1. No category

Linear drives DGCI, with displacement encoder
Cylinders with displacement encoder
Product range overview
Function
Type
Drives
Rodless
DDLI
DGCI
With piston rod
DNCI
Description
Without guide
With contactless measuring displacement encoder
Based on linear drive DGC-K
Supply ports on end face
System product for handling and assembly technology
With guide
With contactless measuring displacement encoder
Based on linear drive DGC
Supply ports optionally on end face or front
System product for handling and assembly technology
With contactless measuring displacement encoder
Various piston rod variants
Standards-based cylinder to ISO 15552
DIN
DDPC
With contactless measuring displacement encoder
Various piston rod variants
Standards-based cylinder to ISO 15552
DIN
DNC/DSBC
With attached potentiometer MLO-LWG
Various piston rod variants
Standards-based cylinder to ISO 15552
DIN
Swivel
modules
2
Swivel modules
DSMI
Based on swivel modules DSM
Integrated rotary potentiometer
Compact design
Wide range of mounting options
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Cylinders with displacement encoder
Product range overview
Piston j
Stroke/swivel angle
[mm/°]
Rodless
25, 32, 40,
63
18, 25, 32,
40, 63
100, 160, 225, 300, 360, 450,
500, 600, 750, 850, 1000, 1250,
1500, 1750, 2000
100, 160, 225, 300, 360, 450,
500, 600, 750, 850, 1000, 1250,
1500, 1750, 2000
With piston rod
32, 40, 50, 10 … 2000
63
Suitable
for positioning with
CPX-CMAX
for end-position controller
CPX-CMPX
SPC11
for use as a measuring
cylinder
n
n
n
n
n
n
n
n
–
–
–
n
n
n
n
–
–
–
–
n
n
n
n
–
n
n
n
n
n
n
n
n
100 … 750
80, 100
10 … 2000
100 … 750
32, 40, 50,
63, 80
100, 150, 225, 300, 360, 450,
600, 750
Swivel modules
25, 40, 63
270
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
3
Cylinders with displacement encoder
Features
Servopneumatic drive technology
Positioning and Soft Stop applica­
tions as an integral component of the
valve terminal CPX – the modular
peripheral system for decentralised
automation tasks.
The modular design means that
valves, digital inputs and outputs,
positioning modules and end-position
controllers, as appropriate to the
application, can be combined in
almost any way on the CPX terminal.
Advantages:
Pneumatics and electrics – control
and positioning on one platform
Innovative positioning technology –
piston rod drives, rodless drives,
rotary drives
Actuation via fieldbus
Remote maintenance, remote
diagnostics, web server, SMS and
e-mail alerts are all possible via
TCP/IP
Modules can be quickly exchanged
and expanded without altering the
wiring
Technical data è Internet: cpx-cmax
Axis controller CPX-CMAX
Free choice:
Position and force control, directly
actuated or selected from one of
64 configurable position sets.
If you are looking for something
more: the configurable function for
switching to the next set enables
simple functional sequences to be
realised with the axis controller
CPX-CMAX.
All stations are recognised as:
the auto-identification function
identifies each participant with its
device data on the controller
CPX-CMAX.
4
è Internet: www.festo.com/catalogue/...
Also included:
The functional scope of the control­
ler CPX-CMAX includes actuation of
a brake or clamping unit via the
proportional directional control
valve VPWP.
Up to 8 modules (max. 8 axes) can
be operated in parallel and
independently of each other.
Commissioning via FCT (Festo
configuration software) or via
fieldbus: no programming, only
configuration.
Advantages:
Greater flexibility
OEM friendly – commissioning
also via fieldbus
Easy installation and fast
commissioning
Cost-effective
You program the system in your
PLC environment
Subject to change – 2014/12
Cylinders with displacement encoder
Features
Technical data è Internet: cpx-cmpx
End-position controller CPX-CMPX
Fast travel between the mechanical
end stops of the cylinder, stopping
gently and without impact in the
end position.
Fast commissioning via control
panel, fieldbus or handheld unit.
Improved control of downtime.
Actuation of a brake or clamping
unit via the proportional directional
control valve VPWP is an integral
part of the controller CMPX.
Depending on the fieldbus chosen,
up to 9 end-position controllers can
be actuated on the CPX terminal.
All system data can be read and
written via the fieldbus, including,
for example, the mid positions.
Advantages:
Greater flexibility
OEM friendly – commissioning
also via fieldbus
Easy installation and fast
commissioning
Cost-effective
– up to 30% faster cycle rates
– significantly reduced system
vibration
Improved work ergonomics
thanks to significantly reduced
noise level
The extended diagnostics help to
reduce the service time of the
machine
With switching output for actuating
a brake.
Coloured supply ports.
Pre-assembled cables guarantee
faultless and fast connection with
the controllers CPX-CMPX and
CPX-CMAX.
Advantages:
Easy installation and fast
commissioning
Reduction of system downtimes
thanks to the new diagnostic
options
With switching output for
actuating a brake/clamping unit
Technical data è Internet: vpwp
Proportional directional control valve VPWP
The 5/3-way proportional direc­
tional control valve for applications
with Soft Stop and pneumatic
positioning.
Fully digitalised – with integrated
pressure sensors, with new
diagnostic functions.
In sizes 4, 6, 8 and 10.
Flow rate of 350, 700, 1400 and
2000 l/min.
Technical data è Internet: cpx-cmix
Measuring module CPX-CMIX
Fully digital data acquisition and
transmission means that pneumatic
cylinders can be used as sensors.
With very high repetition accuracy
and incorporating both analogue
and digital measuring sensors.
2014/12 – Subject to change
Suitable for the linear drive DGCI
with displacement encoder for
measuring absolute values, for the
piston rod drive DNCI/DDPC with
incremental displacement encoder
or even for a potentiometer of the
type MLO.
è Internet: www.festo.com/catalogue/...
Advantages:
All process steps can be docu­
mented, which improves quality
An adjustable contact force (via
pressure regulator) increases the
precision of the "displacement
sensor"
With displacement encoders for
measuring absolute values, the
actual position is immediately
available after the system is
switched on
5
Cylinders with displacement encoder
Drive options
Technical data è Internet: ddli or dgci
System with linear drive DDLI, DGCI
6
1
1
2
3
6
2
3
Controller module CPX-CMPX or CPX-CMAX
Proportional directional control valve VPWP
Linear drive DDLI, DGCI with displacement encoder
Connecting cable KVI-CP-3-…
Pneumatic rodless linear drive
with displacement encoder, with
or without recirculating ball
bearing guide
Displacement encoder with
absolute and contactless
measurement
Diameters:
– DGCI: 18 … 63 mm
– DDLI: 25 … 63 mm
Stroke: 100 … 2000 mm in fixed
lengths
Range of applications: Soft Stop
and pneumatic positioning
Loads from 1 … 180 kg
No sensor interface required
Advantages:
Complete drive unit
DDLI for easy connection to
customer's guide system
Excellent running characteristics
For fast and accurate positioning
down to ±0.2 mm (only with axis
controller CPX-CMAX)
Standard cylinder with integrated
displacement encoder, conforms
to DIN ISO 6432, VDMA 24 562,
NF E 49 003.1 and Uni 10 290
Displacement encoder with
contactless and incremental
measuring
Diameter: 32 … 100 mm
Stroke: 100 … 750 mm
Range of applications: Soft Stop
and pneumatic positioning
Loads from 3 … 450 kg and a
matching sensor interface
CASM-S-D3-R7
Pre-assembled cables guarantee
faultless and fast electrical
connection
Advantages:
Compact drive unit
Can be used universally
Also with guide unit
For fast and accurate positioning
up to ±0.5 mm (only with axis
controller CPX-CMAX)
Technical data è Internet: dnci
System with standard cylinder DNCI, DDPC
3
1
6
6
2
1
2
3
5
6
6
5
Controller module CPX-CMPX or CPX-CMAX
Proportional directional control valve VPWP
Standard cylinder DNCI, DDPC with displacement encoder
Sensor interface CASM-S-D3-R7
Connecting cable KVI-CP-3-…
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Cylinders with displacement encoder
Drive options
Technical data è Internet: dsmi
System with swivel module DSMI
3
1
6
6
7
2
1
2
3
4
6
7
4
Controller module CPX-CMPX or CPX-CMAX
Proportional directional control valve VPWP
Swivel module DSMI with displacement encoder
