29013 CARPANETO (PC) – Italy – Via A. Meucci, 2 – Tel. +39.0523.852445
WEB SITE: www.tmedsrl.net E-mail :
[email protected]
The right solution for your Pipeline Equipments
from 6” up to 80” since 1980
PIPE BENDING MACHINE FROM 6” TO 80”
Pipe bending machines we plan and build according to the highest quality
standards, are devised considering the experiences acquired in many years
of experience with our customers.
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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PIPE BENDING MACHINE 6” - 20”
DIESEL ENGINE
Type
ELECTRIC PLANT
PERKINS
Power
KW
Rate
RPM
(HP)
422PT
Operating voltage
12 V
37 (50)
Battery
1/143 Ah
Alternator
14 V - 45 A
Starter
12 V (4 Kw)
2.300
Cylinder
4
Cooling System
Water System
ACTUATORS AND SERVOCONTROLS
HYDRAULIC SYSTEM
Pressure
Bar
180
Hand lever diesel engine accelerator and
Max. pump flow rate . Lt/Min
87
distributors servo-controls.
Hydraulic power
24
All utilities are protected by overpressure
Kw
valves directly flanged to distribution sections
HYDRAULIC WINCH
TANK CAPACITY
Hydraulic
Type
Pulling force
Kg.
Rope diameter
mm.
10
Rope length
mt.
30
TYRES
Type
Dimensions
2.000
Fuel tank
Lt.
50
Oil tank
Lt.
75
DIMENSIONS AND WEIGHT
Tubeless
115/80 - 15,3
Weight
Kg
4.508
Length
mm.
3.965
Height
mm.
2.600
Width
mm.
1.650
PIPE BENDING MACHINE 6” - 24”
DIESEL ENGINE
ELECTRIC PLANT
Type
PERKINS
1144PT
Operating voltage
12 V
Power
KW
68 (92)
Battery
1/143 Ah
Rate
RPM
Alternator
14 V - 45 A
Starter
12 V (4 Kw)
(HP)
2.000
Cylinder
4
Cooling System
Water System
ACTUATORS AND SERVOCONTROLS
HYDRAULIC SYSTEM
Pressure
Max. pump flow
rate .
Bar
180
Hand lever diesel engine accelerator and
Lt/Min
220
distributors servo-controls.
All utilities are protected by overpressure
valves directly flanged to distribution sections
HYDRAULIC WINCH
TANK CAPACITY
Hydraulic
Type
Pulling force
Kg.
Rope diameter
mm.
10
Rope length
mt.
20
Type
Fuel tank
Lt.
70
Oil tank
Lt.
90
DIMENSIONS AND
WEIGHT
TYRES
Dimensions
3.600
Tubuless
115/80 - 15,3
Weight
Kg
7.000
Length
mm.
5.100
Height
mm.
2.500
Width
mm.
2.300
PIPE BENDING MACHINE 16” - 30”
DIESEL ENGINE
ELECTRIC PLANT
Type
PERKINS
1144PT
Operating voltage
Power
KW
75 (102)
Battery
1/143 Ah
Rate
RPM
Alternator
14 V - 45 A
Starter
12 V (4 Kw)
(HP)
2.000
Cylinder
4
Cooling System
12 V
Water System
ACTUATORS AND SERVOCONTROLS
HYDRAULIC SYSTEM
Pressure
Bar
180
Hand lever diesel engine accelerator and
Max. pump flow rate .
Lt/Min
110
distributors servo-controls.
Hydraulic power
Kw
35
All utilities are protected by overpressure
valves directly flanged to distribution sections
HYDRAULIC WINCH
TANK CAPACITY
Hydraulic
Type
Pulling force
Kg.
4.500
Rope diameter
mm.
12
Rope length
mt.
30
TRACKS
Type
Fuel tank
Lt.
100
Oil tank
Lt.
130
Weight
Kg
17.500
Length
mm.
7.000
Height
mm.
2.410
Width
mm.
