平成25年度 アジア産業基盤強化等事業 インドネシアにおける防災鉄鋼技術に係る人材育成に関する調査 - 調査報告書(カスタマイズリスト) - 2014年3月14日 一般社団法人 日本鋼構造協会 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction Customized List of Steel Construction Technologies 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction Customized List of Steel Construction Technologies Title of Technology( Possibility of Technology (*1) Expected Diffusion Period in Indonesia (*2) ○ B S ○ A S ○ A S Design and Build Construction Sales of Products Marketing Strategy Cost Reduction Widely spread Depend on construction schedule based on a project contract. Performance Improvement Cost Implication Widely spread Depend on construction schedule based on a project contract. Advantage Construction Period Reduction Diffusion Rate of Technology in Japan Application Customization Conditions for Indonesia Construction Industry A. Steel Concrete Hybrid Structure A1. Long Span Frame System (Composite Super Beam) 2story to 20story building Office, School, Hotel and Hospital A2. Long Span Frame System (Unique System) Mainly 3-5 floors low-rise building which are Shopping center, Distribution center and office. It is possible to adopt Highraise as well. A3. Reinforced Concrete Column & Steel Beam System (RCS) Distribution center Hospital Widely spread Depend on construction schedule based on a project contract ○ ○ ○ ○ Necessity of design seminar ○ ○ ○ ○ Necessity of design seminar ○ ○ ○ ○ *1) A: Possible, B: Depend on project contract *2) S: Short term (Within 3 years), L: Long term (Longer than 3 years) 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction No.2 Customized List of Steel Construction Technologies Title of Technology Construction Design and Build Possibility of Technology Transfer Expected Diffusion Period in Indonesia ○ ○ A S ○ ○ A S Seldom Reduce 10% of fabrication & construction cost ○ ○ ○ Applied to more than 10 buildings Reduce 10% of fabrication and construction cost Shorten 20% of constructi on period ○ ○ Sales of Products Cost Reduction Marketing Strategy Performance Improvement Advantage Construction Period Reduction Cost Implication Diffusion Rate of Technology in Japan Application Customization Conditions for Indonesia Construction Industry B. Moment Connection for Seismic Force Resisting System B1. High-Strength Bolt Tension-Joint Structure B2. Non-Welding Method Shopping center Mid to lowrise building ○ *1) A: Possible, B: Depend on project contract *2) S: Short term (Within 3 years), L: Long term (Longer than 3 years) 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction No.3 Customized List of Steel Construction Technologies Title of Technology Construction Design and Build Possibility of Technology Transfer Expected Diffusion Period in Indonesia Customization Conditions for Indonesia Construction Industry ○ ○ A S ○ ○ A S ○ ○ A S Performance Improvement Cost Reduction Widely spread 90% steel of conventional steel column ○ ○ C2. CFH (Concrete Filled H-Shape Member) Frame System Low-rise building for residential, hotel and shopping center building Seldom 80% steel of conventional steel column ○ C3. NSC (New Steel Concrete) Beam Office and residential Occasionally used ○ Sales of Products Cost Implication Mid to highrise building for office and residential Construction Period Reduction Diffusion Rate of Technology in Japan Marketing Strategy Application Advantage C. Composite Structure C1. Concrete Filled Steel Tube *1) A: Possible, B: Depend on project contract *2) S: Short term (Within 3 years), L: Long term (Longer than 3 years) 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction No.4 Customized List of Steel Construction Technologies Title of Technology Possibility of Technology Transfer Expected Diffusion Period in Indonesia ○ B L ○ B L ○ A S ○ B S ○ ○ Design and Build Sales of Products ○ Construction Cost Reduction Marketing Strategy Performance Improvement Advantage Construction Period Reduction Cost Implication Diffusion Rate of Technology in Japan Application Customization Conditions for Indonesia Construction Industry D. Damping Device for Seismic Force D1. Steel Hysteretic Damper Mid to highrise building for office and residential Widely spread D2. Tuned Inertial Mass Damper High-rise building for office and residential Seldom Large range (high to lowrise building) Applied to more than 30 buildings D3. Y-Brace Damper Total steel reduction by 5% or more ○ High performance with low cost ○ ○ ○ E. Disaster Protection Building E1. Tsunami Proof Building Low to mid-rise building Seldom 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction No.5 Customized List of Steel Construction Technologies Title of Technology Possibility of Technology Transfer Expected Diffusion Period in Indonesia ○ B S ○ B L Design and Build Construction Sales of Products Marketing Strategy Cost Reduction Performance Improvement Occasionally used Cost reduction of basement structure works by 5% Advantage Construction Period Reduction Cost Implication Seldom 50% to 70% of machinery damping device Application Diffusion Rate of Technology in Japan Customization Conditions for Indonesia Construction Industry F. Damping Device for Wind Force F1. Sloshing Damper High-rise building for office and residential ○ G. Basement Construction Method G1. Soil Cement Pile Composite Basement Wall / Bearing Wall Pile Process Building with basement ○ *1) A: Possible, B: Depend on project contract *2) S: Short term (Within 3 years), L: Long term (Longer than 3 years) 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction No.6 One by One Sheet 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction A. Steel Concrete Hybrid Structure A1 Long Span Frame System (Composite Super Beam) Item Content RC beam C.S.Beam 1. Overview RC column Connection Detail 2. Technical Definition / Specification 3. Technical Advantage C.S.Beam is called Composite Super Beam as hybrid structure. This system composed of RC beam and steal beam. It is able to be designed as normal RC structure at the end of beam. Non-Fabricated steel beam is able to be adopted. Floor height is able to be reduced instead of large height steel truss beam. Possible to shorten manufacturing work period Long Span Applicable span length 12m to 18m with moment connection Construction Schedule Construction schedule is able to be shortened comparing with normal concrete structure. Temporary Material Temporary material to be reduced comparing with normal concrete structure. 4. Cost Implication Depend on construction schedule based on a project contract. 