Innowave Max Users Manual

POINT-OF-USE
WATER TREATMENT SYSTEM
OWNER’S MANUAL
MODEL # 16-MAXH1
innowave USA
11710 Stonegate Circle
Omaha, NE 68164
800.288.1891
Owner’s Manual
Introduction
Thank you for ordering the innowave Max™. The innowave Max™ brings a unique, fresh
approach, and new look, to point-of-use systems in the marketplace. The system’s metallic
cabinet complements every environment. Unlike a bottle water cooler, incoming tap water is
treated as it’s needed, so the water is always fresh and great tasting. Best of all, there are no
bottles to change and the supply is unlimited.
The innowave Max™ is designed to exceed the highest demands for cold and hot water in high
traffic areas. It provides over 13 gallons of drinking water storage and it automatically refills for a
continuous supply. The system boasts over five gallons of cold water storage – one of the
highest cold water capacities for a point-of-use system on the market today!
The innowave Max™ uses a four-stage reverse osmosis process to treat your drinking water.
First, a Sediment Filter collects sediment and solid particle matter. Then, a Carbon Filter reduces
chlorine to protect the Reverse Osmosis Membrane. Next, the Reverse Osmosis Membrane
rejects contaminants. Last, a Carbon Filter assures great-tasting, quality water. The result is
greatly enhanced drinking water with reduced impurities and improved taste.
Note: In this manual, all references to innowave Max™ is denoted by the word “Max”.
Note: The Max is not intended for use with water that is microbiologically unsafe or of unknown
quality without adequate disinfection before or after the system.
Note: Check with your public works department for applicable local plumbing and sanitation
codes. Follow local codes if they differ from the standards used in this manual.
To ensure proper and efficient functioning of the Max to your full satisfaction, carefully follow the
instructions in this manual.
innowave Max and innowave, are trademarks of innowave USA
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Contents
Introduction .......................................................................................................... 2
Contents............................................................................................................... 3
Specifications ....................................................................................................... 4
Safety Information ................................................................................................ 5
Features ............................................................................................................... 6
Exterior................................................................................................................. 7
Display / Mode Buttons ........................................................................................ 8
Basic Operation.................................................................................................... 9
Filter Replacement ............................................................................................. 11
Filtration System ................................................................................................ 13
Principles of Operation ....................................................................................... 14
Water Flow Diagram .......................................................................................... 17
Troubleshooting ................................................................................................. 18
Parts Drawing..................................................................................................... 19
Parts List ............................................................................................................ 20
Warranty............................................................................................................. 21
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Specifications
ITEM
Width/Depth/Height
SPECIFICATION
17” x 19” x 57.5” (43 cm x 48 cm x 146 cm)
Water Connection
1/4 in. tubing
Cold Water Temperature
40 F (4.4 C)
Hot Water Temperature
185 F (85 C)
Recommended Service Pressure
40-60 psi (275-414 kPa)
Max Service Pressure
100 psi (862 kPa)
Rated Service Flow
0.5 gpm (1.89 lpm)
Temperature
50-100 F (10-37 C)
Weight (dry)
112 lbs. (51 kg)
Electrical Supply
120V/60Hz
UV Lamp
4W
Heater
800 W
Performance
ITEM
Tank Capacity
Cold Water
Extended Cold (Cold II function on)
Hot Water
Ambient Water
1.3 gallons
4 gallons
1.5 gallons
6.25 gallons
Electrical Usage Specifications
Component
Amp Draw
Heater
Compressor
Total
7 Amps
3 Amps
12 Amps (approx.)
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Safety Information
Electrical Safety
Only connect the power cord to a 120V properly grounded outlet.
Never pull the power plug from the outlet with a wet hand or allow the plug to get wet.
Keep the power cord out of heavy traffic areas. To avoid a fire hazard, never put the power cord under
rugs, near radiators, stoves, or heaters.
Do not use a damaged power cord or plug. If the power cord is damaged, it must be replaced by a
qualified service technician.
Do not use an extension cord with the Max.
Installation and Usage Safety
Keep the Max away from direct sunlight and excessive humidity.
Keep at least 4 inches from the wall.
Don’t lay the Max down on its side, if for some reason the unit was placed on its side, it must stand
upright for a minimum of 2 hours before operation to allow the compressor to stabilize.
Connect the water supply to a cold water line only. Feedwater over 105 degrees F can damage the
filters.
