Wind Energy PV Energy Biomass/Biogas Grid Integration www.8p2.de 8.2 Group Your reliable partner in renewable energies – successful now since 1995! A complete network of independent experts has developed nationally as well as internationally within only few years since the foundation of the first 8.2 office in 1995. Today, with more than 18,000 technical inspections, over 4,500 MW technical Due Diligence projects worldwide, and 22 independent locations, the 8.2 group under the organisational roof of 8.2 Consulting AG is one of the leading specialists in the various fields of sustainable energy. 150 experts handle a total of 5,000 clients from more than 39 countries offering comprehensive consulting services, technical inspections for wind turbines, PV, biogas plants and electrical grid / grid integration. Furthermore, right from the beginning 8.2 has been working Offshore and is involved in nearly all German Offshore projects in various fields. Services offered by the 8.2 Group are facilitated by the specialist knowledge of the 8.2 Group members in subjects such as glass fibre-reinforced composites, vibration analysis, video endoscopy, Condition Monitoring, rotor blade inspection by rope access technique as well as foundation control. Our active way of knowledge management will be your profit The close cooperation of all 8.2 offices as well as the exchange of experience and information on a regular basis supports a constant transfer of valuable knowledge. Thus, every 8.2 expert is able to access the Group’s complete knowledge which is being improved and updated continuously by additional and regular training programs in our 8.2 Academy. The technical knowledge of the 8.2 experts is always on an up to date level due to their active work in certification bodies, committees, advisory boards and quality initiatives; moreover, our experts are working actively for the development of norms, basic principles and inspection methods. You as our customer will profit from this unique professional background based on our advanced knowledge and high quality level of work. 2 3 8.2 Academy Networked know-how resulting from practical and scientific experience Special expert knowledge and experience are the key to the success story of the 8.2 Group. In the 8.2 Academy, this special expert knowledge and experience is bundled by a regular exchange of experience and information between the different experts. A pool of experience is growing continuously and thus, the 8.2 Group is a step ahead in the market. The most important objectives of the 8.2 Academy are to sustain and intensify the competence of the 8.2 Group by a continuous development of the internal knowledge pool as well as by a constant and high-quality professional education and training of the 8.2 experts. Therefore, the 8.2 Academy is developing appropriate training courses, workshops and discussion panels with reference to up to date topics in the areas wind energy, photovoltaic and biogas/biomass as well as to interdisciplinary topics. Our vision: we would not only like to meet your expectations in us and our know-how but rather to exceed them constantly. 4 5 Wind Energy Consulting Trust in experience and know-how! Consulting Due to long term experience with wind turbines, the 8.2 team is able to assess technical problems competently and thus to implement your projects perfectly. Our aim is to increase the reliability and availability of your wind turbines as well as to optimize your operational results or energy yield possibilities. Right from the start with the first discussions up to the decommissioning of the turbines after the respective period of operation 8.2 will be your reliable partner with a manifold know-how concerning the erection of turbines, the planning of wind parks, the quality control of turbine manufacturing and the sale of turbines as well as statement on condition during the whole period of operation. Services » support in contract negotiations with manufacturers, banks, investors » support in sale and service contracts as well as in the purchase of external services (e.g. assessment reports of ground, wind and noise, performance measurement). » experience in turbine manufacturing and in planning of wind parks » quality control with regards to manufacturing and sale of wind turbines » construction monitoring » control of technical documents / contractual documents » assessment reports (e.g. court’s opinion) » valuation report » Due Diligence 6 7 Wind Energy Technical Inspections Flexible solutions are your profit! Technical Inspections The cost-efficiency of every wind turbine is based on the perfect operation of all technical elements. Therefore, the 8.2 team of experts performs all necessary inspections and measurements and, in addition, inspects the quality of each respective component of the wind turbine. Services »commissioning assessment (incl. check of requirements resulting from building permit if necessary) »recurrent / condition based assessments (according to requirements, e.g. in Germany every 2 – 4 years) » factory inspection Some Projects » assessments before end of guarantee/warranty » assessments after damage and