5. Design Code / Technical Reference It is able to be designed as RC beam based on ACI Code for the connection to RC column. It is able to be designed to satisfy required strength without damage at connection of steel beam and RC beam. 6. Contractor / Steel Supplier Taisei Corporation, Obayashi Corporation, Shimizu Corporation 7. Application 2story to 20story building Office, School, Hotel and Hospital 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 8 A. Steel Concrete Hybrid Structure A1 Long Span Frame System (Composite Super Beam) Item Content C.S beam construction sequence for Cast-in-Place 8. Additional Information C.S. Beam construction sequence for Pre-Cast Concrete beam 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 9 A. Steel Concrete Hybrid Structure A2 Long Span Frame System (Unique System) Item Content 1. Overview RC or Steel beam Connection view 2. Technical Definition / Specification 3. Technical Advantage Unique Hybrid structure is composed by RC column and RC panel zone which is penetrated by steel beam. Steel beam is able to be provided to X & Y both direction with moment connection. Non-Fabricated Steel beam is able to be adopted. Floor height is able to be reduced instead of large height steel truss beam. It is possible to shorten manufacturing work period. Long Span Applicable span length 14m to 18m with moment connection Construction Schedule Construction schedule can be shortened comparing with normal concrete structure. Temporary Material Temporary material to be reduced comparing with normal concrete structure. 4. Cost Implication Depend on construction schedule based on a project contract. 5. Design Code / Technical Reference ASCE Guideline + AISC 341-10 commentary G3.6b, LRFD Special moment Frame 6. Contractor / Steel Supplier Taisei Corporation, Obayashi Corporation 7. Application Mainly 3-5 floors low-rise building which are Shopping center, Distribution center and office. It is possible to adopt High-raise as well. 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 10 A. Steel Concrete Hybrid Structure A2 Long Span Frame System (Unique System) Item Content Installation of end of steel beam on RC Col. Installation of steel beam (1) Installation of steel beam (2) Connection of steel beam in the column 8. Additional Information 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 11 A. Steel Concrete Hybrid Structure A3 Reinforced Concrete Column & Steel Beam System (RCS) Item Content 1. Overview 2. Technical Definition / Specification 3. Technical Advantage Composite structural frame system with reinforced concrete columns and steel beams, namely RCS. Use the most adequate material for each member; reinforced concrete for columns supporting high axial load and steel for beams with long span. Mixed structural system with RCS frame in one direction and reinforced concrete frame in the other direction is also possible. Steel fabrication Welding detail is simple. Not required high welding skills. Joint detail Joint detail of columns and beams is very simple. Transportation Transportation efficiency is high because of steel member’s simple shape. 4. Cost Implication Steel is used only for beam, so weight is limited. Cost impact using steel material is not significant. 5. Design Code / Technical Reference Design and Construction of Mixed Structures Composed of Reinforced Concrete Columns and Steel Beams, Architectural Institute of Japan 2001 6. Contractor / Steel Supplier Kajima Corporation, Obayashi Corporation, Shimizu Corporation, Taisei Corporation 7. Application Commercial buildings, Distribution centers, Hospitals 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 12 A. Steel Concrete Hybrid Structure A3 RC Column & Steel Beam Frame System (RCS) Item Content Both direction RCS Both direction RCS construction RCS and RC staggered 7. Additional Information One direction RCS joint detail 一般社団法人日本鋼構造協会 One direction RCS Both direction RC One direction RCS Japanese Society of Steel Construction P. 13 B. Moment Connection for Seismic Force Resisting System B1 High-Strength Bolt Tension-Joint Structure Item Content 1. Overview 2. Technical Definition / Specification 3. Technical Advantage H-shape steel columns and beams are connected by CT–shape steel members and high-strength bolts. One way moment resisting frame can be constructed without welding. Steel fabrication Use fillet welding only. Not require high welding skill Construction time Construction time is much faster than reinforced concrete structures. Transportation Transportation efficiency is high because of steel member’s simple shape 4. Cost Implication Local made H-shape steel members can be used. Easily procured. 5. Design Code / Technical Reference Recommendation for Design of Connections in Steel Structures, Architectural Institute of Japan 2001 6. Contractor / Steel Supplier Kajima Corporation 7. Application Industrial Building, Commercial building 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 14 B. Moment Connection for Seismic Force Resisting System B1 High-Strength Bolt Tension-Joint Structure Item Content Construction site 7. Additional Information Framing system Basic detail 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 15 B. Moment Connection for Seismic Force Resisting System B2 Non-Welding Method Item Content 1. Overview 2. Technical Definition / Specification 3. Technical Advantage Non-Welding Method (NWM) is an original and innovative method of steel building construction system. NWM enhances earthquake resistance, shortens construction period, and reduces cost. Doughnut shaped diaphragm plates are welded to a pipe column in fabrication factory. Beams will be connected to diaphragm plates by high strength bolts on site. Earthquake Resistance Avoid welding rupture at beam end, which occurred in many buildings during the Hanshin-Awaji Earthquake Easiness No butt welding, only partial penetration welding is required. Reliability No welding on site, only welding in factory is required. Construction Period Shorten steel construction period by 20% 4. Cost Implication Reduce fabrication and construction cost by 10 % 5. Design Code / Technical Reference 6. Contractor / Steel Supplier Obayashi Corporation 7. Application middle-rise to low-rise building 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 16 B. Moment Connection for Seismic Force Resisting System B2 Non-Welding Method Item Content pipe column diaphragm plate (welded to column) 7. Additional Information put flange on diaphragm plate Outline of Non-Welding Method 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 17 C. Composite Structure C1 Concrete Filled Steel Tube Item Content 1. Overview 2. Technical Definition / Specification 3. Technical Advantage Earthquake Resistance The CFT structure is filled with concrete in the steel pipe. It compensates for the weakness of the RC and S structures, and has high earthquake resistance and fire resistance. Mutual restraint effect of steel pipe and concrete increases strength and deformation capacity 4. Cost Implication 80% steel of conventional steel column 5. Design Code / Technical Reference Recommendations for Design and Construction of Concrete Filled Steel Tubular Structures, Architectural Institute of Japan 6. Contractor / Steel Supplier Kajima Corporation, Obayashi Corporation, Shimizu Corporation, Taisei Corporation 7. Application Low-rise to high-rise building 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 18 C. Composite Structure C1 Concrete Filled Steel Tube Item Content Compression force N Mutual restraint effect N + 7. Additional Information N The concrete filling suppresses the local buckling of steel tube. Steel tube restrains concrete to increase strength and deformation capability. 