acidic cleaners, and all foreign matters,
dust, dirt from the CLEANED surface must be ensured. These traces of impurities can cause HYDROGEN IMBRITTLEMENT in the
microscopic pores of the Metallic surface. These impurities promote SUB-SURFACE CORROSION, AFTER SOME DURATION.
Trapped Hydrogen ( known as Hydrogen Im-brittlement ) will try to escape to the atmosphere , will RUPTURE THE FINISHED
PAINT, however it may be thick and strong. The opened–up areas of Paint coating / Film on steel now provide NUCLEUS for
further rusting. USER WILL AVOID TAKING ANY SHORT-CUTS in the PRECLEANING PROCESS as it will result in Post
Painting Rusting. The speed of re-rusting will be directly dependant on Humidity, Moisture, Temperature & presence of
chemical fumes, flu-Gases, salinity in the atmosphere.
STEP : 1 : Surface Cleaning :
RUSTOGEL 1406 :
For total removal of RUST from Corroded Mild Steel Fabrications and Structural Steel. RUSTOGEL
1406 is a cleaner based on Phosphoric Acid, Solvents , Wetting Agents and Foaming agents. Phosphoric Acid in itself is a
RUST PREVENTIVE ACID. The product is offered in 30 Kgs Packing. This product is used as supplied, without any dilution
with water. Being in GEL FORMAT, the chemical is quite useful for DERUSTING and CLEANING And MAINTENANCE of all
heavy steel Fabrications in vertical and horizontal positions. RustoGel 1406 is very user Friendly, Easily water washable. The
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operators MUST USE rubber gloves, Goggles, Hand-gloves , Face shield, and rubber aprons. Coverage : 10 -12 Meter per Kg.
In case of Spillage , wash with plenty of Running water.
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Apply RUSTOGEL 1406 by BRUSHING ( any normal Paining Brush ) or by swabbing in a Cloth:
Allow the chemical to React with surface rust for a period of 10-15 Minutes. The rust will be loosened.
Wash the chemically treated surface by sprinkling water from a spray bottle or by swabbing.
Completely dry the surface to remove all traces of residual acids and all entrapped water from metal pores
Use Dry, moisture free compressed air ( 35 to 40 Bar Pressure) for removal of excess water and moisture.
Apply Zinc Rich Paint after complete drying and within 2 hrs
THREE IN ONE Chemical is an Alternate product for the above Pre-Cleaning Stage. Three I One Chemical
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is also used by BRUSH SPRAY or SWAB at 50 % Conc ( in Water ) for Pre-Cleaning of Rusted Mild Steel Fabrications :
STEP : 2 : RUST CEONVERTER , PRIMER and Rust Preventive Coating Additional Pre-Painting Treatment :
RUSTOFIX 1411 :
A single Coat application of RUSTOFIX 1411 , A RUST CONVERTER, Rust Preventive and a
PRIMER in itself will offer ADDITIONAL CORROSION Protection. Rustfix 1411 is applied by BRUSH / Swabbing as supplied .
on a pre-cleaned Mild Steel Fabricated Structure , Machiner , Plant or Equipments, and mild rusted Mild Steel. It will convert the
adherent Iron Oxide Rust into a Complex, polymer film in 30 to 34 min. This will offer an excellent substiture for any Metallic
Primer , Zinc Rich Primers , Zinc Chrome , Zinc Phosphate / Silicate Primers and RED OXIDE Primer coatings. This application
will form a Bluish black Coating on the treated surface. This will air dry within 1 hrs. This coated metal can then be painted with
ANY SYNTHETIC,OIL Based or MODIFIED Paint. This coating will ENHANCE THE ANTI-CORROSION Properties by several
years. Application of RUSTOFIX 1411 is very strongly recommended for all Heavy Structural Steel Fabrications , PEBs , MBSS
and Factory fabrications. This is very good pre-treatment during annual Shut-Down and Repainting Work.