Sensor interface CASM-S-D2-R3
Connecting cable KVI-CP-3-…
Connecting cable NEBC-P1W4-K-0,3-N-M12G5
Swivel module DSMI with
integrated displacement encoder
Identical design to pneumatic
swivel module DSM
Absolute displacement encoder
based on a potentiometer
Swivel range of 0 … 270°
Size: 25, 40, 63
Max. torque: 5 … 40 Nm
Range of applications: Soft Stop
and pneumatic positioning
Mass moments of inertia from
15 … 6000 kgcm2 and a
matching sensor interface
CASM-S-D2-R3
Pre-assembled cables guarantee
faultless and fast connection with
the proportional directional
control valve VPWP
Technical data è Internet: casm
System with potentiometer
1
6
7
6
2
4
8
1
2
4
6
7
8
Controller module CPX-CMPX or CPX-CMAX
Proportional directional control valve VPWP
Sensor interface CASM-S-D2-R3
Connecting cable KVI-CP-3-…
Connecting cable NEBC-P1W4-K-0,3-N-M12G5
Connecting cable NEBC-A1W3-K-0,4-N-M12G5
2014/12 – Subject to change
Advantages:
Complete drive unit, compact,
can be used immediately
High angular acceleration
With adjustable fixed stops
For fast and accurate positioning
down to ±0.2° (only with axis
controller CPX-CMAX)
Attachable potentiometers with
absolute measurement, with high
degree of protection
With connecting rod or moment
compensator
Measuring range:
Connecting rod: 100 … 750 mm
Moment compensator:
225 … 2000 mm
Pre-assembled cables guarantee
faultless and fast connection with
the sensor interface CASM
Range of applications: Soft Stop
and pneumatic positioning with
cylinder  25 … 80 mm,
e.g. DNC or DSBC
Loads from 1 … 300 kg
è Internet: www.festo.com/catalogue/...
Advantages:
Easy installation and fast
commissioning
Cost-effective
Can also be used in harsh
ambient conditions
Variety of drives: CPX-CMPX and
CPX-CMAX also support cylinders
with external displacement
encoder
7
Cylinders with displacement encoder
Drive options
System components for Soft Stop systems with end-position controller CPX-CMPX
Linear drive
Standard cylinder
Swivel module
DDLI/DGCI
DNCI, DDPC
DSMI
End-position controller
CPX-CMPX
Prop. directional control valve
VPWP
Sensor interface
CASM-S-D2-R3
Sensor interface
CASM-S-D3-R7
Connecting cable
KVI-CP-3-…
Connecting cable
NEBC-P1W4-…
Connecting cable
NEBC-A1W3-…
Connecting cable
NEBP-M16W6-…
n
n
n
n
cmpx
n
n
n
n
n
vpwp
–
–
n
n
–
casm
–
n
–
–
–
casm
n
n
n
n
n
kvi
–
–
n
n/–
–
nebc
–
–
–
–/n
–
nebc
–
–
–
–
n
nebp
1)
8
Displacement encoder
MLO-LWG/-TLF
MME-MTS
è Page/
Internet
n
n
n
n
n
cmax
n
n
n
n
n
vpwp
–
–
n
n
–
casm
–
n
–
–
–
casm
n
n
n
n
n
kvi
–
–
n
n/–
–
nebc
–
–
–
–/n
–
nebc
–
–
–
–
n
nebp
System components for measuring cylinders with measuring module CPX-CMIX
Linear drive
Standard cylinder
Swivel module
DDLI/DGCI
DNCI, DDPC
DSMI
Measuring module
CPX-CMIX-M1-1
Sensor interface
CASM-S-D2-R3
Sensor interface
CASM-S-D3-R7
Connecting cable
KVI-CP-3-…
Connecting cable
NEBC-P1W4-…
Connecting cable
NEBC-A1W3-…
Connecting cable
NEBP-M16W6-…
è Page/
Internet
n
System components for pneumatic positioning systems with axis controller CPX-CMAX
Linear drive
Standard cylinder
Swivel module
DDLI/DGCI
DNCI, DDPC
DSMI
Axis controller
CPX-CMAX
Prop. directional control valve
VPWP
Sensor interface
CASM-S-D2-R3
Sensor interface
CASM-S-D3-R7
Connecting cable
KVI-CP-3-…
Connecting cable
NEBC-P1W4-…
Connecting cable
NEBC-A1W3-…
Connecting cable
NEBP-M16W6-…
Displacement encoder
MLO-LWG/-TLF
MME-MTS
Displacement encoder
MLO-LWG/-TLF
MME-MTS
è Page/
Internet
n
n
n
n
n
cmix
–
–
n
n
–
casm
–
n
–
–
–
casm
(n)1)
n
n
n
(n)
–
–
n
n/–
–
nebc
–
–
–
–/n
–
nebc
–
–
–
–
n
nebp
kvi
As an extension
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Cylinders with displacement encoder
Overview
Individual components for positioning
With end-position controller SPC11
è Internet: spc11
1
1
2
3
4
End-position controller SPC11-MTS-AIF-2
Proportional directional control valve MPYE
Linear drive DGCI
Connecting cable KMPYE-AIF-…
4
2
3
Individual components for use as a measuring cylinder
With measuring module CPX-CMIX
è Internet: cmix
1 Measuring module CPX-CMIX
2 Linear drive DGCI
1
2
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
9
Linear drives DGCI, with displacement encoder
Key features
At a glance
2
4
6
1
5
3
1 Displacement encoder
è18
High degree of protection IP67
Non-contacting
Measures absolute values
5 Recirculating ball bearing
guide
è16
Piston  18 … 63 mm
Stroke lengths 100 … 2000 mm
Guide backlash = 0 mm
For medium and large loads
Precision mounting interface with
stainless steel slide
Operating behaviour under torque
load = very good
10
2 Supply ports
è35
Optionally on two sides (on the end
face or at the front)
Optionally with different coloured
push-in fittings for simple and
error-free tubing connections
6 Recirculating ball bearing
guide with protected guide
è16
Piston  18 … 40 mm
Stroke lengths 100 … 2000 mm
Guide backlash = 0 mm
The protected guide cleans the
guide rail and protects the recircu­
lating ball bearing guide by means
of an additional wiper seal and
lubrication unit
è Internet: www.festo.com/catalogue/...
3 End stops
è24
Metal fixed stop
Shock absorber, precisely
adjustable
–
Passive guide axis DGC-FA
è dgc-fa
Without drive
Piston  8 … 63 mm
Stroke lengths 1 … 5000 mm
Guide backlash = 0 mm
Precision guide, suitable for DGCI.
Can be used as a machine
component or as a twin guide with
DGCI
4 Profile mounting
è22
Profile mountings remain on the
base plate after the drive is
dismantled. This saves time during
assembly and removal
–
Passive guide axis with
protected guide DGC-FA-GP
è dgc-fa
Without drive
Piston  18 … 63 mm
Stroke lengths 1 … 5000 mm
Guide backlash = 0 mm
The protected guide cleans the
guide rail and protects the recircu­
lating ball bearing guide by means
of an additional wiper seal and
lubrication unit
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Key features
Options
Central lubrication
The lubrication adapter enables the
guide of the linear drive DGCI to be
permanently lubricated in applica­
tions in humid or wet ambient condi­
tions using semi or fully automatic
relubrication devices.
The adapters are suitable for oils and
greases.
For piston  25, 32, 40, 63 mm
Connections:
– On both sides of the slide
– In three places (front, top, rear) on each side
1-channel design, for holding loads
Reliable holding is guaranteed
since the forces act directly on the
slide
A limited number of emergency
braking operations are permissible
with the size 40
No stroke reduction; the drive is
extended by the length of the
clamping unit
For piston  25, 32, 40 mm
Additional slide, either to the right
or left of the main slide
To increase the torques
For piston  18, 25, 32, 40, 63 mm
Technical data è 23
Clamping unit – 1H-PN
Technical data è 21
Additional slide – KL/KR
Technical data è 34
NSF-H1 lubricant for the food industry – H1
The linear drive is of limited
suitability for the food industry.
Further information www.festo.com/sp
è User documentation
2014/12 – Subject to change
Not approved for use in the food
industry:
DGCI-…-GP (protected version)
DGCI-… with integrated shock
absorbers
è Internet: www.festo.com/catalogue/...
11
Linear drives DGCI, with displacement encoder
Peripherals overview
-H-
Note
Drive must not be operated without
end stops or shock absorbers.
1
2
3
4
5
6
7
8
9
aJ
aA
aB
aC
aD
12
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Peripherals overview
Variants and accessories
Type/Order code
For piston j
Description
è Page/Internet
1
18 … 63
Linear drive without accessories, with recirculating ball bearing guide.
16
18 … 63
For protecting against the ingress of dirt and securing proximity sensor cables.
44
25, 32
Facilitates intermediate positions with metal fixed stop. The module can be
attached.
42
18 … 63
For variable end-position adjustment in combination with the stop KYC.
40
18 … 63
For centring loads and attachments on the slide.
44
25, 32, 40
For holding loads.
21
18 … 63
40
18 … 63
For variable end-position adjustment in combination with the shock absorber
retainer DADP-DGC.
Self-adjusting hydraulic shock absorber with spring return and linear cushioning
characteristics.
Self-adjusting hydraulic shock absorber with spring return and progressive
cushioning characteristics.
For connecting compressed air tubing with standard O.D.
18 … 63
Simple and precise mounting option via dovetail connection.
39
25 … 63