一般社団法人日本鋼構造協会 Axis shrink Compression behavior of CFT circular steel tube short column (Conceptual diagram) Japanese Society of Steel Construction P. 19 1 C. Composite Structure C2 CFH (Concrete Filled H-Shape Member) Frame System Item Content Certificated fire proof structural members in Japan Floor Slab CFH Beam 1. Overview CFH Column Image of CFH Frame System 2. Technical Definition / Specification 3. Technical Advantage To utilize Steel H-shape column/beam of which web portion is filled with concrete Fire Proof Optimization/ elimination of fire proofing Rigidity Improvement of comfortable performance of floor vibration induced by human footfall 4. Cost Implication 5. Design Code / Technical Reference 6. Contractor / Steel Supplier Takenaka Corporation 7. Application Residential building, Hotel and Shopping Center 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 20 C. Composite Structure C2 CFH (Concrete Filled H-Shape Member) Frame System Item Content Image of Residential Building which adopts CFH Frame System 8. Additional Information Pilot Project of low-rise Residential Building of FH Frame System Erection of CFH Frame Connection Detail of CFH Frame 一般社団法人日本鋼構造協会 Completion of Building Japanese Society of Steel Construction P. 21 C. Composite Structure C3 NSC (New Steel Concrete) Beam Item Content 1. Overview 2. Technical Definition / Specification Structural NSC Beam is composed of steel H-shape beam and concrete casted only at web zone of steel Beam The Concrete of web can eliminate fire proofing for steel beam. In Japan , 3 hours fire rating performance is authorized by Japanese government authority. High rigidity floor system 3. Technical Advantage 4. Cost Implication 5. Design Code / Technical Reference 6. Contractor / Steel Supplier Takenaka Corporation 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 22 C. Composite Structure C3 NSC (New Steel Concrete) Beam Item Content 7. Application Building in which higher ceiling height and rigid floor beam are requested. Application project Concrete casted at web of steel beam 8. Additional Information Steel Beam Soffit 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 23 D. Damping Device for Seismic Force D1 Steel Hysteretic Damper Item Content 1. Overview 2. Technical Definition / Specification 3. Technical Advantage Steel hysteric damper consists of a high-ductile steel plate inserted between a pair of steel channels that prevent the plate from buckling. Steel hysteric dampers are installed in a brace configuration as shown in this picture, and perform as energy dissipation devices, and reduce the response of buildings subjected to earthquakes. Easy installation Due to smaller size and light weight, installation is easy Flexibility No additional members to prevent buckling required. Higher flexibility of MEP services through the brace location could be achieved. 4. Cost Implication Total steel reduction by 5% or more 5. Design Code / Technical Reference 6. Contractor / Steel Supplier Shimizu Corporation, Taisei Corporation 7. Application Mid-rise to high-rise building 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 24 D. Damping Device for Seismic Force D1 Steel Hysteretic Damper Item Content Channel to prevent core steel from buckling チャンネル補剛範囲 Energy dissipating portion High-ductile core steel 7. Additional Information Tension Hysteresis Curves Compression 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 25 D. Damping Device for Seismic Force D2 Tuned Inertial Mass Dampers Item Content Flywheel 1. Overview Ball Screw Mechanism 2. Technical Definition / Specification 3. Technical Advantage The damper comprises a ball screw mechanism and a flywheel assembly installed in a cylinder. The ball screw mechanism converts linear motion of the rod end into rotational motion. Flexibility Installation of the devices are needed only for lower stories, not for typical upper stories. Flexibility of the planning could be achieved. Maintenance Easy maintenance due to no machinery devices 4. Cost Implication Up to building configuration 5. Design Code / Technical Reference 6. Contractor / Steel Supplier Shimizu Corporation 7. Application High-rise steel structure, seismic retrofit for high-rise steel structure 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 26 D. Damping Device for Seismic Force D2 Tuned Inertial Mass Dampers Item Content 7. Additional Information 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 27 D. Damping Device for Seismic Force D3 Y-Brace Damper Item Content beam Link column 1. Overview brace 2. Technical Definition / Specification 3. Technical Advantage Y-Brace Damper (YBD) is a vibration control system against earthquakes. YBD is composed of two braces and a vertical member (Link). Links possess superior deformation capacities and energy-dissipation capacities. During an earthquake, first yielding occurs in the Links, while the columns and beams of the main framework are prevented from damage. In addition, the seismic force and deformation of buildings are reduced. Design Flexibility Easily adjust stiffness and strength of buildings Maintenance Easily exchange damaged Links for new Links after an earthquake (if damaged) Retrofit Suitable for retrofitting existing buildings 4. Cost Implication Low cost system 5. Design Code / Technical Reference 6. Contractor / Steel Supplier Obayashi Corporation 7. Application Large range of building heights (high-rise, middle-rise, low-rise) 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 28 D. Damping Device for Seismic Force D3 Y-Brace Damper Item Content 7. Additional Information 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 29 E. Disaster Protection Building Tsunami Proof Building Item Content 1. Overview Concrete-Filled Steel Tube (CFT) 2. Technical Definition / Specification Pilotis structure Buckling-restraint Brace Damping structure E1 Retrofit CFT structure of high yield strength and high stiffness is employed for pilotis columns to improve tsunamiproof safety. The seismic force applied to the pilotis structure is reduced by lightweight construction solution using a steel structure. Retrofit for existing building is possible by using additional steel frame. Tsunami-proof safety Avoids the destructive force of tsunami by a pilotis structure, the height of which exceeds the height of the postulated tsunami. Seismic performance Vibration control structure using buckling-restrained brace is employed for the superstructure to improve seismic performance. 