www.dmgmori.com Rigid and Precise CNC Lathe NLX 1500 NLX 2000 NLX 1500 / NLX 2000 Launch of New Models with DMG MORI’s New Design for the NLX Series, the Pre-eminent Best-selling Series of CNC Lathes Having achieved even higher levels of reliability and durability by adopting unique new DMG MORI technologies one after another while inheriting features like high-rigidity slideway guides from previous models, the NLX Series has now evolved a step further. The machines incorporate the latest CELOS user interface that is equipped with an intuitive touch panel and comprises the ideal menu options for every process, along with ergonomic new-design covers to cope flexibly with all conceivable machine operation scenarios. This further refined NLX Series will spark innovations at all machining sites. NLX 2000Y Main features Main features Basic structure # Slideways are used for all axes NLX 1500 and NLX 2000 adopt slideways on all axes for improved damping characteristics and dynamic rigidity. Slideways are used for all axes Built-in motor headstock ■ Travel X-axis Z-axis Y-axis :260 mm (10.2 in.) :590 mm (23.2 in.) :100 <±50>mm (3.9 <±2.0>in.) <Y-type> Y-axis X-axis C-axis Z-axis Tailstock :564 mm (22.2 in.) ■ Rapid traverse rate X-axis Z-axis Y-axis C-axis :30 m/min (1,181.1 ipm) :30 m/min (1,181.1 ipm) :10 m/min (393.7 ipm) <Y-type> Tailstock: Digital tailstock NLX 1500Y :400 min-1 Tailstock :7/20 m/min (275.6/787.4 ipm) <forward/retract> Working area # Max. turning diameter Max. turning length ■ Max. turning diameter NLX 1500 NLX 2000 A spacious work area with an overall compact machine size. 386 mm (15.1 in.) 366 mm (14.4 in.) ■ Max. turning length NLX 1500 NLX 2000 515 mm (20.2 in.) 510 mm (20.0 in.) Spindle 1 # Sophisticated spindle labyrinth + Air purge for spindle We have enhanced the labyrinth structure by taking the frequent use of high-pressure coolant into account. A spindle air purge is also equipped as standard to prevent coolant from infiltrating into the spindle, improving spindle durability. ■ Max. spindle speed NLX 1500 NLX 2000 6,000 min-1 5,000 min-1 ■ Standard chuck size NLX 1500 NLX 2000 Spindle 2 6 inches 8 inches # SMC SY The SMC type that permits the entire sequence of machining from turning to secondary machining and back face machining with the combination of Spindle 2 and rotary tools, and the SY type that realizes multi-axis machining by adding the Y-axis are available. ■ Max. spindle speed NLX 1500/NLX 2000 ■ Standard chuck size NLX 1500/NLX 2000 Tailstock 6,000 min-1 6 inches # MC Y Digital tailstock installed The high-rigidity digital tailstock driven by a servo motor significantly reduces setup time. ● Fewer steps requiring operation of the tailstock ● Operating time reduced ■ Chip flushing coolant ● Variable pressure control using program instructions ● Simple operation using MAPPS ■ Setup time Reduced by over 50% ■ Tailstock spindle operating time Reduced by over 20% Chip flushing coolant is featured as standard at the base of the digital tailstock, improving chip processing capability. Main features Main features Turret # BMT (Built-in Motor Turret) installed in the turret The turret with an optimum center of gravity location offers significantly improved tool tip rigidity. ■ Max. rotary tool spindle speed 10,000 min-1 ■ Number of tool stations NLX 1500 12 tools 16 tools OP 20 tools OP 16 tools OP NLX 2000 12 tools 10 tools 20 tools OP OP ■ Turret indexing time(1-station) 0.25 sec. Depending on the number and arrangement of tools, the turret indexing time may be longer. ● ■ Overhang of O.D. cutting rotary tool 100 mm (3.9 in.) OP “Mature” and “Evolved” BMT Technology # Original technology ●Improved milling power ●Improved milling accuracy ●Controls the turret’s heat and vibration ●Reduced energy loss ■ Displacement amount ■ Turret temperature increases Previous model (5,000 min ) 3.05 μm Compared with conventional machine 1/10 or less NLX 2500 (10,000 min-1) ■ Vibration amplitude -1 0.43 μm Compared with conventional machine 1/3 or less OP Option Support for 20-station turret OP 20-station turret specifications for long-term operation at night and complex machining ● With the 20-station turret you can machine a wide range of workpieces, including those for which automation used to be difficult because they require many processes. ● By using a high-rigidity, compact tooling system, we have achieved machining ability and versatility