STEP : 3 : Surface Painting with 99% Purity ZINC RICH AD PAINTS : for highest Corrosion Protection :
Our Recommended Products are :
A ) ZINKOTE 20 GP : Zinkote GP is manufactured using 99 % Pure Zinc DUST Rich Paint for HIGHEST Corrosion
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Resistance.: Coverage: 2 M Zinc Contents in DFT : 88-92% : Zinc deposit per spray Coating : 20-25 Microns. Max TWO
Coats recommended. Touch Dry Time 5-10 Min Over-Coating Time : 1 Hr Light Greyish Finish. Passes 500 Hrs of Fog
Chamber Salt Spray Test : Offers highest Anti Corrosion properties over a long Period of Time. Confirmation : ASTM A 780.
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B ) ZINKOTE 20 Premium : is manufactured using 99% Pure Zinc FLAKES Rich Paint for HIGHEST Corrosion
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Resistance. Coverage: 2 M Zinc Contents in DFT : 88-92%: Zinc deposit per spray Coating : 20-25 Microns. Max TWO
Coats recommended. Touch Dry Time 5-10 Min Over-Coating Time: 1 Hr : Silver Bright Finish. Passes 500 Hrs of Fog
Chamber Salt Spray Test : Offers highest Anti Corrosion properties over a long Period of Time. Confirms to the requirements
of : ASTM A 780 & most other Stardards related to repairs of damaged , scratched and welded Galvanized Steel Fabrications.
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The methods of use of ZINKOTE Paints shall be done as described below :
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Use the ZINKOTE – 20 Paint as Supplied from 20 Litre Cans.
Keep the Paint Can upside –Down for 20 to 30 min.
Open the Lid. Stir with an agitator / mechanical Blender for 2-3 Min.
This will disperse the heavy ZINC PARTICLES which settle to bottom due to their higher Specific Gravity.
ZINKOTE Paints are used by Conventional Spray or Brushing :
Use as supplied. In case you wish to adjust the Spray Viscosity, use Toluene or Xylene or NC Thinner . We offer
THINNER ZK for Dilution, As Solvent. Recommended as required . Used for Washing, Diluting Cleaning etc.
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The SECOND COAT shall be applied after 24 Hrs from the 1 Coat,
The ZINKOTE 20 Paints are based on Instant Air Drying Modified Acrylics .
These paints will Air dry within 10-15 minutes time.
These paints are flammable. Hence do not spray / use near open flame , Sparking
Use NC thinner No:2 / Bhatti ( Stoving ) Thinner for Cleaning of Spray equipments.
Perform the Painting Work in ventilated areas.
Close the pain containers immediately after use.
ZINKOTE 20 contains VOLATILE PETROCHEMICAL SOLVENTs.
The paint will Evaporate and loose the solvent / Carrier if kept open to sky.
Products Offered by INNOVATIVE for the Painting Process are :
Equipments used for UNIFORM MIXING OF ZINKOTE 20 Paints :
Touch Up and repairs of Scratched / Damaged / Welded / Riveted / Soldered GI Sheets:
3) ZINC BRIGHT SPRAY : 99% Pure Zinc Metal Flakes COLD GALVANIZING ZINC BRIGHT SPRAYs offered in
500 ml Self Spray Aerosol Cans Rs 320 per Can. Most user friendly, RoHS Compliant. Confirms to requirements of most
Indian & Intl standards. Excellent Adhesion, Film Thickness: 20-25 Microns / Max Recommended Coats : TWO. The Pure
Zinc Metal Powder Coating Film may become Brittle with additional Coats. ZINC Contents in the DFT : 88-92 %. Passes
500 Hrs of Fog Chamber Salt Spray Test: Silver Bright Finish : Air Dry Time: 3-5 Min. Touch Dry Time : 10 Min OverCoating Time: 24 Hrs Offers highest Anti Corrosion properties over a long Period of Time. The products offered confirm to ASM
A 780 and Most Indian Standard Specifications governing Galvanizing and Repairs of Damaged Galvanized Metal Surfaces :
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Shelf Life of the Can : ONE YEAR from the date of Supply . Stores in cool Dry Place, under 45 C. Contents are Flammable.