3. Technical Advantage 4. Cost Implication 5. Design Code / Technical Reference 6. Contractor / Steel Supplier Shimizu Corporation 7. Application 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 30 E. Disaster Protection Building E1 Tsunami Proof Building Item Content High-performance circular steel tube for the CFT structure 7. Additional Information Damping structure by buckling-restraint brace 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 31 F. Damping Device for Wind Force F1 Sloshing Damper Item Content 1. Overview 2. Technical Definition / Specification Maintenance To enhance occupant comfort of high-rise steel structure under wind The super sloshing damper is composed of multiple cylindrical or rectangular parallelepiped containers. Flat containers are piled one on top of the other layers to form a unit. Easy maintenance due to no machinery devices 3. Technical Advantage 4. Cost Implication 50% to 70% of machinery damping device 5. Design Code / Technical Reference 6. Contractor / Steel Supplier Shimizu Corporation, Obayashi Corporation 7. Application High-rise residential 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 32 F. Damping Device for Wind Force F1 Sloshing Damper Item Content 7. Additional Information Installed at upper roof Mechanism of vibration reduction Hakodate Tower Height 98m Damper 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 33 G. Basement Construction Method G1 Soil Cement Pile Composite Basement Wall / Bearing Wall Pile Process Item Content 1. Overview 2. Technical Definition / Specification To utilize temporary retaining wall as permanent basement wall and bearing wall pile The construction method is evaluated and authorized by independent designated evaluation organization. Reduction of structural material quantity. 3. Technical Advantage Help for environmental loading reduction 4. Cost Implication 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 34 G. Basement Construction Method G1 Soil Cement Pile Composite Basement Wall / Bearing Wall Pile Process Item Content 5. Design Code / Technical Reference 6. Contractor / Steel Supplier Obayashi Corporation, Takenaka Corporation 7. Application Building with Basements 48m Applied area Project T 15 numbers perimeter piles were eliminated. 74m Composite wall and pile Temporary retaining wall Elimination of perimeter pile Connection to adjacent basement Pile/Basement plan 8. Additional Information ▽GL Increase of water table during raining season Bottom Level ▽GL-7.8m stud Toe of soil cement ▽GL-16m Back fill Structural +back fill soil weight Project S Composite bearing wall piles were designed as tension force resistant pile. Buoyant water force Toe of steel post ▽GL-15m Wall to resist against buoyant Section of basement wall 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 35 Contact Points of Contractor / Steel Supplier Company URL Contact Points Takaharu FUKUDA, Mr. Assistant General Manager, Architectural Design Division Address: 5-30, Akasaka 6-Chome, Minato-ku, Tokyo 1078502, JAPAN Phone:+80-3-6229-7746 E-mail: [email protected] Kajima corporation Obayashi Corporation Shimizu Corporation Yuki NAKAYAMA, Mr. P.E. Manager Address: P.T. SENAYAN TRIKARYA SEMPANA Sentral Senayan I, 8th Floor Jalan Asia Afrika No.8, Gelora Bung Karno Senayan, Jakarta Pusat 10270, INDONESIA Phone : +62-21-5723456 E-mail: [email protected] http://www.kajima.co.jp/ http://www.obayashi.co.jp/english/in dex.html http://www.shimz.co.jp/english/inde x.html Ichiro MATSUDA, Mr. Deputy General Manager, Overseas Business Division Address: Shinagawa Intercity Tower B 2-15-2, Konan, Minato-ku, Tokyo 108-8502, JAPAN Phone: +81-3-5769-1056 E-mail: [email protected] Tomohiro MIKI, Mr. Construction Engineer, Pt. Jaya Obayashi Address: Jl. Pancoran timur II No.3 Pancoran, Jakarta 12780, INDONESIA Phone: +62-21-798-2223 E-mail: [email protected] Haruhisa OZEKI, Mr. General Manager, Structural Design Department, International Division Address: No. 16-1, Kyobashi 2-chome, Chuo-ku, Tokyo 104-8370, JAPAN Phone: +81-3-3561-4364 E-mail: [email protected] Yoshihisa SAKURAI, Mr. Marketing Manager, Jakarta Office, International Division Address: 5th Floor, Midplaza 2 Building, Jl. Jenderal Sudirman Kav. 10-11, Jakarta 10220, INDONESIA Phone: +62-21-570-4646 E-mail: [email protected] 一般社団法人日本鋼構造協会 Technology A3. Reinforced Concrete Column & Steel Beam System (RCS) B1. High-Strength Bolt Tension-Joint Structure C1. Concrete Filled Steel Tube A1. Long Span Frame System (Composite Super Beam) A2. Long Span Frame System (Unique System) A3. Reinforced Concrete Column & Steel Beam System (RCS) B2. Non-Welding Method C1. Concrete Filled Steel Tube D3. Y-Brace Damper F1. Sloshing Damper G1. Soil Cement Pile Composite Basement Wall A1. Long Span Frame System (Composite Super Beam) A3. Reinforced Concrete Column & Steel Beam System C1. Concrete Filled Steel Tube D1: Steel Hysteretic Damper D2: Tuned Inertial Mass Dampers E1: Disaster Proof Building F1: Sloshing Damper Japanese Society of Steel Construction No.36 Contact Points of Contractor / Steel Supplier Company Taisei Corporation URL http://www.taisei.co.jp/ Contact Points Tsutomu HIRATA, Mr. Senior Engineer, International projects Design Division of TAISEI H.Q. Address: 1-25-1 Nishi Shinjuku, Shinjuku-ku, Tokyo 1630606, JAPAN Phone: +81-3-5381-5531 Mobile: +81-80-8009-4551 E-mail: [email protected] Tsutomu YAMAZAKI, Mr. Chief Representative, Jakarta Office, Taisei Corporation Address: Plaza PP 5th Floor, Jl. Letjend, TB Simatupang No. 57, Pasar Rebo Jakarta 13760, Indonesia Phone: +62-21-840-3985 Mobile: +62-81-1192-1443 E-mail: [email protected] Hidetoshi ITO, Mr. Senior Manager, Building Design Group Takenaka Corporation International Department Address: 1-1-1, Shinsuna, Koto-ku, Tokyo 136-0075, JAPAN Phone: +81-3-6810-5676 E-mail: [email protected] Takenaka Corporation http://www.takenaka.co.jp/ Junya SAKAI, Mr. Structural Design Manager, Design Department PT. Takenaka Indonesia Address: 18th Floor, Mid plaza 1 Building, Jl. Jend. Sudirman Kav. 10-11, Jakarta 