which matches those of machining centers. High-precision, quick-change turret <Y, SY> OP This is a turret with the high-rigidity, high-accuracy quick-change specifications conforming to the VDI tooling system. It reduces setup time by substantially shortening tool mounting time. ■ Mounting repeatability 6 μm/200 mm (7.9 in.) Rotary tool holders # OP With conventional lathes, chattering occurred when the depth of cut was increased. The NLX Series, however, is equipped with rotary tool holders with improved rigidity, allowing deeper cutting than before. ■ Universal holder ■ Capto-compatible holder Consultation is required This holder is suitable for inclined hole machining as it can adjust and set a tool to any required angle in advance. In the automatic operation mode machining can be performed right after turret indexing. The Coromant Capto modular tooling system, with much faster toolchanging time than conventional machines. Only suitable for the NL holder. ● Inclined hole machining using a universal tool holder High-speed rotary tool spindle A DDS motor that has no gear belt is used for the rotary tool spindle, delivering high-speed, high-efficiency machining. ■ Max. rotary tool spindle speed ■ Max. rotary tool spindle torque NLX 1500/NLX 2000 NLX 1500/NLX 2000 10,000 min-1 29 N·m (21.4 ft·lbf) <3min> DDS:Direct Drive Spindle Main features Main features Variations # Milling+C-axis control MC SMC Spindle 2+Milling+ Y-axis+Milling+ C-axis control Y X Y Z X X Z C C M M X Y Z Z C Spindle 2+Y-axis+ Milling+C-axis control SY C-axis control C M NLX 1500 M B C B C MC Y SMC SY 500 Distance between centers Standard chuck size <spindle 1/spindle 2> inches / 6 6 inches Bar work capacity 52 mm (2.0 in.)* [34 mm (1.3 in.) <8,000 min-1>*] Number of tool stations Travel <X-/Z-axis> Travel <Y-axis> 12 [16] [20] tools 260/590 mm (10.2/23.2 in.) 100 <±50> mm (3.9 <±2.0> in.) [ ] Option NLX 1500SY NLX 2000 MC Y SMC SY 500 Distance between centers Standard chuck size <spindle 1/spindle 2> 8 inches / 6 inches Bar work capacity 65 mm (2.5 in.)* Number of tool stations Travel <X-/Z-axis> Travel <Y-axis> 12 [10] [16] [20] tools 260/590 mm (10.2/23.2 in.) 100 <±50> mm (3.9 <±2.0> in.) [ ] Option NLX 2000Y Y-axis specifications * Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. # Y The Y-axis is created by linking the feed of the X-axis and the simulating axes. We have made the axis unit compact and restricted the height of the machine. ■ Y-axis travel is ax X- Simu lating axis ±50 mm (±2.0 in.) ■ Circumferential grooving on a turning center with Y-axis control Milling without Y-axis control Milling with Y-axis control It is hard to match the width of outer (a) and inner (b) grooves. Groove width can be matched using Y-axis control. b a High precision OP Option High-precision equipment Thermal Displacement Control # Thorough Thermal Displacement Control There are a variety of factors leading to the thermal displacement that has a major influence on machining accuracy, including heat generation and changes in room temperature while the machine is operating, and coolant temperature rise. These machines implement DMG MORI’s original thermal displacement control where each of these factors is thoroughly addressed from all angles. Coolant circulation for casting parts DMG MORI has developed a new technology to circulate coolant through the casting parts as a measure against thermal displacement that directly affects machining accuracy. Thermal displacement is caused by various factors including non-uniform expansion and contraction due to difference in thickness of the casting; uneven heat generation in the slideways; operating environment; and changes in ambient temperature due to season and time of day. The coolant circulation maintains a uniform temperature inside the casting parts, and minimizes deformation in the machine. Uniform thermal displacement Resistance to changes in ambient temperature ● High-accuracy long-term machining ● ● Coolant cooling system (separate type) OP Raised coolant temperature causes thermal displacement in the fixtures and workpiece, affecting the machining accuracy of the workpiece. Use this unit to prevent the coolant from heating up. When using oil-based coolant, the coolant temperature can become extremely high even with the standard coolant pump, so please be sure to select this unit. # OP Direct scale feedback We cannot guarantee that this unit