2.410
DIMENSIONS AND WEIGHT
FL6
Width of the shoes
mm. 400
Pressare on the ground
Kg/cm³
0,64
PIPE BENDING MACHINE 22” - 36”
DIESEL ENGINE
ELECTRIC PLANT
Type
PERKINS
Power
KW
Rate
RPM
1144 EPTA
(HP)
98 (132)
2.000
Cylinder
4
Cooling System
Operating voltage
12 V
Battery
1/143 Ah
Alternator
14 V - 45 A
Starter
12 Kw (4 Kw)
Water System
ACTUATORS AND SERVOCONTROLS
HYDRAULIC SYSTEM
Pressure
Bar
200
Hand lever diesel engine accelerator and
Max. pump flow rate .
Lt/Min
180
distributors servo-controls.
Hydraulic power
Kw
47
HYDRAULIC WINCH
TANK CAPACITY
Type
Hydraulic
Pulling force
Kg.
Rope diameter
mm.
12
Rope length
mt.
30
4.500
TRACKS
Type
All utilities are protected by overpressure
valves directly flanged to distribution sections
Fuel tank
Lt.
100
Oil tank
Lt.
200
Weight
Kg
18.500
Length
mm.
7.450
Height
mm.
2.704
Width
mm.
2.490
DIMENSIONS AND WEIGHT
CR2123
Width of the shoes
mm. 500
Pressure on the ground
Kg/cm³
0,53
PIPE BENDING MACHINE 32” - 42”
DIESEL ENGINE
ELECTRIC PLANT
Type
PERKINS
Power
KW
Rate
RPM
1166EPTA1
(HP)
137 (186)
2.000
Cylinder
6
Cooling System
24 V
Battery
2/158 Ah
Alternator
24 V - 30 A
Starter
24 V (4 Kw)
Water System
ACTUATORS AND SERVOCONTROLS
HYDRAULIC SYSTEM
Pressure
Bar
Max. pump flow rate .
Lt/Min
Hydraulic power
Kw
180
2 X 160
32
HYDRAULIC WINCH
Hand lever diesel engine accelerator and
distributors servo-controls.
All utilities are protected by overpressure
valves directly flanged to distribution sections
TANK CAPACITY
Type
Hydraulic
Pulling force
Kg.
Rope diameter
mm.
15
Rope lenght
mt.
30
6.000
TRACKS
Type
Operating voltage
Fuel tank
Lt.
200
Oil tank
Lt.
400
Weight
Kg
32.000
Length
mm.
8.000
Heigth
mm.
2.965
Width
mm.
2.975
DIMENSIONS AND WEIGHT
D6 C
Width of the shoes
mm. 550
Pressare on the ground
Kg/cm³
0,65
PIPE BENDING MACHINE 36” - 48”
DIESEL ENGINE
ELECTRIC PLANT
Type
PERKINS
1166EPTA
Operating voltage
Power
KW
169 (230)
Battery
2/158 Ah
Rate
RPM
Alternator
24 V - 30 A
Starter
24 V (4 Kw)
(HP)
2.000
Cylinder
6
Cooling System
24 V
Water System
ACTUATORS AND SERVOCONTROLS
HYDRAULIC SYSTEM
Pressure
Bar
Max. pump flow rate .
Lt/Min
Hydraulic power
Kw
200
2 X 214
66
HYDRAULIC WINCH
Hand lever diesel engine accelerator and
distributors servo-controls.
All utilities are protected by overpressure
valves directly flanged to distribution sections
TANK CAPACITY
Type
Hydraulic
Pulling force
Kg.
15.000
Rope diameter
mm.
15
Rope lenght
mt.
30
TRACKS
Fuel tank
Lt.
300
Oil tank
Lt.
400
55.000
DIMENSIONS AND WEIGHT
Type
CAT D7E
Weight
Kg
Width of the shoes
mm. 800
Length
mm.
Pressare on the ground
Kg/cm³
0,71
9.720
Heigth
mm.
3.320
Width
mm.
3.300
PIPE BENDING MACHINE 42” - 56”
DIESEL ENGINE
ELECTRIC PLANT
Type
CATERPILLAR
ACERT 9
Operating voltage
Power
KW
224 (300)
Battery
2/158 Ah
Rate
RPM
Alternator
24 V - 30 A
Starter
24 V (4 Kw)
(HP)
2.000
Cylinder
6
Cooling System
Water System
ACTUATORS AND SERVOCONTROLS
HYDRAULIC SYSTEM
Pressure
Bar
Max. pump flow rate .
