Electrical temperature measurement Miniature resistance thermometer For sanitary applications Model TR21-B, for orbital welding WIKA data sheet TE 60.27 ® Applications ■■ Sanitary applications ■■ Food and beverage industry ■■ Bio and pharmaceutical industry, production of active ingredients Special features ■■ Sensor can be calibrated without having to open the process ■■ Simple and fast connection using an M12 plug connector ■■ With direct sensor output (Pt100/Pt1000 in 3 or 4-wire version) or integrated transmitter with 4 ... 20 mA output signal, individually parameterisable with free-of-charge WIKAsoft-TT PC configuration software. ■■ Wetted parts from stainless steel 1.4435 ■■ Self-draining and dead-space minimised, materials and surface finish qualities in accordance with standards of hygienic design Resistance thermometer with flow-through housing, model TR21-B Description The model TR21-B resistance thermometer provides temperature measurement in sanitary applications and can be used for the measurement of liquid and gaseous media in the range of -50 ... +250 °C. For application in hazardous areas, intrinsically safe versions are available. To integrate it into the process, the patented thermowell model TW61 (patent, property right applied for under no. DE 102010037994 and US 12 897.080) is directly orbitally welded into a pipeline. The connection ends are straight and prepared for orbital welding. The process connections meet the stringent requirements, in terms of materials and design, of hygienic measuring points. All electrical components are protected against moisture (IP 67 or IP 69 K). The resistance thermometer is available with direct sensor output or integrated transmitter, which can be configured individually via the PC configuration software WIKAsoft-TT. Measuring range, damping, error signalling per NAMUR NE43 and TAG no. can be adjusted. For easy calibration or maintenance, the sensor is removable without having to break into the process or disconnect the electrical connection. Thus hygiene risks can be minimised and downtimes can be reduced. The spring loading, integrated into the union nut, guarantees the contact between the sensor tip and the bottom of the thermowell and thus ensures a short response time and lasting high accuracy. Insertion length, process connection, sensor and connection method can each be selected for the respective application within the order information. The electrical connection is made via an M12 x 1 circular connector. WIKA data sheet TE 60.27 ∙ 11/2014 Data sheets showing similar products: Thermowells for sanitary applications; model TW22; see data sheet TW 95.22 Thermowell for sanitary applications, for orbital welding; model TW61; see data sheet TW 95.61 Resistance thermometer, with flange connection; model TR22-A; see data sheet TE 60.22 Resistance thermometer, for orbital welding; model TR22-B; see data sheet TE 60.23 Miniature resistance thermometer, with flange connection; model TR21-A; see data sheet TE 60.26 Page 1 of 10 Specifications Thermometer with transmitter and output signal 4 ... 20 mA (models TR21-B-xTT, TR21-B-xTB) Temperature range Measuring element Connection method Tolerance value of the measuring element per IEC 60751 Measuring span Measuring deviation of the transmitter per IEC 60770 Total measuring deviation in accordance with IEC 60770 Basic configuration Analogue output Linearisation Linearisation error Switch-on delay, electrical Warming-up period Current signals for error signalling Sensor short-circuit Sensor current Load RA Effect of load Power supply UB Max. permissible residual ripple Power supply input Power supply effect Influence of the ambient temperature Electromagnetic compatibility (EMC) 7) Temperature units Info data Configuration and calibration data Response time (per IEC 60751) Electrical connection Explosion protection (option) -50 ... +150 °C (-58 ... +302 °F), -50 ... +250 °C (-58 ... +482 °F) 1) ■■ Pt1000 ■■ Face-sensitive Pt1000 2) 2-wire The lead resistance is recorded as an error in the measurement. Class A 3) Minimum 20 K, maximum 300 K ±0.25 K Measuring deviation of the measuring element + the transmitter Measuring range 0 ... 