1. No category

Motorised temperature regulating unit
for heating and air conditioning systems
167...WYP series
CALEFFI
01254/14 GB
ACCREDITED
ISO 9001
FM 21654
ISO 9001 No. 0003
Function
The motorised temperature regulating unit is configured for use
with an outside compensated or modulating temperature
regulator to control the flow temperature in heating and air
conditioning systems.
Complete with motorised three-way mixing valve, flow and return
temperature gauges, secondary circuit shut-off valves and
pre-formed shell insulation.
This unit can be coupled to the 559 series SEPCOLL
separator/distribution manifold with 125 mm centre distance
connections, cooling version.
Product range
Upward flow, flow on RH side
Code 167640WYP Motorised temperature regulating unit for heating and air conditioning. Centre distance 125 mm
size DN 25 (1”)
Upward flow, flow on LH side
Code 167650WYP Motorised temperature regulating unit for heating and air conditioning. Centre distance 125 mm
size DN 25 (1”)
Technical specifications
Materials
Temperature regulating unit with motorised three-way valve
Body:
brass EN 12165 CW617N
Headwork:
brass EN 12164 CW614N
Obturator:
brass EN 12164 CW614N
Seals:
EPDM
Connection pipes
Material:
Fe 360 steel
Check valve
Body:
Obturator:
brass EN 12164 CW614N
PPAG40
Shut-off valves
Body:
brass EN 12165 CW617N
Actuator technical specifications
Synchronous motor:
Electric supply:
Power consumption:
Auxiliary microswitch contact rating:
Protection class:
Operating time:
Length of power cable:
Dynamic torque:
Three-point type
230 V (ac)
6 VA
6 (2) A (230 V)
IP 65
50 s (90° rotation)
0,8 m
9 N·m
Performance
Medium:
water, glycol solutions
Maximum percentage of glycol:
30%
Maximum working pressure:
10 bar
Primary inlet working temperature range:
5–100°C
Connections:
- system side:
1” F (ISO 228-1)
- boiler side:
1 1/2” M (ISO 228-1)
- connections centre distance:
125 mm
Insulation
Material:
Density: - internal part
- external part
Thermal conductivity (DIN 52612):
closed cell expanded PE-X
30 kg/m3
50 kg/m3
- at 0°C, 0,038 W/(m·K)
- at 40°C, 0,045 W/(m·K)
Coefficient of resistance to water vapour diffusion (DIN 52615):
>1300
Working temperature range:
0–100°C
Reaction to fire (DIN 4102):
class B2
Pump
High efficiency pump:
Body:
Electric supply:
Max ambient humidity/temperature:
Protection class:
Pump centre distance:
Pump connections:
Temperature gauges
Double scale:
Wilo Yonos PARA 25/6
cast iron
230 V - 50/60 Hz
see specific instruction sheet
IPX4D
130 mm
1 1/2” (ISO 228-1) with nut
0–80°C (32–176°F)
Safety thermostat kit for heating code 165004 (optional)
Setting temperature:
55°C
Protection class:
IP 55
Contact rating:
10 A / 240 V
Safety thermostat kit for air conditioning code R19316
(optional)
Setting temperature:
10°C
Protection class:
IP 55
Contact rating:
10 A / 240 V
Dimensions
Head available at the regulating unit connections
H (m w.g.)
(kPa)
8
80
7
70
5
H
A
50
3
4
F
A
60
6
E
C
F
40
2
30
D
3
2
20
1
0
0,5
1
1,5
2
2,5
AUTO MAN
Open
B
13
230 V ˜ ±10% 6 VA
Amb. temp. range -10÷55°C
Opening/closing time 50 s
90° rotation
IP 65
Serie 167
Cod. 167012
0
0
Open
A
10
1
3
G (m3/h)
B
B
G
I
Note:
The WILO-YONOS PARA 25/6 pump can operate with constant or
proportional pressure control, which adapts the performance to system
requirements. For further details, see the pump installation instruction
sheet supplied in the package.