Lt/Min
Hydraulic power
Kw
200
2 X 214
66
HYDRAULIC WINCH
Hand lever diesel engine accelerator and
distributors servo-controls.
All utilities are protected by overpressure
valves directly flanged to distribution sections
TANK CAPACITY
Type
Pulling force
24 V
Hydraulic
Kg.
15.000
Rope diameter
mm.
20
Rope length
mt.
30
TRACKS
Fuel tank
Lt.
600
Oil tank
Lt.
750
DIMENSIONS AND WEIGHT
Type
CAT D7H
Weight
Kg
75.000
Width of the shoes
mm. 750
Length
mm.
10.300
Pressure on the ground
Kg/cm³
0,99
Height
mm.
3.800
Width
mm.
3.990
PIPE BENDING MACHINE 48” - 60”
DIESEL ENGINE
ELECTRIC PLANT
Type
CATERPILLAR
ACERT 9
Operating voltage
Power
KW
224 (300)
Battery
2/158 Ah
Rate
RPM
Alternator
24 V - 30 A
Starter
24 V (4 Kw)
(HP)
2.000
Cylinder
6
Cooling System
24 V
Water System
ACTUATORS AND SERVOCONTROLS
HYDRAULIC SYSTEM
Pressure
Bar
Max. pump flow rate .
Lt/Min
Hydraulic power
Kw
200
2 X 214
66
HYDRAULIC WINCH
Hand lever diesel engine accelerator and
distributors servo-controls.
All utilities are protected by overpressure
valves directly flanged to distribution sections
TANK CAPACITY
Type
Hydraulic
Pulling force
Kg.
15.000
Rope diameter
mm.
20
Rope length
mt.
30
TRACKS
Fuel tank
Lt.
600
Oil tank
Lt.
750
DIMENSIONS AND WEIGHT
Type
CAT D7H
Weight
Kg
97.000
Width of the shoes
mm. 750
Length
mm.
10.600
Pressure on the ground
Kg/cm³
0,99
Height
mm.
3.800
Width
mm.
4.100
PIPE BENDING MACHINE 60” - 80”
DIESEL ENGINE
ELECTRIC PLANT
Type
CATEPILLAR
ACERT 9
Operating voltage
Power
KW
224 (300)
Battery
2/158 Ah
Rate
RPM
Alternator
24 V - 30 A
Starter
24 V (4 Kw)
(HP)
2.000
Cylinder
6
Cooling System
24 V
Water System
ACTUATORS AND SERVOCONTROLS
HYDRAULIC SYSTEM
Load sensing Rexroth
Pressure
Bar
Max. pump flow rate .
Lt/Min
200
2 X 320
Hand lever diesel engine accelerator and
distributors servo-controls.
All utilities are protected by overpressure
valves directly flanged to distribution sections
HYDRAULIC WINCH
TANK CAPACITY
Hydraulic
Type
Pulling force
Kg.
15.000
Rope diameter
mm.
20
Rope length
mt.
30
TRACKS
Fuel tank
Lt.
800
Oil tank
Lt.
600
DIMENSIONS AND WEIGHT
Type
CAT D7H
Weight
Kg
97.000
Width of the shoes
mm. 750
Length
mm.
10.610
Pressure on the ground
Kg/cm³
0,99
Height
mm.
4.500
Width
mm.
4.840
HYDRAULIC MANDREL FROM 6" to 60"
MOTORIZED INNER MANDRELS
Hydraulically operated complete with n. 4 exits with fast connections for the
link with pipe bending machines or interlocking
Size 16"- 18" 20"- 22" 24"- 26"
Technical data
Weight
Working Pressure
Cylinder Hydr. Power
Translation
(Kg.)