For mounting attachments.
44
18 … 63
For centring the drive without foot mountings (user-specific).
44
18 … 63
For mounting on the end cap.
38
18 … 63
Regulates the compressed air and therefore the position of the slide.
44
2
3
4
5
6
7
8
9
aJ
aA
aB
aC
aD
–
1)
Linear drive
DGCI-KF
Slot cover
ABP-S
Intermediate position
module
DADM-DGC
Shock absorber retainer
DADP-DGC
Centring pin/sleeve1)
ZBS/ZBH
Clamping unit
1H-PN
Stop
KYC
Shock absorber
YSR
Shock absorber
YSRW
Push-in fitting
QS
Profile mounting
MUC
Slot nut
HMBN
Centring pin/sleeve1)
ZBS/ZBH
Foot mounting
HPC
Proportional directional
control valve
VPWP
18 … 63
18 … 63
36
36
35
Included in the scope of delivery of the drive
-H-
Note
Allocation table of drives and
associated proportional directional
control valves è 44
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
13
Linear drives DGCI, with displacement encoder
Type codes
DGCI
— 25 — 1000
— KF —
—
—
—
—
—
—
—
—
Type
DGCI
Linear drive with displacement encoder
Piston j [mm]
Stroke [mm]
Guide
KF
Recirculating ball bearing guide
Alternative supply port
–
QD
QR
Q
Push-in fitting at both ends, front
Push-in fitting at both ends, end face
Push-in fitting at one end, end face,
right side
Threaded connection, end face open,
front sealed
Slide
GP
Protected recirculating ball bearing
guide
Lubrication
–
H1
Standard
Lubrication approved for use in food
applications
Lubrication function
–
C
Standard
Lubrication adapter
Additional slide
KL
KR
Additional slide on left
Additional slide on right
Clamping unit
–
1H
None
1-channel
Actuation type
–
PN
None
Pneumatically actuated
Cushioning
–
YSR
YSRW
Adjustable mechanical stop without
cushioning
Self-adjusting shock absorber
Self-adjusting shock absorber,
progressive
EU certification
EX2
14
II 3GD
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Type codes
è
ZUB
F
2B
Accessories
ZUB
Accessories enclosed separately
Type of mounting
F
M
Foot mounting
Profile mounting
Slot cover
…L
For sensor slot
Slot nut
…B
For mounting slot
Operating instructions
O
Express waiver – no operating instructions to be
included
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
15
Linear drives DGCI, with displacement encoder
Technical data
-W-
Function
-N-T-
www.festo.com
Diameter
18 … 63 mm
Stroke length
100 … 2000 mm
General technical data
Piston 
18
Design
Mode of operation
Moment compensator principle
Guide
Mounting position
Type of mounting
Cushioning
è 21
Position sensing
Measuring principle (displacement encoder)
Pneumatic connection1)
Stroke2)
Protected version
Max. speed3)
Stroke tolerance
1)
2)
3)
[mm]
[m/s]
[mm]
18
Operating pressure
Operating pressure1)
Operating medium2)
Note about the operating/pilot medium
[bar]
[bar]
Ambient temperature
Vibration resistance to DIN/IEC 68, Part 2-6
[°C]
Continuous shock resistance to DIN/IEC 68, Part 2-27
CE mark (see declaration of conformity)3)
Certification
Suitability for use in the food industry4)
Corrosion resistance class CRC5)
4)
5)
16
32
40
63
Recommended push-in fittings è 44
With pre-assembled push-in fittings, the tubing diameters apply è 22
Note stroke reduction in combination with CPX-CMAX
Only applies to applications with end-position controller CPX-CMPX, SPC11 and axis controller CPX-CMAX. Otherwise a maximum speed of 3 m/s is permitted.
Operating and environmental conditions
Piston 
1)
2)
3)
25
Rodless linear drive with displacement encoder
Double-acting
Slotted cylinder, mechanically coupled
External recirculating ball bearing guide
Any
Profile mounting
Foot mounting
Direct mounting
Via metal fixed stop
Via shock absorber, self-adjusting at both ends
Via attached displacement encoder
Digital, magnetostrictive, non-contacting and absolute measurement
M5
Gx
G¼
GÅ
100; 160; 225; 300; 360; 450; 500; 600; 750; 850; 1000; 1250; 1500; 1750; 2000
Optional
–
5
0 … 2.5
25
32
40
63
2…8
1.5 … 8
4…8
Compressed air according to ISO 8573-1:2010 [6:4:4]
Lubricated operation not possible
Pressure dew point 10 °C below ambient/medium temperature
–10 … +60
At 10 … 58 Hz: 0.15 mm
At 58 … 150 Hz: 2G
Half sine 15 g, 11 ms
To EU EMC Directive
C-Tick
As per manufacturer's declaration
1
Only applies to applications with end-position controller CPX-CMPX, SPC11 and axis controller CPX-CMAX
The proportional directional control valve VPWP, MPYE requires these characteristic values
For information about the applicability of the component see the manufacturer’s EC declaration of conformity at: www.festo.com/sp è User documentation.
If the component is subject to restrictions on usage in residential, office or commercial environments or small businesses, further measures to reduce the emitted interference may be necessary.
Additional information www.festo.com/sp è User documentation.
Corrosion resistance class CRC 1 to Festo standard FN 940070
Low corrosion stress. For dry indoor applications or transport and storage protection. Also applies to parts behind covers, in the non-visible interior area, and parts which are covered in the application (e.g. drive
trunnions).
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Technical data
ATEX1)
0°C  Ta  +50°C
To EU Explosion Protection Directive (ATEX)
II 3G
Ex nA IIC T4 X Gc
II 3D
Ex tc IIIC T120°C X Dc IP65
Explosion-proof temperature rating
CE marking (see declaration of conformity)
ATEX category for gas
Explosion ignition protection type for gas
ATEX category for dust
Explosion ignition protection type for dust
1)
Make sure that the accessories are suited for ATEX application.
Forces [N] and impact energy [Nm]
Piston 
Theoretical force at 6 bar
Impact energy in the end positions
With fixed stop
With shock absorber YSR/YSRW
18
25
32
40
63
153
295
483
754
1870
0.4
è 21
0.5
0.7
0.7
0.7
25
32
40
63
2
30
2
10
3
50
3
15
5
75
5
25
12
180
12
60
0.65/1.00
0.38/0.60
0.65/1.05
0.38/0.60
0.70/1.05
0.38/0.60
3
1.05/1.20
0.65/0.65
25
25
35
35
Positioning characteristics with axis controller CPX-CMAX
Piston 
18
Mounting position
Resolution
[mm]
Repetition accuracy
[mm]
Minimum load, horizontal1)
[kg]
Maximum load, horizontal1)
[kg]
Minimum load, vertical1)
[kg]
Maximum load, vertical1)
[kg]
Minimum travel speed
[m/s]
Maximum travel speed
[m/s]
Typical positioning time, long stroke2)
[s]
Typical positioning time, short stroke3)
[s]
Minimum positioning stroke4)
[%]
Stroke reduction5)
[mm]
Recommended proportional directional control valve
For CPX-CMAX
1)
2)
3)
4)
5)
Any
0.01
è 19
1
15
1
5
0.05
5
0.75/1.15
0.38/0.65
3
20
è 44
Load = effective load + mass of all moving parts on the drive
At 6 bar, horizontal mounting position, DGCI-XX-1000, 800 mm travel at min./max. load
At 6 bar, horizontal mounting position, DGCI-XX-1000, 100 mm travel at min./max. load
Referred to the maximum stroke of the drive, but never more than 20 mm
The stroke reduction is to be maintained on each side of the drive, the max. positionable stroke is therefore: stroke – 2x stroke reduction
Force control characteristics with axis controller CPX-CMAX
Piston 
18
Mounting position
Maximum controllable force1)
Typical friction forces2)
Repetition accuracy of pressure control3)4)
1)
2)
3)
4)
[N]
[N]
[%]
Any
138
40
 ±2
25
32
40
63
266
60
435
40
679
50
1683
70
Advancing/retracting at 6 bar
These values can fluctuate greatly from cylinder to cylinder and are not guaranteed.
These friction forces must also be taken into consideration when using an external guide or when the cylinder is moving other components subject to friction
This value defines the repetition accuracy with which the internal differential pressure in the cylinder is controlled and refers to the maximum controllable force (the internal differential pressure corresponds to the
prescribed force setpoint value)
The effective force at the workpiece and its accuracy depends largely on the friction in the system as well as the repetition accuracy of the internal control system. Note that friction forces always work against the
direction of movement of the piston. The following formula can be used as a rule of thumb for the force F at the workpiece:
F = Fsetpoint ± Ffriction forces ± repetition accuracy of pressure control
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
17
Linear drives DGCI, with displacement encoder
Technical data
Positioning characteristics with Soft Stop end-position controller CPX-CMPX, SPC11
Piston 
18
25
Mounting position
Repetition accuracy1)