will completely control the coolant temperature. It is designed to help prevent oil temperature increases. OP The absolute magnetic linear scale (full closed-loop control) made by Magnescale is effective for high-precision positioning, and is available as an option. Resolution 0.01μm When using oil-based coolant, please be sure to consult with our sales representative. ● # High accuracy absolute scale ● High accuracy, high resolution ● Highly and oil resistant to condensation ● Greater accuracy than optical scale ● Vibration and impact resistant characteristics Improved workability/Maintenance Improved workability/Maintenance The NLX 1500 and NLX 2000 is designed with features for ease of maintenance to increase the machine operating rate. Operating convenience has also been improved by reflecting customers’ demands in the design. NLX 1500SY NLX 2000Y Pull out the coolant tank in front Wide door opening # # The NLX 1500 and NLX 2000 have a wide door opening of 675 mm (26.6 in.), which improves working efficiency of setups. With the new design, the coolant tank can be pulled out in front without having to pull out the chip conveyor. It can be pulled out easily and does not take up extra space in the back. Door opening 675 mm (26.6 in.) Lubricating oil (for sliding surfaces) tank# Oil cooler, Hydraulic unit The oil cooler and hydraulic unit are placed together at the rear of the machine without a cover for easy access. The supply hole for the lubricant tank for the box way is located in the front of the machine for easy refilling. Interference prevention pocket # # The chuck cover is provided with a pocket to accommodate tool overhang, preventing interference. Layout of pneumatic equipment # The air equipment is located on the right side panel in order to facilitate maintenance. Peripheral equipment Peripheral equipment Chip conveyor # OP Improved chip disposal A chip conveyor that efficiently disposes of chips. Choose the specifications right for you. Hinge type Scraper type ◎ : Ideal ○ : Suitable ×: Not suitable Workpiece material and chip size Specifications Steel Cast iron Aluminum/non-ferrous metal Long Short Powdery Short Long Short Powdery Hinge type ○ ○ × × ○ × × Hinge type <Aluminum> × × × × × ○ × Scraper type × ○ ○ ○ × × × Magnet scraper type × ◎ ◎ ◎ × × × Chip size guidelines Short: chips 50 mm (2.0 in.) or less in length, bundles of chips A 40 mm (A 1.6 in.) or less Long: bigger than the above ● The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required. ● Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult with our sales representative. ● Chip conveyors are available in various types for handling chips of different shape and material. For details, please consult with our sales representative. ● Semi-dry unit # In-machine workpiece measuring system OP When measuring a workpiece length Air+Oil mist Misting device Manual type in-machine tool presetter Others # # OP When measuring a workpiece diameter OP # Perform tool measurement more efficiently, thereby improving setup. ● Mist collector Coolant float switch Hydraulic steady rest Collet chuck The colors and configurations shown in the photographs or illustrations may differ from those of the actual product. OP Option Transfer system Gantry loader # OP We have achieved completely automated start-to-finish machining using only one machine, from material supply to discharging the completed workpiece. This is a high-speed mass production system that reduces non-cutting time. Support for a variety of automation systems ■ Loader travel speed (travel) NLX 1500/NLX 2000 200 m/min (656.2 fpm) NLX 1500/NLX 2000 Item Loader type GX-05 <machine travel type> 180 m/min (590.6 fpm) 200 m/min (656.2 fpm) Parallel hands (Back end hands) 5 kg (11 lb.)×2 40-150 mm (1.6-5.9 in.) 20-120 mm (0.8-4.7 in.) 14 <20, 26> 35 kg (77 lb.)