(Bar)
(Dan)
500
180
11.222
Idle
wheels
680
180
16.763
Idle
wheels
28"
30"- 32"
34"- 36"
38"
860
1.000
1.090
1.360
1.630
180
180
180
180
180
16.763
31.172
31.172
55.417
55.417
hydraulic hydraulic hydraulic hydraulic hydraulic
Size
Technical data
Weight
Working Pressure
Cylinder Hydr. Power
Translation
(Kg.)
(Bar)
(daN)
40"- 42"
1.820
180
86.590
hydraulic
42"- 44"
3.260
180
86.590
hydraulic
46"- 48"
4.980
180
86.590
hydraulic
50"- 52"
5.436
230
110.642
hydraulic
56"
5.890
230
110.642
hydraulic
60"
6.350
230
110.642
hydraulic
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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ROLI CRADLE
The Roller Cradle is designed to hoist piping and lay it in a trench or to hoist it for covering
operations before then laying it back in the trench.
Easy to install and remove from the operating machine, it is also low maintenance.
The rollers, fitted with bearings and a polyurethane cover, reduce running resistance and
prevent localised deformation of the piping.
The Roller Cradle is essential composed of:
- a steel structure with guides for attachment to the cables;
- 4 cables with cable terminals fitted with polyurethane covered steel rollers.
Model
Pipeline Diameter
Maximum Load
mm
Kg
lb
inc
6" ÷ 12"
152 ÷ 305
6" ÷ 12"
7.000
15.420
12" ÷ 24"
305 ÷ 610
12" ÷ 24"
13.000
28.700
24" ÷ 36"
610 ÷ 915
24" ÷ 36"
25.000
55.100
36" ÷ 48"
915 ÷ 1220
36" ÷ 48"
30.000
66.120
Model
Pipeline Diameter
Rolls
Weight
Total Weight
mm
inc
N.
Diam.
frame
with rolls
300 ÷ 610
6" ÷ 12"
20
115 mm.
Kg. 850
Kg. 1.000
12" ÷ 24"
610 ÷ 815
12" ÷ 24"
32
115 mm.
Kg. 850
Kg. 1.050
24" ÷ 36"
760 ÷ 1010
24" ÷ 36"
24
170 mm.
Kg. 1.500
Kg. 1.750
36" ÷ 48"
1010 ÷ 1220
36" ÷ 48"
36
170 mm.
Kg. 1.750
Kg. 2.000
6" ÷ 12"
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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Pipe roller assembly
Our pipe rollers are designed following the technical
requirements of our customers
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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INTERNAL PNEUMATIC
LINE-UP CLAMP 6” UP TO 80”
GENERAL TECHNICAL DATA
These type of machine are usually used in certain yard where oil, gas and water
pipeline are laying.
The internal pneumatic line-up clamp is a machine which is built and used specifically for the line-up and centering of the oil, gas and water pipeline tubes ,normally used
under standard diameters.
The line-up and the centering of the pipes are necessary for a good welding.
The machine mainly is manufactured of a tubular frame with an ogival shape, it has a
brake system with two round chucks circular compound of pistons. Once the clamp is
positioned and stay there till the end of its use, it is positioned by a direct handling
control or by a push rod (supplied with the clamp); the pistons of the two chucks are
activated. The machine is fed by an air tank and all its motion, i.d. the translatory motion along the pipe the radial one of the circular parts, depends from the air-pump
feeding. The clamp can be controlled directly on the machine or by a control rod.
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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Special internal line-up clamp for concrete pipes
I.L.U.C. 76” - 80”
I.L.U.C
60”
The Internal Pneumatic Coating
Clamp is used for a correct centering
and alignment of pipes with internal
cement coating.
For the translation, the machine is
provided with axial piston air motor
and particular trolleys that allows
the overpass of internal covering
lack in the welding area.
Its operational cycle is carried out
with special pneumatic valves that,
in production stage, are controlled
manually or at a distance with and
appropriate control rod
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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Electro-pneumatic internal line-up clamp with purge
Purge system
I.L.U.C 14”
For the execution of special
welding, tight seals and a
chamber for the inert gas
pressurization are assembled
on the clamp.
According with the use, the
frame can be totally realized
in stainless steel or can becovered with steel only the
parts of frame in contact with
the pipe.