provided for insurance companies / owners / banks » Morocco: 300 MW Owner’s Engineer » inspections before purchase, sale and repowering » Norway, wind park Havoygavlen: end of guarantee assessment » inspection of individual components e.g. gear box, generator, rotor blades etc. » Romania, wind park Fantanele: commissioning assessment » Spain: video endoscopy of 90 gear boxes » USA: damage analyses Due Diligence Projects » with a total of 4,500 MW in: Bulgaria // France // Germany // the Netherlands // Poland // Romania // Turkey 8 9 Wind Energy Offshore Trust our specialists! Services » support in negotiations for EPC / building contracts / purchase of turbines Offshore » consultant /decision-maker during contract preparation » review of technical documents / Due Diligence of purchase projects » Offline- and Online-Condition-Monitoring (CMS) Due to increased wind speed combined with technically advanced turbines special » independent analysis of manufacturer’s CMS before end of warranty know-how is necessary for the performance of economically promising offshore » vibration analysis of gear box and drive train on test stand before delivery projects. 8.2 will support you proficiently with the help of our practical experience » support in ship building contracts (Jack-Up barge) resulting from various offshore projects. » input on O & M costs as well as input on decommissioning » Due Diligence of turbine technology The 8.2 team is familiar with handling offshore turbines of the following manufacturers: » quality assurance during turbine and foundation manufacturing (selection and » AREVA// REpower // BARD // Siemens // Vestas // GE Wind Energy evaluation of suppliers, control and evaluation of ITPs etc. , manufacturing of components, assembly, FATs and final inspections) Some Projects: » monitoring of prototype erection »alpha ventus: factory inspection, commissioning monitoring, acceptance test » construction monitoring of wind parks, offshore structures, ships and Jack-Up barge offshore, end of warranty inspection » consulting on ships new-building projects, purchase of ships etc. as for the » BARD Offshore 1: manufacturing monitoring, construction monitoring, respective choice of ship commissioning monitoring » planning, review and assessment of maritime logistics » Global Tech I: manufacturing inspection, technical consulting » on- and off-hire inspection of ships and barges » Baltic I: acceptance test offshore » damage surveys on ships and offshore structures » strength (finite elements) and stability calculation 10 11 Wind Energy Offline Vibration Measurement Ask for Our Special Disciplines! Vibration Analysis: How to Detect Problems on the Drive Train With the experience resulting from more than 3,000 offline vibration analyses of 300 kW - 6 MW wind turbines the 8.2 Monitoring GmbH inspects drive trains with the Detailed Assessment of Main Components – First-hand Support! help of highly efficient vibration analyses. In order to evaluate the results, the certified » Offline Vibration Measurement Main Characteristics of the 8.2 Vibration Analysis: » Online-Condition-Monitoring (CMS) experts use their own software (VibraLyze™PRO) which was especially developed for the analysis of wind turbines. » extremely high sampling rate up to 52 kHz and long term recording up to 300 seconds; » simultaneous measuring on 4/8 channels with 16 different sensor positions; » recording of rotational speed along with vibration signals; » standardization of rotational speed and order analysis for exact problem detection. » Video Endoscopy » Thermography Vibration analyses offer the possibility to identify irregularities on the drive train especially on the shafts, bearings and gear stages. We are able to provide 7 service teams for measurement in order to work efficiently even in larger wind parks. Moreover, we will evaluate your own measurements and will produce an expert 12 » Rotor Blade Inspection » Foundation Control report based on your data. Our significant reports with procedure recommendations will provide more security for you and an appropriate margin for the planning of maintenance works. 13 Wind Energy Online Vibration Monitoring (CMS) Online Vibration Monitoring: Avoid Engine Breakdown and Interruption of Operation Advantages of Independent Monitoring by 8.2 Monitoring GmbH of CMS Installed by the Manufacturer: Our extensive know-how is based on 15 years of experience in the online »a neutral analysis of the CMS data will help the operator to get an own and monitoring of wind turbines. The 8.2 Monitoring GmbH offers: independent expert report of turbine status; »detection and documentation of problems which have already occurred during »Online CMS for onshore and offshore applications as well as online foundation monitoring. Our control system-integrated CMS solutions for well-known control manufacturers improve the quality of the data as well as the analysis’ results. » Our professional CMS service and support in our monitoring centres warranty period but which have not caused a standstill until now or which have not yet been detected; »subsequent analysis of data in cases of damage which have not yet