Solid State Ionics 136–137 (2000) 107–113 www.elsevier.com / locate / ssi Correlation between microscopic and macroscopic properties of yttria stabilized zirconia 1. Single crystals a, b c d b M. Hartmanova *, J. Schneider , V. Navratil , F. Kundracik , H. Schulz , E.E. Lomonova e a Institute of Physics, Slovak Academy of Sciences, 84228 Bratislava, Slovak Republic b Institute of Crystallography and Mineralogy of LMU, 80333 Munich, Germany c Department of Physics, Faculty of Education, Masaryk University, 60300 Brno, Czech Republic d Department of Physics, Faculty of Mathematics and Physics, Comenius University, 84215 Bratislava, Slovak Republic e General Physics Institute, Russian Academy of Sciences, 117942 Moscow, Russia Abstract This paper reports on the results of the research on the yttria-stabilized zirconia single crystals and on the defects obtained in the wide range of yttria amounts, 1.13 , x , 33.7 mol%. The correlation among phase composition, electrical conductivity and microhardness is described and discussed. 2000 Elsevier Science B.V. All rights reserved. Keywords: Yttria-stabilized zirconia; Single crystals; Polymorphism; XRD; Electrical conductivity; Microhardness 1. Introduction Zirconia (ZrO 2 ) is one of the best examples in materials science where structure, microstructure, defects and phase composition / transformations are intimately connected with macroscopic properties such as, for instance, electrical conductivity and microhardness. It is well known that ZrO 2 can crystallize in the different phases depending on the temperature and doping amount (e.g. [1]). These phases can be partially (PSZ) or fully (FSZ) stabilized at room temperature by the addition of suitable dopants, e.g. yttria (Y 2 O 3 ). However, even in such *Corresponding author. Fax: 1421-7-54776085. E-mail address: [email protected] (M. Hartmanova). well-studied systems, there has been considerable confusion as to the exact location of phase boundaries. This confusion probably arises as a consequence of differences in materials, chemical homogeneity and experimental techniques applied. In general, the PSZ usually consists of two or more phases (cubic, tetragonal, monoclinic). PSZ has remarkable advantages over FSZ as to its mechanical properties. In contrast to this fact, the electrical properties of PSZ are rather poor in most cases as compared to those of FSZ. At the present stage of knowledge, a rather vague compromise between doping, processing, structure and properties has to be chosen for the practical device design. A better understanding of the correlation between microscopic structure and macroscopic properties is obvi- 0167-2738 / 00 / $ – see front matter 2000 Elsevier Science B.V. All rights reserved. PII: S0167-2738( 00 )00358-1 108 M. Hartmanova et al. / Solid State Ionics 136 – 137 (2000) 107 – 113 ously needed for the improvement of device parameters. The purpose of the present more detailed study of zirconia polymorphism is based on the interest in a better understanding of the correlation between crystallographic structure and electrical conductivity or microhardness of YSZ (and mainly PSZ) crystals, respectively in the low-temperature region. This correlation is to be compared with that expected for the same compositions of YSZ (PSZ) deposited as thin films by electron beam evaporation and magnetron sputtering methods in another work in preparation. 2. Experimental The single crystals of ZrO 2 1 x ? Y 2 O 3 (x 5 1.13, 1.25, 3.24, 4.31, 9.21, 12.3, 16.3 and 33.7 mol%) were grown by the directional solidification of melt using the direct rf heating in a water-cooled crucible (a skull melting technique) [2]. The crystals obtained are milky (more or less), clear-colourless and clearlight brown coloured in dependence on the amount of the dopant (stabilizer). The analytical determination of impurities in the initial materials, the evaluation of their redistribution during the crystal growth and their average concentration in the investigated samples were carried out by means of inductively coupled plasma atomic emission spectroscopy. Zr, Y and O atoms were uniformly distributed through the samples. In addition to these atoms, Ca, Si, Mg, Nb and Sr atoms were found as impurity background ( # 0.1). To obtain the lattice parameters (the cell dimensions) and the phase composition the Rietvald analysis of XRD data was performed. This analysis can refine the structural parameters through a leastsquare method using the entire powder pattern which includes the information on the XRD integrated intensities and peak positions. The single crystals were milled into the powders, which then were well mixed with an internal standard silicon