[mm]
Minimum load, horizontal2)
[kg]
Maximum load, horizontal2)
[kg]
Minimum load, vertical2)
[kg]
Maximum load, vertical2)
[kg]
Travel time
[s]
Recommended proportional directional control valve
For CPX-CMPX
For SPC11
1)
2)
32
Any
2
1
2
3
15
30
50
1
2
3
5
10
15
è SoftStop sizing software: è www.festo.com
40
63
5
75
5
25
12
180
12
60
è 45
è 46
One intermediate position. The accuracy in the end positions depends solely on the design of the end stops
Load = effective load + mass of all moving parts on the drive
Electrical data – Displacement encoder
Output signal
Linearity error1)
Maximum travel speed
Protection class
CE marking (see declaration of conformity)
Power supply
Current consumption
Maximum temperature coefficient
Electrical connection
Cable length
Cable quality
1)
2)
[%]
[m/s]
[V DC]
[mA]
[ppm/°K]
[m]
Digital
 ±0.02, min. ±50 m
5
IP67
To EU EMC Directive2)
24 (±25%)
Typically 100
15
Cable with 5-pin plug, round type M9
1.5
Suitable for use with energy chains
Always refers to max. stroke
For information about the applicability of the component see the manufacturer’s EC declaration of conformity at: www.festo.com/sp è User documentation.
If the component is subject to restrictions on usage in residential, office or commercial environments or small businesses, further measures to reduce the emitted interference may be necessary.
Pin allocation of plug
18
Pin
Function
Pin
Function
1
2
3
24 V
–
0V
4
5
–
CAN_H
CAN_L
Screened
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Technical data
Weight [g]
Piston 
18
25
32
40
63
DGCI-…
Basic weight with 0 mm stroke
Additional weight per 10 mm stroke
Moving load
Moving load on additional slide
1200
38
360
300
2400
56
770
650
3100
81
1170
950
7300
124
2360
2000
22500
243
8200
5600
DGCI-…-1H-PN – With clamping unit
Basic weight with 0 mm stroke
Additional weight per 10 mm stroke
Moving load
–
–
–
3436
0.056
1430
4582
0.081
2084
12386
0.124
5519
–
–
–
Materials
Sectional view
1
2
3
4
Linear drives
1
2
3
4
–
–
–
–
–
–
Guide rail
Slide
End cap
Cylinder profile, housing
Seals, sealing band
Guide band, dirt wiper, reversing roller
Cover
Displacement encoder
Cable
Note on materials
High-alloy steel
High-alloy steel
Anodised aluminium
Anodised aluminium
Polyurethane
Polyacetal
Polyacetal, polyamide, powder-coated aluminium
Anodised aluminium, glass-fibre reinforced polyphthalamide
Polyurethane
Free of copper and PTFE
Repetition accuracy x as a function of stroke l
Horizontal
Vertical
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
19
Linear drives DGCI, with displacement encoder
Technical data
Characteristic load values for linear drive with recirculating ball bearing guide and guide
The indicated forces and torques
refer to the slide surface and the
centre of the slide.
These values must not be exceeded
during dynamic operation. Special
attention must be paid to the
deceleration phase.
If the drive is simultaneously
subjected to several of the forces and
torques listed below, the following
equation must be satisfied in
addition to the indicated maximum
loads:
GP – Protected guide
Fy
My
) Fz ) Mx )
) Mz v 1
Fymax. Fzmax. Mx max. My max. Mz max.
Permissible forces and torques
Piston 
18
25
32
40
63
Fymax.
Fzmax.
[N]
[N]
1850
1850
3050
3050
3310
3310
6890
6890
15200
15200
Mxmax.
Mymax.
Mzmax.
[Nm]
[Nm]
[Nm]
16
51
51
36
97
97
54
150
150
144
380
380
529
1157
1157
-H-
Note
To avoid distortion in the slide, the
bearing surfaces of the attachments
20
must maintain a flatness of
0.01 mm.
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Technical data
Maximum permissible piston speed with shock absorber v as a function of effective load m
Piston  18 … 63 with YSR cushioning
Piston  18 … 63 with YSRW cushioning
 18
 25
 32
-H-
 40
 63
Note
This data represents the maximum
values that can be achieved. In
practice, values fluctuate relative to
the size of the effective load.
Dimensions è 32
Technical data – Clamping unit
Size
25
Pneumatic connection
Clamping type
Static holding force
Max. number of emergency braking
operations1)
at reference energy
Number of clamping operations under nominal
load
1)
32
40
M5
[N]
M5
M5
Clamping via spring force, released via compressed air
320
500
[Nm]
–
750
35
0.05
[million
0.45
switching cycles]
–
0.55
1200
Emergency braking refers to braking the effective load if the drive axis loses power.
Operating and environmental conditions – Clamping unit
Operating medium
Operating pressure
Clamping unit opened
Clamping unit closed
Ambient temperature
-H-
Compressed air according to ISO 8573-1:2010 [7:4:4]
[bar]
[bar]
[°C]
4.5 … 8
Pressureless
–10 … +60
Note
No stroke reduction in combination
with the clamping unit; the drive is
2014/12 – Subject to change
extended by the length of the
clamping unit.
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21
Linear drives DGCI, with displacement encoder
Technical data
Number of profile mountings MUC as a function of overall length
Excessive distances between the
profile mountings can reduce the
positioning accuracy. The following
table shows the required minimum
number of profile and foot
mountings.
Stroke [mm]
Number of mounting attachments
Order code M
Profile mounting
Order code F
Foot mounting
+ profile mounting
x
100 … 400
401 … 600
601 … 1200
1201 … 1400
1401 … 2000
2
2
3
3
4
2
2
2
2
2
0
1
1
2
2
Tubing diameter with pre-assembled push-in fittings
Size
Stroke
 in [mm]
[mm]
6
8
10
12
n
n
–
–
–
–
–
–
–
–
–
n
n
n
–
n
–
–
–
–
–
–
–
n
–
n
–
–
–
–
–
–
–
–
–
n
DGCI-18
DGCI-25
DGCI-32
DGCI-40
DGCI-63
22
100 … 2000
100 … 160
225 … 2000
100 … 2000
100 … 750
850 … 2000
100 … 300
360 … 750
850 … 2000
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Technical data
Central lubrication
The lubrication adapter enables the
guide of the linear drive DGCI to be
permanently lubricated in applica­
tions in humid or wet ambient condi­
tions using semi or fully automatic
relubrication devices.
For piston  25, 32, 40, 63
The modules are suitable for oils
and greases
The dimensions of the linear drive
DGCI are the same with and without
central lubrication modules
Both lubrication adapters must be
connected
There are three connection options
on each side
Can be used in combination with:
– Standard slide GK
– Additional slide KL, KR
Cannot be used in combination
with:
– Protected recirculating ball
bearing guide GP
Slide dimensions
è 30
Order code C in the modular product
system è 37
Connection options
Only the connection at the rear or on
the top can be used in combination
with shock absorbers in the end
caps.
Only the connection on the front or
top can be used in combination with
shock absorber retainer DADP.
Connection option for customer design
D1 8+0.2 mm
D2 6 mm
T1 0.6–0.05 mm
T2 0.1+0.2 mm
O-ring  6x1 mm (DIN3771)
The drawing opposite shows the con­
nection option on the top lubrication
interface using a customer design.
1 Slot depth for O-ring
2 Required air gap
Additional dimensions è 30
Structure of a central lubrication system
A central lubrication system requires
various additional components. The
illustration shows different options
(using a hand pump, pneumatic
container pump or electric container
pump) required as a minimum for
designing a central lubrication
system. Festo does not sell these
additional components; however, they
can be obtained from the following
companies:
– Lincoln
– Bielomatik
– SKF (Vogel)
Festo recommends these companies
because they can supply all the
necessary components.
2014/12 – Subject to change
1
2
3
4
1
2
4
5
6
7
8
3
5
Hand pump
Pneumatic container pump
Electric container pump
Manually operated container
pump
Nipple block
Distributor block
Tubing or piping
Fittings
6
7
8
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23
Linear drives DGCI, with displacement encoder
Technical data
Download CAD data è www.festo.com
Dimensions
j 18 … 63
A
è 26
C
B
View C
j 18 … 40
View B
j 18
+ plus stroke length
1 Supply port options on 2 sides
(on the end face or at the front)
24
j 63
j 25 … 40
j 18 … 40
2 Supply port options on 2 sides,
for supply port at one end (on
the end face or at the front)
è Internet: www.festo.com/catalogue/...
j 63
4 Mounting hole for foot
mounting HPC
5 Hole for centring pin ZBS
6 Hole for centring sleeve ZBH
7 Additional slide
8 Thread for end stop
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Technical data