been reported by the CMS maintained by the manufacturer; » own data hosting and access to all data by the operator; in Hamburg and Kiel result in an increased security for your planning » better planning possibilities for offshore services; as well as in reduced risks. »our software VibraLyze™PRO is open for further signals (i.e. particle counter, » Our analysis software VibraLyze™PRO sets standards for failure de- process signals or foundation measurement technique etc.); thus, possible problems tection and efficiency. This software facilitates the analysis of different can be detected more easily by signal correlation and the reporting as demanded types of CMS and can be used by operators as well as manufacturers by the BSH with reference to stability of offshore foundations can be integrated. for successful and economical monitoring. The know-how of the 8.2 Group and previous experience resulting from on- and Profit from our know-how! We are your independent CMS service provider. 14 offshore projects can support operation efficiently. 15 Wind Energy Special Discipline Video Endoscopy: Thermography: Since 2004 the 8.2 Group has performed more than 1,000 inspections by video During the inspection of the electrics of wind turbines or photovoltaic plants the endoscopy – a visual examination with the help of a video camera. There is no other 8.2 Group uses the technology of thermography. Thus, problems caused by cable technique which provides a quick, secure and reliable optical examination of difficult connections installed in an inappropriate way can be detected more easily. For early detection of defects in components to access areas as for example cavities or internal components of a machine. Apart from being able to visualize the internal structure of objects the video endoscopy Easy detection of problems with cable connections On- & Offshore Rotor Blade Inspection: Experienced specialists offers the possibility to assess the condition of objects as far as possible defects are concerned. Costly stand still periods of wind turbines will be reduced if defects of During factory and guarantee acceptance tests, repair monitoring as well as recurrent components are detected during an early stage. inspections, the 8.2 Group has already inspected more than 3,000 sets of rotor blades. Due to the vast know-how concerning the use of fibre-reinforced composites the Within wind turbines the video endoscopy is mainly used for the inspection of gear 8.2 Group is considered a specialist in this sector. boxes. However, the 8.2 experts use the video endoscopy also for the inspection and assessment of generators, pressure chambers of rotor blades and other components. Rotor blades are inspected by: » rope access technique (for all heights) » platform (as far as available and as far as possible according to respective hub heights) 16 17 Wind Energy Special Discipline Construction Surveillance: Evaluation and Expertise Reports inspect the conditions of foundations and determine existing damage. The 8.2 support Quality Assurance and Control of Foundation Construction, Cable Works and Access Roads: contains optimized construction consulting during design and construction of wind With several years of professional experience our 8.2 team is now working actively turbine foundations. in this area and in the control of construction works with foundation as well as the 8.2 helps to prevent damage by continuous monitoring and Quality Assurance during control of providing cable and access roads. The on-site building control is part of the construction phases via the inspection of access roads, foundations and towers. quality assurance, thus guaranteeing an operation without problems until the erection We develop refurbishment concepts to eliminate damage at wind turbine foundations. of the wind turbine and resulting in a minimum of standstill times during transport During the surveillance and evaluation of wind turbine foundations 8.2 experts and erection of the wind turbine. Measurement of Unfixed Tower-Restraint 18 The measurement of unfixed tower-restraint at foundations is the most important initial Additional services: point for the evaluation and the planning of refurbishment. This measurement method » Consulting of foundation design is to be used to check the fixed anchorage of the tower in the foun-dation. One » Due Diligence for wind turbine projects advantage of this measurement method is that the elastic elongation of towers can » Planning of refurbishment for foundation be detected and eliminated. The output provides exact results. » Quality assurance and control for foundation refurbishment 19 PV Energy Technical Inspections Consulting and supporting – all in one! The 8.2 experts are performing their inspections independently from manufacturers and operators. You will receive an impartial status report and respective recommendations. Technical Inspections Some Projects Working as independent experts the 8.2 team performs technical inspections of your » 80 MWp technical inspection after commissioning, Eggebek, Germany photovoltaic plant and clarifies proficiently any technical problem. However, the actual » 13 