Premset : A New generation of MV Switchgear Amith Ganasram August 15, 2014 Wiki : “Innovation is finding a better way of doing something. The term innovation can be defined as something original and, as a consequence, new, that "breaks into" the market or society.” Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 2 What’s Premset and where is it sold ? ● Premset core technical application ● Compact, modular, smart ready switchgear ● Circuit breaker up to 17.5KV, 1250A, 25 KA 3s, IAC 25 KA 0,5s ● Market main application: ● Low-end Primary ● High End Secondary ●Targeted segments ● ● ● ● ● ● ● CIB : Commercial and Industrial Buildings Utility : MV/MV Substations Data Centres Hospital Industry MMM Infrastructure Schneider Electric - Premset Openline A4 A4 A3 A1 A6 A5 A2 A4 3 Voice from Customers in MV Distribution network -“ you have to take in account the smart grid trend ” -“ expected life duration of switchgear is increasing ” -“ maintenance-free is far more important than SF6-free” -“ we want a switchgear with Easy Operation for our maintenance and operation teams” -“ cost effective and compact Circuit Breakers are needed for small primary substations or loop management ” -“ no problems with GIS switchgear, because reliable in harsh environment (humidity, temperature, dust, poor installation, partial discharges) ” -“ I’ll never compromise about end-users Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 safety ” 5 New generation of switchgear - Premset Premset Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 6 Key Benefits Simple - Safe - Smart Safety Schneider Electric - Premset Openline Reliability Efficiency Flexibility 7 Premset Totally Shielded Solid Insulation System design for optimized safety and extended equipment life 1 2 1- Low Voltage cabinet 3 2- Cable test 4 3- Top connections 7 8 4 - Core unit 5 5 - Bottom connections 6 6 - Bottom compartment 7 - Sensors (CTs and VTs) 8 - Gas exhaust duct Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 8 Safety & Reliability - SSIS Totally Shielded Solid Insulation System design for optimized safety and extended equipment life All surfaces at earth potential ● ● ● ● ● Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 No dielectric ageing Long product life expectancy Reduced internal arc risk Accidentally touchable Insensitive to harsh environment 9 Safety & Reliability - SSIS All surfaces at earth potential Solid insulation covered by a conductive layer Patented flat connectics Single bus bar (630A) Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 Busbars with shielded solid insulation Well-known Technologies (epoxy, EPDM*) Cable connection *EPDM: Ethylene Propylene Diene Monomer rubber 10 Safety & Reliability - SSIS Earth shield continuity ensured by Patented Flat Interface Main advantages compared with traditional conical interface ● Simplicity of installation ● Compactness ● Flexibility Flat interface cross-section Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 Electrical field calculation . 11 Safety & Reliability – 3 Position Scheme Disconnection in vacuum & earthing switch in controlled air ● redundancy of isolation - Breaking and disconnection vacuum bottles for breaking and disconnection Earthing switch controlled air for downstream earthing switch in sealed-for-life screened tank. Operation of earthing switch Operation of main switch Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 12 Safety & Reliability - Interlocking 3-in-1 integrated architecture: easiest and safest operation, with built-in interlocking “The most intuitive operations for breaking, disconnection and earthing” Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 13 Safety & Reliability – 3 Position Scheme Disconnection in vacuum & earthing switch in controlled air Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 14 Safety – Cable Testing Device Cable testing and diagnosis: dedicated device, for easy access and total safety ● Cable testing without accessing cable box or dismantling cable connections ● Test device connection from the front of the switchboard, while cables remain earthed ● Failsafe interlocks with earthed star point Easy cabling All cables connections are aligned in front at a height of 700 mm Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 15 Safety – Cable Testing Device Cable testing and diagnosis: dedicated device, for easy access and total safety Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 16 Safety & Reliablity – Live Cable Interlocking Live cable interlock - Electrical lock-out of earthing switch when live cables ● Earthing switch lock-out function - Prevent the earthing switch to be closed on earth when cables are still alive - Positively blocked in case of auxiliary power loss - Override unlocking by key - Remote indication of locked position Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 17 Efficiency Flexible approach & Embedded intelligence in switchgear Modules fully integrated in functional unit Today: set of products to connect - Protections: Sepam, Micom - Measurement metering: Power Logic - Local fault monitoring & Remote control: Easergy - Including sensors, switchgear interface, power supply, communication, HMI - Pre- engineered, factory-tested, cost effective - Easy integration based on : . Field bus communication between modules . Pre-cabling inside cubicle Easergy - Gradual solution : from local control up to complex feeder automation Sepam & Micom Power Logic Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 18 Efficiency “Integrated intelligence” in MV switchgear RTU/ATS Power Supply R200 SC100 Switch Controller PS100 PM200 Flair Fault detection Energy Quality Monitoring Modbus VIP Self powered Protection - IEC61850 access to Substation automation through gateway (G3200…) Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 19 Efficiency Low cost Supervision & Control system ● Switchboard information is stored in a Web page ● Need just a PC, Tablet, Smart Phone with a standard Web browser Example of web access Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 20 Flexibility A new level for MV switchgear Modularity ► assembly of functional bricks LV cabinet Cable test Top connection Core unit LBS LBS CB Metering CB CB Bottom connections Bottom compartment Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 21 Technical Description & Applications Schneider Electric - Premset Openline 22 Main Characteristics 15 kV Short time withstand 25 kA x 3s*, 21 kA x 3s, 20 kA x4s Rated busbar current 630 A, 1250 A (under development) Rated BIL withstand voltage 95 / 110 kV Rated PF withstand voltage 42 / 48 kV 1mn Cable earthing switch 25 kA, M0, E2 Degree of protection IP3X (indoor), IP54 (outdoor) Dimensions W x H x D (mm) 375 x 1600 x 900 (indoor) Internal arc INDOOR * : 25kA x 3s on request OUTDOOR Range Rated voltage Standard design is virtually arc free Optional : type tested 21KA 1s A-FLR / 25KA 0.5s A-FLR : top or bottom exhaust Comply with new IEC standard 62271-200 ALFR Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 23 Four basic functional units 630A disconnecting load break switch 1000 operations 100 or 200A disconnecting circuit breaker O-15 sec- CO 2000 operations 630A disconnecting circuit breaker O-15 sec-CO. 2000 operations 630A disconnecting circuit breaker O-0,3s-CO-15s-CO 10,000 operations ► I06 T ► D01-02 N ► D06 N ► D06 H Network management Transformer protection Feeder protection Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 Feeder protection Auto-reclose 24 Typical applications Building 2.252.25m m Industry 3.75 m Energy 3.75 m IEC standard 62271-200 ALFR Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 25 MV Innovation in 20 years – Premset ! Schneider Electric - Energy – Premset – Weili Ding - Sep 2013 26 Thank you for your attention… Amith Ganasram Cell : 076 411 2263 Tel: 011 254 6638 Email: [email protected]
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