Brake system 14”
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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MAIN LINE INTERNAL LINE-UP CLAMP
The Main Line Electro pneumatic
Clamp is used for a correct centering and alignment of pipes.
The Main Line Clamp is properly
designed for offshore use.
That machine is composed of
frames for a changeable type of use.
The movement is given from air
motor while the assembly sliding
wheels permit the right centering
and alignment.
For a proper use (firing production
line with special inclinations) it can
be provided of a double motorization system.
The machine is provided of a tension load cell with an appropriate
control display to check the critical
tension of the Buckle Detector.
Its operational cycle is carried out
with electro valves controlled by a
remote control connected to the
machine with an umbelical cable.
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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TECHNICAL DATA T.M.&D INTERNAL LINE-UP CLAMPS
Internal line-up clamp 8”
Internal line-up clamp 10”
Technical information:
Technical information:
- Diameter :
8”
- Diameter :
10”
- Length:
Mt. 2,110
- Length:
Mt. 2,040
- Weight:
Kg. 95
- Weight:
Kg. 135
- Air tank:
Lt.
- Air tank:
Lt.
- Max. pressure:
10 bars
- Max. pressure:
10 bars
- N° pistons:
2,5 capacity
4
- Kg.power x piston:
Out 895 – In 822
- Not mothorized
- N° pistons:
- Kg.power x piston:
5 capacity
6
Out 731 – In 683
- Not mothorized
Internal line-up clamp 12”
Technical information:
Internal line-up clamp 14”
Technical information:
- Diameter :
12”
- Diameter :
14”
- Length:
Mt. 1,890
- Length:
Mt. 1,890
- Weight:
Kg. 135
- Weight:
Kg. 135
- Air tank:
Lt.
- Air tank:
Lt.
- Max. pressure:
10 bars
- Max. pressure:
10 bars
- N° pistons:
6
- Kg. power x piston:
- Not mothorized
10 capacity
Out 1021 – In 933
- N° pistons:
10 capacity
6
- Kg. power x piston: Out 1021 – In 933
- Not mothorized
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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TECHNICAL DATA T.M.&D INTERNAL LINE-UP CLAMPS
Internal line-up clamp 16” – 18”
Technical information:
Internal line-up clamp 20” – 22”
Technical information:
- Diameter :
16” – 18”
- Diameter :
20” – 22”
- Length:
Mt. 2,620
- Length:
Mt. 3,024
- Weight:
Kg. 290
- Weight:
Kg. 460
- Air tank:
Lt.
- Air tank:
Lt.
- Max. pressure:
10 bars
- Max. pressure:
10 bars
- N° pistons:
50 capacity
8
- Kg.power x piston:
Out 1273 – In 1210
- Motor:
1
- Hp motor:
1 hp
- N° pistons:
- Kg.power x piston:
- Motor:
8
Out 1029 – In 978
1
- Hp motor:
Internal line-up clamp 24”
70 capacity
1 hp
Internal line-up clamp 26” – 28”
Technical information:
Technical information:
- Diameter :
24”
- Diameter :
26” – 28”
- Length:
Mt. 2,980
- Length:
Mt. 3,130
- Weight:
Kg. 550
- Weight:
Kg. 570
- Air tank:
Lt. 100 capacity
- Air tank:
Lt. 150 capacity
- Max. pressure:
10 bars
- Max. pressure:
10 bars
- N° pistons:
- Kg.power x piston:
- Motor:
- Hp motor:
10
Out 1591 – In 1528
1
1 hp
- N° pistons:
- Kg.power x piston:
- Motor:
- Hp motor:
12
Out 1372 – In 1287
1
3 hp
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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TECHNICAL DATA T.M.&D INTERNAL LINE-UP CLAMPS
Internal line-up clamp 30” – 32”
Technical information:
Internal line-up clamp 34” – 36”
Technical information:
