NLX 1500 / NLX 2000

www.dmgmori.com
Rigid and Precise CNC Lathe
NLX 1500
NLX 2000
NLX 1500 / NLX 2000
Launch of New Models with DMG MORI’s
New Design for the NLX Series,
the Pre-eminent Best-selling Series of
CNC Lathes
Having achieved even higher levels of reliability and durability by adopting unique new DMG MORI technologies
one after another while inheriting features like high-rigidity slideway guides from previous models,
the NLX Series has now evolved a step further.
The machines incorporate the latest CELOS user interface that is equipped with an intuitive touch panel
and comprises the ideal menu options for every process,
along with ergonomic new-design covers to cope flexibly with all conceivable machine operation scenarios.
This further refined NLX Series will spark innovations at all machining sites.
NLX 2000Y
Main features
Main features
Basic structure
#
Slideways are used for all axes
NLX 1500 and NLX 2000 adopt slideways on all axes for
improved damping characteristics and dynamic rigidity.
Slideways are used for
all axes
Built-in motor
headstock
■ Travel
X-axis
Z-axis
Y-axis
:260 mm (10.2 in.)
:590 mm (23.2 in.)
:100 <±50>mm
(3.9 <±2.0>in.) <Y-type>
Y-axis
X-axis
C-axis
Z-axis
Tailstock :564 mm (22.2 in.)
■ Rapid traverse rate
X-axis
Z-axis
Y-axis
C-axis
:30 m/min (1,181.1 ipm)
:30 m/min (1,181.1 ipm)
:10 m/min (393.7 ipm) <Y-type>
Tailstock:
Digital tailstock
NLX 1500Y
:400 min-1
Tailstock :7/20 m/min (275.6/787.4 ipm) <forward/retract>
Working area
#
Max. turning diameter
Max. turning length
■ Max. turning diameter
NLX 1500
NLX 2000
A spacious work area with an overall compact machine size.
386 mm (15.1 in.)
366 mm (14.4 in.)
■ Max. turning length
NLX 1500
NLX 2000
515 mm (20.2 in.)
510 mm (20.0 in.)
Spindle 1
#
Sophisticated spindle labyrinth + Air purge for spindle
We have enhanced the labyrinth structure by taking the frequent use of high-pressure coolant
into account. A spindle air purge is also equipped as standard to prevent coolant from
infiltrating into the spindle, improving spindle durability.
■ Max. spindle speed
NLX 1500
NLX 2000
6,000 min-1
5,000 min-1
■ Standard chuck size
NLX 1500
NLX 2000
Spindle 2
6 inches
8 inches
#
SMC
SY
The SMC type that permits the entire sequence of machining from turning to secondary
machining and back face machining with the combination of Spindle 2 and rotary tools, and the
SY type that realizes multi-axis machining by adding the Y-axis are available.
■ Max. spindle speed
NLX 1500/NLX 2000
■ Standard chuck size
NLX 1500/NLX 2000
Tailstock
6,000 min-1
6 inches
#
MC
Y
Digital tailstock installed
The high-rigidity digital tailstock driven by a servo motor
significantly reduces setup time.
● Fewer
steps requiring operation of the
tailstock
● Operating time reduced
■ Chip flushing coolant
● Variable
pressure control using program
instructions
● Simple
operation using MAPPS
■ Setup time
Reduced by over
50%
■ Tailstock spindle operating time
Reduced by over
20%
Chip flushing coolant is featured as standard
at the base of the digital tailstock, improving
chip processing capability.
Main features
Main features
Turret
#
BMT (Built-in Motor Turret) installed in the turret
The turret with an optimum center of gravity location offers significantly
improved tool tip rigidity.
■ Max. rotary tool spindle speed
10,000 min-1
■ Number of tool stations
NLX 1500
12 tools
16 tools
OP
20 tools
OP
16 tools
OP
NLX 2000
12 tools
10 tools
20 tools
OP
OP
■ Turret indexing time(1-station)
0.25 sec.
Depending on the number and arrangement of tools, the turret indexing time may be longer.
●
■ Overhang of O.D. cutting rotary tool
100 mm (3.9 in.)
OP
“Mature” and “Evolved” BMT Technology
#
Original technology
●Improved
milling power
●Improved
milling accuracy
●Controls
the turret’s heat and vibration
●Reduced
energy loss
■ Displacement amount
■ Turret temperature increases
Previous model (5,000 min )
3.05 μm
Compared with
conventional machine 1/10 or less
NLX 2500 (10,000 min-1)
■ Vibration amplitude
-1
0.43 μm
Compared with
conventional machine
1/3 or less
OP Option
Support for 20-station turret
OP
20-station turret specifications for long-term operation at night and complex machining
● With
the 20-station turret you can machine a wide range of workpieces, including those for which
automation used to be difficult because they require many processes.
● By
using a high-rigidity, compact tooling system, we have achieved machining ability and versatility
which matches those of machining centers.
