20 000 V
10 000 V
5 000 V
2 000 V
Installation and service guide for
AirMaid® V ozone cleaning system
(NORTH AMERICAN AIRMAID V-SERIES REV-2)
AirMaid®
ozone cleaning system
I n n o v a t i v e A i r T r e a t m e n t
1
WARNINGS AND SAFETY CONSIDERATIONS
General
. This installation and service guide contains important instructions and safety information for the AirMaid®
Ozone Generator (hereafter referred to as ”The Generator”). Read this guide fully before attempting to install,
operate, or perform maintenance on The Generator.
. The Generator is for commercial use only for the treatment of air extracted from the exhaust ducts of commercial kitchens and office buildings. It is designed for installation into new or existing ventilation systems that
properly exhaust to the outdoors and meet all local, state and national building, electric and fire safety codes.
. A typical installation into a commercial kitchen exhaust duct is described. Other applications for treating
extraction air may also be possible, but only for air which is released into the outside environment and never
into working or living spaces. In all cases, the specific requirements according to this guide must be fulfilled.
. The device may not be used by children or by persons with diminished physical, sensory or mental capacity
or lack of experience and knowledge unless supervised or having received instruction. Supervise children to
ensure that they do not play with the device.
. Always disconnect the electric power source from The Generator before performing any service or maintenance.
. The Generator, alarm panel and connections to inlet air and extraction ducts must be installed by qualified
personnel, in compliance with all manufacturer instructions as well as local, state and national building,
electric and fire safety codes.
Troubleshooting & Requesting Service
In the event of operational difficulties with The Generator please contact your distributor or Interzon Technical Support.
Repairs must only be performed by Interzon-trained and authorized service personnel unless prior written
consent has been given. Only original repair parts provided by the manufacturer may be used when servicing
The Generator.
If damage has occurred during shipping, notify the freight carrier at once so that a claim can be filed with the carrier.
2
Electrical Shock Hazard! Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in electrical shock, burns or death.
This equipment is very heavy! See product specifications for rated weight. Always exercise extreme caution
when mounting or dismounting The Generator to assure it cannot be dropped. Use a step ladder or
other stable work platform to provide easy access to The Generator. Never stand on cooking equipment
as falls can result in serious injuries. Wear industry-prescribed work clothing, gloves and eye protection
while mounting, dismounting or servicing The Generator.
This unit emits low levels of ozone into the exhaust duct. If improperly used by unqualified personnel
extended exposure to ozone can result in irritation to eyes, skin and lungs. Always observe industry
guidelines and safety precautions when working with equipment that generates ozone.
LIMITED WARRANTY FOR INTERZON EQUIPMENT
This warranty is subject to the following conditions.
A new product is warranted to be free from defects and/or workmanship for a period of 3 years. If the product
registration form is submitted to Interzon within ten (10) days after the installation is completed, the warranty
shall begin on that date.
The product warranty covers the repair or replacement of defective parts, labor charges according the recommended hours by Interzon, and a maximum travel charge of 175 miles round trip.
The product must be installed according to the specifications described in the product Installation and Service Guide.
Circumstances which can void the warranty include, but are not limited to:
1. If the installation of the generator does not follow all requirements stated in the product Installation and
Service Guide;
2. If the airflow or pressure are not kept to the product specifications;
3. If any foreign matter such as water or other cleaning agents are sprayed into the generator;
4. If the regular inspection and cleaning maintenance for the product are not followed;
5. Any other damage resulting from accident, alteration, misuse, if the serial number is removed or defaced, or
any other external influences.
A spare part is warranted to be free from defects and/or workmanship for a period of ninety (90) days from the
date of its installation. The warranty covers only the repair or replacement of the part itself and does not include
any labor, travel or other incidental charges related to its replacement.
CONTENTS
1.
2.
3.
4. Check Product
Installation Overview
Installation Guidelines
Electrical connection and settings
5.
6.
7.
8.
System Test
Service and Maintenance
Technical Specifications
AirMaid® Product Registration
1. CHECK PRODUCT
Check that the shipment includes the components below and that there is no visible damage. Remove the service
1 CHECK
PRODUCT
hatch and carefully
inspect the
CGC ozone cells that none of the glass tubes are damaged. Any damage must be reported immediately to the distributor or manufacturer. Read the Installation and Service Guide completely before beginning the installation.
1 x AirMaid® Ozone Generator 1 x AirMaid® Alarm Panel
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2 INSTALLATION OVERVIEW
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Study the examples for installation below. Choose the most appropriate for your specific case. If inlet air for the generator cannot be taken from the central ventilation, then a filter box satisfying at least class ASHRAE EU3 shall be installed
as shown. The inlet air can then either be taken from above the false ceiling or from the outdoors with precautions taken
to prevent the entry of moisture or mist. Please do not take air from directly inside
the12"
kitchen.
To minimize 2the fre12" Min
Min
quency of filter changes, use an air source with the least pollutants. The temperature of the inlet air shall never exceed
NFPA 96
104°F (40 °C).
Exhaust duct construction
and clearances
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Regarding odor reduction, AirMaid® is very effective provided there is at least 2 seconds of dwell time (sometimes
referred to as “reaction time”) for the ozone to react with the exhaust gases within the duct. This is a very important
consideration and must be taken into account while planning the exhaust ventilation for your facility.