/pallet 470 mm (18.5 in.) 40-150 mm (1.6-5.9 in.) X-axis <hand up/down> Gantry-type loader Max. travel speed Z-axis <loader unit left/right> Model Max. transfer weight Loader hand Applicable workpiece diameter Applicable workpiece length Number of pallet tables Max. workpiece weight Workstocker Max. workpiece stacked height Applicable workpiece diameter ● ● Depending on the shape of the workpiece, it may not be possible to machine with standard specifications. For details, please consult with our sales representative. Please consult with our sales representative in the case that a workpiece diameter is less than 40 mm (1.6 in.), or a workpiece length is less than 20 mm (0.8 in.). █ Loader hand A close confirmation switch comes as a standard feature, thus improving the reliability of the work chucking. Parallel hands Back end hands Hand for shaft workpieces Consultation is required █ Workstocker A ball caster wheel conveyor is used because it does not cause many chip problems. Rotary workstocker Flat workstocker Consultation is required Workstocker for shaft workpieces Consultation is required Belt conveyor Consultation is required Peripheral equipment Transfer system Workpiece unloader* (built-in type) # OP We have further developed the previous parts catcher so that it can now be customized more easily by the end user. Both spindles handle workpieces up to double the previous length. ■ Applicable workpiece diameter ■ Applicable workpiece length 65 mm (2.5 in.) 200 mm (7.8 in.) ■ Max. transfer weight 3.0 kg (6.6 lb.) * Standard for SMC and SY types. (Not including gantry loader specifications) ● Not available when the steady rest is selected, because of interference. For standard machines, it is necessary to remove the workpiece unloader when the steady rest specifications are selected. Bar feeder # OP Recommended accessories for bar feeder specification Complete bar machining is possible on a single machine when coupled with a workpiece unloader. You won’t need a work loader/unloader or turnover unit. ● Bar feeder ■ Bar work capacity ● Multiple counter NLX 1500 ● Signal tower ● Guide bush ● Work stopper A 52 mm (A 2.0 in.) * Bar feeder NLX 2000 A 65 mm (A 2.5 in.)* NLX 2000 * Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. In-machine traveling workpiece unloader system # Workpiece rest OP Operate unmanned when equipped with the workpiece conveyor. With the S-type, receive workpieces from either the No. 1 or No. 2 spindles. # OP Fixed type This temporary workpiece rest helps reliably carry out workpiece chucking in a short period. In-machine traveling workpiece unloader Workpiece conveyor Workpiece bucket Bar puller system # OP Consultation is required Automatically discharge the machined piece from the No. 2 spindle, making it easier to automate machining of bar workpieces and making this system ideal for long workpieces that cannot be handled by a workpiece unloader. Bar feeder Bar puller Withdrawal type Consultation is required Interference and accumulation of chips during machining is prevented by withdrawing the workpiece retainer. OP Option DMSQP (DMG Mori Seiki Qualified Products) OP Selected peripherals with superior quality, performance and maintainability. The DMSQP program is designed to certify peripherals that meet DMG MORI standards in quality, performance and maintainability. DMSQP provides customers with even greater peace of mind. Comprehensive support with machine+peripherals # DMG MORI provides comprehensive support, from proposal to delivery and maintenance, for high-quality peripherals that offer superior performance and maintainability. Comprehensive support with machine+peripherals DMSQP Hydraulic steady rest DMG MORI Service Center Coolant cooling system ■ Advantages of DMSQP Qualified peripherals are arranged by DMG MORI Two-year warranty, the same as machines (Parts relating to machine breakdown will be guaranteed free for 2 years from the date of installation, and labor costs to repair will be free for 1 year) ● Toll-free phone support is available 24 hours a day, 365 days a year (Japan only) ● Machine ● Mist collector For more details on DMSQP items, please contact our sales representative. ● Package OP Packages are available according to varieties of customers’ production forms. Example of packages Basic package # Chip disposal package Rotary tool holder package For more details on packages, please contact our sales representative. ● CELOS CELOS Uniform user interface with touch operation CELOS + MAPPS Ⅴ Simplifies every process from the idea to the finished product to facilitate operations. MAPPS V JOB ASSISTANT ▼ Common operability with touch operation; applications provide customers with strong support. ▼ Status Monitor gives notice about the current machine status and machining progress simultaneously. ▼ CELOS+21.5" ERGOline ® Touch Affinity with existing software (MES, PPS, ERP), and supports future-oriented function development. MULTI-TOUCH-CONTROL PANEL SMARTkey ® APP MENU DOCUMENTS OTHER APPLICATIONS APPLICATION SELECTOR C ent r al acces s to all available T h e c o m b i n a t i o n o f a d v a n c e d applications. 