High-precision, quick-change turret <Y, SY>
OP
This is a turret with the high-rigidity, high-accuracy quick-change specifications conforming to the
VDI tooling system. It reduces setup time by substantially shortening tool mounting time.
■ Mounting repeatability
6 μm/200 mm (7.9 in.)
Rotary tool holders
#
OP
With conventional lathes, chattering occurred when the depth of cut
was increased. The NLX Series, however, is equipped with rotary tool
holders with improved rigidity, allowing deeper cutting than before.
■ Universal holder
■ Capto-compatible holder
Consultation is required
This holder is suitable for inclined hole machining as it can adjust and set a tool
to any required angle in advance. In the automatic operation mode machining
can be performed right after turret indexing.
The Coromant Capto modular tooling
system, with much faster toolchanging time than conventional
machines.
Only suitable for the NL holder.
●
Inclined hole machining using a universal tool holder
High-speed rotary tool spindle
A DDS motor that has no gear belt is used for the rotary tool spindle, delivering high-speed, high-efficiency machining.
■ Max. rotary tool spindle speed
■ Max. rotary tool spindle torque
NLX 1500/NLX 2000
NLX 1500/NLX 2000
10,000 min-1
29 N·m (21.4 ft·lbf) <3min>
DDS:Direct Drive Spindle
Main features
Main features
Variations
#
Milling+C-axis control
MC
SMC Spindle 2+Milling+
Y-axis+Milling+
C-axis control
Y
X
Y
Z
X
X
Z
C
C
M
M
X
Y
Z
Z
C
Spindle 2+Y-axis+
Milling+C-axis control
SY
C-axis control
C
M
NLX 1500
M
B
C
B
C
MC
Y
SMC
SY
500
Distance between centers
Standard chuck size
<spindle 1/spindle 2>
inches /
6
6
inches
Bar work capacity
52 mm (2.0 in.)* [34 mm (1.3 in.) <8,000 min-1>*]
Number of tool stations
Travel <X-/Z-axis>
Travel <Y-axis>
12 [16] [20] tools
260/590 mm (10.2/23.2 in.)
100 <±50> mm (3.9 <±2.0> in.)
[ ] Option
NLX 1500SY
NLX 2000
MC
Y
SMC
SY
500
Distance between centers
Standard chuck size
<spindle 1/spindle 2>
8
inches /
6
inches
Bar work capacity
65 mm (2.5 in.)*
Number of tool stations
Travel <X-/Z-axis>
Travel <Y-axis>
12 [10] [16] [20] tools
260/590 mm (10.2/23.2 in.)
100 <±50> mm (3.9 <±2.0> in.)
[ ] Option
NLX 2000Y
Y-axis specifications
* Depending on the chuck/cylinder used and its restrictions, it may not be possible to
reach full bar work capacity.
#
Y
The Y-axis is created by linking the feed of the X-axis and the simulating axes.
We have made the axis unit compact and restricted the height of the machine.
■ Y-axis travel
is
ax
X-
Simu
lating
axis
±50 mm (±2.0 in.)
■ Circumferential grooving on a turning center with Y-axis control
Milling without Y-axis
control
Milling with Y-axis
control
It is hard to match the
width of outer (a) and
inner (b) grooves.
Groove width can be
matched using Y-axis
control.
b
a
High precision
OP Option
High-precision equipment
Thermal Displacement Control
#
Thorough Thermal Displacement Control
There are a variety of factors leading to the thermal displacement that has a major influence on machining accuracy, including heat generation and changes
in room temperature while the machine is operating, and coolant temperature rise. These machines implement DMG MORI’s original thermal displacement
control where each of these factors is thoroughly addressed from all angles.
Coolant circulation for casting parts
DMG MORI has developed a new technology to circulate coolant
through the casting parts as a measure against thermal displacement
that directly affects machining accuracy. Thermal displacement is
caused by various factors including non-uniform expansion and
contraction due to difference in thickness of the casting; uneven heat
generation in the slideways; operating environment; and changes
in ambient temperature due to season and time of day. The coolant
circulation maintains a uniform temperature inside the casting parts,
and minimizes deformation in the machine.
Uniform thermal displacement
Resistance to changes in ambient temperature
● High-accuracy long-term machining
●
●
Coolant cooling system (separate type) OP
Raised coolant temperature causes thermal displacement
in the fixtures and workpiece, affecting the machining
accuracy of the workpiece. Use this unit to prevent the
coolant from heating up. When using oil-based coolant,
the coolant temperature can become extremely high even
with the standard coolant pump, so please be sure to
select this unit.
#
OP
Direct scale feedback
We cannot guarantee that this unit will completely control the
coolant temperature. It is designed to help prevent oil temperature
increases.
OP
The absolute magnetic linear scale (full closed-loop control) made
by Magnescale is effective for high-precision positioning, and is
available as an option.