powder (99.999% pure, a 5 0.543090 nm) for angular calibration. The XRD profiles of the mixed samples were collected at room temperature by using a powder XRD diffractometer (Model STOE Transmission Diffractometer with the sample holder for flat transmission samples). The results obtained from Mo Ka1 -transmission data are shown in Table 1. AC conductivity measurements were performed by an impedance technique in air. A Solartron SI 1260 impedance / gain phase analyzer interfaced to a computer and run through a Lab-view program was used. The impedance measurements were made in the frequency range 10 Hz–1 MHz and at temperatures 180–5208C. The temperature was stabilized by a Chinoterm 10 A digital temperature controller with the accuracy of 60.58C. The platinum paste electrodes were applied to the entire faces of a sample. The measurements were analysed according to the method of electrical equivalent circuit [3]. Vickers microhardness testing was used to explore the hardness indentation deformation. Vickers microhardness value H was obtained as the ratio of the load applied to the area of the resulting indentation. The microhardness H, related to the given pyramid geometry, is expressed by the relation H 5 2 ? cos 228(L /d 2 ), where L is the load applied and d is the indentation diagonal. As the geometry of the indentation is independent on its size, in principle, the microhardness H should be independent of the load applied. In practice, there is a load dependence of microhardness, particularly for small loads (indentation-size effect-ISE) [4,5]. That is why we can compare the microhardness of various materials only beyond the ISE region where H 5 H (L) is a constant. The microhardness H measurements were performed in air at room temperature by means of a Hanneman (Vickers) microhardness tester along with a Zeiss–Neophot microscope. Specimen indentations were made with ten loads ranging 0.1–1.1 N and five impressions were made at each load. Both diagonals were measured to estimate the influence of substrate as well as the asymmetry of the diamond pyramid (every diagonal was measured at least five times). 3. Results and discussion 3.1. Phase composition and structural parameters Using compositionally homogeneous samples, the structural changes of zirconia (ZrO 2 ) via doping with yttria (Y 2 O 3 ) have been investigated by Rietveld analysis (program WYRIET [6,7]) of powder X-ray M. Hartmanova et al. / Solid State Ionics 136 – 137 (2000) 107 – 113 109 Table 1 Lattice parameters and phase compositions of ZrO 2 single crystals doped with various concentrations of Y 2 O 3 Composition (mol%Y 2 O 3 ) 1.13 Phase (s) Lattice parameters (nm) Phase composition (wt.%) Monoclinic a50.51632 (6) b50.52082 (7) c50.53245 (6) b 599.103 (8) a50.3598 (2) c50.5197 (5) a50.51614 (3) b50.52093 (3) c50.53241 (3) b 599.121 (3) a50.3612 (1) c50.5183 (3) a50.3619 (3) c50.5159 (5) 0.51347 (5) 96.3 (2.4) a50.36081 (3) c50.51706 (6) 0.51453 (2) 0.51562 (1) 0.51666 (1) 0.52216 (1) 40.2 (3.4) 1 Tetragonal 1.25 Monoclinic 1 Tetragonal 3.24 Tetragonal 4.31 Cubic 1 Tetragonal 9.21 12.3 16.3 33.7 Cubic Cubic Cubic Cubic diffractometry (XRD) data. This technique is very effective for the structural analyses of complicated powder diffraction data. The weight percent of the corresponding crystallographic phases of YSZ (phase composition) together with the corresponding lattice parameters can be found in Table 1. According to the literature, the undoped ZrO 2 is monoclinic and single phase (e.g. [8]). As it is shown in Table 1, the samples investigated in the present work, ZrO 2 1x? Y 2 O 3 are mainly monoclinic with a small amount of tetragonal form, a mixture (m1t) phase, in the compositional region x51.13–1.25 mol%. Samples with x53.4 mol% are tetragonal single phase. The further increasing of amount of yttria in ZrO 2 results in the transformation of some of the tetragonal single phase to the cubic phase, a mixture (c1t) phase, what is a case of sample with x54.31 mol%. The samples with x59.21–33.7 mol% exhibit cubic single-phase structure. The compositional dependence of the lattice parameter can be attributed to the ordering effect of oxygen vacancies, in agreement with the behaviour of electrical conductivity (Section 3.2) and microhardness (Section 3.3). 