21.5" multi-touch sof t ware and hardware enables screen for quick and easy operation. excellent usability and distinctive functionality. LOG-ON PROMPT STATUS MONITOR JOB MANAGER Personalized user authentication function permits individually adapted access privileges to the control system and the machine (with integrated USB storage). JOB ASSISTANT Job Manager enables management of NC programs together with the related machining data such as 2D drawings and 3D models. Job Assistant supports setup work by providing access to the information registered with Job Manager, facilitating paperless setup in a shorter time with fewer human errors. CAD-CAM VIEW MACHINE CHECK Provides direct remote access to external CAD/CAM workstations to enable machining processes, NC programs and CAM strategies to be changed directly from CELOS. Provides access to the list of inspection items and manual data appropriate for each machine model. The details of inspection work can be saved as log data for future reference. DOCUMENTS STATUS MONITOR ORGANIZER Digital library with full-text search Status monitoring of the machine and machining Schedule management function TECH CALCULATOR ENERGY SAVING NETSERVICE Calculation support for cutting conditions and dimensions conforming to industrial standards Energy consumption monitoring and energy-saving settings Remote diagnosis and technical support via network CELOS: Control Efficiency Lead Operation System MES: Manufacturing Execution System PPS: Production Planning and Scheduling System ERP: Enterprise Resource Planning OP Option CONTROL Controlling Machine Tools by Touch Operation High-Performance Operating System ▼ The 6-window display provides access to a variety of information at the same time. ▼ Smart Operation The screen combinations can be freely customized. ■ Lower Touch Panel Screen Layout 1 2 6 4 3 1 Individual function operation area : Displays function buttons at all times regardless of the operation mode. 2 Operation mode selection area : Displays mode selection buttons at all times. 3 Status display area : Displays the override status. 4 Machine operation area : Displays buttons related to spindle/turret operation and optional functions over multiple pages. 5 Mode-by-mode operation area : Displays buttons related to axis feed, zero return or automatic operation over multiple pages. The available buttons will change depending on the mode selected. 6 In-machine display area : Displays the inside of the machine. Interference checks are performed in this area. 5 Main Functions ■ TMS: Tool Management System ■ Machine Model View (Interference check) ● Enables restrictions to be set on tool offset data input to prevent data input errors. ● Executes simulations using 3D tool models to detect interference. ● Monitors the cutting load to reduce tool breakages. ■ VPS: Visual Programming System Operability Improvement by Touch Operation Three methods for inputting program ● ● ● ※1 Unification of NC programs and conversational programming function ■ ICM: Intelligent Cutting Manager Directly inputting NC codes using the software keyboard. ● Inserting NC codes and predefined programs by following the guidance. ● Conversational programming to define geometry and automatically generate the tool paths. Real-time material removal Simplified 3D model registration ● Standard with ERGOline® Touch OP NC programs Vibration gage Vibration analysis result Conversational programming Chattering history ※2 Simple machining order change Changing the machining order Adding a synchronization process ● The status of chattering is detected using the acceleration sensor mounted on the spindle and displayed on the vibration gage. ● If chatter is detected, the spindle speed is automatically adjusted to suppress Drag & drop MAPPS: Mori Advanced Programming Production System TMS: Tool Management System Drag & drop VPS: Visual Programming System ICM: Intelligent Cutting Manager it. The recommended spindle speed can be displayed on the screen, allowing the operator to select suitable cutting conditions. ● ●The The information in this catalog is valid as of information in this catalog is valid as September of October 2014. Environmental performance Reduction in environmental burden To conserve limited resources and protect global environment. NLX 