- Diameter :
30” – 32”
- Diameter :
34” – 36”
- Length:
Mt. 3,275
- Length:
Mt. 3,609
- Weight:
Kg. 890
- Weight:
Kg. 940
- Air tank:
Lt. 200 capacity
- Air tank:
Lt. 300 capacity
- Max. pressure:
10 bars
- Max. pressure:
10 bars
- N° pistons:
- Kg.power x piston:
- Motor:
- Hp motor:
16
Out 3908 – In 3741
1
3 hp
- N° pistons:
- Kg.power x piston:
- Motor:
Out 2147 – In 1008
1
- Hp motor:
Internal line-up clamp 38” – 40”
20
3 hp
Internal line-up clamp 40” – 42”
Technical information:
Technical information:
- Diameter :
38” – 40”
- Diameter :
40” – 42”
- Length:
Mt. 3,668
- Length:
Mt. 3,970
- Weight:
Kg. 1.210
- Weight:
Kg. 1.580
- Air tank:
Lt. 300 capacity
- Air tank:
Lt. 500 capacity
- Max. pressure:
10 bars
- Max. pressure:
10 bars
- N° pistons:
- Kg.power x piston:
- Motor:
- Hp motor:
24
Out 2570 – In 2487
1
3 hp
- N° pistons:
- Kg.power x piston:
- Motor:
- Hp motor:
24
Out 2570 – In 2487
1
3 hp
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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TECHNICAL DATA T.M.&D INTERNAL LINE-UP CLAMPS
Internal line-up clamp 42” – 44”
Internal line-up clamp 46” – 48”
Technical information:
Technical information:
- Diameter :
42” – 44”
- Diameter :
46” – 48”
- Length:
Mt. 3,970
- Length:
Mt. 3,970
- Weight:
Kg. 1.650
- Weight:
Kg. 1.800
- Air tank:
Lt. 500 capacity
- Air tank:
Lt. 500 capacity
- Max. pressure:
10 bars
- Max. pressure:
10 bars
- N° pistons:
24
- Kg.power x piston:
- N° pistons:
Out 2570 – In 2487
- Motor:
1
- Hp motor:
- Kg.power x piston:
- Motor:
3 hp
Out 2570 – In 2487
2
- Hp motor:
Internal line-up clamp 54” – 56”
24
3 hp
Internal line-up clamp 58” – 60”
Technical information:
Technical information:
- Diameter :
54” – 56”
- Diameter :
58” – 60”
- Length:
Mt. 4,000
- Length:
Mt. 4,000
- Weight:
Kg. 2.350
- Weight:
Kg. 2.350
- Air tank:
Lt. 500 capacity
- Air tank:
Lt. 500 capacity
- Max. pressure:
10 bars
- Max. pressure:
10 bars
- N° pistons:
- Kg.power x piston:
- Motor:
- Hp motor:
24
Out 2570 – In 2487
2
3 hp
- N° pistons:
- Kg.power x piston:
- Motor:
- Hp motor:
24
Out 2570 – In 2487
2
3 hp
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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PIPE FACING MACHINE
FROM 6” UP TO 80”
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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PIPE FACING MACHINE
General description
The pipe facing machines are built to cut precision chamfer on pipe ends with a thickness up to 1" 1/2.
In the same time the internal pipe is perfectly centred to the machine.
The chamfer is made by means of widia cutting tools [up to six] hold by a tool holder fixed to a rotating
platform [chuck] and operating simultaneously, in order to perform the wanted chamfer.
The chuck is driven by two hydraulic motors operated through a valve on the hydraulic panel.
The power and the speed of the motors is generated by a hydraulic power unit.
The speed of the motors can be adjusted by a valve on the hydraulic panel.
The chuck shift is done by a hydraulic piston fed from a low pressure oil circuit.
The shifting speed can be adjusted by a micrometric flow regulator.
SIZE
LENGHT
mm.
PFM 8" - 14"
1600
PFM 16" - 24"
2200
PFM 24"- 32"
2600
PFM 34"- 42"
3000
PFM 40"- 50"
3000
PFM 48"- 60"
3300
WIDTH
mm.
1100
1100
1250
1400
1650
2100
HEIGHT
mm.
1000
1150
1400
1600
1900
2200
WEIGHT
kg.