Resolution
0.01μm
When using oil-based coolant, please be sure to
consult with our sales representative.
●
#
High accuracy absolute scale
● High
accuracy, high resolution
● Highly
and oil
resistant to condensation
● Greater accuracy than optical scale
● Vibration
and impact resistant
characteristics
Improved workability/Maintenance
Improved workability/Maintenance
The NLX 1500 and NLX 2000 is designed with features for ease of maintenance to increase the machine operating rate.
Operating convenience has also been improved by reflecting customers’ demands in the design.
NLX 1500SY
NLX 2000Y
Pull out the coolant tank in front
Wide door opening
#
#
The NLX 1500 and NLX 2000
have a wide door opening of
675 mm (26.6 in.), which
improves working efficiency of
setups.
With the new design, the coolant
tank can be pulled out in front
without having to pull out the
chip conveyor. It can be pulled
out easily and does not take up
extra space in the back.
Door opening
675 mm (26.6 in.)
Lubricating oil (for sliding surfaces) tank#
Oil cooler, Hydraulic unit
The oil cooler and hydraulic unit are placed
together at the rear of the machine without
a cover for easy access.
The supply hole for the lubricant tank for the
box way is located in the front of the
machine for easy refilling.
Interference prevention pocket
#
#
The chuck cover is provided with a pocket to accommodate
tool overhang, preventing interference.
Layout of pneumatic equipment #
The air equipment is located on the right
side panel in order to facilitate
maintenance.
Peripheral equipment
Peripheral equipment
Chip conveyor
#
OP
Improved chip disposal
A chip conveyor that efficiently disposes of chips.
Choose the specifications right for you.
Hinge type
Scraper type
◎ : Ideal ○ : Suitable ×: Not suitable
Workpiece material and chip size
Specifications
Steel
Cast iron
Aluminum/non-ferrous metal
Long
Short
Powdery
Short
Long
Short
Powdery
Hinge type
○
○
×
×
○
×
×
Hinge type <Aluminum>
×
×
×
×
×
○
×
Scraper type
×
○
○
○
×
×
×
Magnet scraper type
×
◎
◎
◎
×
×
×
Chip size guidelines
Short: chips 50 mm (2.0 in.) or less in length, bundles of chips A 40 mm (A 1.6 in.) or less
Long: bigger than the above
● The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with
machines, or the specifications required.
● Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult with our sales representative.
● Chip conveyors are available in various types for handling chips of different shape and material. For details, please consult with our sales representative.
●
Semi-dry unit
#
In-machine workpiece measuring system
OP
When measuring a workpiece length
Air+Oil mist
Misting device
Manual type in-machine tool presetter
Others
#
#
OP
When measuring a workpiece diameter
OP
#
Perform tool measurement more efficiently, thereby improving setup.
●
Mist collector
Coolant float switch
Hydraulic steady rest
Collet chuck
The colors and configurations shown in the photographs or illustrations may differ from those of the actual product.
OP Option
Transfer system
Gantry loader
#
OP
We have achieved completely automated start-to-finish machining using
only one machine, from material supply to discharging the completed
workpiece. This is a high-speed mass production system that reduces
non-cutting time.
Support for a variety of automation systems
■ Loader travel speed (travel)
NLX 1500/NLX 2000
200 m/min (656.2 fpm)
NLX 1500/NLX 2000
Item
Loader type
GX-05 <machine travel type>
180 m/min (590.6 fpm)
200 m/min (656.2 fpm)
Parallel hands (Back end hands)
5 kg (11 lb.)×2
40-150 mm (1.6-5.9 in.)
20-120 mm (0.8-4.7 in.)
14 <20, 26>
35 kg (77 lb.)/pallet
470 mm (18.5 in.)
40-150 mm (1.6-5.9 in.)
X-axis <hand up/down>
Gantry-type loader Max. travel speed
Z-axis <loader unit left/right>
Model
Max. transfer weight
Loader hand
Applicable workpiece diameter
Applicable workpiece length
Number of pallet tables
Max. workpiece weight
Workstocker
Max. workpiece stacked height
Applicable workpiece diameter
●
●
Depending on the shape of the workpiece, it may not be possible to machine with standard specifications. For details, please consult with our sales representative.
Please consult with our sales representative in the case that a workpiece diameter is less than 40 mm (1.6 in.), or a workpiece length is less than 20 mm (0.8 in.).
█ Loader hand
A close confirmation switch comes as a standard feature, thus improving the reliability of the work chucking.
Parallel hands
Back end hands
Hand for shaft workpieces
Consultation is required
█ Workstocker
A ball caster wheel conveyor is used because it does not cause many chip problems.
Rotary workstocker
Flat workstocker
Consultation is required
Workstocker for shaft
workpieces
Consultation is required
Belt conveyor
Consultation is required
Peripheral equipment
Transfer system
Workpiece unloader* (built-in type)
#
OP
We have further developed the previous parts catcher so that it can now be
customized more easily by the end user. Both spindles handle workpieces up to
double the previous length.