10210, INDONESIA Phone: +62-21-573-5660 E-mail: [email protected] 一般社団法人日本鋼構造協会 Technology A1. Long Span Frame System (Composite Super Beam) A2. Long Span Frame System (Unique System) A3. Reinforced Concrete Column & Steel Beam System (RCS) C1. Concrete Filled Steel Tube D1: Steel Hysteretic Damper C2. CFH (Concrete Filled H-Shape Member) Frame System C3. NSC (New Steel Concrete) Beam G1. Soil Cement Pile Composite Basement Wall / Bearing Wall Pile Process Japanese Society of Steel Construction No.37 Customized List of Steel Products 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction Customized List of Steel Products (No.1) Title of Technology Customization Conditions for Indonesia Construction Industry ○ ○ A2. Heavy Column Sections Steel frame members Well known and familiarized Less than built-up Hshapes ○ ○ ○ A3. Welded Light Gauge Steel H Sections Steel frame members Widely spread Total cost depends on the effect of weight saving ○ ○ A4. Cold-formed Square Tube Steel frame members Widely spread Less than welded-box ○ ○ A Well known and familiarized Total cost depends on the effect of weight saving ○ ○ ○ A ○ ○ ○ A ○ Possibility of Technology Transfer (*1) ○ Design and Build Sales of Products Less than built-up Hshapes Construction Cost Reduction Widely spread Performance Improvement Steel frame members Construction Period Reduction A1. H-Beam with Fixed Outer Dimensions Application Cost Implication Marketing Strategy Diffusion rate of Technology in Japan Advantage A. Diversity of Cross-sections ○ ○ B. Diversity of Strength B1. High Strength Steel (SA440) Steel frame members B1. High Strength Steel (H-SA700) Steel frame members Seldom Total cost depends on the effect of weight saving B2. Low Yield-point Steel (LY100, LY225) Seismic damping devices Well known and familiarized N.A. B3. Ultra-high-strength bolts (F14T) Steel frame joints Well known and familiarized Joints Cost Decreases ○ ○ ○ ○ *1 A: Design guideline and WPS are available 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction No.39 Customized List of Steel Products (No.2) Title of Technology Customization Conditions for Indonesia Construction Industry Multi-storied parking building, etc Widely spread Less than conventional steel frames with fire protection ○ ○ ○ A Braces and energy dissipative devices Widely spread N.A. ○ ○ ○ ○ Possibility of Technology Transfer (*1) A Design and Build ○ Construction ○ Sales of Products ○ Cost Reduction Widely spread Less than conventional steel in fabrication cost Performance Improvement N.A. Construction Period Reduction Widely spread Application Cost Implication Marketing Strategy Diffusion rate of Technology in Japan Advantage C. Diversity of Performance C1. SN Steel Steel frame members C2. TMCP Steel Steel frame members C3. Fire-resistant Steel C4. Buckling Restrained Braces ○ ○ ○ D. Construction Technology of Steel Structure D1. Steel Framed House System (Light-gauge Steel Shapes) Residential house, Housing complex, Dormitory, Store, etc Well known and familiarized The same or less than conventional construction system ○ A *1 A: Design guideline and WPS are available 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction No.40 One by One Sheet 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction A. Diversity of Cross-sections H-Beam with Fixed Outer Dimensions Item Content Fixed beam depth A1 1. Overview Synchronous change of beam depth and width Conventional H-beam (fixed inner dimensions) 2. Technical Definition / Specification 3. Technical Advantage Fixed flange width H-beam with fixed outer dimensions H-shapes with fixed outer dimensions are rolled H-shapes with systematically controlled web heights and flange widths. In 1989, the new rolling technology was developed, with which the web length can freely be changed by means of width variable rolls, and even if the flange thickness differs, the beam depth can be maintained to the fixed level. Wider Size Availabilities Helping structural design optimize for less steel weight and better cost performance Replace Built-up H-shapes Saving labor force and fabrication terms as well as higher quality due to elimination of welding operations 4. Cost Implication Less than built-up H-shapes 5. Design Code / Technical Reference (JIS G 3136, JIS G 3106, EN10025-2, ASTM A992, etc.) 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal, JFE Steel 7. Application Steel frame members 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 42 A. Diversity of Cross-sections A1 H-Beam with Fixed Outer Dimensions Item Content Total 611 sizes and major steel grades are available Flange Web D 1000 950 900 850 800 750 8. Additional Information 700 650 600 550 500 450 400 B 200 250 300 350 400 t T 12 16 19 22 25 28 16 19 22 25 28 32 36 40 16 19 22 25 28 32 36 40 22 25 28 32 36 40 22 25 28 32 36 40 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 16 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 19 22 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 16 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 19 22 14 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 16 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 19 22 ○ ○ 14 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 16 ○ ○ ○ ○ ○ ○ ○ ○ 19 12 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 14 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 16 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 19 22 ○ ○ ○ 12 ○ ○ ○ ○ ○ ○ ○ ○ 14 ○ ○ ○ ○ ○ ○ ○ ○ 16 ○ ○ 9 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 12 ○ ○ ○ ○ ○ ○ ○ ○ 14 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 16 19 22 9 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 12 14 ○ ○ ○ ○ ○ ○ 16 ○ ○ 9 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 12 14 ○ ○ ○ ○ ○ ○ 16 19 ○ ○ ○ 9 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 12 14 ○ ○ ○ ○ ○ 16 ○ ○ ○ 9 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 12 14 ○ ○ ○ 16 ○ ○ ○ 9 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 12 9 ○ ○ ○ ○ ○ 12 ○:Regular sizes (328 sizes) :Available sizes (233 sizes. Please contact us in advance to order) 一般社団法人日本鋼構造協会 Specification JIS G 3101 JIS G 3106 JIS G 3136 ASTM EN10025-2 Grade SS400 SM400A SM400B SM490A SM490B SM490YA SM490YB SN400A SN400B SN490B A36 A572 Gr.50 A992 JR S235 J0 J2 JR S275 J0 J2 JR S355 J0 J2 available ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Total : 611 sizes Japanese Society of Steel Construction P. 43 A. Diversity of Cross-sections A2 Heavy Column Sections Item Content 1. Overview 2. Technical Definition / Specification 3. Technical Advantage Heavy column sections are rolled H-shapes that are widely used in the columns of high-rise buildings. They are available with flange thicknesses up to 130 mm. They are also available in a variety of steel grades and in rich size series, including JIS/HC400x400 and HC500x500 Wider Size Availabilities Helping structural design optimize for less steel weight and better cost performance Replace Built-up H-shapes Saving labor force and fabrication terms as well as higher quality due to elimination of welding operations 4. Cost Implication Less than built-up H-shapes 5. Design Code / Technical Reference (JIS G 3136, JIS G 3106, EN10025-2, etc.) 