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12" Min 12" Min
12" Min 12" Min
2
NFPA 96
Exhaust duct construction
and clearances
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5
2
NFPA 96
Exhaust duct construction
and clearances
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1
4
3
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Boxed detail shows connection to a grease duct or hood. Always consult NFPA 96 documentation
6 requirements.
5
to obtain complete specifications and
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1 Kitchen Hood
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2 Kitchen Duct Riser
3 Main Exhaust Duct
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7
6
4 18 Ga T316 SS Welded Duct
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12" Min 12" Min
5 Fire Damper
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NFPA
96
T316 SS
Outlet
Tube
Exhaust duct construction
Ø 3-5 and
in. (80-125
clearances mm)
2
2
1
5
7 AirMaid® Ozone Generator
8 Inlet Tube Ø 5 in. (125 mm)
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9 Filter Box (ASHRAE EU3)
10 IRIS Air Damper
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11 Central Air Supply
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3 have sufficient static resistance2
Note: Hood plenum must
for AirMaid® to function. See “5 SYSTEM TEST”.
Date
201
P
Huv 9 +
(07-
3 INSTALLATION GUIDELINES
All ventilation components between the outlet of the ozone generator to and including the connection to the main exhaust duct must meet stainless steel specification AISI 316. The length of the ozone outlet tube 6 may have a maximum
length of 15 ft. (5 m). Its preferred diameter is 5 in. (125 mm) with a minimum diameter of 3 in. (80 mm). Make sure that
your installation does not block any inspection hatches or other equipment in the facility.
1. Hang the ozone generator. 7
The ozone generator must always be suspended horizontally by its brackets with the service hatch facing downward. Never screw or drill through the generator. Hang using 5/16 in. (M8) threaded rods and anchor these with
nuts on each side of the respective bracket. Note that it is required to retain at least 4 in. (10 cm) of free airspace on
all sides of the generator, in addition to providing easy access to the lower service hatch for its routine maintenance.
Whenever possible, also allow sufficient airspace around and above the generator to ensure easy access to its top
electronics cover, or alternatively for the easy removal of the generator, should service be necessary.
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AirMaid®
2000V/5000V
10000V
302
346
AirMaid®
20000V
302
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4
3
616
616
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Make sure that you have selected the correct ozone generator.
General sizing would be: AirMaid® 2000 V: Exhaust-airflow max. 600 cfm (1000 m3/h)
AirMaid® 5000 V: Exhaust-airflow max. 1500 cfm (2500 m3/h)
AirMaid® 10000 V: Exhaust-airflow max. 3000 cfm (5000 m3/h)
AirMaid® 20000 V: Exhaust-airflow max. 6000 cfm (10000 m3/h)
Note that the direction of the airflow
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must correspond to the arrows on the generator and the picture below.
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2. Fasten the outlet tube 6 between the ozone generator 7 and the eventual connecting point to the exhaust duct.
Make sure that all connections are properly fastened and sealed.
3. Connect the inlet air tube 8 and IRIS* air damper 10 to the ozone generator 7 , or use a filter box 9 with an
ASHRAE6 EU3 filter according
to the picture4below.
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* When used with a central air supply, the IRIS air damper is required to achieve the proper airflow and pressure. For more information,
see section “5 SYSTEM TEST”
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Minimum 3 ft. straight to avoid turbulence
To exhaust duct orC hood
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IRIS Air Damper
ASHRAE EU3
Filter Box
B
B
To exhaust duct or hood
The exhaust ducts must be swept clean of grease and soot at the time of installation. This is required to achieve the
desired results from the ozone cleaning.
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4 ELECRICAL CONNECTION AND SETTINGS
ALARM PANEL – ELECTRICAL INSTALLATION
The installation must be performed by an authorized electrician and follow national standards and regulations. The interlock device displayed on the diagram below is mandatory. The purpose of the safety interlock is to shut off the main
power to the generator when the exhaust fan is turned off. An all-pole safety switch with a break length of at least 3 mm
must be installed as well. The electrical requirements for the ozone generator are 120V AC and 60 Hz. Each and every
generator must be connected to its own mains fuse/breaker.
Performed by electrician
All-pole Safety Switch
BRN
BLU
YEL/GRN
Plug & Play
AirMaid® Alarm Panel
L
N
PE
Plug & Play
Safety Interlock
Mains Fuse/Breaker (per generator):
2000V-10000V: Max 6A Slow
20000V:
Max 10A Slow
External Alarm Outlet
AirMaid® Ozone Generator
ALARM PANEL – MOUNTING
Remove the four screws that fasten the AirMaid® alarm panel to its base. Fasten the base to the wall using devices suitable
for the wall material. In commercial kitchens place the alarm panel where it will be visible to the staff but not to customers.
NOTE: Upon delivery the generator and alarm panel within the shipping carton are calibrated together and have
matching serial numbers. Make sure that generators are always connected to their own alarm panel.
ALARM PANEL – EXTERNAL RELAY CONNECTIONS
If you desire to connect AirMaid® to an external monitoring or alarm system, you can accomplish this by connecting it to
the external alarm terminal block within the AirMaid® alarm panel.
NOTE: The maximum load is rated to 120V and 4A.
The earth ground cable is connected to the chassis screw next to the circuit board.
Connection to external
alarm device.
Voltage-free relay
NO=Normally open
COM=Common
NC=Normally closed
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Inlet power Outlet power
connection connection
from mains to generator
FIRST START:
After the ozone generator is installed, and the airflow and pressure specifications are confirmed, then you can apply
power to the Alarm Panel.
CONFIGURING THE AIRMAID® ALARM PANEL
Press
 or  to step through menu options or reposition the cursor.
Press  or  to change the value.