7
SYSTEM RETURN
3
SYSTEM FLOW
7
Code
Size
A
1676..WYP DN 25
B
C
D
E
1” 1 1/2” 125 380 255
F
H
G
I
55 205 35
210
Hydraulic diagram
SR
SF
5
6
7
7
6
5
10
9
2
4
2
8
M 1
8
1
BOILER RETURN
BOILER FLOW
Characteristic components
1
2
3
4
5
6
7
8
9
10
Mixing valve with 3-point actuator
WILO YONOS PARA 25/6 pump
Blind spacer (closed)
Regulator probe connection
Flow temperature gauge
Return temperature gauge
Secondary circuit shut-off valves
Connection pipe (with check valve)
Operating spanner for shut-off valves on secondary circuit
Insulation
4
BR
Shut-off valve
BF
M Mixing valve with
3-point actuator
Temperature gauge
System pump
Check valve
Mass
(kg)
7,4
Construction details
Configuration with
SEPCOLL supplied
from right-hand side
Mixing valve
The mixing valve is a three-way model with sector obturator
featuring adjustment and by-pass ports specifically constructed to
obtain equipercentage/linear characteristics. This adjustment
characteristic guarantees the best possible system response to the
various load conditions.
Adjustment port - A
Thermal decoupler
Configuration with
Between the valve body and the actuator there is a polymer thermal
SEPCOLL supplied
decoupler,
from
left-hand which
side contains two stainless steel stems and a central
insulating ring. This prevents the transmission of heat from the
electric actuator to the thermal medium. This prevents
condensation build-up inside the actuator.
By-pass port - B
Installation
Configuration with
SEPCOLL supplied
from left-hand side
Code 167640WYP
AUTO
AUTO MAN
MAN
13
167
1
67 series
series
Op
en
Open
B
230 V ˜ ±10% 6 VA
Amb.
A
mb. temp. rrange
ange -10–55°C
Opening/closing
Opening/
closing time 50 s
90° ro
rrotation
tation
IIPP 65
Code 167012
nepO
B
31
seires 761
AV 6 %01± ˜ V 032
C°55–01- egnar .pmet .bmA
s 05 emit gnisolc/gninepO
noitator °09
56 PI
13
167
167 series
series
Op
Open
en
A
AUTO
AUTO MAN
MAN
230 V ˜ ±10% 6 VA
Amb.
A
mb. temp. rrange
ange -10–55°C
Opening/closing
Opening/
closing time 50 s
90° ro
rrotation
tation
IIPP 65
Open
Op
en
B
NAM OTUA
nepO
B
210761 edoC
nepO
A
31
seires 761
AV 6 %01± ˜ V 032
C°55–01- egnar .pmet .bmA
s 05 emit gnisolc/gninepO
noitator °09
56 PI
NAM OTUA
nepO
A
Code 167012
Op
en
Open
A
Code 167650WYP
Configuration with
SEPCOLL supplied
from right-hand side
Code 167012
Code 167640WYP
Note: The 167 series motorised regulating unit is NOT REVERSIBLE.
Code 167650WYP
Mixing valve operating principle
Unit installation
UPWARD flow version. Flow on RH side.
Code 167640WYP
Removing the insulation
Open
B
B
AUTO MAN
A
Serie 167
13
AUTO MAN
Cod. 167022
230 V ˜ ±10% 6 VA
Amb. temp. range -10÷55°C
Opening/closing time 50 s
90° rotation
IP 65
Open
A
13
Serie 167
Open
B
Open
B
Cod. 167022
230 V ˜ ±10% 6 VA
Amb. temp. range -10÷55°C
Opening/closing time 50 s
90° rotation
IP 65
Open
A
13
Serie 167
AUTO MAN
230 V ˜ ±10% 6 VA
Amb. temp. range -10÷55°C
Opening/closing time 50 s
90° rotation
IP 65
Open
A
AUX CONT.:
N
Max 6(2) A L
(230 V
A ˜)
B
OPEN A
OPEN B
M
AUXILIARY
microswitch closed
in “OPEN A” position
B
Wiring diagrams
1) Extract the clip from the base of the actuator.
2) Remove the circulator protective insulation. Figure (2A)
shows a detail of the correct positioning of the circulator
protective shell.
3) Remove the front of the unit’s insulation. The two half shells
are held together by a strip of Velcro.
4) Remove the front half shell, making the circulator pass
through it. The power cable enters through the hole in the
insulation (pay attention to this detail during the
reassembly procedure).
5) The unit is ready to install. To refit the insulation, perform
the steps in reverse order.
Cod. 167022
A
1
2
2A
3
Mixing valve actuator operating principle
Open B
Open A
A
A
Open
A
AUTO MAN
13
Open
B
Serie 167
230 V ˜ ±10% 6 VA
Amb. temp. range -10÷55°C
Opening/closing time 50 s
90° rotation
IP 65
Open
A
AUTO MAN
13
Open
B
Serie 167
230 V ˜ ±10% 6 VA
Amb. temp. range -10÷55°C
Opening/closing time 50 s
90° rotation
IP 65
Open
A
Open
B
13
AUTO MAN
Cod. 167012
Serie 167
Cod. 167012
230 V ˜ ±10% 6 VA
Amb. temp. range -10÷55°C
Opening/closing time 50 s
90° rotation
IP 65
B
B
N
Max 6(2) A L
(230 V ˜)
B
AUX CONT.:
Cod. 167012
OPEN B
OPEN A
M
A
OPEN A
OPEN B
M
AUX CONT.:
N
Max 6(2) A L
(230 V ˜)
4
5
UPWARD flow version. Flow on LH side.