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal, JFE Steel 7. Application Steel frame members 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 44 A. Diversity of Cross-sections A2 Heavy Column Sections Item Content ASTM/W14x16, BS/UC356x406, JIS/HC400x400 & HC500 x500 are available HC400x400 NSTWHTM 8. Additional Information JIS / HC400x400 ASTM / W14 x 16 一般社団法人日本鋼構造協会 BS/ UC356 x 406 Japanese Society of Steel Construction P. 45 A. Diversity of Cross-sections A3 Welded Light Gauge Steel H Sections Item Content 1. Overview 2. Technical Definition / Specification 3. Technical Advantage H sections manufactured continuously from a hot-rolled steel strip by high-frequency resistance welding The feature is thinner plate thickness and more accurate cross-sectional dimensions compared to a hotrolled H section Standard grade is 400N/mm2-class tensile strength (SWH400) Sectional performance 20-30% lighter than hot rolled H-section steel for the same cross-sectional performance, thus realizing economical design Specifiable dimensions More than 60 standard dimensions are available, enabling a variety of design needs to be met Dimensional accuracy High dimensional accuracy for reduced processing cost (The product is suitable for automated lines) 4. Cost Implication The total cost depends on the effect of weight saving 5. Design Code / Technical Reference (JIS G 3353) 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal, JFE Steel , etc 7. Application Steel frame members (Steel frame prefabricated house , Pre-engineered buildings , Hothouse , etc) 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 46 A. Diversity of Cross-sections A3 Welded Light Gauge Steel H Sections Item Content 7. Additional Information Highly durable welded light gauge steel H section (manufactured from hot-dip coated steel strip) Painted welded light gauge steel H section 一般社団法人日本鋼構造協会 <Application example> Steel frame prefabricated house <Application example> Pre-engineered buildings Japanese Society of Steel Construction P. 47 A. Diversity of Cross-section A4 Cold-formed Square Tube Item Content 1. Overview . 2. Technical Definition / Specification Cold-formed Square Tubes have been mainly used for truss & brace frameworks, while, in Japan, they are widely used for columns as well as truss & brace. The structures using are Cold-formed Square Tubes ranging from low-rise structures to even large & tall structures. Various types and sizes of Cold-formed Square Tubes are supplied in the Japanese market. 3. Technical Advantage Size variation Typical Sectional size ranges from 50mm up to 1000mm. Wall-thickness ranges from 1.6 to 50mm Replace welded box Saving labor force and fabrication terms as well as higher quality due to elimination of welding operations. 4. Cost Implication Less than welded-box section 5. Design Code / Technical Reference AIJ: Recommendation for Design of Connections in Steel Structures/ (JIS G 3466, MDCR0003, etc. ) 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal, JFE Steel, Kobe Steel, etc 7. Application Steel Frame Member 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 48 A. Diversity of Cross-section A4 Long Span Frame System Item Content Typical Application of Cold-formed Square Tubes 8. Additional Information Material Standards for Cold-formed Square Tubes Specification JIS G 3466 Grade STKR400 STKR490 (JISF)MDCR0002 BCR295 (JISF)MDCR0003 BCP235 BCP325 Design Strength# Sectional Dimention* Remarks 2 235N/mm (largest size) □-550x22mm 325N/mm2 Chemical 295N/mm2 (largest size) composition □-1000x40mm 235N/mm2 conforms to SN 325N/mm2 standard. # Higher strength materials are available as well. * Varies among manufacturers 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 49 B. Diversity of Strength B1 High Strength Steel (H-SA700, SA440) Item Content Expected Steel Weight Savings by high strength steel Conventional Steel 1. Overview 100% 60% 3. Technical Advantage Gr.50 SA440 H-SA700 Py(N/mm ) 345 440 700 Web t1(mm) 85 67 42 Flange t2(mm) 100 78 50 51% 800 40% 20% 0% Gr.50 2. Technical Definition / Specification 2 79% 80% H-1350x800 1350 Decrease in wieght (%) 100% High Strength Steel Study Condition SA440 H-SA700 t1=85 t2=100 The high strength steels are available with different strength grades, and steel quantity can be saved by designing with the aids of their high design strength. SA440 is available as steel plates, which qualifies minimum specified yield strength of 440N/mm 2 and yield ratio lower than 80%. H-SA700 is available as steel plates, which qualifies minimum specified yield strength of 700N/mm 2. H-SA700 Highest design strength among the steel materials for construction use. SA440 Maintain both high yield strength & low yield ratio. 4. Cost Implication Total cost depends on the effect of weight saving 5. Design Code / Technical Reference Design guideline and/or WPS are available in Japanese. 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal, JFE Steel, Kobe Steel 7. Application Steel Frame Member 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 50 B. Diversity of Strength B1 High Strength Steel (H-SA700, SA440) Item Content Mechanical Properties Tensile Strength (N/mm2) Yield Ratio (%) Elongation Charpy (mm) Yield Strength (N/mm2) (%) (J) A572-Gr.50 ≦100 345≦ 450≦ - 21≦ Supplemental SA440C 19~100 440~540 590~740 ≦80 20≦ H-SA700B 6~ 50 700~900 780~1000 ≦98 16≦ Desig -nation 8. Additional Information Thickness 47≦ (-5℃) 47≦ (-20℃) Chemical Composition Desig -nation Thickness (mm) C (%) Si (%) A572-Gr.50 ≦100 ≦ 0.23 - SA440C 19~100 ≦ 0.18 H-SA700B 6~50 ≦ 0.25 Ceq※ (%) PCM* (%) - - Mn (%) ≦ 1.35 P S (%) (%) ≦ ≦ 0.040 0.050 ≦ 0.55 ≦ 1.60 ≦ ≦ (t≦40)≦0.44 0.020 0.008 (40<t)≦0.47 ≦ 0.55 ≦ 2.00 ≦ ≦ 0.025 0.015 ≦0.60 (t≦40)≦0.28 (40<t)≦0.30 ≦ 0.30 ※Ceq=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14 *PCM=C+Si/30+Mn/20+Cu/20+Ni/60+Cr/20+Mo/15+V/10+5B 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 51 B. Diversity of Strength B2 Low Yield-Point Steel Item Content Features In contrast to conventional steel ① lower yield point ② narrower range of deviation in 1. Overview Low Yield-Point Steel yield strength ③ larger elongation (strain rate) ④ suitable for hysteretic damper 2. Technical Definition / Specification 3. Technical Advantage Low yield-point steel (available as plates and pipes) has lower strength than conventional mild steel and demonstrates higher ductility. By incorporating Hysteretic type vibration dampers fabricated from low yield-point steel into buildings, the vibration of a building during an earthquake can be suppressed, thereby preventing damage to such major structural members as columns and beams. Strength Low yield strength (median 100, 225 N/mm2) / Narrow yield strength range (±20 N/mm2) Elongation Large elongation property (50% or more for LY100, 40% or more for LY225) 4. Cost Implication N.A. 5. Design Code / Technical Reference Material Standards are available in Japanese. 