B1
B2
B3
[mm]
B4
B5
0.1
0.05
B6
B7
B8
B9
B10
B11
B12
0.1
18
25
32
40
63
44.5
59.8
73
91
142
49.9
66
79
98.5
149
19.5
30
38.5
45
68
8.8
12.65
5.7
17.2
–
21
30
63.1
55
–
31
42
57.5
65
97
–
1
–
–
–
3.8
6.65
8.5
12.2
19.5
1
1
1.5
2
5
2.4
3.5
14
8
15.5
5.5
9.3
14.9
16.5
21
15.5
21
18
24.8
30

B13
B14
B15
B16
D1

D2
D3

H7
D4
EE
H1
H2
H3
68.3
82.4
97.8
110.3
146.3
0.8
–
–
–
–
20.05
30.05
30.05
40.05
9H7
M4
M5
M6
M6
M10
5
9
9
9
9
M12x1
M16x1
M16x1
M22x1.5
M26x1.5
M5
Gx
Gx
G¼
Gy
56.3
68
78.5
99.5
153.5
23.1
29
30
41.5
48.5
55
67
77
97.5
151
H9
H10
H11
0.05
[mm]
18
25
32
40
63
39
53
65
80.5
123.5

H4
[mm]
0.1
18
25
32
40
63
9.6
13.65
5.7
17.2
68

19.5
29
38.5
45
68
H5
H6
H7
H8
H12
H13
H14
J1
J2
J3
20
20
20
20
20
2.3
4.7
5.9
13.9
23.7
20
26.1
30
35
41.5
16.5
18.6
22
26
39.5
11
17
18.5
26
31.5
0.05
13.4
15.8
17
25
34.8
20
24
27.7
36.5
46
4.6
7.65
8.5
12.2
19.5
2.4
4.5
14
8
–
25.2
29
35.2
44
67
KF
L1
KF-GP
1H-PN
KF
L2
KF-GP
1H-PN
150
200
250
300
400
157
205
250
312
–
–
271
320.5
458
–
74.5
100
124.8
150
200
78
102.5
124.8
156
–
–
100
124.8
150
–
46
55.5
63.8
81.5
131
L3
8.50.15
120.15
11.45 0.15
150.15
15.50.2
L4
L5
30
35
50
60
120
L6
KF
L7
KF-GP
KF-YSR(W)
14.5 … 16.5
22.5 … 26.5
27.3 … 32.3
31 … 36
41 … 46
18 … 20
25 … 29
27.3 … 32.3
37 … 42
–
14.5 … 34.5
22.5 … 47.5
27.3 … 52.3
31 … 56
41 … 76
[mm]
18
25
32
40
63

L8
L9
-H-
L10
YSR
YSRW
KF
0.2
KF-GP
0.2
max.
29.9
35.6
19.5
38.5
38.3
32.6
38.6
28
43.5
48.3
–
16.5
35.3
17
97
3.5
19
35.3
23
–
119
119
119
119
119
[mm]
18
25
32
40
63
5.7
10.5
14.5
14.6
20
5.8
10.6
14.5
14.6
20
15
24.5
30.5
33.5
44
5.5
10.6
14.5
14.6
20
T1
T2
9
17.5
15
20
27.5
2
2
2
2
2.1+0.2
T3
T6
Stroke
tolerance
15
17.3
20
25.7
36.1
0 … 2.5
+0.2
3.1
2.1
2.1
2.1
2.1
Note
For reasons of functional safety of the
displacement encoder and stability of
the linear drive DGCI, the distance L7
2014/12 – Subject to change
must not fall below the values in the
table.
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25
Linear drives DGCI, with displacement encoder
Technical data
Download CAD data è www.festo.com
Dimensions
Slide
j 18
j 25
View A
View A
j 32
j 40
View A
View A
5 Hole for centring sleeve ZBH
6 Hole for centring pin ZBS
26
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Technical data
Download CAD data è www.festo.com
Dimensions
Slide
j 63
View A
5 Hole for centring sleeve ZBH
6 Hole for centring pin ZBS

[mm]
B3
D1
0.05
D2

H7
D3
D4
D5

H7
H2
H3
H4
H5
0.03
0.1
L1
18
25
32
40
63
4.5
5
5
7
8
M5
M5
M5
M5
M8
5
9
9
9
9
–
M6
M6
M6
M6
M5
M5
M5
M6
M8
5
7
7
7
9
16.5
22
19.5
26.8
55
–
320.2
470.2
550.2
900.3
–
–
20
20
40
18
25.5
29.5
34.7
–
880.1
1040.2
1310.2
1690.2
2560.1

L2
L3
L4
L5
L6
L7
L8
T1
T2
T3
T4
0.03
0.1
0.05
0.1
20
40
40
40
40
10
30
45
60
70
–
60
85
110
130
–
–
–
–
190
99
118.5
145.7
195.4
280
–
10
10
10.5
15.5
3.10.1
2.10.2
2.10.2
2.10.2
2.10.2
7.5
7.5
7.5
7.5
18
6.7
8
8
8.5
13.6
[mm]
0.2
18
25
32
40
63
–
74
100
116
169
2014/12 – Subject to change
200.1
440.2
700.2
760.2
990.2
è Internet: www.festo.com/catalogue/...
27
Linear drives DGCI, with displacement encoder
Technical data
Download CAD data è www.festo.com
Dimensions
Slide, variant GP – Protected recirculating ball bearing guide
j 18
j 25
View A
View A
j 32
j 40
View A
View A
5 Hole for centring sleeve ZBH
6 Hole for centring pin ZBS
28
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Technical data

[mm]
B3
D1
D2

H7
D3
D4
D5

H7
H2
H3
0.05
18
25
32
40
4.5
5
5
7
M5
M5
M5
M5
5
9
9
9
–
M6
M6
M6
M5
M5
M5
M6
5
7
7
7
16.5
22
19.5
26.8
–
320.2
470.2
550.2

H4
H5
L1
L2
L3
L4
L5
L6
0.03
0.1
0.03
0.1
0.05
–
–
20
20
18
25.5
29.5
34.7
20
40
40
40
10
30
45
60
–
60
85
110
[mm]
18
25
32
40

0.2
880.1
1040.2
1310.2
1690.2
–
74
100
116
200.1
440.2
700.2
760.2
L8
L9
T1
T2
T3
T4
99
118.5
145.7
195.4
120
144
173
231
–
10
10
10.5
3.10.1
2.10.2
2.10.2
2.10.2
7.5
7.5
7.5
7.5
6.7
8
8
8.5
[mm]
18
25
32
40
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
29
Linear drives DGCI, with displacement encoder
Technical data
Download CAD data è www.festo.com
Dimensions
Slide, variant C – Lubrication adapter
j 25
j 32
View A
View A
j 40
j 63
View A
View A
5 Hole for centring sleeve ZBH
30
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Technical data

B3
B5
0.05
0.05
25
32
40
63
5
5
7
8
1
1.5
18.2
12.5
8.5
7.5
18.2
27.5

L1
L2
[mm]
[mm]
25
32
40
63
104 0.2
131 0.2
169 0.2
256 0.1
D2

H7
D3
M5
M5
M5
M8
9
9
9
9
M6
M6
M6
M6
L3
L4
L5
0.2
0.2
0.03
74
100
116
169
44
70
76
99
40
40
40
40
Profile barrel
j 18
B6
D1
D5

H7
D6
M5
M5
M6
M8
7
7
7
9
M6x1
M6x1
M6x1
M6x1
22
19.5
26.8
55
L6
L7
L8
L10
T1
0.1
0.05
0.1
30
45
60
70
60
85
110
130
–
–
–
190
j 25
D4
H2
H3
H4
H5
0.03
0.1
320.2
470.2
550.2
900.3
–
20
20
40
25.5
29.5
34.7
–
T2
T3
T4
7.5
7.5
7.5
18
8
8
8.5
13.6
+0.2
145
172
223
308.4
132
158
209
293.8
10
10
10.5
15.5
j 32
2.1
2.1
2.1
2.1
j 40
j 63
1 Sensor slot for proximity sensor
2 Mounting slot for slot nut