Never install the system where it could freeze.
If the feedwater pressure is over the maximum operating pressure of 100 psi, install a pressurereducing valve in the water line.
Filters should be replaced on schedule. Overused filters will deteriorate the performance of the system.
Drain the water out of the storage tanks after long periods of non-usage, this will allow a fresh batch of
water to fill the system.
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Features
Electronic Control System
A smart electronic control system constantly monitors the functions of the Max including
temperatures, water level, and checks for component faults.
Convenient Display
The display on the front of the machine provides important information including, water level,
temperature, and UV cycle operation.
Extension of Cold Water
With the “COLD II” function activated, water from the cold tank is periodically pumped up to a
secondary insulated cold reservoir, increasing the amount of cold water available.
UV Recirculation System
For one hour every three hours, a pump inside the machine sends water through a UV module
exposing the water to a UV light which inactivates bacteria. This feature will keep the treated
water in the storage tank fresh and prevent bacteria growth from getting out of control.
Booster Pump
The booster pump will automatically increase the feedwater pressure to the reverse-osmosis
membrane. This is very important if the feedwater pressure is very low since the reverse-osmosis
system requires adequate pressure for optimal water production capacity.
Hot Water Safety Device
The hot water faucet has a child safety device integrated into it. To dispense hot water, the red hot
water button on the front of the faucet must be pressed in while pushing the cup-touch lever.
Water Supply Sensor
The system can automatically sense if it has an adequate water supply to operate correctly.
Overfill Sensor
The storage tank is protected by an overfill sensor that will stop the reverse-osmosis system from
overfilling the storage tank.
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Exterior
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Display / Mode Buttons
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Basic Operation
Turning the Max on:
Step 1:
Make sure the water supply to the Max is open.
Step 2:
Plug the Max into a properly grounded outlet and turn the power switch on, which is located behind the
access door on the right side of the machine.
Step 3:
After about 30 minutes, open the button cover on the front and turn on the cold and hot water by pressing
the buttons individually.
Dispensing Water:
For cold water, press the back of your glass against the cup-touch lever. For hot water press and hold in the
red hot water safety button in the middle of the faucet while pressing the back of your glass against the cuptouch lever.
Note: For continuous dispensing, pull either the hot or cold cup-touch lever forward.
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Draining the System:
Step 1: Open the button cover on the front of the machine and turn off the cold and hot water by pressing
and holding the hot and cold buttons individually.
Step 2: Close the main feedwater valve and unplug the machine from its electrical supply.
Step 3: Connect the supplied drain hose to either the hot or cold drain port located on the right side of the
machine to start draining the machine. Caution: The hot water drain may be very hot. Use caution
when draining.
Cleaning the Drip Tray:
Step 1: Slightly lift the grill upward to separate it from the tray then pull the tray out for cleaning.
Step 2: After cleaning the grill and tray place them back into their original positions.
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Filter Replacement
Step 1: Open the button cover on the front of the Max and turn off the hot and cold water by pressing and
holding each hot and cold button individually.
Step 2: Close the main feedwater to the system and unplug from the electrical supply.
Step 3: Remove the “lock screw” shown on page 7 and push down then pull away the lower front cover to
access the filters.
Step 4: Replace all filters be pressing on the quick-connect collet to release the sections of ¼” tubing.
Note: It is recommended that both the pre and post carbon filters be rinsed individually before
replacement. It is also recommended to run the reverse-osmosis membrane for several hours
before replacement.
Step 5: After all water connections are verified to be secure, replace the lower front panel and lock screw.
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Step 6: Plug in the power supply and turn on the feedwater supply. Then turn on the hot and cold water
by pressing the hot and cold buttons individually.
Note: Each replacement filter is clearly labeled with a particular color listed below:
1.
2.
3.
4.
Sediment Filter (Pink)
Pre Carbon Filter (Green)
RO Membrane Filter (Blue)
Post Carbon Filter (Orange)
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Filtration System
The innowave Max utilizes a 5-stage water treatment process consisting of the following stages:
Stage 1:
Sediment Filter
This filter effectively reduces various foreign bodies that may come from the supply water and
also protects the RO membrane. It also reduces dirt, sand, particles, and other sediments.
Stage 2:
Pre Carbon Filter
This activated carbon filter reduces chlorine, fluoride, odor, and other various organic
contaminants and protects the RO membrane.