Code 167650WYP
Wiring diagrams
AUXILIARY
microswitch closed
in “OPEN A” position
OPEN A
OPEN B
M
Regulator probes positioning
A) For combination with the Caleffi modulating digital
regulator for heating and cooling code 161000, unscrew
the associated plug using a 4 mm Allen wrench and screw
the flow probe (supplied with the regulator) into the
threaded hole, as shown in the figure.
AUX CONT.:
N
Max 6(2) A L
(230 V ˜)
Mixing valve actuator operating principle
B) For combination with the Caleffi temperature regulator for
heating and cooling code 152021, unscrew the
associated plug using a 4 mm Allen wrench and screw in
the probe pocket (supplied) in its place. Insert the probe
directly into the pocket.
Open B
Open A
Open
B
Open
B
AUTO MAN
BB
13
Serie 167
Open
A
AA
230 V ˜ ±10% 6 VA
Amb. temp. range -10÷55°C
Opening/closing time 50 s
Serie
167
90° rotation
230IPV65
˜ ±10% 6 VA
Amb. temp. range -10÷55°C
13
Opening/closing time 50 s
AUTO MAN
90° rotation
IP 65
Open
Open B
B
AUTO MAN
AUTO MAN
Cod. 167022
Open
A
Serie 167
13
230 V ˜ ±10% 6 VA
Serie
Amb.167
temp. range -10÷55°C
230Opening/closing
V ˜ ±10% 6 VA time 50 s
Amb.
range -10÷55°C
90°temp.
rotation
Opening/closing time 50 s
IP 65
90° rotation
13
IP 65
Open
Open A
A
AA
Cod. 167022
Cod. 167022
Cod. 167022
B
B
A
A
B
Accessories
Connection union
165002
165004
165003
AUTO MAN
1 1/2”
Sensor holder extension.
The safety thermostats are
used to control the
maximum and minimum
flow temperature to the
system. To facilitate the
positioning of the bulbs, the
sensor holder extension
code 165003 can be
installed on the regulating
unit flow line.
13
Serie 167
Installation example
The union with captive
nut allows installation
of the 167 series unit
on any 1” M pipe.
230 V ˜ ±10% 6 VA
Amb. temp. range -10÷55°C
Opening/closing time 50 s
90° rotation
IP 65
Cod. 167012
Safety thermostat kit for cooling.
Open
B
R19316
Open
A
Female union with captive nut, complete with
seal for 165, 166 and 167 series units.
Connections: 1 1/2” F with captive nut x 1” F.
Safety thermostat kit for 165, 166
and 167 series units.
1”
Regulators
161
tech. broch. 01122
Digital regulator for heating and
cooling, complete with f/r probes
and contact probe holders.
Adjustment temperature range:
7–78°C.
Electric supply: 230 V - 50/60 Hz.
Protection class: IP 40.
Probe connection: 1/8” M.
Probes cable length: 1 m.
Wiring diagram
For safety thermostat electric connection details, please refer to
the documentation corresponding to the three-point regulator.
SEPCOLL
559331
Code
SEPCOLL
3+1.
Hydraulic separator-manifold
for heating and air
conditioning systems.
Centre distance: 125 mm.
Steel body, PN 6.
161000
150
tech. broch. 01120
Accessories for temperature
regulating unit in the case of
connection to more than one
manifold or for regulator
code 161000.
With insulation.
1 1/4” F main connections.
1 1/2” outlet connections with captive nut:
three at the top and one at the bottom (can be inverted).
Working temperature range: 0–100°C.
Complete with mounting brackets.
Code
559320
SEPCOLL
2.
Hydraulic separator-manifold for
heating and air conditioning
systems.
Steel body, PN 6.
150050
150051
150052
humidity probe of
transformer converter
transformer
1520
With insulation.
1” F main connections. Outlet connections: two 1 1/2”
connections at top with captive nut.
Working temperature range: 0–100°C.
Fitted for use with bracket.
Outside compensated
temperature digital regulator for
heating and cooling. Complete
with flow probe, outside probe
and limit relative humidity probe.