150 °C (32 ... 302 °F), other measuring ranges are adjustable 4 ... 20 mA, 2-wire Linear to temperature per IEC 60751 ±0.1 % 5) Max. 4 s (time before the first measured value) After approx. 4 minutes, the instrument will function to the specifications (accuracy) given in the data sheet. Configurable in accordance with NAMUR NE43 downscale ≤ 3.6 mA upscale ≥ 21.0 mA Not configurable, in accordance with NAMUR NE43 downscale ≤ 3.6 mA < 0.3 mA (self-heating can be ignored) RA ≤ (UB - 10 V) / 23 mA with RA in Ω and UB in V ±0.05 % / 100 Ω DC 10 ... 30 V 10 % generated by UB < 3 % ripple of the output current Protected against reverse polarity ±0.025 % / V (depending on the power supply UB) 0.1 % of span / 10 K Ta 2004/108/EC, EN 61326 emission (group 1, class B) and interference immunity (industrial application) 6), configuration at 20 % of the full measuring range Configurable °C, °F, K TAG no., description and user message can be stored in transmitter Permanently stored t50 < 3.2 s t90 < 7.3 s M12 x 1, 4-pin circular connector Intrinsically safe to Ex i (ATEX) gas/dust, per directive 94/9/EC (for further information see “Further specifications for explosion-protected version”) Thermometer with direct sensor output with Pt100 (model TR21-B-xPx) or Pt1000 (model TR21-B-xRx) Temperature range Measuring element Temperature at the connector Connection method Tolerance value of the measuring element per IEC 60751 Response time (per IEC 60751) Electrical connection Explosion protection (option) -50 ... +150 °C (-58 ... +302 °F), -50 ... +250 °C (-58 ... +482 °F) Pt100 (measuring current: 0.1 ... 1.0 mA) Face-sensitive Pt100 (measuring current 0.1 ... 1.0 mA) 2) Pt1000 (measuring current: 0.1 ... 0.3 mA) Face-sensitive Pt1000 (measuring current 0.1 ... 0.3 mA) 2) Max. 85 °C (185 °F) ■■ 3-wire With a cable length of 30 m or longer, measuring deviations can occur ■■ 4-wire The lead resistance can be ignored ■■ Class AA (1/3 DIN) 4) ■■ Class A 3) t50 < 3.2 s t90 < 7.3 s M12 x 1, 4-pin circular connector Intrinsically safe to Ex i (ATEX) gas/dust, per directive 94/9/EC (for further information see “Further specifications for explosion-protected version”) ■■ ■■ ■■ ■■ For detailed specifications for Pt sensors, see Technical information IN 00.17 at www.wika.com. Readings in % refer to the measuring span 1) The temperature transmitter should therefore be protected from temperatures over 85 °C (185 °F). 2) Through their small design, face-sensitive measuring resistors serve to reduce the heat dissipation with short insertion lengths. Available for the temperature range up to 150 °C (302 °F). For thermowell insertion lengths of less than 11 mm, face-sensitive measuring resistors are generally used. 3) Class accuracy A only valid in the temperature range -30 ... +150 °C (-22 ... +302 °F) or -30 ... +250 °C (-22 ... +482 °F), otherwise class B 4) Class accuracy AA (1/3 DIN) only valid in the temperature range 0 ... 150 °C (32 ... 302 °F) 5) ±0.2 % for measuring ranges with a lower limit less than 0 °C (32 °F) 6) Use resistance thermometers with shielded cable, and ground the shield on at least one end of the lead, if the lines are longer than 30 m or leave the building. The instrument must be operated grounded. 7) During interference consider an increased measuring deviation of up to 2 %. Page 2 of 10 WIKA data sheet TE 60.27 ∙ 11/2014 Case Material Ingress protection ■■ Case with connected connector ■■ Coupler connector, not connected Weight in kg Stainless steel IP 67 and IP 69K per IEC 60529/EN 60529 The stated ingress protection only applies when plugged in using mating connectors that have the appropriate ingress protection. IP 67 per IEC 60529/EN 60529 approx. 