■ Applicable workpiece diameter
■ Applicable workpiece length
65 mm (2.5 in.)
200 mm (7.8 in.)
■ Max. transfer weight
3.0 kg (6.6 lb.)
* Standard for SMC and SY types. (Not including gantry loader specifications)
● Not available when the steady rest is selected, because of interference. For standard machines, it is necessary to remove the workpiece unloader when the steady rest specifications are selected.
Bar feeder
#
OP
Recommended accessories
for bar feeder specification
Complete bar machining is possible on a single machine when coupled
with a workpiece unloader. You won’t need a work loader/unloader or
turnover unit.
●
Bar feeder
■ Bar work capacity
●
Multiple counter
NLX 1500
●
Signal tower
●
Guide bush
●
Work stopper
A 52 mm (A 2.0 in.)
*
Bar feeder
NLX 2000
A 65 mm (A 2.5 in.)*
NLX 2000
* Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity.
In-machine traveling workpiece unloader system
#
Workpiece rest
OP
Operate unmanned when equipped with the
workpiece conveyor. With the S-type,
receive workpieces from either the No. 1 or
No. 2 spindles.
#
OP
Fixed type
This temporary workpiece rest helps reliably carry
out workpiece chucking in a short period.
In-machine traveling workpiece unloader
Workpiece conveyor
Workpiece bucket
Bar puller system
#
OP
Consultation is required
Automatically discharge the machined
piece from the No. 2 spindle, making it
easier to automate machining of bar
workpieces and making this system
ideal for long workpieces that cannot
be handled by a workpiece unloader.
Bar feeder
Bar puller
Withdrawal type
Consultation is required
Interference and accumulation of chips during
machining is prevented by withdrawing the
workpiece retainer.
OP Option
DMSQP (DMG Mori Seiki Qualified Products)
OP
Selected peripherals with superior quality, performance and maintainability.
The DMSQP program is designed to certify peripherals that meet DMG MORI standards in quality,
performance and maintainability. DMSQP provides customers with even greater peace of mind.
Comprehensive support with machine+peripherals
#
DMG MORI provides comprehensive support, from proposal to delivery and maintenance,
for high-quality peripherals that offer superior performance and maintainability.
Comprehensive support
with machine+peripherals
DMSQP
Hydraulic steady rest
DMG MORI Service Center
Coolant cooling system
■ Advantages of DMSQP
Qualified peripherals are arranged by DMG MORI
Two-year warranty, the same as machines
(Parts relating to machine breakdown will be guaranteed free for 2 years
from the date of installation, and labor costs to repair will be free for 1 year)
● Toll-free phone support is available 24 hours a day, 365 days a year
(Japan only)
●
Machine
●
Mist collector
For more details on DMSQP items, please contact our sales representative.
●
Package
OP
Packages are available according to varieties of customers’ production forms.
Example of packages
Basic package
#
Chip disposal package
Rotary tool holder package
For more details on packages, please contact our sales representative.
●
CELOS
CELOS
Uniform user interface
with touch operation
CELOS + MAPPS Ⅴ
Simplifies every process from the idea to the
finished product to facilitate operations.
MAPPS V
JOB ASSISTANT
▼
Common operability with touch operation; applications provide
customers with strong support.
▼
Status Monitor gives notice about the current machine status
and machining progress simultaneously.
▼
CELOS+21.5"
ERGOline ® Touch
Affinity with existing software (MES, PPS, ERP), and supports
future-oriented function development.
MULTI-TOUCH-CONTROL PANEL SMARTkey ®
APP MENU
DOCUMENTS
OTHER APPLICATIONS
APPLICATION SELECTOR
C ent r al acces s to all available T h e c o m b i n a t i o n o f a d v a n c e d
applications. 21.5" multi-touch sof t ware and hardware enables
screen for quick and easy operation. excellent usability and distinctive
functionality.
LOG-ON PROMPT
STATUS MONITOR
JOB MANAGER
Personalized user authentication
function permits individually
adapted access privileges to the
control system and the machine
(with integrated USB storage).
JOB ASSISTANT
Job Manager enables management of NC programs together with the related
machining data such as 2D drawings and 3D models.
Job Assistant supports setup work by providing access to the information registered
with Job Manager, facilitating paperless setup in a shorter time with fewer human
errors.
CAD-CAM VIEW
MACHINE CHECK
Provides direct remote access to external CAD/CAM workstations to enable machining
processes, NC programs and CAM strategies to be changed directly from CELOS.
Provides access to the list of inspection items and manual data appropriate for each
machine model. The details of inspection work can be saved as log data for future
reference.