4) ZINC METAL SPRAY : 99% Pure Zinc Metal DUST COLD GALVANIZING ZINC METAL SPRAYs
offered in 500
ml Self Spray Aerosol Cans Rs 320 per Can. Most user friendly, RoHS Compliant. Confirms to requirements of most Indian &
Intl standards. Excellent Adhesion, Film Thickness: 20-25 Microns / Max Recommended Coats : TWO. The Pure Zinc Metal
Powder Coating Film may become Brittle with additional Coats. ZINC Contents in the DFT : 88-92 %. Passes 500 Hrs of
Fog Chamber Salt Spray Test: Light Grey Finish : Air Dry Time: 3-5 Min. Touch Dry Time : 10 Min Over-Coating Time: 24
Hrs Offers highest Anti Corrosion properties over a long Period of Time. The products offered confirm to ASM A 780 and Most
Indian Standard Specifications governing Galvanizing and Repairs of Damaged Galvanized Metal Surfaces : Shelf Life of the
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Can : ONE YEAR from the date of Supply . Stores in cool Dry Place, under 45 C. Contents are Flammable.
MOST IMPORTANT : All HOT DIP GALVANIZED Surfaced have a NATURAL INBORN & Generic Property of GREYING
( Loosing Bright Shine ) on Exposure to Atmospheric Air, Exposure to Sunlight & UV Radiations. With the passage of Time .
To Restrict this Property of All GI articles, equipments & surfaces, it is customary to BLEND ALUMINIUM Metal Powder in Such Coatings .
Aluminium offers GLOSS & BRIGHT FINISH and adds to AESTHETICS and BRIGHTNESS to the Coated Metal. The most Important
function and property of ANTI CORROSION : SALT SPRAY TEST LIFE is due to ZINC ( which has a natural Grey Colour. Hence any
change of COLOUR SHADE on time duration is NOT TO BE CONSIDERED AS ALARMING. Shade of the painted GI Surface (Either
Hot Dip or COLD Galvanized Steel) is Of VERY LOW TECHNICAL SIGNIFICANCE & the Most Important property SHALL
ALWAYS be Salt Spray Test Life. To RETAIN THE BRIGHTNESS of Hot Dip and Cold Galvanized surfaces over a LONGER
Time Duration , The surface may be over-coated with ACRYSIL Quick Drying Clear Acrylic Lacquer by Spray application.
OTHER Products Offered by INNOVATIVE for the Painting Process are :
MIDAZ-TOUCH Bright ALUMINIUM PAINT : An Instant Air-Drying Absolute bright ALUMINIUM PAINT. Can be
used by BRUSH , SPRAY and DIP Applications for all MS Presses Parts, Fabricated Auto Components, Auto
Exhaust Systems, and Transmission line tower / Signal Antennas , Sub Station Structure , Lighting Poles etc.
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MIDAZ-TOUCH 600 C HR ALUMINIUM PAINT Most Ideal Heat Resistant Paints for Chimneys , Solar Panels
Chemical and Steam Lines , Heat Exchange Equipments , and all such Fabrications / Structures in Extreme Heat
Conditions. Silver and Black Colours Resp : offered in 4 Litres & 20 Ltrs Packing :
TEFZINK : ZINC + PTFE Blended Paint : for highest Corrosion Protection Available in 4 Ltrs and 20 Litres Tin
Packing. Due to the Blending od ZINC with very fine PTFE Powder, This paint will offer Extra-Ordinary Anti
Corrosion properties Clubbed with very out-standing Water Resistance. TEFZINC is offered in 500 ml Self Spray
aerosol Cans . these are most USER FRIENDLY Packings , especially for ON-SITE Use.