3.7 (0.3) 94.6 (1.1) 5.4 (0.2) 59.8 (2.6) 3.2. Electrical conductivity: correlation with structural changes The structure–conductivity relation has been investigated extensively for the fluorite-related structures, because the oxygen ion conductivity is strongly dependent on the existing phases and their crystal structures (e.g. [9]). The stabilized zirconia solid solutions conduct ionically over a wide range of temperatures and oxygen partial pressure. The defects such as oxygen vacancies generated by the presence of substitutional Y 31 ions and the association of defect complexes play a significant role in the ionic conduction. The effect of a wide range of yttria additions on the electrical conductivity s and activation energy Ea was studied on the single and mixed phase compositions. The purpose was to compare this knowledge to that found for the systems (compositions) investigated in the form of thin films (in preparation). The results obtained are shown in the form of Arrhenius plots (Fig. 1), isothermal conductivity s vs. yttria content x dependencies (Fig. 2) as well as 110 M. Hartmanova et al. / Solid State Ionics 136 – 137 (2000) 107 – 113 Fig. 1. Arrhenius plots of ac conductivity s of zirconia single crystals doped with various amounts of Y 2 O 3 : (m) 1.13 mol%, (쏻) 1.25 mol%, (j) 3.24 mol%, (s) 4.31 mol%, (d) 9.21 mol%, (h) 12.3 mol%, (.) 16.3 mol% and (♦) 33.7 mol%, measured in air. Fig. 2. Isothermal dependencies of conductivity s of YSZ on the amount of Y 2 O 3 in the low-temperature region: (.) 3208C, (m) 3608C, (d) 4228C and (j) 5038C. in the form of a change of the activation energy Ea in dependence on the mol% Y 2 O 3 (Fig. 3). In each case, the effect of yttria content in the zirconia by means of the phase composition changes is seen to have a detrimental influence on the electrical parameters and not only on them (see Section 3.3). As it is possible to see in Figs. 1 and 2, the small additions of yttria enhance the conductivity starting from the M. Hartmanova et al. / Solid State Ionics 136 – 137 (2000) 107 – 113 111 Fig. 3. Influence of the amount of Y 2 O 3 on the activation energy Ea of YSZ in the low-temperature region. mixed (m1t) phase composition, 1.13–1.25 mol% Y 2 O 3 , through (t) single phase, 3.41 mol% Y 2 O 3 up to the highest conductivity observed in our case for the (t1c) mixed phase composition, 4.31 mol% Y 2 O 3 . Further increase of yttria content in ZrO 2 , x.4.31 mol% Y 2 O 3 , results in the presence of (c) single phase composition (Table 1) and a decrease of conductivity. The increase of conductivity in the compositional region 1.13,x,4.31 mol% Y 2 O 3 is probably due to an increase of the fraction of (t)phase with higher conductivity in comparison with that of the (m)-phase (Table 1). In the (c) single phase region, the electrical conductivity decreases starting at |9.21 mol% Y 2 O 3 and proceeding up to the highest yttria content used, 33.7 mol% (Figs. 1 and 2). This observed decrease in conductivity is probably attributable to the decrease of free oxygen vacancy concentration in the anion sublattice Y x Zr 12x O 22x / 2 solid solution. Several hypotheses related to the increased interactions between dopant cations and vacancies at low temperatures (e.g. [10]) as well as different models to explain the conductivity decrease behaviour observed in zirconiabased electrolyte systems have been proposed. For instance, Strickler and Carlson [11] suggested that the decrease in conductivity can be attributed to 1) the interaction or clustering of the vacancies, 2) ordering of the vacancies and 3) the formation of a secondary phase. Catlow [12] suggested that the clusters provided deeper traps for the vacancies, resulting in a reduction in vacancy mobility. Thus, despite the increasing number of vacancies when the dopant concentration is raised, the vacancy mobility will decrease and the latter factor starts to dominate at sufficiently high concentrations leading to the decrease of conductivity. In general, the isolated oxygen vacancies (V O?? ) control the bulk ionic conductivity of the lightly doped samples (in our case the single crystals doped with 1.13 up to |9.21 mol% Y 2 O 3 ) while the conductivity of the heavily doped samples (in our case 12.3 and 16.3 mol% Y 2 O 3 ) is consistent with transport properties controlled by the associated 9 V ??O )?. The complexes (Y 9ZrV O?? ). are point defects (Y Zr dominant defects at low temperatures (,5608C). In the case of the highest Y 2 O 3 content used, 33.7 mol%, the formation of clusters, aggregates up to the secondary phase of yttria is possible; according to our XRD investigation, no remarkable amount of Y 2 O 3 secondary phase was found in this sample. The conditions under which the defect interactions become significant in the fluorite oxides are found in the detailed study of Nowick et al. (e.g. [13]). A change in the slope of Arrhenius plots was observed after changing the phase composition related to the yttria contents in ZrO 2 (Figs. 1 and 3). 