0.3 ... 2.5 (depending on version) Ambient conditions Ambient temperature range ■■ Standard version (model TR21-B-Zxx) ■■ Explosion-protected version - Models TR21-B-xTT, TR21-B-xTB - Models TR21-B-xPx, TR21-B-xRx Storage temperature range Climate class per IEC 60654-1 ■■ Standard version (model TR21-B-Zxx) ■■ Explosion-protected version - Models TR21-B-xTT, TR21-B-xTB - Models TR21-B-xPx, TR21-B-xRx Maximum permissible humidity per IEC 60068-2-30 var. 2 Shock Salt fog Accuracy 8) Thermowell model TW61 Designs Nominal widths of pipe Surface roughness -50 ... +85 °C (-58 ... +185 °F) -40 ... +85 °C (-40 ... +185 °F) -50 ... +85 °C (-58 ... +185 °F) -40 ... +85 °C (-40 ... +185 °F) Cx (-50 ... +85 °C or -58 ... +185 °F, 5 ... 95 % r. h.) Cx (-40 ... +85 °C or -40 ... +185 °F, 5 ... 95 % r. h.) Cx (-50 ... +85 °C or -58 ... +185 °F, 5 ... 95 % r. h.) 100 % r. h., condensation allowed IEC 60068-2-27 IEC 60068-2-11 -1 Kelvin ■■ Flow-through housing ■■ Angular housing cf. tables of dimensions Per DIN 11866 row A, B: Standard: Ra < 0.8 μm Option: Ra < 0.4 μm electropolished Per DIN 11866 row C, ASME-BPE: Standard: Ra < 0.76 μm Option: Ra < 0.38 μm electropolished Materials Connection to thermometer Thermowell diameter Neck tube length M Pressure ratings Pipe lengths TL and L1, thermowell insertion length U1 others on request Per DIN 11866 row A, B: stainless steel 1.4435 Per DIN 11866 row C, ASME-BPE: stainless steel 316L G 3/8" cf. tables of dimensions The neck tube length M is adjusted to the length A of 60 mm. further lengths to customer specifications cf. tables of dimensions cf. tables of dimensions 8) Measured at 100 °C WIKA data sheet TE 60.27 ∙ 11/2014 Page 3 of 10 Further specifications for explosion-protected version (optional) ■■ Thermometer with transmitter and output signal 4 ... 20 mA (models TR21-B-xTT, TR21-B-xTB) Marking: Hazardous gas atmosphere II 1G Ex ia IIC T1 - T6 Ga II 1/2G Ex ia IIC T1 - T6 Ga/Gb II 2G Ex ia IIC T1 - T6 Gb Hazardous dust atmosphere II 1D Ex ia IIIC T135 °C Da II 1/2D Ex ia IIIC T135 °C Da/Db II 2D Ex ia IIIC T135 °C Db Temperature class T6 T5 T4 T3 T2 T1 Power Pi 750 mW 650 mW 550 mW Ambient temperature range (Ta) -40 ... +45 °C -40 ... +60 °C -40 ... +85 °C -40 ... +85 °C -40 ... +85 °C -40 ... +85 °C Ambient temperature range (Ta) -40 ... +40 °C -40 ... +70 °C -40 ... +85 °C Maximum surface temperature (Tmax) at the sensor or thermowell tip TM (medium temperature) + self-heating (15 K) Pay attention to the specific conditions for safe use. Maximum surface temperature (Tmax) at the sensor or thermowell tip TM (medium temperature) + self-heating (15 K) Pay attention to the specific conditions for safe use. Safety-related maximum values for the current loop circuit (+ and - connections): Parameters Hazardous gas atmosphere Hazardous dust atmosphere Terminals Voltage Ui Current li Power Pi Effective internal capacitance Ci Effective internal inductance Li Maximum self-heating at the sensor or thermowell tip +/DC 30 V 120 mA 800 mW 29.7 nF Negligible 15 K +/DC 30 V 120 mA 750/650/550 mW 29.7 nF Negligible 15 K ■■ Thermometer with direct sensor output with Pt100 (model TR21-B-xPx) or Pt1000 (model TR21-B-xRx) Marking: Marking II 1G Ex ia IIC T1 - T6 Ga II 1/2G Ex ia IIC T1 - T6 Ga/Gb II 2G Ex ia IIC T1 - T6 Gb Temperature class T6 T5 T4 T3 T2 T1 Marking Power Pi II 1D Ex ia IIIC T135 °C Da II 1/2D Ex ia IIIC T135 °C Da/Db II 2D Ex ia IIIC T135 °C Db 750 mW 650 mW 550 mW Ambient temperature range (Ta) -50 ... +80 °C -50 ... +85 °C -50 ... +85 °C -50 ... +85 °C -50 ... +85 °C -50 ... +85 °C Ambient temperature range (Ta) -50 ... +40 °C -50 ... +70 °C -50 ... +85 °C Maximum surface temperature (Tmax) at the sensor or thermowell tip TM (medium temperature) + self-heating Pay attention to the specific conditions for safe use (17). Maximum surface temperature (Tmax) at the sensor or thermowell tip TM (medium temperature) + self-heating Pay attention to