Stage 3:
Reverse Osmosis Membrane Filter
This thin-film composite (TFC) membrane reduces many organic, inorganic, and microbiological
contaminants.
Stage 4:
Post Carbon Filter
This coconut-shell activated carbon filter polishes the taste and odor of the water coming from the
reverse osmosis membrane.
Stage 5:
Recirculating Ultra Violet Light
The treated drinking water in the storage tank is occasionally pumped through a UV module which
inactivates bacteria and keeps the storage tank from becoming contaminated.
Recommended Frequency for Filter Replacement
Sediment Filter
Pre Carbon Filter
RO Membrane
Post Carbon Filter
UV Lamp
12 months
12 months
12 months
12 months
12 months
Note: the above times are estimates only and may vary depending on feedwater conditions.
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Principles of Operation
Note: The number designations in this sections pertain to the components shown on the flow
diagram in the next section.
The feedwater is introduced to the innowave MAX through a ¼” O.D. orange
plastic tubing (1) that extends out of the back of the machine. First the feedwater
passes through a 5-micron sediment filter (2) that reduces the amount of large
particles, like silt and sand, and helps to protect the other components in the
system from sediment and debris.
Next the water flows through a low-pressure switch (L.P.S.) (3) that senses the
pressure in the feedwater supply line. If the pressure is > 5 p.s.i. the L.P.S. will
allow the reverse-osmosis (RO) system to operate. If the pressure is below 5
p.s.i. the RO system will shut down and the two bottom orange level bars on the
front control display (26) will flash, indicating a feewater supply problem. The RO
system will resume operation when feedwater pressure is re-introduced to the
system.
After leaving the L.P.S. (3) water then flows through a normally closed solenoid
valve called the feed valve (4), which is the main water control valve on the
system. This valve (4) is controlled by the high-level float switch (16) in the
storage tank (12). When the storage tank is full and the high-level float is lifted,
the feed valve (4) will close and stop water production from the RO system. The
feed valve (4) will only open again when the mid-level switch (15) in the storage
tank (12) falls. This dead-band between the high-level (16) and mid-level (15)
switches will prevent excessive starting and stopping of the RO system by only
allowing a restart after drawing out a couple of gallons of water from a full state.
The low-level switch (14) in the storage tank (12) will protect the hot tank (21)
heating element by only allowing it to energize when there is enough water in the
storage tank (12) to flood the hot water tank (21) below it. When the low-level
switch is lifted, the two bottom level bars on the front control display (26) will
illuminate which will indicate that the cold water tank (19), the hot water tank (21)
and the extended cold tank (18) are full of water.
Next the water passes through a normally-open solenoid valve (N.O.S.) (5) that
stays open until the overfill sensor (17) in the storage tank lid senses water,
when the overfill probes senses water the N.O.S. (5) closes and the two top
orange level bars on the front control display (26) will flash, indicating a problem
with the primary level control float switch system.
From the N.O.S. valve (5) the feedwater moves on to the booster pump (6) which
increases the pressure of the incoming feedwater supply. The booster pump (6)
will try to increase the pressure to about 75 p.s.i., however, the actual boosted
pressure will vary depending upon the actual feedwater pressure available.
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Increasing the feedwater pressure will maximize the RO production rate (>100
gpd) and allow the drain line to run further distances.
After the booster pump (6) water passes through a pre-carbon filter (7) that
reduces chlorine and other organic contaminants that can harm the reverseosmosis membrane (8) via hydrolysis.
The next stage in the treatment process is the reverse-osmosis (RO) membrane
(8) which is constructed from a thin-film composite (TFC) material and has a low
pressure rating of 50 gallons per day (gpd). More than 100 gpd can be achieved
from the membrane (8) because of the booster pump’s assistance, which keeps
a constant, high-pressure on the feedwater side of the membrane (8) that
optimizes performance.
The pores of a RO membrane (8) are so small that they are very susceptible to
clogging or fouling. To prevent fouling, RO membranes are designed to operate
using cross-flow filtration in which the feedwater is constantly running across the
membrane and flushing larger particles down the drain, only the very small
molecules, including H2O are allowed to pass through the membrane. The drain
line for the RO membrane is a ¼” O.D. blue plastic tube (24) that extends out of
the back of the machine. Since the MAX has a booster pump the drain can be
run greater distances than a system without a pump. In order to maintain proper
pressure on the RO membrane the drain line must be restricted, which is
achieved by the wastewater controller (9).
