MX Progressing cavity pump MX Issue 01-2015 2 Progressing cavity pump MX Content KNOLL .It works. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Modular system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Advantages, features, design features, branches, type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Suction version .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Following plate version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Submerged version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Hopper version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Pump series.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Options and certificates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Check list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Progressing cavity pump MX 3 KNOLL .It works KNOLL with its approximately 890 employees is the largest employer in Upper Swabian Bad Saulgau. Walter Knoll laid the foundation for the company in 1970. The family business supplies manufacturers and users of machine tools with conveyors and filter systems around the world. The company has grown continuously on its own premises since 1974. Its affiliation with and sense of responsibility toward the local region are part of its corporate philosophy. The progressing cavity pump MX satisfies with all important certification the demanding requirements of the food, pharmacy and cosmetic industry. Because of its outstanding pressure stability and the excellent cleaning and service the MX is also applicable in the chemical, paint and lacquer as well as in the paper industry. 4 Progressing cavity pump MX Progressing cavity pump MX 5 6 Discharge nozzle DIN32676 Stator EW40/10 Suction housing DIN32676 Discharge nozzle tangential outlet Stator EW25/10 with double jacket Hopper housing with CIP-nozzle and double jacket Discharge nozzle DIN11851 Stator EW30/10 Suction housing DIN11851 Discharge nozzle EN1092-1 Stator EW15/40 Suction housing EN1092-1 Discharge nozzle DIN11864-1 Stator EW20/20 Hopper housing rectangular with two CIP-nozzles Progressing cavity pump MX Modular design Because of the modular design the MX is suitable for many operations and is easy to maintain. The variation of the components allows the ideal modification of the pump in accordance to the customer-specific applications. Hygienic mechanical seal MXHS Double acting mechanical seal for quench MXHS-MXEB Elastomer bellow mechanical seal MXEB Gear motor in aseptic design Shaft sealing PS-seal with flushing Spur gear motor Gland packing with flushing Servo gear motor Progressing cavity pump MX 7 Advantages 1. 10 bar per pressure stage because of EvenWall® technology 2. Compact length also at high pressure 3. Gentle product transfer 4. Quick and easy cleaning 5. Non-slip connecting elements 6. Modular design 7. Outstanding pressure stability Design features – example MX20S Modular design (9 pump assembly versions can be adapted) Stators in EvenWall® design (uniform elastomer wall thickness) Fast disassembly and assembly by means of clamping closure Hygienic sleeve covering universal point Cardan joint Features • CIP- and SIP-compatible • Hygienic design • Sanitary features without dead areas • Extremely easy to service • Intelligent interfaces 8 Progressing cavity pump MX The progressing cavity pump MX satisfies the demanding requirements of the food, pharmacy and cosmetic industry. Modern design features offer excellent cleaning and service. Therefore the pump is available with all common certificates. Because of its outstanding pressure the MX is also applicable in the chemical, paint and lacquer as well as in the paper industry. Non-slip cylindrical connection element prevents unintended loosening pump components Spacious sealing chamber for all sealing options Quick replacement of wear parts via interface opposite the product Robust, splash-resistant bearing housing allows for the assembly of a “standby pump” to existing drive Type code MX 20S-15/20 Designation Size Model Pump assembly size Pressure stage Progressing cavity pump MX Size: Drive shaft diameter Model: Suction, submergible, hopper, following plate Pump assembly size: Rotor diameter Pressure stage: 20 = 2-stage (20 bar maximum) 9 Application examples Food industry | dairy | beverage industry | pharmacy | cosmetic industry | paint and lacquer industry | chemical industry Pet food industry MX20S-15/20 Medium: Flow rate: Pressure: Viscosity: meat slurry 78 l/h 10 bar 1,500 mPas Confectionary industry MX20R-25/10 Medium: Flow rate: Pressure: Viscosity: fat/fruit puree 450 l/h 7 bar 70,000 mPas Bakery industry MX50R-80/10 Medium: Flow rate: Pressure: Viscosity: 10 dough 5,800 l/h 6 bar 12,000 mPas Progressing cavity pump MX Food industry | dairy | beverage industry | pharmacy | cosmetic industry | paint and lacquer industry | chemical industry Application examples Food industry MX50S-50/40 Medium: Flow rate: Pressure: Viscosity: dairy products 300 – 3,000 l/h 30 bar 1,300 mPas Automotive industry MX50R-80/20 Medium: 1K pur