DOCUMENTS
STATUS MONITOR
ORGANIZER
Digital library with full-text search
Status monitoring of the machine and
machining
Schedule management function
TECH CALCULATOR
ENERGY SAVING
NETSERVICE
Calculation support for cutting conditions
and dimensions conforming to industrial
standards
Energy consumption monitoring and
energy-saving settings
Remote diagnosis and technical support
via network
CELOS: Control Efficiency Lead Operation System
MES: Manufacturing Execution System
PPS: Production Planning and Scheduling System
ERP: Enterprise Resource Planning
OP Option
CONTROL
Controlling Machine Tools by Touch Operation
High-Performance Operating System
▼
The 6-window display provides access to a variety of
information at the same time.
▼
Smart Operation
The screen combinations can be freely customized.
■ Lower Touch Panel Screen Layout
1
2
6
4
3
1
Individual function operation area : Displays function buttons at all times regardless of the
operation mode.
2
Operation mode selection area
: Displays mode selection buttons at all times.
3
Status display area
: Displays the override status.
4
Machine operation area
: Displays buttons related to spindle/turret operation
and optional functions over multiple pages.
5
Mode-by-mode operation area
: Displays buttons related to axis feed, zero return or
automatic operation over multiple pages. The available
buttons will change depending on the mode selected.
6
In-machine display area
: Displays the inside of the machine. Interference
checks are performed in this area.
5
Main Functions
■ TMS: Tool Management System
■ Machine Model View (Interference check)
●
Enables restrictions to be set on tool offset data input to prevent data input errors.
● Executes simulations using 3D tool models to detect interference.
● Monitors the cutting load to reduce tool breakages.
■ VPS: Visual Programming System
Operability Improvement by Touch Operation
Three methods for inputting program
●
●
●
※1 Unification of NC programs and conversational programming function
■ ICM: Intelligent Cutting Manager
Directly inputting NC codes using the software keyboard.
● Inserting NC codes and predefined programs by following the guidance.
● Conversational programming to define geometry and automatically generate
the tool paths.
Real-time material removal
Simplified 3D model registration
● Standard with ERGOline® Touch
OP
NC programs
Vibration gage
Vibration analysis result
Conversational programming
Chattering history
※2 Simple machining order change
Changing the machining order
Adding a synchronization process
● The status of chattering is detected using the acceleration sensor mounted
on the spindle and displayed on the vibration gage.
● If chatter is detected, the spindle speed is automatically adjusted to suppress
Drag & drop
MAPPS: Mori Advanced Programming Production System
TMS: Tool Management System
Drag & drop
VPS: Visual Programming System
ICM: Intelligent Cutting Manager
it. The recommended spindle speed can be displayed on the screen, allowing
the operator to select suitable cutting conditions.
●
●The
The
information
in this
catalog
is valid
as of
information
in this
catalog
is valid
as September
of October 2014.
Environmental performance
Reduction in environmental burden
To conserve limited resources and protect global environment.
NLX 1500/NLX 2000 pursues a high “environmental performance”
that is required of machine tools.
When the latest DMG MORI lathe “NLX 2500MC” and the “SL-250BMC” manufactured in 1997 are compared,
for example, the annual power consumption can be reduced by approximately 45% *.
*The effect indicated above may not be achieved depending on the machines, cutting conditions,
environmental conditions at measurement.
Power-saving Functions
Inverter-controlled coolant supply
The coolant discharge volume is adjusted according to the machining load to
minimize unnecessary coolant supply during standby.
Visualization of Energy-saving Effect and Power-saving Setting
The energy-saving application of CELOS enables visualization of the energysaving effect. The running time, power consumption, and CO 2 emission
statuses are displayed individually.
AUTO shutdown function
The power of channels in the standby mode can be shut off using M codes.
Running time
Energy-efficient Components
The latest, energy-efficient components with low power consumption and
LED lighting are employed.
Power consumption
CO2 emissions
Reduced Cycle Times
Reduced cycle time improves productivity and reduces power consumption.
Optimized M Codes
Reduced Operation Time in Canned Cycles
The next M-code command can be specified before the previous command is
completed. This enables multiple operations to be overlapped, resulting in
shorter cycle times.
The number of pecking movements in a deep hole drilling cycle is automatically
controlled to reduce machining time.
Specifications
Machine specifications (NLX 1500)
NLX 1500MC | 500 NLX 1500Y | 500 NLX 1500SMC | 500 NLX 1500SY | 500
Item
Swing over bed
mm (in.)
Swing over cross slide
mm (in.)
923.8 (36.4) <interference with front cover 636 (25.0)>
755 (29.7)
Max. turning diameter
mm (in.)
386 (15.1)*1 366 (14.4)*2
[278 (10.9) <20-station turret head>]
Standard turning diameter
mm (in.)
260 (10.2)*1 271 (10.6)*2
[192 (7.5) <20-station turret head>]
Max. turning length
mm (in.)
515 (20.2)
Bar work capacity
mm (in.)