the specific conditions for safe use (17). Safety-related maximum values for the current loop circuit (connections in accordance with pin assignment 1 - 4): Parameters Gas applications Dust applications Terminals Voltage Ui Current li Power Pi Effective internal capacitance Ci Effective internal inductance Li Maximum self-heating at the sensor or thermowell tip 1-4 DC 30 V 550 mA 1,500 mW Negligible Negligible (Rth) = 335 K/W 1-4 DC 30 V 250 mA 750/650/550 mW Negligible Negligible (Rth) = 335 K/W Page 4 of 10 WIKA data sheet TE 60.27 ∙ 11/2014 Overview of the process connections 14000996.01 Flow-through housing 14000996.01 Angular housing WIKA data sheet TE 60.27 ∙ 11/2014 Page 5 of 10 Dimensions of the process connections in mm (thermowells model TW61) 1) 2) 14000996.01 Flow-through housing 1) In the event of replacement, calculate the sensor insertion length, l1, as follows: l1 (TR21-B) = U1 + M + 3 mm 2) The tolerance specification is dependent on the spring travel of the sensor/probe Nominal width Nominal pressure of pipe in bar 3) 4) Outer diameter of pipe Pipe schedule s TL Thermowell insertion length Neck tube length DN / OD PN 10 15 20 25 32 40 50 65 80 100 25 25 25 25 25 25 25 16 16 12.5 13 19 23 29 35 41 53 70 85 104 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.0 2.0 2.0 70 70 80 100 110 120 160 210 260 310 6 9 11 18 18 18 30 30 45 45 51 48 46 39 39 39 27 27 32 32 8 (13.5) 10 (17.2) 15 (21.3) 20 (26.9) 25 (33.7) 32 (42.4) 40 (48.3) 50 (60.3) 65 (76.1) 80 (88.9) 25 25 25 25 25 25 25 25 16 16 13.5 17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.3 64 68 72 110 120 130 130 180 220 260 6 9 11 11 18 18 18 30 30 45 51 48 46 46 39 39 39 27 27 32 1/2" 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 12.7 19.05 25.4 38.1 50.8 63.5 76.2 101.6 1.65 1.65 1.65 1.65 1.65 1.65 1.65 2.11 95.2 101.6 108.0 120.6 146.0 158.8 171.4 209.6 6 9 11 18 18 30 30 45 51 48 46 39 39 27 27 32 DIN 11866 row A or metric DIN 11866 row B or ISO DIN 11866 row C or ASME BPE 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" ØD Pipe length U1 M 3) Maximum operating temperature 150 °C 4) All thermowells of this series that are internally pressurised, with a nominal diameter (DN) > 25 mm, are manufactured and tested to module H of the Pressure Equipment Directive, 97/23/EC. Page 6 of 10 WIKA data sheet TE 60.27 ∙ 11/2014 Angular housing 14000996.01 6) 5) 5) In the event of replacement, calculate the sensor insertion length, l1, as follows: l1 (TR21-B) = U1 + M + 3 mm 6) The tolerance specification is dependent on the spring travel of the sensor/probe Nominal Nominal Outer diameter width of pipe pressure in bar of pipe 7) 8) ØD Pipe schedule s Pipe length Pipe length L1 U1 Neck tube length DN / OD PN 10 15 20 25 32 40 50 65 80 100 25 25 25 25 25 25 25 16 16 12.5 13 19 23 29 35 41 53 70 85 104 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.0 2.0 2.0 35 35 40 50 55 60 80 105 130 155 55 55 63 77 87 97 126 165 201 241 14 18 18 30 30 30 30 45 45 45 43 39 39 27 27 27 27 32 32 32 8 (13.5) 10 (17.2) 15 (21.3) 20 (26.9) 25 (33.7) 32 (42.4) 40 (48.3) 50 (60.3) 65 (76.1) 80 (88.9) 25 25 25 25 25 25 25 25 16 16 13.5 17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.3 32 34 36 55 60 65 65 90 110 130 55 55 58 81 91 102 108 145 173 203 14 16 18 30 30 30 30 45 45 45 43 41 39 27 27 27 27 32 32 32 1/2" 3/4" 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 12.7 19.05 25.4 38.1 50.8 63.5 76.2 101.6 1.65 1.65 1.65 1.65 1.65 1.65 1.65 2.11 47.6 50.8 54.0 60.3 73.0 79.4 85.7 104.8 71 71 79 94 118 134 150 190 14 18 18 30 30 45 45 45 43 39 39 27 27 32 32 32 DIN 11866 row A or metric DIN 11866 row B or ISO DIN 11866 row C or ASME BPE 1" 1 1/2" 2" 2 1/2" 3" 4" TL Thermowell insertion length M 7) Maximum operating temperature 150 °C 8) All thermowells of this series that are internally pressurised, with a nominal diameter (DN) > 25 mm, are manufactured and tested to module H of the Pressure Equipment