Jan Wolter Oosterhuis Dockwise USA Inc. - Houston Engineering aspects of heavy transport shipping - achieving the inconceivable - 2 A HEEREMA GROUP COMPANY Introduction to Dockwise Development of Heavy Transport Engineering aspects of Heavy Transport Float over operations Content open-deck vessels 2 dock-type vessel 9 The Dockwise fleet 3 A HEEREMA GROUP COMPANY 4 yacht carriers The Dockwise network 4 A HEEREMA GROUP COMPANY 5 The Dockwise business A HEEREMA GROUP COMPANY 6 A HEEREMA GROUP COMPANY Up to late 70’ties, all jack-ups, semi-submersibles etc. were moved by means of wet tow. How did the heavy-transport vessels develop throughout the years? History of heavy transport 7 1976 Wijsmulller / Smit Delivery Ocean Servant 1 / Giant Semi-submersible barge History of heavy transport A HEEREMA GROUP COMPANY 1979 Wijsmuller Delivery of Super Servant 1 Semi-submersible vessel Diesel-direct driven 8 History of heavy transport A HEEREMA GROUP COMPANY 1983 Wijsmuller Delivery of Mighty Servant 3 Semi-submersible vessel Diesel-electric driven 9 History of heavy transport A HEEREMA GROUP COMPANY 10 Jumboised Mighty Servant 1 A HEEREMA GROUP COMPANY Increased beam from 42 to 63 meter Increased submersion draft 11 Jumboised Blue Marlin A HEEREMA GROUP COMPANY 12 Jumboised Blue Marlin A HEEREMA GROUP COMPANY Blue Marlin during maiden trip after modification 14.9 m 13 increased submersion draft Jumboised Blue Marlin 12.0 m A HEEREMA GROUP COMPANY 14 A HEEREMA GROUP COMPANY How did the cargo size develop throughout the years? Cargo size development 15 Weight increase 550 tons to 1470 tons VCG increase from 27 to 45 m Container cranes Cargo size development A HEEREMA GROUP COMPANY Deepwater drilling rigs 16 Cargo size development A HEEREMA GROUP COMPANY 1st deepwater drill rig Shell’s Bluewater 1 Deepwater drilling rigs 17 Cargo size development A HEEREMA GROUP COMPANY Ocean Baroness on Blue Marlin Semi submersibles 18 Cargo size development In 59 days A HEEREMA GROUP COMPANY (equals 150 fully loaded 747’s, or 330 empty ones) 59,500 mT on Blue Marlin From Korea to US Gulf BP Thunderhorse PDQ Jackup rigs 19 Cargo size development A HEEREMA GROUP COMPANY 280 m Jackup rigs 20 Cargo size development The Trump Building, New York A HEEREMA GROUP COMPANY Loadout analysis Stability analysis Environmental criteria Wind load analysis Motion analysis Seafastening analysis Support/cribbing analysis Discharge analysis Transport design 21 A HEEREMA GROUP COMPANY Loadout analysis float on 22 A HEEREMA GROUP COMPANY 1 – Deck preparations: float on Loadout 23 A HEEREMA GROUP COMPANY 2 – Loading operation: float on Loadout 24 A HEEREMA GROUP COMPANY 2 – Loading operation: float on Loadout 25 A HEEREMA GROUP COMPANY Float on animation 26 A HEEREMA GROUP COMPANY skid on Loadout analysis 27 A HEEREMA GROUP COMPANY 2 modules for Sanha field (offshore WAF) skidded on the Black Marlin d roll on Loadout analysis 28 A HEEREMA GROUP COMPANY 2 modules for P50 rolled on board SS4 Loadout analysis lift on 29 A HEEREMA GROUP COMPANY 30 Calculation of (transverse) stability Stability analysis A HEEREMA GROUP COMPANY GZ-curve Stability analysis 31 A HEEREMA GROUP COMPANY 32 Yes, for the stability range! Does it matter whether the cargo has buoyancy? Stability analysis A HEEREMA GROUP COMPANY 33 GZ curve with/without cargo buoyancy modelled: Stability analysis A HEEREMA GROUP COMPANY 34 A HEEREMA GROUP COMPANY When initial stability is not sufficient, the GM may be increased by adding sponsoons: Stability analysis 35 Æ Lack of waterplane area! A HEEREMA GROUP COMPANY Float-on/off operations have problems similar to drydocks: Submerging operations Stability analysis 36 A HEEREMA GROUP COMPANY Submerging operations, standard steps: Stability analysis Stability analysis 37 A HEEREMA GROUP COMPANY GHS model of vessel + cargo Stability analysis 38 A HEEREMA GROUP COMPANY Ballast sequence 39 A HEEREMA GROUP COMPANY 40 Transit loading condition A HEEREMA GROUP COMPANY 41 Environmental conditions A HEEREMA GROUP COMPANY 42 Fwind = 6 0.0623 x Vw2 x A x Cs x Ch / 1000 Windload analysis A HEEREMA GROUP COMPANY Linear strip theory using Shipmo Non-linear 3D diffraction theory using AQWA Modeltests Motion analysis 43 A HEEREMA GROUP COMPANY 44 Cribbing / support analysis A HEEREMA GROUP COMPANY Rule of thumb: max static + dynamic cribbing pressure ~ 20 kg/cm2 Cribbing for Kizomba B TLP Standard seafastening chocks used for floating cargoes Seafastening analysis 45 A HEEREMA GROUP COMPANY Seafastening analysis 46 A HEEREMA GROUP COMPANY Purposely designed seafastening Course alterations made if necessary During transit the captain is informed twice daily about the expected weather conditions on route Voyage 47 A HEEREMA GROUP COMPANY Float off Lift off Skid / roll off Launching Float over Forklift Methods of discharge: 48 A HEEREMA GROUP COMPANY 49 Fork-lift discharge method A HEEREMA GROUP COMPANY Loading from construction site 50 Float-over installation topside 2003: TotalElf Amenam (11,200 t) 2004: ConocoPhilips Bayu-Undan (11,500 t) 2004: ConocoPhilips Bayu-Undan (13,900 t) 2005: ExxonMobil EAP GN-deck (18,000 t) A HEEREMA GROUP COMPANY 2007: Woodside Angel (8,000 t) 2008: ExxonMobil EAP GX-deck (14,500 t) Future projects Track record Float overs / deck matings 51 Float overs / deck matings A HEEREMA GROUP COMPANY 52 Installation operation Float overs / deck matings A HEEREMA GROUP COMPANY Float-over video 53 A HEEREMA GROUP COMPANY •Efficient 54 •Cost effective •Fast •Safe Why? Float overs / deck matings A HEEREMA GROUP COMPANY 55 A HEEREMA GROUP COMPANY Blue Marlin can carry 78000 mT, which is equal to 382 statues of liberty Fun fact: CONCLUDING: If we cannot move it, it cannot be moved !!!!!
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