1. No category

KTM-12/16(F)
■ Floor Space
CNC Vertical Boring
Turning Mills
&
※본 카다로그의 사양 및 구조는 품질향상을 위하여 예고없이 변경될 수 있습니다.
■ 회사전경
株式會社 金
銅機械
KEUMDONG MACHINERY CO., LTD.
본사 및 공장 : 경남 함안군 칠서면 대치리 280-1 (칠서 산업단지) / Tel. 055) 586-5960 / Fax. 055) 586-5964
기 술 영 업 : Tel. 055) 586-4910 / Fax. 055) 586-4914
KTM-SERIES Printed in Korea 2008.01
KEUMDONG
MACHINERY
KTM-12/16(F)모델은 다양한 가공방식을 채택하여 한대의 기계에서 최적의 작업
능력을 향상하고자 제작되어진 기계입니다.
Turning 및 Boring은 물론 C-Axis을 이용한 Milling 가공까지 가능하며,Milling tool
16set와 Turning tool 7set의 기본사양 채택으로 조건에 맞는 다양한 절삭과 높은
가공정밀도를 실현하고자 제작되어진 CNC수직선반입니다.
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KTM-12/16(F)
Point
■Drilling on workpiece face
■Turning on workpiece side
■ATC Tool Magazine
자동공구 교환장치는 다양한 절삭방식이 요구되어
지는 공작물에도 Turning Tool과 회전 Tool을 이용
하여 One setting 가공이 가능함.
Column
Cross rail
Ram
Saddle
■고정밀 위치결정
고정밀 스케일(옵션사양)을 사용하여 X.Z-Axis의 위치결정 및 Table Indexing degree의 정밀도를 향상 시켰습니다.
0.001 deg)
·············································································································(0.001mm,
■고정밀 가공
Turning tool의 Clamping 방법 개선(Clamp력 : 7ton, Hirth coupling 사용)으로 강력절삭이 가능하며 Milling 가공시
최대 RPM에서 Tool run out을 최소화 하였습니다.
■고강성 주물 구조
높은 하중과 강력절삭에 의한 기계구조의 변형이 없도록 열대칭 구조의 설계와 요소별로 Rib를 변화,배치하여
고강성 구조물로 실현 시켰습니다.
■고정밀 이송 Unit (X,Z-Axis)
고정밀 Ball screw와 AC 서보 Motor를 사용하여 Axis의 급속이송 성능을 높였으며 정밀도를 유지합니다
10m/min, Z-Axis 10m/min)
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Table
C-Axis
Bed
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KTM-12/16(F)
Construction
■ Saddle / Ram 구조 및 특성
• 4각 Ram 안내면을 이용한 고강성 Saddle을 실현시켜 중절삭을 가능케 함.
■ Table 구조 및 특성
• 앵귤러 볼베어링 사용에 의한 레디얼 방향의 하중을 지지 및 회전 Run out 감소.
• Table은 대경 Thrust bearing을 사용하여 고 하중 지지를 하며 고속 및 고 중량 절삭을 가능케 함.
- Ram의 상하이송 및 Saddle의 좌우이송에 필요한 Ball screw 지지 Bearing
• Table 상부는 독립식 수동 4T-Jaw 안내로 다양한 형상의 공작물 체결 및 효율적 배치를 할 수 있음.
• 2중 유압 Balancing실린더의 구조로 Z-Axis 이동 안정화.
• 고정밀 Rotary encoder를 사용하여 Table indexing 정밀도 향상. ·······················(분할각도 0.001。)
• Turning tool의 강력한 Clamping(7ton)으로 중절삭 가능.
• 2중 Clamping 장치로 중 절삭에도 Table 위치 정밀도를 유지.
• Arbor 손상 방지를 위한 Milling tool 직접교환 방식과 Milling attach 사용.
- Pull stud 공구착탈방식 적용(P50T-1)
↑
Clamping force(7Ton)
↑
Hirth coupling
Milling attach
Turning tool holder
Table T-Groove
Table Clamping
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KTM-12/16(F)
Tool/Power/Cutting Area
■ Tool 홀더
Standard tool holder
■ 최소 Boring 가공범위
Tool holder Body
Boring bar holder Body
Ram size :
Morse taper holder body
■ 최대 가공 가능범위
240
Holder base body
■ 4T-Jaw 체결 가능범위
■ 테이블 토오크 및 모터 출력선도
공작물 내경 Clamping
공작물 외경 Clamping
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KTM-12/16(F)
Specification / Controller
■ Specification
Description
Cutting
Capacity
Table
Ram Head
Travel
C-Axis
Speed
ATC
Motor
Capacity
Machine
Size
Max. Swing
Max. Turning height
Max. Milling height
Max. Mass of workpiece
Table Diameter
Table speed of turning
Number of table speed
Ram size
Spindle speed
Spindle taper standard
Horizontal travel of ram (Saddle)
Vertical travel of ram (Z-Axis)
Cross rail travel
Max. Table speed
Table Indexing degree
X-Axis
Rapid feed speed
Z-Axis
C-Axis
X-Axis
Cutting feed rate
Z-Axis
C-Axis
Tool holder
Number tool
Tool sank size
Pull stud
Table motor
Spindle motor
X-axis motor
Z-axis motor
C-axis motor
Height
Length (W X B)
Mass
Power Supply
Total Power Capacity
CNC Controller
■ Controller
Unit
KTM-12/16(F)
mm
mm
mm
kg
mm
rpm
step
mm
rpm
mm
mm
rpm
deg.