Directive, 97/23/EC. WIKA data sheet TE 60.27 ∙ 11/2014 Page 7 of 10 Accessories Model Special features Order no. Programming unit Model PU-448 ■■ Easy to use 11606304 ■■ LED status/diagnostic displays ■■ Compact design ■■ No further voltage supply is needed for either the programming unit or for the transmitter Adapter cable M12 to PU-448 Adapter cable for the connection of a model TR21-B resistance thermometer to the PU-448 programming unit 14003193 Configuration software WIKAsoft-TT Configuration software (multilingual) as a download from www.wika.com Page 8 of 10 WIKA data sheet TE 60.27 ∙ 11/2014 Connecting PU-448 programming unit 14004919.01 Adapter cable PU-448 to M12 TR21-B Electrical connection Pin Signal Description 1 2 3 4 L+ VQ LC 10 ... 30 V not connected 0V not connected Load diagram The permissible load depends on the loop supply voltage. For communication with the instrument with programming unit PU-448, a max. load of 350 Ω is admissible. WIKA data sheet TE 60.27 ∙ 11/2014 Output signal Pt100 sensor M12 x 1, 4-pin circular connector 1083 833 Load RA in Ω Output signal 4 ... 20 mA M12 x 1, 4-pin circular connector 583 Not for instruments with Ex version 0 10 2430 36 Voltage UB in V Page 9 of 10 Hygienic design Neck tube Dead-space minimised Measuring insert Thermowell ATEX directive (option) 94/9/EG, II 1G Ex ia IIC T1 - T6 Ga II 1/2G Ex ia IIC T1 - T6 Ga/Gb II 2G Ex ia IIC T1 - T6 Gb II 1D Ex ia IIIC T135 °C Da II 1/2D Ex ia IIIC T135 °C Da/Db II 2D Ex ia IIIC T135 °C Db Process tube Approvals (option) ■■ IECEx, ignition protection type “i” - intrinsic safety, ignition The patented hygienic design of the TW61 flow-through housing enables dead-space minimised, invasive temperature measurement and, through self-draining, a flexible mounting position. CE conformity Pressure equipment directive 97/23/EC, PS > 200 bar, module H, pressure accessory For thermowells > DN 25 (1") and for the associated marking on the measuring instrument or thermowell, WIKA confirms conformity with the 97/23/EC Pressure Equipment Directive in accordance with the conformity assessment procedure, module H. For thermowells with nominal widths of ≤ DN 25 (1"), an EC conformity evaluation in accordance with the Pressure Equipment Directive (PED) is not permitted. Those are designed and manufactured without CE marking in line with the applicable sound engineering practice (PED article 3, chapter 3). protection type “iD” - dust protection through intrinsic safety, international certification for the Ex area ■■ 3-A, food, USA Certificates (option) ■■ 2.2 test report ■■ 3.1 inspection certificate ■■ DKD/DAkkS certificate ■■ Hygiene certificate Certificate Flow-through housing 3-A yes, for all dimensions Angular housing yes, from DIN 11866 row A: DN 32 DIN 11866 row B: DN 33.7 DIN 11866 row C: DN 1 ½" Patents, property rights Dead-space free welding nipple for thermowell model TW61, registered under no. DE 102010037994 and US 12 897.080 Approvals and certificates, see website EMC directive 1) 2004/108/EC, EN 61326 emission (group 1, class B) and interference immunity (industrial application) 1) Only for built-in transmitter Ordering information Model / Approval / Sensor or transmitter output / Sensor specification or transmitter configuration / Process temperature / Thermowell / Process connection / Material wetted parts / Insertion length U1 / Electrical accessories / Certificates / Options Page 10 of 10 WIKA data sheet TE 60.27 ∙ 11/2014 WIKA Alexander Wiegand SE & Co. KG Alexander-Wiegand-Straße 30 63911 Klingenberg/Germany Tel. +49 9372 132-0 Fax +49 9372 132-406 [email protected] www.wika.de 11/2014 EN © 2010 WIKA Alexander Wiegand SE & Co. KG, all rights reserved. The specifications given in this document represent the state of engineering at the time of publishing. We reserve the right to make modifications to the specifications and materials.
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