[mm]
25
32
40
63
B10
B11
H10
H11
15.23
18
20.5
49
–
–
40
30
–
26.5
20.5
37
–
–
20
30
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
31
Linear drives DGCI, with displacement encoder
Technical data
Download CAD data è www.festo.com
Dimensions
1H – With clamping unit
Size 25/32
-H-
Note
Total length L1 with stroke = 0 mm è 25
In case of subsequent installation/modification, note that the dimension
H1 is bigger on a linear drive with clamping unit.
Type
DGCI-25-…-1H-PN
DGCI-25-…-C-1H-PN
DGCI-32-…-1H-PN
DGCI-32-…-C-1H-PN
32
1 Supply port
2 Lubrication adapter
B1
B2
B3
B4
H1
H2
H3
D1
D2
L2
L3
L4
L5
83.6
64.9
17.6
47.5
79
21
39.5
M6
M5
100
182.3
63
198
99.9
79.9
20.9
59
88.5
20
41.5
M6
M5
124.8
209.4
62
223.9
è Internet: www.festo.com/catalogue/...
L6
–
193.8
–
221
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Technical data
Download CAD data è www.festo.com
Dimensions
1H – With clamping unit
Size 40
-H-
Note
Total length L1 with stroke = 0 mm è 25
In case of subsequent installation/modification, note that the dimension
H1 is bigger on a linear drive with clamping unit.
Type
DGCI-40-…-1H-PN
DGCI-40-…-C-1H-PN
2014/12 – Subject to change
1 Supply port
2 Lubrication adapter
B1
B2
B3
B4
H1
H2
H3
D1
D2
L2
L3
L4
L6
109.9
97
11.7
69.4
113.5
28
48.9
M6
M5
150
331.2
105
–
345.7
è Internet: www.festo.com/catalogue/...
33
Linear drives DGCI, with displacement encoder
Ordering data – Modular products
Order code
-H-
L
Note
è 42
Drive must not be operated without
end stops or shock absorbers.
è 40
è 44
1H-PN
è 40
YSR
YSRW
QD, QR, Q
M
B
è 44
F
Effective stroke reduction when ordering an additional slide KL or KR
For a linear drive DGCI with additional
slide, the effective stroke is reduced
by the length of the additional slide
and the distance between both slides.
Given:
DGCI-18-500-…
L = 20 mm
L17= 99 mm
34

[mm]
L17
DGCI-…-KF
DGCI-…-KF-…-GP
18
25
32
40
63
99
118.5
145.7
195.4
280
120
144
173
231
–
The effective stroke is reduced to
381 mm = 500 mm – 20 mm – 99 mm
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Ordering data – Modular product
Order code – Alternative supply port
Four different supply port options (see
below) can be selected when ordering
the linear drive.
To make commissioning easier, the
linear drive is supplied with different
Push-in fitting at both ends, front (standard)
DGCI-…
coloured push-in fittings (black or
blue release ring) and without push-in
fittings in the case of the variant
DGCI-…Q.
Push-in fitting at both ends, end face
DGCI-…-QD
B
B
S
S
Push-in fitting at one end, end face
DGCI-…-QR
No push-in fitting, end face open
DGCI-…Q
K
A
-H-
Note
Compressed air supply at
one end is only recommen­
ded for strokes up to
600 mm.
Direction of movement of the slide:
S
To the right:
Fitting with black release ring
Order code
KL/KR – With additional slide
K
A
Alternative port option
B
To the left:
Fitting with blue release ring
K
Supply ports open
A
Supply ports sealed
GP – With protected recirculating ball bearing guide
-H-
Note
In the case of the variant with GP,
only fixed stops may be used in the
end caps. Shock absorbers may only
be used in combination with the
shock absorber retainer DADP-DGC.
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
35
Linear drives DGCI, with displacement encoder
Ordering data – Modular product
Ordering table
Size
18
25
32
40
63
0
M Module No.
544425
544426
544427
544428
544429
Function
Piston 
Stroke
Guide
Linear drive with displacement encoder
[mm] 18
25
32
40
63
[mm] 100; 160; 225; 300; 360; 450; 500; 600; 750; 850; 1000; 1250; 1500; 1750; 2000
Recirculating ball bearing guide
0
O Alternative supply port
ê
1 QR
Condi­
tions
Push-in fitting at both ends, front face (standard)
Push-in fitting at both ends, end face
Push-in fitting at one end, end face, right side
Threaded connection (end face open, front face sealed)
M5
Gx
Gx
G¼
Code
Enter
code
DGCI
-…
-…
-KF
DGCI
-KF
-QD
-QR
-Q
1
Gy
Only for stroke 100 … 600 mm
M Mandatory data
O Options
Transfer order code
DGCI
36
–
–
è Internet: www.festo.com/catalogue/...
– KF
–
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Ordering data – Modular product
Ordering table
Size
ê Slide
0
O Lubrication
Lubrication function
Additional slide on left
Additional slide on right
Clamping unit
Actuation type
Cushioning
EU certification
Accessories
Type of mounting
Slot cover for sensor slot
Slot nut for mounting slot
User documentation
2 GP
18
25
32
40
Protected recirculating ball bearing guide
Standard
Lubrication approved for use in food applications
Standard
–
Lubrication adapter
Additional slide, standard, on left
Additional slide, standard, on right
–
None
–
1-channel
–
None
–
Pneumatically actuated
Adjustable mechanical stop without cushioning (standard)
Shock absorber, self-adjusting
Shock absorber, self-adjusting, progressive
II 3GD
63
Condi­
tions
Code
–
2
-GP
3
-H1
4
4
-C
-KL
-KR
5
-1H
5
-PN
–
–
–
–
-YSR
-YSRW
-EX2
ZUBF
M
…L
…B
O
7
8
8
Foot mounting (includes 0 … 2 profile mountings depending on the stroke)
Profile mounting (2 … 4 depending on the stroke)
1…9
–
1…9
Express waiver - no operating instructions to be included (already available) (operating
instructions in PDF format are available free of charge on our website at
http://www.festo.com)
Enter
code
ZUB-
Not with YSR, YSRW and lubrication adapter C
3 H1
Not with protected version GP; cushioning YSR, YSRW or clamping unit 1H
4 KL, KR
For a linear drive DGCI with additional slide (KL, KR), the effective stroke per additional slide is reduced by the dimension in the table è 34 plus the distance between the slides
5 1H, PN
Not with protected version GP; additional slide KL, KR or lubrication H1
Only with cushioning YSRW
1H only with PN
7 EX2
Not with protected version GP and lubrication adapter C
8 F, M
Allocation table è 22
M Mandatory data
O Options
–
Transfer order code
–
–
2014/12 – Subject to change
–
–
–
–
–
– ZUB
–
è Internet: www.festo.com/catalogue/...
–
–
–
37
Linear drives DGCI, with displacement encoder
Accessories
Material:
Galvanised steel
Foot mounting HPC
(order code: F)
-H-
Note
Additional profile mountings MUC
are required for strokes above
400 mm è 22.
+
Dimensions and ordering data
For 
AB

[mm]
18
25
32
40
63
5.5
5.5
6.6
6.6
11
For 
j 18 … 25
j 32 … 63
j 18 … 25
j 32 … 63
= plus stroke length
AC
AO
AT
AU
B1
B2
B3
2
2
2
2
3
6.75
9
10
10
13.5
3
4
5
6
8
13.25
15
19
20
28
11.2
13.35
9
12.6
17.5
4.3
7.65
9
12.2
12.5
15.2
22.35
29.5
32.8
55.5
B4
B5
H1
H2
H3
H4
18
25
32
40
63
5.3
8.65
10.5
14.2
17.5
23.2
29.5
27
36.8
49
64
76.5
87.5
111.5
172.5
59.5
71.5
82.5
104.5
164.5
16
14.35
8
15.3
22
21.5
19.35
13
22.3
30
For 
H6
SA
TR
TR1
–0.2
±0.1
±0.1
176.5
230
288
340
456
30
40
56.5
65
111
–
–
19.5
25
39
[mm]
[mm]
18
25
32
40
63
1)
38
7.7
8.5
9
12
19
US
Weight
Part No.
Type1)
533667
533668
533669
533670
545237
HPC-18
HPC-25
HPC-32
HPC-40
HPC-63
[g]
38.6
55
68
78
133
58
131
239
348
1245
Suitable for ATEX areas
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Accessories
Material:
High-alloy steel
Profile mounting MUC
(order code: M)
j 63
The profile mounting can only be
mounted underneath in combina­
tion with the clamping unit, shock
absorber retainer DADP and inter­
mediate position module DADM.
Area of application
è22
j 18 … 40
Dimensions and ordering data
For 
AH
B1
B2
560.15
65.50.15
800.15
960.15
1490.2
[mm]
B3
B4
B5
B6
D1