After the RO membrane (8) the treated water passes though a granular activated
carbon post filter (10) that reduces remaining contaminants left after being
treated by the RO membrane (8) and polishes the taste. A check valve fitting
(11) is installed on the exit port of the post filter to prevent the treated water in the
storage tank to flow back through the system. It also allows for easier filter
changes because water from the storage tank (12) is not allowed to spill back
though the check fitting (11).
After leaving the reverse-osmosis treatment system the treated water flows into
the main storage tank (12). From the main storage tank (12) water will flow down
into and flood the cold tank, the extended cold tanks and then begins to fill the
hot tank. The hot tank heating element won’t turn on until all of the tanks
excluding the main storage tank (12) are full of water and the low-level float
switch (14) in the storage tank (12) is lifted. The RO system will continue to
make water until the high-level float switch (16) is lifted which closes the normally
closed feed valve (4) stopping the flow of feedwater to the system. Once the
storage tank is full and the RO system is off it will only restart when
approximately 2 gallons of water has been dispensed which is when the midlevel switch (15) will fall.
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To turn on the cold and hot tanks (19 & 21) press the appropriate “cold” (28) or
“hot” (27) button located behind the access panel (25) on the font of the machine.
To turn on the Cold II feature press the “Cold II” button (30). The Cold II feature
will allow cold water from the cold tank (19) to be occasionally pumped up into
the extended cold tank (18) eventually making over 5 gallons of cold water
available for dispensing. However, when the Cold II feature is activated the
temperature of the dispensed cold water can fluctuate while the circulation pump
(20) is moving water from the cold tank (19) to the extended cold tank (18), this
rise in temperature is temporary and the machine will quickly attempt to chill the
water back to its set temperature. This temporary temperature rise is caused by
the warmer water in the extended cold tank (18) being exchanged with the water
in the cold tank (19). To activate the hot water child safety feature press the “150
F” button (29). Activating this feature will only allow the water in the hot tank (21)
to reach a maximum of 150 degrees Fahrenheit, which is hot, but not scalding
hot water.
To turn off any of the “feature” buttons behind the front access panel (25) the
user must hold the appropriate button for about 2 seconds.
Water temperatures in the cold and hot tank (19 & 21) of the MAX are regulated
by the printed circuit board (PCB) sensing input from thermistors and the set
temperatures are not adjustable. The real-time temperatures in the cold and hot
tanks (19 & 21) are displayed graphically on the front control display by
illuminated green and red indicator bars. Full bars illuminated will mean the
machine has reached its minimum cold and maximum hot temperature. If there
is a problem with the thermistors (open or closed circuit), the cold or hot
temperature bars on the front control display (26) will flash.
The innowave MAX is equipped with a recirculating ultra-violet (UV) light module
(13) with a built in pump. When the storage tank (12) has enough water the UV
module (13) will circulate water in the storage tank (12) past the UV light for 1
hour every 3 hours. The operation of the UV module is indicated on the front
control display (26) by the word “cycle” and three arrows rotating in sequence. If
there is a problem with the UV module the UV indicator lights on the front control
display will flash.
To dispense cold water from the innowave MAX the user must push the cup
touch lever on the cold water faucet (23). For continuous cold water flow the cup
touch lever can be pulled forward. To dispense hot water from the MAX the user
must first push and hold the hot safety button on the faucet (22) and then press
the cup touch lever. Continuous flow can also be enabled on the hot water
faucet by pulling the cup touch lever forward; however the safety button must be
pushed and held in while swinging the lever forward.
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Water Flow Diagram
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Troubleshooting
Problem
Possible Causes
What To Do
No water from faucet.
The feedwater supply has been
interrupted.
Check the feedwater supply and open the
supply valve.
The sediment filter is clogged.
Replace the sediment filter.
Booster pump malfunction.
Call for service.
Faulty solenoid valve.
No electrical supply.
Call for service.
Make sure the machine is plugged into a
working electrical outlet.
Cold function turned off.
Press the “Cold” button on the front of
the machine.
Faulty compressor.
Call for service.
Faulty thermal sensor.
No electrical supply.
Call for service.
Make sure the machine is plugged into a
working electrical outlet.
Hot function turned off.
Press the “Hot” button on the front of the
machine.