112 M. Hartmanova et al. / Solid State Ionics 136 – 137 (2000) 107 – 113 For T ,5608C, the activation energy Ea has a substantial contribution from the energy required to dissociate the dopant–vacancy cluster. The formation of defect complexes is to be expected when the concentration of point defects increases. This is confirmed by the highest amounts of yttria used (Figs. 1 and 2). Indeed, in this case the amount of oxygen vacancies (V ??O ) and Y 31 ions at zirconia sites is high enough to generate the formation of 9 V ??O )? over the dopant–vacancy associations (Y Zr whole temperature range considered. For the lower amounts of yttria, e.g. 3.24 mol%, the amount of oxygen vacancies is not large enough for the concentration of complex defects to be significant. Qualitatively, the number of associated defects increases with the increasing amount of the dopant and attempts made to explain this effect using models based on the defects clusters were already mentioned above. In the measured low-temperature region (extrinsic conductivity), there was a clear trend such that the calculated activation energy Ea decreased with increasing the small amounts of Y 2 O 3 , 1.13, x,4.31 mol%. The minimum of Ea was observed at the (t) single phase composition, x(3.24 mol% Y 2 O 3 . In the region of (t1c) mixed phase composition and (c) single phase, i.e. at 4.31,x,33.7 mol%, the increase of Ea is gradually reaching the saturated value at x(16.3 mol% Y 2 O 3 . The values obtained are in a good agreement with the data from literature (e.g. [14]). 3.3. Microhardness as a function of phase composition The microhardness H of YSZ samples obtained at the load L51.1 N applied on the indentor is shown, as a function of various yttria contents in ZrO 2 and thereby of the different phase compositions, in Fig. 4. In general, the microhardness H of partially stabilized zirconia depends on the content and the type of the stabilizing agent used (e.g. [15]). In our measurements, we can see (Fig. 4) that in the (m1t) mixed phase composition region the microhardness H increases with increasing amount of yttria present in ZrO 2 . In our case, the maximum value of microhardness H was reached at x(4.31 mol% Y 2 O 3 , i.e. in the (t1c) mixed phase composition. In the (c) single phase region, i.e. at the x$12.3 mol% Y 2 O 3 , the value of microhardness H is not dependent on the amount of yttria dopant. It was very difficult to measure the microhardness H of the sample with x516.3 mol% Y 2 O 3 due to the poor-quality surface Fig. 4. Microhardness H of zirconia single crystals as a function of the Y 2 O 3 amount, measured at room temperature, in air and at L51.1 N. M. Hartmanova et al. / Solid State Ionics 136 – 137 (2000) 107 – 113 113 area of the sample; this is probably the reason for the H value not consistent with the other H values of samples with the higher amounts of Y 2 O 3 used. targets with well defined phase compositions during the preparation process of YSZ thin films from these single crystals. 4. Conclusions Acknowledgements Experiments have been performed with zirconia single crystals doped with yttria from a wide range of amounts, 1.13,x,33.7 mol%. This has allowed us to specify the phase compositions and the defects obtained under the used experimental conditions. In this way we have obtained the basis for the investigation of equivalent YSZ systems (compositions) prepared in the form of thin films. The experiments have provided valuable data: The work was partially supported by the research grants No. 2 / 5081 / 98, 1 / 4253 / 97 of the Slovak Grant Agency and No. 106 / 96 / 0322 of the Grant Agency of Czech Academy of Sciences. One of the authors (M.H.) thanks the Deutscher Akademischer Austauschdienst for providing a fellowship, during which period the XRD measurements were performed. • XRD results of all YSZ samples indicate the polymorphous structure in dependence on the amount of yttria dopant present in ZrO 2 : (m1t) mixed phase composition for x51.13, 1.25 mol% Y 2 O 3 , (t) single phase for x53.24 mol% Y 2 O 3 , (t1c) mixed phase composition for x54.31 mol% Y 2 O 3 and (c) single phase for x59.21– 33.7 mol% Y 2 O 3 , • Electrical conductivity s of investigated systems exhibits its maximum value close to the tetragonal–cubic phase boundary, in our case at x(4.31 mol% Y 2 O 3 , • The most expressive change in the slope of Arrhenius plots, minimum value of the activation energy Ea , was observed at x(3.24 mol% Y 2 O 3 , (t) single phase region • Behaviour of microhardness H as a function of yttria content in ZrO 2 was found to be in agreement with the estimated phase compositions and defects obtained; maximum value of H was observed in the (t1c) mixed phase composition region, at x(4.31 mol% Y 2 O 3 . 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