530
1000
1800
2570
3200
4300
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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HYDRAULIC POWER UNIT
The H. P. U. are suitable to feed any kind of Pipe Facing Machine and feed the hydraulic motors through a high
pressure circuit [170 Bar].
They are also equipped with a low pressure circuit to be connected to the Pipe Facing Machine with two separated circuits low and high pressure.
The pressure is generated by two pumps powered by an electrical motor or diesel engine with a power of 75 HP.
Tank Capacity
Type of oil
LT. 400
AGIP DIESEL SIGMA S
SAE 10 W
Main Pump
Main Circuite Pressure
Secondary Circuite Pressure
Rotation Spe ed Diesel Engine
Rotation Spe ed Electric Motor
160 LT. To 1500 RPM
170 BAR
30 BAR
1.600 RPM
380 V - 50 Hz 1470 Rpm
440 V - 60 Hz 1764 Rpm
Filters
Net Weight
Phosphorous Brass 60 micron
1.600 Kg.
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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General
The Pipe Facing Machine (fig. l) cuts a precision bevel on pipe ends. (Up to l" 1/2 of thickness).
Hydraulically operated shoes extend to clamp the machine securely on place.
The pipe is brought into perfect round by this internal clamping action.
The bevel is made by widia cutting tools held by radial arms locked to a rotating faceplate working simultaneously, to make the requested chamfer.
The faceplate rotation is driven by one or two hydraulic motors operated by valves on the hydraulic
manifold. The power of the motor comes from the pressure of the oil of the Hydraulic Power Unit
(independent unit).
The rotation speed depends by the oil flow to the motors. Such flow can be regulated by a valve on the
hydraulic manifold.
The faceplate feeding is made by an actuator fed by the oil coming from the exhaust of the motor and
the pressure is regulated by a valve installed on the manifold. The feeding speed can be regulated by a
micrometic flow control valve.
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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Main components description
The Pipe Facing Machine consists of four main components:
l The pipe facing section ………………………………………… Fig. 2
2 The expander section ………………………………………… Fig. 3
3 The hydraulic manifold ………………………………………… Fig. 4
4 The radial arm …………………………………………………… Fig. 5
1. Pipe facing section (fig. 2)
This section consists of a faceplate, spindle, hydraulic motors, actuator, and various structural members.
The faceplate provides a mounting base for the radial arms.
The faceplate varies in overall size depending on the pipe facing machine configuration.
The spindle serves two main purposes: it provides a means of connection to the expander
section and also provides the shaft on which the faceplate slides.
The hydraulic drive motors provide a uniform torque at low speed, through a tooth gear
which matches with the faceplate gear and rotates the faceplate in a clockwise direction.
The actuator feeds the thrust to the faceplate into the pipe during bevelling, it has an adjustable feeding speed in order to get the desired feeding.
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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2. The expander section (fig. 3)
The purpose of the expander section is to secure the pipe facing machine to the pipe, to remove "egg
shape" from the pipe, and to square the faceplate with the pipe to insure a true cut. This is accomplished by hydraulically actuated, piston-driven shoes. The shoes are hydraulically actuated to both
the extended and retracted positions.
The quantity of shoes per expander section depends upon the size of the Pipe Facing Machine.
The expander section consists of two identical clamp sections, held together by tie studs and a sleeve,
front and rear wheel assemblies, a flow divider, and the required hoses and fittings.
Each clamp section contains a cylinder shell, power piston and rod, housing, hub, links, shoe pistons,
spider, shoes, and a cover.
The number of tie stud assemblies per expander section varies from three to six depending on the size
of the expander section. The tie stud assemblies, in addition to
securing the two sections together, also contain the front wheel assemblies.
The front and rear wheel assemblies assist in inserting and extracting the Pipe Facing Machine from
the pipe and prevents damage to internal coating of pipe.
The flow divider is pressure compensated and is used for simultaneous expansion of clamp shoes. It
performs in either direction: total flow is divided to the two power
pistons and return flow is combined from the two power pistons. The shoes ore available in many sizes. They are 0,29 up to 2 inches in height.