Press 
Press
to select the current option.
for 5 seconds to save the displayed value.
STATUS OF OPERATION:
AirMaid® Running:
The GREEN lamp is on. The generator is operating normally.
Press to display run and alarm time.
AirMaid® Not Running:
The RED lamp is flashing. An error has occurred. Please see the troubleshooting guide under
section ”5 SYSTEM TEST”.
AirMaid® Not Connected: The RED lamp is flashing. The main switch on the generator may be turned off, or perhaps the power cable from the alarm panel is not plugged into the generator.
Inspect/Clean: Both the RED and the GREEN lamps are flashing. Contact the service company for a routine
inspection and cleaning of the generator according to the instructions found in this manual.
Call Service: The RED lamp is flashing. An error has lasted for more than 72 hours. Contact the service company to remedy the error.
ENTERING/EXITING THE SETTINGS MENU
To ENTER the settings menu:
Press

once. ”Setup code” will be displayed. Enter 401 on the keyboard.
Press and hold

for 5 seconds. The first menu option, ”Set time”, is now displayed.
To EXIT the settings menu:
Press
 or  to go to ”EXIT MENU”, then press 
or wait for 60 seconds and the menu will be exited automatically.
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SETTINGS OPTIONS (*values that should be set at time of installation)
Text displayed
Description of the menu option
* Set time:
Set the time.
* Set date:
Set the date.
Reset Active Alarm:
Reset an active alarm status and restart the functional test.
View event log:
View a list of historic events, including alarms and recalibration.
The 100 most recent events will be displayed.
Service Mode:
Service Mode ON forces the alarm unit to supply the generator with power for diagnostic
purposes. To end, change to OFF and save. For reasons of safety, Service Mode will automatically exit after one hour.
Set alarm delay:
By default, the delay is set to 5 minutes in order to prevent an alarm in case of
a temporary disruption.
Set inspect freq:
Service and maintenance interval in months. After this time period the alarm panel will
blink the service reminder “Inspect/Clean”.
Perform Recalibration:
This menu option must be used after the generator has been repaired and electronic
components have been replaced. Do not recalibrate at any other time.
EXIT MENU:
Leave the settings menu.
SETTINGS MENU FLOW DIAGRAM