adhesive Flow rate: 3,900 l/h Pressure: 30 bar Viscosity: 1,500,000 mPas Special feature: solid stator in tool steel Chemical industry MX20S-25/10 Medium:cleanser Flow rate: 200 – 800 l/h Pressure: 0.5 bar Viscosity: 1 mPas Progressing cavity pump MX 11 Suction version Types MX10S MX20S MX30S MX50S Application • Dosing and transferring applications • Aqueous to high viscous media • Gentle transfer of media with solids at high pressure Features • • • • • • • Vertical and horizontal arrangement possible Independent direction of rotation Self-priming pump to 0.2 bar absolute Available as a mobile or stationary pump CIP and SIP cleaning connections standard Prepared for temperature control of the complete pump Short length 90 80 MX30 70 60 MX50 50 40 MX10 MX20 Pressure in bar 30 20 10 0 1 10 100 1.000 10.000 100.000 Flow rate in l/h Information based on a medium with viscosity 1 mPas and density 1.0 kg/dm³ 12 Progressing cavity pump MX Following plate version Types MX10F MX20F MX30F MX50F Application • Drum and tank draining via following plate • Gentle transfer of media with solids at high pressure Features • Self-priming pump to 0.2 bar absolute • Short length • Dosing constant with less pulsation 90 80 70 60 50 40 Pressure in bar 30 20 MX10 MX20 MX30 MX50 10 0 1 10 100 1.000 10.000 100.000 Flow rate in l/h Information based on a medium with viscosity 1 mPas and density 1.0 kg/dm³ Progressing cavity pump MX 13 Submerged version Types MX20T MX30T Application • Dosing and transferring applications • Aqueous to high viscous media • Gentle transfer of media with solids at high pressure Features • • • • • Easy drainage of drums, mixers, agitators and big bags Short length Cassette version with no dead space ensures maximum product safety Dosing constant with less pulsation Quick and easy cleaning 90 80 70 60 50 40 Pressure in bar 30 20 MX20 MX30 10 0 1 10 100 1.000 10.000 100.000 Flow rate in l/h Information based on a medium with viscosity 1 mPas and density 1.0 kg/dm³ 14 Progressing cavity pump MX Hopper version Types MX20R MX30R MX50R Application • High viscous to airtight media • Media with high solids content • Dosing and transfering applications Features • • • • • • • Conical feeding screw empties the hopper efficiently Position of the axial face seal ensures excellent cleanability Well designed separation points for easy disassembly Trough shape prevents deposits on the hopper walls Additional attachment hopper can be adapted Provides positive flow of medium to the pump assembly Maximum chamber utilization for mixing of product 90 80 MX30 70 60 MX50 50 40 MX20 Pressure in bar 30 20 10 0 1 10 100 1.000 10.000 100.000 Flow rate in l/h Information based on a medium with viscosity 1 mPas and density 1.0 kg/dm³ Progressing cavity pump MX 15 Pump series MX10 S; F Max. pressure: Flow rate: Viscosity: Temperature: Solids passage: 40 bar 1 up to 75 l/h up to 200,000 mPas -30 °C up to 140 °C up to 6 mm Available pump assemblies •8/40 •10/20 MX20 S; R; F; T Max. pressure: Flow rate: Viscosity: Temperature: Solids passage: 40 bar 5 up to 5,600 l/h up to 200,000 mPas -30 °C up to 140 °C up to 22 mm Available pump assemblies •15/20 •15/40 •20/20 •20/40 •25/10 •25/20 •30/10 •30/20 •40/10 16 Progressing cavity pump MX Pump series MX30 S; R; F; T Max. pressure: Flow rate: Viscosity: Temperature: Solids passage: 80 bar 50 up to 20,000 l/h up tp 200,000 mPas -30 °C up to 140 °C up to 48 mm Available pump assemblies •30/80 •50/10 •50/20 •60/10 MX50 S; R; F Max. pressure: Flow rate: Viscosity: Temperature: Solids passage: 60 bar 500 up to 100,000 l/h up to 200,000 mPas -30 °C up to 140 °C up to 76 mm Available pump assemblies •50/40 •50/60 •60/40 •80/10 •80/20 •100/10 Progressing cavity pump MX 17 Options and certificates Double jacket for tempering Pump assembly with double jacket Suction housing with double jacket Hopper housing with double jacket Base plates Base plate in cap profile Base plate with height adjustable feet Hygienic base frame Mobile base plate Materials Materials in contact 1.4571, 1.4404, 1.4301 with the product: Elastomer parts: Elastomers in different qualities, with conformity FDA 21 CFR 177.2600 and EU 1935/2004 Connections: DIN11851, DIN32676, DIN11864-1, DIN11864-2, DIN11864-3, DIN EN1092-1 KNOLL Maschinenbau GmbH is certified according to: 18 The MX is available in designs according to: Progressing cavity pump MX Check list Contact data Company Address Contact person Phone / E-Mail / Process description Operation data Medium Flow rate (l/h) Viscosity (mPas) Density (kg/dm³) Temperature (°C) Concentration (%) Particle size (mm) Discharge pressure (bar) Inlet pressure (bar) Arrangement Regulations Cleaning ■ CIP ■ SIP ■ manually Medium Temperature (°C) Concentration (%) Remarks Progressing cavity pump MX 19 Right reserved to modify technical details. MX 86888 KNOLL Maschinenbau GmbH Schwarzachstraße 20 DE-88348 Bad Saulgau Tel. + 49 (0) 75 81/20 08-0 Fax + 49 (0) 75 81/20 08-230 [email protected] www.knoll-mb.de blog.mx-pumps.com
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