Chapter 7 Linear Programming Models: Graphical and Computer Methods To accompany Quantitative Analysis for Management, Eleventh Edition, by Render, Stair, and Hanna Power Point slides created by Brian Peterson Learning Objectives After completing this chapter, students will be able to: 1. Understand the basic assumptions and properties of linear programming (LP). 2. Graphically solve any LP problem that has only two variables by both the corner point and isoprofit line methods. 3. Understand special issues in LP such as infeasibility, unboundedness, redundancy, and alternative optimal solutions. 4. Understand the role of sensitivity analysis. 5. Use Excel spreadsheets to solve LP problems. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-2 Chapter Outline 7.1 Introduction 7.2 Requirements of a Linear Programming Problem 7.3 Formulating LP Problems 7.4 Graphical Solution to an LP Problem 7.5 Solving Flair Furniture’s LP Problem using QM for Windows and Excel 7.6 Solving Minimization Problems 7.7 Four Special Cases in LP 7.8 Sensitivity Analysis Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-3 Introduction Many management decisions involve trying to make the most effective use of limited resources. Linear programming (LP) is a widely used mathematical modeling technique designed to help managers in planning and decision making relative to resource allocation. This belongs to the broader field of mathematical programming. In this sense, programming refers to modeling and solving a problem mathematically. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-4 Requirements of a Linear Programming Problem All LP problems have 4 properties in common: 1. All problems seek to maximize or minimize some quantity (the objective function). 2. Restrictions or constraints that limit the degree to which we can pursue our objective are present. 3. There must be alternative courses of action from which to choose. 4. The objective and constraints in problems must be expressed in terms of linear equations or inequalities. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-5 Basic Assumptions of LP We assume conditions of certainty exist and numbers in the objective and constraints are known with certainty and do not change during the period being studied. We assume proportionality exists in the objective and constraints. We assume additivity in that the total of all activities equals the sum of the individual activities. We assume divisibility in that solutions need not be whole numbers. All answers or variables are nonnegative. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-6 LP Properties and Assumptions PROPERTIES OF LINEAR PROGRAMS 1. One objective function 2. One or more constraints 3. Alternative courses of action 4. Objective function and constraints are linear – proportionality and divisibility 5. Certainty 6. Divisibility 7. Nonnegative variables Table 7.1 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-7 Formulating LP Problems Formulating a linear program involves developing a mathematical model to represent the managerial problem. The steps in formulating a linear program are: 1. Completely understand the managerial problem being faced. 2. Identify the objective and the constraints. 3. Define the decision variables. 4. Use the decision variables to write mathematical expressions for the objective function and the constraints. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-8 Formulating LP Problems One of the most common LP applications is the product mix problem. Two or more products are produced using limited resources such as personnel, machines, and raw materials. The profit that the firm seeks to maximize is based on the profit contribution per unit of each product. The company would like to determine how many units of each product it should produce so as to maximize overall profit given its limited resources. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-9 Flair Furniture Company The Flair Furniture Company produces inexpensive tables and chairs. Processes are similar in that both require a certain amount of hours of carpentry work and in the painting and varnishing department. Each table takes 4 hours of carpentry and 2 hours of painting and varnishing. Each chair requires 3 of carpentry and 1 hour of painting and varnishing. There are 240 hours of carpentry time available and 100 hours of painting and varnishing. Each table yields a profit of $70 and each chair a profit of $50. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-10 Flair Furniture Company Data The company wants to determine the best combination of tables and chairs to produce to reach the maximum profit. HOURS REQUIRED TO PRODUCE 1 UNIT DEPARTMENT (T) TABLES (C) CHAIRS AVAILABLE HOURS THIS WEEK Carpentry 4 3 240 Painting and varnishing 2 1 100 $70 $50 Profit per unit Table 7.2 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-11 Flair Furniture Company The objective is to: Maximize profit The constraints are: 1. The hours of carpentry time used cannot exceed 240 hours per week. 2. The hours of painting and varnishing time used cannot exceed 100 hours per week. The decision variables representing the actual decisions we will make are: T = number of tables to be produced per week. C = number of chairs to be produced per week. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-12 Flair Furniture Company We create the LP objective function in terms of T and C: Maximize profit = $70T + $50C Develop mathematical relationships for the two constraints: For carpentry, total time used is: (4 hours per table)(Number of tables produced) + (3 hours per chair)(Number of chairs produced). We know that: Carpentry time used ≤ Carpentry time available. 4T + 3C ≤ 240 (hours of carpentry time) Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-13 Flair Furniture Company Similarly, Painting and varnishing time used ≤ Painting and varnishing time available. 2 T + 1C ≤ 100 (hours of painting and varnishing time) This means that each table produced requires two hours of painting and varnishing time. Both of these constraints restrict production capacity and affect total profit. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-14 Flair Furniture Company The values for T and C must be nonnegative. T ≥ 0 (number of tables produced is greater than or equal to 0) C ≥ 0 (number of chairs produced is greater than or equal to 0) The complete problem stated mathematically: Maximize profit = $70T + $50C subject to 4T + 3C ≤ 240 (carpentry constraint) 2T + 1C ≤ 100 (painting and varnishing constraint) T, C ≥ 0 (nonnegativity constraint) Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-15 Graphical Solution to an LP Problem The easiest way to solve a small LP problems is graphically. The graphical method only works when there are just two decision variables. When there are more than two variables, a more complex approach is needed as it is not possible to plot the solution on a twodimensional graph. The graphical method provides valuable insight into how other approaches work. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-16 Graphical Representation of a Constraint Quadrant Containing All Positive Values C 100 – Number of Chairs – This Axis Represents the Constraint T ≥ 0 80 – – 60 – – 40 – This Axis Represents the Constraint C ≥ 0 – 20 – – Figure 7.1 |– 0 | | | 20 | 40 | | 60 | | 80 | | 100 | T Number of Tables Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-17 Graphical Representation of a Constraint The first step in solving the problem is to identify a set or region of feasible solutions. To do this we plot each constraint equation on a graph. We start by graphing the equality portion of the constraint equations: 4T + 3C = 240 We solve for the axis intercepts and draw the line. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-18 Graphical Representation of a Constraint When Flair produces no tables, the carpentry constraint is: 4(0) + 3C = 240 3C = 240 C = 80 Similarly for no chairs: 4T + 3(0) = 240 4T = 240 T = 60 This line is shown on the following graph: Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-19 Graphical Representation of a Constraint Graph of carpentry constraint equation C 100 – Number of Chairs – 80 – (T = 0, C = 80) – 60 – – 40 – – (T = 60, C = 0) 20 – – Figure 7.2 |– 0 | | | 20 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall | 40 | | 60 | | 80 Number of Tables | | 100 | T 7-20 Graphical Representation of a Constraint Region that Satisfies the Carpentry Constraint C Any point on or below the constraint plot will not violate the restriction. Any point above the plot will violate the restriction. 100 – Number of Chairs – 80 – – 60 – – (30, 40) 40 – (70, 40) – 20 – (30, 20) – Figure 7.3 |– 0 | | 20 | | 40 | | 60 | | 80 | | 100 | T Number of Tables Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-21 Graphical Representation of a Constraint The point (30, 40) lies on the plot and exactly satisfies the constraint 4(30) + 3(40) = 240. The point (30, 20) lies below the plot and satisfies the constraint 4(30) + 3(20) = 180. The point (70, 40) lies above the plot and does not satisfy the constraint 4(70) + 3(40) = 400. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-22 Graphical Representation of a Constraint Region that Satisfies the Painting and Varnishing Constraint C 100 – (T = 0, C = 100) Number of Chairs – 80 – – 60 – – 40 – – (T = 50, C = 0) 20 – – Figure 7.4 |– 0 | | 20 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall | | 40 | | 60 | | 80 Number of Tables | | 100 | T 7-23 Graphical Representation of a Constraint To produce tables and chairs, both departments must be used. We need to find a solution that satisfies both constraints simultaneously. A new graph shows both constraint plots. The feasible region (or area of feasible solutions) is where all constraints are satisfied. Any point inside this region is a feasible solution. Any point outside the region is an infeasible solution. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-24 Graphical Representation of a Constraint Feasible Solution Region for the Flair Furniture Company Problem C 100 – Number of Chairs – 80 – Painting/Varnishing Constraint – 60 – – 40 – – Carpentry Constraint 20 – Feasible – Region Figure 7.5 |– 0 | | | 20 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall | 40 | | 60 | | 80 Number of Tables | | 100 | T 7-25 Graphical Representation of a Constraint For the point (30, 20) Carpentry constraint 4T + 3C ≤ 240 hours available (4)(30) + (3)(20) = 180 hours used Painting constraint 2T + 1C ≤ 100 hours available (2)(30) + (1)(20) = 80 hours used For the point (70, 40) Carpentry constraint 4T + 3C ≤ 240 hours available (4)(70) + (3)(40) = 400 hours used Painting constraint 2T + 1C ≤ 100 hours available (2)(70) + (1)(40) = 180 hours used Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-26 Graphical Representation of a Constraint For the point (50, 5) Carpentry constraint 4T + 3C ≤ 240 hours available (4)(50) + (3)(5) = 215 hours used Painting constraint 2T + 1C ≤ 100 hours available (2)(50) + (1)(5) = 105 hours used Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-27 Isoprofit Line Solution Method Once the feasible region has been graphed, we need to find the optimal solution from the many possible solutions. The speediest way to do this is to use the isoprofit line method. Starting with a small but possible profit value, we graph the objective function. We move the objective function line in the direction of increasing profit while maintaining the slope. The last point it touches in the feasible region is the optimal solution. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-28 Isoprofit Line Solution Method For Flair Furniture, choose a profit of $2,100. The objective function is then $2,100 = 70T + 50C Solving for the axis intercepts, we can draw the graph. This is obviously not the best possible solution. Further graphs can be created using larger profits. The further we move from the origin, the larger the profit will be. The highest profit ($4,100) will be generated when the isoprofit line passes through the point (30, 40). Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-29 Isoprofit Line Solution Method Profit line of $2,100 Plotted for the Flair Furniture Company C 100 – Number of Chairs – 80 – – 60 – – $2,100 = $70T + $50C (0, 42) 40 – – (30, 0) 20 – – Figure 7.6 |– 0 | | | 20 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall | 40 | | 60 | | 80 Number of Tables | | 100 | T 7-30 Isoprofit Line Solution Method Four Isoprofit Lines Plotted for the Flair Furniture Company C 100 – Number of Chairs – $3,500 = $70T + $50C 80 – – $2,800 = $70T + $50C 60 – – $2,100 = $70T + $50C 40 – – $4,200 = $70T + $50C 20 – – Figure 7.7 |– 0 | | | 20 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall | 40 | | 60 | | 80 Number of Tables | | 100 | T 7-31 Isoprofit Line Solution Method Optimal Solution to the Flair Furniture problem C 100 – Number of Chairs – 80 – Maximum Profit Line – 60 – Optimal Solution Point (T = 30, C = 40) – 40 – – $4,100 = $70T + $50C 20 – – Figure 7.8 |– 0 | | | 20 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall | 40 | | 60 | | 80 Number of Tables | | 100 | T 7-32 Corner Point Solution Method A second approach to solving LP problems employs the corner point method. It involves looking at the profit at every corner point of the feasible region. The mathematical theory behind LP is that the optimal solution must lie at one of the corner points, or extreme point, in the feasible region. For Flair Furniture, the feasible region is a four-sided polygon with four corner points labeled 1, 2, 3, and 4 on the graph. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-33 Corner Point Solution Method Four Corner Points of the Feasible Region C 100 – Number of Chairs 2 – 80 – – 60 – – 3 40 – – 20 – – Figure 7.9 1 |– 0 | | | 20 | 40 | 4 | 60 | | 80 | | 100 | T Number of Tables Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-34 Corner Point Solution Method To find the coordinates for Point 3 accurately we have to solve for the intersection of the two constraint lines. Using the simultaneous equations method, we multiply the painting equation by –2 and add it to the carpentry equation 4T + 3C = 240 – 4T – 2C = –200 C = 40 (carpentry line) (painting line) Substituting 40 for C in either of the original equations allows us to determine the value of T. 4T + (3)(40) = 240 4T + 120 = 240 T = 30 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall (carpentry line) 7-35 Corner Point Solution Method Point 1 : (T = 0, C = 0) Profit = $70(0) + $50(0) = $0 Point 2 : (T = 0, C = 80) Profit = $70(0) + $50(80) = $4,000 Point 4 : (T = 50, C = 0) Profit = $70(50) + $50(0) = $3,500 Point 3 : (T = 30, C = 40) Profit = $70(30) + $50(40) = $4,100 Because Point 3 returns the highest profit, this is the optimal solution. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-36 Slack and Surplus Slack is the amount of a resource that is not used. For a less-than-orequal constraint: Slack = Amount of resource available – amount of resource used. Surplus is used with a greater-than- or-equal constraint to indicate the amount by which the right hand side of the constraint is exceeded. Surplus = Actual amount – minimum amount. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-37 Summary of Graphical Solution Methods ISOPROFIT METHOD 1. Graph all constraints and find the feasible region. 2. Select a specific profit (or cost) line and graph it to find the slope. 3. Move the objective function line in the direction of increasing profit (or decreasing cost) while maintaining the slope. The last point it touches in the feasible region is the optimal solution. 4. Find the values of the decision variables at this last point and compute the profit (or cost). CORNER POINT METHOD 1. Graph all constraints and find the feasible region. 2. Find the corner points of the feasible reason. 3. Compute the profit (or cost) at each of the feasible corner points. 4. Select the corner point with the best value of the objective function found in Step 3. This is the optimal solution. Table 7.4 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-38 Solving Flair Furniture’s LP Problem Using QM for Windows and Excel Most organizations have access to software to solve big LP problems. While there are differences between software implementations, the approach each takes towards handling LP is basically the same. Once you are experienced in dealing with computerized LP algorithms, you can easily adjust to minor changes. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-39 Using QM for Windows First select the Linear Programming module. Specify the number of constraints (non-negativity is assumed). Specify the number of decision variables. Specify whether the objective is to be maximized or minimized. For the Flair Furniture problem there are two constraints, two decision variables, and the objective is to maximize profit. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-40 Using QM for Windows QM for Windows Linear Programming Computer screen for Input of Data Program 7.1A Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-41 Using QM for Windows QM for Windows Data Input for Flair Furniture Problem Program 7.1B Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-42 Using QM for Windows QM for Windows Output for Flair Furniture Problem Program 7.1C Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-43 Using QM for Windows QM for Windows Graphical Output for Flair Furniture Problem Program 7.1D Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-44 Using Excel’s Solver Command to Solve LP Problems The Solver tool in Excel can be used to find solutions to: LP problems. Integer programming problems. Noninteger programming problems. Solver is limited to 200 variables and 100 constraints. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-45 Using Solver to Solve the Flair Furniture Problem Recall the model for Flair Furniture is: Maximize profit = Subject to $70T + $50C 4T + 3C ≤ 240 2T + 1C ≤ 100 To use Solver, it is necessary to enter formulas based on the initial model. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-46 Using Solver to Solve the Flair Furniture Problem 1. Enter the variable names, the coefficients for the objective function and constraints, and the righthand-side values for each of the constraints. 2. Designate specific cells for the values of the decision variables. 3. Write a formula to calculate the value of the objective function. 4. Write a formula to compute the left-hand sides of each of the constraints. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-47 Using Solver to Solve the Flair Furniture Problem Excel Data Input for the Flair Furniture Example Program 7.2A Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-48 Using Solver to Solve the Flair Furniture Problem Formulas for the Flair Furniture Example Program 7.2B Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-49 Using Solver to Solve the Flair Furniture Problem Excel Spreadsheet for the Flair Furniture Example Program 7.2C Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-50 Using Solver to Solve the Flair Furniture Problem Once the model has been entered, the following steps can be used to solve the problem. In Excel 2010, select Data – Solver. If Solver does not appear in the indicated place, see Appendix F for instructions on how to activate this add-in. 1. In the Set Objective box, enter the cell address for the total profit. 2. In the By Changing Cells box, enter the cell addresses for the variable values. 3. Click Max for a maximization problem and Min for a minimization problem. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-51 Using Solver to Solve the Flair Furniture Problem 4. Check the box for Make Unconstrained Variables Non-negative. 5. Click the Select Solving Method button and select Simplex LP from the menu that appears. 6. Click Add to add the constraints. 7. In the dialog box that appears, enter the cell references for the left-hand-side values, the type of equation, and the right-hand-side values. 8. Click Solve. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-52 Using Solver to Solve the Flair Furniture Problem Starting Solver Figure 7.2D Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-53 Using Solver to Solve the Flair Furniture Problem Solver Parameters Dialog Box Figure 7.2E Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-54 Using Solver to Solve the Flair Furniture Problem Solver Add Constraint Dialog Box Figure 7.2F Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-55 Using Solver to Solve the Flair Furniture Problem Solver Results Dialog Box Figure 7.2G Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-56 Using Solver to Solve the Flair Furniture Problem Solution Found by Solver Figure 7.2H Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-57 Solving Minimization Problems Many LP problems involve minimizing an objective such as cost instead of maximizing a profit function. Minimization problems can be solved graphically by first setting up the feasible solution region and then using either the corner point method or an isocost line approach (which is analogous to the isoprofit approach in maximization problems) to find the values of the decision variables (e.g., X1 and X2) that yield the minimum cost. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-58 Holiday Meal Turkey Ranch The Holiday Meal Turkey Ranch is considering buying two different brands of turkey feed and blending them to provide a good, low-cost diet for its turkeys Let X1 = number of pounds of brand 1 feed purchased X2 = number of pounds of brand 2 feed purchased Minimize cost (in cents) = 2X1 + 3X2 subject to: 5X1 + 10X2 ≥ 90 ounces (ingredient constraint A) 4X1 + 3X2 ≥ 48 ounces (ingredient constraint B) 0.5X1 ≥ 1.5 ounces (ingredient constraint C) X1 ≥ 0 (nonnegativity constraint) X2 ≥ 0 (nonnegativity constraint) Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-59 Holiday Meal Turkey Ranch Holiday Meal Turkey Ranch data COMPOSITION OF EACH POUND OF FEED (OZ.) INGREDIENT BRAND 1 FEED BRAND 2 FEED MINIMUM MONTHLY REQUIREMENT PER TURKEY (OZ.) A 5 10 90 B 4 3 48 C 0.5 0 Cost per pound 2 cents 1.5 3 cents Table 7.5 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-60 Holiday Meal Turkey Ranch Use the corner point method. First construct the feasible solution region. The optimal solution will lie at one of the corners as it would in a maximization problem. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-61 Feasible Region for the Holiday Meal Turkey Ranch Problem X2 – Pounds of Brand 2 20 – Ingredient C Constraint 15 – 10 – Feasible Region a Ingredient B Constraint 5– Ingredient A Constraint b Figure 7.10 0 |– | 5 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall | | c | 10 15 20 Pounds of Brand 1 | 25 X1 7-62 Holiday Meal Turkey Ranch Solve for the values of the three corner points. Point a is the intersection of ingredient constraints C and B. 4X1 + 3X2 = 48 X1 = 3 Substituting 3 in the first equation, we find X2 = 12. Solving for point b with basic algebra we find X1 = 8.4 and X2 = 4.8. Solving for point c we find X1 = 18 and X2 = 0. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-63 Holiday Meal Turkey Ranch Substituting these value back into the objective function we find Cost = 2X1 + 3X2 Cost at point a = 2(3) + 3(12) = 42 Cost at point b = 2(8.4) + 3(4.8) = 31.2 Cost at point c = 2(18) + 3(0) = 36 The lowest cost solution is to purchase 8.4 pounds of brand 1 feed and 4.8 pounds of brand 2 feed for a total cost of 31.2 cents per turkey. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-64 Holiday Meal Turkey Ranch Graphical Solution to the Holiday Meal Turkey Ranch Problem Using the Isocost Approach X2 – Feasible Region Pounds of Brand 2 20 – 15 – 10 – 5– Figure 7.11 (X1 = 8.4, X2 = 4.8) 0 |– | 5 | | | 10 15 20 Copyright ©2012 Pearson Education, Inc. publishing as Prentice HallPounds of Brand 1 | 25 X1 7-65 Holiday Meal Turkey Ranch Solving the Holiday Meal Turkey Ranch Problem Using QM for Windows Program 7.3 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-66 Holiday Meal Turkey Ranch Excel 2010 Spreadsheet for the Holiday Meal Turkey Ranch problem Program 7.4A Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-67 Holiday Meal Turkey Ranch Excel 2010 Solution to the Holiday Meal Turkey Ranch Problem Program 7.4B Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-68 Four Special Cases in LP Four special cases and difficulties arise at times when using the graphical approach to solving LP problems. No feasible solution Unboundedness Redundancy Alternate Optimal Solutions Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-69 Four Special Cases in LP No feasible solution This exists when there is no solution to the problem that satisfies all the constraint equations. No feasible solution region exists. This is a common occurrence in the real world. Generally one or more constraints are relaxed until a solution is found. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-70 Four Special Cases in LP A problem with no feasible solution X2 Figure 7.12 8– – 6– – 4– – 2– – 0– Region Satisfying Third Constraint | | 2 | | 4 | | 6 | | | | 8 X1 Region Satisfying First Two Constraints Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-71 Four Special Cases in LP Unboundedness Sometimes a linear program will not have a finite solution. In a maximization problem, one or more solution variables, and the profit, can be made infinitely large without violating any constraints. In a graphical solution, the feasible region will be open ended. This usually means the problem has been formulated improperly. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-72 Four Special Cases in LP A Feasible Region That is Unbounded to the Right X2 X1 ≥ 5 15 – X2 ≤ 10 10 – Feasible Region 5– X1 + 2X2 ≥ 15 Figure 7.13 0 |– | | | 5 10 15 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall | X1 7-73 Four Special Cases in LP Redundancy A redundant constraint is one that does not affect the feasible solution region. One or more constraints may be binding. This is a very common occurrence in the real world. It causes no particular problems, but eliminating redundant constraints simplifies the model. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-74 Four Special Cases in LP Problem with a Redundant Constraint X2 30 – 25 – 2X1 + X2 ≤ 30 20 – Redundant Constraint 15 – X1 ≤ 25 10 – Figure 7.14 5– 0– X1 + X2 ≤ 20 Feasible Region | | | | | | 5 10 15 20 25 30 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall X1 7-75 Four Special Cases in LP Alternate Optimal Solutions Occasionally two or more optimal solutions may exist. Graphically this occurs when the objective function’s isoprofit or isocost line runs perfectly parallel to one of the constraints. This actually allows management great flexibility in deciding which combination to select as the profit is the same at each alternate solution. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-76 Four Special Cases in LP Example of Alternate Optimal Solutions X2 8– 7– 6 –A 5– Optimal Solution Consists of All Combinations of X1 and X2 Along the AB Segment 4– 3– Isoprofit Line for $8 2– Isoprofit Line for $12 Overlays Line Segment AB B Figure 7.15 1 – Feasible Region | | 0– 1 2 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall | | | | | | 3 4 5 6 7 8 X1 7-77 Sensitivity Analysis Optimal solutions to LP problems thus far have been found under what are called deterministic assumptions. This means that we assume complete certainty in the data and relationships of a problem. But in the real world, conditions are dynamic and changing. We can analyze how sensitive a deterministic solution is to changes in the assumptions of the model. This is called sensitivity analysis, postoptimality analysis, parametric programming, or optimality analysis. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-78 Sensitivity Analysis Sensitivity analysis often involves a series of what-if? questions concerning constraints, variable coefficients, and the objective function. One way to do this is the trial-and-error method where values are changed and the entire model is resolved. The preferred way is to use an analytic postoptimality analysis. After a problem has been solved, we determine a range of changes in problem parameters that will not affect the optimal solution or change the variables in the solution. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-79 High Note Sound Company The High Note Sound Company manufactures quality CD players and stereo receivers. Products require a certain amount of skilled artisanship which is in limited supply. The firm has formulated the following product mix LP model. Maximize profit = $50X1 + $120X2 Subject to 2X1 + 4X2 ≤ 80 3X1 + 1X2 ≤ 60 (hours of electrician’s time available) (hours of audio technician’s time available) X1, X2 ≥ 0 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-80 High Note Sound Company The High Note Sound Company Graphical Solution X2 (receivers) 60 – – Optimal Solution at Point a X1 = 0 CD Players X2 = 20 Receivers Profits = $2,400 40 – a = (0, 20) – b = (16, 12) 20 – Isoprofit Line: $2,400 = 50X1 + 120X2 10 – Figure 7.16 0– | | 10 20 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall | | 30 40 c = (20, 0) | 50 | 60 X1 (CD players) 7-81 Changes in the Objective Function Coefficient In real-life problems, contribution rates in the objective functions fluctuate periodically. Graphically, this means that although the feasible solution region remains exactly the same, the slope of the isoprofit or isocost line will change. We can often make modest increases or decreases in the objective function coefficient of any variable without changing the current optimal corner point. We need to know how much an objective function coefficient can change before the optimal solution would be at a different corner point. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-82 Changes in the Objective Function Coefficient Changes in the Receiver Contribution Coefficients X2 40 – Profit Line for 50X1 + 80X2 (Passes through Point b) 30 – Old Profit Line for 50X1 + 120X2 (Passes through Point a) 20 – b a Profit Line for 50X1 + 150X2 (Passes through Point a) 10 – 0– | 10 | c 20 | | | | 30 40 50 60 X1 Figure 7.17 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-83 QM for Windows and Changes in Objective Function Coefficients Input and Sensitivity Analysis for High Note Sound Data Using QM For Windows Program 7.5A Program 7.5B Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-84 Excel Solver and Changes in Objective Function Coefficients Excel 2010 Spreadsheet for High Note Sound Company Program 7.6A Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-85 Excel Solver and Changes in Objective Function Coefficients Excel 2010 Solution and Solver Results Window for High Note Sound Company Figure 7.6B Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-86 Excel Solver and Changes in Objective Function Coefficients Excel 2010 Sensitivity Report for High Note Sound Company Program 7.6C Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-87 Changes in the Technological Coefficients Changes in the technological coefficients often reflect changes in the state of technology. If the amount of resources needed to produce a product changes, coefficients in the constraint equations will change. This does not change the objective function, but it can produce a significant change in the shape of the feasible region. This may cause a change in the optimal solution. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-88 Changes in the Technological Coefficients Change in the Technological Coefficients for the High Note Sound Company (b) Change in Circled Coefficient Stereo Receivers (a) Original Problem X2 X2 60 – 60 – 40 – 3X1 + 1X2 ≤ 60 20 –a b – 0 c 20 | 20 –a 2X1 + 4X2 ≤ 80 | 40 | X1 – 0 X2 60 – 2 X1 + 1X2 ≤ 60 40 – Optimal Solution (c) Change in Circled Coefficient 40 – Still Optimal d 2X1 + 4X2 ≤ 80 e | | 20 30 40 | | X1 20 – 16 f – 0 3X1 + 1X2 ≤ 60 Optimal Solution g c 20 | 2X1 + 5 X2 ≤ 80 | 40 | X1 CD Players Figure 7.18 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-89 Changes in Resources or Right-Hand-Side Values The right-hand-side values of the constraints often represent resources available to the firm. If additional resources were available, a higher total profit could be realized. Sensitivity analysis about resources will help answer questions about how much should be paid for additional resources and how much more of a resource would be useful. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-90 Changes in Resources or Right-Hand-Side Values If the right-hand side of a constraint is changed, the feasible region will change (unless the constraint is redundant). Often the optimal solution will change. The amount of change in the objective function value that results from a unit change in one of the resources available is called the dual price or dual value . The dual price for a constraint is the improvement in the objective function value that results from a one-unit increase in the right-hand side of the constraint. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-91 Changes in Resources or Right-Hand-Side Values However, the amount of possible increase in the right-hand side of a resource is limited. If the number of hours increased beyond the upper bound, then the objective function would no longer increase by the dual price. There would simply be excess (slack) hours of a resource or the objective function may change by an amount different from the dual price. The dual price is relevant only within limits. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-92 Changes in the Electricians’ Time Resource for the High Note Sound Company X2 (a) 60 – 40 – 25 – 20 – Constraint Representing 60 Hours of Audio Technician’s Time Resource a – 0 b Changed Constraint Representing 100 Hours of Electrician’s Time Resource | c 20 | | | 40 50 60 X1 Figure 7.19 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-93 Changes in the Electricians’ Time Resource for the High Note Sound Company X2 (b) 60 – 40 – Constraint Representing 60 Hours of Audio Technician’s Time Resource 20 – 15 – Changed Constraint Representing 60 Hours of Electrician’s Time Resource a b – 0 c | | | | 20 30 40 60 X1 Figure 7.19 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-94 Changes in the Electricians’ Time Resource for the High Note Sound Company X2 (c) 60 – Changed Constraint Representing 240 Hours of Electrician’s Time Resource 40 – Constraint Representing 60 Hours of Audio Technician’s Time Resource 20 – – 0 | | | | | | 20 40 60 80 100 120 X1 Figure 7.19 Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-95 QM for Windows and Changes in Right-Hand-Side Values Sensitivity Analysis for High Note Sound Company Using QM for Windows Program 7.5B Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-96 Excel Solver and Changes in Right-Hand-Side Values Excel 2010 Sensitivity Analysis for High Note Sound Company Program 7.6C Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-97 Copyright All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher. Printed in the United States of America. Copyright ©2012 Pearson Education, Inc. publishing as Prentice Hall 7-98
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