STEEL. REDEFINED.™ NSB 72 Powder Metal Alloy NanoSteel NSB 72 is a nanostructured powder metal steel alloy featuring extreme hardness and excellent wear resistance with salt fog corrosion and excellent pitting resistance. The hot hardness approaches cemented tungsten carbide/cobalt composites. FLOW CONTROL MINING CUTTING TOOLS BEARING The spherical morphology of this powder results in an excellent packing factor for producing high density finished parts with high dimensional tolerance control. The micron-sized powders are centrifugally or gas atomized and are commonly consolidated by MIM, Additive Manufacturing, HIP or other processes. Examples of current target industries and applications for NSB 72 Material Chemistry Metal Elements Iron (Fe) Chromium (Cr) Niobium (Nb) Molybdenum (Mo) Manganese (Mn) Weight Balance < 20.0% < 5.0% < 4.0% < 1.0% P Elements Boron (B) Carbon (C) Silicon (Si) Weight < 5.0% < 2.0% < 1.0% Powder Properties Melt Point Theoretical Density Tap Density Packing Factor Morphology 1124° C 7.78 g/cm³ 4.56 g/cm³ up to 59% Spherical Powder Size Range Process Metal Injection Molding (MIM) Additive Manufacturing (AM) Hot Isostatic Process (HIP) Other Processes D50 5 - 30 µm 30 - 50 µm 80 - 120 µm Available upon request Copyright © The NanoSteel Company, Inc. All rights reserved. 272 West Exchange St., Ste 300, Providence, Rhode Island, 02903 100 µm Micrograph showing the spherical morphology of NSB 72 that results in an excellent packing factor for producing high density finished parts featuring high dimensional tolerance control Toll Free USA & Canada 1-877-293-6266 International Calls +1 401 270 3549 web site www.NanoSteelco.com e-mail [email protected] NSB 72 Powder Metal Alloy Consolidated (HIP) Alloy Physical, Mechanical and Electrical Properties Melt Point 1124° C Theoretical Density 7.78 g/cm3 Hardness Vickers 1 1096 HV Hardness Rockwell C 72 HRC Wear Resistance 2 (mass loss) 0.072 g Wear Resistance 2 (volume loss) 9.2 mm3 Threshold Galling Stress 3 ≥ 103 MPa Coefficient of Thermal Expansion (200° C) 9.7 µm/m•K Coefficient of Thermal Expansion (1000° C) 13.4 µm/m•K Maximum Relative Permiability, µmax 34 1 Extrapolated from HRC 2 ASTM G65-04 Procedure A 5 µm SEM backscatter image: Primary phases – Light colored matrix: alphairon; dark grey: chrome borocarbide; white: complex borocarbide 3 ASTM G98 ASTM G65-044 Wear Resistance Hot Hardness Comparison 1700 0.20 1500 0.16 Hardness (HV) Mass Loss (g) 0.18 0.14 0.12 0.10 0.08 0.06 0.04 0.02 1100 NSB 72 900 High Speed Steel 700 Tool Steel 500 300 0.00 NSB 72 4 Carbides 1300 A11LV A11 100 0 100 200 300 400 500 600 Temperature (° C) 700 800 900 ASTM G64-04 Procedure A Fabrication Machinability Alloy NSB 72 AISI A11 AISI A11 LV D2 H13 420 SS Hardness (HRC) 72 62 56 59 47 51 Saw Lathe Mill Carbide Blade Carbide Inserts Carbide Inserts NR NR NR − − − − − − − − − − − − − − − Drill Carbide NR NR NR E M E Wire EDM E E E E E E Grind M M M E E E E M D NR − Easy Medium Difficult Not Recommended Not Measured Weldability Requires special conditions for limited weldability. Corrosion Resistance Salt Fog Corrosion NSB 72 has corrosion resistance when exposed to a salt fog environment5. It performs equal to 316L stainless steel and is superior to hardened 420 stainless steel (51 HRC). 5 NSB 72 316L SS A11 ASTM G85-A2 cyclic acidified salt fog test for 168 hr (modified ASTM B117) Copyright © The NanoSteel Company, Inc. All rights reserved. 272 West Exchange St., Ste 300, Providence, Rhode Island, 02903 Toll Free USA & Canada 1-877-293-6266 International Calls +1 401 270 3549 web site www.NanoSteelco.com e-mail [email protected] H13 NSB 72 Pitting Corrosion Pitting Corrosion 90 80 Critical Pitting Temperature (ºC) NSB 72 has high resistance to pitting in an acidified ferric chloride solution. This alloy has an exceptionally high critical pitting temperature of 85° C according to ASTM G48 Method E. Powder Metal Alloy 70 60 50 40 30 20 10 0 NSB 72 304L 316L Intergranular Corrosion NSB 72 has low resistance to intergranular attack6 in comparison to 304L and 316L. 6 ASTM A262 Method B and C Cyclic Potentiodynamic Polarization NSB 72 cyclic potentiodynamic polarization7 (CPP) curves demonstrate higher corrosion resistance than 304L and 316L stainless steel. The CPP curve shows a small amount of hysteresis which indicates that very little permanent damage (e.g. pitting) occurs during the test. 7 Cyclic Potentiodynamic Polarization ASTM G61 – conducting cyclic potentiodynamic polarization measurements for localized corrosion susceptibility of iron-, nickel- or cobalt-based alloys NSB 72 Availability In stock – 25 lb containers or bulk quantity upon request. Copyright © The NanoSteel Company, Inc. All rights reserved. 272 West Exchange St., Ste 300, Providence, Rhode Island, 02903 Toll Free USA & Canada 1-877-293-6266 International Calls +1 401 270 3549 web site www.NanoSteelco.com e-mail [email protected]
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