H13
D2

H7
28.7
28.5
35
43
72.5
27.2
37.5
47.5
57
87
23.2
29.5
37
46.8
69
5.7
7
7
7
10
5.5
5.5
5.5
6.5
9
5
5
5
6
6
±0.2
18
25
32
40
63
27.2
32.5
37.5
47
75
67.80.2
79.50.2
940.2
110.5 0.2
169 0.5
For 
H1
H2
H3
H4
L1
[mm]
18
25
32
40
63
1)
64
76.5
87.5
111.5
172.5
5.7–0.2
6.5–0.2
6.5–0.2
8.5–0.2
11
9.90.1
12.50.1
130.1
160.1
25.5
6.4
7.43
4
11.3
15
330.1
350.1
450.1
600.1
800.4
L2
L3
±0.05
±0.2
20.5
22.5
30
44
26
–
–
–
–
56
Weight
Part No.
Type1)
531752
531753
531754
531755
531757
MUC-18
MUC-25
MUC-32
MUC-40
MUC-63
[g]
78
113
174
346
1080
Suitable for ATEX areas
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
39
Linear drives DGCI, with displacement encoder
Accessories
Shock absorber retainer DADP-DGC
Stop KYC
Materials: Stop
Housing: Anodised aluminium
Stop bracket: Stainless steel casting
Bracket: High-alloy steel
Free of copper and PTFE
Materials: Shock absorber retainer
Housing: Anodised aluminium
Free of copper and PTFE
Shock absorber retainer DADP-DGC
Stop KYC
-H-
Note
Shock absorbers are not included in
the scope of delivery.
Existing stop elements can be
Dimensions
For 
removed from the end caps of the
linear drive and installed in the shock
absorber retainer.
B1
B2
B3
D1
H1
H2
H3
H4
L1
16
16.5
16.5
16
25
34.5
35
35
35.7
50
29
30
30
35
40
M12x1
M16x1
M16x1
M22x1.5
M26x1.5
20.7
25.5
25.5
37
51.5
0.2
0.5
0.5
0.5
1.5
12.5
15
15
21.5
33
0.7
1.4
1.7
2
0
128
168
206.8
255
328
L2
L3
L4
L5
L6
[mm]
18
25
32
40
63
For 
KF
L7
KF-GP
KF-YSR(W)
14.5
22.5
27.3
31
41
18
25
27.3
37
–
14.5
22.5
27.3
31
41
[mm]
18
25
32
40
63
-H-
74.5
100
124.8
150
200
107
136
164
210
256
118.5
125
165
220.5
268
23.5
20.5
14.5
31
24
Note
For reasons of functional safety of the
displacement encoder and stability of
the linear drive DGCI, the distance L7
40
80
80
120
156
200
must not fall below the values in the
table.
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Accessories
Technical data and ordering data
Precision adjustment
Installation example
-H-
-H-
Note
The stop KYC can be mounted at any position along the stroke.
Note dimension L7 è 40
The stop KYC can be used in both directions.
For 
[mm]
Max. impact force
[N]
Shock absorber retainer DADP-DGC
18
1100
25
1400
32
1700
40
3500
63
4300
1)
2)
Precision adjustment L
[mm]
Stop KYC
18
25
32
40
63
2)
Ambient temperature
[°C]
–10 … +80
CRC1)
2
Weight
[g]
Part No.
Type2)
130
180
215
460
1080
541729
541730
541731
541732
545245
DADP-DGC-18-KF
DADP-DGC-25-KF
DADP-DGC-32-KF
DADP-DGC-40-KF
DADP-DGC-63
Corrosion resistance class CRC 2 to Festo standard FN 940070
Moderate corrosion stress. Indoor applications in which condensation may occur. External visible parts with primarily decorative requirements for the surface and which are in direct contact with the ambient atmo­
sphere typical for industrial applications.
Suitable for ATEX areas
For 
[mm]
1)
Note
10
10
10
15
15
Ambient temperature
[°C]
–10 … +80
CRC1)
2
Weight
[g]
Part No.
Type2)
400
560
790
1525
2950
541691
541692
541693
541694
545243
KYC-18
KYC-25
KYC-32
KYC-40
KYC-63
Corrosion resistance class CRC 2 to Festo standard FN 940070
Moderate corrosion stress. Indoor applications in which condensation may occur. External visible parts with primarily decorative requirements for the surface and which are in direct contact with the ambient atmo­
sphere typical for industrial applications.
Suitable for ATEX areas
-H-
Note
Permissible impact energy
è 17
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
41
Linear drives DGCI, with displacement encoder
Accessories
Intermediate position module
DADM-DGC
-H-
Materials:
Housing: Anodised aluminium
Stop screw, nut: Galvanised steel
Bracket, lever:
High-alloy steel
Free of copper and PTFE
linear drive and the intermediate
position module be operated
without a shock absorber.
A shock absorber retainer
DADP-DGC and a stop KYC are
additionally needed when using an
intermediate position module.
The projection (dimension H4) must
be observed when using the drive
in combination with the intermedi­
ate position module DADM-DGC.
Mounting via foot mountings HPC
or profile mountings MUC is
recommended in this case.
Note
Shock absorbers are not included
in the scope of delivery.
Existing shock absorbers can be
removed from the end caps of the
linear drive and installed in the
shock absorber retainer.
Under no circumstances may the
Dimensions
For 
[mm]
B1
B2
B3
D1
H1
H2
122.5
138
16.5
16.5
40
40
19
19
69.4
80.2
68.6
79.7
For 
[mm]
H3
H4
L1
L2
L3
L4
25
32
41
52
1.4
1.7
116
116
100
100
13.4
13.4
52.2
52.2
25
32
-H-
Note
Permissible impact energy
è 17
42
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Accessories
Minimum distance
Between end stop and intermediate position
Between two intermediate positions