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal, JFE Steel, Kobe Steel 7. Application Energy dissipative member for seismic damping devices. 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 52 B. Diversity of Strength B2 Low Yield-Point Steel Item Content Dampers fabricated from low yield-point steel are largely classified as described below. In most cases, they are not used in the main column-and-beam framework but are placed as vibrationdamping devices in sections of steel wall panels, braces or other locations where seismic-input energy must be absorbed. They can be removed for replacement as the need arises. 8. Additional Information 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 53 B. Diversity of Strength B3 F14T(Ultra-high-strength bolts) Item Content Strength of high-strength bolts F History of the development of high-strength bolt Compact design of joint 1.Overview 2. Technical Definition / Specification 3. Technical Advantage 15T 14T 13T Ultra-high-strength bolts▼ ▼ Delayed fracture 12T 11T ▼Delayed fracture 10T 9T 8T 1960 1965 1970 1975 1980 1985 1990 1995 2000 Super high-strength bolt that has yield strength about 1.5 times the conventional bolt (F10T) → Delayed-fracture resistance performance is secured by and . Material superior in delayed-fracture resistance property Bolt shape and new screw shape that can mitigate concentration of stress High Strength Super high-strength bolt that has yield strength about 1.5 times the conventional bolt (F10T) Compact design Compact design of joint by high-strength 4. Cost Implication By compact design of joint , reduction of construction costs 5. Design Code / Technical Reference AIJ:Technical Recommendation for Design of Connections in Steel Structures/ (Minister of Land, Infrastructure, Transport and Tourism certification) 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal, Kobe Steel 7. Application Steel Frame Joints 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 54 B. Diversity of Strength B3 F14T(Ultra-high-strength bolts) Item Content Reduction of construction costs 8. Additional Information * Furthermore, the number of bolt hole drilling operations during structural steel fabrication can be reduced. * As a secondary effect, fit of hardware such as braces and external wall materials will get better. 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 55 C. Diversity of Performance C1 SN Steel Item Content Seismic Design Concept of Building Earthquake Dameges of Steel Strucutures Ductility of Beam-End Connections 1. Overview 2. Technical Definition / Specification 3. Technical Advantage ①Upper limit provision for yield point and ratio of yield point. ②Provision for carbon equivalent (Ceq) ③Lineup of 3 types of steel (A-, B-, and C-type) . Earthquake-proof safety By ①,The plastic deformation capacity in the frame is secured Weldability By②, Weldability is secured Various kind standard By③, Optimum selection of steel type based on consideration of application part is possible 4. Cost Implication N.A 5. Design Code / Technical Reference AIJ: Recommendation for Plastic Design of Steel Structures, Design Standard for Steel Structures / (JIS G 3136) 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal, JFE Steel, Kobe Steel, etc 7. Application Steel Frame Members 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 56 C. Diversity of Performance C1 SN Steel Item Content Stress-Strain Relation of steel Products Steel type classification and application of the SN steel secondary structural member (A-type) Beam (A-type) SN Steel type classification (A-/B-/C-type) 8. Additional Information Through diaphragm (C-type) Splice plate (B-type) 一般社団法人日本鋼構造協会 BCR, BCP Girder (B-type) Japanese Society of Steel Construction P. 57 C. Diversity of Performance C2 TMCP Steel Item Content Schematic Concept of TMCP Steel High Strength Heavy Plates Jumbo H × High Ceq High Carbon Effects of Ceq on Tensile Strength × Tensile Strength (N/mm2) Losing Weldability Maintaining Maintaining Low Low rate rate ofof Ceq Ceq && PCM, PCM, TMCP TMCP Steel Steel achieves achieves high high yield yield strength strength without without losing losing weldability. weldability. 3. Technical Advantage 700 600 1. Overview 2. Technical Definition / Specification TMCP (air cooling) TMCP (water coolig) 500 As Roll 400 0.20 0. 30 Ceq (%) 0.40 0.50 TMCP steels are manufactured by Thermo-Mechanical Rolling Process, and they are available as plates with different strength grades. The strength Grades of TMCP steel ranges up to 460 N/mm 2 in yield strength. Strength TMCP steels achieves high yield strength without losing weldability. Chemical property Alloy contents are similar to the conventional steel. 4. Cost Implication Less than conventional steel in fabrication cost. *Steel quantity can be saved by designing with the higher strength grades TMCP. 5. Design Code / Technical Reference AIJ: Technical Recommendations for Steel Construction for Buildings, etc/ (JIS G3101, ASTM A1066, etc.) 