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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3. Hydraulic manifold (fig. 4)
The hydraulic manifold is an aluminium block which has been drilled and tapped in a manner
which will permit controlled flow of hydraulic fluid through attached valves. The flow divider
has a flow range from 10 to 40 GPM and a differential pressure range from 20 to 3000 psi.
The manifold is used to control faceplate rotation, clamp operation, faceplate feed and faceplate travel. It also provides a means of pressure indication and relief and flow control.
Attached to the manifold ore four control valves, two flow control valves, a pressure control/
relief valve, a spring loaded relief valve, three pressure gauges, and the necessary fittings and
hoses.
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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4. Radial arm assembly (fig. 5)
The radial arm assembly consists of a tool holder (with cutting tool), guide roller assembly, spring,
brush, and the necessary bearings, spacers, and screws.
There are three, four, or six radial arms on the Pipe Facing Machine.
These assemblies hold the cutting tools, provide a constant load, and enable fine vertical
adjustments of the cutting tools.
The constant load is obtained by the guide roller contacting the inside of the pipe and compressing
the spring.
The tool holders are held in place by five collar screws, a spacer plate, and several shims. The cutting tools are attached to the tool holder with a lock-pin and seat.
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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HYDRAULIC EXTERNAL CLAMPS WITH JACKS
•
•
•
•
Welding up to 90% of the position
Hydraulic cylinder working in all the positions
Hydraulic cylinder suitable for all sizes
Available from 12” up to 80”
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 - P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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MECHANICAL EXTERNAL LINE-UP CLAMPS WITH SCREWS
•
•
•
Welding up to 80% of the position
The pressure screws allows to line-up clamp
the deformed pipes that a tight handle is
possible
Available from 4” up to 16”
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 - P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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MECHANICAL ECTERNAL LINE-UP CLAMPS
DOWNHILL WELDING
•
•
Welding up to 100% of the position
Available from 5” up to 18”
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 - P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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TRACKED DUMPERS DT15
Dumper is devised to be used especially on mountain areas or on not easily accessible areas to equivalent equipment on wheels. It can be set up with or without a case and it is
able to reach a max. hill climbing of 70% with full load.
Tracked Dumper DT 15 at work in Belgium
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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TRACKED FRAME DT15
Engine
Power
Rate
Cooling
Hydraulic system pressure
Hydraulic oil cooling
Max. speed on plane
Max. hill climbing
Tractive force
Working tare weight
Max. allowed load
Max. total weight
Spec.Press. on ground
kW ( HP )
R.p.m.
bar
Km/h
daN
Kg
Kg
Kg
SCANIA DI9
176 ( 240 )
2000
water system
350
by means of the radiator
2,6 ÷ 4,5
70%
32.962
16.200
25.000
41.200
( Track Shoes Width mm ) Kg/cm²
( 600 ) 0,85
Height
Length
mm ( inc. )
mm ( inc. )
( 700
( 800
3.100
6.880
)
)
(
(
0,72
0,63
122 )
271 )
Width ( with track shoes to 600 mm )
mm ( inc. )
3.000 ( 118 )
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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TRACKED DUMPER
DT15
1) Version With a case of 15 m³
2) Version for the transport of pipes up to 60”
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 - P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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TRACKED DUMPER
DT15
Engine
Caterpillar ACERT 6
Power
kW ( HP )
Rate
166 ( 225)
R.p.m.
2000
Cooling
water system
Hydraulic system pressure
bar
Hydraulic oil cooling
350
by means of the radiator
Max. speed on plane
Km/h
Max. hill climbing
2,6 ÷ 4,5
70%
Tractive force
daN
32962
Working tare weight
Kg
20300
Max. allowed load
Kg
24000
Max. total weight
Kg
44300
Max. loading capacity
m³
15
Spec.Press. on ground
( Track Shoes Width mm ) Kg/cm²
( 600 ) 0,91
( 700 ) 0,78
( 800 ) 0,68
Height
mm ( inc. )
3100 ( 122 )
Length
mm ( inc. )
6880 ( 271 )
Width ( with track shoes to 600 mm )
mm ( inc. )
3000 ( 118 )
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29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 - P.IVA 01353940339
WEB SITE.www.tmedsrl.net
E-mail : [email protected]
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