8


AirMaid
RUNNING

Set time:
09:00

Set date:
2012 Mar 01

Reset
Active Alarm

View event log
Entries: 000

NR: 01
Service Mode
OFF

OFF / ON
Set alarm delay
Delay time: 005m

Set inspect freq
Months: 12

Perform
Recalibration

EXIT MENU



and
401
and

09:00
and

2012 Mar 01

5 sec.

5 sec.

5 sec.

5 sec.

5 sec.

5 sec.

5 sec.
5 sec.



and

and

Time: 05m

Months: 12

NO / YES
5 SYSTEM TEST
AIRFLOW AND PRESSURE
Measure the airflow through the ozone generator and note the value here __________
Measure the pressure inside the ozone generator and note the value here __________
The values above must now be transferred to the Product Registration Form in this installation guide, or
submitted online at www.interzon.com / Service & Support.
The specified airflow must be 65 ± 20 cfm (30 ± 10 l/s) through each inlet tube and the specified pressure must be
less than -0.08 inH2O (max -40 inH2O). Usually the airflow is measured over the IRIS air damper while the pressure can be
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measured from
the pressure checkpoint
on the long
side of the ozone
generator. The
generator will not
start unless this
minimum pressure specification is met.
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Pressure 1checkpoint
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Minimum 3 ft. straight to avoid turbulence
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IRIS Air
C
Damper
To exhaust duct orC hood
Airflow through each inlet tube:
Clean Air 65 ± 20 cfm (30 ± 10 l/s) Target: 75 cfm (35 l/s)
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Pressure checkpoint
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B
ASHRAE EU3
Filter Box
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To exhaust duct or hood
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Airflow through each inlet tube:
Clean Air 65 ± 20 cfm (30 ± 10 l/s) Target: 75 cfm (35 l/s)
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TROUBLESHOOTING
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1. Ensure that the airflow and pressure specifications are correct.
2. Ensure that the electrical wiring is correctly installed.
3. Ensure that the exhaust fan is running.
4. Ensure that the grease filters are properly installed in the hoods in the kitchen.
5. Ensure that the ozone generator main power switch is in the ON position (rocked UP).
6. Ensure that the interlock is working properly.
7. Ensure that there is no leak in the tubing after the ozone generator.
8. If the ozone generator is installed with a filter box, ensure the filter is clean.
9. If the system still does not start call the distributor or the manufacturer.
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6 SERVICE AND MAINTENANCE
The initial 3-month check-up is both required and important! The check-up procedure should include an inspection
and cleaning of the cells, as well as confirming that the pressure inside and airflow specifications are still correct.
After the first check-up you decide if maintenance is required once per year or more often. Always wear hand and eye
protection when servicing the generator.
If any work needs to be
performed in the kitchen
extraction ducts, the power
to the ozone generator
must be disconnected.
Switch OFF the main power to the ozone generator and remove the service hatch under the generator.
Note: AirMaid® Models 2000V and 5000V have
one set of ozone cells to clean; the 10000V has
two sets; and the 20000V has four sets.
Make sure that the glass electrodes of the ozone cells are not damaged or cracked.
A proper ozone cell should be clean and free from any mechanical damage according to the picture to the right above.
Wet a soft, durable cleaning cloth with your alcohol-based cleaning spirit.
Never spray directly onto the ozone cell!
Caution! The glass tubes are fragile. Use only your hands and never any
sort of tool to scrape or clean the ozone cell.