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal, JFE Steel, Kobe Steel 7. Application Steel Frame Member 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 58 C. Diversity of Performance C2 TMCP Steel Item Content Mechanical Properties of the selected thickness range Thickness Tensile Strength (N/mm2) Yield Ratio (%) Elongation Charpy (mm) Yield Strength (N/mm2) (%) (J) ≦100 345≦ 450≦ - 21≦ Supplemental (t≦100) 415 ≦ 520≦ - 18≦ (t≦100) 355~475 520~640 ≦80 21≦ (t≦100) 385~505 550~670 ≦80 20≦ ( 40<t≦ 63) ( 63<t≦ 80) ( 80<t≦100) 430 ≦ 410 ≦ 400 ≦ 530~710 510~690 500~680 - 17≦ Designation (conventional) A572-Gr.50 (TMCP) A1066-Gr60 (TMCP) TMCP355B* (TMCP) TMCP385B* (TMCP) EN10025-4 S460M 48≦ (-23℃) 27≦ (0℃) 70≦ (0℃) 40≦ (-20℃) *These products are available by the proprietary brand names of the Japanese manufacturers 8. Additional Information Chemical Composition of the selected chemical elements Designation Thickness (mm) C (%) Si (%) (conventional) A572-Gr.50 ≦100 ≦ 0.23 - (TMCP) A1066-Gr60 ≦100 ≦0.16 0.15 ~ 0.50 ≦ 0.55 ≦ 0.55 Mn (%) ≦ 1.35 0.80 ~ 1.70 ≦ 1.60 ≦ 1.60 P (%) ≦ 0.040 S (%) ≦ 0.050 ≦ 0.030 ≦ 0.020 ≦ 0.030 ≦ 0.030 ≦ 0.015 ≦ 0.015 Ceq※ (%) - ≦0.43 ( 19<t≦ 50)≦0.40 (50<t≦100)≦0.42 ( 19<t≦ 50)≦0.40 19<t≦100 ≦0.20 (50<t≦100)≦0.42 ( 16<t≦ 40)≦0.46 (plate) ≦0.16 ≦ ≦ ≦ ≦ ≦120 ( 40<t≦ 63)≦0.47 0.60 1.70 0.030 0.025 (shape)≦0.18 (63<t≦120)≦0.48 ※Ceq=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15, (TMCP355&385) C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14 (TMCP) TMCP355B* (TMCP) TMCP385B* (TMCP) EN10025-4 S460M 19<t≦100 ≦0.20 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 59 C. Diversity of Performance C3 Fire-resistant Steel Item Content Conventional parking building with fire protection(Rock-Wool) Parking building using fire-resistant steel Yield strength (N/mm2) 400 FR490B (Fire-resistant steel) Yp 300 Yp 217(N/mm2) 200 1. Overview SN490 (General steel) 100 Yp:Yield point 0 2. Technical Definition / Specification 3. Technical Advantage 20 200 400 600 800 Temperature(℃) The strength at high temperature is much higher than that of conventional steel for building use. Guarantee : The yield point at 600℃ > 2/3×at room-temperature (allowable stress for sustained load) The design, workability, weldability of fire-resistant steel at room temperature are the same as those of conventional steel. The performance of fire-resistant steel at room temperature corresponds to that specified in the standards for ASTM A 1034 and JIS G 3136. Deign Slender columns and beams without fire protection provide wide space. Construction The term of construction can be shortened by excluding fire protection. Maintenance Free from maintenance of fire protection by aged deterioration, breakage, etc. 4. Cost Implication Less than conventional steel frames with fire protection. 5. Design Code / Technical Reference AIJ: Recommendation for Fire Resistant Design of Steel Structures / (ASTM A 1034, JIS G 3136, etc. ) 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal, JFE Steel, Kobe Steel 7. Application Multi-storied parking building, large space atrium and external steel framing 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 60 C. Diversity of Performance C3 Fire-resistant Steel Item Content Products of fire-resistant steel Plate, Shape, Tube, Box column Joining materials for fire-resistant steel High-strength bolt, Welding material Application Examples Multi-storied parking building 8. Additional Information External Steel framing 一般社団法人日本鋼構造協会 Large space atrium Japanese Society of Steel Construction P. 61 C. Diversity of Performance C4 Buckling Restrained Braces Item Content Load P Core steel member 1. Overview BucklingBuckling restraining restraining member member 2. Technical Definition / Specification 3. Technical Advantage Load P Buckling restrained brace is composed of core steel member and buckling restraining member, which prevent core steel member from buckling under the repetitive loading condition due to the earthquake. By incorporating buckling restrained braces fabricated from low yield-point steel into buildings, the vibration of a building during an earthquake can be suppressed, thereby preventing damage to such major structural members as columns and beams. Strength Effective both in tension & compression. Energy Exhibit stable performance in absorbing seismic energy. 4. Cost Implication N.A. 5. Design Code / Technical Reference AIJ: Recommendations for stability Design of Steel Structures, etc. 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal, JFE Steel 7. Application Braces & vibration damping devices. 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 62 C. Diversity of Performance C4 Buckling Restrained Braces Item Content Example of Hysteretic loop by Buckling Restrained Brace Application of Buckling Restraint Braces 8. Additional Information 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 63 D. Construction Technology of Steel Structure D1 Steel Framed House System (Light-gauge Steel Shapes) Item Content 1. Overview Town House 1-hour Fire-resistant & 3-story Completed in 2006 2. Technical Definition / Specification 3. Technical Advantage Dormitory & Company House 1-hour Fire-resistant & 3-story Completed in 2010 This system is composed of wall, floor and roof panels in which steel and structural face materials are used. This is able to prevent rust and dew condensation, and to offer the comfortable residential space by the adoption of external thermal insulation as standard. General Performance This system has 5 basic performances (structural performance, fire resistance, sound insulation, heat regulation and durability). Construction Term It only takes a few days to complete the erection (a private house, 2-story, area is about 150㎡ ). 4. Cost Implication The same or less than conventional construction system . The Cost depends on finishes and equipment. 5. Design Code / Technical Reference Building Standards Law in Japan: Technical Standards for Ensuring the Safety of Construction Methods of Light-Gauge Steel-Framed Structure or Structural Components 6. Contractor / Steel Supplier Nippon Steel & Sumitomo Metal 7. Application Residential house, Housing complex, Dormitory, Store, etc 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 64 D. Construction Technology of Steel Structure D1 Steel Framed House System (Light-gauge Steel Shapes) Item Content Light-gauge Channel Roof Trusses Light-gauge Lip Channel Floor Panels 8. Additional Information Light-gauge Channel Light-gauge Channel Wall Panels Screw Light-gauge Lip Channel Exterior Wall Hole down Hardware Thermal Insulation Screw Light-gauge Steel Shapes (Steel Supplier provides) 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction P. 65 Contact Points of Steel Supplier Company Nippon Steel & Sumitomo Metal Corporation URL www.nssmc.com Contact Points Hikaru SENDA, Mr. (Nippon Steel & Sumitomo Metal Southeast Asia Pte. Ltd. Jakarta Representative Office) Phone : +62(0) 21-2903-9210 E-mail : [email protected] JFE Steel Corporation www.jfe-steel.co.jp Takeshi Tatsuhara, Mr. (JFE Steel Asia Pte. Ltd., Singapore) Phone : (65)6-220-1174 E-mail :[email protected] (JFE Steel Corporation, Jakarta Office) Phone : (62)21-522-6405 E-mail :[email protected] Kobe Steel,LTD. www.kobelco.co.jp (Kobe Steel, LTD.,Tokyo Plate Products Marketing &Technical Service Department, Iron & Steel Business ) Steel Products A1, A2, A3, A4 B1, B2, B3 C1, C2, C3, C4 D1 A1, A2, A3, A4 B1, B2 C1, C2, C3, C4 A4 B1, B2, B3 C1, C2, C3 Phone : +81(3)5739-6261 一般社団法人日本鋼構造協会 Japanese Society of Steel Construction No.66
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