mm/min
mm/min
rpm
mm/min
mm/min
rpm
ea
mm
kW
kW
kW
kW
kW
mm
mm
kg
kVA
-
1,600
900
860
6,000
1,260
5~350
2
240 x 240
1~2,000
ISO 7/24 No.50
2,960
900
Fixed
3
0.001
10,000
10,000
3
3,000
3,000
2
MAS. BT50
Milling tool: 16 / Turning tool: 7
40 x 40
P50T-1
AC 37/45
AC 15/18.5
AC SERVO 4
AC SERVO 4
AC SERVO 4
5,064
5,300 x 4,380
18,000
AC200/220V±10%, 50/60Hz±10%
75/80
FANUC 18i-TB
■ 표준부속품
■ 선택부속품
•Table(수동식 4T-Jaw 포함)
•유압장치
•Slidway 윤활장치
•절삭유 장치
•Splash guard
•X-Axis slidway 보호 스틸커버
•레벨링 블록 및 기초볼트,너트
•경보표시등
•공구Box 및 보수용 공구
•테이블 윤활 냉각장치
•Scale Feedback( X,Z-Axis)
•고압 절삭유 장치
•자동공구교환장치(ATC)
•Transformer
•유압척 및 실린더
•Tool holders
•작업등
•공구계측 시스템(Tool setter)
•Chip conveyor & Chip bucket
•Auto power off
•Through spindle coolant
Standard Specification (표준기능)
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1. 제어축
Max. controlled axes (최대 제어축) ························3 (X,Z,C)
Simultaneous control axes (동시 제어축) ····················3 (X,Z,C)
Least input increment (최소 입력 단위) ···········(0.001mm, 0.001deg)
Fine acceleration/deceleration (파인 가감속)
HRV control (HRV 제어)
High-speed HRV control (고속 HRV 제어)
Inch/metric switching (인치, 미터 변환) ····················G20, G21
Interlock (인터록)
Machine lock (머신록) ·····································Z-축
Emergency stop (비상정지)
Overtravel (오버 트러블)
Stored stroke check 1 (내정 행정 한계 1)
Mirror image Each axis (미러 이미지) ···············설정화면/M-CODE
Follow-up
Chamfering on/off ···································M72,M73
Backlash compensation (백러쉬 보정)
Stored pitch error compensation (기억형 피치 에러 보정)
2. 조작
Automatic operation (memory)
DNC operation
MDI operation
Program number search (프로그램 번호 찾기)
Sequence number search (시퀸스 번호 찾기)
Dry run (드라이 런)
Single block (싱글 블록)
Jog feed (수동 연속 이송)
Manual handle feed (수동 핸들 이송)
Manual handle interrupt (수동 핸들 개입)
Incremental feed (수동 핸들 이송 비율) ················X1, X10, X100
3. 보간기능
Positioning (위치결정) ·····································G00
Linear interpolation (직선보간) ·······························G01
Circular interpolation (원호보간) ··························G02,G03
Dwell (휴지) ············································G04
Threading/synchronous feed (나사절삭/동기이송)
Multi-start threading (다줄 나사) ·····························G33
Skip (스킵) ·············································G31
4. 피드기능
Rapid traverse (급이송) ·························0~10,000mm/min
Rapid traverse override (급이송 오버라이드) ·········Fo, 25, 50, 100%
Feed per minute/ rotation (분당/회전당) ···················G94/G95
Cutting feedrate clamp
Automatic acceleration/deceleration (자동 가감속)
Feedrate override (절삭이송 오버라이드) ··················0 to 200%
Jog override (수동 연속 이송 오버라이드) ··················0 to 100%
Override cancel (오버라이드 취소) ·······················M56/M57
5. 프로그램 입력
Optional block skip (선택 블록 스킵) ························1 block
Maximum value (최대 지령치) ·······················± with 8 digits
Program number (프로그램 번호) ····················O with 4 digits
Sequence number (시퀸스 번호) ·····················N with 5 digits
Decimal point input (소수점 입력)
Diameter/radius programming (직경/반경)
Plane selection (평면 선택) ························G17, G18, G19
Rotary axis designation (회전축 지정)
Rotary axis roll-over (회전축 롤오버)
Coordinate system setting (좌표계 설정)
Automatic coordinate system setting (자동 좌표계 설정)
Coordinate system shift (좌표계 이동)
Direct input of coordinate system shift (좌표계 직접 이동)
Manual absolute on/off
G code system (G-코드 체계) ·································A
Chamfering/corner rounding (면취/코너 R)
Subprogram call (보조 프로그램 호출)
Custom macro B (사용자 마크로 B)
Canned cycle (고정 사이클) ·························G90,G92,G94
Canned cycle for drilling (드릴용 고정 사이클) ···········G83,G84,G85
Arc radius R programming (원호 반경 R지정)
FANUC Series 15 tape format (15 테이프 포멧)
6. 보조/주축기능
Miscellaneous function (M-코드 기능) ·················M with 3 digits
Spindle function (주축 기능) ·························S with 3 digits