Electric supply: 230 V - 50/60 Hz.
Power consumption: 5,5 VA.
Protection class: IP 40.
Maximum recommended flow
rates at the inlets of SEPCOLL
separator 559 series
Outlets
Primary
Secondary
(total)
2
3+1
2 m3/h
2,5 m3/h
5 m3/h
6 m3/h
Code
152021
1 channel
Application diagrams
1
2
1
2
1
2
1
2
L/MIN
L/MIN
L/MIN
BAGNO
BAGNO
1
2
SOGGIORNO
SOG
OGGI
GIOR
GI
ORN
OR
NO
4
L/MIN
CA
CALEFFI
ALEFFI
L/MIN
HOBBY
HOBBY
CAMERA
CAMERA
CA
CALEFF
LEFF
HOBBY
HOB
HOBB
BY
CAMERA
CAMERA
BAGN
BAGNO
GNO
O
WC
CALEFFI
EFFI
WC
SOG
SOGGIORNO
OGGI
GIOR
ORN
NO
CALEFFI
EFFI
Optimiser
Select
-
+
CALEFFI
1
2
1
2
3
4
HOBBY
HOB
HOBB
BY
1
2
3
3
4
4
L/MIN
L/MIN
L/MIN
BAGN
BAGNO
SOGGIORNO
SOG
OGGI
GIOR
GI
ORN
OR
NO
BAGN
BAGNO
GNO
O
WC
SOG
SOGGIORNO
OGGI
GIOR
ORN
NO
CALEFFI
WC
CALEFFI
CALEFFI
CALEFFI
150051
150052
Conver titore
Convertitore
Trasformator
asformatore
V
VE
DE
CAMERA
CAMERA
1
2
3
4
L/MIN
HOBBY
HOBBY
CAMERA
CAMERA
CA
CALEFF
LEFF
LN
1
2
3
4
L/MIN
CA
CALEFFI
ALEFFI
BF
50Hzz
50H
BF 24V 50Hz
50Hz
AC 230V
6(2)
A
T5
0
6(2)A
T50
230V
24V
24V~
~ ~
1 2 3
4 5 6
Open
Open
A
AUT
AUTO
MAN
13
167 series
30 V ˜ ±10% 6 VA
230
2
Amb.
range -10÷55°C
Amb. temp. range
Opening/closing time 50 s
Opening/closing
rotation
90° rotation
90°
IP 65
O
Open
pen
B
AUTO MAN
AUT
13
167 series
Cod. 167012
30 V ˜ ±10% 6 VA
230
2
Amb. temp. range
range -10÷55°C
Amb.
Opening/closing time 50 s
Opening/closing
90°
rotation
90° rotation
IP 65
O
Open
pen
B
Cod. 167012
Open
Open
A
S/W
SPECIFICATION SUMMARY
167...WYP series
Motorised temperature regulating unit for heating and cooling systems. Configuration with upward flow and flow on right
hand side (or downward flow and flow on left hand side). Connections to primary circuit 1 1/2” M (ISO 228-1). Connections
to secondary circuit 1” F (ISO 228-1). Connection centre distance to the primary and secondary circuit
125 mm. Maximum temperature at primary circuit inlet 100°C. Maximum working pressure 10 bar. Complete with: motorised
three-way mixing valve,
brass body, brassRTobturator.
Three-point actuator, electric supply 230 V - 50 Hz, protection class
Pump
Room thermostat
IP 65. WILO YONOS PARA 25/6 electronically controlled high efficiency pump, protection class IPX4D; temperature gauge
Thermostatic
valve
Shut-off
valve
scale 0–80°C; secondary
circuit
shut-off valves.
With
pre-formed shell insulation in closed-cell expanded PEX.
Code 165004
Safety thermostat kit, cut-in temperature 55°C, protection class IP 55.
Lockshield valve
Clock
Code R19316
Safety thermostat kit for cooling, cut-in temperature 10°C, protection class IP 55.
Code 165002
Female union with captive nut, complete with seal. Connections 1 1/2” F x 1” F (ISO 228-1).
Code 165003
Sensor holder extension. Connections 1” M x 1” F (ISO 228-1) with captive nut.
We reserve the right to make changes and improvements to the products and related data in this publication, at any time and without prior notice.
Caleffi S.p.A.
S.R. 229 n. 25 · 28010 Fontaneto d’Agogna (NO) · Italy
Tel. +39 0322 8491 · Fax +39 0322 863723
[email protected] · www.caleffi.com
© Copyright 2014 Caleffi