52 (2.0)*3 [34 (1.3) <8,000 min-1>*3]
X-axis travel
mm (in.)
260 (10.2)
Z-axis travel
mm (in.)
590 (23.2) [580 (22.8) <20-station turret head>]
Y-axis travel
mm (in.)
Headstock 2 travel <B-axis>
mm (in.)
Capacity
Travel
Max. spindle speed
min-1
100 <±50>
(3.9 <±2.0>)
ー
ー
624 (24.6)
6,000
[6,000 <high output>] [8,000 <high speed>]
Spindle 1: 6,000 [6,000 <high output>] [8,000 <high speed>]
Spindle 2: 6,000 [8,000 <high speed>]
JIS A2-5
Spindle 1, 2: JIS A2-5
61 (2.4) [43 (1.7) <8,000 min-1>]
Spindle 1: 61 (2.4) [43 (1.7) <8,000 min-1>]
Spindle 2: 43 (1.7)
Type of spindle nose
Spindle
mm (in.)
Through-spindle hole diameter
Min. spindle indexing angle
0.001゜
Spindle bearing inner diameter
mm (in.)
12 [16] [20]
Shank height for square tool
mm (in.)
Shank diameter for boring bar
mm (in.)
Tool shank diameter for rotary tool
mm (in.)
Turret indexing time
Tailstock
40 (11/2)/50 (2)
[25 (1) <double boring holder>]
[32 (11/4) <20-station turret head>]
Spindle 1: 40 (11/2)/50 (2)
[25 (1) <double boring holder>]
Spindle 2: 32 (11/4) [25 (1) <20-station turret head>]
26 (1.0)
0.25
min-1
10,000 [10,000 <high torque>]
X, Z: 30,000 (1,181.1)
X, Z: 30,000 (1,181.1)
Y: 10,000 (393.7)
Tailstock <forward/retract>:
Tailstock <forward/retract>:
mm/min (ipm)
7,000/20,000 (275.6/787.4)
7,000/20,000 (275.6/787.4)
C: 400 min-1
C: 400 min-1
Rapid traverse rate
X, Z, B: 30,000
(1,181.1)
Y: 10,000 (393.7)
C: 400 min-1
X, Z, B: 30,000
(1,181.1)
C: 400 min-1
ー
Tailstock travel
mm (in.)
564 (22.2)
Tailstock spindle diameter
mm (in.)
80 (3.1)
ー
Live center <MT4> [Built-in center <MT3>]
ー
6,000 min-1 kW (HP)
11/11/7.5 (15/15/10)
[15/15/11 (20/20/15)]
Spindle 1: 11/11/7.5 (15/15/10)
[15/15/11 (20/20/15)]
Spindle 2: 11/7.5 (15/10) <25%ED/cont>
8,000 min-1 kW (HP)
[11/7.5 (15/10) <25%ED/cont>]
Spindle 1, 2: [11/7.5 (15/10) <25%ED/cont>]
Taper hole of tailstock spindle
Spindle drive motor
<50%ED/30 min/cont>
Motor
20 (3/4)/25 (1)
s
Max. rotary tool spindle speed
Feedrate
Spindle 1: 100 (3.9) [85 (3.3) <8,000 min-1>]
Spindle 2: 85 (3.3)
100 (3.9) [85 (3.3) <8,000 min-1>]
Number of tool stations
Turret
100 <±50>
(3.9 <±2.0>)
ー
Rotary tool spindle drive motor <3 min/5 min/cont>
Feed motor
kW (HP)
5.5/5.5/3.7 (7.5/7.5/5)
5.5/5.5/3.7 (7.5/7.5/5)
[12-station VDI quickchange turret (Sauter Trifix):
10.7/6.1 (14.3/8.1)
<15%ED/cont>]
kW (HP)
X: 2.0 (2.7) Z: 3.0 (4)
X, Z, Y: 3.0 (4)
5.5/5.5/3.7 (7.5/7.5/5)
5.5/5.5/3.7 (7.5/7.5/5)
[12-station VDI quickchange turret (Sauter Trifix):
10.7/6.1 (14.3/8.1)
<15%ED/cont>]
X, B: 2.0 (2.7) Z: 3.0 (4)
X, Z, Y: 3.0 (4)
B: 2.0 (2.7)
Electrical power supply <cont>
I94333A01 kVA
21.5
24.8
25.7
29.0
Power sources
0.5 (72.5), 100 (26.4) {when the tool tip air blow is regularly used, air 0.5 (72.5), 250 (66.0) {when the tool tip air blow is regularly used, air
<standard>
Compressed air supply MPa (psi), L/min (gpm)
supply of more than 300 L/min (79.2 gpm) is separately required} <ANR> supply of more than 300 L/min (79.2 gpm) is separately required} <ANR>
Tank capacity Coolant tank capacity
Machine size
L (gal.)
220 (58.1)
Machine height <from floor>
mm (in.)