Faulty heating element.
Call for service.
Faulty thermal sensor.
Call for service.
No cold water.
No hot water.
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Parts Drawing
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Parts List
Drawing #
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Not shown
Not shown
Not shown
Not shown
Description
Front Lower Panel
Front Deco
Drip Tray
Tray Grill
Safety Faucet (Hot)
Faucet (Cold)
Function Display
Front Upper Panel
Side Panel (Left)
Side Access Door (Left Side)
Sub Bracket
Hot Tank Assembly
Side Panel (Right)
PCB Cover
UV Circulation Module/Assembly (Pump only = 16-1140)
Main Tank
Main Tank Lid
Top Cover
Drain Cover Assembly
Fan
Compressor
Booster Pump
Condenser Assembly
Cooling Tank Assembly
Sub Plate (Main Cold Tank Baffle)
Tank Bracket
Air Filter
Filter Clip Assembly
Post-Carbon Filter
Reverse-Osmosis Membrane
Pre-Carbon Filter
Sediment Filter
Lower Pressure Switch (LPS)
Normally-Open Solenoid Valve (N.O.S.)
Feed-Valve
Front Wheel Caster; (Caster Housing = 16-1201)
Rear Caster
Rear Panel A
Rear Panel B
Drain Door (Right side)
Transformer
Main PCB Bracket
Main PCB
Lower Deco (innowave logo)
Drain Connector (Cold)
Drain Connector (Hot)
Bi-metal disc (96 degrees C)
Thermistor C/T (cold tank)
Thermistor H/T (hot tank)
Circulation/Extension Pump
Part #
16-1022
16-1018
16-1021
16-1020
16-1076
16-1072
16-1124
16-1093
16-1094
16-1030
16-1091
16-1122
16-1095
16-1057
16-1139
16-1090
16-1026
16-1024
16-1080
16-1208
16-1206
16-1059
16-1123
16-1056
16-1038
16-1041
16-1101
16-1098
16-1003
16-1002
16-1001
16-1000
16-1112
16-1012
16-1014
16-1200
16-1202
16-1032
16-1099
16-1031
16-1126
16-1040
16-1125
16-1023
16-1082
16-1081
16-1137
16-1135
16-1136
16-1060
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Warranty
Limited Warranty for the innowave Max™ Water Treatment System
This water treatment system is guaranteed to the original user only to be free of defects in
materials and workmanship for a period of one (1) year from the date of purchase, or initial lease,
but in no event longer than twenty-four (24) months from the date of manufacture. innowave will
not be liable for any cost of removal, installation, transportation, or any other charges which may
arise in connection with a warranty claim. innowave will not be liable for damage or wear to
products caused by abnormal operating conditions, accident, abuse, misuse, unauthorized
alteration or repair, or if the products were not installed in accordance with innowave's printed
installation and operating instructions, or for any damage caused by hot water, freezing, flood,
fire, or acts of God.
In the event of a claim for warranty, the defective part must be returned to innowave, together
with proof of purchase, installation date, failure date and supporting installation data. Any
defective part returned to innowave must be sent freight prepaid. Documentation to support the
warranty claim and/or a Return Authorization form must be included, if so instructed. innowave,
at its sole discretion, will determine whether to correct the defect or replace the unit, or will
request that the unit be returned to innowave.
Provided a claim is based on a defect in materials or workmanship; and provided the claim is
made within the warranty period; and provided the user has used and maintained the equipment
in accordance with the manufacturer’s instructions, innowave will replace the parts free of charge.
If the unit is returned to innowave for repairs, the end user will pay the cost of freight in both
directions.
This warranty does not apply to damage caused by, or resulting from, shipping, accident,
alteration, misuse or abuse, unauthorized or improper installation, or to units used outside the
country where the unit was rented or purchased. The effects from chlorine corrosion, scaling and
normal wear are specifically excluded from this warranty.
innowave hereby disclaims any and all implied warranties including, but not limited to, the implied
warranties of merchantability and fitness for a particular purpose. The manufacturer or its agents
shall not be liable for consequential damages, whether economic or otherwise, resulting from
breach of this limited warranty. Failure to follow all instructions for operation and maintenance
provided with this unit voids the warranty.
This warranty gives you specific legal rights and you may also have other rights which may vary
from country to country.
innowave USA
11710 Stonegate Circle
Omaha, NE 68164
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