L1

L2
L3
L4
25
32
145.3
185.3
25
32
105
105
100
100
2.5
2.5
Technical data and ordering data
Precision adjustment L
Installation example
-H-
-H-
Note
The intermediate position module DADM-DGC can be used in both directions.
A shock absorber retainer DADP-DGC and a stop KYC are additionally needed
when using an intermediate position module.
Note
The intermediate position module DADM-DGC can be mounted at any position
along the stroke.
For 
Operating pressure
Impact velocity
Swivel time
Repetition accuracy
[mm]
[bar]
[m/s]
[ms]
[mm]
25
32
For 
[mm]
25
32
1)
è 21
2.5 … 8
Ambient
temperature
[°C]
–10 … +60
CRC1)
.100
Mounting position
Pneumatic connection
Precision adjustment L
[mm]
0.02
Position sensing
QS-4
Weight
2
Part No.
Type2)
541700
541701
DADM-DGC-25-A
DADM-DGC-32-A
[g]
2
Any
For proximity sensor
SME/SMT-10
430
530
Corrosion resistance class CRC 2 to Festo standard FN 940070
Moderate corrosion stress. Indoor applications in which condensation may occur. External visible parts with primarily decorative requirements for the surface and which are in direct contact with the ambient atmo­
sphere typical for industrial applications.
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
43
Linear drives DGCI, with displacement encoder
Accessories
Ordering data
Comment
Order code
Part No.
Type
25 … 40
For mounting slot
B
547264
Technical data è Internet: hmbn
HMBN-5-1M5
10
186566
HMBN-5-2M5
150928
150927
150928
150927
Technical data è Internet: zbs, zbh
ZBS-5
10
ZBH-9
ZBS-5
ZBH-9
63
Centring pin/sleeve ZBS, ZBH2)
18
25 … 63
18
25 … 63
For slide
–
For end cap
–
18 … 63
For sensor slot
Every 0.5 m
L
151680
Technical data è Internet: abp
ABP-5-S
2
YSRW
540347
540349
540351
1232870
543069
Technical data è Internet: ysrw
YSRW-DGC-18-KF
1
YSRW-DGC-25-KF
YSRW-DGC-32-KF
YSRW-DGC-40/50-B
YSRW-DGC-63
Slot cover ABP-S
Shock absorber YSRW2)
18
25
32
40
63
1)
2)
Packaging unit
Suitable for ATEX areas
Ordering data – Proportional directional control valves and push-in fittings
For 
Stroke
Proportional directional control valve
Technical data è Internet: vpwp
[mm]
[mm]
Part No.
Type2)
For applications with axis controller CPX-CMAX
18
100 … 2000
550170
25
100 … 160
550170
225 … 600
550170
750 … 2000
550171
32
100 … 400
550170
450 … 2000
550171
40
100 … 300
550170
360 … 750
550171
850 … 2000
550172
63
100 … 300
550171
360 … 750
550172
850 … 2000
1552544
1)
2)
44
PU1)
For 
Slot nut HMBN2)
VPWP-4-L-5-Q6-10-E-…
VPWP-4-L-5-Q6-10-E-…
VPWP-4-L-5-Q8-10-E-…
VPWP-6-L-5-Q8-10-E-…
VPWP-4-L-5-Q8-10-E-…
VPWP-6-L-5-Q8-10-E-…
VPWP-4-L-5-Q8-10-E-…
VPWP-6-L-5-Q8-10-E-…
VPWP-8-L-5-Q10-10-E-…
VPWP-6-L-5-Q8-10-E-…
VPWP-8-L-5-Q10-10-E-…
VPWP-10-L-5-Q-10-E-G-EX1
Push-in fitting for DGCI
Technical data è Internet: quick star
Part No.
Type
153306
186096
186098
186098
186098
186098
186099
186099
186101
186100
186102
186103
QSM-M5-6
QS-Gx-6
QS-Gx-8
QS-Gx-8
QS-Gx-8
QS-Gx-8
QS-G¼-8
QS-G¼-8
QS-G¼-10
QS-Gy-8
QS-Gy-10
QS-Gy-12
PU1)
10
Packaging unit
Suitable for ATEX areas
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12
Linear drives DGCI, with displacement encoder
Accessories
Ordering data – Proportional directional control valves and push-in fittings
For 
Stroke
Proportional directional control valve
Technical data è Internet: vpwp
[mm]
[mm]
Part No.
Type2)
1)
2)
Push-in fitting for DGCI
Technical data è Internet: quick star
Part No.
Type
PU1)
For applications with Soft Stop end-position controller CPX-CMPX, horizontal
18
100 … 1750
550170 VPWP-4-L-5-Q6-10-E-…
2000
550171 VPWP-6-L-5-Q-10-E-…
25
100 … 160
550170 VPWP-4-L-5-Q6-10-E-…
225 … 300
550170 VPWP-4-L-5-Q8-10-E-…
360 … 2000
550171 VPWP-6-L-5-Q8-10-E-…
32
100
550170 VPWP-4-L-5-Q6-10-E-…
160 … 1000
550171 VPWP-6-L-5-Q8-10-E-…
1250 … 2000
550172 VPWP-8-L-5-Q-10-E-…
40
100 … 500
550171 VPWP-6-L-5-Q8-10-E-…
600 … 750
550172 VPWP-8-L-5-Q-10-E-…
850 … 2000
550172 VPWP-8-L-5-Q10-10-E-…
63
100 … 160
550170 VPWP-4-L-5-Q8-10-E-…
225 … 300
550171 VPWP-6-L-5-Q8-10-E-…
360 … 450
550172 VPWP-8-L-5-Q10-10-E-…
500 … 2000
1552544 VPWP-10-L-5-Q-10-E-G-EX1
153306
153306
186096
186098
186098
186096
186098
186098
186099
186099
186101
186100
186100
186102
186103
QSM-M5-6
QSM-M5-6
QS-Gx-6
QS-Gx-8
QS-Gx-8
QS-Gx-6
QS-Gx-8
QS-Gx-8
QS-G¼-8
QS-G¼-8
QS-G¼-10
QS-Gy-8
QS-Gy-8
QS-Gy-10
QS-Gy-12
10
For applications with Soft Stop end-position controller CPX-CMPX, vertical
18
100 … 1750
550170 VPWP-4-L-5-Q6-10-E-…
2000
550171 VPWP-6-L-5-Q-10-E-…
25
100 … 160
550170 VPWP-4-L-5-Q6-10-E-…
225 … 750
550170 VPWP-4-L-5-Q8-10-E-…
850 … 2000
550171 VPWP-6-L-5-Q8-10-E-…
32
100
550170 VPWP-4-L-5-Q6-10-E-…
160 … 300
550170 VPWP-4-L-5-Q8-10-E-…
360 … 1750
550171 VPWP-6-L-5-Q8-10-E-…
2000
550172 VPWP-8-L-5-Q-10-E-…
40
100 … 225
550170 VPWP-4-L-5-Q8-10-E-…
300 … 750
550171 VPWP-6-L-5-Q8-10-E-…
850 … 1000
550171 VPWP-6-L-5-Q-10-E-…
1250 … 2000
550172 VPWP-8-L-5-Q10-10-E-…
63
100 … 160
550170 VPWP-4-L-5-Q8-10-E-…
225 … 300
550171 VPWP-6-L-5-Q8-10-E-…
360 … 450
550172 VPWP-8-L-5-Q10-10-E-…
500 … 2000
1552544 VPWP-10-L-5-Q-10-E-G-EX1
153306
153306
186096
186098
186098
186096
186098
186098
186098
186099
186099
186101
186101
186100
186100
186102
186103
QSM-M5-6
QSM-M5-6
QS-Gx-6
QS-Gx-8
QS-Gx-8
QS-Gx-6
QS-Gx-8
QS-Gx-8
QS-Gx-8
QS-G¼-8
QS-G¼-8
QS-G¼-10
QS-G¼-10
QS-Gy-8
QS-Gy-8
QS-Gy-10
QS-Gy-12
10
Packaging unit
Suitable for ATEX areas
2014/12 – Subject to change
è Internet: www.festo.com/catalogue/...
45
Linear drives DGCI, with displacement encoder
Accessories
Ordering data – Proportional directional control valves and push-in fittings
For 
Stroke
Proportional directional control valve
Technical data è Internet: mpye
[mm]
[mm]
Part No.
Type
1)
Push-in fitting for DGCI
Technical data è Internet: quick star
Part No. Type
PU1)
For applications with Soft Stop end-position controller SPC11-MTS-AIF-2, horizontal
18
100 … 300
154200 MPYE-5-M5-010-B
153306
360 … 1750
151692 MPYE-5-x-LF-010-B
153306
2000
151693 MPYE-5-x-HF-010-B
153306
25
100 … 160
151692 MPYE-5-x-LF-010-B
186096
225 … 300
151692 MPYE-5-x-LF-010-B
186098
360 … 2000
151693 MPYE-5-x-HF-010-B
186098
32
100
151692 MPYE-5-x-LF-010-B
186096
160 … 1000
151693 MPYE-5-x-HF-010-B
186098
1250 … 2000
151694 MPYE-5-¼-010-B
186098
40
100 … 500
151693 MPYE-5-x-HF-010-B
186099
600 … 750
151694 MPYE-5-¼-010-B
186099
850 … 2000
151694 MPYE-5-¼-010-B
186101
63
100 … 160
151692 MPYE-5-x-LF-010-B
186100
225 … 300
151693 MPYE-5-x-HF-010-B
186100
360 … 450
151694 MPYE-5-¼-010-B
186102
500 … 2000
151695 MPYE-5-y-010-B
186103
QSM-M5-6
QSM-M5-6
QSM-M5-6
QS-Gx-6
QS-Gx-8
QS-Gx-8
QS-Gx-6
QS-Gx-8
QS-Gx-8
QS-G¼-8
QS-G¼-8
QS-G¼-10
QS-Gy-8
QS-Gy-8
QS-Gy-10
QS-Gy-12
10
For applications with Soft Stop end-position controller SPC11-MTS-AIF-2, vertical
18
100 … 300
154200 MPYE-5-M5-010-B
153306
360 … 1750
151692 MPYE-5-x-LF-010-B
153306
2000
151693 MPYE-5-x-HF-010-B
153306
25
100 … 160
151692 MPYE-5-x-LF-010-B
186096
225 … 750
151692 MPYE-5-x-LF-010-B
186098
850 … 2000
151693 MPYE-5-x-HF-010-B
186098
32
100
151692 MPYE-5-x-LF-010-B
186096
160 … 300
151692 MPYE-5-x-LF-010-B
186098
360 … 1750
151693 MPYE-5-x-HF-010-B
186098
2000
151694 MPYE-5-¼-010-B
186098
40
100 … 225
151692 MPYE-5-x-LF-010-B
186099
300 … 750
151693 MPYE-5-x-HF-010-B
186099
850 … 1000
151693 MPYE-5-x-HF-010-B
186101
1250 … 2000
151694 MPYE-5-¼-010-B
186101
63
100 … 160
151692 MPYE-5-x-LF-010-B
186100
225 … 300
151693 MPYE-5-x-HF-010-B
186100
360 … 450
151694 MPYE-5-¼-010-B
186102
500 … 2000
151695 MPYE-5-y-010-B
186103
QSM-M5-6
QSM-M5-6
QSM-M5-6
QS-Gx-6
QS-Gx-8
QS-Gx-8
QS-Gx-6
QS-Gx-8
QS-Gx-8
QS-Gx-8
QS-G¼-8
QS-G¼-8
QS-G¼-10
QS-G¼-10
QS-Gy-8
QS-Gy-8
QS-Gy-10
QS-Gy-12
10
Packaging unit
Ordering data – Connecting cables
Description
Cable length
[m]
Part No.
Type1)
Connection between axis controller CPX-CMAX/end-position controller CPX-CMPX and proportional directional control valve VPWP
Angled plug and angled socket
0.25
540327 KVI-CP-3-WS-WD-0,25
0.5
540328 KVI-CP-3-WS-WD-0,5
2
540329 KVI-CP-3-WS-WD-2
5
540330 KVI-CP-3-WS-WD-5
8
540331 KVI-CP-3-WS-WD-8
Straight plug and straight socket
2
540332 KVI-CP-3-GS-GD-2
5
540333 KVI-CP-3-GS-GD-5
8
540334 KVI-CP-3-GS-GD-8
1)
46
Suitable for ATEX areas
è Internet: www.festo.com/catalogue/...
Subject to change – 2014/12