First clean the surfaces of the glass electrodes and then around the base
of the cell.
Using your fabric like dental floss, gently clean between the electrodes
with a gentle sliding movement.
Finally, wipe clean the inside of the chassis.
Replace the service hatch and switch ON the main power switch on the generator. Make sure the generator has started
by checking the alarm panel – the green lamp should now glow. If the red lamp flashes then see “TROUBLESHOOTING”.
If a filter box is used, clean or replace the filter as needed to assure proper airflow through the generator.
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7 TECHNICAL SPECIFICATION
404
574
252
B
125
300
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AirMaid®
Ozone Capacity (mg/h)
Output
Pressure drop at 65 cfm (30 l/s)
Voltage
2000 V
2000
100 W
0.38 inH2O
120V/60 Hz
5000 V
5000
100 W
0.38 inH2O
120V/60 Hz
22 lbs (10 kg)
10000 V
10000
200 W
0.56 inH2O
120V/60 Hz
24 lbs (11 kg)
20000 v
20000
400 W
0.47 inH2O
120V/60 Hz
40 lbs (18 kg)
6
5
Weight
4
22 lbs (10 kg)
3
Material:
AISI 304 stainless steel
Operating temperature: -13°F to 104°F( -25°C to +40°C)
Dimensions WxLxH:
12 x 16 x 10 in. (300 x 400 x 239 mm) (Models 2000 V/5000 V/10000 V)
Dimensions WxLxH:
25 x 16 x 10 in. (574 x 404 x 252 mm) (Model 20000 V)
Sound pressure level (A-weighted) at 3 ft (1 m): 72,1 dB
The ozone generator is supplied with both pressure and thermal switches. The pressure switch ensures that the ozone
generator only starts when the required negative pressure is established. The thermal switch prevents the ozone generator from overheating. The main switch is supplied with a thermal overload protection of 4A.
Conforms to UL Std.
UL 867
Cert. to CSA Std.
CSA-E60335-1/4E
CSA-E60335-2-65
4006937
Facts about Ozone
Ozone is a colorless gas with a pungent smell that can often be detected by any person at a concentration of 0,02ppm
(0,4mg/m3). The smell of ozone is similar to chlorine like in a swimming baths.
Local protection legislations must be followed when using ozone. For example, in Sweden the Swedish Work Environment
Authority issues the following hygienic limits for ozone:
•
0,1ppm (during a working day, 8 hours)
•
0,3ppm (during 15 minutes)
At acute exposure ozone can cause following injuries:
•
On skin:
Irritation and burning feeling
•
In eyes:
Hard irritation, burn injuries and reduced vision
•
In lungs: Irritated effect on respiratory organs and breathing problems
Always take corrective action and safety precautions if ozone is detected in an indoor environment.
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8 AIRMAID® PRODUCT REGISTRATION
TO BEGIN THE 3-YEAR WARRANTY ON THE DATE OF INSTALLATION, PLEASE SUBMIT THIS FORM TO INTERZON
WITHIN TEN (10) DAYS. This can be done most easily easiest online at www.interzon.com.
INSTALLATION/SERVICE COMPANY
Company Name:
Installed by:
TelephoneE-mail:
PLACE OF INSTALLATION
Name:
Address:
City:
Zip code:
State/Province
Country:
Email:
Contact name:
Telephone:E-mail:
PRODUCT IDENTIFICATION
Model:
AirMaid® 2000 V
AirMaid® 5000 V
AirMaid® 10000 V AirMaid® 20000 V
Product Serial No:
Date of installation: mm/dd/yyyy
FROM SYSTEM TEST
Generator Airflow
cfm (l/s)
Generator Pressure This product registration form should be sent by mail, fax or completed on the internet within 10 days to:
Interzon AB
Propellervägen 4A
SE-183 62 Täby, Stockholm
Sweden
12
Tel:
+46 8 544 444 30
Fax: +46 8 544 444 39
Email: [email protected]
Internet:www.interzon.com
inH2O (Pa)
Reproduction, modification or translation without a prior written consent is forbidden with the exception
of what is permitted by the Act on Copyright.
Copyright Information
© 2014 Copyright Interzon AB
Edition 1, 07/2014
32869
Distributor:
Manufacturer:
Interzon AB
Tel:
+46 8 544 444 30
Propellervägen 4A
Fax:
+46 8 544 444 39
SE-183 62 Täby, Stockholm
Email: [email protected]
SwedenInternet: www.interzon.com
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