MWp technical Due Diligence, Targovishte-Buhovtsi, Bulgaria work already begins with the contract control right before the erection of the photo »52 MWp Due Diligence, construction monitoring, assessment after voltaic plant. All requirements of the building permit will be checked with regards to commissioning, operation monitoring, Lieberose/Turnow, Germany their respective fulfilment and the delivery of the plant according to contract will be » 18 MWp energy yield assessment and module tests, Thüngen, Germany controlled. The results of any possible quality defect can thus be reduced to a minimum » 3,3 MWp assessment after commissioning , Abuzaderas/Albacete, Spain due to continuous construction monitoring and factory acceptance tests of components. » 20 MWp technical Due Diligence, Rothenburg/Oberlausitz, Germany » Over 2,000 MWp controlled photovoltaic plants 20 21 PV Energy Consulting and Monitoring Consulting Energy Yield Projection: You would like to invest in the construction of a photovoltaic plant? The 8.2 Group will examine in advance the cost-effectiveness of your investment and will guarantee the best possible security for your investment by quality assessment. Energy Yield Assessment: The future energy yield is based on the respective selection of your plant’s site. Even before its construction, 8.2 is preparing an energy yield assessment with respect to all site conditions such as surrounding and shadow, infrastructure, grid connection and weather conditions. You will receive detailed proposals for improving your energy yield and selection of site based on detailed analyses. Monitoring: With the help of our management and monitoring software SolMan™ PRO we will monitor your portfolio reliably and neutrally. We will detect promptly any problems of the system or in the operation due to our special algorithms. The sophisticated ticket system will support effective reporting and work flow control. Thus, quick fault detection and troubleshooting will result in sustainable improvement in profitability. Services » Due Diligence » energy yield assessment / energy yield projection » technical inspection » construction monitoring » consulting » system certificates » optimization of operation / System monitoring » evaluation of operating data 22 23 Biogas Don’t miss new opportunities! Technical Inspections Biogas is an especially manifold source of renewable energy. As neutral consultant the 8.2 team will perform all respective technical inspections in this sector according to up to date technology. Services » assessment before commissioning » recurrent inspections (also individual components) » assessment before end of guarantee Consulting » assessment for insurance companies / owners / banks etc. after damage » technical inspections 8.2 is your reliable partner for consulting services, assessment and claim settlement » endoscopy of gas engines and generators of mechanical components of biogas plants. Based on their long term experience of several years our experts will be able to consult you in detail, proficiently and according to the respective situation. You will receive qualified assessments and elaborate bestpractise solution proposals. The 8.2 Group will accompany your projects from the preliminary discussions up to the commissioning of the plant, its extension and of course its long term operation. Services » support in contract negotiations with manufacturers, banks, investors » control of technical documents / contractual documents »assessments » Due Diligence » construction monitoring » project planning » efficiency analysis » optimising operations 24 25 Grid Integration State-of-the-art expertise! The grid connection has to meet high requirement levels so that the power produced by the turbines can be safely fed into the grid. Projects performed by the business division “8.2 Grid Integration” »Certificates and reports according to BDEW medium-voltage guideline for power supply units, SDL WindV, TR8 and transmission code »System certificates for mixed wind farms with already installed turbines of The business division “8.2 Grid Integration” inspects and examines your grid connection, simulates with the help of the latest software tools the performance of your turbine when connected to the grid and will guarantee that the power generation units are in accordance with grid demands. According to the principle of dual control we will supply a system certificate in cooperation with the VDE Institute which will enable you as operator to connect your turbine to the electrical supply grid. different manufacturers and newly installed turbines »System certificates for wind farms with transfer turbines consisting of already installed turbines and supplementary new turbines »System certificates for wind farms with already installed turbines which will be modified according to SDL WindV »System certificates for wind farms with newly installed turbines and with already installed turbines from different manufacturers Due to our long-term know-how in grid connection we will provide extensive »System certificates for wind farms with newly installed turbines consultancy services for our customers