1500/NLX 2000 pursues a high “environmental performance” that is required of machine tools. When the latest DMG MORI lathe “NLX 2500MC” and the “SL-250BMC” manufactured in 1997 are compared, for example, the annual power consumption can be reduced by approximately 45% *. *The effect indicated above may not be achieved depending on the machines, cutting conditions, environmental conditions at measurement. Power-saving Functions Inverter-controlled coolant supply The coolant discharge volume is adjusted according to the machining load to minimize unnecessary coolant supply during standby. Visualization of Energy-saving Effect and Power-saving Setting The energy-saving application of CELOS enables visualization of the energysaving effect. The running time, power consumption, and CO 2 emission statuses are displayed individually. AUTO shutdown function The power of channels in the standby mode can be shut off using M codes. Running time Energy-efficient Components The latest, energy-efficient components with low power consumption and LED lighting are employed. Power consumption CO2 emissions Reduced Cycle Times Reduced cycle time improves productivity and reduces power consumption. Optimized M Codes Reduced Operation Time in Canned Cycles The next M-code command can be specified before the previous command is completed. This enables multiple operations to be overlapped, resulting in shorter cycle times. The number of pecking movements in a deep hole drilling cycle is automatically controlled to reduce machining time. Specifications Machine specifications (NLX 1500) NLX 1500MC | 500 NLX 1500Y | 500 NLX 1500SMC | 500 NLX 1500SY | 500 Item Swing over bed mm (in.) Swing over cross slide mm (in.) 923.8 (36.4) <interference with front cover 636 (25.0)> 755 (29.7) Max. turning diameter mm (in.) 386 (15.1)*1 366 (14.4)*2 [278 (10.9) <20-station turret head>] Standard turning diameter mm (in.) 260 (10.2)*1 271 (10.6)*2 [192 (7.5) <20-station turret head>] Max. turning length mm (in.) 515 (20.2) Bar work capacity mm (in.) 52 (2.0)*3 [34 (1.3) <8,000 min-1>*3] X-axis travel mm (in.) 260 (10.2) Z-axis travel mm (in.) 590 (23.2) [580 (22.8) <20-station turret head>] Y-axis travel mm (in.) Headstock 2 travel <B-axis> mm (in.) Capacity Travel Max. spindle speed min-1 100 <±50> (3.9 <±2.0>) ー ー 624 (24.6) 6,000 [6,000 <high output>] [8,000 <high speed>] Spindle 1: 6,000 [6,000 <high output>] [8,000 <high speed>] Spindle 2: 6,000 [8,000 <high speed>] JIS A2-5 Spindle 1, 2: JIS A2-5 61 (2.4) [43 (1.7) <8,000 min-1>] Spindle 1: 61 (2.4) [43 (1.7) <8,000 min-1>] Spindle 2: 43 (1.7) Type of spindle nose Spindle mm (in.) Through-spindle hole diameter Min. spindle indexing angle 0.001゜ Spindle bearing inner diameter mm (in.) 12 [16] [20] Shank height for square tool mm (in.) Shank diameter for boring bar mm (in.) Tool shank diameter for rotary tool mm (in.) Turret indexing time Tailstock 40 (11/2)/50 (2) [25 (1) <double boring holder>] [32 (11/4) <20-station turret head>] Spindle 1: 40 (11/2)/50 (2) [25 (1) <double boring holder>] Spindle 2: 32 (11/4) [25 (1) <20-station turret head>] 26 (1.0) 0.25 min-1 10,000 [10,000 <high torque>] X, Z: 30,000 (1,181.1) X, Z: 30,000 (1,181.1) Y: 10,000 (393.7) Tailstock <forward/retract>: Tailstock <forward/retract>: mm/min (ipm) 7,000/20,000 (275.6/787.4) 7,000/20,000 (275.6/787.4) C: 400 min-1 C: 400 min-1 Rapid traverse rate X, Z, B: 30,000 (1,181.1) Y: 10,000 (393.7) C: 400 min-1 X, Z, B: 30,000 (1,181.1) C: 400 min-1 ー Tailstock travel mm (in.) 564 (22.2) Tailstock spindle diameter mm (in.) 80 (3.1) ー Live center <MT4> [Built-in center <MT3>] ー 6,000 min-1 kW (HP) 11/11/7.5 (15/15/10) [15/15/11 (20/20/15)] Spindle 1: 11/11/7.5 (15/15/10) [15/15/11 (20/20/15)] Spindle 2: 11/7.5 (15/10) <25%ED/cont> 8,000 min-1 kW (HP) [11/7.5 (15/10) <25%ED/cont>] Spindle 1, 2: [11/7.5 (15/10) <25%ED/cont>] Taper hole of tailstock spindle Spindle drive motor <50%ED/30 min/cont> Motor 20 (3/4)/25 (1) s Max. rotary tool spindle speed Feedrate Spindle 1: 100 (3.9) [85 (3.3) <8,000 min-1>] Spindle 2: 85 (3.3) 100 (3.9) [85 (3.3) <8,000 min-1>] Number of tool stations Turret 100 <±50> (3.9 <±2.0>) ー Rotary tool spindle drive motor <3 min/5 min/cont> Feed motor kW (HP) 5.5/5.5/3.7 (7.5/7.5/5) 5.5/5.5/3.7 (7.5/7.5/5) [12-station VDI quickchange turret (Sauter Trifix): 10.7/6.1 (14.3/8.1) <15%ED/cont>] kW (HP) X: 2.0 (2.7) Z: 3.0 (4) X, Z, Y: 3.0 (4) 5.5/5.5/3.7 (7.5/7.5/5) 5.5/5.5/3.7 (7.5/7.5/5) [12-station VDI quickchange turret (Sauter Trifix): 10.7/6.1 (14.3/8.1) <15%ED/cont>] X, B: 2.0 (2.7) Z: 3.0 (4) X, Z, Y: 3.0 (4) B: 2.0 (2.7) Electrical power supply <cont> I94333A01 kVA 21.5 24.8 25.7 29.0 Power sources 0.5 (72.5), 100 (26.4) {when the tool tip air blow is regularly used, air 0.5 (72.5), 250 (66.0) {when the tool tip air blow is regularly used, air <standard> Compressed air supply MPa (psi), L/min (gpm) supply of more than 300 L/min (79.2 gpm) is separately required} <ANR> supply of more than 300 L/min (79.2 gpm) is separately required} <ANR> Tank capacity Coolant tank capacity Machine size L (gal.) 220 (58.1) Machine height <from floor> mm (in.) 2,145 (84.4) Floor space <width×depth> mm (in.) 2,820×2,082 (111.0×82.0) [3,562×2,082 (140.2×82.0) <including chip conveyor>] <right discharge> 2,591×2,082 (102.0×82.0) [2,591×2,964 (102.0×116.7) <including chip conveyor>] <rear discharge> Mass of machine kg (lb.) 4,900 (10,780) 5,000 (11,000) 5,300 (11,660) [ ] Option JIS: Japanese Industrial Standard *1 When the shank height for a square tool is 20 mm (3/4 in.) and the tool overhang is 30 mm (1.2 in.). *2 When the shank height for a square tool is 25 mm (1 in.) and the tool overhang is 35 mm (1.4 in.). *3 Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. ● Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. ● ANR: ANR refers to a standard atmospheric state; i. e., temperature at 20 ℃ (68 ˚F), absolute pressure at 101.3 kPa (14.7 psi) and relative humidity at 65%. ● Power sources, machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment. ● Compressed air supply: please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10 ℃ (50 °F) or below>. ● A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kW (1 HP). However, this figure may differ depending on the type of compressors and options attached. For details, please check the compressor specifications. ● The information in this catalog is valid as of October 2014. 5,400 (11,880) Machine specifications (NLX 2000) NLX 2000MC | 500 NLX 2000Y | 500 NLX 2000SMC | 500 NLX 2000SY | 500 Item Capacity Travel Swing over bed mm (in.) Swing over cross slide mm (in.) 923.8 (36.4) <interference with front cover 636 (25.0)> 755 (29.7) Max. turning diameter mm (in.) 366 (14.4)*1 356 (14.0)*2 [278 (10.9) <20-station turret head>] Standard turning diameter mm (in.) 271 (10.6)*1 275 (10.8)*2 [192 (7.5) <20-station turret head>] Max. turning length mm (in.) 510 (20.0) Bar work capacity mm (in.) 65 (2.5)*3 X-axis travel mm (in.) 260 (10.2) Z-axis travel mm (in.) Y-axis travel mm (in.) Headstock 2 travel <B-axis> mm (in.) Max. spindle speed min-1 590 (23.2) [580 (22.8) <20-station turret head>] ー Through-spindle hole diameter 624 (24.6) 5,000 [5,000 <high output>] Spindle 1: 5,000 [5,000 <high output>] Spindle 2: 6,000 [5,000 <through-spindle hole diameter: 73 mm (2.9 in.)>] JIS A2-6 Spindle 1: JIS A2-6 Spindle 2: JIS A2-5 [JIS A2-6 <through-spindle hole diameter: 73 mm (2.9 in.)>] 73 (2.9) Spindle 1: 73 (2.9) Spindle 2: 43 (1.7) [73 (2.9)] mm (in.) Min. spindle indexing angle 0.001゜ Spindle bearing inner diameter mm (in.) Spindle 1: 120 (4.7) Spindle 2: 85 (3.3) [120 (4.7) <through-spindle hole diameter: 73 mm (2.9 in.)>] 120 (4.7) Number of tool stations Turret 12 [10] [16] [20] Shank height for square tool mm (in.) Shank diameter for boring bar mm (in.) Tool shank diameter for rotary tool mm (in.) Turret indexing time Tailstock Rapid traverse rate 50 (2) [32 (11/4) <double boring holder>] [32 (11/4) <20-station turret head>] Spindle 1: 50 (2) [32 (11/4) <double boring holder>] Spindle 2: 32 (11/4) [25 (1) <20-station turret head>] 26 (1.0) 0.25 min-1 10,000 [10,000 <high torque>] X, Z: 30,000 (1,181.1) X, Z: 30,000 (1,181.1) Y: 10,000 (393.7) Tailstock <forward/retract>: Tailstock <forward/retract>: mm/min (ipm) 7,000/20,000 (275.6/787.4) 7,000/20,000 (275.6/787.4) C: 400 min-1 C: 400 min-1 X, Z, B: 30,000 (1,181.1) Y: 10,000 (393.7) C: 400 min-1 X, Z, B: 30,000 (1,181.1) C: 400 min-1 ー Tailstock travel mm (in.) 564 (22.2) Tailstock spindle diameter mm (in.) 80 (3.1) ー Live center <MT4> [Built-in center <MT3>] ー 15/15/11 (20/20/15) [22/22/15 (30/30/20)] Spindle 1: 15/15/11(20/20/15) [22/22/15 (30/30/20)] Spindle 2: 11/7.5 (15/10) <25%ED/cont> Taper hole of tailstock spindle Spindle drive motor <15%ED/30 min/cont> Motor 25 (1) [20 (3/4) <20-station turret head>] s