2,145 (84.4)
Floor space <width×depth>
mm (in.)
2,820×2,082 (111.0×82.0) [3,562×2,082 (140.2×82.0) <including chip conveyor>] <right discharge> 2,591×2,082 (102.0×82.0) [2,591×2,964 (102.0×116.7) <including chip conveyor>] <rear discharge>
Mass of machine
kg (lb.)
4,900 (10,780)
5,000 (11,000)
5,300 (11,660)
[ ] Option JIS: Japanese Industrial Standard
*1 When the shank height for a square tool is 20 mm (3/4 in.) and the tool overhang is 30 mm (1.2 in.).
*2 When the shank height for a square tool is 25 mm (1 in.) and the tool overhang is 35 mm (1.4 in.).
*3 Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity.
● Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed.
● ANR: ANR refers to a standard atmospheric state; i. e., temperature at 20 ℃ (68 ˚F), absolute pressure at 101.3 kPa (14.7 psi) and relative humidity at 65%.
● Power sources, machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment.
● Compressed air supply: please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10 ℃ (50 °F) or below>.
● A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kW (1 HP). However, this figure may differ depending on the type of compressors and options attached.
For details, please check the compressor specifications.
● The information in this catalog is valid as of October 2014.
5,400 (11,880)
Machine specifications (NLX 2000)
NLX 2000MC | 500 NLX 2000Y | 500 NLX 2000SMC | 500 NLX 2000SY | 500
Item
Capacity
Travel
Swing over bed
mm (in.)
Swing over cross slide
mm (in.)
923.8 (36.4) <interference with front cover 636 (25.0)>
755 (29.7)
Max. turning diameter
mm (in.)
366 (14.4)*1 356 (14.0)*2 [278 (10.9) <20-station turret head>]
Standard turning diameter
mm (in.)
271 (10.6)*1 275 (10.8)*2 [192 (7.5) <20-station turret head>]
Max. turning length
mm (in.)
510 (20.0)
Bar work capacity
mm (in.)
65 (2.5)*3
X-axis travel
mm (in.)
260 (10.2)
Z-axis travel
mm (in.)
Y-axis travel
mm (in.)
Headstock 2 travel <B-axis>
mm (in.)
Max. spindle speed
min-1
590 (23.2) [580 (22.8) <20-station turret head>]
ー
Through-spindle hole diameter
624 (24.6)
5,000
[5,000 <high output>]
Spindle 1: 5,000 [5,000 <high output>]
Spindle 2: 6,000 [5,000 <through-spindle hole diameter: 73 mm (2.9 in.)>]
JIS A2-6
Spindle 1: JIS A2-6
Spindle 2: JIS A2-5 [JIS A2-6 <through-spindle hole diameter: 73 mm (2.9 in.)>]
73 (2.9)
Spindle 1: 73 (2.9)
Spindle 2: 43 (1.7) [73 (2.9)]
mm (in.)
Min. spindle indexing angle
0.001゜
Spindle bearing inner diameter
mm (in.)
Spindle 1: 120 (4.7)
Spindle 2: 85 (3.3) [120 (4.7) <through-spindle hole diameter: 73 mm (2.9 in.)>]
120 (4.7)
Number of tool stations
Turret
12 [10] [16] [20]
Shank height for square tool
mm (in.)
Shank diameter for boring bar
mm (in.)
Tool shank diameter for rotary tool
mm (in.)
Turret indexing time
Tailstock
Rapid traverse rate
50 (2) [32 (11/4) <double boring holder>]
[32 (11/4) <20-station turret head>]
Spindle 1: 50 (2) [32 (11/4) <double boring holder>]
Spindle 2: 32 (11/4) [25 (1) <20-station turret head>]
26 (1.0)
0.25
min-1
10,000 [10,000 <high torque>]
X, Z: 30,000 (1,181.1)
X, Z: 30,000 (1,181.1)
Y: 10,000 (393.7)
Tailstock <forward/retract>:
Tailstock <forward/retract>:
mm/min (ipm)
7,000/20,000 (275.6/787.4)
7,000/20,000 (275.6/787.4)
C: 400 min-1
C: 400 min-1
X, Z, B: 30,000
(1,181.1)
Y: 10,000 (393.7)
C: 400 min-1
X, Z, B: 30,000
(1,181.1)
C: 400 min-1
ー
Tailstock travel
mm (in.)
564 (22.2)
Tailstock spindle diameter
mm (in.)