Constant surface speed control (주속 일정 제어) ·············G96/G97
Spindle override (주축 오버라이드) ·····················0% to 150%
1st spindle orientation (1주축 오리엔테이션) ····················M19
2nd spindle orientation (2주축 오리엔테이션) ···················M39
Rigid tapping (리지드 탭핑) ·································M29
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Tool function (공구 기능) ································T4 digits
Tool compensation data (공구 보정 데이터) ·····················32개
Tool offset (공구 옵셋) ··································T-CODE
Tool geometry/wear compensation (공구 형상/마모 보정)
Tool nose radius compensation (인선 R보정) ············G40,G41,G42
Tool offset value counter input (공구 옵셋량 카운터 입력)
Direct input of measured tool compensation value
(공구 보정량 측정치 직접 입력 )
8. 편집기능
Part program storage length (파트 프로그램 용량) ···············160m
Registered programs (프로그램 등록 개수) ····················125개
Part program editing (프로그램 편집)
9. 설정/표시
Status display (상태 표시)
Clock function (시계 기능)
Current position display (현재 위치 표시)
Program display (프로그램 표시)
Parameter setting display (파라메타 설정 표시)
Self-diagnosis function (자기 진단 기능)
Alarm display (알람 표시)
Alarm history display (알람 이력 표시)
Display of PMC message (PMC 알람 표시)
Operation history display (가공 이력 표시)
Help function (도움 기능)
Display language (표시 언어) ································영어
Data protection key (데이터 보호) ·······················Key switch
Screen clear (화면 소거)
10. 데이터 입출력 기능
Reader/punch interface (입출력 인터페이스) ················RS-232-C
Memory card input/output (메모리 카드 입출력)
Embedded ethernet
Control unit built-in display ······················(10.4˝ color LCD)
Optional Specification (선택기능)
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Stroke limit check before travel (이동전 스토로크 체크)
Sequence number collation stop (시퀸스 번호 비교 정지)
Program restart (프로그램 재개)
Tool retract and return (공구 도피/복귀)
Manual linear/circular interpolation (수동 직선/원호 보간)
Unidirectional positioning (한방향 위치 결정) ····················G60
Polar coordinate interpolation (극좌표 보간) ··············G12.1,G13.1
Cylindrical interpolation (원통보간) ···························G7.1
Helical interpolation (헬리컬 보간)
Threading retract (나사절삭 도피)
Continuous threading (연속 나사)
Variable-lead threading (가변 리드 나사) ························G34
Circular threading (원호 나사) ····························G35/G36
Polygon turning ···································G50.2/G51.2
Linear acceleration/deceleration (직선 가감속)
after cutting feed interpolation (보간전 직선 가감속)
Optional block skip (선택 블록 스킵) ·······················9 blocks
Program number (프로그램 번호) ·····················O with 8 digits
Workpiece coordinate system (워크 좌표계) ···············G52 to G59
Workpiece coordinate system preset (워크 좌표계 프리셋) ········G92.1
Addition of workpiece coordinate system (워크 좌표계 확장) ······48 sets
Direct drawing dimension programming (도면 치수 직접 입력)
G code system (G-코드 체계) ································B/C
Programmable data input (프로그램 데이터 입력) ·············G10/G11
Addition to custom macro common variables ············#500 to #999
(마크로 변수 확장)
Multiple repetitive canned cycle (복합형 고정 사이클) ·········G70~G76
Multiple repetitive canned cycle II (복합형 고정 사이클 II) ···(Pocket profile)
Arc radius R programming (원호 반경 R지정) ··············with 9 digits
M code group check (M-코드 그룹 체크)
Tool compensation data (공구 보정 데이터) ··················64 items
Tool life management (공구 수명 관리)
Automatic tool compensation (자동 공구 보정) ···············G36/G37
Direct input of measured tool compensation value B
(공구 보정량 측정치 직접 입력 B)
Part program storage length (파트 프로그램 용량) ···320,640,1280,2560m
Registered programs (프로그램 등록 개수) ···········200, 400, 1000개
Background editing (백그라운 편집)
Expanded part program editing (확장 프로그램 편집)
Run time and parts number display (가동시간 표시)
Graphic function
Dynamic graphic display
Display language (표시 언어) ···························(일어, 한글)
Handy machine operator’s panel
11