Max. rotary tool spindle speed Feedrate 100 <±50> (3.9 <±2.0>) ー Type of spindle nose Spindle ー 100 <±50> (3.9 <±2.0>) Rotary tool spindle drive motor <3 min/5 min/cont> Feed motor kW (HP) kW (HP) 5.5/5.5/3.7 (7.5/7.5/5) 5.5/5.5/3.7 (7.5/7.5/5) [12-station VDI quickchange turret (Sauter Trifix): 10.7/6.1 (14.3/8.1) <15%ED/cont>] kW (HP) X: 2.0 (2.7) Z: 3.0 (4) X, Z, Y: 3.0 (4) 5.5/5.5/3.7 (7.5/7.5/5) 5.5/5.5/3.7 (7.5/7.5/5) [12-station VDI quickchange turret (Sauter Trifix): 10.7/6.1 (14.3/8.1) <15%ED/cont>] X, B: 2.0 (2.7) Z: 3.0 (4) X, Z, Y: 3.0 (4) B: 2.0 (2.7) Electrical power supply <cont> I94333A01 kVA 25.4 28.7 29.6 32.9 Power sources 0.5 (72.5), 100 (26.4) {when the tool tip air blow is regularly used, air 0.5 (72.5), 250 (66.0) {when the tool tip air blow is regularly used, air <standard> Compressed air supply MPa (psi), L/min (gpm) supply of more than 300 L/min (79.2 gpm) is separately required} <ANR> supply of more than 300 L/min (79.2 gpm) is separately required} <ANR> Tank capacity Coolant tank capacity Machine size 220 (58.1) mm (in.) 2,145 (84.4) Floor space <width×depth> mm (in.) 2,820×2,082 (111.0×82.0) [3,562×2,082 (140.2×82.0) <including chip conveyor>] <right discharge> 2,591×2,082 (102.0×82.0) [2,591×2,964 (102.0×116.7) <including chip conveyor>] <rear discharge> Mass of machine Noise data L (gal.) Machine height <from floor> kg (lb.) A-weighted, time-average radiated sound pressure level dB 5,000 (11,000) 5,100 (11,220) 5,400 (11,880) 57ー70 (Measurement uncertainty is 4 dB) [ ] Option JIS: Japanese Industrial Standard *1 For O.D. cutting tool with an overhang of 35 mm (1.4 in.). *2 For O.D. cutting tool with an overhang of 40 mm (1.6 in.). *3 Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. ● Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. ● ANR: ANR refers to a standard atmospheric state; i. e., temperature at 20 ℃ (68 ˚F), absolute pressure at 101.3 kPa (14.7 psi) and relative humidity at 65%. ● Power sources, machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment. ●C ompressed air supply: please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10 ℃ (50 °F) or below>. ●A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kW (1 HP). However, this figure may differ depending on the type of compressors and options attached. For details, please check the compressor specifications. -1 -1 ●N oise data: the measurement was performed at the front of the NLX 2000SY | 500 with a maximum spindle speed of 5,000 min , and a maximum rotary tool spindle speed of 10,000 min . Please contact our sales representative for details. ●T he information in this catalog is valid as of October 2014. 5,500 (12,100) 2-year warranty, twice the peace of mind. For machines delivered outside of Japan, parts relating to machine breakdown will be guaranteed free for 2 years from the date of installation, and labor costs to repair will be free for 1 year. Please contact our sales representative for details. <Precautions for Machine Relocation> EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI SEIKI or its distributor representative. DMG MORI SEIKI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI SEIKI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI SEIKI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled. CG, DDM, BMT and ORC are trademarks or registered trademarks of DMG MORI SEIKI CO., LTD. in Japan, the USA and other countries. D If you have any questions regarding the content, contact our sales representative. ● The information in this catalog is valid as of October 2014. Designs and specifications are subject to changes without notice. ● The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines. ● DMG MORI SEIKI is not responsible for differences between the information in the catalog and the actual machine. ● ● DMG MORI SEIKI CO., LTD. Nagoya Head Office □ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Phone: +81-52-587-1811 Nara Campus Nara No. 1 Plant Nara No. 2 Plant Iga Campus Chiba Campus □ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan □ 106 Kita-Koriyama-cho, Yamato-Koriyama City, Nara 639-1160, Japan □ 201 Midai, Iga City, Mie 519-1414, Japan □ 488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, Japan Phone: +81-743-53-1121 Phone: +81-743-53-1125 Phone: +81-595-45-4151 Phone: +81-47-410-8800 NLX1520ND-EB01D D.1410.CDT.0000 Created in Japan
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