80 (3.1)
ー
Live center <MT4> [Built-in center <MT3>]
ー
15/15/11 (20/20/15)
[22/22/15 (30/30/20)]
Spindle 1: 15/15/11(20/20/15)
[22/22/15 (30/30/20)]
Spindle 2: 11/7.5 (15/10) <25%ED/cont>
Taper hole of tailstock spindle
Spindle drive motor
<15%ED/30 min/cont>
Motor
25 (1) [20 (3/4) <20-station turret head>]
s
Max. rotary tool spindle speed
Feedrate
100 <±50> (3.9 <±2.0>)
ー
Type of spindle nose
Spindle
ー
100 <±50> (3.9 <±2.0>)
Rotary tool spindle drive motor <3 min/5 min/cont>
Feed motor
kW (HP)
kW (HP)
5.5/5.5/3.7 (7.5/7.5/5)
5.5/5.5/3.7 (7.5/7.5/5)
[12-station VDI quickchange turret (Sauter Trifix):
10.7/6.1 (14.3/8.1)
<15%ED/cont>]
kW (HP)
X: 2.0 (2.7) Z: 3.0 (4)
X, Z, Y: 3.0 (4)
5.5/5.5/3.7 (7.5/7.5/5)
5.5/5.5/3.7 (7.5/7.5/5)
[12-station VDI quickchange turret (Sauter Trifix):
10.7/6.1 (14.3/8.1)
<15%ED/cont>]
X, B: 2.0 (2.7) Z: 3.0 (4)
X, Z, Y: 3.0 (4)
B: 2.0 (2.7)
Electrical power supply <cont>
I94333A01 kVA
25.4
28.7
29.6
32.9
Power sources
0.5 (72.5), 100 (26.4) {when the tool tip air blow is regularly used, air 0.5 (72.5), 250 (66.0) {when the tool tip air blow is regularly used, air
<standard>
Compressed air supply MPa (psi), L/min (gpm)
supply of more than 300 L/min (79.2 gpm) is separately required} <ANR> supply of more than 300 L/min (79.2 gpm) is separately required} <ANR>
Tank capacity Coolant tank capacity
Machine size
220 (58.1)
mm (in.)
2,145 (84.4)
Floor space <width×depth>
mm (in.)
2,820×2,082 (111.0×82.0) [3,562×2,082 (140.2×82.0) <including chip conveyor>] <right discharge> 2,591×2,082 (102.0×82.0) [2,591×2,964 (102.0×116.7) <including chip conveyor>] <rear discharge>
Mass of machine
Noise data
L (gal.)
Machine height <from floor>
kg (lb.)
A-weighted, time-average radiated sound
pressure level
dB
5,000 (11,000)
5,100 (11,220)
5,400 (11,880)
57ー70 (Measurement uncertainty is 4 dB)
[ ] Option JIS: Japanese Industrial Standard
*1 For O.D. cutting tool with an overhang of 35 mm (1.4 in.).
*2 For O.D. cutting tool with an overhang of 40 mm (1.6 in.).
*3 Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity.
● Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed.
● ANR: ANR refers to a standard atmospheric state; i. e., temperature at 20 ℃ (68 ˚F), absolute pressure at 101.3 kPa (14.7 psi) and relative humidity at 65%.
● Power sources, machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment.
●C
ompressed air supply: please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10 ℃ (50 °F) or below>.
●A
criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kW (1 HP). However, this figure may differ depending on the type of compressors and options attached.
For details, please check the compressor specifications.
-1
-1
●N
oise data: the measurement was performed at the front of the NLX 2000SY | 500 with a maximum spindle speed of 5,000 min , and a maximum rotary tool spindle speed of 10,000 min .
Please contact our sales representative for details.
●T
he information in this catalog is valid as of October 2014.
5,500 (12,100)
2-year warranty, twice the peace of mind.
For machines delivered outside of Japan, parts relating to machine breakdown
will be guaranteed free for 2 years from the date of installation, and labor costs to
repair will be free for 1 year. Please contact our sales representative for details.
<Precautions for Machine Relocation>
EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation
of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not
export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that
threaten international security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be
re-enabled by contacting DMG MORI SEIKI or its distributor representative. DMG MORI SEIKI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an
unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI SEIKI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI SEIKI
and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled.
CG, DDM, BMT and ORC are trademarks or registered trademarks of DMG MORI SEIKI CO., LTD. in Japan, the USA and other countries.
D
If you have any questions regarding the content, contact our sales representative.
● The information in this catalog is valid as of October 2014. Designs and specifications are subject to changes without notice.
● The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be
attached to some machines.
● DMG MORI SEIKI is not responsible for differences between the information in the catalog and the actual machine.
● ● DMG MORI SEIKI CO., LTD.
Nagoya Head Office
□ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan
Phone: +81-52-587-1811
Nara Campus Nara No. 1 Plant
Nara No. 2 Plant
Iga Campus
Chiba Campus
□ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan
□ 106 Kita-Koriyama-cho, Yamato-Koriyama City, Nara 639-1160, Japan
□ 201 Midai, Iga City, Mie 519-1414, Japan
□ 488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, Japan
Phone: +81-743-53-1121
Phone: +81-743-53-1125
Phone: +81-595-45-4151
Phone: +81-47-410-8800
NLX1520ND-EB01D
D.1410.CDT.0000
Created in Japan