Current Ruling Prices : Prices ruling at the time of Sales will Apply : Prices subject to change without notice : E&OE
Product Name
Applications and Uses
Rate per Unit
Packing Size
ZINKOTE 20 Premium
ZINKOTE 20 GP
Zinc Flakes Based QD acrylic Cold Galva Paint
Zinc Dust Based QD acrylic Cold Galva Paint
Light Grey Finish Cold Galvanizing Paint Spray
Silver Finish Cold Galvanizing Paint Spray
PTFE + ZINC Acrylic QD Anti-Corrosion Paint Spray
Heat Resistant Acrylic QD Anti-Rust Paint Spray
QD Bright Aluminium FINISHING Anti-Rust Paint
PTFE + ZINC Acrylic QD Anti-Corrosion Paint
AD Thinner for Zinkote Anti-Corrosion Paints
Rs 630 / Ltr
Rs 390 / Ltr
Rs 275 / aerosol
Rs 320 / aerosol
Rs 350 / aerosol
Rs 350 / aerosol
Rs 245 / Ltr
Rs 450 / Lit
Rs 145 / Lit
Rs 70 / Ltr
Rs 75 / Kg
Rs 115 / Kg
4 and 20 Ltr
4 and 20 Ltr
500 ml can
500 ml can
500 ml can
500 ml can
4 and 20 Ltr
30 Ltr
4 and 20 Ltr
5 & 30 Kg Ltr
5 & 30 Kg Jars
30 Kg Jar
Zinc Metal Spray
Zinc Bright Spray
TEFZINK Spray
6000C HR Aluminium
Aluminium Paint
TEFZINC PAINT
THINNER ZK
Three in One Soln
RUSTOGEL 1406
RUSTOFIX 1411
MS Cleaner Degreasing, Derusting & Phosphating Soln
Rust Removing Gel for Mild Steel
Rust Preventive, Rust Converter & PRIMER
VAT : 12.5 % Extra Delivery : Normally ONE WEEK after receipt of your full payment thro RTGS Bank
Transfer: : Delivery Point : Ex Our Works MIDC Pune :Forwarding Charges : Rs 250 ( Transport Charges from
our Pimpri Pune factory to Transporters LOCAL Booking Godown ) The ordered goods are loaded on Freight To
Pay Transporters Destination Godown Delivery basis. Freight, LBT , Govt Levies , Local Taxes, Collection
of ordered goods from transporters Destination Godown will be if any to buyers account.
PROMTECH CONSULTANCY offers additional Technical Services. We offer a 2 hrs TECHNICAL SEMINAR and
Products Demonstration / Display used in the above process, Technical & Commercial Details for the process
chemicals, Precautions to be taken while usage and a Question Answer Session for Charges of Rs 2500
( Includes Conveyance Charges & Seminar Charges ) at the buyers office in Mumbai , Navi Mumbai and Thane,
For Customers outside Mumbai , actual Car Hire Charges + Rs 5000 will be payable in ADVANCE by Cash / Bank Transfer
References : & Specifications IS : 4736 Hot Dip Galvanizing on M S Tubes IS 2629 : For Anti-Corrosion Tests
IS:101 IS-104 & ASM A 780 IS : 11759 Recommended Practice for repairs of Damaged Hot Dip Galvanized
Coatings.BS : 729 - 1971 BS 1775 - 1964 ASTM A 12371 A 153- 71 A 394 - 65 & A - 446-71:
NON WARANTEE : Chemical & Physical properties data / recommendations are based on our experimental findings
& test results, which we believe are reliable. Users are at their own discretion to test the goods, check & verify results before
subjecting these products for their actual use. We do not undertake any Guarantee / Warranty for the use of our products,
which is beyond our direct control. Condition of the Surface, at the time of use of our products will decide the end results. E&OE
The orders can be shipped at any destination in India, Within 3 - 4 working days After we receive 100 % Advance payment thro
RTGS Bank Transfer against our Proforma Invoice. Complete Product details available on Website www.promtechaerosol.com.
For any further and detailed queries, kindly contact us by Email or over Cell-Phone. We now look forward to hear from you and
assure you of our very best attention : Warm Regards :
Pradeep Vaidya (TECHNICAL Director 9820181738 ) Sonia Vaidya Marketing Executive 9819813015
[email protected] / [email protected] URL : www.promtechaerosol.com
Innovative Coating Industries: Promtech Consultancy :
Thane Office : B-7 / 701, Vedant Complex, Vartak Nagar, Thane (W) – 400606 INDIA
Pune : F-II Block, 29/4/(ii), Near Telco Materials Gate, MIDC Pimpri, Pune – 411018 Ms Payal 7767982244