as far as grid connection and electrical supplies »System certificates for PV plants for renewable energies are concerned. As competent consultants we will also support »System certificates for CHPs (required by 2014) you as far as the direct marketing of renewable energies is concerned. »Support in performing technical Due Diligence for wind farms especially for grid connection and transfer stations »Performance of loss calculation and deduction of optimization measures for farm constellations 26 27 Projects Operating Worldwide! Since 1995 the experts of 8.2 have performed more than 18,000 technical inspections on turbines: commissioning assessment, end of warranty assessment, recurring assessments, damage analysis, blade inspections, video endoscopy, vibration analysis etc. No one else knows more about turbines! www.8p2.de/en/referenzen 28 29 Offices Offices Germany: Arnsberg · 8.2 Ingenieurbüro Tönnissen // W T +49 29 32-89 46 43 [email protected] Business Divisions 8.2 Consulting AG Hamburg · 8.2 Ingenieurpartnerschaft Kesenheimer & Loos // W T +49 40-181 26 04 80 [email protected] [email protected] Offices Europe: France · 8.2 France SARL Bruno Allain // W // B T +33 467-29 74 43 [email protected] Lippetal · 8.2 Ingenieurbüro Daniel Tönnissen // W // B T +49 152-54 57 19 31 [email protected] 8.2 Consulting AG T +49 40 380 72 53-0 · [email protected] Aurich · 8.2 Ingenieurbüro Jürgen Holzmüller // W // F // ** T +49 49 41-604 44-100 [email protected] Berlin · 8.2 Ingenieurbüro Andreas Wild // W T +49 174-320 32 02 [email protected] Hamburg · 8.2 Ingenieurbüro Nikolaus Kromm // W T +49 176 - 62 28 12 68 [email protected] Münster · 8.2 Ingenieurgesellschaft Timo Poetschke – Münster mbH // W // F T +49 251-144 38 12 [email protected] Hamburg · 8.2 Ingenieurpartnerschaft Obst & Ziehmann // W // PV T +49 40-181 26 04-00 [email protected] [email protected] Nordfriesland · 8.2 Ingenieurbüro Axel Jensen // W T +49 46 63-76 21 [email protected] Berlin · 8.2 Ingenieurbüro Christof Schwarz // W T +49 30-324 66 21 [email protected] Hamburg-Kiel 8.2 Monitoring GmbH // W // CM T +49 431-66 84 68 50 [email protected] Rennerod · 8.2 Ingenieurbüro Jürgen Fuhrländer // W T +49 26 64-993 29 80 [email protected] Berlin · 8.2 Ingenieurbüro Jörn-Jakob Bauditz // W T +49 30-44 03 61 10 [email protected] Kassel · 8.2 Ingenieurbüro Berthold Hahn // W T +49 170-534 22 16 [email protected] Süderdeich · 8.2 Ingenieurbüro Manfred Lührs // W // * T +49 48 33-29 13 [email protected] Hamburg · 8.2 Ingenieurbüro Alexander Behrens // W T +49 40-380 72 53 40 [email protected] Kiel · 8.2 Sachverständigenbüro Marcus Mordhorst // W T +49 43 44-413 31 90 [email protected] Thüringen · 8.2 Ingenieurbüro Ingolf Rauschenbach // W T +49 366 01-76 99 39 [email protected] 30 8.2 Offshore: [email protected] 8.2 Grids: [email protected] 8.2 Biomass: [email protected] Austria · 8.2 AUSTRIA Christof Flucher // W T +43 664-405 36 87 [email protected] Christian Szodl // W T +43 699-113 03 402 [email protected] Portugal · 8.2 Portugal Unipessoal LDA António Monteiro Pinho // W T +351 919-45 12 10 [email protected] 8.2 Consulting AG 8.2 International Projects & Institutional Investors T +49 93 21-388 60 90 [email protected] Experts for » W Wind turbine engineering » PV Photovoltaics » B Biogas & Biomass » F Foundations, supporting structure » CM Condition Monitoring Expert publicly appointed and authorized by the Chamber of Industry and Commerce for » * wind turbine engineering, certified commercial mediator » ** w ind turbine engineering and respective assessment » *** wind turbine engineering 31 8.2 Experts Your Experts in Renewable Energies! 32 33 8.2 Personally What does 8.2 actually mean? Actually, 8.2 does not exist but 8 and 2 are my favourite numbers. At that time, I did not want to found just another office for wind energy. Therefore, I deliberately chose a logo for the first The company’s name is inspired consultant’s office which would be kept in mind. by the details on the heads of From this time onwards, 8.2 thus represents a hexagon bolts where you can find group of engineering offices, the first of which imprinted the respective material. was founded by myself in 1995. As for wind turbines the bolts usually used are 8.8, 10.9 and 12.9. Manfred Lührs, Consultant, Inventor & Founder of the 8.2 Group And: 8.2 is always celebrating a New Year’s Reception every year on 08/02/ for all customers, partners, fans and friends of the 8.2 Group. 34 35 8.2 Consulting AG Winterleitenweg 1 97318 Kitzingen Tel.: +49 (0) 93 21-388 60 90 Fax: +49 (0) 93 21-388 60 97 [email protected] www.8p2.de Copyright: All pictures by 8.2 Consulting AG except picture page 8/left by Messe & Congress Husum / Tim Riedinger 8.2 / 2014 / 02 // Due Diligence // Technical Inspections // support in sale and service contracts // valuation report // recurrent and condition based assessments // factory and guarantee acceptance tests // video endoscopy // construction monitoring // vibration analysis // Foundation Control // OnlineCondition-Monitoring (CMS) // support in contract negotiations // consultingservices // ...
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